Professional Documents
Culture Documents
2020
i
APPROVAL PAGE
This thesis was submitted to the Senate of Universiti Kuala Lumpur and has
been accepted as fulfilment of the requirement for the degree of Master of
Engineering Technology (Chemical Engineering). The members of the
Supervisory committee were as follow:
___________________________
Name of Main Supervisor
Dr. Mohd Razealy Anuar
UniKL MICET
___________________________
Name of Co – Supervisor 1
Assoc. Prof. Dr. Kelly Yong Tau Len
UniKL MICET
ii
DECLARATION
I declare that the work in this thesis was carried out in accordance with the
regulations of Universiti Kuala Lumpur. It is original and is the result of my own
work, unless otherwise indicated or acknowledge as reference work. This topic
has not been submitted to any academic institution or non-academic institution
for any other degree or qualification.
Student ID : 55360117005
Date : ……………………………………………..
iii
STATEMENT OF COPYRIGHT
The copyright of this thesis rests with the author. No quotation from its should
be published without his prior written consent and information derived from it
should be acknowledged.
By signing this form, I acknowledge that I have read and understand the UniKL
Intellectual Property Right and Commercialization policy
………………………
Signature
………………………
Date
iv
ACKNOWLEDGEMENT
This thesis exists with generous help and support of many individuals. I would
like to extend my sincere thanks to all of them.
Foremost, I want to offer this endeavour to Almighty GOD for without the
wisdom he bestowed upon me, the strength, peace of my mind and good
health, this research would not have been possible.
Special thanks to my supervisors, Dr. Mohd Razealy Anuar and Assoc. Prof.
Dr. Kelly Yong Tau Len for giving me lots of guidance, advices, critics and
valuable comments for the thesis. To the technicians especially Mrs. Nur
Ahzlinda Ahmad and Mr. Mohd Sukri Rahmat that occasionally gave me
advices and supervision during experiments.
And I would like to express my gratitude to my best friends and partner, Zuliza
Mokhtar, Aminuddin Mohamed Alwee and Mohd Firdaus Zubbir for keeping
my courage and morale at its peak. My fellow master students should also be
recognized for their supports. I extend my sincere appreciation to all my
colleagues and others who have provide support, courage, and assistance.
Their tips and views are useful indeed.
v
TABLE OF CONTENT
Approval Page II
Declaration III
Statement of Copyright IV
Acknowledgement V
List of Tables IX
List of Figures X
List of Abbreviations XII
List of Appendices XIII
Abstract XIV
Abstrak XV
vi
2.6 Agricultural Wastes as Fuel for Hydrotalcite Synthesis 25
2.7 Reaction Kinetics 28
2.8 Concluding Remarks 33
vii
4.3 FTIR Studies on Biodiesel 62
4.4 Kinetic Studies of Biodiesel Synthesis 64
4.4.1 Effect of Reaction Temperature and Time on 64
Transesterification Reaction
4.4.2 Transesterification Reaction Kinetics 66
REFERENCES 71
APPENDICES 91
viii
LIST OF TABLES
ix
LIST OF FIGURES
x
4.9 Arrhenius plot ln k versus 1/T for transesterification reaction 66
for various HT catalyst (HT-SS 650, HT-RH 650 and HT-CS
650)
xi
LIST OF ABBREVIATION
xii
LIST OF APPENDICES
xiii
ABSTRACT
Hydrotalcite was synthesized via combustion method using coconut shell, rice husk,
rice straw and saccharose as fuel to produce biodiesel from waste cooking oil was
studied. The performance of each hydrotalcite was investigated with respect to the
biodiesel yield. Two factors were examined on the catalyst which are the effect of fuel
type and the effect of calcination temperature. The data from synthesis of hydrotalcite
via combustion method using saccharose as fuel was used as reference. The
hydrotalcite was calcined at various temperatures, i.e. 550 °C, 650 °C and 750 °C
respectively. As per XRD result, it was found that the synthesized hydrotalcite was
able to maintain its layered double hydroxide structure up to 650 °C calcination
temperature. Increase of further calcination temperature can result of structure
collapse, hence it will not become hydrotalcite. In BET analysis, it was found
hydrotalcite synthesized using coconut shell (HT-CS 650) has the highest surface
area development as comparable to reference hydrotalcite (HT-SS 650) which are
115.558 m2/g and 28.326 m2/g respectively. The high surface area of HTCS-650 was
enhanced with the findings on FTIR and TGA analysis where it depicts to have highest
content of carbonate and hydroxide. For the performance of hydrotalcite towards
catalytic activity, it was found that all hydrotalcite calcined at 650 °C has the highest
performance towards biodiesel yield. HTCS-650 has the best performance in the
catalytic activity with 92.86% which is higher than hydrotalcite using saccharose (HT-
SS 650) as fuel (73.88%). The HT-CS 650 can be reused up to 3 cycles with minimum
reduction of 9.09% biodiesel yield. Various transesterification reaction temperature
i.e. 55 °C, 60 °C, 65 °C and 70 °C respectively were conducted for kinetic study. It
was found that the best reaction temperature for transesterification for all hydrotalcites
at 65 °C reaction temperature. The reaction followed pseudo-first order kinetics. HT-
CS 650 has the lowest activation energy (Ea) which is 246.68 kJ/mol. For reference
HT-SS 650, the activation energy is 295.64 kJ/mol. The study shows that the
substitution towards agricultural waste from saccharose improve the structure of
hydrotalcite. It also improves the performance of hydrotalcite towards production of
biodiesel. With the use of agricultural waste for synthesis of hydrotalcite could improve
the performance in production of biodiesel, it can also reduce the agricultural waste
which as a result have the potential to save the environment.
xiv
ABSTRAK
xv
CHAPTER 1
INTRODUCTION
Large demand of biodiesel has been created with the initiation from the
governments, fossil fuel energy crisis, and environmental awareness from community
(Kataria et al, 2019; Zailani et al, 2019). Zailani et al (2019) has outlined four factors
which leads to the demand of biodiesel which are (i) government support, (ii) customer
demands, (iii) environmental commercial benefits and (iv) competitive pressure.
However, these four factors are lacking in Malaysia. Unlike in EU, the main driving
force of biodiesel market to be successful is due to initiative and tax exemption from
their government the where 0 tax rate were imposed to either pure biodiesel or
biodiesel blend since 1990 up till 2008 (Gärtner & Reindhart, 2005, Sinico, 2008).
With that generous incentive from the German government, the production of
biodiesel in Germany has led in a rapid expansion in 18 years without any tax imposed
to the biofuel which leads to one of most three important biofuels followed by ethanol
1
and pure vegetable oil (Rauch & Thöne, 2012). In current situation in Germany, the
German’s national car consist of diesel-powered engine to allow more options for the
user to use either diesel or biodiesel. Therefore, the Malaysian government, policy
makers and managers will have to take a stand with an interest in the use of biodiesel.
With mentioned implications, the biodiesel will slowly gain attention in Malaysia and
growing demands in the future. Therefore, in future, it is hoping that there will be diesel
engine vehicle for Malaysian national car so that biodiesel can be applicable for
everyone as now most of Malaysian national cars are petrol engine vehicle.
In 2006, the government of Malaysia released the national biofuel policy with
the idea to reduce the dependency of fossil fuel by planning to introduce the use of
sustainable energy such as biodiesel B5, B7, B10 and B20 as part of National Biofuel
Policy (Wahab, 2019). In 2008, The government of Malaysia began to involve in the
implementation of biodiesel B5 to the transportation sector. With the implementation,
the demand of biodiesel from Malaysian consumer began to grow. Figure 1.1 shows
the demand of biodiesel from 2010 to 2018.
1400
1245
1200
Biodiesel (Million Liters)
1000 917
800 730
660
611
600 507
400 271
204
200 130
0
2010 2011 2012 2013 2014 2015 2016 2017 2018
Years
Figure 1.1: Demand of biodiesel in Malaysia (Wahab, 2019)
From the figure, it can be seen that the demand of biodiesel is increasing
annually. It shows that the biodiesel will have great prospect in line with the initiative
of the Malaysian government to reduce the dependency of fossil fuel. It also increases
the industrial economy of Malaysia where 750 million liters of biodiesel has been
2
exported throughout other countries such as Europe and China (Wahab, 2019). From
the literature reviewed and Figure above, it is predicted that the demand of biodiesel
will be positive and will sustain in few years in future.
3
& Kano, 2018). However, the use of palm oil as a feedstock to produce biodiesel has
been a controversial since palm oil is also one of food source in Malaysia which could
leads to food versus fuel agenda (Lam et al, 2009; Ramli et al, 2017). In addition, the
use of palm oil in the production of biodiesel could leads to rapid expansion oil palm
plantation (Johari et al, 2015). Consequently, the use of palm oil for production of
biodiesel has a negative impact in a long term to the environment predominantly
deforestation, loss of biodiversity, air pollution and water pollution due to no proper
waste management in the palm oil mill (Lam et al, 2009). In terms of economy viability,
the increase price of palm oil also has resulted in the delay of the full implementation
of biodiesel B5 in covering the entire Malaysia which took almost 6 years until 2014
(Wahab, 2019). Therefore, the use of waste cooking oil is considered to be the
possible solution in overcoming the food issues in the production of biodiesel as it will
not inflict a food vs fuel debate as no food source were used in the production of
biodiesel (Ramli et al, 2017). The use of waste cooking oil in the production of
biodiesel also offers the initiative of converting waste into useful energy. Furthermore,
the use of the use of waste cooking for production of biodiesel will further solve the
environmental problems that arises from the oil improper disposal (Hanisah et al,
2013; Kabir et al, 2014; Ramli & Farooq, 2015; Ramli et al, 2017).
4
1.3 Agricultural Waste to Value Added Product
In Malaysia, agricultural waste is one of wastes that is not fully utilized such
as rice husk, rice straw, coconut shell, banana stem, palm oil shell and others (Khalaf
et al, 2019). Researchers have been reported that the agricultural waste was left after
harvest and disintegrated in open burning (Praveena et al, 2019; Rosmiza et al, 2014).
The open burning from agricultural waste could result in the increase of particulate
matter pollution, formation of heavy haze, environmental health hazards and
ecological damage to the affected areas (Praveena et al, 2019). Therefore, the use of
agricultural waste in the production of biodiesel should be initiated as it can promote
waste-to-energy.
5
yield in the production of biodiesel shown from previous work, it is recommended to
use the waste as source of fuel in the synthesis of hydrotalcite.
In this study, combustion method was chosen as the method of preparing the
hydrotalcite. Combustion method was chosen due to due to easy steps and requires
less time to prepare. The combustion method also offers tunable properties by the
intensity of the combustion reaction through varying the type of fuels (Lazarova et al,
2019). In the current method of hydrotalcite synthesis via combustion method, sugar
or saccharose is used as a fuel for constructing the layered structure for better
biodiesel yield as proved by various researchers (Anuar & Abdullah, 2016; Coelho et
al 2017). However, in this method, using sugar or saccharose is considered limitation
or disadvantage in the production of biodiesel. The reason of the disadvantage of
using sugar or saccharose in the synthesis of hydrotalcite for the production of
biodiesel is that it is not suitable as sugar is a food product. It might also cause a
6
social impact to the society such as food vs fuel debate. It also could potentially
increase the price of sugar as sugar has now become another demand to produce
catalyst to produce energy instead was supplied to the country as food. Therefore, a
novel initiation of using waste product as a sugar substitute for the synthesis of
catalyst to produce biodiesel is proposed. Therefore, the novelty in this study is the
substitution to agricultural waste from saccharose in the preparation of hydrotalcite
via combustion method.
