SIMOVERT MASTERDRIVES VC

Compact PLUS · 0.55 kW to 18.5 kW

Product Overview October 2001

The proven MASTERDRIVES VC series

with optimized power density.

The Compact PLUS design is ideally

suited for applications where space is
at a premium.

MASTERDRIVES VC Compact PLUS

drives together with the 1PH7 or
1LA5/1LA7 series motors form a
perfectly harmonized drive system.
 SIMOVERT

2.2–37 kW
MASTERDRIVES VC
Compact PLUS

The Compact PLUS design is the newest

0.55–18.5 kW
member of the SIMOVERT MASTER-
DRIVES VC (Vector Control) family and

C O M PA C T
compliments the spectrum in the lower
power range. The SIMOVERT MASTER- 3-ph. 200–230 V
DRIVES VC power spectrum now spans 3-ph. 380–480 V
from 0.55 kW to 2300 kW. The Compact 3-ph. 500–600 V
PLUS series covers the power range
from 0.55 kW to 18.5 kW. Larger power
ratings are available in the form of com-
pact, chassis and cabinet series units.

45–1500 kW
C O M PA C T P L U S

CABINET

1-ph. 380–480 V
3-ph. 500–600 V
3-ph. 660–690 V
22–2300 kW

3-ph. 380–480 V

SIMOVERT MASTERDRIVES VC is the

optimal drive solution for applications
which place high demands on reliability
and control performance. MASTER-
DRIVES VC Compact PLUS are the ideal
CHASSIS

drives for applications in the textile, 3-ph. 200–230 V

packaging and printing industries as well 3-ph. 380–480 V
as in plastics processing and manufac- 3-ph. 500–600 V
turing. 3-ph. 660–690 V

2
SIMOVERT
MASTERDRIVES VC
Compact PLUS

Multi-motor drive systems may be im- Converters may be used for both single System components may be used
plemented with minimal wiring require- and multi-motor drive systems. to expand the Compact PLUS drive
ments using Compact PLUS inverters system – also at a later date.
Compact PLUS converters may also be
and rectifier units:
used to supply additional inverters with Energy may be stored for short
The DC link connections are realised using power and are therefore ideally suited periods of time using the capacitor
tinned copper bus-bars to DIN 46 433 for smaller multi-motor drive systems. module.
(E-Cu 3 x 10) which are simply inserted The converter is used to supply the in-
The DC link module is used for
into the terminals located on the upper verters with both power and 24 V DC.
making the connection between cop-
side of the drives. Electrical contact is
per bus-bar and wired DC links, e.g.
maintained via spring contacts avoiding
for connecting other SIMOVERT
the need for tightening screw terminals.
MASTERDRIVES series components
The electronics of the rectifier and inver-
such as AFE compact rectifier units
ter units need only be supplied via an
to the DC link of the Compact PLUS
external 24 V auxiliary power supply and
series.
the multi-motor drive system is ready
for operation.

3AC 380 - 480 V

RFI filter

Commutating

C A PA C I T O R M O D U L E
reactor

Inverter
~
Rectifier = X100
unit X9
X100 X100 X100
= = = ...
~ ~ ~

Braking
resistor M M M
3~ 3~ 3~
24 V DC
Power
supply ~
=
24 V DC DA65-5967

3AC 380 - 480 V 3AC 380 - 480 V

DA65-5964

RFI filter
DC LINK MODULE

RFI filter

Commutating Commutating
reactor reactor
Inverter
~ ~
Converter = Converter =
~ ~ = =
~ ~

M M M M
DA65-5968 3~ DA65-5969
3~ 3~ 3~

3
 SIMOVERT Converter
MASTERDRIVES VC
Compact PLUS
Braking resistor
D C G H (external)

U1 U2
V2 M
V1
W2 3~
W1
The converter has an integrated braking
chopper. Only an external braking resistor
is required to dissipate the braking energy Switched-mode
generated during generative operation. power supply

X9
Within the compact PLUS series, addi- 24 V DC 1
tional inverters may be connected to a Supply 2

converter unit via the DC link bus. The

sum of the nominal power ratings of
the connected inverters may equal the
nominal power rating of the converter, X100
e.g. a 5.5 kW converter may supply a 24 V DC 33
P24V

4 kW inverter and additionally two Output 34

M24
0.75 kW inverters. Voltage adaptaction
Control electronics
A switched mode power supply is used
to supply the converter control electro-
nics from the DC link. The control elec- ADA65-5975

tronics may also be supplied externally

using a 24 V DC power supply connected
to terminals X9, e.g. in order to maintain
communication with a higher level con-
trol system when the power section is
switched off (DC link is discharged).
The switched mode power supply of a
Inverter
converter is also capable of supplying with “Safe STOP” Option
the control electronics of an additional
two inverters with the necessary power.
The control electronics of an inverter
unit must always be supplied externally
with 24 V DC power via the X100 termi- C
nals. The location of the X100 terminals
is always identical enabling the 24 V DC U2
V2 M
power supply to be wired easily. W2 3~

Unit Options D
Safe STOP (K80)
With appropriate external components,
unexpected starting of the drive to X533 P15
EN954-1 Safety Category 3 may be Option 1
2
prevented. This option is available for K80
4
K1 Safety relay
P24
all inverters and for converters from 3
ASIC
5.5 kW nominal power rating. with
trigger logic
Operation with non-earthed
X100
supplies (L20) P24V
24 V DC 33
Converters without radio-interference Supply 34
M24
suppression capacitors, enabling connec-
Voltage adaptation
tion to IT-supply networks. Control electronics
Notice:
Rectifier units and inverters are suitable
DA65-5976
for connection to IT-supply networks as
standard.
The control electronics are always
earthed (PELV circuit).

