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Journal of Natural Fibers

ISSN: (Print) (Online) Journal homepage: https://www.tandfonline.com/loi/wjnf20

Development of Papyrus Fiber Reinforced Natural


Rubber Composite for Shoe Sole

Banchamlak Bemerw, Bewuket Teshome, Magdi Gibril & Fangong Kong

To cite this article: Banchamlak Bemerw, Bewuket Teshome, Magdi Gibril & Fangong Kong
(2021): Development of Papyrus Fiber Reinforced Natural Rubber Composite for Shoe Sole,
Journal of Natural Fibers, DOI: 10.1080/15440478.2021.1875375

To link to this article: https://doi.org/10.1080/15440478.2021.1875375

Published online: 24 Jan 2021.

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JOURNAL OF NATURAL FIBERS
https://doi.org/10.1080/15440478.2021.1875375

Development of Papyrus Fiber Reinforced Natural Rubber


Composite for Shoe Sole
Banchamlak Bemerwa, Bewuket Teshomea, Magdi Gibril b
, and Fangong Kongb
a
Ethiopian Institute of Textile and Fashion Technology, Bahir Dar University, Bahir Dar, Ethiopia; bState Key Laboratory
of Biobased Material and Green Papermaking, Key Laboratory of Pulp & Paper Science and Technology of Shandong
Province/Ministry of Education, Qilu University of Technology, Shandong Academy of Sciences, Jinan, China

ABSTRACT ARTICLE HISTORY


Fully biodegradable, green composites were fabricated with papyrus fibers Received 28 June 2020
and natural rubber. Papyrus fiber was extracted from the Cyprus papyrus Revised 4 December 2020
plant using enzymatic degradation. The fiber was characterized for its phy­ Accepted 19 December 2020
sical, mechanical, chemical, and thermal properties. Papyrus fiber reinforced 关键词
natural rubber composite (PNRc) soles were prepared by compression mold­ 纤维增强复合材料; 天然
ing using three levels of fiber loading and fiber length. Pure natural rubber 橡胶; 外底; 纸莎草纤维
sole was used as a control sample. Prepared samples were characterized for
their flex resistance, tensile strength, abrasion resistance, density, and hard­ KEYWORDS
ness using ISO standards. Further investigation was done for thermal resis­ Fiber-reinforced composite;
natural rubber; outsole;
tance, water absorbency, and surface morphology. Results revealed that papyrus fiber
papyrus fiber reinforced natural rubber composite exhibited optimum hard­
ness which increased by 18.70% than that of pure rubber. Flexural resistance
improved by 20%. TGA result showed that the thermal stability of the sole
has been enhanced due to the presence of papyrus fiber. Optimal fiber
volume and fiber length was found to be 16.5% and 10 mm respectively
with curing temperature 110°C, pressure 150 Kpa, and time 4 minutes. The
study showed promising results in fulfilling outsole standards, which implies
these composite could be an alternative solution for the footwear industry.
摘要
以纸莎草纸纤维和天然橡胶为原料, 制备了完全可生物降解的绿色复合材
料. 采用酶降解法从塞浦路斯纸莎草属植物中提取纸莎草属纤维. 对纤维的
物理, 力学, 化学和热性能进行了表征. 以纸莎草纸纤维增强天然橡胶复合
材料 (PNRc) 为研究对象, 采用三种不同纤维含量和纤维长度的模压成型工
艺制备了PNRc鞋底. 以纯天然橡胶鞋底为对照. 采用ISO标准对制备的样品
的抗弯强度, 抗拉强度, 耐磨性, 密度和硬度进行了表征. 进一步研究了材料
的热阻, 吸水性和表面形貌. 结果表明, 纸莎草纤维增强天然橡胶复合材料
具有最佳的硬度, 比纯橡胶提高了18.70%. 抗弯性能提高20%. 热重分析结
果表明, 纸莎草纸纤维的加入提高了鞋底的热稳定性. 最佳纤维体积和纤维
长度分别为16.5%和10mm, 固化温度110°C, 压力150kpa, 时间4min. 研究表
明, 在满足外底标准方面取得了令人鼓舞的成果, 这意味着这些复合材料可
能成为鞋业的替代解决方案.

