Professional Documents
Culture Documents
MEF342:
COMBUSTION ENGINEERING
Engr. Marc Florenz P. Arnaldo
Faculty, Department of Mechanical Engineering
TOPIC:
ENGINE TESTING AND PERFORMANCE ENGINE DESIGN
1
7/26/2022
LEARNING OUTCOMES
The development of the well-known Diesel engine began about 1883 by Rudolf Diesel. Although this differs in many imp
Rudolf Christian Karl Diesel (1858 – 1913)
2
7/26/2022
3
7/26/2022
4
7/26/2022
3. Piston Displacement, 𝑽𝑫
𝜋𝐷2
𝑉D = 4 𝐿𝑁𝑛C𝑛P
where:
𝐷 − bore diameter of the piston
𝐿 − length of stroke or stroke
𝑁 − engine speed or angular speed, in rpm Note: for a 4-stroke engine
𝑛c − no. of cylinders 𝑁
𝑁=
𝑛p − no. of piston actions (or strokes) 2
4. Piston Speed, 𝑽
𝑉 = 2𝐿𝑁
where:
2𝐿 − distance travelled by piston in one revolution
𝑁 − engine speed or angular speed, in rpm
Source: Power Plant Engineering by Capote and Mandawe
10
5
7/26/2022
where:
𝑤𝑐 − working cylinder
𝑐𝑐 − crankcase
7. Break Power, 𝑷𝒃
𝑃b = 2𝜋𝑇𝑁 = 2𝜋𝐹𝑟𝑁
where:
𝑇 − brake torque
𝑁 − engine speed or angular speed, in rpm
𝐹 − brake force or brake load
𝑟 − brake arm
Source: Power Plant Engineering by Capote and Mandawe
11
Break Power, 𝑷𝒃
Brake power in terms of brake mean effective pressure and piston displacement:
𝑃b = 𝑃mb 𝑉D
where:
𝑃mb − brake mean effective pressure
𝑉D − volume displacement
Friction Power, 𝑷𝒇
𝑃ƒ = 𝑃ind − 𝑃b
where:
𝑃ind − indicated power
𝑃b − break power
12
6
7/26/2022
9. Mechanical Efficiency, 𝒆𝒎
𝑃b 𝑃mb
𝑒m ==
𝑃𝑃imi
where:
𝑃b − brake power
𝑃i − indicated power
𝑃mb − brake mean effective pressure
𝑃mi − indicated mean effective pressure
13
𝑃ind
𝑒ti =
𝑚ƒ 𝑄
H
where:
𝑃ind − indicated power
𝑚ƒ − mass of fuel or fuel consumption
𝑄H − heating value of the fuel
b. Brake Thermal Efficiency, 𝒆𝒕𝒃
𝑃b
𝑒=
tb
𝑚ƒ 𝑄
H
where:
𝑃b − break power
𝑚ƒ − mass of fuel or fuel consumption
𝑄H − heating value of the fuel
Source: Power Plant Engineering by Capote and Mandawe
14
7
7/26/2022
𝑃gen
𝑒=
tc
𝑚ƒ 𝑄H
where:
𝑃gen − generator power
𝑚ƒ − mass of fuel or fuel consumption
𝑄H − heating value of the fuel
Engine Efficiencies, 𝒆𝒆
Engine efficiency is the ratio of the thermal efficiency to the ideal thermal efficiency
𝑒ti
𝑒tc = 𝑒
15
𝑒tb
𝑒eb = 𝑒
where:
𝑒tb − brake thermal efficiency
𝑒 − ideal thermal efficiency
16
8
7/26/2022
where:
𝑒tc − cpmbined thermal efficiency
𝑒 − ideal thermal efficiency
13.Volumetric Efficiency, 𝒆𝒗
Volumetric efficiency is the ratio of the volume of air drawn into a cylinder to the piston displacement.
