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15. ELECTRICAL EQUIPMENT LIKE 50/125
15
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
________________________________________________________________________________________________
ELECTRICAL EQUIPMENT
________________________________________________________________________________________________
SERVICE INFORMATION.................................................................................... 15- 1
TROUBLESHOOTING.......................................................................................... 15- 1
CHARGING SYSTEM........................................................................................... 15- 3

BATTERY ............................................................................................................. 15- 4
IGNITION SYSTEM .............................................................................................. 15- 7
STARTING SYSTEM............................................................................................ 15- 11
0
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• It is not necessary to check the battery electrolyte or fill with distilled water.
• Remove the battery from the motorcycle for charging. Do not remove the electrolyte cap..
• Do not quick charge the battery. Quick charging should only be done in an emergency..
• Charge the battery according to the charging current and time specified on the battery.
• When charging, check the voltage (open voltage) with an electric tester.
• When replacing the battery, do not use a traditional battery.
SPECIFICATIONS LIEK 50/125

Capacity 12V7AH
Voltage 13.0～13.2V
Battery
Charging Standard 0.4A/5H
current Quick 4A/0.5H
Spark plug (NGK) CR7HSA
Spark plug gap 0.6～0.7mm
Primary coil 0.2～0.3Ω
Secondary coil
Ignition coil resistance (with plug cap) 7.0～8.4KΩ
Secondary coil
(without plug cap) 2.5～3.2KΩ
Pulser coil resistance (20℃) 80～160Ω
Ignition timing 13.5°±1°BTDC/2000rpm
TROUBLESHOOTING
CHARGING SYSTEM
No power Intermittent power
• Dead battery • Loose battery cable connection
• Disconnected battery cable • Loose charging system connection
• Fuse burned out • Loose connection or short circuit in ignition system
• Faulty ignition switch • Loose connection or short circuit in lighting system
Low power Charging system failure

• Weak battery • Loose, broken or shorted wire or connector
• Loose battery connection • Faulty regulator/rectifier
• Charging system failure • Faulty A.C. generator
• Faulty regulator/rectifier
1
IGNITION SYSTEM
No spark at plug Engine starts but turns poorly
• Faulty spark plug • Ignition primary circuit
• Poorly connected, broken or shorted wire —Faulty ignition coil
—Between A.C. generator and CDI unit —Poorly connected wire or connector
—Between CDI unit and ignition coil • Ignition secondary circuit
—Between CDI unit and ignition switch —Faulty ignition coil
—Between ignition coil and spark plug —Faulty spark plug
• Faulty ignition switch —Poorly insulated plug cap
• Faulty ignition coil • Improper ignition timing
• Faulty CDI unit —Battery voltage too low (6V max.)
• Faulty A.C. generator —Faulty CDI unit
STARTING SYSTEM
Starter motor won‘t turn Lack of power
• Fuse burned out • Weak battery
• Weak battery • Loose wire or connection
• Faulty ignition switch • Foreign matter stuck in starter motor
• Faulty starter switch or pinion
• Faulty front or rear stop switch Starter motor rotates but engine does
• Faulty starter relay not start
• Poorly connected, broken or shorted wire • Faulty starter pinion
• Faulty starter motor • Starter motor rotates reversely
• Faulty starter clutch
• Weak battery
2
CHARGING SYSTEM
Dimmer Switch
Ignition Switch
Resistor
A.C. Generator
3
BATTERY REMOVAL
Remove the battery cover.
Disconnect the battery cables .
＊
First disconnect the battery negative (-)
cable and then the positive (+) cable.
Remove the battery.

The installation sequence is the reverse of
removal.
BATTERY CHARGING (OPEN CIRCUIT

VOLTAGE) INSPECTION
Remove the battery cover and disconnect Battery Cover
the battery cables.
Measure the voltage between the battery
terminals.
Fully charged : 13.0V～13.2V
Undercharged : 12.3V max.
＊
Battery charging inspection must be
performed with an electric tester.
CHARGING METHOD
Connect the charger positive (+) cable to
the battery positive (+) cable.
Connect the charger negative (-) cable to
the battery negative (-) cable.
＊ • Keep flames and sparks away from a
charging battery.
• Turn power ON/OFF at the charger, not
at the battery terminals to prevent sparks
near the battery.
• Charge the battery according to the
current specified on the battery surface.
Black Red
Charging current:Standard: 0.4A
Quick : 4A
Charging time : Standard: 5 hours
Quick : 0.5 HOUR
After charging: Open circuit voltage: 12.8V min.
＊ • Quick charging should only be done in
an emergency.
• During quick charging, the battery
temperature should not exceed 45℃.
• Measure the voltage 30 minutes after
the battery is charged.
4
PERFORMANCE TEST
Warm up the engine.
Remove the floor mat and front tool box
cover.
＊
Use a fully charged battery to check the
charging system output.
Stop the engine and open the fuse box.

