VEGA II Wiring Instalation MA 260 00 en 22

VEGA II
ELECTRONIC COUNTER
INSTALLATION MANUAL
CODE : MA/260/00/EN/22
REVISION : 12/2014
Isoil Impianti S.p.A. - Italy

Sede e stabilimento Uffici Commerciali Sede legale
Head office and factory Sales office Registered office
24061 Albano S.Alessandro (BG) 20092 Cinisello Balsamo (MI) 20124 Milano
74, via Madonna delle Rose 27, via F.lli Gracchi 24, viale Vittorio Veneto
Tel. +39 035 4239.011 Tel. +39 02 66027.1 Capitale soc. int. Sottoscritto 774.000 Euro
Fax +39 035 582078 Fax +39 02 6123202 Codice Fisc. e part. IVA 13066900153
E-mail : albano@isoil-impianti.it E-mail : sales@isoil-impianti.it C.C.I.A.A. MI - Reg. Impr. 86449/2000
Web : www.isoilmeter.com R.E.A. Milano 1612783
INDEX
1 RECEIPT OF EQUIPMENT .......................................................................................................................................................................................................................................................................... 1
2 WARRANTY ............................................................................................................................................................................................................................................................................................. 1
3 INSTALLATION ......................................................................................................................................................................................................................................................................................... 2
3.1 GENERAL CONSIDERATIONS ........................................................................................................................................................................................................................................................................... 2
3.2 MECHANICAL CONSIDERATIONS .................................................................................................................................................................................................................................................................... 2
3.3 ELECTRICAL CONSIDERATIONS ....................................................................................................................................................................................................................................................................... 2
4 SAFETY NOTE ‐ INSTRUCTIONS FOR INSTALLATION AND REPAIR IN HAZARDOUS AREA ............................................................................................................................................................................ 3
5 TECHNICAL SPECIFICATION ...................................................................................................................................................................................................................................................................... 4
5.1 ENVIRONMENTAL CHARACTERISTICS ............................................................................................................................................................................................................................................................. 4
5.2 HOUSING PROTECTION .................................................................................................................................................................................................................................................................................. 4
5.3 MECHANICAL CHARACTERISTICS .................................................................................................................................................................................................................................................................... 4
5.4 ELECTRICAL CHARACTERISTICS ....................................................................................................................................................................................................................................................................... 7
6 ELECTRICAL CONNECTION DRAWINGS ..................................................................................................................................................................................................................................................... 9
6.1 POWER SUPPLY ............................................................................................................................................................................................................................................................................................ 12
6.1.1 POWER SUPPLY FOR VEGA II POWERED BY VAC VOLTAGE ................................................................................................................................................................................................................. 12
6.1.2 POWER SUPPLY FOR VEGA II POWERED BY VDC VOLTAGE ................................................................................................................................................................................................................. 13
6.2 DIGITAL INPUTS N°116 (DC/DC POWER SUPPLY BOARD) ........................................................................................................................................................................................................................... 14
6.3 DIGITAL INPUTS N°1732 (DIGITAL I/O BOARD) ............................................................................................................................................................................................................................................ 15
6.4 DIGITAL OUTPUTS N°18 (DC/DC POWER SUPPLY BOARD)........................................................................................................................................................................................................................... 16
6.5 POWER OUTPUTS N°916 (DC/DC POWER SUPPLY BOARD) ........................................................................................................................................................................................................................ 17
6.5.1 FOR VEGA II POWERED BY VAC VOLTAGE (VERSIONS XXX5‐XXXX)...................................................................................................................................................................................................... 17
6.5.2 FOR VEGA II POWERED BY VDC VOLTAGE (VERSIONS XXX7‐XXXX) ..................................................................................................................................................................................................... 18
6.6 DIGITAL OUTPUTS N°1724 (DIGITAL I/O BOARD) ........................................................................................................................................................................................................................................ 19
6.7 POWER OUTPUTS N°2532 (DIGITAL I/O BOARD) ......................................................................................................................................................................................................................................... 20
6.7.1 FOR VEGA II POWERED BY VAC VOLTAGE (SES‐1 DIGITAL I/O BOARD) ............................................................................................................................................................................................... 20
6.7.2 FOR VEGA II POWERED BY VDC VOLTAGE (SES‐2 DIGITAL I/O BOARD) ............................................................................................................................................................................................... 21
6.8 PULSES OUTPUTS (CPU BOARD) ................................................................................................................................................................................................................................................................... 22
6.9 ELECTRICAL CONNECTIONS FOR COUNTING INPUTS .................................................................................................................................................................................................................................... 22
6.10 TEMPERATURE PROBES PT100 (ANALOG I/O BOARD) .................................................................................................................................................................................................................................. 27
6.11 420 MA INPUT/OUTPUT (ANALOG I/O BOARD) .......................................................................................................................................................................................................................................... 29
6.12 SERIAL COMMUNICATION LINES (CPU BOARD) ............................................................................................................................................................................................................................................ 30
6.13 EXAMPLE OF CONNECTIONS BETWEEN VEGA II AND DTE USING SERIAL COMMUNICATION LINE RS485 (2 WIRES)..................................................................................................................................... 33
6.14 EXAMPLE OF CONNECTIONS BETWEEN VEGA II AND DTE USING SERIAL COMMUNICATION LINE RS422/485 (4 WIRES) ............................................................................................................................. 34
6.15 EXAMPLE OF CONNECTIONS BETWEEN SINGLE VEGA II AND PRINTER “ST 500‐A” (MAXIMUM DISTANCE 50 METERS) ......................................................................................................................................... 35
6.16 EXAMPLE OF CONNECTIONS BETWEEN SINGLE VEGA II AND PRINTER “ST500‐B” (MAXIMUM DISTANCE 1000 METERS) ...................................................................................................................................... 36
6.17 EXAMPLE OF MULTIDROP CONNECTION WITH PRINTER “ST500‐M” (MAXIMUM DISTANCE 1000 METERS) .......................................................................................................................................................... 37
6.18 EXAMPLE OF CONNECTIONS BETWEEN VEGAII AND SHARED PRINTING DEVICE “SPD‐02” .......................................................................................................................................................................... 38
7 VERSIONS ............................................................................................................................................................................................................................................................................................... 39
8 ASSOCIABLE ISOIL DEVICES ..................................................................................................................................................................................................................................................................... 40
8.1 ISOIL PULSE EMITTER “EM6422” .................................................................................................................................................................................................................................................................. 40
8.1.1 ELECTRICAL CONNECTIONS EM6422 Vers. X1XX (pulses) .................................................................................................................................................................................................................... 41
8.1.2 ELECTRICAL CONNECTIONS EM6422 Vers. X2XX (CanBus) .................................................................................................................................................................................................................. 42
8.2 TEMPERATURE PROBE “PT100” ISOIL ........................................................................................................................................................................................................................................................... 43
9 SPARE PARTS .......................................................................................................................................................................................................................................................................................... 44
10 CONFORMITY DECLARATION – CE MARKING .......................................................................................................................................................................................................................................... 45
11 ATEX CERTIFICATE .................................................................................................................................................................................................................................................................................. 46
1 RECEIPT OF EQUIPMENT
When the equipment is received the packaging should be checked immediately for any shipping damage. If the packaging has been damaged the local carrier
should be notified evidencing the problem. Then with cure open the pack and verify that the equipment is not damaged or that they do not lack the parts. If a
damaging is found or lacks the parts send report of the state of the equipment to ISOIL IMPIANTI SPA.
Before being installed the equipment must be stored in its original pack and protected.
CAUTIONS
This equipment, if not installed and used in accordance with this instruction manual, may cause interference to radio communications and also can be noised
from them.
 VEGA II must be powered by fail-safe backup equipment to prevent accidental runaway delivery of products due to power supply variation and disturbances.
 Use an external power isolator to switch on/off the electronic power supply.
 Use separated different power supply lines for electronics and for external devices (AC solenoids, etc.)
STATIC PRECAUTIONS
Some parts of the instruments (such as circuit boards) may be damaged by static electricity. Therefore, when carrying out any work that involves the risk of
static damage to the instrument you must wear an earthed wrist strap at all times to protect the instrument against static shock.
SAFETY INFORMATION
Electricity is dangerous and you risk injury or death if you do not disconnect the power supplies before to open the housing of the instrument.
2 WARRANTY
Instruments are guaranteed for twelve months for the date of delivery.
Warranty cover only defective parts and faulty workmanship and doesn't cover defects due to wearing, dirt, modification and alteration of the instrument not
authorized by Isoil Impianti S.p.A..
Warranty is given free of charge ex our works.
Warranty of instruments and accessories not manufactured by Isoil Impianti S.p.A., will be covered by warranty of the sub supplier.
Warranty is valid only if original spares are used and is invalidated in case of improper use or not following the technical specification of the instrument.
Only Isoil Impianti S.p.A. has the right to decide if the warranty can be applied.
If the purchasing order calls for different warranty conditions, above stated conditions are superseded.
COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°1 of 52