𝑉a
𝑒v = 𝑉D
where:
𝑉a − volume of air intake
𝑚a𝑅a𝑇a
𝑉a =
𝑃a
𝑉D − volume displacement
Source: Power Plant Engineering by Capote and Mandawe
17
𝑚i =
𝑚ƒ (3600) 𝑘𝑔
ind , 𝑘𝑊 − ℎ𝑟
where:
𝑃
𝑚ƒ − mass of fuel or fuel consumption
𝑃ind − indicated power
b. Brake Specific Fuel Consumption, 𝒎𝒃
𝑚ƒ (3600) 𝑘𝑔
𝑚b = 𝑃b , 𝑘𝑊 − ℎ
𝑟
where:
𝑚ƒ − mass of fuel or fuel consumption
𝑃ind − brake power
Source: Power Plant Engineering by Capote and Mandawe
18
9
7/26/202
𝑚c =
𝑚ƒ (3600) 𝑘𝑔
gen , 𝑘𝑊 − ℎ𝑟
𝑃
where:
𝑚ƒ − mass of fuel or fuel consumption
𝑃gen − generator power
19
𝑚ƒ 𝑄H (3600) 𝑘𝐽
𝐻𝑅i = ind ,
𝑃
where: 𝑘𝑊 − ℎ𝑟
𝑚ƒ − mass of fuel or fuel consumption
𝑄H − heating value of the fuel
𝑃ind − indicated power
b. Brake Heat Rate, 𝑯𝑹𝒃
𝑚ƒ 𝑄H (3600) 𝑘𝐽
𝐻𝑅b = 𝑃b , 𝑘𝑊 − ℎ𝑟
20
1
7/26/202
where:
𝑚ƒ − mass of fuel or fuel consumption
𝑄H − heating value of the fuel
𝑃b − brake power
𝑚ƒ 𝑄H (3600) 𝑘𝐽
𝐻𝑅c = 𝑃c , 𝑘𝑊 − ℎ𝑟
where:
𝑚ƒ − mass of fuel or fuel consumption
𝑄H − heating value of the fuel
𝑃c − combined or over-all power
21
22
1
7/26/202
1.A six cylinder, four stroke diesel engine with 76 𝑚𝑚 bore × 89 𝑚𝑚 stroke was run in the laboratory at 2000 𝑟𝑝𝑚, when it was found that the engine torqu
𝑁 − 𝑚 when one cylinder was out. The engine consumed 12.2 𝑘𝑔 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑝𝑒𝑟 ℎ𝑜𝑢𝑟 with a heating value of 54,120 𝑘𝐽/𝑘𝑔 𝑜𝑓 𝑎𝑖𝑟 at 15.6°C. Determine the ind
Given: A Six Cylinder 4-Stroke Diesel Engine
𝑛c = 6
𝑛p = 4
𝐷 = 76𝑚𝑚 = 0.0760 𝑚
𝐿 = 89 𝑚𝑚 = 0.0890 𝑚
𝑁 = 2000 𝑟𝑝𝑚
𝑇 = 153.50 𝑁𝑚
𝑇 = 123 𝑁𝑚
𝑚ƒ = 12.20 𝑘𝑔ƒ/ℎ𝑟
𝑄H = 54,120 𝑘𝐽/𝑘𝑔a
𝑇 = 15.6℃ (for 6
Required: Indicated Power, 𝑃i (for 5
23
1.A six cylinder, four stroke diesel engine with 76 𝑚𝑚 bore × 89 𝑚𝑚 stroke was run in the laboratory at 2000 𝑟𝑝𝑚, when it was found that the engine torque w
𝑁 − 𝑚 when one cylinder was out. The engine consumed 12.2 𝑘𝑔 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑝𝑒𝑟 ℎ𝑜𝑢𝑟 with a heating value of 54,120 𝑘𝐽/𝑘𝑔 𝑜𝑓 𝑎𝑖𝑟 at 15.6°C. Determine the indica
Solution:
Solving for the indicated power, 𝑃i
𝑃ind = 𝑃mi𝑉D
𝑃ƒ = 𝑃ind − 𝑃b
𝑃ƒ = 𝑃ind − 𝑃b
𝑃ind = 𝑷𝒇 + 𝑷𝒃
1 1𝑘𝐽
𝑚𝑛
𝑖 1000
24
1
7/26/202
1. A six cylinder, four stroke diesel engine with 76 𝑚𝑚 bore × 89 𝑚𝑚 stroke was run in the laboratory at 2000 𝑟𝑝𝑚, when it was found that
𝑁 − 𝑚 when one cylinder was out. The engine consumed 12.2 𝑘𝑔 𝑜𝑓 𝑓𝑢𝑒𝑙 𝑝𝑒𝑟 ℎ𝑜𝑢𝑟 with a heating value of 54,120 𝑘𝐽/𝑘𝑔 𝑜𝑓 𝑎𝑖𝑟 at 15.6°C.