4
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Option Boards for the Available

Option Board Slots (Slots A and B):

COMMUNICATION BOARDS
CBP2
• Communication via PROFIBUS-DP
• The CBP2 board supports PROFIBUS
Profile V3 (direct communication,

Slot A
acyclical communication with Master
Class II)
CBC
• Communication via CAN Bus
• The CBC board supports CAN levels

Slot B
1 and 2
SLB
• Fast communication between the
drives via the SIMOLINK bus
(fiber-optic cable) with a maximum of
201 nodes

TERMINAL EXPANSION
BOARDS
EB1
• 4 bidirectional digital inputs/outputs
• 3 digital inputs
• 2 analog outputs
• 3 analog inputs
EB2
• 3 relay outputs with make contacts
• 1 relay output with change-over contact
• 2 digital inputs
• 1 analog output
• 1 anlaog input

Option Option Board Code The units are available with the required
PULSE ENCODER EVALUATION option boards factory fitted using the
Board Slot A Slot B
SBP option codes. A maximum of 2 option
• Evaluation of an external encoder CBP2 G91 G92 boards may be installed.
or frequency generator, e.g. setpoint CBC G21 G22 For a detailed description of the option
signal boards, please refer to Catalog DA 65.10
SLB G41 G42 SIMOVERT MASTERDRIVES VC, Chap-
• HTL or TTL level selectable
EB1 G61 G62 ter 6.
Notice:
All units have a HTL motor encoder input EB2 G71 G72
as standard.
SBP C11 C12

5
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

The control structure of the

DA65-6036
Src n-RegGain n957.15 = 3
P238.B (1)
SIMOVERT MASTERDRIVES VC is K

T3 = 8 x T0
Is only calculated if P260 or P262
are not connected in diagram 375

initially set in the factory and may n/f-Reg. Gain2

0.0...2000.0
n/f RegGain(act)
K0156
P236.M (10.0)
be selected via parameter, e.g. V /f Src n/f RegAdapt
n/f-Reg Gain 1
0.0...2000.0
n/f RegGain(act)
r237
Src M(lim,reg1)
P232.B (0)
control, field oriented frequency K
P235.M (~)
P256.B (173)
K
M Mmax1(reg,act)

control. I K0161
P233.M (0.0) P234.M (100.0) N
M(lim,act)
0.0...200.0 % 0.0...200.0 %
[369], [370]
n/f Reg. Adapt.1 n/f-Reg. Adapt.2

n/f(set,smo'd) n/f Reg Time

Additionally, signals may be picked- smooth n/f(set)

0...2000 ms
Scale T(Pre)
r229
25...32001 ms
P240.M (400)
P221.M (4)
n/f(set)
off and injected at given points. Soft- From setpoint channel
[ 317.7]
KK0150 n/f Deviation
KK0152
Kp Tn
n/f(Reg,I-Comp)
K0155
n/f (Reg,P)
T(set,reg. off)
r255
[319.8], [329.8] =0.0 % y
ware defined connections may be +
K0154
x
To torque pre-
>0.0 %
r014 –
severed and new connections made. Setp Speed n/f(Band-Stop)
KK0158
Set I Comp act.
B0229
control [365.6]

n/f-Reg.Stop T(set, n/f Reg)

All possible thanks to BICO Tech- n (act)
r219 SrcSetV n/f-Reg1
P241.B (0)
B0228 K0153

Smooth n/f(act) Band-Stop Gain Filter bandwidth

nology. From speed
Motor #PolePairs
1 ... 15
x
0...2000 ms
P223.M (~)
0.0...150.0 0.5...20.0 Hz
P251.M (0.0) P253.M (0.5)
K

Src Set n/f-Reg1 T(lim2,act)

y y P242.B (0) [369], [370]
processing P109.M (~) M Mmax2(reg,act)
[350.8] x B Src T(lim,reg2) A K0162
With its free function blocks the n/f(act) n/f(act,smo´d)
Src nf-Reg1 STOP
P243.B (0)
P257.B (173)
K
X

SIMOVERT MASTERDRIVES VC is n/f(act)

KK0148 KK0151

n/f(act,smo'd) P254.M (50.0)

B

From control word 2 bit 25 [190.5]

r218 r230 5.0...200.0 Hz
in the position to carry out simple ResonFreqBStop [371.5] ... [374.5]
Limitation active from torque limit,
stop I component when torque limits of the unit

PLC (programmable logic controller) have been reached;

Limit I component to torque limits

functions. BICO Technology enables 1

Speed controller
2 3 4 5 6
fp_vc_360_e.vsd
7
Function diagram
8

- 360 -
the free function blocks to be freely Speed control, master drive 09.04.98 MASTERDRIVES VC

configured.

Available as free function blocks

are, for example:
• fixed setpoints
• fault and alarm signal blocks
• arithmetic and control blocks
• logic blocks
• timers
• counters
• ramp-function generator
• wobble generator
• technology controller
Using BICO Technology, flexible drive
solutions for all applications may be
created.
With SIMOVERT MASTERDRIVES VC
simple technology functions through
to complex applications, e.g. winders,
may be realised.
Doing away with external PLC
components saves space and re-
duces both engineering time and
costs.