VEGA II - INSTALLATION MANUAL
Reproduction of this document in any form is strictly prohibited by law Code MA/260/00/EN/22 dated 12/2014
3 INSTALLATION
3.1 GENERAL CONSIDERATIONS
VEGA II is a multifunctional FLOW COMPUTER suitable for one or two meters working at the same time. It can be mounted directly on the body of any p. d.
(positive displacement) meter, or receive counting pulses from a remote pulses emitter. If VEGA II is mounted directly on the meter, the pulses emitter is located
inside the unit and rotates driven by the shaft of the meter.
VEGA II consists of an aluminium alloy box containing the electronic circuits. The box consists of two parts: a "base” that can be fixed on the meter, and a
"cover". The electronic circuits are mounted completely on the base, and this makes installation, cabling and maintenance operations easier, as the cover can be
completely removed when required.
VEGA II can be installed on sites with danger of explosion being according to ATEX (INERIS approval n°00ATEX0025).
VEGA II is also certified as being completely weatherproof (IP 66) and as a secure device according to EN61010-1
3.2 MECHANICAL CONSIDERATIONS

VEGA II must be fixed by using the 4 holes M6 located under the base (see fig.3).
Before the installation let consider that:
 The location of VEGA II should be selected to permit:
a) an easy viewing of the display and access to the keypad by all the users;
b) an easy opening for the electrical technicians.
In order to open VEGA II the following operations must be done:
- pull out the 10 screws M8x25 located under the base (see fig.3)
- lift the cover for 20 cm at least
 The entrance of the electrical cables must be done using the 6 cable entries (n° 4=¾” NPT and n° 2=1” NPT ) located under the base (see fig.3).
 VEGA II is delivered with gland entries closed by plastic threaded screw-caps. The not utilized entries must be closed with metallic screws-plugs conforming
to EN50018-par.11.9.
WARNING
In warm climates, VEGA II should be shaded from direct sunlight
3.3 ELECTRICAL CONSIDERATIONS

All wiring must be routed into VEGA II through the cable entries located under the base (see fig.3 ) taking in consideration the following suggestions:
 do not mix AC and DC wiring and signals, that means don’t use the same entry for AC and DC wires, don’t round that wires inside the housing;
 do not route cables with low level signal (pulse emitter, serial lines, temperature sensor, ...) with cables with strong signals (power supply, solenoids
commands, etc..)
ELECTRICAL EARTH
The safe electrical operation of VEGA II depends from correct earth grounding.
Page n°2 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