Disconnect the wire lead from the fuse
terminal. Connect an ammeter between
the wire lead and fuse terminal as shown.
Connect the battery positive (+) terminal to
the voltmeter positive (+) probe and battery
negative (-) terminal to the voltmeter
negative (-) probe.
Start the engine, gradually increase engine
speed to test the output:
Position
Day Night
RPM
2500 1.3A min. 1.0A min.
6000 2.0A min. 2.0A min.
Charging Limit Voltage: 14.5±0.5V/8000rpm

If the limit voltage is not within the specified
range, check the regulator/ rectifier.
A.C. GENERATOR (CHARGING COIL)

INSPECTION
＊ A.C. Generator Connector
Inspect with the engine installed.
Remove the met-in box. (Ö12)

Disconnect the A.C. generator connector.
Measure the resistances between the
charging coil terminals (white–green) and
lighting coil terminals (yellow–green).
Resistances:
Charging coil white–green 0.4～2Ω
Lighting coil yellow–green 0.3～2Ω
Refer to 7-3 for A.C. generator removal.
5
Resister
RESISTOR INSPECTION
Remove the frame front cover. (Ö12)
Measure the resistance between the
resistor with ground.
Resistances:
Resistor: 4.5～5.5Ω
＊
Faulty resistor is the cause of faulty
operation of the auto bystarter.
REGULATOR/RECTIFIER INSPECTION
Remove the front cover. (Ö12)
Disconnect the regulator/rectifier wire
coupler and remove the bolt to remove the
regulator/rectifier.
Measure the resistances between the

terminals.
Replace the regulator/rectifier if the
readings are not within the specifications in
the table below.
＊
• Due to the semiconductor in circuit, it
is necessary to use a specified tester
for accurate testing. Use of an
improper tester in an improper range
may give false readings.
Regulator/Rectifier
• Use a Sanwa Electric Tester (07208-
0020000) or Kowa Electric Tester
(TH-5H). The proper range for
testing is listed below.
Black Green
Pink
Model Brand Range
SP-10D Sanwa KΩ
TH-5H Kowa 100Ω
Red Yellow
6
IGNITION SYSTEM
Ignition Switch
Ignition Coil
Spark Plug
A.C. Generator (Exciter Coil)
7
IGNITION COIL INSPECTION

Continuity Test
＊
This test is to inspect the continuity of
ignition coil.

Measure the resistance between the
ignition coil primary coil terminals.
Resistance (20℃): 0.153～0.187Ω
Measure the secondary coil resistance

between the spark plug cap and the primary
coil terminal as Figure A shown.
Resistance (20℃) (with plug cap):
10～14KΩ
Figure B
Figure A
Measure the secondary coil resistance

between the ignition coil terminal and the
primary coil terminal as Figure B shown.
Resistance (20℃) (without plug cap):
7～9KΩ
Ignition Coil
8
Performance Test
Remove the ignition coil.
Inspect the ignition coil with an ignition coil

tester. Ignition Coil
＊
Follow the ignition coil tester manufac-
turer‘s instructions.
1. Turn the changeover switch to 12V and

connect the ignition coil to the tester.
2. Turn the power switch ON and check the
spark from the watch window.
‧Good : Normal and continuous spark
‧Faulty : Weak or intermittent spark
＊
The test is performed at both conditions
that the ignition coil is cold and hot.
A.C. GENERATOR
Exciter Coil/Pulser Coil Inspection
＊
This test is performed with the stator
installed in the engine.
Disconnect the A.C. generator wire
connector.
Measure the pulser coil resistance between
the blue/yellow wire and ground.
Resistance (20℃): 100～150Ω
9
CDI UNIT INSPECTION

Remove the front cover.
Disconnect the CDI coupler and remove the
CDI unit.
CDI Unit
CDI CIRCUIT INSPECTION

Measure the resistance between the Blue/ Yellow
terminals. Black/Blue
Replace the CDI unit if the readings are not
within the specifications in the table below.
＊• Due to the semiconductor in circuit, it is
necessary to use a specified tester for
accurate testing. Use of an improper
tester in an improper range may give
false readings.
• Use a Sanwa Electric Tester or Kowa
Electric Tester (TH-5H).
• In this table, “Needle swings then
returns” indicates that there is a charging
current applied to a condenser. The needle Violet/Red
will then remain at “∞” unless the Violet/ Black Black / Blue
condenser is discharged. Green
Green/ Black
Use the x KΩ range for the Sanwa Tester.
Use the x 100Ω range for the Kowa Tester.
Unit: Ω
Probe⊕ Blue/ Black/
Black Green
(-)Probe Yellow Yellow
Black 4~7MΩ 4~7MΩ 2~3MΩ
Blue/
15~20KΩ 600~900Ω 1000~1500KΩ
Yellow
Green 15~20MΩ 600~900Ω 4~7MΩ
Black/
∞ ∞ ∞
Yellow
10
STARTING SYSTEM
Starter Button
Starter Relay
Ignition Switch
Starter Motor
11
Starter Relay
STARTER RELAY INSPECTION

Remove the foot-floor cover.
Disconnect the starter relay coupler and
then remove the starter relay.
Connect the starter relay (D) terminal to the

12V battery positive (+) terminal and the
relay (C) terminal to the battery negative (-)
terminal. Check for continuity between
the starter relay (A) and (B) terminals.
The relay is normal if there is continuity.
STARTER MOTOR REMOVAL

Disconnect the starter motor cable.
Remove the two bolts attaching the starter
motor and remove the starter motor.
The installation sequence is the reverse of
removal.
Starter Motor
12
STARTER MOTOR INSPECTION Starter Motor

Connect a battery across the starter motor Battery (+) Terminal
and check for its operation.
＊ 1. Do not turn the starter motor for a

long time.
2. This inspection should be done with a
fully charged battery.
Battery
13
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