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Seal chamber p r e s s u r e /
temperature
T h r o a t b u s h i n g s are a d e f a u l t r e q u i r e m e n t of
both standards. A properly designed throat
b u s h i n g h el p s to isolate t h e seal c h a m b e r fluid
from p u m p a g e . This is an integral p a r t of m a n y Figure 1. John Crane International's Type 1648 Seal is fully tested
p i p i n g p l a n s i n t e n d e d to c o n t r o l t h e seal and qualified in accordance with the API 682 standard. This seal is
effective in non-hydrocarbon, non-flashing hydrocarbon and
c h a m b e r e n v i r o n m e n t . It can also be used to
flashing hydrocarbon services.
i n c r e a s e seal c h a m b e r p r e s s u r e to p r o v i d e a
w i d e r m a r g i n b e t w e e n t h e p r o c e s s fluid's v a p o r
p r e s s u r e and t h e p r e s s u r e in t h e seal c h a m b e r .
Normal s e a l - g e n e r a t e d h e a t can easily c a u s e a
flashing h y d r o c a r b o n n e a r its v a p o r p o i n t to r a n g e m e n t (single, d u a l u n p r e s s u r i z e d , d u a l
c h a n g e p h a s e w i t h i n t h e sealing interface. The p r e s s u r i z e d ) , flush plans, a n d b u f f e r / b a r r i e r
closer t h e fluid is to its v a p o r pressure, t h e fluid for p r o c e s s e s w i t h i n refineries. API 682
g r e a t e r t h e p e r c e n t a g e of t h e sealing face is t ak es a c o n s e r v a t i v e a p p r o a c h in defining flash-
r u n n i n g in a v a p o r state. Such a c o n d i t i o n leads ing h y d r o c a r b o n s as a fluid having a v a p o r
to h i g h e r face t e m p e r a t u r e s , w h ic h can c a u s e t h e p r e s s u r e at p u m p i n g t e m p e r a t u r e ab o v e at m o -
seal to p o p o p e n if t h e r a t io of closing force to s p h e r i c pressure. If e x c e p t i o n is t a k e n to this
o p e n i n g force is less t h a n one. Possible r e p e r c u s - definition, t h e s t a n d a r d still r e q u i r e s m a i n t a i n -
sions i n cl u d e a c c e l e r a t e d face wear, h e a t check- ing a m i n i m u m m a r g i n of 3.5 b ar (50 psi) or 10%
ing an d high emissions. ab o v e t h e m a x i m u m v a p o r p r e s s u r e at seal
While i n c r e a s i n g seal c h a m b e r p r e s s u r e will c h a m b e r p r e s s u r e to e n s u r e p r o p e r seal opera-
w i d e n t h e v a p o r p r e s s u r e m a r g i n , it a l s o tion and life.
inc re as es seal g e n e r a t e d heat. Therefore, API API 682 also r e c o m m e n d s flush Plan 23
682 r e c o m m e n d s cooling t h e p r o c e s s i n s t e a d of ( r e c i r c u l a t i o n from a p u m p i n g ring t h r o u g h a
i n c r e a s i n g p r e s s u r e to c r e a t e a l a r g e r m a r g i n for cooler an d back to seal c h a m b e r ) to m a i n t a i n a
both single an d dual u n p r e s s u r i z e d seals. m o r e o p t i m u m seal c h a m b e r e n v i r o n m e n t . While
this a d d s to initial an d o p e r a t i o n a l costs, it aids
[] Seal s e l e c t i o n seal l u b r i c a t i o n a n d e x t e n d s seal life, r e d u c i n g
life cycle costs.
B u f f e r / b a r r i e r fluid selection is also a p a r t of
AP1 682 p r o v i d e s r e c o m m e n d a t i o n s for selecting t h i s s t a n d a r d . API 682 h a s a n u m b e r o f
t h e p r o p e r s e a l t y p e ( p u s h e r or l o w / h i g h recommendations based upon the pumpage's
t e m p e r a t u r e m e t a l bellows seals), sealing ar- t e m p e r a t u r e s , m e t h o d s of p r e s s u r i z i n g a c c o r d i n g
:::I-, 4
merit if b o t h t h e f l u i d / a b r a s i v e p a r t i c l e char-
acteristics and installation are properly
considered. If cyclone s e p a r a t o r s are misapplied,
I::L\-- . . . . . . . . Press
3
2
w h er e t h e abrasive density or size are beyond t he
capability of t h e s e p a r a t o r to be effective, t he
abrasive p ar t i cl es are i n t r o d u c e d into t he seal
cavity an d can d a m a g e c a r b o n (versus silicon
carbide) face co m b i n at i o n s.
50[,~ " Temp 1 A n o t h e r m i s a p p l i c a t i o n of cyclone s e p a r a t o r s
is in t h e piping an d p r e s s u r e differential control.