As a result of using or substituting the element, which is the fuel for the
initiation of combustion during calcination steps in the preparation of hydrotalcite, the
structure of hydrotalcite may change or alter. Several researchers found out that the
best calcination temperature for synthesizing hydrotalcite catalyst was in range of 550
°C to 750 °C, therefore, the calcination step will be kept constant within the range.
Due to the possibility of property change on the synthesized hydrotalcite towards the
controlled hydrotalcite, therefore it is essential to analyse the physical characteristics
of the synthesized hydrotalcite. The result of change in property of the hydrotalcite, it
will be subjected to the catalytic performance of the synthesized hydrotalcites towards
the biodiesel production, followed by kinetics of the synthesized hydrotalcites in the
transesterification reaction of biodiesel production.
1.5 Objectives
7
3) To perform the catalytic performance of the synthesized hydrotalcite in
biodiesel production.
4) To perform the kinetics of the synthesized hydrotalcite in catalyzing the
transesterification reaction of biodiesel production.
In this study, three waste candidates are chosen to be the substitute for
saccharose as fuel during the synthesis of hydrotalcite via combustion method. The
metal nitrates were mixed followed by sodium carbonate and the addition of fuel,
which are the candidates. These candidates are coconut shell, rice straw and rice
husk. Then, the solid mixtures were calcined at desired temperature. The calcination
temperature for the synthesis of hydrotalcite also was also varied i.e. 550 °C, 650 °C
and 750 °C.
Calorific value of waste as fuel is one of essential property that allows a better
layered structure of catalyst. The structure of the catalyst should be layered double
hydroxide and contains large surface area. Therefore, to ensure the success of the
study, it is important to determine the calorific values of the agricultural waste
candidates used to as an alternative in the synthesis of hydrotalcite. Bomb calorimeter
was used to determine the calorific value of mentioned fuels. The performance of
these calorific values must match or exceed that of saccharose which was 16.49
MJ/kg (Anuar & Abdullah, 2016). The characteristics or structure of synthesized
hydrotalcites were analysed via XRD, FTIR, and TGA to understand the effect of the
fuel and calcination temperature.
After analyzing the characteristics, the hydrotalcites were subjected into the
performance of catalyzing transesterification reaction of waste cooking oil into
biodiesel with 15:1 methanol to oil molar ratio and 8 wt% catalyst loading. The
parameter for the transesterification reaction is 65 °C and the reaction time is 5 hours.
The performance of hydrotalcite in transesterification reaction is observed via the
successful amount of the FAME yield produced via GC analysis. Synthesized
biodiesel was further analyzed via FTIR to ensure FAME is produced. Then, from the
GC analysis, the best hydrotalcite was undergone three respective cycles to
investigate the robustness of the catalysts.
8
The analysis is followed by the kinetic study of hydrotalcite catalyzed
transesterification reaction. The best catalyst (waste fuelled) and reference
hydrotalcite (sugar fuelled) were subjected into catalytic transesterification reaction at
various reaction temperatures i.e. 55 °C, 60 °C, 65 °C and 70 °C. The aim of the study
is to determine the effect of reaction temperature towards transesterification reaction.
The FAME yield was recorded at each hour for the whole 5-hour reaction of
transesterification reaction. The reaction rate used for the kinetic study is pseudo first
order. Arrhenius equation was used to obtain the activation energy for the best
catalyst (waste fuelled) and reference hydrotalcite (saccharose fuelled) to verify the
efficiency of the catalyst. As a conclusion, the novelty in this study is the substitution
to agricultural waste from saccharose in the preparation of hydrotalcite via combustion
method.
9
CHAPTER 2
LITERATURE REVIEW
However, the use of edible vegetable oil can cause a negative impact to the
human such as the depletion of food supply, creating high demand in food industry
and others. If the vegetable oil is used on the production of biodiesel and it has high
demand, farmers will shift its plantation to the vegetable oil for biodiesel production
with high demand as it can give a large reward, hence reducing the current food crops
for food as it is to fulfill the market demands. As a result, the crops for food supply will
decrease and the price of food is increasing as the food becomes high demand.
Alexander & Hurt (2007) concluded that a tremendous increase of crops usage for
the fuel which would result in the increase of food cost for consumers. Therefore,
10
researchers provide another alternative with the initiative to prevent the use of food
crop. Several types of non-edible oil that used as a source of biodiesel are castor
(Varma et al, 2007), lesquerella (Kumar & Gupta, 2020), Jatropha curcas and others
(Sundus et al, 2017). Helwani et al (2016) successfully transesterified jatropha curcas
oil into 91.2% biodiesel using hydrotalcite. Chowdhury et al (2019) successfully
converted madhuca indica oil into 81.56% biodiesel yield using CaO from waste
eggshell. It can be summed up that non-edible vegetable oil also has proven can be
successful as feedstock in the production of biodiesel.
However, the use of non-edible vegetable oil for production of biodiesel could
also possesses the same problems as that of an edible vegetable oil. It is due to the
land area requirement to plant the non-edible oil crop in order to be of a land to be
generated and harvested, in which the land is could be used to generate food crops.
It will not be a problem unless the non-edible oil plant is able to grow at an area where
food crops are unable to grow such as degraded land (Goswami & Choudhury, 2019).
As the price of petroleum crude oil has been hitting records height every other day,
vegetable oil has become one of potential sources to produce biodiesel. However, the
production of biodiesel from vegetable oil has been criticized from various non-
governmental organizations with the concern of extinction of animal, deforestation
and food versus fuel agendas (Lam et al 2009). Consequently, it has affected the food
production by land conversion which has resulted in food inflation which occurred in
U.S.A since 1990 (Alexander & Hurt, 2007; Goswami & Choudhury, 2019). With that
reason, an alternative feedstock is required to encounter the problems for assisting in
the growing of the biodiesel production field. Therefore, one of the possible solutions
to overcome the problems of biodiesel feedstock is to use the unwanted used oil which
was discarded by human such as waste cooking oil. As it will not be competing with
the food crops nor depleting the any food supply, it eventually will give benefit to the
community by reducing the amount of discarded waste oil generated by the human
population (Ramli & Farooq, 2015).
11
2.2 Biodiesel from Waste Cooking Oil
Waste cooking oil (WCO) is one of the best sustainable, renewable and
suitable to be used as a feedstock for the production of biodiesel (Ajala et al, 2015;
Allah & Alexandru, 2016). The use of WCO for the production of biodiesel could
reduce the impact in food supply in terms of the competition for the use of land crops
for either the vegetable oil is edible or non-edible (Alexander & Hurt, 2007). WCO is
abundant, low cost and readily available in almost all restaurants which provide fried
food. A survey of the usage and management of WCO has been conducted by
Hanisah et al (2013) and Kabir et al (2014) in Malaysian community where the
researchers found out 50% - 60% of the respondents took a step of disposing the
used cooking oil into the river, bins and drainage system. As a result, it is estimated
that Malaysia has generated a preponderance of 0.5 million ton of waste cooking oil
per year (Ramli & Farooq, 2015). It would be beneficial if the wasted oil is to be
collected and converted into biodiesel. With the use of WCO as feedstock, the cost
production of biodiesel can be effectively reduced up to 70% (Ramli & Farooq, 2015;
Raqeeb & Bhargavi, 2015). However, the WCO requires a proper management where
it requires be collecting and storing properly.
There are various studies were conducted by researchers regarding the use
of WCO as a feedstock to produce biodiesel. Amani et al (2016) successfully
converted waste cooking palm oil into 90% within 3-hour reaction using CsM-SiO2.
Anuar & Abdullah (2016) successfully converted WCO into 70.67% biodiesel in 5-hour
reaction using hydrotalcite as catalyst via stirring method. Zango et al (2019) also
conducted an optimization studies for catalytic conversion of waste vegetable oil into
biodiesel. The researcher found out by utilizing CaO could obtain 70% biodiesel yield
and 90% biodiesel yield by utilizing KOH as catalyst under same reaction
temperature, 65 °C for 4 hours reaction time. The studies show that waste cooking oil
has great potential as feedstock to be convert into biodiesel with an advantage of no
food interference as mentioned and compared with the use of edible and non-edible
oil.
12
2.3 Biodiesel Production
Biodiesel can be produced from various processes and methods. The process
of producing biodiesel has been increasingly positive with latest developed
technology such as micro-emulsion (Antunnes et al, 2017), pyrolysis (Gao et al,
2019), and transesterification and esterification (Krishnamurthy et al, 2020). In
pyrolysis method, biomass is mostly used for conversion towards biodiesel such as
algae biomass, woody biomass (Demiral & Şensöz, 2008), woody biomass (Aho et
al, 2008), millcakes (Pütün et al, 2006), municipal solid waste (Gao et al, 2019) and
others. However, the use of thermal decomposition towards the biomass involves
slow production, low energy yield and excessive air pollution which resulted in less
favorable method (Jahirul et al, 2012). The most adopted and widely used method for
producing biodiesel is homogeneous alkali-catalyzed transesterification of triglyceride
(Atadashi et al, 2012; Rahul et al, 2011; Reyero et al, 2013; Liu et al, 2017). In
microemulsion method, the feedstock oil will be emulsified with alcohol with presence
of surfactant. Another process for production of biodiesel via transesterification
process. In a typical transesterification reaction, triglyceride or triacyglycerol of
vegetable oil or animal fat will react with alcohol, to produce fatty acid methyl ester
(FAME) and glycerol as by-product (Birla et al, 2012; Leung et al, 2010; Mansir et al,
2017). Figure 2.3 shows the transesterification of triglyceride with methanol to
produce FAME or also known as biodiesel. Several journals have reported that
transesterification reaction is the most favorable method due to mild temperature
reaction and fast reaction time. Therefore, with these reasons, transesterification
method is chosen for this study.
Catalyst
13
2.4 Catalyst for Transesterification Reaction
2.4.1 Homogeneous Catalyst
In a typical fresh vegetable oil from farm the free fatty acid (FFA) content is
typically low which makes homogeneous base catalyst is very effective to be used to
convert oil into biodiesel which is >0.5 wt% (Leung & Guo, 2006). However, in WCO,
low cost of feedstock consists of unpredictable and inconsistent value of FFA and
water content. With the usage of sodium hydroxide or potassium hydroxide as
catalyst, the catalyst reacts as side reaction with another component to form
undesirable side product such as formation of soap.
14
Table 2.1: List of homogeneous acid and base catalyst used in transesterification reaction
Amount
Ratio Temperature Time Yield
Feedstock Catalyst Catalyst Source
(wt%) (Alcohol:Oil) (°C) (minutes) (%)
Base Catalyst
Neat vegetable oil NaOH 0.5 6 to 1 25 60 80 Stavarache et al, 2003
Soybean KOH 1.5 6 to 1 40 15 99.4 Colucci et al, 2005
Waste frying oil NaOH 1.1 7 to 1 60 20 88.8 Leung & Guo, 2006
Canola oil KOH 0.7 5 to 1 25 50 99 Thanh et al, 2010
Dairy waste scum KOH 1.2 6 to 1 75 35 96.7 Sivakumar et al, 2011
Madhuca indica KOH 0.75 6 to 1 55 60 95 Singh et al, 2011
WCO KOH 1 6 to 1 70 60 90 Agarwal et al, 2012
Acid Catalyst
Waste frying oil H2SO4 3.8 245 to 1 80 240 99 Zheng et al, 2006
WCO H2SO4 1 90 to 1 95 600 90 Wang et al, 2006
Canola oil AlCl3 5 24 to 1 100 1080 98 Soriano Jr et al, 2009
Canola oil ZnCl2 5 60 to 1 100 1440 48 Soriano Jr et al, 2009
15
However, the use of homogeneous catalyst poses great disadvantages for
biodiesel production. As the homogeneous basic catalyst reacts with FFA in the
feedstock, it produces undesirable side products which are soap and water, known as
saponification, as shown in Figure 2.4 (Endalew et al, 2011). This side reaction could
lead to poor yield of biodiesel. Anya et al (2013) reported that as the value of fatty acid
increases, the yield of biodiesel decreases significantly as low as 20% with the
presence of 1.53% FFA. Therefore, by knowing the parameters which could lead to the
mitigation yield of biodiesel, it is important to ensure the WCO undergo a pretreatment
process to reduce the cause leads to poor yield of biodiesel. Leung et al (2010)
suggested that if the acid value of feedstock is above 5 mg KOH/g, the pretreatment of
feedstock is necessary before the main transesterification process takes place.
