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BAXTER 1550

REPLACEMENT PARTS CATALOG

Baxter 157-1238-929

DECEMBER 2000
ORDER INFORMATION
To order replacement parts for the Baxter 1550, call
Baxter Renal Product Service
1-800-553-6898

To speed the processing of your order, be sure to give:


1. Equipment model number
2. Ten-digit part number
3. Part description
4. Quantity
5. Your purchase order number
6. Your shipping address
7. Your billing address
8. Shipping method desired
9. Required delivery date

SHIPPING INFORMATION
All parts are shipped FOB St. Petersburg, FL, and all prices are subject to change
without notice.
Table of Contents

Front Door – Exterior ……………………………………………………………. 2


Front Door – Right Side ………………………………………………………….3
Front Door – Left Side ……………………………………………………………4
Blood Pump ……………………………………………………………………….5
Heparin Pump …………………………………………………………………….6
Right Side – Exterior ……………………………………………………………. 8
Left Side – Exterior ……………………………………………………………… 10
Tray Top ………………………………………………………………………….. 12
Fluid Compartment – Components ……………………………………………. 16
Fluid Compartment - Main, Large Tubing …………………………………….. 18
Fluid Compartment - ByPass and Isolate Valves ……………………………. 20
Fluid Compartment - Small Tubing ……………………………………………. 22
Fluid Compartment - Front Door Interior ……………………………………… 24
Fluid Compartment - Multiport & Disinfect Control Valve …………………… 26
Fluid Compartment - Disinfect at Inlet Valve………………………………….. 28
Fluid Compartment - Snap Connect Fittings …………………………………. 30
Electrical Compartment ………………………………………………………….32
Electrical - Front Door Interior …………………………………………………..34
Electronics Compartment (Front View) ……………………………………….. 36
Electronics Compartment (Rear View) ………………………………………... 38
Machine Base (Bottom View) ………………………………………………….. 40
Direct Drive Proportioner W/A and A/B……………………………………… 42
W/A and A/B Proportioner Pumps (Original Configuration)…………………..44
Deaeration Pressure Regulator ……………………………………………….. 46
Concentrate Containers ………………………………………………………… 48
Disinfection Bottles ……………………………………………………………… 50
Blood Leak Detector …………………………………………………………….. 52
Heater …………………………………………………………………………….. 52
Deaeration Vessel ………………………………………………………………. 54
Proportioner Pressure Regulator ……………………………………………….56
Mixing Vessel ……………………………………………………………………. 58
Conductivity Cell & Thermistors ……………………………………………….. 60
Volume Sensor …………………………………………………………………...62
Flow Controller …………………………………………………………………... 64
Dialysate Pressure Regulator ………………………………………………….. 66
Dialysate Pressure Regulator with Motor …………………………………….. 68
Multi-port ………………………………………………………………………... 70
Interlock Assembly ………………………………………………………………. 72
Heat Exchange Assembly ……………………………………………………… 74
Deaerator/Effluent Pump Assembly ……………………………………………76
Sodium Button Switch …………………………………………………………... 78

157-1238-929
December 2000 1
BLOOD PUMP HEPARIN PUMP TRAY TOP

FRONT DOOR
FRONT DOOR
LEFT SIDE
RIGHT SIDE

1-01

3-22

Front Door - Exterior


Figure 1

157-1238-929
2 December 2000
9-09B 1-16 9-14C 1-15

9-07
1-12

1-10 9-07B

9-14C

9-14B

9-07

1-11

1-10

9-14A

1-10
1-10

1-17

1-18

Front Door - Right Side


Figure 1A
157-1238-929 3
December 2000
1-08

1-09

1-08

1-02

1-07

9-22B

9-22A/1-06A

9-22C 1-05D

1-03
1-02

1-04

Front Door - Left Side


Figure 1B
4 157-1238-929
December 2000
4-09
4-04

4-03
4-03A

4-09B
4-09A
4-09C

4-13
4-11

4-10 4-12

Blood Pump
Figure 1C
157-1238-929
December 2000 5
1-19

1-20

1-22

1-23

Heparin Pump
Figure 1D
157-1238-929
6 December 2000
Figure Item Part Number Description
01 -01 1571214386 KIT, DOOR FASTENER REPLACEMENT (NOT
SHOWN)
01 -02 9085000047 DUAL TUBING RETAINER
01 -03 9115000003 FOAM DETECTOR, HANDLE
01 -04 1571235112 VENOUS CLAMP ARMING ROD ASSY (SEE
FIG. 9 PART 9-23)
01 -04A 6001238171 KIT, ARMING ROD KNOB (SEE FIG. 9 PART
9-23A)
01 -05 9165000027 FOAM DETECTOR, VENOUS CLAMP (SEE
FIG 9 PART 9-21)
01 -05A 9165000060 FOAM DETECTOR, CLAMP SPRING (SEE FIG
9 PART 9-26)
01 -05B 9165000061 FOAM DETECTOR, CLAMP SWITCH (SEE
FIG 9 PART 9-24)
01 -05C 9165000062 FOAM DETECTOR, CLAMP SOLENOID (SEE
FIG 9 PART 9-25)
01 -05D 9165000063 FOAM DETECTOR, CLAMP DOOR
01 -06 6001238436 FOAM DETECTOR, SW PCB\CABLE (SEE FIG
9 PART 9-22)
01 -06A 4564015080 FOAM DETECTOR, SWITCH
01 -07 9165001168 FOAM DETECTOR, TRANSDUCER ASSY
01 -07A 9165000109 FOAM DETECTOR, TENSION SPRING
01 -08 9085000046 SINGLE TUBING RETAINER
01 -09 4028514001 MALE LUERLOCK, LOCKING
01 -10 4560020058 KNOB, FRONT CONTROL PANEL
01 -11 1571237139 KIT, 10cc TO 30cc SYRINGE
01 -11A 9095002432 LABEL, 30cc RANGE OVERLAY GRY
01 -12 1571237105 KIT, B.P. FOR 6 mm
01 -13 4560020057 KNOB, GRAY (SEE FIG. 4)
01 -14 9085001067 UFC CONTROL PANEL, TESTED (SEE FIG. 4)
01 -15 6001238157 SWITCH PANEL ASSY MEMBRANE
01 -16 9165001075 PRESSURE METERS (-50 +650)
01 -16A 9165001202 SN, PRESSURE METER (-150 +550)
01 -17 9165000561 TMP CONTROL PANEL
01 -18 4560020059 KNOB, TMP REGULATOR
01 -19 9165000486 HEPARIN PUMP, HOLDER 10cc
01 -19A 9085000147 HEPARIN PUMP, HOLDER 30cc
01 -20 9075004046 HEPARIN PUMP, RETAINER 10cc
01 -21 1571235259 HEPARIN PUMP, RETAINER 30cc (NOT
SHOWN)
01 -22 6001238071 HEPARIN PUMP, CLIP ASSY 10cc
01 -23 9045006077 HEPARIN PUMP, BEZEL
01 -24 6001238170 KIT, TOUCH UP PAINT ( GRAY – NOT
SHOWN)

157-1238-929
December 2000 7
2-08 2-09
2-09A
2-07

2-06

2-04
2-04A
2-04B

2-03A
2-03B
2-03C
2-10
2-01 2-11
2-01A

16-01

2-12

3-22

Right Side - Exterior


Figure 2
157-1238-929
8 December 2000
Figure Item Part Number Description
02 -01 1571237391 CHART HOLDER KIT
02 -01A 6001238066 CHART HOLDER
02 -03A 4059980092 CHART HOLDER, SCREW
02 -03B 4058518009 CHART HOLDER, RUBBER INSERT
02 -03C 9145001077 CHART HOLDER, SHOULDER WASHER
02 -04 6001238100 KNOB, SIDE PANEL ( 3 PCS )
02 -04A 9165001134 SWITCH, 5P ROTARY (ON SIDE)
02 -04B 9165001135 SWITCH, 10P ROTARY (ON SIDE)
02 -05 6001238011 1550 CARTRIDGE ASSY (NOT SHOWN)
02 -06 6001238047 MEMBRANE PANEL
02 -07 6001214227 KNOB, UNIVERSAL RETAINING
02 -08 4564047001 BATTERY, 9 VOLT ALKALINE
02 -09 4564033005 SPEAKER
02 -09A 6001238372 SPEAKER/BATTERY PLATE ASSY
02 -10 9095002479 LABEL (PC16,17,18)
02 -11 9095002561 LABEL (PC 16,17,18) SYS 4
02 -12 9095002480 LABEL (PC19)