Code MA/260/00/EN/22 dated 12/2014 Reproduction of this document in any form is strictly prohibited by law
4 SAFETY NOTE - INSTRUCTIONS FOR INSTALLATION AND REPAIR IN HAZARDOUS AREA
VEGA II shall be installed and maintained according to the applicable standards for electrical installations in hazardous area classified as zone 1 or zone 2.
Before the installation READ CAREFULLY this MANUAL.
The user SHALL NOT PERFORM any UNAUTHORIZED MODIFICATION of the apparatus.
In case of any fault the authorized technician must:
 Switch off the power supply to the unit
 Open the housing avoiding that rain or dust can enter and putting the screws in safe position
 Disconnect one connector at a time after having market its position
 Remove the board by unscrewing the four screws on the corners
 Substitute the board with a new one
 Restore the wiring; particular care put in the earth connections control
 Clean the joints and spread a thin layer of silicon grease on the o-ring seal
 Take care to maintain the o-ring gasket in its own side
 Close the cover by screwing all the original screws; in case of lost screws replace they with M8x25 UNI5931 new ones having minimum quality 8.8
 Switch on the unit
The substituted board has to be sent to ISOIL IMPIANTI for repair. Only original spares can be used.
DO NOT OPEN WHEN EXPLOSIVE ATMOSPHERE IS PRESENT
DO NOT OPEN WHEN ENERGIZED
USE SCREWS HAVING MINIMUM QUALITY 8.8
Above warning are reported on the plate; the installing position of the unit must allow an easy reading.
WARNING The user is responsible for a good reading in the time: clean periodically without using solvents; don’t over paint
AREA OF SAFE INSTALLATION

Hazardous area/zone Category according to 94/9/CE directive Allowed
Gas, mists or vapours Zone 0 1G NOT

Gas, mists or vapours Zone 1 2G YES
Gas, mists or vapours Zone 2 3G YES
VEGA II must be installed & maintained according to the applicable standards regarding electrical installations in hazardous area classified Zone 1 or Zone 2
(example: EN 60079-14, EN 60079-17, etc…).
Before the installation READ CAREFULLY the INSTALLATION MANUAL.
The user cannot perform any UNAUTHORIZED MODIFICATION of the apparatus.

5 TECHNICAL SPECIFICATION
5.1 ENVIRONMENTAL CHARACTERISTICS

Operating temperature -25÷+55°C (-13÷131°F)
Storage temperature -25 ÷ +65°C (-40÷149°F)
Humidity 5÷95% without condensation
WARNING:
 VEGA II should be shaded from direct sunlight
 For temperatures lower then –5°C the internal heating device must be always maintained switched on
5.2 HOUSING PROTECTION
Ex environment according to EN Ex-d IIB T6 Gb
Ex environment according to ATEX II 2 G Approval INERIS00ATEX0025

Mechanical protection degree IP66
5.3 MECHANICAL CHARACTERISTICS
Housing material Aluminium casting
Dimensions 275 x 226 x 258 mm

Weight 20 kg approx.
Fitting  On the meter by means of N.4 M6 screws on holes Ø168,3 (compatible with VEEDER ROOT™ mech. Counters)
 Remote by means of dedicated support swivelling that can be directed and locked in the right position
N° 2 threaded holes 1” NPT
Cable entries
N° 4 threaded holes 3/4” NPT
Pushbuttons From 0 to 19 depending to the versions

1. DISPLAY
2. WEIGHT & MEASURE SWITCH 1. DISPLAY BOARD
3. PUSH BUTTON 2. KEYBOARD
3. SERIAL LINE N.4 RS232
4. FUTURE EXPANSIONS
fig.1 – FRONTAL VIEW 5. PROGRAM MEMORY BOARD
6. CPU BOARD
7. ANALOG I/O BOARD (optional)
8. DIGITAL I/O BOARD (optional)
9. DC/DC POWER SUPPLY BOARD
10. RACK WITHOUT BOARDS
11. AC/DC POWER SUPPLY BOARD
12. BATTERY
13. POWER SUPPLY CONNECTION BOARD
14. BUS BOARD
15. HEATING DEVICE
30. RACK WITH ALL ITEMS (1÷15)
fig. 2 – INTERNAL VIEW

fig. 3 – EXTERNAL DIMENSIONS

5.4 ELECTRICAL CHARACTERISTICS
Power supply  115/230 VAC (-15/+10%), 50Hz 40VA max ( VEGA II versions XXX5-XXXX)
 24 VDC 40W max ( VEGA II versions XXX7-XXXX)
Power supply for Internal heating  115/230 VAC (-15/+10%), 50Hz 40VA max ( VEGA II versions XXX5-XXXX)
device  24 VDC, 40W max ( VEGA II versions XXX7-XXXX)
Flow Inputs n° 2 inputs two channels phased of 90e° ± 30e°, fmax 5kHz
 NPN open collector
 Square wave inputs: V(High) = 4 Vdcmin ÷ 24 Vdcmax; V(Low) = 1,3 Vdc max
 proximity Namur
 4-20 mA pulses
Power supply for external Pulse  5 Vdc 100 mA
Emitters See par.5.9 ( jumper J13 pos 1, 2=15 Vdc / pos 2, 3 = 5 Vdc
 15 Vdc 100 mA
Digital inputs (standard) n°16, powered by VEGA II (+15 Vdc) or by external power supply (10÷30 Vdc) see par.5.2
(on DC/DC POWER SUPPLY BOARD) V(High)=10Vdcmin ÷ 30 Vdcmax; V(Low)=1,3 Vdcmax
Digital inputs (optional) n°16, powered by VEGA II (+15 Vdc) or by external power supply (10÷30 Vdc) see par.5.2
(on DIGITAL I/O BOARD)  V(High)=10Vdcmin ÷ 30 Vdcmax; V(Low)=1,3 Vdcmax
Digital output (standard) n°8 current source powered by VEGA II (+15 Vdc) or by external power supply (5÷30 Vdc)
(on DC/DC POWER SUPPLY BOARD) Imax=0,5 A each
Digital outputs (optional) n°8 current source powered by VEGA II (+15 Vdc) or by external power supply (5÷30 Vdc)
(on DIGITAL I/O BOARD) Imax=0,5 A each.
Digital outputs (standard) n°4 current source powered by VEGA II (+15 Vdc) or by external power supply (5÷30 Vdc)
(on CPU board) Imax=0,5 A each.
Power outputs (standard) n° 8 of witch:
(on DC/DC POWER SUPPLY BOARD)  n° 4 mechanical relay (for all versions)
 n° 4 VAC solid state relay for versions powered by VAC voltage (VEGA version XXX5-XXX)
 n° 4 VAC solid state relay for versions powered by VDC voltage (VEGA version XXX7-XXX)
Power outputs (optional) Depending from the version (see paragraph n°6 VERSIONS)
( on DIGITAL I/O BOARD)  SES 1 = n° 4 mechanical relay + n° 4 VAC solid state relay
 SES 2 = n° 4 mechanical relay + n° 4 VDC solid state relay
 SES 3 = n° 8 mechanical relay