16
amount of reaction time, high reaction temperature and an excess of alcohol for high
yield of biodiesel (Leung et al, 2010).
17
& Abdullah, 2016; Benedictto et al 2019; Onoji et al, 2017). Moreover, the use of
heterogeneous catalysis in transesterification reaction could also prevents the
undesirable reaction such as saponification, which adding more simplification to the
production process and less product loss (Antunes et al, 2008). Regarding
environmental aspects, the use of the heterogeneous catalyst in production of biodiesel
would result in reduced risk that associated with spillage or leakage of hazardous and
corrosive chemicals (Abbaszaadeh et al, 2012). Another additional environmental
benefits can be expected from the use of heterogeneous catalyst in production of
biodiesel is the absence of energy intensive and waste generated from glycerine
purification step (Abbaszaadeh et al, 2012).
18
Table 2.2: List of heterogeneous catalyst used in transesterification reaction
Amount Reaction
Ratio Time Yield Reusability
Feedstock Catalyst Catalyst Temperature Source
(wt%) (Alcohol:Oil) (°C) (hr) (%) (cycle)
WCO CsM-SiO2 3 20 to 1 65 3 90 4 Amani et al, 2016
WCO SiO2 3 20 to 1 65 3 4 - Amani et al, 2016
Waste oil SnCl2.2H2O 5 3.5 to 1 100 3 63 Yes Pereira 2014
Jatropha oil CaO (eggshell) 2.5 8 to 1 65 2.5 95 10 Singh et al 2011
Sunflower oil MgO 3 10 to 3 65 15 45 2 Benedictto et al 2019
Sunflower oil K+/MgO 3 10 to 3 65 0.5 98 2 Benedictto et al 2019
Oleic acid Ui-66(Zr)-NH2 6 39 to 1 60 4 97 3 Abou-Elyazed et al 2019
PURAL
Sunflower oil 2 12 to 1 60 24 50 1 Navajas et al 2010
Hydrotalcite
WCO Hydrotalcite 8 15 to 1 65 5 70.67 3 Anuar & Abdullah 2016
Jatropha oil Hydrotalcite 4 12 to 1 65 6 75.2 1 Helwani et al 2013
Soybean oil Hydrotalcite 20 20 to 1 120 12 43 3 Coelho et al 2017
Hydrotalcite (corn
Soybean oil 20 20 to 1 120 12 73 3 Coelho et al 2017
starch)
Soybean oil Li-Al Hydtotalcite 1 15 to 1 65 1 71.9 - Shumaker et al 2008
19
From Table 2.2, it is observed that heterogeneous catalyst used moderate
amount of molar methanol to oil ratio typically ranging from 8 to 20. The reaction time for
heterogeneous catalyst in transesterification reaction is ranging from 4 – 24 hours. In
addition, the reaction temperature used for transesterification reaction is 60 – 65 °C.
Amani et al (2016) investigated the effect of cesium metal in silica catalyst. The
researchers found out the addition of 30% cesium metal on silica catalyst increases the
catalytic performance of biodiesel synthesis from 4% to 90% in 3 hours under 65 °C
(Amani et al, 2016). Benedictto et al (2019) also examined the effect of K+ in MgO
catalyst. It was found that with addition of 20 wt% of KOH during the synthesis of MgO
catalyst has resulted the increase of catalytic performance of transesterification from
45% to 98% FAME yield under 2 hours. In addition, Xie & Huang (2006) also found out
that the FAME yield increases from 35% up to 87% with the increase of methanol to oil
molar ratio from 4:1 to 25:1. Hence, the use of exact stoichiometric value could reduce
the yield of biodiesel. Xie et al (2006) conducted the effect of methanol to oil molar ratio
in the production of biodiesel using hydrotalcite ranging from 2:1 till 20:1. From the study,
it was found that 15:1 is the best molar ratio of methanol to oil for transesterification
reaction. Therefore, to use the heterogeneous catalyst in transesterification reaction, it
is recommended to use excess of methanol to achieve higher FAME yield. In addition,
with reviewed literature review, it is decided that 15:1 methanol to oil molar ratio for
transesterification reaction is used in this study.
20
due to failure to maintain the structure of CaO and transformed to other form such as
Ca(OH)2 (Boro et al, 2011).
Typical FFA content of neat or pure vegetable oil is less than 0.5 wt% (Leung &
Guo, 2006) However, WCO consist of variation of FFA content. Water content in WCO
also can be varied depending on the contamination of the feedstock. Therefore, a high
resistivity towards FFA content is the most desirable heterogeneous catalyst. With these
factors, hydrotalcite was chosen as a catalyst for production of biodiesel due to high FFA
resistance in WCO.
2.5 Hydrotalcite
21
surface after calcination (Gomes et al, 2011; Martins et al, 2013). HT has drawn
significant attention in research community due to be able to synthesize from Earth-
abundant and non-toxic elements which are magnesium and aluminium (Coelho et al,
2017). The performance of HT in the transesterification reaction of palm oil to FAME
shows relatively high ranging from 51 – 75% (Navajas et al, 2018) under stirring method
conditions. As mentioned earlier that most heterogeneous catalyst possesses a
drawbacks such as leachability and sensitive towards FFA and water content, HT has
proved to be very robust as it shows no leaching problems in transesterification reaction
(Helwani et al, 2013; Anuar & Abdullah, 2016). HT can also resist the presence of water
content in oil feedstock up to 1 wt% as proven by Zeng et al (2009) and Di Serio et al
(2007) without affecting the FAME yield as the recommended water content in oil for
transesterification reaction is less than 0.5 wt% (Atadashi et al, 2012). In addition, HT
can also be reused for next transesterification process up to 3 consecutive cycles with
minimal reduction of FAME yield (Anuar & Abdullah, 2016; Coelho et al, 2017).
Therefore, HT has been chosen as heterogeneous catalyst in the study for the
production of biodiesel.
According to nomenclature and IUPAC, the ratio of Mg-Al should be 3:1. The
ratio of Mg-Al should be considered as it can affect the yield of biodiesel production. A
comparison between MgO, Al2O3 and Mg-Al ratio of HT varied from 1:1 to 4:1 towards
production of biodiesel conducted by Cantrell et al (2005). It was found that Mg-Al with
3:1 has the most active catalyst in comparison with MgO and Al2O3 for the production of
biodiesel. Xie et al (2006) conducted a research on the effect of Mg and Al ratio in the
synthesis of HT for production of biodiesel. The ratio used in their research was from 2:1
to 4:1. It was found that the best Mg and Al ratio for production of biodiesel in their study
is 3:1 with FAME yield of 68% (Xie et al, 2006). With the mentioned reasons, it is decided
to use 3:1 of the Mg and Al ratio in the synthesis of HT for production of biodiesel.
22
allows the mixing at atomic level and promotes homogeneous compound. If it is calcined
at high temperature, it will form ceramic fibers (Brinker & Scherer, 2013). The advantage
of sol gel methods is that it allows low temperature processing and sintering (Paredes et
al, 2006; Helwani et al, 2016). It also allows the geometry of catalyst to be flexible
(Brinker & Scherer, 2013). However, there are certain drawbacks on using the method.
The method involves several steps which is a complex process. It also requires a very
close monitoring. Co-precipitation method is another common method of preparing HT.
It involves the formation of HT via precipitation under neutral to alkaline condition ranging
from pH 7 to 13. (Paikaray & Hendry, 2014). Similar to sol gel method, the process is
complex, time consuming and requires a very close monitoring as it requires up to 3
days to allow crystallization (Coelho et al, 2017).
In this study, combustion method was chosen for the synthesis of HT due to easy
steps and requires less time to prepare. The combustion method also offers tunable
properties by the intensity of the combustion reaction through varying the type of fuels
(Lazarova et al, 2019).
23
2.5.2 Combustion method
Sobhana et al (2016) discovered that with the use of cellulose as fuel in the
synthesis of HT via combustion method, the surface area of the synthesized HT
increases significantly as high as 152 m2/g from reference HT (no fuel) which is 36.9
m2/g. Coelho et al (2017) synthesized HT with the use of corn starch as fuel in the
synthesis of HT and found out that the yield of biodiesel with the use of HT synthesized
using corn starch was increased as high as 73% with reference HT (no fuel) of 43%.
Anuar & Abdullah (2016) conducted a study on the effect of fuel used in the synthesis of
HT towards biodiesel production. The fuels used in the study were glucose fructose and
saccharose. It was found that the calorific value of fuel used in the synthesis is directly
proportional to the surface area of the HT hence boost the performance of HT towards
biodiesel production (Anuar & Abdullah, 2016). This occurrence shows that the there is
an interaction between the organic fuel and HT which leads to a significant change to
the structure and the performance of catalyst towards the catalytic activity properties. As
mentioned earlier, in the calcination step in the synthesis of catalyst, the fuel liberate
heat and source of C and H in the form of CO2 and H2O which then these compounds
will be absorbed by the metal oxide periclase like structure and form the construction of
carbonate surface which known as layered structure (Dávila et al, 2008; Patil et al, 2002).
24
2.6 Agricultural Wastes as Fuel for Hydrotalcite Synthesis
In previous studies, saccharose or table sugar is one of most preferable fuel used
in the synthesis of HT via combustion method (Anuar et al, 2013; Anuar & Abdullah,
2016; Coelho et al, 2017; Dávila et al, 2008; Han et al, 2015; Haocui et al, 2019; Helwani
et al, 2013; Martunus et al, 2011; Zhang et al, 2020) where the performance of HT in the
transesterification reaction of oil to FAME shows relatively high ranging from 50%
(Coelho et al, 2017) to 75.2% (Helwani et al, 2013). Saccharose or known as sugar is a
carbohydrate which has molecular formula of C12H22O11 has a calorific value of 16.49
MJ/kg (Anuar et al, 2013; Anuar & Abdullah, 2016; Dávila et al, 2008). The advantage
of using saccharose is inexpensive, commercially available and has high calorific value
(Coelho et al, 2017; Dávila et al, 2008). However, saccharose is a carbohydrate which
often viewed as a neutral health filler which is the principal energy source in most
community throughout the world (Chambers et al, 2019). It is also one of essential food
that is used in daily basis. With the application of food source towards the synthesis of
catalyst to produce energy, which is biodiesel, it might initiate the food vs fuel debate to
a certain society such as a viewpoint paper written by Tomei & Helliwell (2016) on “Food
versus fuel? Going beyond biofuels”, an article by Jean Ziegler (2013), United Nation
Special Rapporteur on “Burning food crops to produce biofuels is a crime against
humanity” and many more. Therefore, agricultural waste is another alternative material
which can be used as fuel substitute in the synthesis of HT via combustion method. As
most agricultural is abundance, waste product and renewable, it will also not interfere
with food products. Besides, the use of agricultural waste has a potential to reduce the
amount of waste. In addition, it can potentially give a new added value to the application
of the waste instead most agricultural waste was not fully utilized and mostly burned in
an open burning (Rosmiza et al, 2014; Shafie, 2015).
