Professional Documents
Culture Documents
07
External Gear Pumps
Series T
AZPT-...
Fixed pumps
V = 20...36 cm3/rev
General
The key task of external gear units is to convert mechanical Moreover, in the low-noise SILENCE pumps, the dual-flank
energy (torque and rotational speed) into hydraulic energy principle helps to reduce flow pulsation by up to 75 %.
(flow and pressure). In external gear motors this is the other
way round. These machines are required to be highly efficient
in order to avoid unnecessary heat. This efficiency is achieved
by means of precision production engineering and pressure-
sensitive gap sealing.
Standard gearing
SILENCE gearing
Hydraulic line
of action
Line of action
of front flank
Line of action
of rear flank
Metering notches
Hydraulic meshing
Front flank
delivery
Pulsation
Mean value Qm
Delivery Q
Delivery Q
Rear flank
delivery
Time t Time t
Construction
The external gear pump consists essentially of a pair of gears The internal sealing is achieved by forces which are propor-
supported in bearing bushings or bearing, dependent on the tional to delivery pressure. This ensures optimum efficiency. The
series, and the case with a front and a rear cover. The drive bearings provide the seal at the ends of the gaps between the
shaft protrudes from the front cover where it is sealed by the teeth which carry the pressurized oil. The sealing zone between
shaft seal ring. The bearing forces are absorbed by special the gear teeth and the bearings is controlled by the admission
bearing bushings with sufficient elasticity to produce surface of operating pressure to the rear of the bearing bushings.
contact instead of line contact. They also ensure excellent Special seals form the boundary of the zone. The radial
resistance to galling – especially at low speed. The gears have clearance at the tips of the gear teeth is sealed by internal
12 teeth. This keeps both flow pulsation and noise emission forces pushing them against the case.
to a minimum.
Sealing zone
Cover Flange Compensation forces
Ordering code
External gear units Single pumps “SILENCE”
Function Special
P = Pump design
Series
2 = Case width 110 mm Valve adjustment
Version 200 xx = PRV 200 bar
2 = Chromatized, pinned xxx 11 = FCV 11 l/min
Size T 18009 = PRV + FCV
020 = 20.0 cm3/rev 180 bar, 9 l/min
022 = 22.5 cm3/rev Rear cover
025 = 25.0 cm3/rev B = Standard
028 = 28.0 cm3/rev E = FCV residual flow
032 = 32.0 cm3/rev external
036 = 36.0 cm3/rev S = FCV residual flow
internal
Direction of rotation
V = PRV + FCV
R = Clockwise
Seals
L = Counter-clockwise
M = NBR
K = NBR, SSR in FPM
Ordering code
External gear units Multiple pumps “SILENCE”
AZ P TTSS – x x – 032/022/016/005 R C B 20 20 20 20 K B
Function
P = Pump
Series Rear cover
B = 1.0...7.1 cm3/rev relates to last pump section
S = 4.0...28 cm3/rev B = Standard
F = 4.0...28 cm3/rev Seals
T = 20.0...36 cm3/rev
M = NBR
N = 20.0...36 cm3/rev
K = NBR, SSR in FPM
U = 22.5...63 cm3/rev
Shaft seal relate to pump
G = 22.5...63 cm3/rev
section 1
Series, relates to pump
section 1
2 = Case width 110 mm
Version, relates to pump
section 1
2 = Chromatized, pinned
Size
corresponding to each
series
Direction of rotation
R = Clockwise
L = Counter-clockwise
Series F, S:
Tapered key shaft Square flange
C 1: 5 B B Centering Ø 80 mm 20 Rectangular flange
Series G, U:
Tapered key shaft Square flange Square flange SAE
C 1: 5 B B Centering Ø 105 mm 07 Thread, metric
Drive shafts
45.5±0.6
C N 8.8±0.3
9±0.2 DIN 128-A14-FSt
2.7±0.5
20 4x6.5 DIN 6888
8–0.025
–0.083
1'
Ø21.8±0.084
"
'38
Ø22
5 42
2
31 41±0.4
D P
9.5±0.1 9.5±0.1
Ø22–0.020
–0.072
Ø22–0.1
Ø21.806–0.127
Ø21.806–0.127
Front cover
B C 13.2±1
5
12.5±0.1
0.