Electrical characteristics for  AC Load: max 250 Vac 1A
mechanical relay outputs  DC Load: max 125 Vdc 2A
 Min switching load: 100mA, 5V
Electrical characteristics for VAC  Operating voltage range: 60-260 Vac (50-60Hz)
solid state relay outputs  Load Current Range: 1 A
( VEGA II versions XXX5-XXXX)  Max Off-State Leakage @ Rated Current: 2 mA
 Max On-State Voltage Drop @ Rated Current: 1,5 Vpk
 Minimum load current: 50 m
Electrical characteristics for VDC  Operating Voltage Range 5-30 VDC
solid state relay outputs  Max Load Current: 2A
( VEGA II versions XXX7-XXXX)  Max. Off-State Leakage @ Rated Voltage 200 µAdc 100 µAdc
 Max. On-State Voltage Drop @ Rated Current 1.5 VDC 0.4 VDC
Temperature Inputs n° 2 INPUTS.
( on ANALOG I/O BOARD) Use temperature input from a platinum RDT type Pt100 Class A IEC751, DIN 43760 (alpha 0,00385).
The connection between inputs and Pt100 can be done with 3 or 4 wires.
420 mA INPUTS (optional)
n° 2 two wires 4÷20 mA. The resolution of the inputs is 16 bits (65.536 points).
( on ANALOG I/O BOARD)
420 mA OUTPUS (optional)
n° 2 two wires 4÷20 mA. The resolution of the outputs is 12 bits (4096 points).
( on ANALOG I/O BOARD )
Serial communication lines  n° 2 lines RS485 two wires switchable as RS232
(on CPU BOARD)  n° 1 lines RS422/485 four wires
Internal battery Battery pack made by 10 primary cells 1,2V Ni MH with internal thermal protection
WARNING
The internal battery can be changed only with another provided by ISOIL
Display Graphic Liquid Crystal Display (LCD) 240x128 pixel; LED backlight. Contrast can be adjusted via Keypad.
Keypad buttons Flame proof long Stroke: 10 alphanumeric + 9 function Keys

6 ELECTRICAL CONNECTION DRAWINGS
CABLE ENTRIES
Cables have to be selected according to par. 9.3.3 and 9.3.4 of the EN60079-14.
Nevertheless different practice can be used, as conduit systems according to EN60079-14.
In case of use of conduit system the sealing joints must be mounted at a maximum
distance of 50 mm from the cable entry holes of the VEGA II according to EN 60079-14.
Take care to choose accessories threaded NPT.
SEE PICTURE ON THE RIGHT SIDE

In the picture is shown an example of cables entry. In one cable entry has been utilized a
sealing fitting, in the other two a cable gland.
1- Cable gland; used to enter only one multi-wires cable

2- Shield fixing clamp
3- Space useful to pass the cables from left side to right side and vice versa.
4- Cables fixing
5- Internal electrical EARTH connection.
6- External electrical EARTH connection
7- Connection fitting; used when it’s necessary to enter more than one cable.
8- Sealing joint
WARNING
VEGA II is delivered with cable entries closed by plastic screw-cap. The entries not
utilized must be closed with metallic screw-plugs.
fig.4

INTERNAL LEFT SIDE VIEW INTERNAL RIGHT SIDE VIEW
VEGA II POWERED BY VAC VOLTAGE

fig. 5 – Internal view with identification of the: electronic boards (AF), cable entries (16), connectors (B1F1) and jumpers (S1S7)

INTERNAL LEFT SIDE VIEW INTERNAL RIGHT SIDE VIEW
VEGA II POWERED BY VDC VOLTAGE

fig. 6 – Internal view with identification of the: electronic boards (AF), cable entries (16), connectors (B1F1) and jumpers (S1S7)

6.1 POWER SUPPLY
6.1.1 POWER SUPPLY FOR VEGA II POWERED BY VAC VOLTAGE

RIGHT SIDE VIEW
VAC CONNECTION BOARD
(see pos.F fig.4)
------------------------------------------------
NOTE: BACK SIDE VIEW INTERNAL RACK
 Use cable entry n°2 (see fig.3)
 The connector is suitable for wires of AWG 28 12
 When the minimum operating temperature is between –25 to -5°C the power supply of the INTERNAL HEATING
DEVICE (F1-1 and F1-2) must be provided an hour before the power supply of the ELECTRONIC (SW1=POS1)
 When the minimum operating temperature is greater of -5°C the power supply of the HEATING DEVICE can be the
same of the ELECTRONIC (SW1=POS2). In this case the connector F1-1 and F1-2 are not used.