6
 F M+
V const n+
Fact
M
Current
Speed controller controller Power section
Vset
Jog setpoint
Maneuvering boost
J
Gain-adaption
Diameter D act
n act calculator

Fset 1

Taper tension characteristic Tension control

Fact

Friction torque
Dact d n/d t DA65-6034
Gain-adaption
D act
Inertia characteristic

DA65-6035
Diameter calculation
U951.06 = 4
U961.06 = 1005 U952.67 = 4 U124 (1) Smoothing time constant
U962.67 = 1015 0...3 0...10000 ms
Scaling 200%
y2 U125 (100 ms)
x4
U114 (0)
y2 = 100% KK0482
.01 x1 -200% 3
Vset [%] K0404
.02 x2
x4
y -1
200% U123 (0)
Dmin [%] K0401
.03
(32bit) 2
nact [%] K0091 x1 • x 2 <1> (32bit) K0481 K0481 -1 K0493 Dact [%] (Input motorpoti)
x4 -200% 1
when division by 0 (x3=0): y=
x3 (16bit) x3 0
x4 > 0 : y = +199,99 % to [35.D4]
x4 = 0 : y = 0,00 % value range of X4: -400 % ...+400 %
x4 < 0 : y = -199,99 % in case of KK0482 limited on value range -200% ... +200%

Line speed setpoint

U951.31 = 4 Jog OFF: 0
U961.31 = 1055 Jog ON: 1 U950.86 = 4
U176 (0) U960.86 = 1065 U951.05 = 4
B0601 U961.05 = 1075
U110 (0)
.01 x1 200% U177 (0)
Vset [%] KK0404 y .01 0 U111 (0)
.01 x1 200%
.02 x2 KK0470 KK0470
KK0001 .02 KK0526 K0526 y
-200% K0405 KK0405 .02 x2 K0471 to [30.E3]
x1 • x2 1 KK0042 K0042
100 % -200%
x 1• 100%
when division by 0 (x2=0):
x2
x1 > 0 : y = +199,99 %
Maneuvering input U005.F (0%) x1 = 0 : y = 0,00 %
x1 < 0 : y = -199,99 %
(e.g. analog input) -200.00...200.00 %
P402.F (100%)
-200.00 ... 200.00%
Gear ratio k G

Transformation line speed setpoint -> speed setpoint

Jog line speed setpoint
U951.32 = 4
U961.32 = 1085
Scaling 200%
x4 y2
y2 = KK0484
U115 (0) 100%
.01 x1 -200%
from [30.C6] Vset [%] K0471 x4
.02 x2 y 200%
D min [%] K0401
.03
(32bit)
x1 • x 2 <1> (32bit) K0483 nset [%] (Source main speed setpoint)
from [35.B7] Dact [%] (Output limiter) K0501
when division by 0 (x3=0): y = xx34 -200%
x3 (16bit) to [40.C2]
x4 > 0 : y = +199,99 %
x4 = 0 : y = 0,00 % value range of X4: -400 % ...+400 %;
x4 < 0 : y = -199,99 % in case of KK0484 limited on range -200% ...+200%

Siemens AG Datum 09.11.01 Diameter- Speed calculation Seite 30

A&D MC PM5 Bearb. Zelder Winder concept, Basic drive CUMC/VC Datei fp_winder_030_e.vsd

7
 SIMOVERT
MASTERDRIVES VC
Compact PLUS
ON OFF

P24V
33 S1 Switch for
USS bus termination
M24
Serial interface 2
34 PMU X103
35 RS485P
Serial Interface 2 UART
(RS485) RS485N Micro-
36
controller
X100
X101 Controller
1 P24
Auxiliary
power supply 2 M24
60 mA
9 8 7 6 5 4 3 2 1

BOOT
RS485P.
P5V
RS485N.

RS232 RxD
n.c.
RS232 TxD
3 Out
Out In In
Out
Bidirectional 4 Out/In Out
digital inputs 5V In In
and outputs Out
5
Iout < 20 mA 24V In
BOOT
6 Out
In
Outputs 4 bidirectional digital inputs/outputs
7 5V
Digital inputs In
24V
Ri = 3.4 k Ω 8
Inputs 5V In
24V

Analog input 1 9
A
(non-floating) D In -10...+10 V
11 bits + sign AI 1 Serial interface 1
Rin = 60 k Ω 10
(RS232)

Analog output 1 D
11 -10...+10 V
10 bits + sign A
U: I < 5 mA 12 M AO 1
Slot A
Slot B
X102
Reference voltage P10
P10 V / N10 V 13
I < 5 mA N10 S4
X104
14 1 Tacho M
-10...+10 V 23
Analog output 2 D 2
10 bits + sign 15 A Track A Puls
3
U: I < 5 mA 0...+20 mA 24 encoder
AO 2
I: 0...+20 mA 16 M A Track B I<190 mA
25
Analog input 2 17
S Zero pulse
A
(non-floating) S3
D
In -10...+10 V I 26
11 bits + sign
U: Rin = 60 k Ω 4 5 AI 2 C Control
27
I: Rin = 250 k Ω (close S3) 18 Tacho P24
19 28
Digital input 5V In
24V Mot.temp. BS KTY84
Ri = 3.4 k Ω 29 motor temperature
Out Mot.temp. sensor or PTC
HS1
Floating switch 20 30 thermistor
ADA65-5971
30 V / 0.5 A HS2
21