157-1238-929
December 2000 9
3-08
3-06 See FIG 4

3-05
3-09

3-07
3-03, 3-03A
3-12, 3-12A
3-04
3-10
3-23 3-14
3-11, 3-11A

3-02 3-13
See Fig 28
3-19
3-01 3-18
3-15
3-16
3-16A See FIG 16

3-17
3-20 See FIG 17
3-20A
3-20B
3-21

3-22
3-22A 3-22-B

Left Side - Exterior


Figure 3
157-1238-929
10 December 2000
Figure Item Part Number Description
03 -01 1571214223 FLUID CATCHALL
03 -02 9035005002 SHOULDER BOLT (FLUID CATCHALL)
03 -03 6001238169 KIT, STAINLESS MALE HANSEN
03 -03A 4048500015 SPACER (FOR HANSEN)
03 -04 9085000278 DAILYZER MOUNTING BLOCK
03 -05 6001237401 DIALYZER HOLDER
03 -06 9115001016 ADAPTER, UIV. DIALYZER
03 -07 6001214227 KNOB, UNIVERSAL RETAINING
03 -08 1571237367 I.V. POLE (FIXED HEIGHT)
03 -09 4560020060 KNOB, ADJUST (RED)
03 -10 4560020061 KNOB, ADJUST (BLUE)
03 -11 5168215524 TUBING, 1/4 ID RED STRIPE
03 -11A 4560604005 RUBBER GROMMET
03 -12 6001237378 BAXTER QUICK DISCONNECT ASSY
03 -12A 4089993112 O-RING, BAXTER DISCONNECT
03 -13 5168215525 TUBING, 1/4 ID BLUE STRIPE
03 -14 6001235310 SAMPLE PORT
03 -15 9095002352 LABEL, MULTI-PORT
03 -16 6001238091 TUBE ASSY, FILTER/ W/A PUMP
03 -16A 4560604019 RUBBER GROMMET
03 -17 6001238090 TUBE ASSY, FILTER/ A/B PUMP
03 -18 4089990035 O-RING, .239 ID X .079 W
03 -18B 9095002438 LABEL, ACIDIFIED
03 -19 6001238041 BLUE CONNECTOR ASSY
03 -19A 4089990035 O-RING, .239 ID X .079 W
03 -19B 9095002439 LABEL, BICARB OR ACETATE
03 -20 6001238089 TUBE ASSY, RINSE PORT/FILTER
03 -20A 4078502017 FILTER, INLINE CONCENTRATE
03 -20B 4078502014 VALVE, CHECK INLINE
03 -21 9165000555 COVER, BASE
03 -22 1571215233 CASTER SET
03 -22A 4109985026 CASTER, 4" NON-LOCKING
03 -22B 4109985027 CASTER, 4" WITH BRAKE
03 -23 6001238143 KIT, DISINFECT BOTL HOLDR
03 -23A 9055008044 BOTTLE HOLDER, 4” GRAY SHEET METAL
03 -24 6001238131 KIT, ACIDIFIED ADAPTER (NOT SHOWN)
03 -25 6001238130 KIT, BICARB ADAPTER (NOT SHOWN)

157-1238-929
December 2000 11
4-01 4-02 4-08 4-05 4-07 4-05 4-06 4-01

4-11 4-12 10-03 4-15 4-14

3-07

Tray Top
Figure 4
157-1238-929
12 December 2000
Figure Item Part Number Description
04 -01 9025003005 REINFORCING RING
04 -02 6001235385 BLOOD PUMP, COVER
04 -03 6001235404 BLOOD PUMP, ROTOR SEE (FIG. 1C)
04 -03A 6001214433 BLOOD PUMP, SWING ARM ASSY (FIG. 1C)
04 -03B 9215000110 OCCLUSION TOOL, 8 MM (NOT SHOWN)
04 -03C 9215000109 OCCLUSION TOOL, 6 MM (NOT SHOWN)
04 -04 4010021089 BLOOD PUMP, COVER PIN (SEE FIG. 1C)
04 -05 4560020057 KNOB, GRAY
04 -05A 4089992006 O-RING, UFC KNOB
04 -06 9165001091 POT, UFC GOAL
04 -07 9085001067 UFC CONTROL PANEL, TESTED
04 -08 9165001093 SWITCH, UFC ON/OFF
04 -09 6001214429 BLOOD PUMP, HOUSING (SEE FIG. 1C)
04 -09A 6001215138 BLOOD PUMP, COVER INTERLOCK SW
04 -09B 6001238172 KIT, BLOOD PUMP TUBING GUIDE (SEE FIG. 1C)
04 -09C 9045006052 MAGNET PLATE (SEE FIG. 1C)
04 -10 6001238044 BLOOD PUMP, BASIC MOTOR ASSY (SEE FIG. 1C)
04 -10A 4019993004 DRIVE PINS BLD PMP
04 -11 6001238110 PCB, IB15 B.P. CHOPPER
04 -12 9035001006 ENCODER DISC
04 -13 6001238097 BLOOD PUMP MOTOR ASSY (SEE FIG. 1C)
04 -14 6001238122 PCB, IB23 UFC DRIVER
04 -15 6001238112 PCB, IB20 UFC DISPLAY
04 -16 9085000192 TRAY TOP GRAY (NOT SHOWN)

157-1238-929
December 2000 13
Figure 5 left blank on purpose

157-1238-929
14 December 2000
Figure 5 Part Numbers left blank on purpose

157-1238-929
December 2000 15
6-09 6-10 6-11
See Fig. 7-B See Fig. 24

6-12
6-08
See Fig. 7-B
See Fig. 7-E
6-13
6-07
See Fig. 25
See Fig. 7-E
6-14
6-06
See Fig. 13
See Fig. 23
6-15
6-05
See Fig. 20
See Fig. 23
6-16
6-04
See Fig. 14
See Fig. 22

6-03
6-19
See Fig. 19
See Fig. 30

6-02 6-01 6-20 6-18 6-01 6-17


See Fig. 15 See Fig. 31 See Fig. 21 See Fig. 12 See Fig. 31 See Fig. 7-F

Fluid Compartment - Components


Figure 6
157-1238-929
16 December 2000
Figure Item Part Description
Number
06 -01 6001238106 PUMP, DEAER/DIALY ASSY 2 LTR
06 -01A 6001238107 PUMP HEAD, 2 LTR (SEE FIG. 31)
06 -02 6001238026 DEAERATION PRESS REG. ASSY
06 -03 6001238027 HEATER ASSY
06 -03A 6001238103 HEATER ELEMENT (SEE FIG. 19)
06 -04 6001238025 MIXING VESSEL ASSY
06 -04A 4089990046 FLAT SEAL, .576 X .062 (SEE FIG. 22)
06 -05 6001238024 CONDUCTIVITY CELL W\THERM ASSY
06 -05B 9145001095 GASKET, COND. CELL (SEE FIG. 23)
06 -06 6001238068 THERMISTER PROBE ASSY
06 -07 6001238038 VALVE, VENT ASSY 24 VDC
06 -08 6001238037 VALVE, DISINFECT CONT ASSY 24V
06 -08A 4560030024 SWITCH, SEALED GOLD (SEE FIG. 7E)
06 -09 6001238036 VALVE, ISOLATE ASSY 24 VDC
06 -09A 4560030024 SWITCH, SEALED GOLD (SEE FIG. 7B)
06 -10 6001238127 VOLUME SENSOR
06 -11 6001238056 HI TEMPERATURE PROBE ASSY
06 -12 6001238035 VALVE, BYPASS ASSY 24 VDC
06 -12A 4560030024 SWITCH, SEALED GOLD (SEE FIG. 7B)
06 -13 6001238022 FLOW CONTROLLER ASSY
06 -14 6001238016 PUMP, W/A PROPORTIONER ASSY
06 -15 6001238028 DEAERATOR ASSY
06 -16 6001238017 PUMP, A/B PROPORTIONER ASSY
06 -17 6001238039 VALVE, DISINFECT INLET ASSY 24
06 -17A 4560030024 SWITCH, SEALED GOLD (SEE FIG. 7F)
06 -18 6001238033 INLET WATER PRESSURE REG ASSY
06 -19 6001238031 HEAT EXCHANGER ASSY
06 -19A 9025004008 SLEEVE, INSULATION DEAERATION (NOT
SHOWN)
06 -20 6001238032 PROPORTIONER PRESS. REG. ASSY