6.1.2 POWER SUPPLY FOR VEGA II POWERED BY VDC VOLTAGE
RIGHT SIDE VIEW

VDC FILTER BOARD
NOTE:
 Use cable entry n°2 (see fig.6)
 The connector is suitable for wires of AWG 28 12
 When the minimum operating temperature is between –25 to -5°C the power supply of the INTERNAL HEATING DEVICE (F3-1)
must be provided an hour before the power supply of the ELECTRONIC (F3-2)
 When the minimum operating temperature is greater of -5°C the power supply of the INTERNAL HEATING DEVICE can be the
same of the ELECTRONIC.

6.2 DIGITAL INPUTS n°116 (DC/DC POWER SUPPLY BOARD)
INTERNAL FEEDING EXTERNAL FEEDING LEFT SIDE VIEW
DC/DC POWER SUPPLY BOARD
(see pos.E fig.5)
NOTE: These connectors are suitable for wires of AWG 2814 – Use cable entries n° 1 and 3 (see fig.5 and 6)

6.3 DIGITAL INPUTS n°1732 (DIGITAL I/O BOARD)
INTERNAL FEEDING EXTERNAL FEEDING LEFT SIDE VIEW
DIGITAL I/O BOARD
(see pos.D fig.5)
NOTE: These connectors are suitable for wires of AWG 2814 – Use cable entries n° 1 and 3 (see fig.5 and 6)

6.4 DIGITAL OUTPUTS n°18 (DC/DC POWER SUPPLY BOARD)
RIGHT SIDE VIEW
(see pos.E fig.5)
WARNING: open S7 before to connect an external voltage on E5-1
NOTE:
 The internal voltage is 15Vdc 0,5 A max
 Use cable entries n° 2 and 4 (see fig.5 and 6)
 These connectors are suitable for wires of AWG 2814
 The DEFAULT functions associate to each output are described on PARAMETERS MANUAL (par. 7 – AUTOMATION) S7 OPEN= EXTERNAL FEEDING
S7 CLOSED =INTERNAL FEEDING

6.5 POWER OUTPUTS n°916 (DC/DC POWER SUPPLY BOARD)
6.5.1 FOR VEGA II POWERED BY VAC VOLTAGE (VERSIONS XXX5-XXXX)
RIGHT SIDE VIEW
(see pos.E fig.5)
NOTE:
 Use cable entries n° 2 and 4 (see fig.5)
 Do not use the same power supply of electronic. Use a separate power supply.
 The DEFAULT functions associate to each output are described on PARAMETERS MANUAL (par. 7 – AUTOMATION)

6.5.2 FOR VEGA II POWERED BY VDC VOLTAGE (VERSIONS XXX7-XXXX)
RIGHT SIDE VIEW
(see pos.E fig.5)
NOTE:
 For inductive loads install a diode (see figure)
 The DEFAULT functions associate to each output are described on PROGRAMM PARAMETERS MANUAL (par. 7 – AUTOMATION)

6.6 DIGITAL OUTPUTS n°1724 (DIGITAL I/O BOARD)
RIGHT SIDE VIEW
DIGITAL I/O BOARD
(see pos.D fig.5)
WARNING: open S6 before to connect an external voltage on E5-1
NOTE:
 To use internal voltage (15 Vdc) close the jumper S6. WARNING: in this case the external power supply can’t be present. S6 OPEN= external voltage
 The DEFAULT functions associate to each output are described on PROGRAMM PARAMETERS MANUAL (par. 7 – AUTOMATION) S6 CLOSED =internal voltage

6.7 POWER OUTPUTS n°2532 (DIGITAL I/O BOARD)
6.7.1 FOR VEGA II POWERED BY VAC VOLTAGE (SES-1 DIGITAL I/O BOARD)
RIGHT SIDE VIEW
DIGITAL I/O BOARD
(see pos.D fig.5)
NOTE:
 The connector is suitable for wires of AWG 2812
 The above drawing is relative to the board type SES-1
 For inductive loads install a RC filter (see figure)
 Do not use the same power supply of electronic. Use a separated power supply.
 The DEFAULT functions associate to each output are described on PROGRAM PARAMETERS MANUAL (par. 7 – AUTOMATION)

6.7.2 FOR VEGA II POWERED BY VDC VOLTAGE (SES-2 DIGITAL I/O BOARD)
RIGHT SIDE VIEW
DIGITAL I/O BOARD
(see pos.D fig.5)
NOTE:
 The connector is suitable for wires of AWG 2812
 The above drawing is relative to the board type SES-2.
 For inductive loads install a DIODE (see figure)
 The DEFAULT functions associate to each output are described on PROGRAM PARAMETERS MANUAL (par. 7 – AUTOMATION)

6.8 PULSES OUTPUTS (CPU BOARD)
LEFT SIDE VIEW CPU BOARD
(see pos.B fig.5)
Internal power supply External power supply
NOTE: J9 POSITION
 These connectors are suitable for wires of AWG 2814.

 To use the +15 Vdc internal power supply put the jumper on position 1-2 of the J9 .
WARNING: in this case the external power supply can’t be present.
 The DEFAULT functions associate to each output are described on PROGRAM PARAMETERS MANUAL (par. 7 –
AUTOMATION)

6.9 ELECTRICAL CONNECTIONS FOR COUNTING INPUTS
METER 1 (MUST BE USED FOR ALL VERSIONS)
OPEN COLLECTOR VEGAII INTERNAL CIRCUIT RIGHT SIDE VIEW
CPU BOARD
(see pos.B fig.5)
J13=1-2 S5A=CLOSED S5B=OPEN S5C=OPEN

VOLTAGE PULSES
Switching inputs thresholds: J13=1-2= +15 Vdc

J13= 1-2 = 15Vdc  V low ≤ 3,3V V high ≥ 3,9V 24Vmax J13=2-3= +5 Vdc
J13= 3-3 = 5V  V low ≤ 1V V high ≥ 1,5V 24Vmax
S5A=OPEN S5B=OPEN S5C=OPEN