10 ±
max. 3
"X"
55±1.5
1.1
44.2±0.1
14.3+0.27
Ø100–0.054
SAE - B
R 60 ±
18.75±1
153±1.5
132±0.2
Ø24
Ø22±0.5
Ø101.6–0.05
Ø51
42±2
12.5±1.5 88.4±0.2
110±1.5 146±0.15
"X" 174±1.3
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 7/22
M 7.2±0.2
66±0.2
min. 10.6
11.5±0.2 33±0.1
14±0.1
25±1.5
Ø47.8–0.2
Ø52–0.030
–0.076
Ø40±0.18
66±0.2
2±0.2
3.2±0.2
Line ports
C E
D
C E
D
p1
p1
3-way flow-control valve. 3-way flow-control valve. 3-way flow-control valve with Pressure-relief valve.
Excess flow returned to suction Excess flow distributed externally; pressure-relief valve. Discharge returned to suction line
line loadable Excess flow returned to suction p1 = 5...250 bar
Qconst. = 2...30 l/min Qconst. = 2...30 l/min line
Qconst. = 2...30 l/min
p1 = 100...180 bar
Ordering code
Q Q = V · n · ηv · 10–5
Q Q
V = n · η · 105 n= · 105
v V · ηv
p M · ηhm
p= M · ηhm
1.59 · V 1.59 · V · p
V= M= ηhm
n
P M 159 · p
V
p·Q
P= 6 · P · ηt 6 · P · ηt
6 · ηt
Q= p=
p Q
[%]
n ηv Q V [cm3/rev] Q [l/min] p [bar] Caution: η [%] e.g. 95 [%]
M ηhm p
P ηt p·Q n [rev/min] P [kW] M [Nm]
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 9/22
Performance charts
ν = 35 mm2/s, ϑ = 50 °C
110
m3 U
v
/ re
100 p = 20 bar
p2 = max. intermittent
c
36
32
90
V=
80
28
25
70
.5
22
Q [l/min]
60
20
50
40
30
20
10
0 Q = f (n,V) incl. ηv
0 1000 2000 3000
P = f (n, p) incl. ηt
n [rpm] M = f (n, p) incl. ηhm
50 120 50 140
p = 280 bar
100 p = 280 bar 120
250
250
40 80 40 100
200
200
r
60
ba
150 80
25 80
2
0
150
r
p=
ba
30 100 40 30 60
M [Nm]
M [Nm]
P [kW]
P [kW]
0
28
p=
50 100 0
0 20 40
25 20
20 0 50
20 0 20 20
0
15
150 0
100
10 100 10
50
50
0 0
0 1000 2000 3000 0 1000 2000 3000
n [rpm] n [rpm]
10/22 Bosch Rexroth AG Hydraulics AZPT RE 10 092/02.07
50 140 50 140
p = 280 bar p = 260 bar
200
40 100 40 100
ar
25 80 b
200
r
ba
0
2
26
80 80
p=
150
0
p=
150
30 60 30 60
0
M [Nm]
M [Nm]
P [kW]
P [kW]
20
0 100
100 20
40 40
0
50 0 50 15
20 15 20 20 20
0
100 0 10 0
10 10
50 50
0 0
0 1000 2000 3000 0 1000 2000 3000
n [rpm] n [rpm]
50 140 50 160
p = 240 bar
40 40
0b
100 120
ar
21
0b
150
p=
24
80 150 100
p=
0
20
30 100 60 30 80
M [Nm]
M [Nm]
0
P [kW]
P [kW]
15
100
0
40 60
15
50
20 20 0 40
20
50 10
0
10
0 20
10 10 50 0
50
0 0
0 1000 2000 3000 0 1000 2000 3000
n [rpm] n [rpm]
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 11/22
Noise charts
Noise level dependent on rotational speed, pressure range These are typical characteristic values for the respective model.
between 10 bar and pressure value p2 (see page 12 Speci- They describe the airborne sound emitted solely by the pump.
fications table). Environmental influences (installation site, piping, further
Oil data: ν = 32 mm2/s, ϑ = 50 °C. system components) are not taken into consideration.