Solution:
For the Friction Power when one cylinder is inoperable, 𝑃ƒ
𝑃ƒ = 𝑛c 𝑃b(@ 6 𝑐𝑦𝑙) − 𝑃b(@ 5 𝑐𝑦𝑙)
𝑃ƒ = 𝑛c 2𝜋𝑇𝑁 6 − 2𝜋𝑇𝑁 5
𝑃ƒ = 2𝜋𝑁𝑛c 𝑇6 − 𝑇5
𝑟𝑒𝑣
25
2. A 2000 kW diesel engine unit uses 1 barrel of crude oil per 525 kW-hr, and crude oil has a gravity unit of 25°API. The generator efficiency is approxima
Given: A Diesel Engine
𝑃 = 2000 𝑘𝑊
1 𝑏𝑎𝑟𝑟𝑒𝑙
𝑚ƒ = 525 𝑘𝑊 − ℎ𝑟
𝐴𝑃𝐼 = 25
𝑒gen = 93%
𝑒m = 80%
Required: Engine Thermal Efficiency based on Indicated Power, 𝑒ti
Solution:
For the engine thermal efficiency based on indicated power, 𝑒ti
𝑃ind
𝑒ti =
𝑚ƒ 𝑄H
𝑄s = 𝑚ƒ𝑄H
26
1
7/26/202
2. A 2000 kW diesel engine unit uses 1 barrel of crude oil per 525 kW-hr, and crude oil has a gravity unit of 25°API. The generator efficiency is a
Solution:
Solving for the specific gravity of the crude oil,
1
°𝐴𝑃𝐼 = 𝑆𝐺 @
141.5
𝑆𝐺 @ 15.6℃ = °𝐴𝑃𝐼 + 131.5
141.5
𝑆𝐺 @ 15.6℃ =
+ 131.5 2
𝑆𝐺 @ 15.6℃ = 𝑆𝐺15.6℃ = 0.9042
27
2. A 2000 kW diesel engine unit uses 1 barrel of crude oil per 525 kW-hr, and crude oil has a gravity unit of 25°API. The generator efficiency is approxima
Solution:
𝑃gen
𝑒= 𝑒m𝑃ind
gen
𝑃gen
= 𝑃ind
𝑒𝑒
gen m
𝑃gen
𝑃ind =
𝑒𝑒
gen m
𝑃ind = 525 𝑘𝑊 −
(0.93)
𝑃ind = 705.65 𝑘𝑊 − ℎ𝑟
𝑃ind = 705.65 𝑘𝑊 − ℎ𝑟
360 𝑘𝐽
𝑃ind = 2,540, 340 𝑘𝐽 1
0𝑠 𝑘𝑊
28
1
7/26/202
2. A 2000 kW diesel engine unit uses 1 barrel of crude oil per 525 kW-hr, and crude oil has a gravity unit of 25°API. The generator efficiency is a
Solution:
Solving for the heating value of the fuel, 𝑄H
Using the ASME formula for petroleum products
𝑄H = 41,130 + 139.6(°𝑨𝑷𝑰),
𝑘𝑔
𝑘𝐽
𝑄H = 41,130 + 139.6( 2 ),𝑘𝑔
𝑘𝐽
𝑄H = 44,620 𝑘𝑔
For the mass of the fuel, 𝑚ƒ
𝑚ƒ = 1 𝑏𝑎𝑟𝑟𝑒𝑙
𝑚ƒ = 143.74 𝑘𝑔 𝑔𝑎 � 1 �
42 � 𝑚3 0.90 �𝑔
𝑙
29
2. A 2000 kW diesel engine unit uses 1 barrel of crude oil per 525 kW-hr, and crude oil has a gravity unit of 25°API. The generator efficiency is approxima
Solution:
For the engine thermal efficiency based on indicated power, 𝑒ti
𝑃ind
𝑒ti =
𝑚ƒ 𝑄H
2,540,340 𝑘𝐽
𝑒ti =
𝑘𝐽
143.74 𝑘𝑔 44,620 𝑘𝑔
𝑒ti = 0.3961
𝒆𝒕𝒊 = 𝟑𝟗. 𝟔𝟏% (ans)
30
1
7/26/202
3. A dynamometer test was done for one hour at a steady load on a 6-cylinder diesel engine. It was found to use 42 kilograms of fuel having a heati
Given: A 6-cylinder Diesel Engine
𝑛c = 6
𝑚ƒ = 42 𝑘𝑔
𝑄H = 42 𝐽/𝑘𝑔
𝐷 = 22.8 𝑐𝑚
𝐿 = 27 𝑐𝑚
𝑛p = 4