157-1238-929
December 2000 17
7A-10 7A-11

7A-12

7A-13

7A-04

7A-14

7A-05A

7A-19

7A-05
7A-05B 7A-15
7A-06
7A-06A
7A-16

7A-01 7A-18 7A-03 7A-02


7A-03A
7A-17

Fluid Compartment - Main, Large Tubing


Figure 7A

157-1238-929
18 December 2000
Figure Item Part Number Description
07A -01 6001238075 TUBE ASSY, DEAER VES/PUMP
07A -02 6001238074 TUBE ASSY, PRESS.REG./PRO REG
07A -03 6001238142 TUBE ASSY, REG/HEATER
07A -03A 5168210533 TUBING, 1/4 ID REINFORCED (BY THE FOOT)
07A -04 6001238590 TUBE ASSY, A/B INJECTION
07A -05 6001238073 TUBE ASSY, HEATER /PRESS. REG
07A -05A 4078502034 FILTER, IN-LINE 1/4"
07A -05B 4028504003 CLAMP, PLASTIC HOSE
07A -06 6001237378 BAXTER QUICK DISCONNECT ASSY
07A -06A 4089993112 O-RING, BAXTER DISCONNECT
07A -07 6001235310 SAMPLE PORT (NOT SHOWN)
07A -08 5168215524 TUBING, 1/4 ID RED STRIPE (NOT SHOWN)
07A -09 5168215525 TUBING, 1/4 ID BLUE STRIPE (NOT SHOWN)
07A -10 6001238079 TUBE ASSY, COND CELL/VOL SEN
07A -11 6001238138 TUBE ASSY, VOL SENS/VOL SENS
07A -12 6001238137 TUBE ASSY, VOL SENS/FLOW CONT
07A -13 6001238081 TUBE ASSY, FLOW CTRL/BYPASS
07A -14 6001238085 TUBE ASSY, DIA PUMP/HEAT
07A -15 4028507023 CLAMP, HOSE (METAL)
07A -16 6001238 072 TUBE ASSY, INLET REG./HEAT-X
07A -17 6001238589 TUBE ASSY, W/A INJECTION
07A -18 6001238076 TUBE ASSY, PUMP/PRO PORT REG
07A -19 6001238141 TUBE ASSY, HEATER/DEAER VESSEL

157-1238-929
December 2000 19
7B-05 7B-07 7B-04
(Isolate) (ByPass)

7B-06

7B-01

7B-02

7B-03

Fluid Compartment -
ByPass and Isolate Valves
Figure 7-B
157-1238-929
20 December 2000
Figure Item Part Number Description
07B -01 9165000427 SNAP CONNECTOR, ELL
07B -02 9165000431 SNAP CONNECTOR, CLIP
07B -03 4028500044 SNAP CONNECTOR, 1/4 NPT
07B -03A 9165000145 O-RING, .315 ID X.075 W
07B -03B 4089992011 O-RING, .301 ID X .070 W
07B -04 6001238035 VALVE, BYPASS ASSY 24 VDC
07B -04A 4560030024 SWITCH, SEALED GOLD
07B -05 6001238036 VALVE, ISOLATE ASSY 24 VDC
07B -05A 4560030024 SWITCH, SEALED GOLD
07B -06 9165000428 SNAP CONNECTOR, TEE
07B -07 5168124852 TUBING, 1/4 ID X 7/16 OD

157-1238-929
December 2000 21
7C-06 7C-09

7C-01

7C-06 7C-05

7C-08
7C-07

7C-06

7C-11 7C-07

7C-07 7C-05 7C-10

Fluid Compartment - Small Tubing


Figure 7-C

157-1238-929
22 December 2000
Figure Item Part Number Description
07C -01 6001238094 TUBE ASSY, PUMP / DEAER REG
07C -03 6001238090 TUBE ASSY, FILTER/ A/B PUMP (NOT SHOWN)
07C -03A 4078502017 FILTER, INLINE CONCENTRATE (NOT SHOWN)
07C -04 6001238091 TUBE ASSY, FILTER/ W/A PUMP (NOT SHOWN)
07C -04A 4078502017 FILTER, INLINE CONCENTRATE (NOT SHOWN)
07C -05 4028506021 FITTING, TEE 3/32 TUBING
07C -05A 4028506049 FITTING, TEE 1/16 X 1/16 X3/32 (NOT SHOWN)
07C -06 6001238087 TUBE ASSY, PRO-PUMP TO MIXERS
07C -07 5168202852 TUBING, 3/32 ID X 7/32 OD
07C -08 6001238092 TUBE ASSY, DEAER / SUC TEE
07C -09 5160060852 TUBING, 1/16 ID X 1/8 OD, PUMP TO CONC SENSOR
07C -10 6001238093 TUBE ASSY, SUC TEC/ PUMP
07C -11 6001238095 TUBE ASSY, DEAER REG/VENTURI
07C -12 6001238089 TUBE ASSY, RINSE PORT/FILTER (SEE FIG.3, 3-20)
07C -12A 4078502017 FILTER, INLINE CONCENTRATE (SEE FIG.3, 3-20A)
07C -12B 4078503014 VALVE, CHECK INLINE (SEE FIG. 3, 20B)
07C -13 6001238042 RED CONNECTOR ASSY (SEE FIG 3, 3-18)
07C -13A 4089990035 O-RING, .239 ID X .079 W
07C -13A 4089993010 O-RING, .239 ID X .379 OD
07C -13B 9095002438 LABEL, ACIDIFIED (SEE FIG. 16)
07C -14 6001238041 BLUE CONNECTOR ASSY (SEE FIG 3, 3-19)
07C -14A 4089990035 O-RING, .239 ID X .079 W
07C -14B 9095002439 LABEL, BICARB OR ACETATE (SEE FIG. 16)
07C -15 6001238173 KIT, MODIFIED DEAERATION (NOT SHOWN)
07C -15A 6001238020 KIT, 1550 QUARTERLY MAINT (NOT SHOWN)
07C -15B 6001238150 KIT, 1550 YEARLY MAINT (NOT SHOWN)

157-1238-929
December 2000 23
7D-03 7D-04 7D-05 7D-06

7D-01

7D-02A

7D-02

See Fig. 24 7D-10

7D-11

7D-07

7D-08
See Fig. 18
7D-09

Fluid Compartment - Front Door Interior


Figure 7D
157-1238-929
24 December 2000
Figure Item Part Number Description
07D -01 6001238084 TUBE ASSY, TMP REG/DIA PUMP
07D -01A 9135000032 ORIFICE TUBE
07D -01B 4028506008 FITTING, MINIBARB 3/32 TUBING
07D -02 6001238146 DIALYSATE PRESSURE TRANS ASSY
07D -02A 1571237376 TUBING, REPLACEMENT
07D -03 5160060852 TUBING, 1/16 ID X 1/8 OD
07D -04 6001235274 A/V TO TRANSDUCER TUBING
07D -05 4028506004 FITTING, TEE 1/16 MINBARB
07D -06 6001237431 KIT, FLUID BARRIER REPLACEMENT
07D -06 6001237431 A/V TUBE ASSY
07D -06A 4078502039 FLUID BARRIER
07D -06B 4028500038 FEMALE LUER FITTING
07D -06C 4028500039 MALE LUER FITTING
07D -07 4028504003 CLAMP, PLASTIC HOSE
07D -08 6001238083 TUBE ASSY, BLD LEAK/TMP REG
07D -09 6001238082 TUBE ASSY, VOL SENS/BLD LEAK
07D -10 6001238138 TUBE ASSY, VOL SENS/VOL SENS
07D -11 6001238083 FILTER KIT, PRESS TRANS/VOL SENS

157-1238-929
December 2000 25
7E-02

7E-05

7E-03
7E-03

7E-04

7E-01

7E-06
7E-08
7E-08A
7E-08B

7E-07

Fluid Compartment - Multiport &


Disinfect Control Valve
Figure 7E
157-1238-929
26 December 2000
Figure Item Part Description
Number
07E -01 6001238037 VALVE, DISINFECT CONT ASSY 24V
07E -01A 4560030024 SWITCH, SEALED GOLD
07E -02 4028500036 FITTING REDUCER 1/4 X 3/32
07E -03 4028506038 TEE, BARBED KYNAR 3/32"
07E -04 6001238038 VALVE, VENT ASSY 24 VDC
07E -05 6001238086 TUBE ASSY, VENT/DISF CTRL
07E -06 5168202852 TUBING, 3/32 ID X 7/32 OD
07E -07 4028500035 FITTING, 3/32 BARB X 1/8 NPT
07E -08 4028506039 FITTING, 3/32 BARB X 10-32
07E -08A 4028506038 TEE, BARBED KYNAR 3/32"
07E -08B 5160060852 TUBING, 1/16 ID X 1/8 OD

157-1238-929
December 2000 27
7F-01
(Complete Disinfect Inlet Valve Assy)

7F-05 7F-02 7F-03 7G-06

7G-09

7G-03

7F-06

7F-01A

Fluid Compartment - Disinfect Inlet Valve


Figure 7-F
157-1238-929
28 December 2000
Figure Item Part Number Description
07F -01 6001238039 VALVE, DISINFECT INLET ASSY
07F -01A 4560030024 SWITCH, SEALED GOLD
07F -02 4028500036 FITTING REDUCER 1/4 X 3/32
07F -02A 4028506042 FITTING, REDUCER 3/32 TO 1/16
07F -03 4028500044 SNAP CONNECTOR, 1/4 NPT
07F -03A 9165000145 O-RING, .315 ID X.075 W
07F -03B 4089992011 O-RING, .301 ID X .070 W
07F -04 5160060852 TUBING, 1/16 ID X 1/8 OD
07F -05 6001238087 TUBE ASSY, DISF INL/ A/B MIX
07F -06 6001238072 TUBE ASSY, INLET REG./HEAT-X

