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REVIEW

Carbon nanotubes from renewable feedstocks: A move toward


sustainable nanofabrication
Singaravelu Vivekanandhan,1,2 Makoto Schreiber,3 Sankaralingam Muthuramkumar,4
Manjusri Misra,2,5 Amar Kumar Mohanty2,5
1
Sustainable Materials and Nanotechnology Lab, Department of Physics, VHNSN College, Virudhunagar, Tamilnadu, 626 001, India
2
Bioproducts Discovery and Development Centre, Department of Plant Agriculture, University of Guelph, Crop Science Building,
Guelph, Ontario, N1G 2W1, Canada
3
Okinawa Institute of Science and Technology (OIST), Tancha, Onna-son, 1919-1, Okinawa, Japan
4
Department of Botany, VHNSN College, Virudhunagar, Tamilnadu, 626 001, India
5
School of Engineering, University of Guelph, Thornbrough Building, Guelph, Ontario, N1G 2W1, Canada
Correspondence to: S. Vivekanandhan (E-mail: svivekan@vhnsnc.edu.in) or M. Misra (E-mail: mmisra@uoguelph.ca)

ABSTRACT: A recent development in the manufacturing of carbon nanotubes is the usage of renewable feedstocks as a carbon source.
This new development is receiving much support and is a source of excitement among the global research communities due to the
positive environmental impacts, reduced carbon footprints, and economic benefits. Various types of renewable feedstocks such as veg-
etable oils, plant derivatives, and other types of biomasses have been used for the green synthesis of carbon nanotubes by employing
conventional fabrication techniques. As the global demand increases for green manufacturing, efforts to synthesize carbon nanotubes
from renewable resources are receiving immense attention while also strengthening the concept of biorefinery. This also enables the
efficient use of resources as well as improved waste management. The present review summarizes the recent developments and current
status of the synthesis of carbon nanotubes using renewable feedstocks along with technical discussions, opportunities for novel pre-
cursors, and future directions. V C 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 44255.

KEYWORDS: fullerenes; graphene; nanotubes; non-polymeric materials and composites; synthesis and processing techniques

Received 17 May 2016; accepted 28 July 2016


DOI: 10.1002/app.44255

INTRODUCTION onions, and nanotubes).7,8 The structural classification of car-


bons is summarized in Figure 1. Carbon nanostructures have
Carbon nanostructures, which include fullerenes, carbon nano-
found a wide range of applications in almost all fields of mod-
tubes, nanodiamonds, graphenes, and other particulates as well
ern science and technology9 including electronics,10 catalysts,
as fibrous structures, receive remarkable attention because of
composites,11 sensors,12 photovoltaic solar cells,13 fuel cells,14
their unique structure dependent physiochemical properties.1–6
super capacitors,15 lithium ion batteries,16 medicine, and bio-
Such a diverse range of structures (allotropes) is possible
technology.17 Since the discovery of carbon nanotubes (CNTs)
because elemental carbon can exist with sp3, sp2, and sp hybrid
orbitals: corresponding examples being diamond, graphite, and by Iijima in 1991,18 CNTs have been among the most studied
carbine, respectively. The remaining other carbon structures are carbon nanostructures. The study of CNTs has in fact become a
classified into two major categories: (i) Mixed short-range order new field of materials research and is widely explored by the
carbons in which there is an arrangement of carbon atoms with global research community in various aspects such as fabrica-
different hybridization states: examples being carbon blacks, tion/purification techniques, investigations into their structure
soot, and diamond-like carbon. (ii) Intermediate carbons in and size dependent physicochemical properties, and their scien-
which the carbons have intermediate hybridization states spn tific and technological applications.11,19–21 This is made possible
with 1 < n < 2 (monocyclic carbon structures) or 2 < n < 3 due to their unique physical and chemical properties22,23 in
(closed-shell carbon structures such as fullerenes, carbon addition to their compatibility with other systems including

This article was published online on 23 September 2016. An error was subsequently identified in the spelling of the Corresponding
Author name. This notice is included in the online and print versions to indicate that both have been corrected 22 October 2016.

C 2016 Wiley Periodicals, Inc.


V

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Dr. S. Vivekanandhan, Assistant Professor at Department of Physics, VHNSN College,


received his PhD from Pondicherry University in 2007 and pressured his Post-Doctoral
Research at School of Engineering, University of Guelph between 2008 and 2011. Further,
he served as Research Scientist at Department of Plant agriculture, University of Guelph
during 2011–2013. He has more than 50 publications to his credit including 32 peer-
reviewed journal articles, 4 Book Chapters and 13 conference proceedings.

Makoto Schreiber is a recent graduate student from Okinawa Institute of Science and
Technology (OIST), Okinawa, Japan. He was the recipient of a University of Guelph
Entrance Scholarship and was awarded an Undergraduate Student Research Awards by
NSERC. His research has included work in the fabrication of lignin nanofibers for green
carbon fibers and green methods of synthesizing functionalized semiconductor nanopar-
ticles. He has coauthored 8 peer journal publications and one book chapter.

Dr. S. Muthuramkumar earned his PhD degree in Ecology and Environmental Sciences
from Pondicherry University in the year 2002. Since December 2007, he is working as an
Assistant Professor at Department of Botany, VHNSN College, Virudhunagar. He has coau-
thored over 10 publications in the peer reviewed internationals. He contributed two book
chapters in Ecology of Lianas and one book chapter in Biodiversity of Lianas. His current
research focuses on sustainable utilization biomass.