𝑁 = 550 𝑟𝑝𝑚
𝑇 = 27,000 𝑘𝑔ƒ − 𝑐𝑚
Required: Brake Thermal Efficiency. 𝑒tb
Solution:
Solving for the brake thermal efficiency, 𝑒tb
𝑒tb =
𝑚ƒ 𝑄H
𝑃b = 2𝜋𝑇𝑁
31
3. A dynamometer test was done for one hour at a steady load on a 6-cylinder diesel engine. It was found to use 42 kilograms of fuel having a heating value of 42,000
Solution:
Solving for the brake power, 𝑃b
𝑃b = 2𝜋𝑇𝑁
𝑟𝑒𝑣
𝑃b = 2𝜋 27,000 𝑘𝑔ƒ − 𝑐𝑚 550 𝑚𝑖𝑛
𝑃b = 2𝜋 27,000 𝑘𝑔ƒ − 𝑐𝑚
𝑃b = 152.65 𝑘𝑊
1 1 𝑘𝑊
ℎ𝑟 −𝑠
1
32
1
7/26/202
3. A dynamometer test was done for one hour at a steady load on a 6-cylinder diesel engine. It was found to use 42 kilograms of fuel having a heating valu
Solution:
Thus, solving for the brake thermal efficiency
𝑃b
𝑒tb =
𝑚ƒ 𝑄H
152.65 𝑘𝑊
𝑒tb = 490 𝑘𝑊
𝑒tb = 0.3113
𝒆𝒕𝒃 = 𝟑𝟏. 𝟏𝟑% (ans)
33
4.A 500 HP internal combustion engine has a brake mean effective pressure of 551.5 kPa at full load. Determine the friction power if the mechanical efficien
Given: An Internal Combustion Engine
𝑃b = 500 𝐻𝑃
𝑃mb = 551.5 𝑘𝑃𝑎
𝑒m = 85%
Required: Friction Power, 𝑃ƒ
Solution:
For the friction power, 𝑃ƒ
𝑃ƒ = 𝑃ind − 𝑃b
Solving for the indicated power, Using the mechanical efficiency
𝑃b = 𝑒m𝑃ind
𝑃b
𝑃ind = 𝑒m
500 𝐻𝑃
𝑃ind =
0.85
𝑃ind = 588.23 𝐻𝑃
34
1
7/26/202
4.A 500 HP internal combustion engine has a brake mean effective pressure of 551.5 kPa at full load. Determine the friction power if the mechanical efficienc
Solution:
Thus, solving for the friction power, 𝑃ƒ
𝑃ƒ = 𝑃ind − 𝑃b
𝑃ƒ = 588.23 𝐻𝑃 − 500 𝐻𝑃
𝑷𝒇 = 𝟖𝟖. 𝟐𝟑 𝑯𝑷 (ans)
35
5. A four-stroke 394 𝑚𝑚 bore and 534 𝑚𝑚 stroke single acting diesel engine with four cylinders is guaranteed to deliver 350 𝐵𝐻𝑃 at 300 𝑟𝑝𝑚. The engine consu
Given: A 4-Stroke Diesel Engine
𝐷 = 394𝑚𝑚 = 0.394 𝑚
𝐿 = 534𝑚𝑚 = 0.534 𝑚
𝑛c = 4
𝑃b = 350 𝐵𝐻𝑃
𝑁 = 3000 𝑟𝑝𝑚
𝑚ƒ = 66.89 𝑘𝑔/ℎ𝑟
𝑄H = 44,251 𝑘𝐽/𝑘𝑔
𝑒m = 89%
𝑃b = 500 𝐻𝑃
𝑃mb = 551.5 𝑘𝑃𝑎
𝑒m = 85%
Required: Indicated Mean Effective Pressure, 𝑃mi
36
1
7/26/202
5. A four-stroke 394 𝑚𝑚 bore and 534 𝑚𝑚 stroke single acting diesel engine with four cylinders is guaranteed to deliver 350 𝐵𝐻𝑃 at 300 𝑟𝑝𝑚. The eng
Solution:
For the indicated mean effective pressure, 𝑃mi
𝑃mb
𝑃mi = 𝑒
m
2
0.746 1 𝑘𝐽 1 𝑘𝑃𝑎
350 𝑘𝑊 1 𝑘𝑊 𝑘𝑁𝑚 1
𝑃mb =
𝜋 1 1
0.394 0.534 300
𝑟𝑒𝑣 2 4 𝑚𝑛
𝑖
4
𝑃mb = 401.04𝑘𝑃𝑎
37