Sound pressure level calculated from noise measurements Each value applies for a single pump.
made in the sound absorbent measuring room compliant with
DIN 45635, Part 26.
Spacing between measuring sensor – pump: 1 m.
70 70
65 65
60 60
55 55
50 50
LpA [dB(A)]
LpA [dB(A)]
45 45
40 40
35 35
30 30
0 1000 2000 3000 0 1000 2000 3000
n [rpm] n [rpm]
V = 25 cm3/Urev V = 28 cm3/Urev
75 75
70 70
65 65
60 60
55 55
50 50
LpA [dB(A)]
LpA [dB(A)]
45 45
40 40
35 35
30 30
0 1000 2000 3000 0 1000 2000 3000
n [rpm] n [rpm]
V = 32 cm3/Urev V = 36 cm3/Urev
75 75
70 70
65 65
60 60
55 55
50 50
LpA [dB(A)]
LpA [dB(A)]
45 45
40 40
35 35
30 30
0 1000 2000 3000 0 1000 2000 3000
n [rpm] n [rpm]
12/22 Bosch Rexroth AG Hydraulics AZPT RE 10 092/02.07
Specification
General *) During the application of
Construction External gear pump control systems or devices with
critical counter-reaction, such
Mounting Flange or through-bolting with spigot
as steering and counterbal-
Line ports Flange ance valves, the type of filtration
Direction of rotation Clockwise or counter-clockwise, selected must be adapted to
(looking on shaft) the pump may only be driven in the direction the sensitivity of these devices/
indicated systems.
Installation position Any
Load on shaft Radial and axial forces after consulting Safety requirements pertaining
Ambient temperature range –30 °C...+80 °C with NBR seal to the whole systems are to be
–20 °C...+110 °C with FPM seals observed.
Fluids – Mineral oil compliant with DIN 51 524, 1–3,
however under higher load at least HLP compliant In the case of applications
with DIN 51 524 Part 2 recommended. with high numbers of load cycles
– Comply with RE 07075 please consulting.
– Further operating fluids possible after consultation
Viscosity 12...800 mm2/s permitted range
20...100 mm2/s recommended range
...2000 mm2/s range permitted for starting
Fluid temperature range –30 °C...+80 °C
–20 °C...+110 °C with FPM seals
Filtration *) At least cleanliness level 21/18/15 compliant with
ISO 4406 (1999)
max. 20 s
Time t
AZPT-2x
Displacement V cm3/rev 20 22,5 25 28 32 36
Suction pressure pe 0.7...3 (absolute), with tandem pumps
pe (p2) = max. 0.5 pe (p1)
Max. continuous pressure p1 bar 250 250 250 230 210 180
Max. intermittent pressure p2 280 280 280 260 240 210
Max. peak pressure p3 300 300 300 280 260 230
Min. rotational < 100 rpm 500 500 500 500 500 500
speed at bar 12 mm2/s 100...180 600 600 600 600 600 600
180... p2 800 800 800 800 800 800
25 mm2/s p2 500 500 500 500 500 500
Max. rotational speed at p2 3000 3000 3000 2800 2800 2800
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 13/22
Drive arrangement
1. Flexible couplings
The coupling must not transfer any radial
or axial forces to the pump.