Dr. Manju Misra is a professor in the School of Engineering and holds a joint appointment
in the Dept. of Plant Agriculture at the University of Guelph. Dr. Misra’s current research
focuses primarily on novel biobased composites and nanocomposites from renewable
resources. She has authored more than 400 publications, including 2501 peer-reviewed
journal articles, 25 book chapters, and 15 granted patents. Dr. Misra received the presti-
gious “Jim Hammer Memorial Award” from the BioEnvironmental Polymer Society.

Dr. Amar K Mohanty, a Full Professor and Premier’s Research Chair in Biomaterials and
Transportation is the Director of Bioproducts Discovery & Development Centre at Universi-
ty of Guelph, Ontario, Canada. Dr. Mohanty has more than 600 publications to his credit
with 265 peering reviewed journal articles, 40 patents (awarded/filed) and four edited
books. He received the Andrew Chase Forest Products Division Award from the AIChE and
Jim Hammer Memorial Service Award from the BioEnvironmental Polymer Society.

nanostructured materials (metals/oxides/chalcogenids),24 chemi- by Iijima was an arc discharge kit kept in 100 torr argon which
cal and biochemical molecules,25,26 and natural and synthetic resulted in MWCNTs with 2–50 walls. In addition to arc dis-
polymers.27,28 CNTs have been characterized as single, double, charge methods, various other techniques including laser abla-
and multiwall carbon nanotubes (SWCNTs, DWCNTs, and tion and chemical vapor deposition (CVD) have also been
MWCNTs); depending on the number of graphite sheets rolled established and investigated.30 The challenge is to establish these
to form its structure. In general, they have diameters on the technologies for large scale synthesis in order to meet the pro-
order of nanometers and lengths up to millimeters. Peng et al.29 jected demand for CNTs in various technological applications.
reported the fabrication of the thinnest energetically stable car- Among the above mentioned processes, the CVD method
bon nanotube with a diameter of 0.4 nm. involving the pyrolysis of hydrocarbons in the presence of tran-
sition metal catalysts has received attention due to its ability to
Synthesis methods play a vital role in the creation of carbon produce CNTs on a larger scale.31 Wang et al.32 have developed a
nanotubes with desired properties. The experimental setup used fluidized bed CVD reactor for the large scale synthesis of CNTs.

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quality carbon nanotubes with structural purity. However,


significant amounts of byproducts are also produced. In the
arc-discharge method, pure graphite rods are employed as a car-
bon source and electrodes. The evaporation of anode then leads
to the formation of fullerenes.45 Fine tuning this process by
introducing helium gas with an optimum temperature and pres-
sure, MWCNTs have been produced on a large-scale.46 Optimal
doping with metals such as Fe, Co, Ni, Fe, etc., into the anodic
graphite act as the effective catalyst and caused the formation of
SWCNTs.47 These metal catalysts act as the nucleation site,
where the hydrocarbon decomposes and converts into carbon
atoms, which result in the growth of carbon nanotubes.47,48 In
the laser vaporization method, pelletized metal-doped graphite
powders are used as the target.
Solid, liquid, and gaseous precursors have been extensively used
Figure 1. Schematic representation of structural classifications with in chemical vapor deposition (CVD), which employs metal or
respect to sp3, sp2, and sp bonding states of carbon. (Reproduced from metal oxide catalyst particles as “seeds” for the growth of car-
Ref. 7). [Color figure can be viewed at wileyonlinelibrary.com] bon nanotubes from the thermally decomposed hydrocarbon
vapors at relatively low temperatures between 500 and 1000 8C
They were successfully able to produce 50 kg/day with a purity of and at ambient pressure.49 The versatility afforded in the ability
approximately 80%. Precise control of the synthesized CNT struc- to use solid, liquid, and gaseous precursors as well as various
ture and properties has been achieved by manipulating various substrates and catalysts enables CVD to grow CNTs in different
synthesis parameters such as the operating temperature, precursor macroscopic morphologies such as powders and films (thick or
carbon source composition, precursor feed rate, growth duration, thin) and with different microscopic architectures such as
and the catalysts used. The characteristic features of carbon nano- straight, aligned, entangled or coiled on predefined sites of pat-
tubes are highly dependant on their atomic arrangements and terned substrates.50 In the case of liquid precursors, the purge
size. Depending on the helicity and diameter of a carbon nano- gas passes through a tank with the heated liquid to carry the
tube, its electrical properties can change between metallic and vapor into the heated reaction furnace. For solid precursors, a
semiconducting.33 Thus, precise control of the atomic arrange- high-temperature reaction furnace as well as another furnace
ments, tube diameter, and number of walls are challenging issues maintained at a lower temperature is essential to vaporize the
in the synthesis of carbon nanotubes. Control over the synthesis solid carbon sources.45 Stability of the hydrocarbons at higher
process can generate carbon nanotubes with the desired structural temperatures effectively affects the formation of MWCNTs or
and morphological features.33 Thus, a wide range of synthetic SWCNTs. Precursors like CO and CH4 which exhibit reasonable
processes have been explored and demonstrated for the synthesis stability in the 900–1200 8C range result in the formation of
of carbon nanotubes, which are schematically shown in Figure 2. SWCNTs.45 Hydrocarbons such as acetylene and benzene which
Apart from the synthesis techniques, the carbon precursors and are less stable at higher temperatures lead to the formation of
the catalysts used are also key parameters which will determine MWCNTs. The CNTs, both single wall and multiwalled,
the type of CNTs which can be obtained. Numerous research and
development works have been patented for the production of car-
bon nanotubes.34–37
Carbon Sources for CNTs
Feedstocks for the synthesis of carbon nanotubes can be catego-
rized into three major group bases on their physical nature as a
solid, liquid, or gas.38 Examples of traditionally and commonly
used precursors include: solid—coal, mesophase carbon, graph-
ite, camphor, and naphthalene39,40; liquid—benzene, n-hexane,
thiophene, ferrocene, ethanol, cyclohexanol, xylene, and dime-
thylformamide;41,42 and gaseous—acetylene, methane, ethylene,
and pyrene.41,43,44 All these carbon precursors are petroleum
based and non-renewable in nature.
Solid precursors of coal and graphite have been widely used in
arc-discharge and laser ablation techniques for the synthesis of
carbon nanotubes. These processes deal with the vaporization of
carbon from the carbon sources at very high temperatures
(thousands of 8C) and their growth as nanotubes.45 These Figure 2. Different processes that have been widely employed for growth of
processes have been widely explored for the synthesis of high- carbon nanotubes. [Color figure can be viewed at wileyonlinelibrary.com]

