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Schematics/Circuitry Differences
Schematics
My version of the RR501 schematic is available in two formats:
Due to the demise of Ido Bartana’s Home Automation Knowledge Base site and thanks to the efforts of site
correspondent Bill W. for digging the file out of the Internet Archive—and of course thanks to Mitch Orysh for his
original efforts—Revision H (newest known) is available here:
Please Please Please download the following PDF file rather than repeatedly viewing it from
this site (if your device supports downloading)! (This should happen automatically in most
cases as long as you/your device and software are not doing anything to override forced
downloads.) This will help keep my WWW hosting costs low, allowing me to keep this site
free and ad-free and donation request free. Thank you!
Mitch Orysh’s RR501 schematic, Rev. H (PDF download)
https://siber-sonic.com/X10/RR501.html 2/8
12/6/2020 RC5000 Wireless Remote Control System
There’s a lot going on inside an RR501: R.F. reception at 310MHz, PLC reception and generation at 120kHz, PLC
signal relaying, and a local appliance module latching relay to control. As such, there are several things to repair and
adjust.
1. Unplug the transceiver and remove the two screws holding the cover together. Remove the PCB from the covers.
2. Inspect the unit for visibly damaged parts. In the failure i found, the PCB will show signs of overheating near the
power supply components, otherwise no damage will be visible. Replace any visually damaged parts and retest
before proceeding. (There is nothing to be done about the overheated PCB itself).
3. Locate a pair of large electrolytic capacitors along one edge. Value should be close to 1000µF at 25V. Replace
them with a pair of the same value (slightly higher voltage and capacitance O.K. Try to maintain a match
between the two). Carefully observe capacitor polarity!
4. Dig through your surplus parts for some washers and rubber grommets to hold the PCB securely against the front
cover, using the original screw(s). Reinstall the PCB into the front cover, ensuring that the button and switches
are correctly positioned.
5. Using a short length of extension cord, plug in the transceiver, and retest it.
6. If it works, disconnect power and reassemble (or leave as-is for alignment) - you’re done. If not, further
conventional troubleshooting will be required.
It is very common for the main electrolytic filter capacitors in the power supplies of most electronic equipment to
fail. It seems especially common in X10 devices, given the high A.C. ripple, warm temperatures, and other demanding
conditions the capacitors must endure. When in doubt, replacing any large (physically and value-wise) electrolytic
capacitors (esp. 470µF or larger) may often cure problems.
What has happened in this case is that both the positive and negative power supply main filter capacitors have lost
most of their capacitance. The power supply voltages have dropped, and have a huge A.C. component across them.
https://siber-sonic.com/X10/RR501.html 3/8
12/6/2020 RC5000 Wireless Remote Control System
RT504 Alignment
There are no adjustable components in a stock RT504.
RR501 Alignment
To ensure successful alignment, please be sure to read important information common to all X10 alignment
procedures before proceeding.
1. Unplug the transceiver and remove the two screws holding the cover together. Remove the back cover (prong
side).
2. Dig through your surplus parts for some washers and rubber grommets to hold the PCB securely against the front
cover, using the original screw(s). While it should not matter, i am not sure how the RR501 would behave with both unit code
switch pins floating.
3. Find a short length of extension cord to use to power up the RR501 in the following steps while still allowing
access to the adjustments points.
R.F. Adjustment
1. Locate the proper alignment tool to move the slug in the R.F. can without damage.
Note: adjustment is highly influenced by proximity effects. Use a long, good quality, properly fitting,
nonmetallic alignment tool. Keep all body parts as far away from RR501 as possible. Monitor oscilloscope
as you move to ensure there are no proximity effects affecting the adjustment.
2. Connect 10X oscilloscope probe to collector of TR3 (i find the lead of C10 closest to the power relay to be
convenient). Probe ground goes to circuit common, most conveniently the A.C. Hot prong.
3. Position the rear cover rotated in such a way that the antenna is as close to its normal position near the R.F. plate
6. Press and hold any button on your working, reference RT504. I use Dim.
https://siber-sonic.com/X10/RR501.html 5/8
12/6/2020 RC5000 Wireless Remote Control System
7. One should see the usual X10 pulse train riding on the noise:
8. Adjust for maximum response on a weak signal. While depressing an RT504 button and monitoring the
oscilloscope, move the RT504 around, seeking R.F. null spots. Alternatively, insert the running RT504 in an
empty metal coffee can (or similar), and move the RT504 and can around until a weak, yet visible signal is
generated:
9. Verify that the adjustment is still optimal when the alignment tool and your body are far removed from the
RR501.
Note: Do not attempt to test R.F. range with the oscilloscope attached. The ’scope sufficiently loads the
circuit and/or distorts the R.F. pattern that range tests will be disappointing and meaningless.
https://siber-sonic.com/X10/RR501.html 6/8
12/6/2020 RC5000 Wireless Remote Control System
7. Adjust L1 for maximum 120kHz signal amplitude. This is likely to be a broad, “low-Q” peak. If clipping occurs,
further attenuate reference controller signal and continue adjustment.
8. Unplug/disconnect all.
9. Reassemble RR501 and test.
https://siber-sonic.com/X10/RR501.html 8/8