• 4 combined digital inputs/outputs • 24 V auxiliary power supply

• 3 additional digital inputs (max. 60 mA) for the inputs and out-
puts
• 1 analog input, current or voltage
• 10 V auxiliary power supply
• 1 analog input, voltage
(max. 5 mA) for supplying an external
• 1 analog output, current or voltage potentiometer
• 1 analog output, voltage • Pulse encoder connection terminals
• One RS 232 and one RS 485 interface (HTL unipolar)
• Motor temperature evaluation via
KTY84 or PTC
• 2 available option board slots
(Slots A and B)

8
SIMOVERT
MASTERDRIVES VC
Compact PLUS

Technical Data

Rated voltage VLine 3-ph. 380 V –15% to 480 V +10%

(DC Link Voltage) (DC 510 V –15% to 650 V +10%)
Rated line frequency 50/60 Hz ±6%
Efficiency (at rated load) 0.96 to 0.98
Output voltage 3-ph. 0 V to VLine
Maximum output frequency
V/f textile 500 Hz
V/f characteristic and 200 Hz in constant flux range
vector control mode 300 Hz or 5 x rated motor frequency in field weakening
Method of cooling Forced ventilation via internal cooling fan
Permissible ambient/cooling-medium 0 °C to +45 °C (with derating for +45 °C < T < +50 °C
temperature during operation
Permissible ambient temperature –25 to +70 °C
during storage and transport
Installation altitude ≤ 1000 m above sea level (100% load capability)
> 1000 m to 4000 m above sea level (with derating)
Permissible humidity Relative humidity ≤ 85%, moisture condensation not permissible
Climatic category Class 3K3 to EN 60721-3-3
Environmental class Class 3C2 to EN 60721-3-3
Insulation Pollution degree 2 to HD 625.1.S1:1996 (DIN VDE 0110-1)
Overvoltage Category Category III to HD 625.1.S1: 1996 (DIN VDE 0110-1)
Degree of protection IP 20 to EN 60529
Protection class Class I to DIN VDE 0106-1
Radio-interference suppression To EMC product standard EN 61800-3
Standard No radio-interference suppression
Optional Class A1/B1 (conducted)
Mechanical specifications To IEC 60068-2-6
during operation 10 Hz to 58 Hz constant deflection 0.075 mm
58 Hz to 500 Hz constant acceleration 9.8 m/s2 (1 g)
in transport 5 Hz to 9 Hz constant deflection 3.5 mm
9 Hz to 500 Hz constant acceleration 9.8 m/s2 (1 g)

100 100
Permissible rated current %
Permissible rated current %

75 90

50 80

25 70

DA65-5980 DA65-5981
0 60
0 10 20 30 40 50 0 1000 2000 3000 4000
Cooling-medium temperature °C Installation altitude above sea level m

9
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Converters 3-ph. 380 V –15 % to 480 V +10 % 50/60 Hz

Nominal Rated Line Order No. Dimensions Weight Cooling Sound

power output Short-time current WxHxD air re- press.
rating current I n current1) *) quirement level
kW A A A mm kg m3/s db (A)

0.55 1.5 2.4 1.7 6SE7011-5EP60 45 x 360 x 260 3.0 0.002 18

1.1 3.0 4.8 3.3 6SE7013-0EP60 67.5 x 360 x 260 3.7 0.009 40
1.5 5.0 8.0 5.5 6SE7015-0EP60 67.5 x 360 x 260 3.7 0.009 40
3 8.0 12.8 8.8 6SE7018-0EP60 90 x 360 x 260 4.1 0.018 37
4 10.0 16.0 11.0 6SE7021-0EP60 90 x 360 x 260 4.2 0.018 37
5.5 14.0 22.4 15.4 6SE7021-4EP60 135 x 360 x 260 11.1 0.041 48
7.5 20.5 32.8 22.6 6SE7022-1EP60 135 x 360 x 260 11.2 0.041 48
11 27.0 43.2 29.7 6SE7022-7EP60 180 x 360 x 260 15.3 0.061 59
15 34.0 54.4 37.4 6SE7023-4EP60 180 x 360 x 260 15.5 0.061 59

*) Rated line current of a converter excluding additional inverters. If the converter supplies additional inverters
then this value is 1.76 x In (In = rated output current).
Within the compact PLUS series, additional inverters may be connected to a converter unit via the DC link bus.
The sum of the nominal power ratings of the complete system may equal twice the nominal power rating of the converter.
For the infeeding power, a coincidence factor of 0.8 must be taken into account, i.e. the rectifier of the converter is
thermically designed for 1.6 times the nominal power of the converter.
The converter switched mode power supply can supply an additional 2 inverters with 24 V DC power
(in the case of a 6SE7011-5EP60 converter only 1 additional inverter may be supplied).
A capacitor module may be connected to the converter for short-time energy storage.