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synthesized from these processes contain amorphous carbon development of many advanced industrial products such as dura-
and catalytic metal impurities. The amorphous contaminants ble polymers/blends/composites, coatings/adhesives, energy stor-
can be effectively removed through oxidation by employing hot age and conversion materials, sensor/catalytic products, and
air at 400–500 8C or some oxidizing chemicals such as H2O2 as medicinal implants.65–69 These sustainable materials have
the dangling bonds present on the amorphous carbon oxidize received enormous benefits from nano science and technology;
easily.51 improving their functionality and durability. As the global
demands increases for sustainable products, novel renewable
Traditional precursors used for the synthesis of CNTs originate
resources based nanostructured materials have been introduced
from petroleum resources. Increasing environmental concerns,
and investigated for many applications. These include cellulose
depleting fossil fuel resources, uncertainty in crude oil prices, and
and protein based nanofibers, starch nanostructures, silica nano-
the demand for the alternate precursor carbon sources has moti-
particles, and various types of carbon nanomaterials.58,70–72 In
vated researchers toward the search for renewable resource based
addition to that, a variety of metal nanoparticles and metal-
green-carbon sources for the synthesis of CNTs. Recently, Deng
nanoparticle functionalized materials have been produced using
et al.,52 reviewed the research accomplishment on the effective
plant-extract mediated bioreduction processes.73–75 Carbon
transformation of waste into carbon-based nanomaterials such
nanomaterials (such as spheres, fibers, carbon dots, graphenes,
nanotubes and graphenes. Similarly Kumar et al.53 reviewed the
and carbon nanotubes) synthesized from renewable resources has
research work on the synthesis of graphene and CNTs from natu-
also attracted many researchers around the globe.76–82
ral and waste precursors. Advances in this research would allow
manufacturers of CNTs to reduce their carbon foot print and Renewable Resources for Carbonaceous Materials
strengthen the field of sustainable nanofabrication. The aim of Finite petroleum resources, unstable crude oil prices, ever
this review article is to gather the work and knowledge obtained increasing global concern on environmental challenges (CO2
till now on the fabrication of CNTs from renewable resources. emissions, and climate change), and emerging demand for sus-
This article will describe how traditional processing methods and tainable materials requires a change in the fabrication of carbon
equipment have been utilized for the fabrication of CNTs from nanomaterials by using renewable resource based precursor
renewable precursor materials and the specific renewable carbon materials with a smaller carbon footprint than traditional petro-
sources which have been successfully utilized. leum resource based materials.72,83,84 Many types of carbon
nanomaterials such as tubes, particles, fibers, sheets, dots,
A MOVE TOWARD SUSTAINABLE CARBON MATERIALS onions, and graphenes have been synthesized with renewable
As the global population continues to grow, materials innovation precursors.85–88 Likewise, a wide variety of renewable precursors
and their effective utilization can partially aid in allowing a larger have been used for the fabrication of carbonaceous nanomateri-
population to have improved living standards.54 These innovative als and include raw biomasses (grass and leaf),89 juices (orange,
materials should critically address the issues pertaining to the banana, grape and strawberry juice),79,90–92 seeds (sunflower,
current dependence on finite resources as well as emerging threats grape),93,94 shell (chestnut, coconut, cashew nut),93 oils (palm,
to our planet’s ecosystems. The main challenges associated with neem), industrials coproducts (lignin, glycerol, DDGS), aqua/
implementing suitable sustainable solutions in any manufactur- marine products (chitin, algae), fruit peals (orange, banana),95
ing sector are the upgrading of processing facilities, added costs, bioderived hydrocarbons (ethanol, biodesel) and other biobased
and reduced financial benefits as sustainable manufacturing materials (silk, natural proteins).96 However, the synthesis of
requires process developments, new equipment usage, and novel carbon nanotubes (single/multiwalled) using renewable precur-
designs for performance retention.55 Thus, Nidumolu et al.56 sors as the carbon source has received the most attention. The
attributed sustainability to be the driving factor for innovation. renewable resource derived carbon nanotubes exhibit similar
According to them, sustainable development consists of four properties to conventional CNTs and thus, in this review, we
stages: (i) viewing compliances as opportunities, (ii) making the focus mainly on the growth of CNTs from renewable feedstocks.
value chain sustainable, (iii) designing sustainable products, and Carbon Nanotubes from Renewable Precursors
(iv) developing new business models. The material aspects of a The first reported renewable feedstock used for the synthesis of
sustainable value chain begin with the identification of new clas- CNTs was a crystallized latex product from the Cinnamomum
ses of environmental friendly feedstocks and finding methods to camphora tree.97 Since then, many different products have been
effectively convert them into technologically important prod- used such as plant oils,98,99 biodiesel, and solid biomasses like
ucts.57 The sustainability of feedstocks or raw materials depends grass and leaves among other sources.100,101 Recently, in addi-
on their origin (renewable vs. non-renewable), availability (abun- tion to plant-sourced materials, animal-sourced materials such
dant vs finite), impact on the environment (carbon footprint), as chicken fat and feathers have been employed as an effective
and the energy input during processing. Thus, renewable resource carbon source for the fabrication of CNTs.102,103 Though they
based feedstocks such as biopolymers (including cellulose, starch, are not renewable, they are biobased and available as byproducts
lignin, and other proteinaceous materials)58–60 and other chemi- during the processing of poultry products. From a sustainability
cals (including ethanol, glycerol, syngas, and methane)61–64 perspective, using these resources can address issues related to
receive immense attention for the fabrication of various commer- the disposal of these byproducts as well as offer an economic
cial products. Product diversification is essential and also a key return to the poultry industries. Chemical vapor deposition and
factor in creating a successful move toward a sustainable future. spray pyrolysis have been extensively used for the processing of
Thus, such renewable materials have been widely explored for the liquid feedstocks. Using solid precursors such as leaf, grass, and