157-1238-929
December 2000 29
7G-01 7G-02 7G-03 7G-06

7G-04 7G-05 7G-07 7G-08


1/8 thread ¼ thread

Single “O”-Ring
Connector uses
“O”-Ring P/N
408-9992-011
7G-04 or 05

7G-10 7G-06

Double “O”-Ring
Connector uses
“O”-Ring P/N
916-5000-145 7G-02, 01 or 03
7G-09
Typical Snap
Connector Assy

Fluid Compartment -
Snap Connector Fittings
Figure 7G
157-1238-929
30 December 2000
Figure Item Part Number Description
07G -01 9165000426 SNAP CONNECTOR, STRAIGHT
07G -02 9165000427 SNAP CONNECTOR, ELL
07G -03 9165000428 SNAP CONNECTOR, TEE
07G -04 4028500045 SNAP CONNECTOR, 1/8 NPT
07G -04A 9165000145 O-RING, .315 ID X.075 W
07G -04B 4089992011 O-RING, .301 ID X .070 W
07G -05 4028500044 SNAP CONNECTOR, 1/4 NPT
07G -05A 9165000145 O-RING, .315 ID X.075 W
07G -05B 4089992011 O-RING, .301 ID X .070 W
07G -06 9165000431 SNAP CONNECTOR, CLIP
07G -07 4028500043 SNAP CONNECTOR, MALE ELL - 1/4 TUBE
07G -07A 4089992011 O-RING, .301 ID X .070 W
07G -08 4028500042 SNAP CONNECTOR, MALE - 1/4 TUBE
07G -08A 4089992011 O-RING, .301 ID X .070 W
07G -09 4560413001 TY-WRAP 3 7/8" LONG
07G -10 5168124852 TUBING, 1/4 ID X 7/16 OD

157-1238-929
December 2000 31
8-10 8-11 8-12 8-13 8-14 See Fig. 29

8-08
See Fig. 25 8-05

8-07 8-18
See Fig. 14

8-04
8-19

8-06
8-20
8-03

8-02 8-01
See Fig. 31
8-01
See Fig. 31

Electrical Compartment
Figure 8

157-1238-929
32 December 2000
Figure Item Part Description
Number
08 -01 6001238106 PUMP, DEAER/DIALY ASSY 2 LTR
08 -02 4564004011 FUSE HOLDER
08 -02A 4560387014 FUSE, 15 AMP SLO-BLO ( 120 V )
08 -02B 4560387008 FUSE, 10 AMP SLO-BLO ( 220 V )
08 -03 4560196049 DIODE BRIDGE
08 -04 6001238109 PCB, IB03/04 PUMP DRIVER
08 -04A 9165001153 CABLE, IB17-03 TO IB03-01 (NOT SHOWN)
08 -04B 9165001152 CABLE, IB17-03 TO IB03-01 (NOT SHOWN)
08 -05 6001238165 POWER SUPPLY, CALIBRATED
08 -06 6001238118 PCB, IB18 PWR INTERCONNECT
08 -06A 4560082092 FUSE, IB18 F2 15A Fast ABC,314
08 -06B 4560387008 FUSE, 10A SLO-BLO
08 -06C 4560387013 FUSE, IB18 F4 4A Slow MDA,326
08 -07 6001238017 PUMP, A/B PROPORTIONER ASSY
08 -08 6001238022 FLOW CONTROLLER ASSY
08 -09 6001238016 PUMP, W/A PROPORTIONER ASSY SEE
FIG. 13 OR 14)
08 -10 4564036004 FILTER, FL1
08 -11 4560439006 FAN 115VAC 50/60
08 -11A 4560439008 FAN GUARD
08 -12 4560019117 RELAY, SOLID STATE
08 -13 9165000541 GROMMET, RUBBER
08 -14 4564003290 TB1
08 -15 4560030004 MICROSWITCH, PUSH BUTTON SEE FIG.
29-01)
08 -16 6001214296 MANIFOLD INTERLOCK BLOCK ASSY (SEE
FIG. 29-02)
08 -17 4029873022 FITTING, MALE HANSEN (NOT SHOWN)
08 -18 6001238119 PCB, IB01/02 COND MON/CNT
08 -18A 6001238135 PCB IB01A/IB02A COND/SYS 4-4.1
08 -18B 9165001157 CABLE, MB1-15/IB01/02-02
08 -18C 9165001156 CABLE, MB1-14/IB01/02-01
08 -19 6001238117 PCB, IB17 GEN INTERCONECT
08 -19A 4560123152 FUSE, IB17 F5/6 1A FAST AGC312
08 -19B 4560387009 BD FUSE, F1 (BLOOD LEAK)
08 -20 6001238021 POWER TRANSFORMER ASSY

157-1238-929
December 2000 33
9-09 9-10 9-11 9-12 9-13 9-14
9-15

9-08
9-16

9-17
9-07
9-18
9-06 9-19

9-05 9-20
9-21

9-22
9-04
9-23

9-03
See Fig. 27
9-02
See Fig. 26 9-24

9-25

9-01 9-26

9-29

9-27
See Fig. 24

See Fig. 7D

See Fig. 18

Electrical - Front Door Interior


Figure 9
157-1238-929
34 December 2000
Figure Item Part Number Description
09 -01 6001238146 FLO THRU PRESS TRANSDUCER
09 -02 6001238040 TMP REGULATOR, EXPD
09 -03 6001238043 TMP REGULATOR EXDP W/MOTOR
09 -04 6001238045 STEPPING MOTOR ASSY
09 -05 4564015098 SWITCH, MODE
09 -06 9165001070 CABLE, PRESS CONT/DISP
09 -07 4564017034 LAMP, SYSTEM ALARM
09 -07A 4564017035 LAMP, SOCKET (SYSTEM ALARM)
09 -07B 4564017023 LED, RED (SEE FIG. 1A)
09 -08 6001238116 PCB, IB08 SYSTEM DISPLAY
09 -09 1571237218 PCB, PRESS DISPLAY (SMART)
09 -09A 9165001075 PRESSURE METERS (-50 +650)
09 -09B 4564017031 LED, BAR GRAPH 3 GREEN (SEE FIG. 1A)
09 -09C 1571238501 SN, PCB PRESS DISPLAY
09 -10 9165000277 PRESSURE TRANSDUCER MT1/MT2
09 -11 1571237213 PCB, PRESSURE CONTROL (EXDP)
09 -11A 1571238500 SN, PCB PRESSURE CONTROL
09 -12 4560431035 BLOOD PUMP, POT/SWITCH
09 -13 4564015063 HEPARIN PUMP, RATE SWITCH
09 -14 1571235214 PCB, HEPARIN PUMP INTERFACE
09 -14A 4564015077 HEPARIN PUMP, F/R SWITCH (SEE FIG. 1A)
09 -14B 4564017024 LED, GREEN (SEE FIG. 1A)
09 -14C 4564017032 LED, YELLOW (SEE FIG. 1A)
09 -14D 4564017023 LED, RED
09 -15 6001238062 HEPARIN PUMP, MOTOR
09 -16 4564015073 HEPARIN PUMP, END OF TRAVEL SW
09 -17 6001238067 FOAM DET. PCB ASY
09 -18 1571235257 HEPARIN PUMP, CARRIAGE BLOCK
09 -19 4560431030 POTENTIOMETER, BLOOD LEAK
09 -20 9025005057 SPACER, 10CC SYRINGE
09 -21 9165000027 FOAM DETECTOR, VENOUS CLAMP
09 -22 6001238436 FOAM DET PC BD & CABLE
09 -22A 4564015080 FOAM DETECTOR, SWITCH (SEE FIG. 1B)
09 -22B 4564017039 LED, WITH SPACER – RED (SEE FIG. 1B)
09 -22C 4564017040 LED, WITH SPACER – YELLOW (SEE FIG. 1B)
09 -23 1571235112 VENOUS CLAMP ARMING ROD ASSY
09 -23A 6001238171 KIT, ARMING ROD KNOB
09 -24 9165000061 FOAM DETECTOR, CLAMP SWITCH
09 -25 9165000062 FOAM DETECTOR, CLAMP SOLENOID
09 -26 9165000060 FOAM DETECTOR, CLAMP SPRING
09 -27 6001238127 VOLUME SENSOR
09 -28 4560281019 TY-WRAP BLOCK (NOT SHOWN)
09 -29 6001238083 FILTER KIT, PRESS TRANS / VOL SENS