Inverters DC 510 V –15 % to 650 V +10 %

Nominal Rated DC link Order No. Dimensions Weight Cooling Sound Aux. current
power output Short-time rated WxHxD air re- press. 24 V DC
rating current I n current1) current quirement level (max. at 20 V)
kW A A A mm kg m3/s db (A) A

0.75 2.0 3.2 2.4 6SE7012-0TP60 45 x 360 x 260 2.6 0.002 18 1.5
1.5 4.0 6.4 4.8 6SE7014-0TP60 67.5 x 360 x 260 3.2 0.009 40 1.5
2.2 6.1 9.8 7.3 6SE7016-0TP60 67.5 x 360 x 260 3.3 0.009 40 1.5
4 10.2 16.3 12.1 6SE7021-0TP60 90 x 360 x 260 3.4 0.018 37 1.5
5.5 13.2 21.1 15.7 6SE7021-3TP60 135 x 360 x 260 8.9 0.041 48 2
7.5 17.5 28.0 20.8 6SE7021-8TP60 135 x 360 x 260 9.1 0.041 48 2
11 25.5 40.8 30.3 6SE7022-6TP60 135 x 360 x 260 9.3 0.041 48 2
15 34.0 54.4 40.5 6SE7023-4TP60 180 x 360 x 260 13.8 0.061 59 2
18.5 37.5 60.0 44.6 6SE7023-8TP60 180 x 360 x 260 14.0 0.061 59 2

1) Short-time current
1.6 x In for 30 s
1.36 x In for 60 s
refer to diagram on page 11

10
Rectifier units 3-ph. 380 V –15 % to 480 V +10 % 50/60 Hz

Nominal DC link Line Order No. Dimensions Weight Cooling Sound Sum of all con- Aux. current
power rated Short-time current WxHxD air re- press. nected Compact 24 V DC
rating current I n current1) quirement level PLUS inverters (max. at 20 V)
kW A A A mm kg m3/s db (A) kW A

15 41 66 36 6SE7024-1EP85-0AA0 90 x 360 x 260 4 0.018 60 max. 30 0.5

50 120 192 108 6SE7031-2EP85-0AA0 135 x 360 x 260 10 0.041 68 max. 150 0.7
100 2302) 368 207 6SE7032-3EP85-0AA0 180 x 360 x 260 14 0.053 65 max. 300 0.7

The drive system must be engineered so that the rectifier unit will not be overloaded during operation. The rectifier unit is
only capable of pre-charging a limited number of inverters and capacitor modules. The sum of the nominal power ratings of
all inverters connected may not exceed the value given above. In this calculation a capacitor module counts as an inverter
with nominal power rating of 45 kW. Only one capacitor module may be connected to a 15 kW rectifier unit.

Short-time current
160 %
Short-time current
Current

Rated current 136 %

(continuous)
Rated current
Current

(continuous)
100 % 100 %
91 % 91 %
Base load current (with overload capability) Base load current (with overload capability)
ADA65-5978

ADA65-5979

30 s t 60 s t
300 s 300 s

1) Short-time current
1.6 x In for 30 s
1.36 x In for 60 s
refer to diagram above
2) The busbars E-Cu 3x10 have a rated current of 120 A. The 100 kW rectifier unit must therefore be located in the middle of the multi-motor drive configuration,
so that the DC link current is shared equally to the inverters connected to the left and the right of the rectifier unit.

11
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Braking power of converters with integrated braking chopper

Nominal Rated output Order No. Smallest permissible value Max. braking Rated braking Short-time Continuous
power current I n of external braking resistor chopper current power braking power braking power
rating Rmin P20 with Rmin P3 with Rmin PDB with Rmin
kW A Ohm A kW kW kW

0.55 1.5 6SE7011-5EP60 80 10 5 7.5 1.25

1.1 3.0 6SE7013-0EP60 80 10 5 7.5 1.25
1.5 5.0 6SE7015-0EP60 80 10 5 7.5 1.25
3 8.0 6SE7018-0EP60 40 20 10 15 2.5
4 10.0 6SE7021-0EP60 40 20 10 15 2.5
5.5 14.0 6SE7021-4EP60 20 40 20 30 5
7.5 20.5 6SE7022-1EP60 20 40 20 30 5
11 27.0 6SE7022-7EP60 11 70 36 54 9
15 34.0 6SE7023-4EP60 11 70 36 54 9

Braking power of rectifier units with integrated braking chopper

Nominal DC link Order No. Smallest permissible value Max. braking Rated braking Short-time Continuous
power rated current I n of external braking resistor chopper current power braking power braking power
rating Rmin P20 with Rmin P3 with Rmin PDB with Rmin
kW A Ohm A kW kW kW

15 41 6SE7024-1EP85-0AA0 19 40 20 30 5
50 120 6SE7031-2EP85-0AA0 6.5 120 60 90 15
100 230 6SE7032-3EP85-0AA0 3.4 230 116 174 29

Connecting an external braking resistor

to a rectifier unit or converter enables P
generative operation. The energy gene-
rated is dissipated in the form of heat
via a braking resistor. To prevent over-
P3 1.50
heating of electronic components in the
control cabinet, it is recommended that
the braking resistor be mounted outside
P20 1
of the control cabinet.
To prevent the braking chopper from
being electrically overloaded, the re-
sistance of the braking resistor should
not be smaller than the minimum per-
DA65-5179b
missible value stated. The control elec-
tronics monitor the status of the braking PDB 0.25
chopper, switching it off in the case of
overload. t/s
3 20 23 90

