Kaustubh Dwivedi

20070125044
Mech-A2

Industrial Applications of standard machine element

1.Universal Joint Shaft

Standard features include

 Material Used – high strength tempered and case-hardened
steels
 Torques with a single load Mz – upto 19440 kNm
 Torques with a reversing load Mdw – upto to 11,910 kNm
 Centre selection – Steel Carbon fiber-reinforced polymer (CFRP)
 Deflection Angle – up to 15 degrees
 Rotation diameter of the joints – 350mm to 1400 mm
 Connections – adapters, flanges with face key
  Industrial uses – Steel and aluminium industries (Bar rolling
line, Automobile, Mining)
Reference - Universal joint shafts | Voith

2. Worm Gear Motor

Standard features include:

 Material – Stainless Steel
 Power – 0.12 kW
 RPM – 467
 Voltage – 3 x 230/400 V-50Hz
 Degree of protection – IP55
 Hollow Shaft – 18 mm
 Engine Speed – 4 poles
  Ratio(i) – 30
 Torque – 17 Nm
 Applications – small engines , lifts and elevators, worm drive
saw etc.
Reference - Worm gear box motor- 040-631-4 - 0.12 kW - 46.7 rpm | Seva-tec GmbH

3. Hollow Worm Gear Reducer

Standard Features include:

 Gearing - Worm
 Gear Ratio – 60 (X: 1)
 Rated Output Torque – 298 ln-lbs
 Maximum Input Power – 0.2300 HP
 Maximum Input Speed – 29 rpm
 Reducer Style – Motor Mount
 Reducer Input – C-Face Quilled
 Reducer Output – Hollow Shaft
Reference - 13Q60H56 Datasheet -- Applied Industrial Technologies -- Tigear-2® Quilled Input -
Hollow Output Worm Gear Reducer | Engineering360 (globalspec.com)

4. Planetary Reducer Gearbox

Standard Features Include:

 Gear Ratio – 14 (X: 1)
 Rated Output Torque – 11306 kg-cm
 Maximum input speed – 4000 rpm
 Backlash – 4 arcmin
 Efficiency – 95%
 Gearing – Planetary
 Mounting Style – Flange(s); NEMA Mounting Flange
 Operating Temperature – (-25 to 90 C)
  Applications – Backgauge drive for press brakes , angle gearbox
for rotary tables
Reference - SEL180-14-P0 Datasheet -- Pelonis Technologies, Inc. -- Servobox Series Model
SEL180 1-Stage, 14 Ratio, Standard Output Bearing, and P0 Backlash Class Planetary Reducer
Gearbox | Engineering360 (globalspec.com)

5. Ground Worm Shafts

Standard Features Include:

 Precision Grade – KHK W 001 grade 2
 Reference selection of gear – Axial Direction
 Material – SCM440
 Tooth Hardness – 50 to 60 HRC
 Normal Pressure Angle – 20 degrees
 Gear Teeth – Standard Full depth
 Industrial Applications – Cement, sugar, power generating
plants
Reference - https://khkgears.net/pdf/kwg.pdf

6. Wave Spring – C075-L6

Standard Features include:

 Product category – Compression Springs
 Coil Shape – Straight
 Spring pitch – Constant pitch
 Outer Diameter – 19.05 mm
 Inner Diameter – 13.97 mm
 Wire Diameter – 1.8 mm
 Free length – 19.05 mm
 Solid height – 11.33 mm
 Spring Rate – 23 lbs/in
 Material- Stainless steel; High Carbon Steel
 Application – Aerospace Electrical Connector , Flow Valve ,
Multi tooth cutter
Reference - Wave Spring Application Examples | Smalley , C Series | Smalley

7. Rolling Lobe Air Spring – YI- 1R12-103

Standard features include:

 Product Category – Air Springs
 Maximum Height – 27 inches
 Minimum Height – 9.5 inch
 Stroke – 17.5 inch
 Maximum diameter – 12.7 inch
 Capacity – 2600 lbs
 Maximum Pressure – 100 psi
 Spring Construction – Sleeve/ lobe
 Applications – Paper & pulp mill equipment, laminate press
equipment , use when the application requires a rapid flow of
air in and out of the air spring
Reference - YI-1R12-103 Datasheet -- Enidine Inc. -- Rolling Lobe Air Spring | Engineering360
(globalspec.com)
8. Riveted Joints in Aluminium coupling

Standard features include:

 Fasteners are usually manufactured from steel or aluminium
 According to Indian standard, IS 2998 – 1982 , the material of a
rivet must have a tensile strength not less than 40 N/mm2 and
elongation, not less than 26%.
 Aluminium steels are coupled using rivets
 Uses – join components in an Aircraft.
Reference - Methods of Riveting and Material used for Rivets - ExtruDesign
9. Line Shaft

Standard Features include:

 Speed ranges between 500 to 1200 rpm
 Any size of driving belt can work
 3 or more gears to change speed as desired
 Uses transmission shafts to variate the speed fed through the
driving spindle
 Applications – Roller conveyer belts
Reference - Line shaft - Wikipedia
10. Speed Reducers

Standard Features include:

 Aluminium, Grey Iron, and Ductile Iron Housings
 Gears CL8-CL12 (Application Dependent)
 Auxiliary Lubrication Pumps and Heat Exchangers
 Various input and output shaft Configuration
Reference - Speed Increasers – RJ Link International, Inc.