5. A four-stroke 394 𝑚𝑚 bore and 534 𝑚𝑚 stroke single acting diesel engine with four cylinders is guaranteed to deliver 350 𝐵𝐻𝑃 at 300 𝑟𝑝𝑚. The engin
Solution:
For the indicated mean effective pressure, 𝑃mi
𝑃mb
𝑃mi = 𝑒
m
401.04𝑘𝑃𝑎
𝑃mi =0.89
𝑷𝒎𝒊 = 𝟒𝟓𝟎. 𝟔𝟏 𝒌𝑷𝒂 (ans)
38
1
7/26/202
6.A 4-cylinder, 4-stroke cycle, 20 cm × 25 cm diesel engine running at 550 rpm has a mean effective pressure of 150 kPa. Determine the brake pow
Given: A 4-Stroke Diesel Engine
𝑛c = 4
𝑛p = 4
𝐷 = 20 𝑐𝑚 = 0.20 𝑚
𝐿 = 25 𝑐𝑚 = 0.25 𝑚
𝑁 = 550 𝑟𝑝𝑚
𝑃mi = 150 𝑝𝑠𝑖
𝑒m = 88%
Required: Brake Power, 𝑃b
For the brake power, 𝑃b
Using the mechanical efficiency
𝑃b
𝑒m = 𝑃
i
𝑃i = 𝑃mi𝑉D
39
6. A 4-cylinder, 4-stroke cycle, 20 cm × 25 cm diesel engine running at 550 rpm has a mean effective pressure of 150 kPa. Determine the brak
Required: Brake Power, 𝑃b
Solving for the indicated power,
𝑃i = 𝑃mi𝑉D
𝑃i = 𝑃mi𝐿𝐴𝑁𝑛c
𝜋
𝑃i = 𝑃mi𝐿𝐷2𝑁𝑛c
4
𝑃i
𝜋 𝑟𝑒𝑣 1 101.325 𝑘𝑁 1 � 𝑘𝑊
= 150 𝑝𝑠𝑖 0.25 𝑚0.20 𝑚 2 550 1 −𝑠
4 𝑚𝑖𝑛 4 𝑘𝑃𝑎 𝑘𝑃𝑎 − 𝑚𝑛
𝑖 �𝐽
2
𝑃i = 148.88 𝑘𝑊
𝑃b = 𝑒m𝑃i
𝑃b = 0.88 148.88 𝑘𝑊
𝑷𝒃 = 𝟏𝟑𝟏. 𝟎𝟏 𝒌𝑾 (ans)
40
2
7/26/202
A four-stroke cycle Diesel engine with a compression ratio of 16 drives a 500-kW generator at 1200 rpm. The generator efficiency is 90%. At this condition, the en
For a 6-cylinder, determine the following:
the bore and stroke per cylinder;
the clearance volume per cylinder;
the total fuel consumption in kg/s; and
the thermal efficiency if the fuel is 𝐶12𝐻26
41
REFERENCE MATERIALS:
Inteínal Combustion Engine Paíts, Components, and ľeíminology Explained!
https://youtu.be/fw8Jfoif1BM
Eveíything You Eveí Wanted ľo Know About Diesel Engines Motoíz 75
https://youtu.be/S-3SywOvBN4
How a Diesel Engine Woíks? Its Paíts & Ïunctions
https://youtu.be/w2Lh9YCp6SI
How a Caí Engine Woíks
https://youtu.be/ZQvfHyfgBtA
Diesel Engine, How it woíks ?
https://youtu.be/DZt5xU44IfQ
Diesel Poweí Plant – Components, Opeíation and Applications
https://bit.ly/3owOPRa
Diesel Electíic Poweí Plant
https://bit.ly/3zwgWpY
Diesel Poweí Plants
https://bit.ly/3b2AUPL
Engine ľesting and Peífoímance Engine Design – Píoblems
https://bit.ly/3Ov10IR
42
2
7/26/202
Questions? Clarifications?
Pleasefeelfreetocontactme, Engr. MarcFlorenz Arnaldo,throughemailor MSTea
43
2
7/26/202
44
2
7/26/202
45
For more inquiries, message me at: