reCOnsult review FOR APPROVAL DOCUMENT commerce
Pr RBAONAR ERTRHRCONGUT REC-CS-HRSG-006-0002
Date: 2400 2013
PLTGU TANJUNG UNCANG 100 - 120 MW
Ref_No_In Drawing Number Ret_No_Out | Rev. | Status Title_Deseription
781301/HRSG- :
maopaaes 22033-790-21, ola Water Chemistry Specification
Comment CONTRACTOR'S RESPONSE
1. Approved
Reviewed By
zz
FepisvotWATER CHEMISTRY SPECIFICATION
Bi PT. PLN (BATAM)
ht. “rmenuntesaees
“Engineering, Procurementand
Construction (EPC) Pembangkit Listrik
‘Tenaga Gas Uap (PLTGU) Tanjung
Uncang 100-120 MW
‘CONTRACT NO. : 0970.Pa24DRUTI2019
PURPORE:
FOR APPROVAL
° Teaued or Approval coo a e
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Water Chemistry Specification
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Page 28
TABLE OF CONTENT.
INTRODUCTION ennsnnnennnnin nnn
2. BOILER FEEDWATER OF HP AND LP SYSTEM enews
21 Bonen remowaren
22 FEEDWATER QUALITY. — :
23 Dosne. “Nuun Ln me
3 LP BOILER WATER enone
31 LPRoum waren ao - 5
32 LPBoLRwaTRQUALTY
33° Dose...
4 HP BOILER WATER.
41. HP Bonn waren
42° Dousnwarmquainy
5 HP AND LP STEAM SYSTEM cn eeoneennnnemieT
SU HPSTEAISYSTIN ssn sn aot
52. HPANDLPHMANSTEAM —— oa
6 SAMPLING ensnnnnnennnen
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RELATED DOCUMENTS:
PIO LP Economizer preestersystem 22088-105-11
PIO HP Economizer estan 22033-10813
PIO LP Bol ester 22008-10521
IO HP Bolo syetm 22088-10528,
PAID LP Supetheater sytem 2208-10531
PID HP Superheaer system 2208:105.83,
PAID HRSG Drane and vents 22083-10540,
PID Blow down system 22038-10541
‘WeilEregyby Meier ARSS Sens ——SSSSCS~S~S~S*« GTS
Tanjung Uncang CCPP 120 MW Project,Name Wetor Chemisty Procedure
Document 3 72099-700-29
Revison °
Page 3of8
1 IntRooucTion
This document describes the water qualy contol and montorng concep for the HRSGS of the
Tarjung Uneang CCPP 120 MW Projet, located in Batam, Indonesia. In order to protect the boter
components fom deposis, corrosion and erosion, the water chemisty has to be contol in
sovordance with exetng guidelines
\VGE PowerTech gudeine: guidelines for Feed Water, Boller Water and Steam Qualy for Power Plans /
Insta Panis (VGB-R 460 Le, Third Elton 2011) i sed a the waar Weabnent program
In goneral the introduction of chemical shouldbe kept to a minimum tis required to add ammonium
se phosphate to the boll inorder to anti the required values for pH. The use of demieralsed
‘make-up water aol inpet f hares sls andimpuris in the bol.
FAC (Bow Ascetraed Gorosion) ato known as ersioncorosion, i @ major determining factor In boar
etme and depends on the Walst qually, tamperatre, ow velecty and constuction detale. The
Jomperature and velcles are determined by the operation mode ofthe baller. For the varous systems
adequate constuction malaria ae selctad which, in cemblnazon wit th chemical teatment ofthe oie
ter, minima the ik of FAC.
‘The use of organle amines and oxygen scavengors(7nyekazne substives’ i not recommended because of
‘ha ik poted by decomposition a reaction products, Reference is made tothe VGB gudsine chapter 52.
and.
‘le importan thatthe pH value and be oxygen content of he bole fodvatr ar kept at adequate lov fn
‘order to protect the downveam feedwater sytem and economizer. The cancanaton of oxygen Wat
pected inthe speciation protect he boler agains! FAC. Lower levels of oxygen (<5pp5) neanunetion
‘th high vee of reducing agents (oxygen seaverere sult In reacls wi the ferrous alloys t generate
Conon products, Overfeedng reducing agents i therefore not recommended. A fow ppb of oxygen (it
igh put feedwater considered beneficial im reducing the generation af ron oxides and thus FAC.
bo the LP system, Ammonis Is apple at the feedwater ret re to te HRSG. Inthe HP eystom,
_Bhoephate "Treatment (1) applied tte feedwater ne om LP integral deserter to HP economizer,
Forte introduction of te specfed chemicals to the bor ane the deteminaton of water and steam
«quality the minimums requirements are given fr sampling and dosing locatians. Choral dosing and
sampling systems are not spe of supply of NEM.