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Figure 3. Structural features of carbon nanotubes grown from the fallen leaves of poplar (a) and hyperaccumulator plant of Brassica juncea L (b).
(Reproduced from Refs. 81,105). [Color figure can be viewed at wileyonlinelibrary.com]

other biomasses, thermal pyrolysis has been employed repeated- and 50 nm. In general, grass biomass contains quite a large con-
ly for the condensation of biomass as well as the formation of centration of vascular bundles composed mainly of cellulose,
nanotube structures.81,101 By manipulating the type of catalysts hemicellulose, and lignin. The repeated heating process causes
one can easily achieve the desired structure of carbon nanotubes the vascular bundles to dehydrate and be converted into carbon
by employing renewable precursors. The following section sum- nanotubes.101 In plants, vascular bundles exhibit tubular struc-
marizes the recent developments in the production of CNTs tures with the composition of cellulose, hemicellulose, and lig-
from different biosourced feedstocks. nin. During the carbonization process, the existing oxygen
environment causes rapid pyrolytic reactions and forms carbon
RENEWABLE FEEDSTOCKS FOR CARBON NANOTUBES double bonds. This leads to the retention of tubular structures
Hydrocarbons with lower hydrogen contents can be effectively even after repeated carbonization process at higher tempera-
used as suitable precursors for carbon nanotubes. It has been tures.101 Qu et al.81 demonstrated the synthesis of CNTs from
identified that many renewable resource based biochemicals, the fallen leaves of poplar by employing a simple thermal
which can be used as precursors for the production of high decomposition process under ambient air conditions. They
quality CNTs possess low C:H ratios (C:H ratio for palm oil implemented a similar protocol as reported by Kang et al. The
collected leaves were dried, crumbled, and preheated at 250 8C
with the chemical formula of C55H100O is 1:2). The choice for
for 1 h in air. The charred particles adhered on the surface of
renewable resource based carbon precursors for the effective
the shoots were removed with water. The collected black prod-
synthesis of carbon nanotubes is vast, which includes a diverse
ucts were then washed with alcohol, rapidly heated to 500 8C in
range of plant biomasses, vegetable oils, extracted biochemicals,
air for 5 min, then cooled to room temperature. CNTs were
and other animal bioproducts. The challenges in using renew-
obtained after repeating the heating and cooling process 10
able precursors for CNT synthesis are (i) selection and purity of
times. The synthesized CNTs were open at one end, had good
the precursors and (ii) optimizing the experimental conditions
crystallinity, and inner and outer diameters of approximately 40
for every feedstock. At the optimum processing conditions and
and 77 nm, respectively, which is shown in Figure 3(a). The
catalysts/substrate combination, it is possible to synthesize the grown CNTs were also found to contain many defects in their
carbon nanotubes with desired morphological features such as walls which have potential for catalytic applications.
wall number and bundle alignment. This section summarizes
the influences of various renewable feedstocks for the synthesis Qu et al.104 reported a novel method of producing carbon
of structure controlled carbon nanotubes under various nanotubes using metal hyperaccumulator plants as the green
categories. renewable source. Metal hyperaccumulator plants have been
receiving significant interest due to their ability to accumulate
Biomasses unusually high levels of toxic metals in their stems and leaves.
Various biomasses such as grass, leaves, and hyperaccumulating Thus, they have been used for the purpose of phytoremediation
plants have been explored for the synthesis of carbon nano- to clean contaminated soil. However, care must be taken in
tubes. Kang et al.101 reported the synthesis of MWCNTs by order to prevent the plants from being ingested by animals and
decomposing grass in the presence of an optimal amount of other living organisms; which would eventually transfer the tox-
oxygen. First, a few grams of grass samples were crumbled and ic metals back into the ecosystem. It has been identified that
dried at 250 8C for 1 h. The obtained black colored powder was the Cu and Zn accumulation in the stems of Brassica juncea
then washed with alcohol and repeatedly heated between room plants on a dry weight basis are 3725 6 289 and 2573 6
temperature and 600 8C where it was held for 20 min in an oxy- 237 mg/kg, respectively.104 These can be effectively converted
gen environment. The resulting MWCNT products were collect- into Cu/ZnO nanoparticles. In order to synthesize CNTs, first
ed for further characterization. TEM analysis confirmed the the biomass of B. juncea plants were collected, dried, and crum-
formation of MWCNTs with the diameter ranging between 30 bled. The treated biomass of B. juncea plants was mixed with