Introduction
An outsole is the foundation of a shoe, it provides comfort and protection for the foot against the
ground roughness. Normally, it could be made out of wood, leather, and rubber. Recently petroleum
resins such as PU, PVC, EVA, and synthetic rubbers are used. The production of these materials affects
the environment as well as increase landfill (Hasan, Rashid, and Arefin 2015).

CONTACT Magdi Gibril magdi.gibril@gmail.com State Key Laboratory of Biobased Material and Green Papermaking, Qilu
University of Technology, No. 3501 Daxue Rd., Changqing District – Jinan, Shandong, China.
© 2021 Taylor & Francis
2 B. BEMERW ET AL.

Natural rubber (NR) is called the supreme agricultural colonist of all time. Originally it is
indigenous from the amazon valley forest but also cultivated principally in southeast Asia,
(Abraham et al. 2013; Rippel et al. 2005). Natural rubber is a high molecular weight polymer of
isoprene which is found in rubber latex in the form of an aqueous dispersion. Latex particle size is
varying approximately from 0.05 to 3 µm (Jiménez Saelices, Save, and Capron 2019). The latex
constitutes rubber 30–40%, proteins 1–1.5%, resin 1.5–3.0%, minerals 0.-0.9%, carbohydrate
0.8–1.0% and water 55–70% (Riyapan, Riyajan, and Kowalczyk 2015). Specific density of fresh NR
latex is 0.96– 0.98 g/cm−3. Its pH varies from 6.5 to 7.0 (Nakamura et al. 1990; Phomrak et al. 2020).
NR hardens below 0 °C and softens and weakens above 800°C, losing its strength and becoming tacky.
In between these temperatures, it can flow under stress and permanent deformation occurs under
prolonged strain (Huneau 2011; Toki et al. 2009). These undesirable properties are reduced by
vulcanization (Anand, Varghese, and Kurian 2015; Long 2005). The cross-linking increases the useful
temperature range of rubber and hardens it. The rubber becomes much stronger and does not creep
while returns to its original shape upon release of stress (Adili et al. 2012; Tang et al. 2019). Besides,
surface properties will be improved and its solubility will decrease. Sulfur is the most important
vulcanizing compound for natural rubber (Moonlek and Saenboonruang 2019; Parra et al. 2005).
Vulcanized rubber is used for several applications from tires to shoe soles. However, natural rubber
showed limited mechanical properties, to overcome this challenge particulate fillers are used. The
presence of fillers leads to an increase in modulus, strength, abrasion, and tear resistance (Moonlek
and Saenboonruang 2019; Stelescu et al. 2014). However, NR is often reinforced by fillers such as
carbon black, silica, and synthetic fibers. Those fillers are unsustainable and major pollutant to the
environment. Consequently, the application of natural fibers to reinforce rubber is the subject of many
reports due to their economic and environmental benefits. For example, sisal and oil palm fibers
reinforced NR composite resulted in a material having good mechanical properties (Datta, Parcheta,
and Surówka 2017). Kenaf fiber was also used as a reinforcement for NR resulting in better mechanical
properties (Long 2005; Moonlek and Saenboonruang 2019). Also, short fiber reinforced rubber
composites can be used where large deformation is not desirable (Stelescu et al. 2014).
Papyrus fiber was also reported as reinforcement in natural rubber composite in a limited number
in literature. Cyprus papyrus is one of the 600 families of Cyperaceae species, found in African
wetlands especially around the Nile river and Victorian lake (Egypt, Ethiopia, Sudan, and Uganda)
(Viji, Sivadas, and Pandurangan, 2014). It is a cellulosic fiber used for making ancient paper, boats,
mats, baskets, and the root for fuel and food (Opio et al. 2014). Papyrus plant needs 6 to 12 months for
harvesting. It grows to about four meters high and has a tall, green triangular shaped stem, which is
wide at the base and tapers to the top as shown in Figure 1a. Its stem is approximately five to eight
centimeters thick (Borojevic and Mountain 2013). Papyrus fiber was reported as reinforcement in NR
for particleboard. A thermal insulation value was found close to the commercial thermal insulation
board. It is also used as a reinforcement for polylactic acid (Morrison et al. 2014; Nishino, Hirao, and
Kotera 2007). Papyrus plants as a sustainable cheap source of natural fibers, that have a better stiffness
per weight than glass, which results in lighter components, this form alternative for the most widely
applied synthetic fibers in the field of composite technology. However, the properties of papyrus fiber
were not intensively studied and its potential as a reinforcement of natural rubber for an outsole
application is not reported until this day.
In the current work, PNR composites were prepared to investigate the influence of papyrus fiber
loading and length on various properties of natural rubber for a shoe sole. The main aim was to reach
the optimal properties of PNR composites; with the hypothesis, papyrus fiber will improve the
mechanical properties of unreinforced natural rubber. Therefore, papyrus fiber was extracted and
characterized by selected properties. Three levels of fiber length and loading were prepared and mixed
with natural rubber after mastication and rubber compounding. Samples were tested for various
properties, based on the result, optimum parameters were identified.
JOURNAL OF NATURAL FIBERS 3