25
al, 2008). Coconut shell contains several types of carbohydrates. The coconut shell
contains 19.8% cellulose, 68.7% holocellulose and 30.1% lignin (Daud & Ali, 2004) in
which resulted of having a high calorific value of 5500 kcal/kg (Banzon, 1980).
However, abundancy of waste is not the only factor to be taken when choosing
a substitute. The waste should have plenty of similar matching properties to qualify it as
a substitute. One of the most important factors is the calorific value of the waste. In the
synthesis of HT via combustion method (Anuar & Abdullah, 2016; Coelho et al, 2017;
Martunus et al, 2011; Othman et al, 2009), saccharose is introduced as a fuel in aiding
the combustion method to enhance the characteristics and structure of HT. As it may
affect the food vs fuel issue, Table 2.3 shows comparison and possible alternatives for
the replacement of sugar in the synthesis of HT via combustion method.
26
Table 2.3: List of potential waste material used as fuel for synthesization of hydrotalcite
in comparison with current fuel.
Material Calorific value Composition Reference
(MJ/kg) (wt %)
Table 16.49 100% Sucrose Anuar & Abdullah (2016)
sugar
Rice husk 17.50 28.6% Hemicellulose Di Blasi et al (1999)
28.6% Cellulose
24.4% Lignin
18.4% Extractive Matter
Rice straw 15.30 35.7% Hemicellulose Xiao et al (2001)
32.0% Cellulose
22.3% Lignin
10.0% Extractive Matter
Coconut 20.08 48.9% Hemicellulose Daud & Ali (2004)
shell 19.8% Cellulose
30.1% Lignin
From Table 2.3, the parameters in which agricultural wastes matches the
property to the current fuel (saccharose) for synthesis of HT using combustion method
are cellulose and hemicellulose and holocellulose. Cellulose, hemicellulose and
holocellulose are under carbohydrate or saccharide group. Saccharide group is a
biomolecule consist of carbon, hydrogen and oxygen atoms. As mentioned earlier, the
fuel can be served as a fuel to produce energy in combustion (Othman et al, 2009). It
can also provide C and H atoms to construct complexes with metal ions (Martunus et al,
2011). However, the result is strongly dependent on the calorific values of the fuel as
demonstrated in Anuar & Abdullah (2016) work.
27
2.7 Reaction Kinetics
28
Table 2.4: Activation energy values for various catalysts
29
From the Table 2.4, it can be concluded that the range of activation energy for
transesterification reaction is varies from 21.25 KJ/mol – 79.00 KJ/mol and the most
common reaction order used is pseudo first – order. In reaction kinetics, reaction
temperature is crucial in the production of biodiesel. It is due to the reaction temperature
affects FAME yield. Numerous researches were conducted to find the optimum reaction
temperature for the reaction kinetics. From previous research, the optimum reaction
temperature for transesterification via stirring method is ranging from 45 °C – 80 °C (Birla
et al, 2012; Hsieh et al, 2010; Ma et al, 2017; Yusuff et al, 2018). In determination of
activation energy and frequency factor of reaction, only the reaction temperature and the
conversion are involved in the calculation.
For determination the kinetics of the reaction, several measures are required for
the calculation of the kinetics. The first measure was the catalyst used for the overall
reaction was in a sufficient amount with respect to oil (Birla et al, 2012). Therefore, the
reverse reaction and the change of concentration of catalyst during the reaction is
negligible (Birla et al, 2012; Zhang et al, 2010). The equation of transesterification
reaction is as follows:
30
From equation 2.1, the reaction is assumed to be single step (Birla et al, 2012;
Huaping et al, 2006). Therefore, the rate law of transesterification is expressed as
Equation 2.2 where the overall reaction follows second order reaction law.
−𝑑[𝑇𝐺]
−𝑟𝑎 = = 𝑘′ ∙ [𝑇𝐺] ∙ [𝑅𝑂𝐻]3 (Equation 2.2)
𝑑𝑡
−𝑑[𝑇𝐺]
−𝑟𝑎 = = 𝑘 ∙ [𝑇𝐺] (Equation 2.3)
𝑑𝑡
[𝑇𝐺]
𝐹𝐴𝑀𝐸 = 1 − (Equation 2.5)
[𝑇𝐺0 ]
Or
31
Where FAME is FAME yield. For in terms of conversion, the rate expression is
given as
𝑑𝐹𝐴𝑀𝐸
= 𝑘 ∙ [1 − 𝐹𝐴𝑀𝐸] (Equation 2.7)
𝑑𝑡
In which, upon integration and arrangement, the final equation is as follows.
The final equation, Equation 2.8 was used to plot ln(1-FAME) versus reaction
time, t. The graph was plotted to determine the reaction rate constant value (k) where
the values can be obtained through the slope of the equation.
Arrhenius model equation was used to determine the activation energy and
frequency factor value of the catalytic transesterification reaction. The equation is as
follows:
−𝐸𝑎
𝑘 = 𝐴𝑒 𝑅𝑇 (Equation 2.9)
−𝐸𝑎 1
𝑙𝑛 𝑘 = ( ) − 𝑙𝑛 𝐴 (Equation 2.10)
𝑅 𝑇
After plotting ln k versus 1/T and value of universal gas constant, R is 8.314
J/K·mol, the activation energy, Ea and frequency factor, A value can be determined.
32
2.8 Concluding Remarks
From the literature, it can be concluded that for this research, HT will be
synthesized via combustion method as the advantages are high purity, homogeneity of
catalyst and shorter preparation time (Anuar & Abdullah, 2016; Lazarova et al, 2019).
As most of drawbacks of heterogeneous catalyst was leachability/robustness and highly
sensitive towards FFA and water content in cooking oil feedstock, HT is very robust and
has low sensitivity towards FFA and water content in cooking oil feedstock. The novelty
of this study is the HT will be synthesized via combustion method and the fuel used in
assisting the combustion method is agricultural waste. Unlike, the previous study, where
HT was synthesized via combustion method where saccharose were used as fuel. Three
types of fuels were selected for use in the preparation of HT i.e. coconut shell, rice straw
and rice husk due to their abundancy and readily available. Then, the HT will be
subjected under transesterification reaction with WCO. The Mg-Al ratio will be used in
this research will be 3:1 as it was highlighted by Cantrell et al (2005) to be the most
active catalyst for production of biodiesel. Based on study conducted by Xie et al (2006),
the molar ratio of methanol to oil will be used for transesterification reaction is 15:1. All
results of HTs synthesized with agricultural waste as fuel will be compared with HT
synthesized with saccharose to determine the effectiveness of using agricultural waste
as fuel in the synthesis of HT.
33
CHAPTER 3
METHODOLOGY
Coconut shell was collected on local grocery store as a waste from extraction of
grated coconut in Seremban, Negeri Sembilan. Then the coconut shell was grounded to
25 mesh by using pestle and mortar. Rice husk was collected at FAMA Building,
Seremban, Negeri Sembilan. Rice straw was collected from local farmer at Batu Kikir,
Negeri Sembilan, Malaysia. Collected rice straw was cut into small pieces ranging 2 cm
to 4 cm. Then, small pieces of rice straw and rice husk were powdered using a chopper
separately. Collected waste cooking oil from local household was filtered using cloth filter
for the removal of particulate matter and impurities.
34
Table 3.1: List of all equipment used in this research.
Equipment Brands Purpose of Use
Surface area Analyzer Micromeritics For surface area analysis (BET) of HT.
35
3.2 Overall Experimental Flowchart
Preparation of HT via
combustion method
Fuel Type
Analysis
- Saccharose - Rice husk
- Calorific Test
- Rice straw - Coconut shell
Calcination temperature
- 550 °C - 650 °C
- 750 °C
Analysis
Prepared HT - XRD - BET
- TGA - FTIR
Transesterification reaction @ 65°C
Analysis
FAME
- GC - FTIR
Best HT
The study was initiated with the preparation of HT via combustion method. The
fuel used for the synthesis of HT was saccharose, rice straw, rice husk, and coconut
shell. Then the HT was calcined to various calcination temperature i.e. 550 °C, 650 °C
and 750 °C followed by recrystallization step. The air flowrate used during calcination
step was 0 m/s and the duration was of calcination was 5 minutes. The catalyst was
ready to be used for transesterification reaction and characterization such as XRD, BET,
TGA and FTIR analysis. The fuels used in the preparation of HT such as saccharose,
rice straw, rice husk and coconut shell were put into a bomb calorimetric test for
determination of calorific value.
36
Average molecular weight of WCO was determined prior for pre-calculation of
molar ratio methanol to oil. After obtaining the value, all HTs were undergoing
transesterification with reaction temperature of 65 °C for 5 hours. After all reactions took
place, GC analysis will be carried out to determine the best catalysts. The best catalyst
will be used for the performance in the reusability of catalyst and reaction kinetics. For
reusability of catalyst, the best HT was undergone 3 consecutive transesterifications.
The HTs will be recovered after of each consecutive reaction, recalcined and
recrystallized. For kinetic studies, the best HT was undergone transesterification where
the reaction temperature was varied to 55 °C, 60 °C, 65 °C and 70 °C. Then, the FAME
yield of each hour of transesterification reaction conducted towards the best HT will be
determined prior to determine the activation energy of the catalyst towards
transesterification reaction. The overall experimental flowchart as described in Figure
3.1.
37
to the fuel used and calcination temperature tabulated in Table 3.2. HT-SS represents
HT synthesized using saccharose as fuel, HT-CS represents HT synthesized using
grounded coconut shell as fuel, HT-RH and HT-RS represents HT synthesized using
rice husk and rice straw as fuel. The function of magnesium nitrate hexahydrate
aluminium nitrate nonahydrate were to synthesis hydrotalcite. Sodium carbonate were
used to precipitate the metals (magnesium and aluminium). Saccharose, grounded
coconut shell powder, powdered rice straw and powdered rice husk were used as a fuel
for combustion during calcination for formation of layered structure hydrotalcite.
38
3.5 Average Molecular Weight Determination
In typical transesterification reaction, the molar ratio of methanol to oil used for
calculating the exact molar amount of methanol and oil needs to be placed in a reactor.
Therefore, it is essential to determine the value of average molecular weight of WCO.
For determination of average molecular weight of WCO, acid value and saponification
value were required. The collected waste cooking oil was filtered with cloth filter to
remove solid particulate matter. Then, the WCO was poured in a beaker covered on top
to prevent from any particulate contamination. The determination of average molecular
weight of WCO was adapted Huaping et al (2006) with calculation formula as follows:
𝑉 × 𝑀 × 56.1
𝑆𝑉 = (Equation 3.2)
𝑊
39
3.5.2 Acid Value Determination
Acid value is also another part of value that is required to determine the value of
average molecular weight of WCO. The method of determination of Acid value of WCO
was adapted from EN 14104 by titration. For a typical determination of acid value, a
gram of oil was measured and suspended in a 125 ml of isopropyl alcohol in a conical
flask. 3 drops of phenolphthalein were added into the solution. The mixture was then
titrated using 0.05N KOH until the solution turned into light pink. The volume of titrated
KOH solution was recorded. Blank value was determined by repeating the steps but
without the presence of weight of oil. Below is the equation used to determine the acid
value.