157-1238-929
December 2000 35
10-01 10-02 10-03 10-04 10-05 10-06 10-07

10-16 10-15 10-14 10-13 10-12 10-11 10-10

Electronics Compartment
(Front View)
Figure 10
157-1238-929
December 2000
36
Figure Item Part Description
Number
10 -01 6001238110 PCB, IB15 B.P. CHOPPER
10 -02 9165001145 CABLE, SYSTEM CONTROL
10 -03 9165001159 CABLE, MB1-05/IB23-01
10 -04 9165001156 CABLE, MB1-14/IB01/02-01
10 -05 9165001157 CABLE, MB1-15/IB01/02-02
10 -06 9165001144 CABLE, PWR. DIST
10 -07 9165001154 CABLE, IB21-04/CD-02
10 -08 1571237213 PCB, PRESSURE CONTROL (EXDP) (SEE
FIG. 9-11)
10 -08A 1571238500 SN, PCB PRESSURE CONTROL (NOT
SHOWN)
10 -08B 6001238116 PCB, IB08 SYSTEM DISPLAY (SEE FIG. 9-
08)
10 -08C 1571238501 SN, PCB PRESS DISPLAY (NOT SHOWN)
10 -09 9165001070 CABLE, PRESS CONT/DISP (SEE FIG. 9-06)
10 -10 9165001143 CABLE, UFC INTERFACE
10 -11 9165001142 CABLE, SYSTEM DISPLAY
10 -12 9165001150 CABLE, MB1-17/IB17-02
10 -13 9165001151 CABLE, MB1-16/IB17-01
10 -14 6001238114 PCB, MB1 MOTHERBOARD
10 -14A 9165001134 SWITCH, 5P ROTARY (ON SIDE)
10 -14B 9165001135 SWITCH, 10P ROTARY (ON SIDE)
10 -15 6001238115 PCB, MB2 BP MOTHERBOARD
10 -15A 1571238210 PCB, MB3 SN MOTHERBOARD
10 -16 9165001141 CABLE, MB2-03/IB15-01
10 -16A 9165001205 SN CABLE, MB3-04
10 -16B 9165001204 SN CABLE, MB3-05
10 -17 1571238122 KIT, SODIUM BUTTON (SEE FIG. 32)
10 -18 9055013023 PLASTIC COVER, PCB (NOT SHOWN)

157-1238-929
December 2000 37
11-01 11-02 11-03 11-04 11-05 11-06 11-07

11-14 11-13 11-12 11-10


11-12A

Electronics Compartment
(Rear View)
Figure 11
157-1238-929
December 2000
38
Figure Item Part Number Description
11 -01 6001238215 PCB, IB21 SIDE PANEL DISP
11 -02 6001238120 PCB, PC16 MONITOR I/O
11 -03 6001238147 PCB, PC17 MONITOR CPU ( SYS 4.1 )
11 -03A 6001238133 PCB, PC17 ( SYS 4 )
11 -03B 6001238218 PCB, PC17 ( SYS 3 )
11 -03C 4560448159 PCB, PC17 NOVRAM DS1230Y ( IC 3 )
11 -04 6001238148 PCB, PC18 CONTROL CPU ( SYS 4.1)
11 -04A 6001238134 PCB, PC18 ( SYS 4)
11 -04B 6001238219 PCB, PC18 ( SYS 3 )
11 -04C 4560448116 PCB, PC18 IC TIMEKEEPER MK48T12B-15
11 -05 6001238149 PCB, PC19 UF CONTROL ( SYS 4.1)
11 -05A 6001238132 PCB, PC19 ( SYS 4 )
11 -05B 6001238203 PCB, PC19 ( SYS 3 )
11 -05C 4560448100 PCB, PC19 IC, DS1220AD
11 -06 6001238113 PCB, PC10A HEPARIN PUMP
11 -07 9085001038 PCB, PC 9B B.P. CONTROLLER
11 -08 6001214227 KNOB, UNIVERSAL RETAINING (SEE FIG. 2-07)
11 -09 4560020060 KNOB, ADJUST - RED (SEE FIG. 3 PART #3-09)
11 -10 6001215170 BLOOD LEVEL ADJUST ROLLER PUMP
11 -10A 9165000208 REPLACEMENT TUBING
11 -10B 9115003005 INSERT, TUBE SEGMENT
11 -10C 4028506001 FITTING, MINIBARB 1/16 TUBING
11 -10D 9185004007 ROLLER, BLAP
11 -11 4560020061 KNOB, ADJUST - BLUE (SEE FIG. 3 PART #3-10)
11 -12 4560448068 DARLINGTON
11 -12A 4560234016 DARLINGTON, INSULATOR
11 -13 6001238111 PCB, IB14 DARLINGTON Q2/3
11 -14 1571237206 4 DIGIT DISPLAY SEGMENT
11 -15 1571238121 KIT, SYS 4.1 UPGRADE (NOT SHOWN)
11 -15A 1571238124 KIT, SYS 4 TO 4.1 (EPROM [NOT SHOWN])
11 -16 1571238934 1550 SYSTEM 4.1 OPERATORS MAN NOT
SHOWN)
11 -16A 1571238928 MANUAL, SERVICE 1550 (SYS 3/4 [NOT
SHOWN])

157-1238-929
December 2000 39
12-16 12-03
12-06

12-17

12-15
12-12

12-13

12-13
12-01

12-02
12-04 12-14

Machine Base (Bottom View)


Figure 12

157-1238-929
40 December 2000
Figure Item Part Description
Number
12 -01 6001238013 BASE ASSY
12 -02 9165000555 COVER, BASE
12 -03 6001238033 INLET WATER PRESSURE REG ASSY
12 -04 5168210533 TUBING, 1/4 ID REINFORCED
12 -05 4028504002 CLAMP, HOSE #6 (NOT SHOWN)
12 -06 4028504004 CLAMP, PLASTIC HOSE (NOT SHOWN)
12 -07 6001238099 TUBING, VALVE/REGULATOR ASSY (NOT
SHOWN)
12 -08 4028500044 SNAP CONNECTOR, 1/4 NPT (NOT
SHOWN)
12 -08A 9165000145 O-RING, .315 ID X.075 W (NOT SHOWN)
12 -08B 4089993011 O-RING, .301 ID X .441 OD (NOT SHOWN)
12 -09 6001238098 VALVE, BASIC INLET SOLENOID (NOT
SHOWN)
12 -10 4029777006 FITTING, 1/4 BARB X 1/4 MPT (NOT
SHOWN)
12 -11 4560413019 TY-WRAP (NOT SHOWN)
12 -12 6001235310 SAMPLE PORT
12 -13 4560413009 TY-WRAP, LARGE MOUNTABLE
12 -14 6001238034 POWER CORD ASSY
12 -14A 4560472012 PLUG (HOSPITAL GRADE)
12 -14B 4560027172 BUSHING
12 -15 1571214256 HOSE, INLET WATER ASSY
12 -15A 4079965013 WATER HOSE (order by the ft.)
12 -15B 4029860010 FITTING, FEMALE GARDEN HOSE
12 -15C 9145001074 HOSE WASHER
12 -16 4028507024 CLAMP, HOSE (METAL)
12 -17 5168124852 TUBING, 1/4 ID X 7/16 OD
12 -18 4994000008 SPIRAL WRAP (NOT SHOWN)

157-1238-929
December 2000 41
For Flow Sensor internal
parts, refer to Figure 14.

13-03
13-20 13-01
13-02

13-18

13-11
13-17

13-10
13-08
13-09
13-19 & 13-21
13-20
13-12 13-13 13-14 13-15 13-16

End Cap Pieces


13-07 13-05

13-04

Direct Drive Proportioner (W/A and A/B)


Figure 13
42 157-1238-929
December 2000
Figure Item Part Description
Number
13 -01 6001238016 PUMP, W/A PROPORTIONER ASSY
13 -01A 6001238017 PUMP, A/B PROPORTIONER ASSY
13 -02 6001238570 STALL SENSOR / CBL ASSY
13 -03 1571238576 BRACKET, FLOW SENSOR
13 -04 9165002376 PC BOARD STANDOFF
13 -05 9165002298 BIB, SMALL PRO PUMP
13 -06 4089990042 SEAL, FLAT .262 OD X .067 THICK (NOT
SHOWN)
13 -07 9165002297 BIB, LARGE PRO PUMP
13 -08 4990030002 SPRING, EXTENSION
13 -09 9165000522 HOOK, SOCKET SPRING
13 -10 4990001253 SPRING, COMPRESSION
13 -11 9075003063 PUMP HEAD UPPER/LOWER CLAMP
13 -12 9075004041 RETAINER PLATE
13 -13 9165000389 PUMP HEAD, END CAP
13 -14 9165000132 END CAP O-RING, .176 I.D.
13 -15 9115005005 PUMP HEAD, DIAPHRAGM
13 -16 4088500028 FLAT SEAL
13 -17 9085000216 PUMP HEAD, SUPPORT BRACKET
13 -18 9115003048 PUMP HEAD, PIVOT PIN
13 -19 6001238151 KIT, PRO PUMP REBUILD KIT (WITHOUT
CERAMIC PISTON)
13 -20 6001238168 PROPORTIONING HEAD REBUILD KIT
(INCLUDING CERAMIC PISTON)
13 -21 6001238174 PROPORTIONER MOTOR/DRIVE REBUILD
KIT (NOTE: IN OLDER MACHINES, THIS KIT
MODIFIES THE PUMP FROM A BEARING
DRIVE TO A DIRECT DRIVE SYSTEM)
13 -22 6001238173 DEAERATION MODIFICATION KIT (NOT
SHOWN)

157-1238-929
December 2000 43
14-08

14-07

14-06

14-05
14-04
14-09

14-03
Refer to Fig. 13 Item 21.
Motor Assembly can
be ordered as a modified kit.