NOTE:
 Use shielded cable

NAMUR SENSORS VEGA II INTERNAL ELECTRICAL DRAWING RIGHT SIDE VIEW
CPU BOARD
(see pos.B fig.5)
0/4÷20mA two wires SENSORS
J13=1,2= +15 Vdc

J13=2,3= +5 Vdc
INTERNAL RESISTOR from CH A/B and GND = 400 ohm

METER 2 (NON USED FOR ONE METER VERSIONS)
OPEN COLLECTOR VEGA II INTERNAL ELECTRICAL DRAWING RIGHT SIDE VIEW
CPU BOARD
(see pos.B fig.5)
J13=1-2 S5F=CLOSED S5D=OPEN S5E=OPEN

VOLTAGE PULSES
Switching inputs thresholds:

J13= 1-2 = 15Vdc  V low ≤ 3,3V V high ≥ 3,9V 24Vmax
J13= 3-3 = 5V  V low ≤ 1V V high ≥ 1,5V 24Vmax J13=1,2= +15 Vdc
J13=2,3= +5 Vdc
S5F=OPEN S5D=OPEN S5E=OPEN
NOTE:
 Use shielded cable
METER 2 (NOT USED FOR ONE METER VERSIONS)
NAMUR SENSORS VEGA II INTERNAL ELECTRICAL DRAWING RIGHT SIDE VIEW
CPU BOARD
(see pos.B fig.5)
0/4-20mA two wires SENSORS
J13=1-2= +15 Vdc

J13=2-3= +5 Vdc

6.10 TEMPERATURE PROBES Pt100 (ANALOG I/O BOARD)
PT100 WITH 4 WIRES PT100 WITH 3 WIRES LEFT SIDE VIEW
ANALOG I/O BOARD
(see pos.C fig.5)
WARNING:
The cable must still be four wires. The fourth wire must be
connected together on the third terminal of Pt100.
NOTE:
 Use temperature probe PT100 class A (alpha 0.00385) IEC751, DIN 43760
 Use shielded cable type BELDEN 9842 or equivalent

METER 2 (NOT USED FOR ONE METER VERSIONS)
Pt100 with 4 wires Pt100 with 3 wires LEFT SIDE VIEW
ANALOG I/O BOARD
(see pos.C fig.5)
WARNING:
THE CONNECTION CABLE MUST BE ALWAYS 4 WIRES.
NOTE:
 Use temperature probe Pt100 class A (alpha 0.00385) IEC751, DIN 43760
 Use shielded cable type BELDEN 9842 or equivalent

6.11 420 mA INPUT/OUTPUT (ANALOG I/O BOARD)
INPUTS- TWO WIRES PASSIVE SENSORS INPUTS - TWO WIRE ACTIVE SENSOR 4-20 mA RIGHT SIDE VIEW
ANALOG I/O BOARD
(see pos.C fig.5)
INPUTS – THREE WIRES 420mA SENSORS OUTPUTS - TWO WIRES CONNECTIONS
NOTE:
 Use cable entry n° 6 (see fig.5).
 Use shielded cable.
 The DEFAULT functions associate to each input or output are shown on PROGRAM PARAMETERS MANUAL par. 7 – AUTOMATION

6.12 SERIAL COMMUNICATION LINES (CPU BOARD)
ELECTRICAL CONNECTIONS ELECTRICAL CONNECTIONS LEFT SIDE VIEW
CPU BOARD
(see pos.B fig.5)
NOTE:
 Use cable entry n° 5 (see fig.5)
 LINE 1 and LINE 2 can be RS232 or RS485 (see position of S3 and S4)
 LINE 3 can be used for RS485/422 4 wires and 2 wires
 Use the cables suggested on the next page or equivalent
 The protocol associate to each line can be set on PROGRAM PARAMETERS MANUAL par. 6 – SERIAL LINES

ELECTRICAL CONNECTION LINE 4 (RS232) Position of the clamp B7
NOTE:
 Use cable entry n° 5 (see fig.5).

SERIAL LINE TYPE, BAUD RATE, DISTANCE AND CABLES
CABLES for RS232 and RS485/422
TYPE: BELDEN 9842 (2 PAIRS), BELDEN 9843 (3 PAIRS), BELDEN 9844 (4 PAIRS)
DESCRIPTION: 24 AWG (7 X 32) TINNED COPPER CNDRS., POLYETHYLENE INSULATED PAIRS, OVERALL BELDFOIL(R) AND TINNED COPPER 28 BRAID SHIELD WITH A 24 AWG
STRANDED TINNED COPPER DRAIN WIRE, PVC JACKET.
ELECTRICAL CHARACTERISTICS:
 NOM. CAPACITANCE CONDUCTOR TO SHIELD @ 1 KHZ*: 23.0 PF/FT.
 NOM. IMPEDANCE: 120 OHMS
 NOM. CONDUCTOR DC RESISTANCE @ 20 DEG. C: 24 OHMS/1000 FT
 NOM. SHIELD DC RESISTANCE @ 20 DEG. C: 2.20 OHMS/1000 FT.
 NOM. VELOCITY OF PROPAGATION: 66%
PHYSICAL CHARACTERISTICS:
 TEMPERATURE RATING: -30 TO +80 °C
 MIN. BEND RADIUS: 2.5"
LINE TYPE BAUD RATE METERS CABLE TYPE

19.200 15 BELDEN 9842, 9843, 9844
9.600 50 BELDEN 9842, 9843, 9844
RS 232 4.800 75 BELDEN 9842, 9843, 9844
2.400 75 BELDEN 9842, 9843, 9844
1.200 75 BELDEN 9842, 9843, 9844
19.200 1200 BELDEN 9842, 9843, 9844
9.600 1200 BELDEN 9842, 9843, 9844
RS 485/422 4.800 1200 BELDEN 9842, 9843, 9844
2.400 1200 BELDEN 9842, 9843, 9844
1.200 1200 BELDEN 9842, 9843, 9844
NOTES:
 The cables can be different types but with the same characteristics
 Suitable anti over-voltages protection devices must be considered against atmospheric (Suggested: ISOIL PL360/3)
 The communication lines must be segregated from power leading cables. Ducts must be separated
 For W&M reasons is preferable that communication lines for SPD and for other systems (PC, PLC, DCS…) are separated. Using the same multi-cable can occur
problems in case a sealing of the path is required.
 Limiting the number of the devices connected in multi-point; avoid for example to connect together all the VEGAII for the same product. Consider to use more SPD
and printers.
 Choosing cables suitable as electrical characteristics and mechanical strength.