12
SIMOVERT
MASTERDRIVES VC
Compact PLUS

System components
DC link connection
The DC link connection is made using three busbars: positive-connection (C), negative-connection (D) and protective earth
(PE). Copper busbar E-Cu 3x10 tinned and rounded according to DIN 46 433, rated current 120 A (e.g. Siemens 8WA2 842
length 1 m, or Phoenix Contact GmbH & Co., type NLS-Cu 3/10 Internet: www.phoenixcontact.com)
Braking resistors

Rated braking power Short-time braking Continuous braking Resistance Order No. Dimensions Weight
power power WxHxD
P20 P3 PDB
kW kW kW Ohm mm kg

5 7.5 1.25 80 6SE7018-0ES87-2DC0 145 x 180 x 540 6

10 15 2.5 40 6SE7021-6ES87-2DC0 145 x 360 x 540 12
20 30 5 20 6SE7023-2ES87-2DC0 450 x 305 x 485 17
50 75 12.5 8 6SE7028-0ES87-2DC0 745 x 305 x 485 27
100 150 25 4 6SE7031-6ES87-2DC0 745 x 605 x 485 47
Capacitor module

Capacitance max. DC link voltage Order No. Dimensions Weight

continuous short-time WxHxD

mF V V mm kg

5.1 715 780 6SE7025-0TP87-2DD0 90 x 360 x 260 6

DC link module

Continuous current Voltage range Order No. Dimensions Weight

WxHxD

A mm kg

120 510 V DC –15% to 650 V +10% 6SE7090-0XP87-3CR0 90 x 360 x 260 2.6

Radio interference suppression filters

Rated current Integrated Limit- Typ. power loss Order No. Weight
line reactor value class
2 % uk
A W kg

2 yes B1 5 6SE7012-0EP87-0FB0 2
6 yes B1 13 6SE7016-0EP87-0FB0 3.5
12 yes B1 23 6SE7021-2EP87-0FB0 5.5
18 yes B1 26 6SE7021-8EP87-0FB0 7.5
36 no B1 30 6SE7023-4ES87-0FB1 4
80 no B1 40 6SE7027-2ES87-0FB1 10
190 no A1 70 6SE7031-8ES87-0FA0 13
320 no A1 100 6SE7033-2ES87-0FA1 21
Commutating reactors 2 % u k

Rated current Power loss Order No. Weight Rated current Power loss Order No. Weight
50/60 Hz approx. 50/60 Hz approx.

A W kg A W kg

1.5 8/10 4EP3200-4US 1 35.5 57/60 4EP3700-2US 4

3 12/18 4EP3200-5US 1 40 57/60 4EP3700-5US 4
5 23/35 4EP3200-2US 1 50 67/71 4EP3800-2US 5
9.1 35/38 4EP3400-2US 1.5 63 67/71 4EP3800-7US 5
11.2 35/38 4EP3400-1US 1.5 80 82/87 4EP3900-2US 6.5
16 45/48 4EP3500-0US 2 125 96/103 4EP4000-6US 10
18 52/57 4EP3600-4US 3 224 190/200 4EU2552-8UA00-0A 16.5
28 52/57 4EP3600-5US 3

13
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Motor selection (preferred motor types)

1PH7 asynchronous servomotors

Converter/ Nominal Rated Rated speed

Inverter power current
rating
kW A 1150 1/min 1750 1/min 2300 1/min

6SE7011-5EP60 0.55 1.5

6SE7013-0EP60 1.1 3.0
6SE7015-0EP60 1.5 5.0
6SE7018-0EP60 3 8.0
6SE7021-0EP60 4 10.0 1PH7103-2D00-0BA3 1PH7101-2F00-0BA3
Converter

6SE7021-4EP60 5.5 14.0 1PH7103-2D00-0BA3 1PH7103-2F00-0BA3

6SE7022-1EP60 7.5 20.5 1PH7107-2D00-0BA3 1PH7105-2F00-0BA3 1PH7103-2G00-0BA3
6SE7022-7EP60 11 27.0 1PH7107-2D00-0BA3 1PH7131-2F00-0BA3 1PH7107-2G00-0BA3
6SE7023-4EP60 15 34.0 1PH7133-2D00-0BA3 1PH7133-2F00-0BA3 1PH7107-2G00-0BA3

6SE7012-0TP60 0.75 2.0

6SE7014-0TP60 1.5 4.0
6SE7016-0TP60 2.2 6.1
6SE7021-0TP60 4 10.2 1PH7103-2D00-0BA3 1PH7101-2F00-0BA3
6SE7021-3TP60 5.5 13.2 1PH7103-2D00-0BA3 1PH7103-2F00-0BA3
6SE7021-8TP60 7.5 17.5 1PH7107-2D00-0BA3 1PH7105-2F00-0BA3 1PH7103-2G00-0BA3
Inverter

6SE7022-6TP60 11 25.5 1PH7107-2D00-0BA3 1PH7131-2F00-0BA3 1PH7107-2G00-0BA3

6SE7023-4TP60 15 34.0 1PH7133-2D00-0BA3 1PH7133-2F00-0BA3 1PH7107-2G00-0BA3
6SE7023-8TP60 18.5 37.5 1PH7133-2D00-0BA3 1PH7133-2F00-0BA3 1PH7107-2G00-0BA3
For further 1PH7 motor technical data, please refer to catalog DA 65.3
A without encoder
H with ROD 431 pulse encoder (1024 ppr)

1LA5/1LA7 three-phase low-voltage motors

Converter/ Nominal Rated Rated speed

Inverter power current
rating
kW A 1000 1/min 1500 1/min 3000 1/min

6SE7011-5EP60 0.55 1.5 1LA7080-6AA.. 1LA7080-4AA.. 1LA7073-2AA..