14-01

14-10

Note: This is not the standard


1/4” I. D. Tygon tubing used in
machine. DO NOT SUBSTITUTE.

14-20

14-02

Refer to Fig. 13 for


Pump Piston parts.

W/A and A/B Proportioner Pumps (Original Configuration)


Figure 14
NOTE: This configuration was used until April 1998 (Serial #60600)

157-1238-929
44 December 2000
Figure Item Part Number Description
14 -01 6001238016 PUMP, W/A PROPORTIONER ASSY
14 -01A 6001238017 PUMP, A/B PROPORTIONER ASSY
14 -02 6001238012 PCB, STALL SENSOR / CBL ASSY
14 -03 6001238019 SENSOR, DISINFECT FLOW ASSY
14 -04 4089994016 O-RING, .614 ID X .754 OD
14 -05 9165000602 ROTOR, CONC FLOW SENSOR
14 -06 4028506025 FITTING, MINIBARB
14 -07 6001238123 PCB, IB27 A/B FLOW SENSOR
14 -08 9135001032 BODY, FLOW SENSOR
14 -09 9045006110 FLOW SENSOR COVER PLATE
14 -10 5168107519 COUPLING, TUBE
14 -11 9085000216 PUMP HEAD SUPPORT (HORSESHOE [NOT
SHOWN])
14 -12 6001238174 PROPORTIONER MOTOR/DRIVE REBUILD KIT.
(NOTE: IN OLDER MACHINES, THIS KIT
MODIFIES THE PUMP FROM A BEARING DRIVE
TO A DIRECT DRIVE SYSTEM)
14 -13 6001238151 PROPORTIONER HEAD REBUILD KIT (WITHOUT
CERAMIC PISTON)
14 -14 6001238168 PROPORTIONER HEAD REBUILD KIT
(INCLUDING CERAMIC PISTON)
14 -15 9115005005 PUMP HEAD, DIAPHRAGM (SEE FIG. 13-15)
14 -16 9165000132 O-RING / END CAP (SEE FIG. 13-14)
14 -17 9165000389 END CAP (SEE FIG. 13-13)
14 -18 9075003028 UPPER CLAMP (NOT SHOWN)
14 -19 9075003029 LOWER CLAMP (NOT SHOWN)
14 -20 9115003048 PUMP HEAD, PIVOT PIN (SEE FIG. 13-18)

157-1238-929
December 2000 45
15-16

15-01
(Complete Assy.)
15-15
15-10

15-11

15-12

15-13

15-11

15-14

15-09

15-08

15-07

15-06

15-05

15-04

15-03

15-02

Deaeration Pressure Regulator


Figure 15
157-1238-929
46 December 2000
Figure Item Part Number Description
15 -01 6001238026 DEAERATION PRESS REG. ASSY
15 -02 4089990025 O-RING, .114ID X .254OD
15 -03 9155002003 VALVE ADJUSTING SCREW
15 -04 9045006050 SPRING PLATE
15 -05 9165000416 COMPRESSION SPRING
15 -06 9165000295 SPRING
15 -07 4089994008 O-RING, .176 ID X .070 W
15 -08 9155002001 VALVE REGULATOR
15 -09 4564015028 SWITCH, WATER PRESSURE
15 -10 9075004007 RETAINER, DIAPHRAGM
15 -11 9165000131 ROLLING DIAPHRAGM
15 -12 9075006007 SUPPORT DIAPHRAGM
15 -13 9075006025 SUPPORT DIAPHRAGM
15 -14 9075006026 SUPPORT DIAPHRAGM
15 -15 4028506008 FITTING, MINIBARB 3/32 TUBING
15 -16 4028500045 SNAP CONNECTOR, 1/8 NPT
15 -17 9165000145 O-RING, .315 ID X.075 W
15 -17A 4089992011 O-RING, .301 ID X .070 W

157-1238-929
December 2000 47
16-01E
(Acidified) 16-14
(White label)
16-04 For Acetate only

16-12 or 16-13
(Red) (Blue)
Acidified Bicarbonate
or
16-01 (B or C) Acetate
(Acidified)
16-11

16-10

16-09

16-02E
16-08 16-11B
(Bicarbonate)
16-01 (White Cap)
16-03C
(Acidified) (Acetate)
16-07

16-02
16-06 (Bicarbonate)
16-03
(Acetate)
16-05

16-02 (B or C)
16-04 (Bicarbonate)

16-03A
(Acetate)
Concentrate Containers
Figure 16
157-1238-929
48 December 2000
Figure Item Part Number Description
16 -01 6001238049 CONTAINER ASSY, ACIDIFIED
16 -01A 9095002369 LABEL, ACIDFIED (RED, 36.8X)
16 -01B 9095002553 LABEL, CONTAINER ACIDIFIED (35X)
16 -01C 9095002551 LABEL, CONTAINER ACIDIFIED (45X)
16 -01D 6001238153 CAP & SUC TUBE ACID/WHITE CAP
16 -01E 6001238052 CAP & SUC. TUBE ASSY, ACID
16 -02 6001238048 CONTAINER ASSY, BICARB
16 -02A 9095002368 LABEL, BICARBONATE (BLUE, 36.8X)
16 -02B 9095002554 LABEL, CONTAINER BICARB (35X)
16 -02C 9095002552 LABEL, CONTAINER BICARB (45X)
16 -02D 6001238152 CAP & SUC TUBE/BICARB WHITE
16 -02E 6001238051 CAP & SUC. TUBE ASSY, BICARB BLACK
16 -03 6001238050 CONTAINER ASSY, ACETATE
16 -03A 9095002370 LABEL, ACETATE (WHITE)
16 -03B 6001238154 CAP & SUC TUBE/ACET WHITE CAP
16 -03C 6001238053 CAP & SUC. TUBE ASSY, ACETATE
16 -04 4990041072 CONTAINER 2 1/2 GAL
16 -05 4078502024 FILTER, SUCTION TUBE
16 -06 9165000092 CAP, SUCTION TUBE FILTER
16 -07 9135003030 TUBE, CONCENTRATE SUCTION
16 -08 5168004852 TUBING, 3/16 ID X 1/8 OD
16 -09 4020408323 FITTING, 1/8 MPT x 5/32 BARB
16 -10 9035003013 NUT, 5/8-18 (PLASTIC)
16 -11 9085000265 JUG CAP, BLACK WITH HOLE
16 -11A 4990041056 JUG CAP, BLACK WITHOUT HOLE
16 -11B 9085000341 JUG CAP, WHITE (FOR 63 MM JUG) WITH HOLE
16 -11C 4990041071 JUG CAP, WHITE (FOR 63 MM JUG) WITHOUT HOLE
16 -12 6001238055 SOCKET ASSY, RED
16 -13 6001238054 SOCKET ASSY, BLUE
16 -14 9095002371 LABEL, ACETATE WAND

157-1238-929
December 2000 49
17-06
17-04

17-05

17-03
17-07

17-08

17-01
(Complete Assy.)

17-09 17-02

17-10

17-11

17-12

17-13
(Bottle Only)