Material and methods


Materials
Natural rubber in a sheet form was supplied by the Ethiopian chemical development office from Mizan
Teferi, the southern region of Ethiopia. Cyprus papyrus L plant was collected from Lake Tana, Bahir
Dar, Ethiopia. Rubber processing chemicals i.e.stearic acid, Zinc oxide, sulfur coumarin, oil marcap­
tobezothiazole (MBT), Trimethyldihydroquinolines(TMQ), Tetramethylthiruramdisulphide
(TMTD), mercaptobenzothizole (MBT), Diphenyl guanidine (DPG)) were purchased from Tikur
abay chemical supplier Addis Ababa, Ethiopia.

Fiber’s preparation
The Papyrus plant shown in Figure 1a was collected from Lake Tana, Bahir Dar, Ethiopia. The stem
cover was removed and chopped (Figure 1b,c) for ease of retting. Then it is left 2 days in daylight for
drying before retting (Figure 1d). Biological Retting was performed for 14 days (Figure 1e) and dried
for 2 days (Figure 1f) where most of the lignin will be removed easily as illustrated in Figure 1. Water
retting is a biological phenomenon where pectin in the soft cells are dissolved using microorganism
which frees the fiber bundles and makes it possible to separate fibers from the woody core (Pandey
2016). The fibers were manually extracted as shown in Figure 1g. Fibers were chopped for easy and
effective transfer of load (Roy et al. 2018). Three fiber length levels were chosen i.e. 10 mm, 15 mm,
and 20 mm.

Figure 1. Fiber extraction process flow from the papyrus plant; (a) papyrus plant from lake Tana (b) sample plant stem (c) plant stem
cover removed (d) dried stem for two days prepared for retting (e) stem soaked in water for 14 days (f) stem dried for 2 days, and (h)
the microscopic view of papyrus fiber diameter.
4 B. BEMERW ET AL.

Mastication, blending and composite fabrication


5 kg natural rubber was masticated for 20 min in open two roll mixing machine. 0.021 kg zinc oxide,
0.0096 kg DPG, 0.0096 kg MBT, 0.1 kg stearic acid, 0.02 kg sulfur was added consecutively. The
compounded natural rubber was divided for 9 equal parts, in each 0.56 kg natural rubber 9 levels of the
experiment ((10 mm & 10%, 10 mm & 20%, 10 mm & 30%), (15 mm & 10%,15 mm & 20%,15 mm &
30%) and (20 mm & 10%, 20 mm & 20%, 20 mm & 30%)). Natural rubber and papyrus fiber was mixed
by two roll mill mixing machine. Then the mixture was cured in compression molding machine at
a temperature of 110oC for 8 min in 150 Kpa.

