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Method Statement For Instrument Calibrationdocx PDF Free
Method Statement For Instrument Calibrationdocx PDF Free
5. SAFETY REQUIREMENTS
5.1. The safety officer shall verify that all the necessary and applicable
document, related to the safest operation are in possession before
commencing the job.
5.2. Check adequacy and availability of all tools, before commencement of
calibration work.
5.3. Safety procedures shall be followed at all times.
6. QA/QC REQUIREMENTS
6.1. The quality control program shall be as per Daelim project procedures
in conjunction with Saudi Kayan project specifications and the SABIC
engineering standards. The detailed inspection stages and methods shall
be as per the approved inspection and test plans.
6.2. Test equipment shall be calibrated and must conform to the instrument
manufacturer’s recommendations. As stated in the calibration and
maintenance instructions. Test equipment shall include special tools that
are required for any particular type of instrument.
6.3. Construction methods statement and inspection & test plan shall be
submitted ahead of time
6.4. All RFI’s shall be submitted 24. hrs ahead of scheduled date of
inspection.
6.5. All relevant attachment’s including IFC drawing must be attached on all
submitted RFI.
6.6. Calibration shall be monitored, witnessed and recorded by the QC
inspector in accordance with inspection check list, QC forms given by the
applicable ITP.
6.7. QC instrument inspector shall verify the instrument manufacturer’s
specification and complies with common standards.
7. CALIBRATION PROCEDURES
7.1. General
7.1.1. The work shall be performed by qualified personnel, In compliance
with established safety practices. All work shall be performed using
correct tools for the purpose.
7.1.2. Care shall be observed when connecting electrical power supplies
to electrical and electronic instrumentation. Ensure correct voltage
and frequency on alternating currents (AC) supplies and also
polarity where DC is used; check that that voltage regulation and
any superimposed ripple are within instrument manufacturer’s
specification. Correct polarity of supply and proper grounding is
critical to instrument electronics.
7.1.3. No tests shall be carried out on electronic instruments until
adequate warm-up period had elapsed.
7.1.4. Ensure all work/activities are in full compliance with SABIC
standards and approved SK projects specifications.
7.2. Instrument calibration facility
A field test shop adequately equipped for instrument calibration
and contractor shall provide adequate storage for calibrated
instruments. As a minimum, the test shop shall be equipped as
follows.
7.2.1. Source of clean, dry, oil-free instrument air.
7.2.2. Lifting and handing gear.
7.2.3. Transformers, as required.
7.2.4. Miscellaneous tools, fittings and consumable materials.
7.2.5. Dust-free air-conditioned instrumentation test facility, properly
isolated from the areas used for the testing of other equipment.
7.2.6. Basic cleaning facilities.
7.2.7. Contractor shall provide a direct current supply of the required
voltage and characteristics.
7.2.8. Sets shall be certified intrinsically sage if they are to be used during
plant start-up, shall have a suitable power level (not too high or
low) and they shall not conflict with the plant radio system or
interfere with the plant control systems.
7.2.9. Field calibration, such as PH, analyzer gas detectors, conductivity,
analyzer heavy valves & special switches and cortex flow meter,
coriolis flowmeter, radar, ultrasonic, nuclear instrument, pilot tubes
anubars etc. vendor will calibrate them and Sinopec will supply
manpower to help vendor.
7.2.10. Higher pressure range instruments and PSV’s calibration will be
sent to third party for calibration. We will submit the third party’s
procedure for approval by DAELIM and PMT.
7.2.11. Vendor will calibrate MOV and Sinopec will support manpower to
help vendor. Mov calibration procedure will be submitted for DAELIM
& PMT approval.
7.4.Specific Procedures
7.4.1. DIFFERENTIAL PRESSURE TRANSMITTER (For Flow, Level and
Differential Pressure Measurement)
TEST EQUIPMENT:
PROCEDURE:
PROCEDURE:
7.4.3.TEMPERATURE TRANSMITTER
TEST EQUOPMENT:
PROCEDURE:
TEST EQUIPMENT:
PROCEDURE:
TEST EQUIPMENT:
PROCEDURE:
7.4.6.PRESSURE GAUGE
TESTEQUIPEMENT:
PROCEDURE:
7.4.6.3. Place the comparison test pump on a flat level base
surface.
7.4.6.4. Fill the hydraulic oil in the oil cup of comparison test
pump; remove air bubble from oil cup.
