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SERVICE BULLETIN
NIC 14.24 Rev.01
August 26, 2014
Serviceable Units
All GE Oil & Gas Steam and Gas Turbines, and Centrifugal, Axial and Reciprocating Compressors.
Compliance Category
O – Optional Identifies changes that may be beneficial to some, but not necessarily all, operators.
Accomplishment is at customer's discretion.
M - Maintenance Identifies maintenance guidelines or best practices for reliable equipment operation.
C - Compliance Required Identifies the need for action to correct a condition that, if left uncorrected, may result in
reduced equipment reliability or efficiency. Compliance may be required within a
specific operating time.
A - Alert Failure to comply with the Service Bulletin could result in equipment or facility damage.
Compliance is mandatory within a specific operating time.
S – Safety Failure to comply with this Service Bulletin could result in personal injury. Compliance is
mandated within a specific operating time.
Timing Code
1 Prior to Unit Startup / Prior to Continued Operation
2 At First Opportunity / Next Shutdown
3 Prior to Operation of Affected System
4 At First Exposure of Component
5 At Scheduled Component Part Repair or Replacement
6 Next Scheduled Outage
7 Optional
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Background
Within digital control systems, a logic point is a binary bit used to note the state of information or to take
one of two actions, such as; the turbine is either tripped or reset, or a solenoid is either energized or de-
energized. GE digital control systems provide users with a method of setting the state of a particular logic
point, regardless of what it should be in normal operation. This is called “forcing”, and is used primarily when
the unit is off-line to troubleshoot a given condition or calibrate a given device.
GE is aware of unauthorized access and modifications (i.e., forcing logic signals) to controller systems, which
have, at times, created hazardous conditions for personnel and equipment. Recently, one such incident led
to the failure of the Low Pressure Turbine (LPT) thrust bearing on a unit. The root cause analysis revealed
that poor lubrication of the bearing caused a high bearing metal temperature, which was properly detected
by the control system. However, the generated alarm was bypassed and ignored by the operator, causing
major damage due to overheating.
Recommendations
Any modifications to the control system without GE approval could lead to uncontrolled accidents and
danger to personnel/equipment, and are implemented exclusively at the user's risk.
GE recommends that users review the security measures related to software changes, including
logic/analog forcing, to ensure the establishment of administrative procedures and/or password
procedures that will prevent unauthorized modifications (e.g., forcing, control constant changes, sequence
changes) to the control system. These measures must include the education of relevant personnel to
ensure compliance.
Logic forcing should only be used for off-line software checkout or troubleshooting procedures, with the
unit shut down and in conjunction with proper lockout/tag-out procedures. Forcing must never be used to
replace lockout/tag-out procedures. Customer personnel may not force logic signals to circumvent control
and protection functions. Forcing logic while the unit is in operation is an exceptional procedure, which
should only be used for troubleshooting and only after a thorough study is made to ensure that it can be
done safely.
In addition:
• All control and safety devices must be checked, calibrated and tested at regular intervals.
• It is prohibited to make changes to the operation parameters of the equipment or the setting of the
instruments and fixture: this could lead to very dangerous situations.
• It is prohibited to change the set values of the alarm or trip devices or other parameters entered in
the control panel.
• Do not cut out, remove or bypass any safety device or guard installed on the equipment.
In general, an alarm indicates a malfunction of the machine or its auxiliaries. Such a malfunction must be
corrected as quickly as possible.
In the case of a fault alarm, the machine will no longer be completely protected. Therefore, the operator
must investigate the cause rapidly, following the rules in the Operating and Maintenance manual.
If an instrument is faulty, it must be replaced at the first opportunity.
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Nuovo Pignone S.r.l. Proprietary Information
The information contained in this Service Bulletin is confidential and proprietary. This Bulletin and the information contained in it
are protected by copyright and/or other intellectual property rights. This Bulletin and information are provided for authorized use
only, and may not be used by or disclosed to others without the prior express written consent of Nuovo Pignone S.r.l
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SERVICE BULLETIN
NIC 14.24 Rev.01
August 26, 2014
Planning Information
Compliance
Compliance Category: (S)
Timing Code: (1)
Manpower skills
N/A
Parts
N/A
Special Tooling
N/A
Reference Documents
NIC 07.14.SL - Security Measures against Logic Forcing
Scope of work
N/A
Note: In order to keep the GE Oil & Gas global installed fleet database updated, it is kindly requested that the
COMPLIANCE RECORD and USER SATISFACTION SURVEY be completed and sent to the addresses specified in the forms.
Contacts
For units under warranty or covered under a Contractual Service Agreement (CSA) please refer to your GE
Oil & Gas Project Manager.
For technical questions or application and commercial requests please contact:
To directly access and download GE Oil & Gas Service Bulletins published on your fleet or to subscribe to
our Service Bulletin e-mail notification service, please visit the Technical Updates Portal:
http://www.geoilandgas.com/businesses/ge_oilandgas/en/about/technical_bulletins.htm
This online tool is available only to registered GE customers. Please refer to NIC 07.37.SL for any additional
information.
Expense Policy
The recommendations contained in this Service Bulletin are for information only. Unless otherwise indicated
in a Contractual Service Agreement (CSA) in force between the parties, all costs associated with
implementation of the recommendations are the Customer’s responsibility.
Warranty issues will be handled as per the terms of the applicable contract.
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Nuovo Pignone S.r.l. Proprietary Information
The information contained in this Service Bulletin is confidential and proprietary. This Bulletin and the information contained in it
are protected by copyright and/or other intellectual property rights. This Bulletin and information are provided for authorized use
only, and may not be used by or disclosed to others without the prior express written consent of Nuovo Pignone S.r.l
Technical Updates Communication
GE Oil & Gas
COMPLIANCE RECORD
If No, please state what was completed and what was not:
Comments:
Please complete and Fax this form to: GE OIL & GAS Technical Update Communication
TES/TECH/TEUP Department – Mr. Franco Sciacchitano -
Fax: +39 055 423.2800
e-mail: oilandgas.technicalupdates@ge.com
NOTE: The Unit Compliance Record can also be transmitted automatically by email from the “My Compliance Info”
section of the Technical Updates Web Portal at:
http://www.geoilandgas.com/businesses/ge_oilandgas/en/about/technical_bulletins.htm
Technical Updates Communication
GE Oil & Gas
USER SATISFACTION SURVEY
GE requests that you complete this User Satisfaction Survey to help us better serve you with
accurate and timely information on your equipment
1. How many days after the Service Bulletin issue date did you receive this document?
NOTE: To directly access and download GE Oil & Gas Service Bulletins published on your equipment and to
subscribe to automatic e-mail notification, please visit the Technical Updates Web Portal at:
http://www.geoilandgas.com/businesses/ge_oilandgas/en/about/technical_bulletins.htm
This online tool is available only to registered GE customers. Please refer to NIC 07.37.SL for any additional information.
Please rate the following based on a scale of 1 to 5, where 1 is Excellent and 5 is Poor.
Comments or Suggestions:
Please complete and Fax this form to: GE OIL & GAS Technical Update Communication
TES/TECH/TEUP Department – Mr. Franco Sciacchitano -
Fax: +39 055 423.2800
e-mail: oilandgas.technicalupdates@ge.com