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90% ethanol at 70 8C for 120 min and filtered. The treated bio- turpentine oil on Co catalysts at 675 8C resulted in the forma-
mass was then further mixed with 250 mL of HNO3 (1.00 mol/L) tion of MWCNTs with a diameter range of 10–50 nm. The
and shaken at 85 8C for 360 min. Reaction of biomass with obtained nanotubes have been used for the fabrication of elec-
nitric acid caused the formation of Zn/Cu (NO3) and charred trochemical supercapacitors. Afre et al.108 reported the synthesis
biomass. The resulting black-colored biomass was rapidly heated of CNTs from Turpentine oil as the carbon source and using
to 400 8C and held for 5 min. The heating/cooling process was Fe/Co as bimetallic catalysts in CVD. They were able to produce
then repeated 20 times; resulting in the formation of carbon MWCNTs starting at 500 8C. However, a maximal yield of 33%
nanotubes with an outer diameter of 80 nm as shown in Figure was achieved at 700 8C. TEM images of the CNTs grown from
3(b). In another reaction, the filtrate of the biomass which was turpentine oil at various temperatures are shown in Figure 4.
treated with alcohol and converted into C32H30ON4H2(CO2H)2 Synthesis of single-walled carbon nanotubes has been successful-
was reacted with Zn/Cu (NO3) solution to form C32H30ON4Cu/ ly reported by Ghosh et al.110 by using a spray pyrolysis process.
Zn(CO2H)2.105 Mixing of this solution and the synthesized Through this process, they were able to produce SWCNTs with
CNTs in an ultrasonic bath along with the appropriate quantity approximately 57% purity with significant graphitization. In
of NaOH and ethanol resulted in intermediate structures of addition, Afre et al.111 reported the fabrication of vertically
CNTs with Cu/Zn functionalization. Further thermal treatment aligned carbon nanotubes from Turpentine oil using spray
of these intermediate residues at 350 8C for 2 h and reduction pyrolysis techniques. Silicon and quartz have been used as the
in a hydrogen and nitrogen environment at 260 8C for 30 min substrates for the vertical growth of CNT bundles. Ghosh and his
resulted in CNTs-Cu/ZnO nanocomposites being synthesized.105 research team112 also explored the synthesis of aligned carbon
Qu et al.106 also reported a similar procedure for the synthesis nanotubes from Turpentine oil as well as eucalyptus oil using the
of CNTs/Cu0.05Zn0.95O nanocomposites without employing a spray pyrolysis technique. The obtained products were critically
reduction process.106 The synthesized carbon nanotubes and compared in order to understand precursor–product relationships.
CNTs/Cu0.05Zn0.95O nanocomposites have been explored for the Scanning electron microscopic (SEM) investigation revealed that
photodegradation of bisphenol A (BPA).106 In addition, Cong the length of the synthesized CNT from turpentine oil is greater
et al.,107 reported the effective fabrication of CNTs, ZnO nano- than the nanotubes synthesized from eucalyptus oil; which influ-
particles, and CNTs/ZnO nanocomposites using Physalis alke- ences their field emission properties significantly. Similar spray
kengi L. biomass as feedstock. They adopted a similar process as pyrolysis processes have also been employed by Awasthi et al.31
Qu et al.106 for the synthesis of these nanoparticles. The outer for the large scale fabrication of aligned CNT bundles from tur-
diameter of the synthesized CNTs and CNTs/ZnO nanocompo- pentine oil using ferrocene as catalysts at 800 8C in an argon envi-
sites were found to be 70 and 120 nm, respectively. They also ronment. The bulk synthesized CNTs exhibit outer diameters in
found excellent catalytic activity for the CNTs and CNTs/ZnO the range of 15–40 nm with improved graphitization.
nanocomposites in photodegrading BPA in aqueous media.
Kumar et al.99 reported the synthesis of carbon nanotubes by
Vegetable Oils using neem oil and ferrocene as the carbon and Fe catalyst
Vegetable oils are chemically known as triglycerides and are sources, respectively, using the spray pyrolysis techniques. Neem
commonly extracted from plants using two different methods: oil, commonly known as Margoaa oil, is extracted from the
(i) mechanical extraction and (ii) solvent extraction. It has been seeds of the neem (Azadirachta indica) tree. TEM analysis of the
found that various types of vegetable oil precursors such as tur- synthesized carbon nanotubes indicates the formation of multi-
pentine oil, eucalyptus oil, neem oil, castor oil, soy oil, coconut walled structures with a bare central core and 15–20 nm diame-
oil, and palm oil can be used for the synthesis of SWCNTs as ter. It has also been reported that the obtained carbon
well as MWCNTs with the various microstructures. Research on nanotubes contain negligible amounts of Fe catalyst impurities.
the exploration of waste precooked vegetable oils for the synthe- Ghosh et al.113 reported the synthesis of single-walled carbon
sis of carbon nanotubes has also been reported; aiming to nanotubes (SWCNTs) by using spray pyrolysis techniques from
address issues related to their disposal. Many processing techni- eucalyptus oil as a carbon source with a Fe/Co impregnated
ques including CVD and spray pyrolysis have been used for the silica-zeolite catalytic support. The processing temperature used
synthesis of CNTs from vegetable oils. The vegetable oils which was 850 8C. Eucalyptus oil is a colorless to pale-yellow liquid
have been used for the synthesis of CNTs and their applications with a chemical formula of C10H18O and boiling point of 176–
are discussed in this section. 177 8C. The resulting SWCNTs exhibit very low levels of amor-
phous carbon which is thought to be due to the presence of
Turpentine oil was the first renewable resource based oil precur-
one oxygen atom per eucalyptus oil molecule. During the synthe-
sor used for the synthesis of CNTs and has been used extensive-
sis process, this oxygen plays a vital role in oxidizing amorphous
ly by many researchers in order to optimize experimental
carbon. Angulakshmi et al.114 reported the synthesis of CNTs
conditions. Turpentine oil is derived from oleoresin of Pinus
from soy oil as a carbon source through the spray pyrolysis tech-
palustris of the pinaceae family; wide spread in Asia, Europe,
nique using Fe/Co catalysts at an operating temperature of
and the United States.108 The oil is a mixture of terpenes and
650 8C in Ar. The obtained MWCNTs were investigated for their
other essential oils whose propositions varies with many factors
ability to absorb basic brown 4 from aqueous solutions.
including the species of tree the oil is extracted from and the
extraction process used.108 Chatterjee et al.109 first reported the A key component in the fabrication of CNTs is the heating
synthesis of carbon nanotubes from Turpentine oil as a renew- source. Incorporation of microwave energy in processing system
able carbon source using the CVD process. Decomposing the leads to many technical benefits including reduction in

