Crank shaft weight W

Gear Primary DriveGear RatioSprocket Ratio

1 0.361 0.467 0.326
2 0.361 0.615 0.326
3 0.361 0.750 0.326
4 0.361 0.875 0.326
5 0.361 1.048 0.326

Lokesh
Nm
Engine Engine
RPM Torque
3500 29.154
4000 31.188
4500 32.205
5000 33.9
5500 35.595
6000 39.663
6500 43.392
7000 45.087
7500 44.748
8000 42.714
8500 40.68
9000 35.595
 1. Decide gear no of teeth
2. Assume lengths , width,common module (dia/number of teeth) and w
3. Choose materials
Gears and shafts: Chromium Molybdenum case hardened steel SCM 415
Crank Shaft: C 35 induction hardened steel. Find Sy and Sut
4. Find density and caculate weights
5. Decide bearing locations on all three shfts
6. Draw bending moment diagrams and the maximum bending moment

7. Calculate the maximum and minimum torque on each shaft

8. Assume an appropriate factor of safety
9. Calculate the diameters of each shaft considering DE- Modified Goodm
Final Gear Wheel Dia Density Cd*A
0.055 0.5572 1.1455 0.3
0.072
0.088
0.103
0.123

Arnav Ramneek

29.319 29.675
31.353 31.709
32.37 32.726
34.065 34.421
35.76 36.116
39.828 40.184
43.557 43.913
45.252 45.608
44.913 45.269
42.879 43.235
40.845 41.201
35.76 36.116
e (dia/number of teeth) and weight of clutch

case hardened steel SCM 415 H or SAE 8620 or EN 353

l. Find Sy and Sut

e maximum bending moments for all three shafts

orque on each shaft

onsidering DE- Modified Goodman theory