(𝑉 − 𝐵) × 𝑁 × 56.1
𝐴𝑉 = (Equation 3.3)
𝑀
40
reaction for 5 hours. All HTs were subjected to the transesterification reaction under 65
°C for 5 hours. Figure 3.2 shows the flowchart for biodiesel transesterification reaction
and Figure 3.3 shows the experimental setup for transesterification reaction of biodiesel.
WCO
Prepared HT
Transesterification reaction@ 65 °C - HT-SS - HT-RS
- HT-RH - HT-CS
Analysis
FAME
- GC - FTIR
2 Best HT
Reusability of HT
Up to 3 cycles Analysis
FAME
- GC
41
Cold water out
Cold water in
HT
WCO
Magnetic
stirrer
After the completion of 5 hours reaction, excess of methanol in the products was
removed via rotary evaporator at 80 °C. Then, the products were centrifuged at 3500rpm
for 30 minutes to separate upper layer and mid layer and lower layer which are biodiesel
(FAME) and glycerol (by-product) and the catalyst. The biodiesel layer will be focused in
throughout the research study.
For the reusability of HT, the experimental run only focuses on the most active
HT. After the centrifugation process took place, the catalyst was recovered and washed
with n-hexane. Then the HT was recalcined at 300 °C for 3 hours dwelling time. The HT
was washed with deionized water 2 times followed by drying in an oven at 40°C for 5
hours. Then a new cycle of transesterification reaction was started with new reactants
under same conditions. The experimental run was repeated up to 3 cycles.
42
3.7 Kinetic Studies of Transesterification Reaction
WCO
Reaction Temperature
- 55 °C - 60 °C Best HT
- 65 °C - 70 °C
Transesterification reaction
Analysis Activation
FAME
- GC energy
Figure 3.4: Transesterification reaction of biodiesel process steps for kinetic studies
For kinetic study, the best HTs were subjected to the study. The experimental
method of kinetic study was adapted from Ali et al (2019). The weighted oil was initially
preheated for 5 minutes in the reactor for 5 minutes. Then, 8 wt% of catalyst was used
from total weight oil was placed in the reactor followed by 15:1 methanol to oil molar
ratio. The reactor subsequently was submerged into the reaction temperature water bath
up till the neck of reactor to ensure the reaction temperature was maintained for the
whole transesterification reaction for 5 hours. The reaction temperature carried for the
kinetic study of catalytic transesterification reaction was 55 °C, 60 °C, 65 °C and 70 °C.
The FAME was extracted each hour of the transesterification to obtain the FAME yield.
After obtaining the FAME yield, FAME yield vs time graph, ln (1-FAME) vs time graph
and Arrhenius equation were used to obtain activation energy of HT for
transesterification reaction as shown below:
−𝐸𝑎
𝑘 = 𝐴𝑒 𝑅𝑇 (Equation 3.4)
43
3.8 Catalyst Analysis
3.8.1 XRD Analysis of Hydrotalcite
The BET analysis of synthesized of HTs were analyzed to determine the size of
surface area of the HTs. The method of BET analysis on HT was adapted from
Thouchprastichai et al (2018). The analysis was measured from N2 adsorption and
desorption isotherm determined at 77K by using ASAP 2020 Surface Area Analyzer
manufactured by Micromeritics. The test was conducted in the facility of Quantum Skynet
Solution Sdn. Bhd located in Nilai, Negeri Sembilan, Malaysia.
The FTIR spectra of synthesized HTs were analyzed to determine the presence
or absence of specific chemical groups or chemical bands. The method of FTIR analysis
on HT was adapted from Yang et al (2020). The FTIR spectra measurements were
carried out by using Nicolet iS10 FTIR Spectrometer, manufactured by Thermo Fischer
Scientific. The samples were analyzed using ATR method. The ATR crystal used in this
analysis was monolithic diamond. In typical run, the sample was placed on the ATR
crystal and analysis was proceeded. The spectral resolution used in this analysis ranging
from 4000 – 600 cm-1. The test was conducted in the facility of UniKL MICET located in
Simpang Empat, Melaka, Malaysia.
44
3.8.4 TGA Analysis of Hydrotalcite
The FAME yield was quantified by using gas chromatographic analysis. The
method of preparation was adapted from EN-14103. An approximate of 250 mg of
sample was weighted in 10 ml vial. Then, 5 ml of 10 mg/ml methyl heptadecanoate
solution was added in the vial. The mixture was shaken vigorously. 1 μl of diluted sample
was injected into gas chromatography Perkin Elmer AutoSystem XL equipped with FID.
The instrument also equipped with silica capillary column with dimension of 30 m × 0.25
mm × 2.5 µm (Varian Chrompack CP-Sil 8CB) manufactured by Spectralab Scientific.
Carrier gas used for the analysis was hydrogen gas. The injector temperature and
detector temperature were fixed at 250 °C. For column temperature, the initial
temperature was maintained at 100 °C. The ramp rate is 5 °C/min. After reaching 240°C,
the temperature was hold for 5 minutes. The test was conducted in the facility of UniKL
MICET located in Simpang Empat, Melaka, Malaysia.
The FAME was analyze using FTIR analysis to determine the presence or
absence of specific chemical groups for verifying the existence of FAME in synthesized
products. The method of FTIR analysis on FAME was adapted from Mueller et al (2013).
The FTIR spectra measurements were carried out by using FTIR Spectrometer Perkin
45
Elmer Spectrum RX I. The samples were analyzed using ATR method. The ATR crystal
used in this analysis was monolithic diamond. In typical run, the sample was placed on
the ATR crystal and analysis was proceeded. The FTIR spectra of samples were
recorded in a range of 4000 – 600 cm-1 spectral resolution. The test was conducted in
the facility of UniKL MICET located in Simpang Empat, Melaka, Malaysia.
46
CHAPTER 4
*
* * * * ** (a)
(b)
Intensity (a.u.)
(c)
(d)
(e)
(f)
(g)
10 20 30 40 50 60 70 80
2θ (degrees)
Figure 4.1: XRD patterns of (a) HT-SS 650, (b) HT-RS 650, (c) HT-RH 650, (d) HT-
CS 550, (e) HT-CS 650, (f) HT-CS 750, (g) HT-CS 850 and (*) HT peaks
47
As per according to previous researchers, the diffraction of peak on 11° and
23° indicated as a layered structure (Yang et al, 2020; Navajas et al, 2018). The
mentioned diffraction peaks exist on HT-SS 650, HT-RS 650, HT-RH 650, HT-CS
550 and HT-CS 650 which confirms the successful synthesis of HT. From the
observation of HT-CS calcined at 550 – 850 °C with 100 °C interval, it can be
concluded that to maintain the structure of HT, the calcination temperature should
not be above than 650 °C. Therefore, as per according to Navajas et al (2018),
Shekoohi et al (2017) and Yang et al (2020), it is confirmed that HT- HT-SS 650,
HT-RS 650, HT-RH 650, HT-CS 550, and HT-CS 650 has the chemical structure
of Mg6Al2CO3(OH)16·4H2O. However, the sample failed to maintain the layered
double hydroxide structure on above 650 °C is due to the heat provided during the
calcination step in synthesis of HT had caused the layered structure on HT to be
collapse by vibrational effect. As high temperature was exposed to the HT, the
molecules or atoms in HT began to vibrate where the layered structure suffers
dehydroxylate (Gao et al, 2018). As a result, the layered structure broken, or the
structure collapse as depicted on peaks of 11° and 23° on HT-CS 750 and HT-CS
850 in Figure 4.1 did not exist. In addition, from the observation on x-ray
diffractograms of HT-CS calcined at 550 °C, 650 °C and 750 °C, the intensity of
layered structure decreases as the calcination temperature increases. During the
calcination process, the It is confirmed due to excessive high temperature
treatment towards the HTs during the synthesis had cause the layered structure to
be collapse (Anuar et al, 2013; Anuar & Abdullah, 2016).
The high vibration effect to the HT structure due to excess exposure to high
temperature also has resulted in the formation of additional phases. In previous
studies, diffraction peaks 18.5° and 20.5° were reported to be bayerite, which is
Al(OH)3 (Fraile et al, 2009). Bayerite compound is presence in HT-CS 750 where
the diffraction peaks of 18.91° and 20.43°. Low intensity 32.9°, 50.1°, 57.5°, 60.5°
diffraction peaks and high 34.5° diffraction peak which found in HT-CS 750 was
assigned to Mg(OH)2 compounds (Selvam et al, 2011). From HT-CS 750 peaks, it
can be concluded that, at calcination temperature 750 °C, HT has been thermally
decomposed into individual compound which are MgO and Al2O3 due to the
vibrational effect to the HT structure from high temperature exposure (Fraile et al,
2009; Selvam et al, 2011). Therefore, the structure of HT-CS 750 became a single
periclase like structure, known as MgO where the peaks were presented at 36.9°,
43.2° and 62.5° (Anuar & Abdullah, 2016; Rahul et al, 2011; Fraile et al, 2009;
48
Selvam et al, 2011). The most significant periclase like structure is formed on all
HT presented except for HT-CS 550 where a sharp diffraction 43.2° peak is
presence. It did not appear on HT-CS 550 is due to the calcination heat is not as
intense as at 650 °C. The peaks 38.3° and 74.5° were contributed to Al2O3
(Suriyanarayanan et al, 2009). It can be expressed that the formation of additional
phase, known as MgO was due to high calcination temperature. Therefore, another
conclusion can be made is that excessive high temperature calcination also
promotes the decomposition to an individual compound, the deconstruction of
layered structure and the disintegration of HT’s memory effect. It can also be
concluded that sample HT-CS750 and HT-CS850 were no longer a layered double
hydroxide, hydrotalcite.
From Figure 4.1, the use of different agricultural waste as fuel in the
synthesis of HT do affect the structure and crystallinity of HT. Table 4.1 shows the
calorific values of agricultural waste (coconut shell, rice husk and rice straw) and
saccharose which were used as fuel in the synthesis of HT.
49
or known as layered structure (Dávila et al, 2008). High calorific value provided by
the agricultural waste in this study has resulted more CO2 and H2O production for
HT to be absorbed to form layered structure compared to that of reference fuel
(saccharose). The occurrence might also lead to form large surface area (Anuar &
Abdullah, 2016). With large surface area as proven from BET analysis results on
HTs calcined at 650 °C, it provides more active site which promotes a better
possibility for the catalytic reaction to occur, hence increase the formation of FAME
yield.
50
of calcination up to 650 °C has increase the surface area of catalyst. It is due to
the crystallite structure began to increase as the calcination temperature increase
(Gaber et al, 2013; Kwon et al, 2020). However, from Table 4.2, it is noted that the
further exposure of calcination temperature 750 °C and above in the synthesis HT
has caused different effect. From HT-CS 650 to HT-CS 750, the surface area
reduced about 58.721 m2/g. Whereas from HT-CS 750 to HT-CS 850 shows a
decayed of surface area of 28.517 m2/g. The reduction of surface area on the
synthesized catalyst is due to calcination temperature at 750 °C and above causes
an overheating to HT which leads to a detrimental effect on the structure of HT
such as surface area (Anuar & Abdullah, 2016). The high calcination temperature
also affects the formation of periclase like structure MgO as proved on XRD spectra
in Figure 4.1. From the table, the most desirable synthesized HT would be HT-CS
650 due to high surface area. Periclase MgO is a single layer structure. The single
layer structure will require more time to have more successful transesterification
reaction. Unlike double layered hydroxide structure. If the periclase and double
layered structure were comparing the conversion to FAME, double layered
structure will have a twice efficient as single layer structure as presented by
published study by Cantrell et al (2005). Therefore, double layered hydroxide
structure is very important towards FAME yield. The HT with high surface is
expected to provide more active site for the transesterification reaction to occur to
provide high catalytic performance which resulted in high FAME yield in production
of biodiesel.
