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DI09-15

Function
Preheating system controls and checks following functions and operating conditions.

• Pre-Heating
: The power will be supplied to the glow plugs by ECU controls when the power is supplied to the IG terminal from
the battery and there are normal communications with ECU within 2 seconds. The surface of glow plug will be
heated up to 850°C very quickly to aid combustion by vaporizing air-fuel mixture during compression stroke.
Preheating time is controlled by ECU.

• While engine starting


: Help to warm up engine

• After-heating
: When the engine is started, after-heating starts by ECU controls. The idle rpm will be increased to reduce toxic
smoke, pollutants and noises.
After-heating time is controlled by ECU.

• Checking glow plugs


- Check each glow plug for short in circuit
- Check each glow plug for open in circuit due to overvoltage
- Check glow plug for short to ground

• Forceful relay shut-down


- When glow plug is shorted to ground

• K-Line communication
- ECU sends the results to preheating time control relay through K-Line to start communication.
- Preheating time control relay sends messages including self-diagnosis data for glow plugs to ECU.
- Glow plug makes communication only as response to demand.
- When power is supplied, ECU starts self-diagnosis within 2 seconds.
- Under the following conditions, communication error occurs.
When there is no response from glow plug module within 2 seconds
When an error is detected in checksum
Less byte is received
Error code of “Pre heating control communication fail” will be reported.

ELECTRIC DEVICES AND SENSORS CHANGED BY


DI ENG SM - 2004.4 EFFECTIVE DATE
AFFECTED VIN
DI09-16

PREHEATING TIME RELAY


Structure

K-LINE #1 IG1 power


(ECU 34) terminal

Glow plug control


signal
(ECU 113)

Ground
terminal

B+ main
wire (12V)
Relay signal output (5V)
Glow plug terminal to RESTICS
#1~ #4 , #5

Y220_09013

Specifications
Description Specification
Rated voltage DC 12 V
Operating voltage range DC 8 ~ 15 V
Operating range - 40 ~ + 100°C
Relay operating voltage Over 6.5 V
Relay releasing voltage Over 1.5 V
Relay coil resistance 11.3 Ω
Voltage drop Below 150 mV at each glow plug (at 16A of current)
Parasitic current Max. 1mA

CHANGED BY ELECTRIC DEVICES AND SENSORS


EFFECTIVE DATE DI ENG SM - 2004.4
AFFECTED VIN
DI09-17

GLOW PLUG
Cylinder type glow plug is inserted into the cylinder and com-
posed of heating pin and housing.
There are heating coil and control coil in the heating pin and
those coils located inside of ceramic cover turn ON or OFF
the internal switch.

Purposes of use
- Preheating before engine starting
- During engine starting
- After-heating after engine starting Y220_09014

Conditions for glow plugs


- Prompt heating and secured temperature stabilities (temperature changes) in low operating voltage
- Should not exceed permissible max. temperature under max. operating voltage
- Heating pin should have good heat-resisting properties against combustion gas and durability
- Material of the glow plug should meet high stressing conditions (e.g., temperature, vibration and environmental
factors)

Specifications
Description Specification
Rated voltage 11 ± 0.1 V
Current consumption Initial current I intial < 30.0 A
Preheating time T 850°C = 5 ± 1.5 sec.
(From ambient temperature up to 85°C)
Operating temperature 900 °C
Tightening torque 15 + 3 Nm

Trouble Code
Refer to “Diagnosis” section in this manual.

ELECTRIC DEVICES AND SENSORS CHANGED BY


DI ENG SM - 2004.4 EFFECTIVE DATE
AFFECTED VIN
DI09-18

Removal and Installation


1. Turn the ignition switch to “OFF” position and disconnect
the negative battery cable.
2. Set aside the harnesses on the cylinder head.

Y220_09015

3. Disconnect the glow plug connectors and loosen the glow


plugs.
Installation Notice

Tightening torque

Y220_09016

4. Remove the glow plugs from the cylinder head with a


special tool. Plug the openings of the glow plugs with
sealing caps.

Y220_09017

CHANGED BY ELECTRIC DEVICES AND SENSORS


EFFECTIVE DATE DI ENG SM - 2004.4
AFFECTED VIN
DI09-19

SPECIAL TOOLS AND EQUIPMENT

Name and Part Number Application

Glow plug remover Removal of glow plug

Y220_09018 Y220_09019

ELECTRIC DEVICES AND SENSORS CHANGED BY


DI ENG SM - 2004.4 EFFECTIVE DATE
AFFECTED VIN

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