7.4.6.5. Mount both the standard test gauge (for reference) and
the gauge to be calibrated on the comparison test pump
mounting post , as shown in attached calibration hook-up figure
#6A for test equipment arrangement.
NOTE:
Reference standard gauge range should be at least 20% higher
than the gauge to be calibrated. Always keep the release valve
close when instrument is not in use to prevent air entrapment
and repeat priming.
7.4.6.6. Without applying any pressure, check the gauge under
calibration. Pointer position must be on exact “0” mark on its
scale. If not, adjust the “zero” adjustment screw.
7.4.6.7. After zeroing, rotate the hand wheel slowly clockwise to
generate the pressure gradually to reach the full range of the
gauge under calibration. Compare with the standard test gauge
for exact value, if not matching make span adjustment until the
error is eliminated.
7.4.6.8. Repeat step “6&7” until tolerance is met.
7.4.6.9. After zero, gradually increase the pressure for 0%, 25%,
50%, 75%, 100%, 75%, 100%, 75%, 50%, 25% and 0% of
pressure range.
7.4.6.10. Place the sticker on the pressure gauge as “CALIBRATED”
with date and signature.
7.4.6.11. Record the test reading in the calibration sheet and shall
be signed by the client as witness representative.
7.4.7.PRESSURE SWITCH
TEST EQUIPMENT:
PROCEDURE:
7.4.8.CONTROL VALVE
TEST EQUIPMENT:
PROCEDURE:
7.4.9.1. Apply 4ma and note the output pressure reading in the
indicator. It shall be 3 psi, for any deviation adjusts the zero
setting, record the reading.
7.4.9.2. Apply 20ma and note the output pressure reading in the
indicator. It shall be 15 psi. Adjust span settings for any
deviation.
7.4.9.3. Check the intermediate values 25%, 50%, 75%, 100%,
75%, 50%, 25% and 0%also.
7.4.9.4. Record the reading on the calibration sheet. Repeat the
process 2 or 3 times.
7.4.9.5. Place the sticker on the I/P as “CALIBRATED” with date
and signature.
7.4.9.6. Record the test reading in the calibration sheet and shall
be signed by the client as witness representative.
Orifice plates shall be checked visually for the following and for
compliance with project specification 000-70S-0021.
SET UP:
PROCEDURE:
7.4.13.6. Note the given range of the level troll as per specification
sheet. The liquid, inside of the process vessel and calibration
media are different, there will be a new range for the level troll
and the range calculation will be as per manufacturer’s
instructions.
7.4.13.7. Find out the 0%of the level troll position. The 0%luine of
the level troll is marked to the center line of the bottom side
flange, in case of the single fluid application in case of the
interface level 0%marking depend on the specific gravity of the
fluid
7.4.13.8. Fill the water in the chamber up to 0% marking. Adjust for
the 4mA using HART communicator or by the bottom on the
transmitter as per the manufacture’s recommendations.
7.4.13.9. Fill the water up to 100% and set for 20mA using HART
communicator or by the switches provided on the transmitter.
Check for intermediate values by filling 25%, 50%, 75%, 100%,
75%, 50%, 25%and 0%. Repeat the calibration procedure 2 or 3
times and record the reading.
7.4.13.10. Place the sticker on the transmitter as “CALIBRATED”
with date and signature.
7.4.13.11. Record the test reading in the calibration sheet and shall
be signed by the client as witness representative.
7.4.14. FLOW SWITCHES
7.4.14.5 Record the test reading in the calibration sheet and shall
be signed by the client as witness representative.
7.4.15.5 Record the test reading in the calibration sheet and shall
be signed by the client as witness representative.
7.4.19.2. CALIBRATION
7.4.19.2.1. TK3 kit an instrument used for calibration purpose
of that vibration probes. Its main components are the
servomotor, dial gauge, rotating disc holding system
etc.
7.4.19.2.2. To calibrate the probe, first fix the probe for
required gap by the help of a dial gauge, dial gauge is
used to detect the gap between the surface of the disc
and probe tip.
7.4.19.2.3. Apply 24V DC to the system, simulate radial and
axial vibration and note the voltage with millimeters.
Compare the gap voltage with the data sheet supplied
by the manufacturer. Repeat the process for 2 or 3
times.
7.4.19.2.4. Put the sticker on the transmitter as “CALIBRATED”
with date, name and sign of calibrator person.
7.4.19.2.5. Record the test reading in the calibration sheet and
shall be signed by the client as witness representative.