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Figure 4. TEM images of the CNTs grown from turpentine oil employing different temperatures: (a) 500 8C, (b) 600 8C, (c) 700 8C, (d) 800 8C and (e)
900 8C. (Reproduced from ref. 108). [Color figure can be viewed at wileyonlinelibrary.com]

processing time, energy and cost savings, improved product the resulted CNTs contained very low levels of metal impurities.
quality, and improving the ecofriendliness of the proce- In addition, Tripathi et al.121 also demonstrated the synthesis of
dure.115,116 Thus, microwave technologies have already been CNTs using castor oil as a carbon precursor by using the ther-
explored by many researchers toward the synthesis of CNTs mal CVD method. They have explored various transition metal
using traditional carbon sources.117–119 However, very few based catalysts such as Ni, Zn, and Co in order to investigate
researchers have applied microwave heating sources for the syn- their effect in synthesizing CNTs. They found that the Co cata-
thesis of CNTs using vegetable oil precursors. Raziah et al.120 lysts result in the formation of CNTs and spherical carbon par-
reported the successful synthesis of CNTs with multiwalled ticle mixtures, whereas Ni caused the generation of only
bamboo-like microstructures synthesized using a microwave- spherical particles. The synthesized CNTs have been effectively
assisted CVD method using castor oil as the renewable carbon used for the removal of arsenic contaminants dissolved in water.
source. In their studies, they have used Fe/Co as a catalyst with Azmina et al.122 reported the synthesis of CNTs using five
very low operational temperatures of 300–400 8C. They found different types of plant oils (coconut, corn, olive, palm, and