Characterization
The fiber was characterized using FTIR, TGA, light microscope, and FAVIMAT + fiber tester by
applying ASTM standards. Samples (soles) were characterized for sole abrasion, sole hardness, tensile
strength, density, and flexing using ISO standards. Besides, FTIR, TGA, SEM, and water absorption
tests were conducted.

Fourier transform infrared spectroscopy (FTIR) analysis


FTIR was used for papyrus fiber and composite samples characterization. . The FTIR spectroscopy
integrated with the spectrum, PerkinElmer, USA was used. It is used to understand the functional
groups and their molecular bond structure in the range of 4000 cm−1 to 400 cm−1.

Thermogravimetric analysis (TGA)


Thermal analysis was done for both papyrus fiber and sample sole using TGA, METTLER TOLEDO
ultra-micro balance. The sample size taken was 10 mg at a maximum temperature of 1000 oC and 10°
C/min heating rate in a nitrogen atmosphere. The result obtained was interpreted concerning weight
loss within a specified temperature.

Fiber strength and geometrical analysis


FAVIMAT+, textechno, Germany fiber tester is the only single fiber tester which combines six test
methods in one instrument namely, elongation (Emax), maximum force, work (break), tenacity, and
time to rupture. Samples were tested after dried and conditioned in a conditioning chamber for 24 hrs.

Morphological analysis
The compatibility of the fiber with the matrix was analyzed using a scanning electron microscope
(Philips XL-30 SEM, the Netherlands). Samples were scanned using electron beams to produce
a magnified image for analysis.

Mechanical property analysis


Sample soles were tested for five specific sole properties namely tensile strength using universal tensile
strength tester machine (ISO 17,687), abrasion using shoe sole DIN abrasion testing machine (ISO
20871:2012), shore hardness using Durometer (ISO 868: 2003), determination of density (ISO
2781:2014), and flexural resistance using whole sole Benn Wart (ISO 17707:2012).

Result and discussion


Papyrus fiber characterization
Several tests were performed to understand the physical, chemical, thermal, and mechanical proper­
ties. Figure 2a shows the FTIR of the fiber. In addition to distinguishing a new fiber’s chemical content;
FTIR is used to show inter and intra-molecular interactions of fibers. This interaction affects its
physical properties like solubility, reactivity, and crystallinity as well as its mechanical properties (Kale,
JOURNAL OF NATURAL FIBERS 5

Figure 2. The FTIR spectra (a) and TGA value diagram (b) of papyrus fiber.