Ø25 h11
must be free to move axially. The dis-
tance between the pump shaft and drive
shaft must be 2+1 . Oil-bath or oil-mist
lubrications is necessary. 2+1
30° 15
a Drive shaft
Case-hardening steel DIN 17 210 b
Ø52±0.046
Ø22..24
e.g. 20 MnCrS 5
Ø37
0° 0°
α α
dm
180° dw 180°
a a
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 15/22
p1 V1 p2 V2 p3 V3
Unit dimensions
Standard range
.5
0
10 ±
±0.135
9±0.2 A±0.5 11
R
55±1.5
44.2±0.1
45°
45°
2
Ø100–0.054
18.75±1
122.5+1.5
132±0.2
–1
153±1.5
1:5
18
M8
12.5±0.3 55±0.15 depth 13 110±1.5
Ø22±0.5
±0.4
10.5
'
" ±1
' 38
5°42
As shown in drawing
110–0.2
20
3.8±0.2
2.5±0.1 55±0.15
26
M8
depth 13
DIN 128-A14-FSt
Ø95.2–0.15
45°
45°
A 517 340 002
M14x1.5-8-A
4x6.5 DIN 6888
Ordering code:
AZPT – 22 – □ □ □ □ C B 20 M B
n N
Displacement Ordering-No. Max. operating Max. rota- kg Dimension
pressure tion speed [mm]
[cm3/rev] L R [bar] [rpm] A B
20 0 517 625 309 0 517 625 008 280 3000 52.0 119.1 M8
22.5 0 510 725 302 0 517 725 016 280 3000 53.5 122.1 13 depth
25 0 517 725 313 0 517 725 017 280 3000 55.0 125.1
28 0 517 725 314 0 517 725 018 260 3000 56.5 128.1
32 0 517 725 315 0 517 725 019 240 2800 59.0 132.6
36 0 517 725 316 0 517 725 020 210 2600 61.0 137.1
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 17/22
Unit dimensions
Standard range
B±1.5
1.1
9.5±0.1 A±0.5
R 60 ±
SAE-B flange
22.2±0.25
Ø101.6–0.05
18.75±1
42±2
122.5+1.5
–1
18 146±0.15
47.6±0.25 174±1.9
M10
10–0.4 depth 18
Ø14.3+0.27
31
Ø24
Ø21.806–0.127
As shown in drawing
110–0.2
Min. 20.1
usable shaft length
M10 M10
Splined shaft ANSI B 92.1 depth 18
47.6±0.25 depth 18 52.4±0.25
13T 16/32 DP
Tooth thickness 25 25
Sw = 2.155–0.03
26.2±0.25
22.2±0.25
Version 1 Version 2
Ordering code:
AZPT – 22 – □ □ □ □ D C 07 K B
n N
Displace- Ordering-No. Max. Max. kg Dimension Version
ment operating rotation [mm]
pressure speed
[cm3/rev] L R [bar] [rpm] A B C D
20 0 517 625 310 0 517 625 009 280 3000 52.0 119.1 25 47.6 M10 1
22.5 0 517 725 317 0 517 725 021 280 3000 53.0 122.1 25 52.4 18 2
25 0 517 725 318 0 517 725 022 280 3000 55.0 125.1 25 52.4 depth
28 0 517 725 319 0 517 725 023 260 3000 56.5 128.1 25 52.4
32 0 517 725 320 0 517 725 024 240 2800 59.0 132.6 25 52.4
36 0 517 725 321 0 517 725 025 210 2600 61.0 137.1 25 52.4
18/22 Bosch Rexroth AG Hydraulics AZPT RE 10 092/02.07
Fittings
Fittings can be used for rectangular flange 20 see page 7
Gear pump flange, 90° angle
L4
LA L3
Ø DB
LA
S1
L2
L5
L1
LK
Ø D3 Ø D1
Ø D1
Note
You can find the permissible tightening torques in our publication:
“General Operating Instructions for External Gear Units”
RE 07 012-B1.
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 19/22
Service parts
Single pump
Multiple pump
31
General
– The pumps supplied by us have been checked for function
and performance. No modifications of any kind may be made
to the pumps; any such changes will render the warranty null
and void!
– Repairs may only be made by the manufacturer or its autho-
rized dealers and subsidiaries. Repairs conducted on their
own will render the warranty null and void.
AZPT RE 10 092/02.07 Hydraulics Bosch Rexroth AG 21/22
Ordering-No.
Ordering-No. Page Ordering-No. Page Ordering-No. Page
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
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Telefon +49 (0) 711-811 10 63 can be derived from our information. The information given does not release
Telefax +49 (0) 711-811 17 98 the user from the obligation of own judgement and verification. It must be
brm-az.info@boschrexroth.de remembered that our products are subject to a natural process of wear and
www.boschrexroth.com/brm aging.