6SE7013-0EP60 1.1 3.0 1LA7096-6AA.. 1LA7090-4AA.. 1LA7083-2AA..
6SE7015-0EP60 1.5 5.0 1LA7113-6AA.. 1LA7106-4AA.. 1LA7096-2AA..
6SE7018-0EP60 3 8.0 1LA7130-6AA.. 1LA7113-4AA.. 1LA7113-2AA..
6SE7021-0EP60 4 10.0 1LA7133-6AA.. 1LA7113-4AA.. 1LA7130-2AA..
Converter

6SE7021-4EP60 5.5 14.0 1LA7134-6AA.. 1LA7130-4AA.. 1LA7131-2AA..

6SE7022-1EP60 7.5 20.5 1LA7163-6AA.. 1LA7133-4AA.. 1LA7163-2AA..
6SE7022-7EP60 11 27.0 1LA7166-6AA.. 1LA7163-4AA.. 1LA7164-2AA..
6SE7023-4EP60 15 34.0 1LA5186-6AA.. 1LA7166-4AA.. 1LA7166-2AA..

6SE7012-0TP60 0.75 2.0 1LA7090-6AA.. 1LA7083-4AA.. 1LA7080-2AA..

6SE7014-0TP60 1.5 4.0 1LA7106-6AA.. 1LA7096-4AA.. 1LA7090-2AA..
6SE7016-0TP60 2.2 6.1 1LA7113-6AA.. 1LA7106-4AA.. 1LA7106-2AA..
6SE7021-0TP60 4 10.2 1LA7133-6AA.. 1LA7113-4AA.. 1LA7130-2AA..
6SE7021-3TP60 5.5 13.2 1LA7134-6AA.. 1LA7130-4AA.. 1LA7131-2AA..
6SE7021-8TP60 7.5 17.5 1LA7163-6AA.. 1LA7133-4AA.. 1LA7131-2AA..
Inverter

6SE7022-6TP60 11 25.5 1LA7166-6AA.. 1LA7163-4AA.. 1LA7163-2AA..

6SE7023-4TP60 15 34.0 1LA5186-6AA.. 1LA7166-4AA.. 1LA7166-2AA..
6SE7023-8TP60 18.5 37.5 1LA5206-6AA.. 1LA5183-4AA.. 1LA7166-2AA..
For further 1LA5/1LA7 motor technical data, please refer to catalog M11
All motors are also available with 1XP8001-1 incremental pulse encoder (1024 ppr)

14
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Dimensions
Converter and Inverter
260 260

DA65-5453d
DA65-5072b

360
360

414
414

22,5 22,5

22,5 33,75 44,5 22,5 22,5

220 45 67,5 90 220 135 180
Converter 0.55 kW 1.1/1.5 kW 3 kW and 4 kW 5.5/7.5 kW 11/15 kW
Inverter 0.75 kW 1.5/2.2 kW 4 kW 5.5/7.5/11 kW 15/18.5 kW
Front views without front cover

Rectifier units DC link and capacitor module

260 260
DA65-5479b

DA65-5071b
360

360
414

414

22,5 22,5

44,5 22,5 22,5 44,5

220 90 135 180 220 90

Front views without front cover

15
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Braking resistors
100 1 b

100
100
ø 5.5x8
5,5x8
145

M6 2

305
Pg11
15 a

380
Pg21
525 b

DA65-5358
540
100 380 b
485 a
DA65-5362a

100
100
c

DA65-5357b

Dimensions for base mounting Wall mounting possible

ø9 380

Braking resistor 5 kW and 10 kW Braking resistor 20 kW and 50 kW

햲 T1/T2 socket terminal

Type a b Type a b c
햳 Stud terminal
6SE7018-0ES87-2DC0 150 180 6SE7023-2ES87-2DC0 430 400 400
6SE7021-6ES87-2DC0 330 360 6SE7028-0ES87-2DC0 740 710 710
200

200
1
605

M8 2
Pg11
Pg29

200 380 710

485 740

Dimensions for base mounting

710

햲 T1/T2 socket terminal

햳 Stud terminal
DA65-5359b

ø9 380
Braking resistor 100 kW
6SE7031-6ES87-2DC0

16
SIMOVERT
MASTERDRIVES VC
Compact PLUS

Radio interference suppression filters

햲 햲 햲
110

160
130
DA65-5150a DA65-5152b

DA65-5151b

290 340
275 310 325 햳
250 295 300
270
햳
44,5

89
75
67

6SE7012-0EP87-0FB0 6SE7016-0EP87-0FB0 6SE7021-2EP87-0FB0

6SE7021-8EP87-0FB0

햲 Power COMBICON
햳 Oblong hole 5.5 x 7.5

PE M 6
t

a
PE 6SE7023-4ES87-0FB1
6SE7027-2ES87-0FB1
b1

Type a b1 h h1 h2 h3 t Terminals Earthing

stud

h1 6SE7023-4ES87-0FB1 101 85 231 166 196 182 86 16 mm2 M6

DA65-5331a

h3
h2 6SE7027-2ES87-0FB1 141 120 308 221 256 240 141 50 mm2 M10
h

PE M 10
DA65-5332a
141

141
h3
h4 h4

6SE7031-8ES87-0FA0
155
171

h h1 h3 h4 Terminals

PE 6,6
h1 404 301 165 82.5 95 mm2
h

PE M 10 x 30

h2

b1
PE
e2

b2
b3

a
c

6SE7033-2ES87-0FA1

DA65-5330b a b b1 b2 b3 c c1 e e1 e2 f h h1 h2 t
Æ 12 c1
h1 b 180 116 85 260 235 120 36 15 25 5 Ø11 300 240 360 210
h