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sesame) as the carbon source for thermal chemical vapor depo- Plant Derivatives
sition (TCVD) with a ferrocene catalyst. They were able to com- Biobased materials or biochemicals derived from renewable
pare the structure of CNTs synthesized from different resources plant resources have been widely investigated as the carbon
to determine a precursor–product relationship. Their research source for the fabrication of different carbon materials. Kumar
findings revealed that the CNT produced from coconut oil and Ando130 reported the fabrication of CNTs from Camphor,
results in a better surface morphology, phase purity, and an extract from the latex of Cinnamomum camphora tree. The
enhanced crystallinity compared with the CNTs synthesized CNTs were synthesized using CVD with Fe-Co-impregnated
from other resources. The density of the precursor oils was zeolite catalysts at 650 8C. The camphor was vaporized at 200 8C
found to play a vital role in the morphology and diameter of and fed into a small reaction tube along with argon gas. The
the synthesized CNTs. In addition to this work, Sharma et al.123 catalytically decomposed camphor turned into CNTs with a
also successfully demonstrated the synthesis of CNTs using olive source-to-CNT conversion efficiency around 50%, which is
oil as carbon source for CVD. The synthesized CNTs were used much higher compared with most other reported values. A
for the fabrication of dye sensitized solar cells. CNT array was also produced using camphor and used as an
Maryam et al.124 performed extensive research on the fabrica- efficient field emitter.131 The research work has been extended
tion of CNTs from palm oil with a ferrocene catalyst through by Kumar and researchers for the synthesis of a nanotube gar-
aerosol-assisted catalytic CVD. The resultant MWCNTs con- den containing SWCNTs and MWCNTs.97 They have also con-
tained Fe, O, and Si with the O content being significantly high. ducted extensive research into the various parameters such as
Thus, further adjustments of parameters were necessary in order the vapor pressure of camphor, catalyst concentration, and tem-
to enhance the carbon content in the final product. Their group perature of the reaction furnace on the diameter distribution of
has also investigated the effects of processing temperature on the grown CNTs.132 At lower reaction temperatures between 600
the synthesis of MWCNTs by employing a floating catalyst and 700 8C, they found high yields of MWCNTs with uniform
TCVD method with Fe and Co catalysts.125 The structural and diameters of approximately 10 nm, while increasing the furnace
other physicochemical properties of the obtained MWCNTs temperature between 850 and 900 8C, significant quantities of
were compared with their synthesis temperature which was SWCNTs (30%) were formed with average diameters ranging
between 600 and 1000 8C. Increasing the deposition temperature from 0.86 to 1.23 nm.132 From these investigations, it was found
caused the formation of well aliened straight nanotube bundles that when camphor is used as a biofeedstock for CNT synthesis,
with high crystallinity as well as a higher carbon content; 900 8C only extremely low catalyst concentrations are required and thus
being the optimal temperature. Suriania et al.126 explored the the final CNTs contain extremely low catalyst impurities. Addi-
research on the effect of Fe and Co metallic catalysts on the tionally, the formation of undesired amorphous carbons is also
growth mechanism of carbon nanotubes, while using Palm oil almost non-existent and thus heating post-treatments for purifi-
as a carbon source. Between the Fe and Co catalysts, Fe was cation are not required. Figure 5 shows the molecular structure
found to be the more suitable catalysts for the fabrication of of camphor as well as the TEM and SEM images of various
CNTs, whereas Co resulted in the formation of CNTs with big- morphologies of camphor grown carbon nanotubes; isolated
ger diameters and greater number of impurities. fibers (b), well-aligned CNTs (c), and garden of carbon nano-
tubes (d).97,130–132
Cooking the vegetable oils at the temperatures between 80 and
300 8C, lead to two major reactions: lipid peroxidation and Karthikeyan and Mahalingam100 reported the synthesis of
polymerization which causes a steep increase in the viscosity of MWCNTs from biodiesel oil of Jatropha curcas through a spray
the oils. Repeated heating of these oils can cause the generation pyrolysis process employing Fe/Co/Mo catalysts well dispersed
of carcinogenic free radicals and toxins which lead to health dis- on a silica/alumina substrate. The synthesized MWCNTs were
orders.127 Thus, a major challenge for cooked vegetable oils is found in individual fibers with the diameters of 16–24 nm.
their safe disposal. One of the possible solutions is to use them They have also investigated the fabrication of carbon nanotubes
as feedstock for the production of biodiesel. In addition, many from methyl ester of Pongamia pinnata oil by employing a
efforts have been made to convert the waste oils into carbon pyrolysis process.133 They used a similar Fe, Co, and Mo sup-
nanostructures for various industrial applications. Suriani ported silica substrate catalysis system and employed different
et al.128 successfully reported the synthesis of vertically aligned processing temperature for the synthesis of the CNTs. The mor-
carbon nanotubes using precooked palm oil as the carbon phological features of the carbon structures obtained at different
source. They used the floating-catalyst thermal CVD method at pyrolysis temperatures of 550, 650 and 750 8C were investigated
750 8C under argon with a ferrocene catalyst. The obtained and it was found that the formation of MWCNTs occurred only
CNTs were a combination of MWCNTs and SWCNTs which at 750 8C. They also reported the formation of vertically aligned
may be due to the complex composition of the pre-cooked veg- carbon nanotubes when the catalyst was changed to ferrocene
etable oils. Recently, Datta et al.129 reported the effective fabrica- [Fe(C5H5)2]. Figure 6 indicates the structural evaluation of
tion of one dimensional carbon nanowhiskers from pre-cooked CNTs from methyl ester of Pongamia pinnata oil with different
vegetable oils of mustard, soybean, sesame, and castor using a temperatures. Kumar et al.134 have also explored the spray
dry autoclaving method. These initial results indicate the possi- pyrolysis of jatropha-derived biodiesel as a green carbon source
bility for various other precooked oils from vegetable and ani- for the synthesis of CNTs and carbon–nitrogen (CAN) nano-
mal sources to be used for the fabrication of different carbon tubes by employing ferrocene and ferrocene–acetonitrile cata-
nanostructures. lysts, respectively. The synthesized CNTs were found to be

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Figure 5. Molecular structure of camphor (a) and the various morphologies of camphor grown Carbon nanotubes; isolated fibers (b), Well-aligned
CNTs (c) and garden of carbon nanotubes (d). (Reproduced from refs. 97, 130–132]). [Color figure can be viewed at wileyonlinelibrary.com]

20 mm in length with the average diameter of 20–50 nm. A bun- hours and then cycling between room temperature and 400 8C
dled morphology was found for the CAN nanotubes with for 35 cycles. The resultant NTs had inner diameters of 4–5 nm
lengths of approximately 30 mm and average diameters of 30– and outer diameters of 10–20 nm. The thermal ablation con-
60 nm. It was found that increasing the reaction temperature verted components in the secondary cell wall into CNTs.131
decreased the nitrogen concentration in CAN nanotubes which
Poultry Products
is due to the enhanced graphitization in higher temperatures.134
The increased global chicken meat consumption has led to the
The nanotubes grown from jatropha-derived biodiesel employ-
formation of significant quantities of related by-products such
ing spray pyrolysis were clean from amorphous carbon impuri-
as feathers and waste fats which creates problems for their prop-
ties. Angulakshmi et al.135 were able to grow vertically aligned
er disposal. It has been reported that the annual global chicken
CNT arrays on a silicon substrate using methyl ester of Helian-
feather production has increased to up to more than 5 million
thus annuus oil as a carbon source and ferrocene as a catalyst
tonnes.138 Chicken feathers can make up 5–7% of the chicken’s
for spray pyrolysis. It was identified that Fe nanoparticles were
body weight and are composed of 90–92% protein, namely
formed on the silicon substrate through decomposition of the
keratin, and 1–8% lipids.139 The common disposal mechanism
ferrocene precursor. The produced CNTs had diameters between
of poultry feathers is in landfills and the chemical resistive
10 and 30 nm and contained negligible catalyst impurities
properties of keratin due to its a-helix and b-sheet structural
Dubrovina et al.136 investigated a one-pot synthesis of CNTs packaging makes their biodegradation very slow; creating envi-
from polyisocyanate crosslinked cellulose acetate as a renewable ronmental concerns.140,141 Recently, efforts have been made to
carbon resource. The synthesis was carried out along with a create applications for chicken feathers in biobased materials
NiCl2 catalyst and fumed silica as a template or a one-pot such as polymer composites142–144 and pyrolyzed products for
pyrolysis process. The reaction mixture was carbonized in a hydrogen adsorption/catalytic applications.145,146 Senoz et al.147
tube furnace under nitrogen at 750 8C with a 10 8C/min ramp have reported the effective fabrication of carbon fibers from the
rate and 20 min holding time. The synthesized carbon nano- pyrolysis of chicken feathers. They investigated the physico-
tubes were found to be 24–38 nm in diameter with the wall chemical changes to the chicken feathers through various tem-
thickness ranging from 9 to 11 nm. Goodell et al.137 reported perature ranges between 25 and 600 8C. The synthesized carbon
the production of carbon nanotubes from wood fibers employ- fibers exhibit an unique microporous architecture and exhibit
ing a two stage heating process: holding at 240 8C for several strong H2 adsorption at low pressures.148 Gao et al.149