Disinfection Bottles
Figure 17

157-1238-929
50 December 2000
Figure Item Part Number Description
17 -01A 6001238003 BOTTLE, BLEACH ASSY (1000ml)
17 -01B 6001238004 BOTTLE, VINEGAR ASSY (1000ml)
17 -01C 6001238006 BOTTLE, RENALIN ASSY (1000ml)
17 -01D 6001238005 BOTTLE, FORMAL ASSY (1000ml)
17 -01E 6001238007 BOTTLE, ACTRIL ASSY (1000ml)
17 -01F 6001238008 OPTIONAL CHEM 1 ASSY (1000ml)
17 -01G 6001238009 OPTIONAL CHEM 2,ASSY (1000ml)
17 -01H 6001238001 BOTTLE, BLEACH ASSY (1 GAL)
17 -02A 9095002468 LABEL, BLEACH (1000ml)
17 -02B 9095002469 LABEL, VINEGAR (1000ml)
17 -02C 9095002471 LABEL, RENALIN (1000ml)
17 -02D 9095002470 LABEL, FORMALDEHYDE (1000ml)
17 -02E 9095002472 LABEL, ACTRIL (1000ml)
17 -02F 9095002473 LABEL, OPT CHEM1 (1000ml)
17 -02G 9095002474 LABEL, OPT CHEM 2 (1000ml)
17 -02H 9095002373 LABEL, BLEACH (1GAL)
17 -03A 9095002445 LABEL, BLEACH COVER
17 -03B 9095002446 LABEL, VINEGAR COVER
17 -03C 9095002448 LABEL, RENALIN COVER
17 -03D 9095002447 LABEL, FORMALDEHYDE COVER
17 -03E 9095002449 LABEL, ACTRIL COVER
17 -03F 9095002475 LABEL, OPT CHEM 1 ( COVER )
17 -03G 9095002476 LABEL, OPT CHEM 2 ( COVER )
17 -04A 9095002397 LABEL, CONNECTOR (BLEACH)
17 -04B 9095002398 LABEL, CONNECTOR (VINEGAR)
17 -04C 9095002400 LABEL, CONNECTOR (RENALIN)
17 -04D 9095002399 LABEL, CONNECTOR (FORMALDEHYDE)
17 -04E 9095002401 LABEL, CONNECTOR (ACTRIL)
17 -04F 9095002402 LABEL, CONNECTOR (OPT CHEM 1)
17 -04G 9095002477 LABEL, CONNECTOR (OPT CHEM 2)
17 -05A 6001238057 CONNECTOR ASSY, BLEACH
17 -05B 6001238058 CONNECTOR ASSY, VINEGAR
17 -05C 6001238060 CONNECTOR ASSY, (RENALIN)
17 -05D 6001238059 CONNECTOR ASSY, FORMALDEHYDE
17 -05E 6001238061 CONNECTOR ASSY, (ACTRIL)
17 -05F 6001238063 CONNECTOR ASSY, (OPT CHEM 1)
17 -05G 6001238064 CONNECTOR ASSY, (OPT CHEM2)
17 -05H 4089994008 O-RING, .176 ID X .070 W
17 -06 6001238065 TUBING ASSY, DISINFECT BOTTLE
17 -07 9165000462 CAP, DISINFECT TUBING CLIP
17 -08 9085000331 CAP W/HOLE ( 1000ml )
17 -08B 4990041070 CAP W/OUT HOLE ( 1000ml )
17 -08C 9085000330 CAP WITH HOLE (1 GAL )
17 -08D 4990041069 CAP W/OUT HOLE (1 GAL )
17 -09 5168004852 TUBING, 3/16 ID X 5/16 OD
17 –10 9135003032 TUBE, CONC. SUCTION (1000ml)
17 -10A 9135003031 TUBE, CONC. SUCTION (1GAL)
17 -11 9165000092 CAP, SUCTION TUBE FILTER
17 -12 4078502024 FILTER, SUCTION TUBE
17 -13 9085000291 BOTTLE, DISINFECT (1000ml)
17 -13A 9085000267 BOTTLE, DISINFECT (1GAL)

157-1238-929
December 2000 51
18-01
18-02
See Figure 7D

18-03

18-04
18-04
18-05
18-07
Light Source

18-06

Blood Leak Detector


Figure 18
19-06

19-01
(Complete Assembly)
19-07
19-08

19-09

19-05
19-04

19-10

19-02
19-03

Heater
Figure 19

157-1238-929
52 December 2000
Figure Item Part Number Description
18 -01 9075000150 BRACKET, BLOOD LEAK DETECTOR
18 -02 4028500044 SNAP CONNECTOR, 1/4 NPT
18 -03 9165000145 O-RING, .315 ID X.075 W
18 -03A 4089992011 O-RING, .301 ID X .070 W
18 -04 9160248000 O-RING, LARGE INSIDE
18 -05 6001235253 LIGHT SOURCE CABLE ASSY
18 -05A 9140187001 LIGHT SOURCE, LENS
18 -05B 4560102017 LAMP GE 328-6 VOLTS
18 -05C 4089996013 O-RING, SMALL INSIDE
18 -06 1571238343 BLD LEAK DET BODY ASSY
18 -07 6001235254 LIGHT DETECTOR CABLE ASSY
18 -07A 9140187002 LIGHT DETECTOR, LENS
18 -07B 4089996013 O-RING, SMALL INSIDE

Figure Item Part Number Description


19 -01 6001238027 HEATER ASSY
19 -02 6001238101 THERMISTOR, HEATER PROBE
19 -03 4089992012 O-RING, .364 ID X .504 OD
19 -04 4089993114 O-RING, .612 ID X .818 OD
19 -05 6001238102 OVERTEMP THERMOSTAT
19 -06 9165000349 HEATER ENCLOSURE
19 -07 4089993206 O-RING, .484 ID X .762 OD
19 -08 4089993014 O-RING, .489 ID X .629 OD
19 -09 6001238103 HEATER ELEMENT
19 -10 9165000145 O-RING, .315 ID X.075 W

157-1238-929
December 2000 53
20-02

20-04

20-05 20-01

20-07

Deaeration Vessel
Figure 20
157-1238-929
54 December 2000
Figure Item Part Description
Number
20 -01 6001238028 DEAERATOR ASSY
20 -02 4028506024 FITTING, MINIBARB
20 -03 4089993138 O-RING 2.112 ID X .103W (NOT SHOWN)
20 -04 4078502037 FILTER, DEAERATION
20 -05 6001238028 VESSEL, DEAERATION ASSY
20 -06 4028500045 SNAP CONNECTOR, 1/8 NPT (NOT
SHOWN)
20 -07 9165000145 O-RING, .315 ID X.075 W
20 -07A 4089992011 O-RING, .301 ID X .070 W (NOT SHOWN)

157-1238-929
December 2000 55
21-06

21-10

21-07
21-08

21-02

21-05
21-04

21-03
21-02

21-09

21-02

Proportioner Pressure Regulator


Figure 21

157-1238-929
56 December 2000
Figure Item Part Description
Number
21 -01 6001238032 PROPORTIONER PRESS. REG. ASSY (NOT
SHOWN)
21 -02 4089990025 O-RING, .114ID X .254OD
21 -03 9155002003 VALVE ADJUSTING SCREW
21 -04 9045006095 SPRING PLATE
21 -05 4990001248 SPRING
21 -06 9075004049 RETAINER, DIAPHARM PROP. REG.
21 -07 9165000131 ROLLING DIAPHRAGM
21 -08 9075006039 SUPPORT DIAPHRAGM
21 -09 4028506024 FITTING, MINIBARB
21 -10 4028500045 SNAP CONNECTOR, 1/8 NPT
21 -11 9165000145 O-RING, .315 ID X.075 W (NOT SHOWN)
21 -11A 4089992011 O-RING, .301 ID X .070 W (NOT SHOWN)

157-1238-929
December 2000 57
O-Ring (22-06) must be placed
on Coupling Inlet (22-02) prior
to completing assembly.

22-07
Tighten to 3 ½ to 4 ½ in-lbs,
alternately tighten screws until
screws are to torque spec.
22-06
22-02
22-05

22-04
(3) req’d
22-08
22-08
22-03
(2) req’d

22-01
(Complete Assembly)

Mixing Vessel
Figure 22

157-1238-929
58 December 2000
Figure Item Part Number Description
22 -01 6001238025 MIXING VESSEL ASSY
22 -02 9115004028 MIXING VESSEL,COUPLING INLET
22 -03 9165000674 BAFFLE, INNER MIXER
22 -04 9165000673 BAFFLE, OUTER MIXER
22 -05 4990001258 SPRING, COMPRESSION
22 -06 4089992030 O-RING, 1.614 ID X .070 W
22 -07 9075000279 MIXING VESSEL, BRACKET
22 -08 4089990046 FLAT SEAL, .576 X .062

157-1238-929
December 2000 59
23-03
Probe Assy
(2 required per cell)

23-04
23-01
(Complete Assy
with 2 Probes) (This side not shown)

23-06

23-02

23-05
Between Mixer and Cell

Conductivity Cell & Thermistors


Figure 23
157-1238-929
60 December 2000
Figure Item Part Number Description
23 -01 6001238024 CONDUCTIVITY CELL W\THERM ASSY
23 -02 6001238105 CONDUCTIVITY CELL ASSY
23 -03 6001238068 THERMISTER PROBE ASSY
23 -03A 6001238308 PLATE, CONDUCTIVITY CELL
23 -04 4089992012 O-RING, .364 ID X .504 OD
23 -05 4089990046 FLAT SEAL, .576 X .062
23 -06 4028500045 SNAP CONNECTOR, 1/8 NPT
23 -07 9165000145 O-RING, .315 ID X.075 W (NOT SHOWN)
23 -07A 4089992011 O-RING, .301 ID X .070 W (NOT SHOWN)

157-1238-929
December 2000 61
24-02

24-03

24-03A
(2 Rings)

24-04

24-05

24-06
24-07

24-08

24-09

24-10

24-01
Complete Assembly

Volume Sensor
Figure 24
157-1238-929
62 December 2000
Figure Item Part Number Description
24 -01 6001238127 VOLUME SENSOR
24 -02 6001238139 VOLUME SENSOR, CABLE ASSY
24 -03 6001238129 KIT, VOLUME SENSOR EXHAUST HOUSING
24 -03A 9165000145 O-RING, .315 ID X.075 W
24 -04 4089992020 VOLUME SENSOR, O-RING
24 -05 6001238177 KIT, VOLUME SENSOR, JET RING
24 -06 9165002165 SPRING, CONE (SENSOR)
24 -07 9085000232 VOLUME SENSOR, FILTER ADAPTER
24 -08 4089990026 VOLUME SENSOR, FILTER GASKET
24 -09 9085000178 VOLUME SENSOR, FILTER SCREEN
24 -10 9165000401 VOLUME SENSOR, FILTER BOWL