From Table 4.2, it is observed that by using agricultural waste as fuel in the
synthesis of HT, the surface area of HT increases. With the use of coconut shell,
surface area (28.326 m2/g) of HT-SS650 was amplified to 115.558 m2/g which
represented on HT-CS 650. The enlargement of surface area trend is similar to
Sobhana et al (2016) where surface area of HT increases from 36.90 m2/g to 152
m2/g with the use of cellulose as fuel for synthesis of HT. In the combustion method,
the fuel added in the preparation of HT would assist the construction of layered
structure by providing enough energy due to the enthalpy release from the fuel
used. A sufficient source of enthalpy energy would result in good development of
layered double hydroxide (Anuar & Abdullah, 2016). Therefore, due to sufficient
energy provided from the fuel used (coconut shell), it has resulted in large and
good development of surface area framework on HT where calorific value of
coconut shell has shown to be highest than any other fuels as shown in Table 4.1.
51
Therefore, it can be concluded that high calorific value has resulted in high
construction of surface area of HT.
The analysis of HT via FTIR was focused on HT-SS 650, HT-RS 650, HT-
RH 650 and HT-CS 650 due to the successful of HT at calcination temperature 650
°C as observed in Figure 4.1. The element constructing HTs was further verified
through FTIR spectra. Figure 4.2 shows the infrared spectra for HT-SS 650, HT-
RS 650, HT-RH 650 and HT-CS 650.
(b)
Intensity (a.u.)
(c)
(d)
Figure 4.2: FTIR spectra of (a) HT-SS 650, (b) HT-RS 650, (c) HT-RH 650, (d) HT-
CS 650, (i) 3400 – 3500 cm-1, (ii) 1634 – 1643 cm-1, (iii) 1375 – 1400 cm-1, (iv) 1042
– 1092 cm-1, (v) 810 – 825 cm-1 and (vi) 575 – 630 cm-1
Based on Figure 4.2, the constructing element in HT was verified via the
existence peak of 3400 – 3500 cm-1, 1634 – 1643 cm-1, 1375 – 1400 cm-1, 1042 –
1092 cm-1, 810 – 825 cm-1 and 575 – 630 cm-1 as per reported by previous
researchers (Shabanian et al, 2020; Yang et al, 2020).The existence of broad
absorption band on 3400 – 3500 cm-1 indicated the existence of hydroxyl group in
the interlayer of the brucite-like layers (Coelho et al, 2017). The presence of H2O
in the interlayer of the HT structure is confirmed through the existence of 1634 –
1643 cm-1 band (Yang et al, 2020). Strong peak at 1350 – 1400 cm-1 represents
52
carbonate band in where it is located on the interlayer gallery and act as bridge
between cations, hence forming the layered structure (Dixit et al, 2013). The
presence of weak 1042 – 1092 cm-1 band and 800 – 825 cm-1 band conforms the
existence of covalent carbonate bond is due to high calcination temperature (Anuar
& Abdullah, 2016). As the temperature increases, some of LDH was collapsed,
resulting in trapped of CO3- in the brucite-like structure (Anuar & Abdullah, 2016).
On the other hand, the band on 575 – 630 cm-1 responds to the vibration of metal
oxides which are Mg-O and Al-O (Shabanian et al, 2020). Therefore, it can be
concluded that the presence of peak 3400 – 3500 cm-1, 1634 – 1643 cm-1, 1375 –
1400 cm-1, 1042 – 1092 cm-1, 810 – 825 cm-1 and 575 – 630 cm-1 verified the
successful element constructed of HT.
Above all findings, the fuels used during the synthesis of HT displayed an
insignificant effect towards the formation of peaks in the spectra of FTIR thus
confirming no peak was appeared after the synthesis of LDH as claimed by Coelho
et al (2017). It is due to all fuels were combusted and all were degraded at above
500 °C. On the other hand, the fuel does increase the intensity and bonding
characteristics of LDH. However, the fuel does affect the intensity of the band
peaks. The most noticeable peak which is at 1375 – 1400 cm-1 shows that HT-CS
has better intensity compared to other HTs. The intensity of carbonate band at
peak 1375 – 1400 cm-1 increases from 8.81% to 22.88% as compared to the
reference catalyst HT-SS. Another noticeable increase of peak intensity is hydroxyl
group band (3400 – 3500 cm-1) where the intensity increases from 3.42% to
11.73% in comparison with reference HT-SS. As mentioned earlier, due to high
calorific value of fuel added in the synthesis of HT, the fuel has provided a large
amount of C and H atoms and sufficient energy to the catalyst in which the catalyst
is absorbing more C and H source to develop a good layered structure. In addition,
the fuel also did alter and improve the surface area of HT depending on the calorific
value of the fuel used in the synthesis of HT as mentioned in BET analysis as
presented in Table 4.2.
53
4.1.4 TGA Analysis of HT
100 0.1(a)
Weight Derivative
0
80
Weight (%)
-0.1
(1/°C)
-0.2
60
-0.3
40 -0.4
-0.5
20 -0.6
30 130 230 330 430 530 630 730
Temperature (°C)
100 0.1(b)
90
Derivative Weight
0
80
Weight (%)
-0.1
70
(1/°C)
-0.2
60
-0.3
50
40 -0.4
30 -0.5
20 -0.6
30 130 230 330 430 530 630 730
Temperature (°C)
Figure 4.3 (b): TGA profile of HT-RS 650
54
100 0.1(c)
Derivative Weight
0
80
Weight (%)
-0.1
(1/°C)
-0.2
60
-0.3
40 -0.4
-0.5
20 -0.6
30 130 230 330 430 530 630 730
Temperature (°C)
100 0.1
(d)
Derivative Weight
0
80
-0.1
Weight (%)
60
(1/°C)
-0.2
40 -0.3
-0.4
20
-0.5
0 -0.6
30 130 230 330 430 530 630 730
Temperature (°C)
It was found that all samples show a significant weight loss. The HT-SS
650 losses 38.84% of total weight. Followed by HT-RS 650 loses 57.56%, HT-RH
650 loses 55.98% and HT-CS 650 losses 79.67% of total weight. It shows that HT-
CS 650 has the highest organic matter such as OH and CO3 which constructed the
layered structure whereas HT-SS 650 has the least layered structure constructed
which was proved by the large surface area constructed on HT-CS 650 as
presented on Table 4.2 and having highest intensity of OH and CO3 band in Figure
4.2. From the profiles, there are 3 major stages of decomposition can be
characterized. The first stage of decomposition occurred from 37 °C - 250 °C where
physical-absorbed H2O molecules was removed known as dehydration step (Dixit
et al, 2013; Ramos-Ramírez et al, 2018). Saccharose fueled HT showed the least
weight loss of 12.89% on the first stage of thermal decomposition. Whereas
grounded coconut shell fueled HT showed the highest weight loss which is 52.54%.
55
Therefore, the chemical composition for hydrotalcite in the first stage of
decomposition is as follows:
𝑀𝑔6 𝐴𝑙2 (𝑂𝐻)16 𝐶𝑂3 ∙ 4𝐻2 𝑂 → 𝑀𝑔6 𝐴𝑙2 (𝑂𝐻)16 𝐶𝑂3 + 4𝐻2 𝑂 at 37 – 250 °C (eq 4.1)
𝑀𝑔6 𝐴𝑙2 (𝑂𝐻)16 𝐶𝑂3 → 𝑀𝑔6 𝐴𝑙2 𝑂8 (𝑂𝐻)2 + 7𝐻2 𝑂 + 𝐶𝑂2 at 251 – 500 °C (eq 4.2)
56
4.2 Catalyst Performance
4.2.1 Effect of Fuel Type
The study was initiated with HT synthesized from 4 different types of fuel
which are coconut shell, rice straw, rice husk and saccharose as reference fuel.
The performance of HT in catalyzing the transesterification reaction process was
first begin with the selection of the best fuel. The same calcination temperature
(650 °C) was used to synthesize the catalyst. At this stage, the effect of fuel in HT
synthesization was investigated towards HT catalytic performance in
transesterification reaction of biodiesel production. Each fuel has different amount
of calorific values which can be referred on Table 4.1. Fuel is crucial to enhance
the development of LDH structure during calcination (Anuar & Abdullah, 2016;
Coelho et al, 2017). In FTIR spectra, the difference in structure of HT synthesized
by those fuels was hardly to be observed due to having similar functional groups.
Only the intensity of OH and CO3 within the HT in FTIR are observable. Similar to
TGA analysis, where the decomposition of organic compound in HT such as OH
and CO3 are observable where HT-CS having the highest weight loss. The intensity
of OH and CO3 could lead the difference in catalytic performance of HT. The
performance of the catalytic activity of those HTs are very clearly significant as well
as the spectra of XRD as shown in Figure 4.1. Figure 4.4 shows FAME yield from
different types of fuel used during calcination of HT. Due to same performance in
terms of yield by other HTs with various temperature calcination (550 °C, 650 °C
and 750 °C), therefore, it is not shown.
100 92.86
90 82.94
80 73.88 76.60
FAME Yield (%)
70
60
50
40
30
20
10
0
HT-SS 650 HT-RS 650 HT-RH 650 HT-CS 650
Types of HT
57
From the Figure, it is observed that HT-CS has the highest FAME yield
which is 92.86%. Whereas 82.94%, 76.60% and 73.88% are FAME yield for HT
utilized rice husk, rice straw and saccharose as fuel. The result of HT produced by
saccharose are very close to the findings of Helwani et al (2013), Anuar & Abdullah
(2016) which are 71% and 70.67% under stirring condition for 5 hours. In
comparison with the obtained experimentation values with the values mentioned
from literatures where the values are very close has proved the outcome
consistency of HT towards biodiesel production yield. From Figure 4.4, it is
believed that with the change of fuel during synthesis of catalyst, the FAME yield
could rose depending on types of organic fuel used. From the Figure, it can be
seen that the FAME yield is directly proportional to the calorific value and the
surface area of synthesized HT. HT-CS 650 which utilized coconut shell (17.71
MJ/kg) as fuel during the synthesis is having the highest surface area (115.558
m2/g) which successfully having the highest FAME yield of 92.86%. Whereas the
reference HT (HT-SS 650) utilized saccharose (15.84 MJ/kg) during the synthesis
of HT is having the lowest surface area (28.326 m2/g) the lowest FAME yield of
73.88%. The result is somewhat close to the study conducted by Anuar & Abdullah
(2016) where the researchers utilized glucose, fructose and saccharose as fuel in
the synthesis of HT. The researchers discovered that the fuel with highest calorific
value which is saccharose as compared to fructose and glucose which having the
highest catalytic performance FAME yield of 76.45% (Anuar & Abdullah, 2016). It
can be concluded that the performance of HT is directly proportional to surface
area of HT and calorific value of fuel used during the synthesis of HT as proved in
Table 4.1, Table 4.2 and Figure 4.4. The high percentage of OH and CO3 in the
HT also lead to the better catalytic performance of HT. It is due to the OH and CO3
are basic property, which favors the catalytic performance in transesterification
reaction.
58
calcination temperature used in this present study were 550 °C, 650 °C and 750
°C. In the transesterification reaction with methanol, the WCO produces FAME
which composing methyl myristate, methyl palmitate, methyl stearate, methyl
oleate and methyl linoleate. Figure 4.5 presents catalytic activity of HT with
different calcination temperature.
