EMISSION CONTROL INFORMATION EMISSION CONTROL INFORMATION CONTENTS EMISSION CONTROL CARBURETOR COMPONENTS... EVAPORATIVE EMISSION CONTROL SYSTEM (FOR E-33) CANISTER HOSE ROUTING INSPECTION...9-2___ EMISSION CONTROL INFORMATION EMISSION CONTROL CARBURETOR COMPONENTS The DR-Z400S is equipped with precision carburetors that control emission levels, These carburetors require special mixture control components and precision adjustments to function prop- erly There are several carburetor mixture control components in each carburetor assembly. Three jets (main, needle and pilot) are machined to much closer tolerances than standard machined jets. Do not replace these three jets with standard jets. To aid in identitying these jets, a different letter and number design is Moet. IH replaveiienl uf Ihe jelo fo HECUSU, Le ouIE IY reylave tien uly will) We Sale type Ul Jets as desribed below. A jet needle with only one clip position, is also used. I jet needle replacement is necessary, only replace it with a jet needle ot the same type. Suzuki recommends that Genuine Suzuki Parts be utlized whenever possible for the best possible performance and durability Conventional figures used on 7 standardivleranceercomeo- YT D2 3ZGHhHET8I9NO. nents, | Emission type figures used on ldoettrneitans| | S54 Sh > A gp | trent The carburetor specifications for the emission-controlled DR-Z400S are as follows. Carburetor Main Needle Jet Pilot Pilot | 1.0.No. Jet Jet | Needle | Jet Screw | Dore | (Calfornia model ony) | */¥25 | POM | SDHS7 | #225 ee | | DO NOT ADJUST | 29FB #4285 P-0M. 5DH37 #225 Ayjustiny, Interfering Will, InprUpEr feplscennent, UF resetiny Of any Uf Me Garburelur Crmponents ray adversely affect carburetor performance and cause the motorcycle to exceed the exhaust emission level limits. If you are unable to effectively repair this motorcycle, contact the distributor's representative for further technical information and assistance.EMISSION CONTROL INFORMATION _9-3 EVAPORATIVE EMISSION CONTROL SYSTEM (FOR E-33) Fuol filler cap Fue! ler pipe _Fuel-vapor separator i Breather hose el tank Rollover valve (Carburetor / Canister Fuel valve ee /' Fuel hose’ S--- FRESH AIR <— icvaron air vont pipe <—\ wou Purge port” Purge hose9-4 _ EMISSION CONTROL INFORMATION CANISTER HOSE ROUTING Vacuum hose Purge hose Rollover valve 1) Set the formed side ofthe hose tothe fuol tank and fae tho exhaust ond of the hose tothe lot © ass the purge hose under the frame air cleaner fiting bracketEMISSION CONTROL INFORMATION _9-5 INSPECTION ‘© Remove the fuel tank. (> 4-2) HOSES Inspect tne noses tor wear or damage. It any damages are found, replace the hoses with new ones. Make sure that the hoses are properly connected. CANISTER Inspect the canister body for damage. If any damages are found, replace the canister with a new onePrepateu vy SUZUKI MOTOR CORPORATION Motorcycle Service Department March, 2000 Part No, 99500-43030.03E, Printed in Japan