6.13 EXAMPLE OF CONNECTIONS BETWEEN VEGA II AND DTE USING SERIAL COMMUNICATION LINE RS485 (2 WIRES)
NOTE: MULTIPRO 6 = Surge protection device for serial communication lines type RS422/RS485

6.14 EXAMPLE OF CONNECTIONS BETWEEN VEGA II AND DTE USING SERIAL COMMUNICATION LINE RS422/485 (4 WIRES)
NOTE: DTE = DATA TERMINAL EQUIPMENT (PERSONAL COMPUTER, DCS, ETC.).

MULTIPRO 6 = SURGE PROTECTION DEVICE made by ISOIL IMPIANTI SPA.

6.15 EXAMPLE OF CONNECTIONS BETWEEN SINGLE VEGA II AND PRINTER “ST 500-A” (maximum distance 50 meters)
ATTENTION: Move selector S3 (CPU board) in RS232 position
NOTE:
- ST500-A = Printer with 80 columns, 24 needles and RS232 communication line
- PL360/1 = Surge protection device for serial communication lines type RS232

6.16 EXAMPLE OF CONNECTIONS BETWEEN SINGLE VEGA II AND PRINTER “ST500-B” (maximum distance 1000 meters)
NOTE:
 ST500-B = Printer with 80 columns, 24 needles and RS422/RS485 (4 wires) communication line
 PL360/2 = Surge protection device for serial communication lines type RS422/RS485

6.17 EXAMPLE OF MULTIDROP CONNECTION WITH PRINTER “ST500-M” (maximum distance 1000 meters)
NOTE:
 ST500-M = Printer with 80 columns, 24 needles and RS422/RS485 (4 wires) communication line. It gives the possibility to use the same printer to print the data
coming from many VEGA T (max n.16)
 MULTIPRO 6 = Surge protection device for serial communication lines type RS422/RS485

6.18 EXAMPLE OF CONNECTIONS BETWEEN VEGAII AND SHARED PRINTING DEVICE “SPD-02”
NOTE:
 ST501 = Printer with 80 columns, 24 needles and parallel CENTRONICS port
 SPD-02 = SHARED PRINTING DEVICE. It gives the possibility to use the same printer to print the data coming from many VEGA II
 MULTIPRO 6 = Surge protection device for serial communication lines type RS422/RS485

7 VERSIONS
VEGA II X 2 X X - X N X X
TOTALIZER + PRESETTER 3
TOTALIZER + COMPENSATOR + PRESETTER 4
WITHOUT INTERNAL PULSES EMITTER 2
ONE METER 9
TWO METERS 6
BLENDING 4
115/230 VAC POWER SUPPLY 5

24 VDC POWER SUPPLY 7
WITHOUT DIGITAL I/O BOARD 0

BOARD DESCRIPTION
SES 1 16 DIGITAL INPUT + 4 AC SOLID STATE RELAY + 4 MECHANICAL RELAY +8 DIGITAL OUTPUT 1
SES 2 16 DIGITAL INPUT + 4 DC SOLID STATE RELAY + 4 MECHANICAL RELAY +8 DIGITAL OUTPUT 2
SES 3 16 DIGITAL INPUT + 8 MECHANICAL RELAY +8 DIGITAL OUTPUT 3
WITHOUT SERIAL LINE N.4 N

WITH SERIAL LINE N.4 (RS232) 1
WITHOUT 4÷20 mA INPUTS/OUTPUTS 0

WITH 4÷20 mA INPUTS/OUTPUTS 1
WITHOUT INTEGRATED INJECTION BLOCK MANAGEMENT 0

WITH INTEGRATED INJECTION BLOCKS MANAGEMENT (only for ONE METER versions) 1

8 ASSOCIABLE ISOIL DEVICES
8.1 ISOIL PULSE EMITTER “EM6422”
Pulse emitter “Encoder EM6422”, developed by ISOIL IMPIANTI, converts the rotary
motion of a Positive Displacement Meter into electric pulses representing the
delivered volume. It allows the pdmeter to interface with an electronic control device
(electronic register, flow computer).
The pulse emitter can be factory installed directly on to the front cover af any new
Isoil pdmeter. By the use of suitable flanges it can be retrofitted onto any existing
ISOIL pdmeter, in place of the mechanical register or other pulse emitters.
Installation on most other manufacturer’s pdmeter is possible as well by means of
special adaptors.
Unlike most similar devices, which use optical sensors, the EM6422 utilizes a state-
of–the-art method, that detects the rotary motion of the pdmeter’s shaft through a
thin separating wall.
The electronic circuit is placed in a sealed housing completely insulated from the
process fluid in the pdmeter. The housing is closed by a cover with o-ring seal and
there is a threaded female inlet for cable glands or counduit entrance.
The number of pulses for every litre changes depending on the type of ISOIL
PDMETER on which is installed the EM6422.
In the following tables are included the nominal number of pulses for litre emitted by
fig.31 – EM6422 EM6422 when is mounted directly on the relative PDMETER.
The “number of pulses” must be programmed inside the parameter K-FACTOR of the
VEGAII.
Table ISOIL METER EM6422 (64 pulses/revolution)