100 92.86
90
80
FAME Yield (%)
70 63.83
60 53.91
50
40
30
20
10
0
HT-CS 550 HT-CS 650 HT-CS 750
Types of HT-CS
In this study, it was found that the HT calcined at 650 °C shows the highest
production of FAME yield in the transesterification reaction which is 92.86%. It can
also be observed that HT-CS calcined at 650 °C showed the highest FAME yield
produced from the catalytic reaction in 5 hours reaction time followed by HT at 550
°C and at 750 °C. The increase of FAME yield with the use of HT-CS 550 and HT-
CS 650 has proven that calcination affects the FAME yield. Referring to Table 4.2
and Figure 4.5, from the calcination temperature of 550 °C to 650 °C, it can be
noticed that the FAME yield increases directly proportional to the increased surface
area of BET. HT-CS 550 provides 79.595 m2/g which leads to 63.83% of FAME
yield. With the increase of calcination temperature to 650 °C, an extra of 35.963
m2/g which resulted in increase of FAME yield. Data from Table 4.2 and Figure 4.5
enhanced that the desired HT would be the highest surface area which is HT-CS
650. As mentioned, it is due to higher surface area provided by the catalyst which
more active site is introduced to the reaction, leading to high FAME yield. The high
yield of FAME produced from the transesterification by HT-CS 650 is due to having
highest surface area displayed in Table BET analysis, highest hydroxyl and
59
carbonate intensity displayed in FTIR result and highest intensity of interlayer
hydroxyl and carbonate displayed in TGA result. The high surface area of HT-CS
650 provided in transesterification reaction has resulted in providing more active
site to allow more reaction to occur. High intensity of hydroxyl and carbonate
displayed in FTIR and TGA result has contributed to the basicity of HT where HT-
CS 650 has successfully created a high basic condition where basic condition is
highly required for transesterification reaction to conduct efficiently (Anuar &
Abdullah, 2016, Trejo-Zárraga et al, 2018). This is somewhat similar with Anuar &
Abdullah (2016) in which the highest calcination temperature led to the highest
surface area of catalyst. However, at 750 °C, the FAME yield drops drastically in
which is 53.91%. It is due to structure collapse which was proved and can be
observed on Figure 4.1 where the layered structure did not appear on HT-CS750.
Consequently, it has resulted to the surface area of the catalyst to be reduced
significantly which has led to reduction of catalytic activity. In combination of
obtained data with Table 4.1, Figure 4.2 and Figure 4.5, it can be summed up that
as the calcination temperature exceed optimum calcination temperature, the
layered structure started to collapse and can no longer be recrystallized. The HT-
CS 750 was no longer a layered structure; hence it consists of MgO and Al2O3 as
depicted on the XRD in Figure 4.1. There are few active sites in HT-750, but it was
not as much as HT-CS 650. The FAME yield obtained from transesterification
follows the trend of BET surface area. From the discussion, it can be concluded
that HT-CS 650 was the best HT synthesized in this study and therefore was
proceeded on the reusability study.
4.2.3 Reusability of HT
The study of catalyst reusability is included in the scope of study due to one
of advantage of using heterogeneous catalyst in transesterification reaction. In this
study, the best catalyst which is HT- CS 650 were used for the reusability test. After
each experiment, the catalyst was centrifuged out on the product mixture. The
catalyst was recollected via filtration and washed with n-hexane to remove the
remaining glycerol. The catalyst was filtered and recalcined at 300 °C for 3 h in
order to remove any remaining glycerol that adhered on the surface of the catalyst.
According to Alsamad et al (2018), biodiesel and glycerol decomposed at
temperature 260 °C and 235 °C which recalcination temperature is sufficient. After
60
that, the calcined catalyst was recrystalized and rehydrated with sodium carbonate
solution and dried before use in the next experimental cycle. The catalyst was
repeated up to 3 cycles after the use of fresh batch. Figure 4.6 shows the
performance of catalytic activity for HT-CS 650.
HT-CS 650
100 92.86 90.54 87.84
90 83.77
80
FAME Yield (%)
70
60
50
40
30
20
10
0
Fresh 1st Cycle 2nd Cycle 3rd Cycle
No. of Cycles
Figure 4.6: Reusability cycle in performance of catalytic activity for HT-CS 650
under 5-hour reaction, 15:1 methanol to oil molar ratio, 8 wt% catalyst loading at
65 °C
From the experimental run, it was found that the highest FAME yield
produced by the best active HT which is HT-CS 650 has indicated a slight reduction
towards every cycle. In the fresh batch of HT-CS 650, the FAME yield was 92.86%
respectively. However, on the third cycle, the catalyst performance of HT-CS 650
dropped of 9.09%. The FAME yield for HT-CS 650 at third cycle is 83.77%
reciprocally. The reduction of FAME yield for the best active HT from every cycle
of transesterification reaction is due to minor structure collapse of catalyst. The
collapse occurred due to repeated calcination steps (Anuar & Abdullah, 2016).
Consequently, the carbonate content in the catalyst diminishes during the
repetitive re-calcination process. The slight reduction in FAME yield in
transesterification reaction for HT-CS 650 shows that the HT-CS 650 catalyst has
a better robustness and potentially could undergo several cycles of
transesterification reaction with a consistent FAME yield. The catalytic activity of
HT-CS 650 for the first cycle and onwards was able to be restored via re-calcination
and re-hydration, then the FAME yield is relatively able to be maintain throughout
61
the transesterification reaction repetitive cycles due to its unique property, known
as memory effect (Anuar & Abdullah, 2016; Helwani et al, 2013). However, the
experiment could not be further down to the 3rd cycle due to the loss of catalyst on
the recovery process. Only 60% of the catalyst was recovered after each
transesterification process. Hence, the amount of catalyst was too small to proceed
for the 4th cycle and the reusability experimental was stopped. Throughout the
experimental run, it is proved that HT has reusable for at least 3 cycles with the
minimum reduction of FAME yield of only 9.09% for HT-CS 650.
62
(i) (ii) (iii) (iv)
Intensity (a.u.)
63
4.4 Kinetic Studies of Biodiesel Synthesis
4.4.1 Effect of Reaction Temperature and Time on Transesterification
Reaction
The best catalyst with reference catalyst i.e HT-CS 650 and HT-SS 650
were subjected in the kinetic study of transesterification reaction. In kinetic study,
reaction temperature is one of important parameter in transesterification reaction.
The catalytic transesterification reaction was done in various reaction temperatures
i.e. 55 °C, 60 °C, 65 °C and 70 °C to determine the effect of reaction temperature
towards transesterification reaction. Figure 4.8 shows the catalytic activity of HT-
CS 650 and HT-SS 650 under 5-hour reaction time, 15:1 methanol to oil molar
ratio, 8 wt% catalyst loading under reaction temperature varied from 55 °C – 70
°C. The basis of selection for the reaction conditions were highlighted in Chapter
2, Subchapter 2.8; the concluding remarks where the parameters were based on
literature review.
80
60
40
20
0
0 1 2 3 4 5
Time (Hour)
80
60
40
20
0
0 1 2 3 4 5
Time (Hour)
Figure 4.8: Catalytic activity of (a)HT-SS 650 and (b) HT-CS 650 under 5-hour
reaction time, 15:1 methanol to oil molar ratio, 8 wt% catalyst loading with various
reaction temperature.
64
Based on Figure 4.8, the FAME yield increases along the 5-hour reaction.
Therefore, in comparison with reaction temperature from 55 – 70 °C, it was found
that the ideal temperature for 5-hour transesterification reaction is at 65 °C for all
HTs. HT-CS 650 and HT-SS 650 produce high FAME yield at ideal reaction
temperature at 65 °C which are 93.05% and 73.83% respectively. From
temperature 55 °C to 65 °C, it can be noticed that the FAME yield increases with
the increase in reaction temperature. In parallel to previous research where higher
reaction temperature resulted in higher FAME yield as more of energy is provided
and supplied during the catalytic reaction (Ali et al, 2019; Birla et al, 2012; Kaur &
Ali, 2014). However, from reaction temperature 65 °C to 70 °C, the FAME yield
dropped significantly. It is due to the reaction temperature of 70 °C has exceeded
the boiling temperature of methanol which is at 64.7 °C. With that reason of
exceeding methanol boiling temperature, the methanol vaporizes which reducing
the reactant and favouring the glycerol formation (Tan et al, 2015; Yusuff et al,
2013).
From Figure 4.8, it was found that all catalysts are very active on the first
hour of transesterification reaction. For HT-CS 650, the FAME yield for the first
hour of transesterification reaction at 65 °C is 68.71%. Whereas for HT-SS 650,
the FAME yield for the first hour of transesterification reaction at 65 °C is 38.27%.
The increase FAME yield for all catalysts on the next consecutive hour of
transesterification reaction at 65°C was ranging from 0.88 to 14.71%. However,
the reduction of FAME yield on the second hour one to the next consecutive hours
were due to the catalyst was in a prolong contact with the reactants, in which
triglyceride was clogged onto the surface of HT. With 5-hour reaction time, it
caused a significant adsorption of triglyceride to the pore surface which eventually
blocking the active sites of HT (Atadashi et al, 2012). The blockage was deposited
from WCO on the active site of HT has been suspected to have slowed the reaction
to convert triglyceride to FAME. Therefore, for future or upcoming study, 2-step or
multi-step transesterification reaction is recommended to increase the FAME yield
in short duration of time.
65
4.4.2 Transesterification Reaction Kinetics
To obtain the activation energy for HT-CS 650 and HT-SS 650, the reaction
rate constant, k values were determined from the slope value of the Equation 2.8
in Section 2.5. The FAME values from plotting ln(1-FAME) versus reaction time, t
are FAME yields obtained from Figure 4.8. The graph ln(1-FAME) versus reaction
time, t can be observed in Appendix I. After obtaining ln k value with respected to
the reaction temperature, ln k versus 1/T was plotted to obtain activation energy
values. Figure 4.9 shows ln k versus 1/T plot. The activation energy values for HT-
CS 650 and HT-SS 650 can be obtain from the slope of the straight best line on
Figure 4.9. Table 4.3 shows the activation energy values of HT-CS 650 and HT-
SS 650.
-2.5
-3
-3.5 y = -35559x + 103.83
-4
-4.5
-5
Figure 4.9: Arrhenius plot ln k versus 1/T for transesterification reaction for various
HTs (HT-SS 650, HT-RH 650 and HT-CS 650.
As determined from Figure 4.9, the activation energy for HT-CS 650 and
HT-SS 650 are 246.68 kJ/mol and 295 kJ/mol, respectively. All the activation
values obtained in Table 4.3 fall under the range from 40 – 400kJ/mol as mentioned
66
by Xin et al (2009). Although, the activation energy values obtained in the study is
quite high by referring to Table 2.4 in section 2.5, the activation energy in this study
was much lower than the previous reported by Dhawan et al (2018) where the
activation energy for HT in transesterification reaction was found out to be 380
kJ/mol. In addition, HT-CS 650 has shown better activation energy compared to
the reference HT, HT-SS 650. With direct comparison, the synthesized HT was
found to have lower activation energy, which could lead to better successful
reaction compared to HT synthesized by Dhawin et al (2018).
From Table 4.3, it was observed that transesterification reaction using HT-
CS 650 has the lowest activation energy as compared to that of HT-SS 650. The
low activation of energy for the reaction has resulted in highest FAME yield. As the
reaction the HT-CS 650 has the lowest energy compared to other synthesized HT,
more transesterification reaction occurred with the use of HT-CS 650 as catalyst.