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Figure 6. Structural evaluation of CNTs from methyl ester of Pongamia pinnata oil with different temperatures. (Reproduced from ref. 133). [Color fig-
ure can be viewed at wileyonlinelibrary.com]

investigated the pyrolysis of waste chicken feathers using a with diameters of 1–5 lm and significant quantities (26%) of
supercritical carbon dioxide system. The pyrolysis process ammonium bicarbonate [(NH4)HCO3]. Following this, Gao
resulted in the formation of well-shaped carbon microspheres et al.102 reported the effective generation of nitrogen doped

Figure 7. Schematic representation of various stages involve in the production of CNTs from chicken feathers. (a) photograph of chicken feathers; (b)
and (c) the white and black products formed in the autoclave; FESEM images of Ni3S2@C (d) and N-CNTs (e); (f) the catalytic reaction of the synthe-
sized Ni3S2@ C or N-CNTs. (Reproduced from ref. 102). [Color figure can be viewed at wileyonlinelibrary.com]

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Figure 8. FESEM images of VACNTs generated from waste chicken fat employing Si substrate with ascending magnification. (Reproduced from ref. 103).
[Color figure can be viewed at wileyonlinelibrary.com]

carbon nanotubes. N-doped carbon nanotubes were generated is comparable to those obtained using traditional feedstocks.103
through two steps: first, the chicken feathers were autoclaved Figure 8 shows the FESEM images of VACNTs generated from
with NiAcTa (C4H14NiO8) and dry ice in a small pressure vessel waste chicken fat employing Si substrate. Following this, Dalila
and heated to 650 8C for 2 h. This resulted in the formation of et al.150 made systematic investigations on the effects of process-
Ni3S2-carbon coaxial nanofibers (Ni3S2@CNF). In the second ing temperatures on the structural and morphological features
step, the synthesized Ni3S2@CNF were treated with hydro- of the CNTs from waste chicken fat. The synthesis process was
choloric acid at room temperature for 12 h for the removal of performed in a tubular furnace equipped with two heating
Ni3S2 particles, which resulted in the formation of N-doped car- zones. First, the waste chicken fat was vaporized at a fixed tem-
bon nanofibers. Schematic representation of various stages perature of 470 8C and the second heating zone (reactive zone)
involve in the production of CNTs from chicken feathers are was been varied between 650 and 900 8C. No CNTs were pro-
shown in Figure 7. duced within the reaction temperature range of 600–650 8C.
Chicken fat possesses a similar chemical structure to vegetable Increasing the reaction temperature to be between 750 and
oil and results in high C contents with lower C:H ratios.103 It 800 8C resulted in the formation of vertically aligned CNTs.
can be considered as a zero cost biofeedstock since it is dis- 800 8C treatments produced the highest yield with the smallest
carded during poultry processing. Unhygienic disposal of waste diameters of 19.8–31.7 nm, 91% purity, and higher crystallinity.
fat lead to the contamination of water and creates harm to eco- Further increases to the reaction temperature (850–900 8C),
systems. Significant efforts have been devoted to convert chick- reduced the quality of the CNTs and increasing nanotubes
en fat into biodiesel and biogas.103 However, biodiesel produced diameters were obtained.
from chicken fat contains high amounts of sulfur, which cause
EMERGING OPPORTUNITIES
technical challenges and the energy derived from chicken fat
biogas is not economically viable. As an alternative, Suriani An increased number of research articles in the field of renew-
et al.103 investigated the effective utilization of the oil obtained able carbon indicate the possibility of sustainable materials in
from waste chicken fat for the synthesis of carbon nanotubes. A future technologies. Renewable precursors have been used in the
mixture of chicken fat oil with 5.33 wt% ferrocene catalyst was fabrication of a wide range of carbon materials including, but
converted into CNTs with CVD at 750 8C. The reported CNTs not limited to CNTs, graphenes, quantum dots, nanospheres,
were of high quality with a purity of 88.2% and tube diameters fibers, and foams. For example, lignin has been widely explored
ranging between 18 and 78 nm. They concluded that the physi- for the synthesis of carbon nanofibers. Also, significant impact
cochemical features of the CNTs produced from chicken fat oil has been made by the spray pyrolysis process, which utilizes

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