‘EM Energybv-WoduarFRSG Same ——SSSSSSSCSCSCSCSCSCS~S« GTS
Tanjung Uncang CCPP 120 MW ProjectWale Chemisty Procedure
220387002"
408
2_BOILER FEEDWATER OF HP ANO LP SYSTEM
21 Boiler feoawater
‘The boiler feodwaler (BF) forthe HP and LP system is sent via the HP economizer and LP
economizer (preheater tothe HP drum and LP irtgratod deaeraor,respecvely. The BFW ine aso
supplies water for steam altemperaton between te HP superhesters,
22 Feodwator quality
‘The boiler feedwater quality of the HP and LP system during normal and constant operation shall
‘meet te following requirements atthe teinal point acording o Table 64 in VGB (Oru bollers
witha copper fee condensate / Teed water system)
Table 1
Parameter Value Tak] Rete
‘aid Condi BTC) a sien | VG tabe 6
Cana OSG) 43-66 TBiem [VSB abe 6a
Sosa as Nay ay vate NEW Seanad
Sica(as SO a <5 Wake | Vea abe 6
arc canes Vea ube ba
Saen O 3020 Wake | Vea abe
“Ttaon as Fe) a wang] Vas abeea
Disowed Organ Carbon cor vigt | VSB abe AT
(000 | eB par 7.10
23° Dosing
‘Ammonia (NH) s added tothe LP FW and Phosphate Treatment (PTs aded tothe HP FW inorder
to contol the pH-value ofthe baler feedwater (ot pat of NEM scope of supply. The axygen
content of the boiler feedwater downsteam LP economizer (preheater) i controled by the LP
Integrated deaerator
“WEN Enoraybv- Waar HRSG Swieme——SSSSSS~S*«S GOT
Tanjung Uncang CCPP 120 MW ProjetName Water Chemisty recede
Document 72035-780-21
Revision o
Page Sofa
3 LPBOLERWATER
34 LP Boiler water
‘Te LP bolor food water passes thvough the LP Economizers(pre-heate) info the LP integrated
deserater During normal operation end commissioning, Ammonia is used for pH contel and
hardness contol ofthe BFW,
LP boller water in te LP deserter extracted to HP econamizer, which fe considered ae a LP
‘continuous bow dour’, Therefore, the LP continuous bow down s nat necessary requied,
22 LP Boiler water quality
The LP boller water qualty shall met te folawing requrements
‘able:
Parameter Nana Tam] Unit | Reference
operation limit
aid condoeiay GC) <5 5 __[pSien_| VOB tbe 6
pH GSC) sas =] [ves tie 58
PO, —— Tra [-
Si0s <2 >a) [make | VOB abe BT
V8 fg.188 19,
33 Dosing
’An Ammonia dosing connection i foreseen on the LP feedwater ine,
NEM Energy bv - Modular HRSG Stone
Tanjung Uneang COPP 120 MW Project
BeAog IDvane Wr Chi Precis NeM
Docment azo 2" ’
Revision 0
Page, Bold,
4 HPBOLER WATER
44 HP Boller water
The boler feed water passes through the HP Economizer ito the HP drum. During normal
operation anc commissioning Phosphate Treatment (PT) is used fr pH contol and harness contro!
ofthe BFW.
‘The HP contruous blow down i used to Koop the dct conduct in the bollr water st an
coeplable level. The blow dou rates set by ung the continuous bow down contr valve
42 Boiler water quality
‘Te HP baller water quality shall meet he following requirements:
Tables
Parameter Normal operation) Alarm | Unit | Reference
iit
Dest conausiny 2) | 5-20 Fao | avon | VoBabC GT
PRS) 95-100 [eaaarioa| - | VeSubOOT
Phosphate FOF) a Trang | VB aEET
Sica SO ca VGB ub 677
ad moro | yop fg. 188 19
Dissaved Organie vor - VGB bie 67/
Content DOC) ai mo! | vee par 7.10
43 Dosing
| phosphate dosing connection is foreseen on te HP drum,
“NEM Energy bv- Madar HRSG Systeme a rg OTS
Tanjung Uncang COP 120 MW Project,Name Water Chemisty Procedure
Document 7203870021 a
0
Revision
Page Tote
5 -HPANDLP STEAM sysTeM
54 _ HP steam system
‘The HP saluatod steam ffom the HP steam drum is superhoated in the HP superhesters. A
esuperneater spaced in between the HP supemheaer 3 and HP superheatr 4. The desuperheater
' fed with water coming fom the HP fecdwater ne.
52 HPandLPmainsteam
‘The same condone are vad for HP and LP main saam, The expected values during normal
operation ae proved nthe abe alow.
Table
Parameter Vale ‘arm | Unit | Reference
Tad Conducts BO) | OF 02 [pSiem | VEE TEE ES
Sia (SO) =a 20 [pare | VER abEBS
Tota Fe