The contribution of high catalytic activity of HT-CS 650 is due to high surface area
constructed by the highest calorific value of fuel, which is coconut shell (17.71
MJ/kg) whereas calorific values for saccharose were 15.84 MJ/kg respectively
which can be referred on Table 4.1. As mentioned earlier, in the calcination
process, the fuel with high calorific value combusted and produce CO2 and H2O
which then had taken place to promote more construction of carbonate on the
surface or layered structure (Dávila et al, 2008). High surface area and good
layered structure development of the HT as proved in Figure 4.1 and Table 4.2 has
led to more active site allowing more reactions to occur. Another contribution to
high catalytic activity of HT-CS is due to having high OH and CO3 content in HT-
CS 650 as displayed in TGA analysis in Figure 4.3 which leads to high basicity that
enhances the catalytic activity of transesterification reaction. As transesterification
67
reaction begins, the large amount of OH ion in the HT-CS 650 assisted the alkoxide
ion from alcohol to attack the carbonyl carbon of triglyceride producing
intermediates which would later form FAME (Andrijanto, 2012). The activation
energy for HT-CS 650 is 246.68 kJ/mol as comparable to reference HT, HT-SS
650 which is 295.64 kJ/mol. The pattern of obtained activation energy follows the
trend of calorific value of fuel used for the synthesis of HT. Therefore, it can also
be added that the fuel does affect the reduction of activation energy for
transesterification reaction. In which, it is simultaneously boost the performance of
HT which utilized the highest calorific value fuel.
68
CHAPTER 5
CONCLUSION
5.1 CONCLUSION
Hydrotalcite was successfully synthesized via combustion method with the use
of proposed fuel (coconut shell, rice straw and rice husk) in comparison with reference
fuel (saccharose) at temperature 550 °C and 650 °C. The HT structure development
synthesis was verified through XRD where diffraction of peak on 11° and 23° exist as
indicated as a layered structure. Exposure to higher temperature (>750 °C) led to
layered structure dehydroxylated and collapsed and consequently resulting the
formation of separated metal oxide such as Al2O3 and MgO. Elements constructed in
HT at 650 °C also verified through FTIR with existence of peaks at 3400 – 3500 cm-1,
1634 – 1643 cm-1, 1375 – 1400 cm-1, 1042 – 1092 cm-1, 810 – 825 cm-1 and 575 – 630
cm-1 verified the successful element constructed of HT.
The desired HT for the study is highest surface area on the HT which could
lead to high FAME yield in transesterification. From various calcination temperature
(550 °C – 750 °C), the calcination temperature at 650 °C shows the highest surface
area construction. The catalyst HT CS 650 was found to be having the highest surface
area followed by HT RH 650, HT RS 650 and HT SS 650 due to having highest calorific
value. The trend of surface area formed follows the calorific value of fuel used during
the synthesis of catalyst. Highest calorific value represent highest source of C and H
provided to the HT during in synthesis of HT to construct layered structure. It can be
concluded that high calorific value of fuel used in the synthesis could leads to high
surface area formed on the catalyst. The increase of temperature from 550 °C to 650
°C could leads to high formation of surface area. However, overexposure to the heat
such as calcination temperature at 750 °C and above could reduce the surface area
of HT.
From the study, the use of high calorific value as fuel in the synthesis of HT
(coconut shell), HT-CS 650 has the highest FAME yield in transesterification reaction
at 65 °C which is 92.86%. The FAME yield for HT-SS 650, HT-RH 650 and HT-RS 650
69
are 82.94%, 76.60% and 73.88% respectively. It was also found out that HT-CS
catalyst was calcined at 650 °C indicated the highest FAME yield compared to that of
550 °C and 750 °C. The FAME yield for HT-CS 550 and HT-CS 750 are 63.83% and
53.91% respectively. In also can be concluded that, the FAME yield obtained from
transesterification reaction in the study is directly proportional to the surface area of
HT and the intensity of OH and CO3 ion in HT. In addition, the robustness of HT-CS
650 was tested where it can be reused up to 3 cycles with minimum reduction 9.09%
FAME yield.
In kinetic study, all HTs synthesized via combustion method has shown
excellent ideal catalytic activity for transesterification of WCO at 65 °C reaction
temperature. Increase of reaction temperature from 55 °C to 65 °C leads to increase
of FAME yield. Increase of reaction temperature to more than 70 °C resulted poor
FAME yield. The FAME yield increases directly proportional to the reaction time in
transesterification reaction. The HT-CS 650 shows the lowest activation energy value
(246.68 kJ/mol) compared to reference HT, HT-SS 650 which has resulted in the
highest FAME yield. The kinetic data can also be used to optimize the production of
biodiesel.
5.2 RECOMMENDATION
70
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Abou-Elyazed, A. S., Ye, G., Sun, Y., & El-Nahas, A. M. (2019). A Series of UiO-66
(Zr)-Structured Materials with Defects as Heterogeneous Catalysts for
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APPENDICES
91
Appendix A: Example of Bomb Calorimeter Data
Sample Name: SS
Weight of Fuel
Crucible (g) Crucible + Fuel (g) Fuel (g), F
6.82 7.9043 1.0843
Weight of Water
Beaker + Water (g) Beaker (g) Water (g), W
2486.32 515.22 1971.1
92
Appendix B: Example of Bomb Calorimeter Calculation
Radiation Correction
n = number of minutes between the ignition and the attainment at end of test
v1 = rate of temperature fall in degree per minute at end of test
v = rate of temperature rise in degree per minute at beginning of test
1
−v + v1
Radiation Correction = n v + ( ), n = 5, v=0
2
−0 + 0.01125
Radiation Correction = 5 ∙ 0.01125 + ( )
2
Radiation Correction = 0.108 °C
93
Appendix C: Example of Acid Value and Saponification Value
Determination of WCO For Average Molecular Weight Oil
Acid Value Determination
Molality of KOH (N), N 0.05
Blank value (ml), B 0.3
(𝑇 − 𝐵) × 𝑁 × 56.1
𝐴𝑐𝑖𝑑 𝑉𝑎𝑙𝑢𝑒 =
𝑚
(0.6 − 0.3) × 0.05 × 56.1
𝐴𝑐𝑖𝑑 𝑉𝑎𝑙𝑢𝑒 =
1.01
𝐴𝑐𝑖𝑑 𝑉𝑎𝑙𝑢𝑒 = 0.833 𝑚𝑔 𝐾𝑂𝐻/𝑔 𝑓𝑎𝑡
𝑇 × 𝐶 × 56
𝑆𝑎𝑝𝑜𝑛𝑖𝑓𝑖𝑐𝑎𝑡𝑖𝑜𝑛 𝑉𝑎𝑙𝑢𝑒 =
𝑚
40 × 0.1 × 56.11 1𝑙 1000𝑚𝑔
𝑆𝑎𝑝𝑜𝑛𝑖𝑓𝑖𝑐𝑎𝑡𝑖𝑜𝑛 𝑉𝑎𝑙𝑢𝑒 = × ×
1.02 1000𝑚𝑙 1𝑔
𝑆𝑎𝑝𝑜𝑛𝑖𝑓𝑖𝑐𝑎𝑡𝑖𝑜𝑛 𝑉𝑎𝑙𝑢𝑒 = 220.039 𝑚𝑔 𝐾𝑂𝐻/𝑔 𝑓𝑎𝑡
94
Appendix D: Example of Average Molecular Weight Oil
Determination of WCO
Average Molecular Weight Oil Determination
Saponification Value (mgKOH/g), SV 211.877
Acid Value (mgKOH/g), AV 0.792
56.1 × 1000 × 3
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑀𝑊 𝑂𝑖𝑙 =
(𝑆𝑉 − 𝐴𝑉)
56.1 × 1000 × 3
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑀𝑊 𝑂𝑖𝑙 =
(211.877 − 0.792)
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑀𝑊 𝑂𝑖𝑙 = 797.31 𝑔/𝑚𝑜𝑙
95
Appendix E: Example of HT Preparation
Calculation of Mg-Al based HT composition
Molecular weight of Mg = 256.41 𝑔/𝑚𝑜𝑙
Molecular weight of Al = 375.13 g/mol
𝑅𝑎𝑡𝑖𝑜 𝑜𝑓 𝑀𝑔
𝑀𝑊 𝑜𝑓 𝑀𝑔 × 3 𝑚𝑜𝑙
=
(𝑀𝑊 𝑜𝑓 𝑀𝑔 × 3 𝑚𝑜𝑙) + (𝑀𝑊 𝑜𝑓 𝐴𝑙 × 1 𝑚𝑜𝑙)
256.41 𝑔/𝑚𝑜𝑙 × 3 𝑚𝑜𝑙
𝑅𝑎𝑡𝑖𝑜 𝑜𝑓 𝑀𝑔 =
(256.41 𝑔/𝑚𝑜𝑙 × 3 𝑚𝑜𝑙) + (375.13 𝑔/𝑚𝑜𝑙 × 1 𝑚𝑜𝑙)
𝑅𝑎𝑡𝑖𝑜 𝑜𝑓 𝑀𝑔 = 0.672
𝑅𝑎𝑡𝑖𝑜 𝑜𝑓 𝐴𝑙
𝑀𝑊 𝑜𝑓 𝐴𝑙 × 1 𝑚𝑜𝑙
=
(𝑀𝑊 𝑜𝑓 𝑀𝑔 × 3 𝑚𝑜𝑙) + (𝑀𝑊 𝑜𝑓 𝐴𝑙 × 1 𝑚𝑜𝑙)
375.13 𝑔/𝑚𝑜𝑙 × 1 𝑚𝑜𝑙
𝑅𝑎𝑡𝑖𝑜 𝑜𝑓 𝐴𝑙 =
(256.41 𝑔/𝑚𝑜𝑙 × 3 𝑚𝑜𝑙) + (375.13 𝑔/𝑚𝑜𝑙 × 1 𝑚𝑜𝑙)
𝑅𝑎𝑡𝑖𝑜 𝑜𝑓 𝐴𝑙 = 0.328
96
Appendix F: Example of GC Data
Response (mV)
Time [min]
97
Appendix G: Example of FAME Yield Calculation
∑ 𝐴 = 2066450.50
98
Appendix H: Example of Kinetic Study Calculation
Convert Yield FAME into ln(1-FAME)
Yield FAME HT SS 650 at 5hr (reaction temperature = 65 °C) = 73.88%
99
Appendix I: ln(1-FAME) versus t graph
2 55 ℃ 60 ℃ 65 ℃ (a)
1.5
ln(1-FAME)
y = 0.2687x + 0.1268
1
y = 0.054x + 0.007
0.5
y = 0.0109x - 0.0083
0
0 1 2 3 4 5
Time (hours)
2.5 55 ℃ 60 ℃ 65 ℃ (b)
2 y = 0.3344x + 0.2675
ln(1-FAME)
1.5
1
y = 0.127x + 0.1111
0.5
y = 0.0172x - 0.0123
0
0 1 2 3 4 5
Time (Hours)
3 55 ℃ 60 ℃ 65 ℃ (c)
2.5
y = 0.4602x + 0.3542
2
ln(1-FAME)
1.5
y = 0.147x + 0.1765
1
0
0 1 2 3 4 5
Time (Hours)
ln(1-FAME) versus t graph for (a) HT-SS 650, (b) HT-RH 650 and (c) HT-CS 650
100
Appendix J: Activation Energy Calculation
−𝐸𝑎
∴ = −35559
𝑅
−35559 (8.314)
𝐸𝑎 =
−1
𝐸𝑎 = 295637 𝐽 𝐾/𝑚𝑜𝑙
𝐸𝑎 = 295.64 𝑘𝐽 𝐾/𝑚𝑜𝑙
𝑙𝑛 𝐴 = 103.83
𝐴 = 𝑒 103.83
𝐴 = 1.24 × 1045
101