Getachew Alemayehu, and Gorade 2020). FTIR result shows that there is a high amount of OH group
stretch throughout the fiber structure. The absorption peaks were observed in two regions 3660–
2860 cm−1 and 1630– 400 cm−1. Identification of the intensity bands in the range from 3660–
2860 cm−1 is an indication for stretching vibration of O-H and C-H bonds in polysaccharides. The
broad peak at 3332 cm−1 is characteristic for stretching vibration of the hydroxyl group in polysac­
charides which are present in cellulose-I (Kale, Alemayehu, and Gorade 2020; Vinod et al. 2019). It
also shows the intra and intermolecular hydrogen bond vibration in cellulose fiber. The broad peak at
2914 cm−1 is an indication for CH stretching vibration of all hydrocarbons constituent(Khan et al.
2019). Typical bands for cellulose around 1616 cm−1 are an indication for C = O stretch. Hydrocarbons
show the existence of lignin and hemicelluloses. The intensity bands at 1428 cm−1, 1367 cm−1,
1334 cm−1, 1039 cm −1 and 456 cm−1 belong to stretching and bending vibration of – CH2 and –
CH, -OH and C-O bonds in cellulose (Kommula et al. 2016; Mayandi et al. 2016; Vignesh, Balaji, and
Karthikeyan 2016) as shown in the Figure 2a.
Natural fibers contain cellulose, hemicelluloses, and lignin, which contribute to the thermal stability
of natural fibers. Accordingly, degradation temperatures of these contents might play a significant role
in the strength of the thermal stability of papyrus fiber strands. Also, the thermal stability of the
papyrus fiber strands was studied to evaluate the possibility of their use as reinforcement. Thermal
analysis of papyrus fiber was performed using TGA, which makes it possible to obtain information on
the change in physicochemical properties when determining their quantitative content by burning
micro samples in the range of 25°C – 1000°C as shown in the Figure 2b. The fiber shows a minor
weight loss in the range 25°C – 100°C, corresponding to the loss of absorbed moisture in the fiber
strands. The initial degradation stage occurred in the ranges of 250 °C – 400°C. This thermal
degradation is related to the de-polymerization of hemicelluloses and some fractions of cellulose
and lignin (Mayandi et al. 2016). Another degradation stage occurs in the ranges of 400°C – 600°C.
This thermal degradation correlates with the cleavage of glycoside bonds of cellulose and α and β aryl-
alkyl-ether linkages of lignin (Mayandi et al. 2016).
Thermogravimetric analysis shows that the papyrus fiber is thermally stable up to 250°C similar to
initial decomposition temperatures of other natural fibers (Kommula et al. 2016). Therefore, the fibers
could be successfully used as reinforcement when the molding temperature was reset under 250°C.
FAVIMAT+ FIBER test was used to understand the mechanical properties of papyrus fiber i.e.
specific tensile strength, elongation, and modulus. The results are shown in Table 1. Tensile strength
was 650.48 cN/tex and the elongation at break is 2.99% which indicates the fiber has much more

Table 1. Table 1. FAVIMAT+FIBER TEST results.


Parameters Mean S.Deviation (S) CV CI (95%) Min. Max.
Elongation (Fmax) 2.99% 1.64 54.69 0.79 1.21 7.56
Maximum Force 117.09cN 68.57 58.56 33.05 16.27 222.03
Work (break) 3.28cN*cm 2.71 82.72 1.31 0.12 9.49
Tenacity 650.48cN/tex 380.94 58.56 183.58 90.41 1233.47
Time to rupture 2.01 sec 1.01 49.98 0.48 0.85 4.79
6 B. BEMERW ET AL.

strength than the ideal strong jute fiber which is 30.1 cN/tex and elongation at break is 1.55%. Other
long-staple fibers like Sisal fiber have tenacity 40– 49 cN/tex, strain 2–3%, and Hemp has a tenacity of
22.6– 44.0 cN/tex (Arpitha 2017; Kicińska-Jakubowska 2012).
Linear density and geometrical properties such as length and diameter were analyzed using a light
microscope, weighting balance, and measuring scale, a summary of the result is shown in Table 2. The
nominal linear density of papyrus fiber was found to be 1.82 dtex.
The average length of papyrus fiber was found to be 1.2 m and the average weight was 0.02182 gm.
Furthermore, the diameter was found to be 3975.32 µm, 4004.56 µm, and 3837.41 µm from three
different areas microscopic views as observed in Figure 1h.

Composite sole characterization


Outsole properties test
Based on levels of the experiment there were nine samples as discussed in the methodology to be tested
for rubber sole properties using ISO standard and results were analyzed using Design-Expert software.
Summary of the sole property test results for nine samples of different fiber amount and fiber length
is given in Table 3. From the analysis of variance, fiber length shows no significant effect on flexural
resistance, shore hardness, and density. But it shows a significant effect on the tensile strength of
sample soles. Fiber concentration shows a significant effect on the flexural resistance as shown in
Figure 3a. Whenever the fiber concentration increases as illustrated in the main effect plot figure, the
best performance of sample sole was contributed at 10% fiber concentration. Even though the flexural
resistance decreases as the fiber concentration increases, still the test results which are 0.7 mm, 0.8 mm,
and 1.1 mm are below the maximum standard which is 4 mm, based on ISO standard 17707:2012.
Also, fiber concentration shows an effect on sole abrasion resistance, which is a crucial property that
will determine the life of a sole. From the result obtained and after the analysis of variance (ANOVA)
as illustrated in Figure 3b, whenever a load of fiber increases the resistance of the sample to abrasion
were decreasing according to the standard ISO 20871: 2012 the maximum permitted value is 150 mm2.
The ideal result was when fiber concentration was 10% but still, the 100% natural rubber was beyond
the expected standard.
The other major required properties were shore hardness and density. Results obtained regarding
shore hardness indicate an applicable implication regarding ISO 868:2003 which is between the ranges

