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A Wartime Nightmare
but a Metallurgist's Dream
n 1942 the theoretical outline for an Research from 1943 to 1946 electron-volt deuterons in the cyclotron at
atomic bomb was clear: compress Berkeley. Within about a month it was
enough fissionable material long The Los Alamos work on plutonium and shown that plutonium-239 fissioned when
enough to properly ignite a chain enriched uranium, the so-called special nu- bombarded with slow neutrons, and a de-
reaction. Construction of an actual weapon, clear materials, was extensive, covering a cision was made to build large reactors at
however, required translation of "fissionable variety of research problems ranging from Hanford for the production of pluto-
material" into real pieces of plutonium or purification of material received from reac- nium-this before the uranium-graphite pile
uranium metal. These metals had to be free tors to the prevention of oxidation of the at Chicago had demonstrated that a sus-
of impurities that would adversely affect the final product. Further, because many chemi- tained and controlled chain reaction was
neutron flux during the chain reaction and cal processes and physics experiments re- even possible! That demonstration soon fol-
yet be fabricable enough that precise shapes quired very pure materials, such as gold, lowed, proving that large quantities of pluto-
could be formed. Whether this would even be beryllium oxide, graphite, and many plastics, nium could be produced, although no pluto-
possible with plutonium was not then known, considerable general materials research was nium was extracted from the Chicago reac-
however, because plutonium was a new, also carried out. tor.
manmade element and the metal had not Much of the chemistry and metallurgy of At this point only microgram amounts of
been produced. uranium was already known from the pro- plutonium had been separated from the
Accounts of the Manhattan Project have duction of uranium metal for the uranium- targets used in the cyclotrons. Remarkably,
neglected (for security reasons, initially) the graphite reactor pile at Chicago in 1942. The the basic chemistry of plutonium was
important metallurgical work that preceded work remaining on enriched uranium in- worked out at Berkeley and Chicago on this
fabrication of these materials into integral cluded preparation of high-purity metal, fab- microgram scale, and it formed the basis for
parts of real weapons. For example, the rication of components, and recycling of the scale-up-by a factor of a billion-
Smyth Report* devotes one short paragraph residues. However, the most challenging re- needed for plants that would eventually
to the wartime work of the entire Chemistry search and development was carried out on separate plutonium from spent reactor fuel.
and Metallurgy Division at Los Alamos-a the new element plutonium. At the same time the first micrograms of the
division that in 1945 numbered 400 scientists Table I gives the important dates in the metal were produced at Chicago by the
and technicians. Our article will attempt to early history of plutonium and shows the
fill part of this gap for plutonium by high- short time-four years-that elapsed be- *Henry DeWoWSmyth, Atomic Energy for Mili-
lighting key developments of the wartime tween its discovery and its use in the first tary Purposes: The Official Report on the Devel-
research and will continue with some of the atomic device at Trinity. The discovery oc- opment of the Atomic Bomb under the Auspices
of the United States Government, 1940-1945
exciting research that has occurred since the curred, as predicted by nuclear theory, when (Princeton University Press, Princeton, 1945).
war. uranium was bombarded with 16-million- pp. 221-222.
1 he first production reactor at Hanford with workmen loading uranium into its
grams per cubic centimeter. This bimodal
spread, due surely in part to impurities,
honeycomb face. (Photo courtesy of the Department of Energy.)
nevertheless pointed toward interesting
metallurgy by hinting that the element had
more than one phase. Working with larger
amounts, Los Alamos refined these measure-
ments and by the middle of 1944 had
discovered that plutonium was a nightmare:
no less than five allotropic phases existed
between room temperature and the melting
point. Unfortunately, the room-temperature
alpha (a) phase was brittle, and the metal
experienced a large volume change when
heated and then cracked upon cooling. These
properties made fabrication very difficult,
and there was not enough time for detailed
fabrication development on the a-phase ma-
terial. It was thought likely that another
phase would be malleable and easily shaped;
the problem was how to stabilize such a II
phase at room temperature. It was then
discovered that alloying plutonium with
small amounts of aluminum stabilized the
1
delta (6) phase, which was, in fact, malleable.
However, aluminum was one of those ele-
ments that emitted neutrons upon absorbing
alpha particles and so would exacerbate the
pre-initiation problem. Beneath a1uminum in D Building, the air-conditioned wartime plutonium laboratory, bristling with separate
the periodic table was gallium, which did not external vents.
imperative to understand microsegregation has not been positively identified. still in its infancy. A comparison with steel
of alloying elements and phase stability dur- supports this perspective. The metallurgy of
ing all processing steps. Complex heat treat- Current Understanding of Plutonium steel has been studied intensely in many
ments were developed to homogenize the countries for more than 100 years, yet
alloys or to further stabilize the proper During the postwar period major activities important discoveries are still commonplace.
phases. in plutonium metallurgy in the United States Metallurgists have learned to manipulate the
In 1954 the purity of plutonium was were centered at Argonne National Labora- three allotropic phases of iron to tailor the
increased sufficiently that a new phase, delta tory, Hanford, Lawrence Livermore Labora- properties of steel to specific applications.
prime (69, was discovered between the al- tory, Rocky Flats, and of course, Los Ala- The six allotropic phases of plutonium and
ready known 6 and epsilon ( e ) phases. While mos. Important contributions were also its much wider range of crystal structures
this new phase proved to be inconsequential made at the Atomic Weapons Research and atomic volumes provide many more
to applied plutonium technology, its dis- Establishment's facility at Aldermaston in possibilities-and pitfalls.
covery certainly showed the necessity of the United Kingdom and at Centre d9Etudes The focus of the postwar research was to
using high-purity, well-characterized pluto- Nucleaires de Fontenay-aux-Roses in study all aspects of the behavior of this new
nium in basic research. A seventh allotrope France. Except at Los Alamos much of the element and, thus, be prepared for all of its
of plutonium, the zeta (9phase, was dis- research activity was terminated or severely peculiarities. In contrast, the focus of the
covered many years later in 1970 during curtailed in the 1970s. However, we are past decade has been to exploit the complex-
careful studies of the equilibrium pressure- currently seeing a revival of plutonium re- ities of plutonium. Much of the effort has
temperature phase diagram of plutonium. search at several locations. been devoted to alloy development and the
This phase exists only at high temperature In spite of many years of concentrated determination of structural properties and
over a limited pressure range and has such a research and great strides in the practical has resulted in several new alloys with inter-
complex crystal structure that it still today aspects of plutonium metallurgy, this field is esting properties. Many of these results re-
Further Reading
0. J. Wick, Ed., Plutonium Handbook: A Guide to Technology (Gordon and Breach Science Publishers,
New York, 1967).
A. S. Cofinberry and W. N. Miner, Eds., The Metal Plutonium (University of Chicago Press, Chicago,
196 1).
G . T. Seaborg, The Transuranium Elements (Addison-Wesley Publishing Co., Reading, Massachusetts,
195 8).
W. N. Miner, Ed., Plutonium 1970 and Other Actinides (American Institute of Mining, Metallurgical, and
Petroleum Engineers, Inc., New York, 1970).