PPM (Leakage)
01 i i
0 A m i s - i n s t a l l a t i o n can e i t h e r stal~ve the flush to
0'.5 1 1.5 2 t h e seal or be ineffective an d d i s c ha r ge abrasives
Time (Hrs.) into t h e seal flush even if t h e abrasive and fluid
d en si t i es s h o u l d p r o v i d e satisfactory separation.
Figure 3. Results of a stability test in propane of John Crane's Type Unless sufficient a t t e n t i o n is given to t he above,
1648 seal (4 inches/100 mm). it is b e t t e r to select a seal face c o m b i n a t i o n to
[i Extending MTBPM
i
E x t e n d i n g MTBPM is a c h i e v a b l e u s i n g best
practices on installation, o p e r a t i o n a n d m a i n -
t e n a n c e of t h e e q u i p m e n t . When u p g r a d i n g
sealing systems, initial costs should not be the
d e t e r m i n i n g factor; rather, reduced life cycle
costs should be the goal. Likewise, the m o s t
expensive seal design is n o t necessarily the
o p t i m u m sealing package. The i n t e r a c t i o n of
the seal design to the seal c h a m b e r design a n d
p i p i n g p l a n s have to be viewed as a whole. Figure 4. John Crane's Type 3648 dual pressurized seal (API 682
Inxesting more u p f r o n t can save t h o u s a n d s of Type A dual pressurised seal).
dollars in reducing downtime, where m a i n t e -
n a n c e costs, e q u i p m e n t r e p a i r / r e p l a c e m e n t a n d
lost p r o d u c t i o n can greatly exceed the cost of the
initial setup. Slough, UK; a n d Courbevoie, F r a n c e ) , J o h n
Crane performs e x t e n d e d life testing, stability
t e s t i n g a n d v a l i d a t i o n of p u b l i s h e d limits in
steady state a n d t r a n s i e n t conditions.
[~ Added assurance
A l t h o u g h API 682's r e q u i r e m e n t s for steady
s t a t e t e s t i n g is 100 h o u r s m i n i m u m , J o h n
As long as the e q u i p m e n t is o p e r a t i n g w i t h i n Crane's Type 2648 dual seals (API 682's Type A
specification limits per API 610 a n d the user has seals) have u n d e r g o n e 500-hour tests to verify
e n s u r e d p r o p e r setup, o p e r a t i o n a n d m a i n t e - seal life r e q u i r e m e n t s . The c o m p a n y tested these
n a n c e of the p u m p , m a x i m u m seal p e r f o r m a n c e seals for 500 h o u r s at seal design limits. Analysis
is achievable. A t h i r d i m p o r t a n t i n g r e d i e n t is a of the test d a t a provided evidence t h a t seal life
properly designed a n d tested sealing system. in excess of three years is realistic.
Testing beyond the scope of API 682 provides J o h n C r a n e is also p e r f o r m i n g e x t e n d e d life
a d d e d a s s u r a n c e t h a t the seal will perform u p to t e s t i n g on its API 682 seal designs installed on
the s t a n d a r d ' s r e q u i r e m e n t s . API 610 7th edition test cell circulation p u m p s .
Seal design r e q u i r e m e n t s w i t h i n API 682 a n d The seals in these p u m p s u n d e r g o all of the
API 610 are based u p o n best practices t h a t have
been field-tested a n d proven over the years. New
t e s t i n g r e q u i r e m e n t s e n s u r e design integrity.
Overall design is v a l i d a t e d t h r o u g h d y n a m i c
tes|ing, a n d i n d i v i d u a l integrity is v a l i d a t e d
600
t h r o u g h static testing (see t a b l e ) . Barrier . . . , ~ ~
The d y n a m i c seal t e s t i n g should assist in Pressur=e.~J - - 7
500
ensuring, w i t h i n reason, the ability of the sealing
a r r a n g e m e n t s a n d m a t e r i a l s to provide satisfac- 400
tory p e r f o r m a n c e a n d service life. API 682 has set 0,,
1
O.
a new s t a n d a r d for seal m a n u f a c t u r e r s to live u p ~' 300 JI 4==
to. While no concrete pass/fail criteria has been O)
established, the t r u e m e a s u r e of a sealing system "~ 200 3 ~O
to pass the test is t h a t the seal, after going
t h r o u g h steady state a n d cyclic t e s t i n g is able to 100 / i,~kag e 2
m a i n t a i n pre-test l e a k a g e / e m i s s i o n levels with 1
m i n i m a l wear. "' --m
In a d d i t i o n to m e e t i n g the r e q u i r e m e n t s of
0 0.2 0.4 0.6 0.8 1.2
the s t a n d a r d , J o h n C r a n e I n t e r n a t i o n a l has
c o n d u c t e d a d d i t i o n a l t e s t i n g to verify design
Time (Hrs)
integrity. At the c o m p a n y ' s three world class Figure 5. Results of a high barrier pressure start-up test of John
t e s t i n g centers (Morton Grove, Illinois, USA; Crane's Type 3648 dual pressurized seal (4.5 inches/120 mm).
(
WORLD PUMPS SEPTEMBER 1996
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