Table 2. General properties of papyrus fibers (Fineness, Length and diameters).


S/n Geometrical properties Units Value
1 Fineness Dtex. 1.82
2 Length Meter 1.2
3 Diameter µm D1 = 3975, D2 = 4004, D3= 3837

Table 3. Effect of fiber concentration and length on flex resistance, abrasion resistance, shore hardness, density and tensile strength.
Response
Factor 1 Factor 2 Response 1 2 Response 3 Response 4 Response 5
Shore Hardness Density Tensile strength
Run A:Fiber amount B:Fiber length Flex resistance Sole Abrasion resistance (Shore A) (g/cm3) (N/mm2)
B10 20 10 0.8 418.1 66 1.1 4.914
A15 10 15 0.7 377.9 62.3 1.1 7.16
C10 30 10 1.1 474.3 69 1.1 4.142
C15 30 15 1.1 474.3 69 1.1 3.542
B20 20 20 0.8 418.1 66 1.1 3.714
A10 10 10 0.7 377.9 62.3 1.1 7.77
A20 10 20 0.7 377.9 62.3 1.1 6.56
B15 20 15 0.8 418.1 66 1.1 4.314
C20 30 20 1.1 474.3 69 1.1 2.942
JOURNAL OF NATURAL FIBERS 7

Figure 3. Basic sole test results; (a) flex resistance, (b) sole abrasion resistance, (c) shore hardness, (d) density and (e) tensile strength.

of 60– 68 as shown in Figure 3c. When the amount of fiber increases, the hardness of the sample sole
increases, but it is still within the standard. In another case unlike expectation density of sample sole
were found to be constant in number 1.1 gm/cm3 but still they are below the maximum permitted
value of ISO 2781: 2014 which is 1.5 gm/cm3. Papyrus fiber reinforced natural rubber composite
exhibited optimum hardness which increased by 18.70% than that of virgin rubber. Flexural resistance
improved by 20%.
Both fiber length and concentration has shown a significant effect on the tensile strength of sample
sole, as illustrated in the main effect plot Figure 3e, which shows decreases in tensile strength when
fiber amount increase until it reaches 30%. There is a slight increment in strength after 30% fiber
loading. The best performance was recorded when fiber concentration is 10% and 10 mm in length.
According to ISO 20871: 2012, the tensile strength of rubber materials should have a minimum of 8 N/
mm2. Based on the above test results optimization was done using design expert software, which is
found to be 16.7% fiber concentration and 10 mm fiber length. The results obtained are described in
Table 3 and Figure 3 with a comparison to ISO standard values and 100% pure natural rubber.

Thermal properties
The thermal properties of purely natural rubber and optimized sample soles were investigated with the
use of thermogravimetric analysis. The measurements obtained are presented in Figure 4. As it can be
observed thermal degradation of natural rubber sole started at 300 oC and it shows a direct shift of
state. Whereas for optimized sole the decomposition started at 200 oC but the process is slow until it
reaches 400°C which implied enhanced thermal resistance compared to the pure natural rubber sole.

FTIR analysis
FTIR has been successfully used in the analysis and characterization of papyrus fiber reinforced natural
rubber composite. The spectra, Figure 4c, obtained were almost identical, showing that the polymeric
units in both elastomers are the same except for small differences. From the spectra of a pure natural
rubber sole, two transmission peaks occurred in the region between 2900 cm−1 and 3000 cm−1 and were
8 B. BEMERW ET AL.