17
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Commutating reactors
n3 and n4 mounting hole acc. to EN 60 852-4 Screw terminal 8WA9 200
n1 and n2 mounting hole acc. to DIN 41 308 (for ILN ≤ 15 A)
Solid 0.5 mm2 to 6.0 mm2
Finely stranded 1.5 mm2 to 4.0 mm2
DA93-5017

Screw terminal RKW 110 or

TRKSD 10 (for ILN 16 A to 35.5 A)
l1 e DA93-5016a Solid 1.0 mm2 to 16.0 mm2
h

Finely stranded 1.0 mm2 to 10.0 mm2

Earthing stud M 6 x 12
Solid 2.5 mm2 to 10.0 mm2

n1
n3
d1 d2 d3 Finely stranded 4.0 mm2 to 10.0 mm2

n2 n1
n4 n3 n2
l2 b1 n4

4EP, I LN ≤ 35.5 A
Type b1 d1 d2 d3 e h l1 l2 n1 n2 n3 n4

4EP32 57.5 4.8 9 M4 56 108 78 88.5 34 1) 42.5 79.5

4EP34 73 4.8 9 M4 59 122 96 124 42 1) 53 112
4EP35 68 4.8 9 M4 57 139 120 148 39 90 48 136
4EP36 78 4.8 9 M4 62 139 120 148 49 90 58 136
4EP37 73 5.8 11 M5 60 159 150 178 49 113 53 166

n3 and n4 mounting hole acc. to EN 60 852-4 Screw terminal RKW 110

n1 and n2 mounting hole acc. to DIN 41 308 or TRKSD 10 (for ILN ≤ 40 A)
Solid 1.0 mm2 to 16.0 mm2
Finely stranded 1.0 mm2 to 10.0 mm2
Earthing stud M 6 x 12
Solid 2.5 mm2 to 10.0 mm2
Finely stranded 4.0 mm2 to 10.0 mm2
Screw terminal 8WA1 304
(for ILN 40 A to 50 A)
h

Solid 1.0 mm2 to 16.0 mm2

DA93-5015

Stranded 10.0 mm2 to 25.0 mm2

Finely stranded 2.5 mm2 to 16.0 mm2
l1 e Earthing terminal
DA93-5016a
EK 16/35
Solid 2.5 mm2 to 16.0 mm2
Finely stranded 4.0 mm2 to 16.0 mm2
n1
n3

d1 d2 d3

n2 n1
n4 n3 n2
l2 b1 n4

4EP, I LN ≤ 36 A to 50 A
Type b1 d1 d2 d3 e h l1 l2 n1 n2 n3 n4

4EP38 88 5,8 11 M5 86 193 150 178 64 113 68 166

18
 SIMOVERT
MASTERDRIVES VC
Compact PLUS

Commutating reactors
n3 and n4 mounting hole acc. to EN 60 852-4 Flat terminals
n1 and n2 mounting hole acc. to DIN 41 308
DA93-5018

l1 e h DA65-5390
DA93-5016a

a2
a5
n1
n3
d1 d2 d3
a4

n2 n1
n4 n3 n2
l2 b1 n4 a1

a3
4EP, I LN ≥ 51 A
Type b1 d1 d2 d3 e h l1 l2 n1 n2 n3 n4 Rated current a1 a2 a3 a4 a5
ILN A
4EP38 88 5.8 11 M5 76 153 150 178 64 113 68 166 51 to 80 30 20 3 10 9
4EP39 99 7 13 M6 73 179 182 219 56 136 69 201 81 to 200 35 25 5 12.5 11
4EP40 119 7 13 M6 83 179 182 219 76 136 89 201
DA65-5982

l5 e1
l1 e2 e3
h

a5
a2
n1

a4
d3
Earthing
stud
d1 n2 d2 n1 n2 a1
a3

l2 b1

4EU2552-8UA00-0A
Type b1 d1 d2 d3 e1 e2 e3 h l1 l2 n1 n2 l5 Earthing a1 a2 a3 a4 a5
max. max. max. max. stud

4EU25 115 7 13 M6 118.5 72.5 60.5 210 225 190 94 176 76 M6 30 30 6 15 14

19
Additional information about SIMOVERT MASTERDRIVES
can be found in our Catalogs DA 65.10 and DA 65.11
Information about this
product can be
found in the Internet
under:
http://www.siemens.de/automation/mc

Siemens AG
Automation and Drives Group
Motion Control Systems
P.O. Box 32 69, 91050 Erlangen © Siemens AG 2001
Federal Republic of Germany Subject to change without prior notice

Siemens Aktiengesellschaft Order No. 6ZB5711-0AA02-0BA0

Printed in the Federal Republic of Germany
18401/ 222198 SV 1101 4.0