ISOIL METER Pulses/liter ISOIL METER Pulses/liter ISOIL METER Pulses/liter
SBM 32 133,1 BM 200 28,1 LBM 1000 4,3
SBM 75 102,4 BM 400 14,1 LBM 3000 2,2
SBM 150 28,1 BM 600 9,4
S 9000 13,0 P 4000 13,0
Table ISOIL METER EM6422 (256 pulses/revolution)

ISOIL METER Pulses/liter ISOIL METER Pulses/liter ISOIL METER Pulses/liter
SBM 32 532,4 BM 200 112,4 LBM 1000 17,2
SBM 75 409,6 BM 400 56,4 LBM 3000 8,8
SBM 150 112,4 BM 600 37,6
S 9000 52 P 4000 52

8.1.1 ELECTRICAL CONNECTIONS EM6422 Vers. X1XX (pulses)
RIGHT SIDE VIEW

METER N.1 METER N.2 CPU BOARD
J13=1-2= +15 Vdc
The wiring REED is used only when the automatic switch on is enabled. The wiring REED is used only when the automatic switch on is enabled.

8.1.2 ELECTRICAL CONNECTIONS EM6422 Vers. X2XX (CanBus)
LEFT SIDE VIEW

METER N.1 METER N.2 CPU BOARD
(see pos. B fig.4)
The wiring REED is used only when the automatic switch on is enabled. The wiring REED is used only when the automatic switch on is enabled.
Standard address 21 hex (see SW2 of the EM6422) Standard address 22 hex (see SW2 of the EM6422)
WARNING
Check the setting of address of the devices.

See EM6422 MANUAL and PARAMETER MANUAL of the VEGA II.

8.2 TEMPERATURE PROBE “Pt100” ISOIL
Brembilla
ISOIL FONTANA
ISOIL IMPIANTI S.p.A.

9 SPARE PARTS
N. DESCRIPTION N. DESCRIPTION
1 DISPLAY BOARD 13 VDC FILTER BOARD (only for VEGAII supplied in VDC)
2 KEYBOARD 14 BUS BOARD
3 SERIAL LINE N.4 RS232 15 HEATING DEVICE
4 Free position for future expansions 16 KIT WITH ALL PUSH BUTTONS
5 MEMORY PROGRAMM BOARD 17 KIT WITH ALL SCREWS OF CLOSURE
6 CPU BOARD 18 KIT WITH ALL SCREWS FOR FIXING
7 ANALOG I/O BOARD 19 KIT WITH DEVICES FOR FIXING OF RACK
8 DIGITAL I/O BOARD (optional) 20 INTERNAL ENCODER FRICTION
9 DC/DC POWER SUPPLY BOARD 21 INTERNAL ENCODER
10 RACK WITHOUT BOARDS 22 WHEIGHT&MEASURE SWITCH
11 AC/DC POWER SUPPLY BOARD (only for VEGAII supplied in Vac) 23 O-RING SEAL
12 BATTERIE
13 VAC CONNECTION BOARD ((only for VEGAII supplied in Vac) 30 RACK WITH ALL ITEMS (1÷15)
ATTENTION
To ask for SPARE PARTS please give the SERIAL NUMBER of the device. The SERIAL NUMBER is written on the ATEX plate fixed on the external housing.

10 CONFORMITY DECLARATION – CE MARKING

11 ATEX CERTIFICATE


VEGA II Wiring Instalation MA 260 00 en 22

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VEGA II

Isoil Impianti S.p.A. - Italy

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°1 of 52

3.2 MECHANICAL CONSIDERATIONS

3.3 ELECTRICAL CONSIDERATIONS

Page n°2 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

AREA OF SAFE INSTALLATION

Gas, mists or vapours Zone 0 1G NOT

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°3 of 52

5.1 ENVIRONMENTAL CHARACTERISTICS

5.2 HOUSING PROTECTION

Ex environment according to EN Ex-d IIB T6 Gb

Ex environment according to ATEX II 2 G Approval INERIS00ATEX0025

5.3 MECHANICAL CHARACTERISTICS

Housing material Aluminium casting

Dimensions 275 x 226 x 258 mm

Page n°4 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

fig. 2 – INTERNAL VIEW

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°5 of 52

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COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°7 of 52

Page n°8 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

SEE PICTURE ON THE RIGHT SIDE

1- Cable gland; used to enter only one multi-wires cable

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°9 of 52

VEGA II POWERED BY VAC VOLTAGE

Page n°10 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

VEGA II POWERED BY VDC VOLTAGE

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°11 of 52

6.1.1 POWER SUPPLY FOR VEGA II POWERED BY VAC VOLTAGE

 The connector is suitable for wires of AWG 28 12

Page n°12 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

RIGHT SIDE VIEW

 Use cable entry n°2 (see fig.6)

 The connector is suitable for wires of AWG 28 12

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°13 of 52

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COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°15 of 52

WARNING: open S7 before to connect an external voltage on E5-1

Page n°16 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°17 of 52

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WARNING: open S6 before to connect an external voltage on E5-1

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°19 of 52

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COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°21 of 52

Internal power supply External power supply

 These connectors are suitable for wires of AWG 2814.

Page n°22 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

J13=1-2 S5A=CLOSED S5B=OPEN S5C=OPEN

Switching inputs thresholds: J13=1-2= +15 Vdc

S5A=OPEN S5B=OPEN S5C=OPEN

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°23 of 52

0/4÷20mA two wires SENSORS

J13=1,2= +15 Vdc

INTERNAL RESISTOR from CH A/B and GND = 400 ohm

Page n°24 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

J13=1-2 S5F=CLOSED S5D=OPEN S5E=OPEN

Switching inputs thresholds:

0/4-20mA two wires SENSORS

J13=1-2= +15 Vdc

Page n°26 of 52 COPYRIGHT: ISOIL IMPIANTI S.p.A.

COPYRIGHT: ISOIL IMPIANTI S.p.A. Page n°27 of 52

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