157-1238-929
December 2000 63
25-07
25-01
(COMPLETE ASSEMBLY)
25-06

25-15
25-14
25-03

25-12

25-11 25-05

25-10

25-09
25-04
25-08
25-03

25-13
25-02

25-13 25-16 Rebuild Kit and


Instructions
includes the
following items:

25-03 O-Rings
25-05 O-Ring
25-06 Needle and Motor
Diaphragm
25-09 Diaphragm
25-12 O-Ring

Flow Controller
Figure 25

157-1238-929
64 December 2000
Figure Item Part Number Description
25 -01 6001238022 FLOW CONTROLLER ASSY
25 -02 9085000056 FITTING, FOR THERMISTOR
25 -03 9165000145 O-RING, .315 ID X.075 W
25 -04 9165000628 FLOW CONTROLLER GUIDE/NOZ
25 -05 4089993031 O-RING, 1.739 ID X 1.879 OD
25 -06 9165002393 FLOW CONTROLLER, NEEDLE
25 -07 6001238023 FLOW CONTROLLER, MOTOR/NEEDLE
25 -08 9075004007 RETAINER, DIAPHRAGM
25 -09 9165000131 ROLLING DIAPHRAGM
25 -10 9075006005 SUPPORT DIAPHRAGM
25 -11 9165000044 SPRING
25 -12 4089990025 O-RING, .114ID X .254OD
25 -13 4028500045 SNAP CONNECTOR, 1/8 18 NPT
25 -13A 9165000145 O-RING, .315 ID X.075 W
25 -13B 4089992011 O-RING, .301 ID X .070 W
25 -14 9135001034 BODY, FLOW CONTROLLER END
25 -15 9135001033 BODY, FLOW CONTROLLER
25 -16 6001238166 KIT, FLOW CONTR REBUILD

157-1238-929
December 2000 65
26-08

26-01
26-09 (Complete Ass’y)

26-10

26-07

26-05

26-04

26-11

26-12
26-13
26-14 26-03
26-15
26-16
26-02

26-15
26-14

26-17

Dialysate Pressure Regulator


Figure 26

157-1238-929
66 December 2000
Figure Item Part Description
Number
26 -01 6001238040 TMP REGULATOR, EXPD
26 -02 4028506016 FITTING, MINIBARB
26 -03 9165000093 SPRING, COMPRESSION L.H.
26 -04 9165000045 SPRING, COMPRESSION R.H.
26 -05 4089994008 O-RING, .176 ID X .070
26 -06 4028500045 SNAP CONNECTOR, 1/8 NPT (NOT
SHOWN)
26 -07 9165000145 O-RING, .315 ID X.075 W
26 -07A 4089992011 O-RING, .301 ID X .070 W
26 -08 9075006043 SUPPORT DIAPHRAGM
26 -09 9165000262 DIAPHRAGM, ROLLING
26 -10 9075004009 RETAINER, DIAPHRAGM
26 -11 9115003036 STOP COLLAR
26 -12 9115004022 SPRING, COUPLING (EXDP)
26 -13 4564001016 SPACER
26 -14 4049973063 E-RING
26 -15 4049967018 FLAT WASHER
26 -16 4089992007 O-RING, .145 ID X .285 OD
26 -17 9175002033 SHAFT, CONTROL

157-1238-929
December 2000 67
27-01 Complete Assembly

27-06 27-02

27-05 27-04 27-03A 27-03

Dialysate Pressure Regulator with Motor


Figure 27
157-1238-929
68 December 2000
Figure Item Part Description
Number
27 -01 6001238043 TMP REGULATOR EXDP W/MOTOR
27 -02 6001238045 STEPPING MOTOR ASSY
27 -03 9165000477 SPROCKET, 16 TOOTH
27 -03A 4058505007 SCREW, LOCK SET 6-32 (2 REQ'D)
27 -04 4109978001 CABLE CHAIN
27 -05 9165000478 SPROCKET, 28 TOOTH
27 -06 6001238040 TMP REGULATOR, EXPD
27 -07 4028500045 SNAP CONNECTOR, 1/8 NPT (NOT
SHOWN)
27 -07A 9165000145 O-RING, .315 ID X.075 W
27 -07B 4089992011 O-RING, .301 ID X .070 W

157-1238-929
December 2000 69
28-04
28-07 28-05
3/32 “ 28-06
Position Spring in Fitting
with 28-10 if needed
28-08
28-09
28-09

28-16
28-15
28-14
28-11 28-12 28-13

28-12
(Label)
28-10

28-01

28-02 28-03

Multi-port
Figure 28
157-1238-929
70 December 2000
Figure Item Part Number Description
28 -01 6001238178 MULTI-PORT ASSY
28 -02 9145001093 MULTI-PORT, GASKET BASE
28 -03 9165000463 MULTI-PORT, BASE COVER
28 -04 9165000789 DISINFECT STUD
28 -05 4028506039 FITTING, MINIBARB KYNAR
28 -06 4089996011 O-RING, .301 ID X .441 OD
28 -07 9035003011 NUT, 3/8-16 (PLASTIC) MP
28 -08 4089994007 O-RING, .145 ID X .285 OD
28 -09 9165002191 SPRING COMP
28 -10 9165000526 FOAM DONUT
28 -11 4028500035 FITTING, 3/32 BARB X 1/8 NPT
28 -12 9095002352 MULTI-PORT, LABEL
28 -13 9165002361 BASE POPPET
28 -14 6001238121 PCB, IB24 MULTI-PORT
28 -15 9065000025 INSULATOR, MULTI-PORT
28 -16 6001238277 MULTI-PORT BASE/TOPPER ASSY

157-1238-929
December 2000 71
INTERLOCK
SWITCH ARM
29-06

29-07

29-05

29-04, 29-04A

29-03

29-02

29-01

Interlock Assembly
Figure 29

157-1238-929
72 December 2000
Figure Item Part Number Description
29 -01 4560030004 MICROSWITCH, PUSH BUTTON
29 -02 6001214296 MANIFOLD INTERLOCK BLOCK ASSY
29 -02A 9125001003 MANIFOLD INTERLOCK
29 -03 4048500015 SPACER (FOR HANSEN)
29 -04 4029873022 FITTING, MALE HANSEN
29 -04A 6001238169 KIT, STAINLESS MALE HANSEN
29 -05 9165000309 BOOT, INTERLOCK
29 -06 6001214298 ROCKER ARM INTERLOCK ASSY
29 -07 4089996110 O-RING, .239 ID X .379 OD

157-1238-929
December 2000 73
30-01
Complete Assembly

30-07
30-02 Flat side
towards o-ring

30-06
30-05
Same as Opposite Side
30-04
30-03

Heat Exchanger
Figure 30
157-1238-929
74 December 2000
Figure Item Part Number Description
30 -01 6001238031 HEAT EXCHANGER ASSY
30 -02 6001238014 HEAT EXCHANGER, COIL ASSY
30 -03 9165000339 HEAT EXCHANGER, TUBE INSERT
30 -04 4020098006 NUT, 1/4 OD TUBE
30 -05 9085000388 HEAT EXCHANGER, TUBE ADAPTOR
30 -06 4089990040 O-RING, .239 ID X .079 W
30 -07 4020098004 NUT, WITH SPACER ( 1/4 OD TUBE )

157-1238-929
December 2000 75
31-01

31-02 31-03

Deaerator / Effluent Pump Assembly


Figure 31
157-1238-929
76 December 2000
Figure Item Part Number Description
31 -01 6001238106 PUMP, DEAER/DIALY ASSY 2 LTR
31 -02 6001238107 PUMP HEAD, 2 LTR
31 -03 4028500045 SNAP CONNECTOR, 1/8 NPT
31 -03A 4089992011 O-RING, .301 ID X .070 W

157-1238-929
December 2000 77
32-02

32-03

Items Not Shown 32-04

32-07 (Holder)
32-08 (Knob for Holder)

32-05

32-06

32-01
Complete Assembly

Sodium Button
Figure 32
157-1238-929
78 December 2000
Figure Item Part Number Description
32 -01 6001238488 SODIUM BUTTON, SWITCH ASSY
32 -02 9055013056 SODIUM BUTTON, SWITCH SHIELD
32 -03 4564015137 SODIUM BUTTON, LENS
32 -04 4564017091 SODIUM BUTTON, LAMP
32 -05 4564015145 SODIUM BUTTON, SWITCH
32 -06 4994000051 SODIUM BUTTON, STRAP CLIP
32 -07 9165002343 SODIUM BUTTON, HOLDER
32 -08 6001238486 SODIUM BUTTON, KNOB ASSY
32 -09 1571238511 SODIUM BUTTON, PCB (NOT SHOWN)

157-1238-929
December 2000 79

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