Figure 4. TGA and FTIR of the 100% natural rubber and optimized PNRc sole.

assigned to the symmetrical and asymmetrical stretching mode of C-H bonds in a methyl group (Mizi
Fan1). Both papyrus fiber-reinforced and pure natural rubber sole showed a transmission peak at
10776 cm−1 and it was assigned to carbon- sulfur-carbon group stretching vibrations introduced by
carbon-sulfur bonds during Sulfur (Mizi Fan1) vulcanization. This transmission was observed to be
higher for the papyrus fiber reinforced sole compared with pure natural rubber.
It can be concluded, the rate of transmission was lower for papyrus fiber reinforced sole compared
to the pure natural rubber sole. The decrease in the transmission is related to the clustering and
entanglement of filler particles into long (Liu and Weidong 2006) chain.

Water absorption
The initial weight of the unreinforced natural rubber sole shows lower water absorption compared to
the optimized reinforced sole. The initial weight of pure natural rubber sole was 67.55 gm and the final
weight was found to be 67.56 gm and the water absorption is 0.014%. On the other hand, the optimized
sample sole initial weight was 61.59 gm after immersion and drying for 24 hr. While final weight is
found to be 61.64 gm. Therefore, the percentage of water absorption was 0.081%. It can be observed
that water absorption increased in the presence of fiber. The hydrophilic behavior of natural cellulosic
fibers exhibits weak resistance to moisture when they come in contact with water (Debeli et al. 2019).
Even if the water absorbency increased the result is acceptable according to ISO 20344 for rubber sole
which is 6.6%.

Scanning electron microscope (SEM) analysis


The cross-sections of specimens were assessed by scanning electron microscope to characterize the
papyrus fiber dispersion in the composite. Also, the SEM micrographs revealed the interaction
between papyrus fiber and natural rubber.
Surface morphology Figure 5a,b showed embedded fibers on the rubber matrix which is evidence of
composite fabrication. Fibrous network structure and Pull-out of fibers for the cross-section samples
Figure 5c,d is the evidence of poor fibers-rubber adhesion. The fiber surfaces are also rougher. It is an
indication of the fibers are not treated. Natural fibers treated with chemicals like alkali’s and other
physical and biological treatments show a smoother surface(Debeli et al. 2017). Therefore, the
modification of fibers is necessary.
JOURNAL OF NATURAL FIBERS 9

Figure 5. SEM Micrographs of the composite prepared with 10% papyrus fiber (a,b) and with 30% papyrus fiber (c,d).

Conclusion
The Cyprus papyrus plant, from Tanna lake (Ethiopia), was beneficiated as a source of cellulosic fibers
using enzymatic degradation. For purpose of preparation green composites, the extracted fibers were
used to reinforce the rubber.
The physical and mechanical properties of the extracted fibers were investigated. The natural rubber
was reinforced with extracted fibers to prepared green composite (soles) by compression molding at three
levels of fiber loading and fiber length. The prepared composites were characterized for their flex
resistance, tensile strength, abrasion resistance, density, and hardness using ISO standards. Results
revealed that papyrus fiber reinforced natural rubber composite exhibited optimum hardness which
increased by 18.70% than that of pure rubber. The Flexural resistance and hardness of the composites
materials were improved significantly. Also, the TGA analysis showed that the thermal stability of the sole
has been enhanced due to the presence of papyrus fiber. Flexing resistance shows an excellent improve­
ment at all levels. While the tensile strength, abrasion resistance, and density don’t show much improve­
ment but they are within the tolerable range with ISO standards and better than the unreinforced sole.
Therefore, the application of papyrus fiber for shoe sole making is shown possible to have an
alternative in the sector and to minimize the environmental impact of disposal of the papyrus plant. In
the future, researchers may focus on the surface modification of papyrus fiber for better interfacial
adhesion with resins.

ORCID
Magdi Gibril http://orcid.org/0000-0003-0282-3310

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