Section 2 Finish and Accessories

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Suspension Assembly - Model 8600
Figure 2-2 List 2-2
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Caster Installation HOME
Figure 2-3 List 2-3

Caster Assembly, Spring-less (Standard)

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Figure 2-4 List 2-4
CONTENTS

Caster Assembly, With Springs (Heavy Duty)

Figure 2-5 List 2-5

Finish Instructions - All Models

Figure 2-6a Figure 2-6i List 2-6
Figure 2-6b Figure 2-6j
Figure 2-6c Figure 2-6k
Figure 2-6d Figure 2-6l
Figure 2-6e Figure 2-6m
Figure 2-6f Figure 2-6n
Figure 2-6g Figure 2-6o NEXT
Figure 2-6h
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Battery Roller Assembly
Figure 2-8 List 2-8 ALPHA
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Model 8500 Platform Installation
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 Major Assemblies
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MODEL 8500 MODEL 8600

2 4 2 4
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W_8400_201
 List 2-1: Major Assemblies
FIGURE 2-1
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
1 Ref Handle and Mounting (See Figure 3-1.)
GO TO:
2 Ref Drive and Brake Assemblies (See Figure 4-1.)
3 Ref Fork and Tractor Subassemblies (See Figure 7-2.) CD-ROM
4 Ref Load Wheel Assembly (See Figure 7-6.) HOME
5 Ref Lift Pump and Motor Assembly (See Figure 6-2b.)
6 Ref Electrical System (See Figure 5-1a.)
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 Suspension Assembly - Model 8600
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W850-138-683-E
 List 2-2: Suspension Assembly - Model 8600
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
1 2 850-138-374 Link, Suspension
GO TO:
2 4 850-138-684 Mount, Rubber R
3 1 Ref Tractor Weldment (Contact Technical Support) CD-ROM
4 1 850-139-168 Axle Weldment, Suspension HOME
5 2 850-139-170 Spacer, Wheel
6 2 Ref Wheel Assembly (includes: Items 14 and 15)
7 2 853-005-095 Spacer, Wheel BOOK
8 2 5-001-014 Screw HOME
9 4 5-001-015 Screw
10 2 5-001-017 Screw BOOK
11 2 761-856 Nut, Hex, Slotted CONTENTS
12 2 810-930 Pin, Cotter
13 2 841-112 Fitting, Grease SECTION
14 1 1002754/001 Wheel (Red) CONTENTS
1 1002754/002 Wheel (Neutral)
1 1002754/003 Wheel (Black)
1 1002754/007 Wheel (Tan) FIRST
15 2 447-045 Bearing, Cone PAGE
2 447-518 Bearing, Cup
R= Recommended Spare PREVIOUS
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 Caster Installation
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W671-042
 List 2-3: Caster Installation
FIGURE 2-3
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
1 8 771-123 Washer, Flat
GO TO:
2 8 772-123 Washer, Lock
3 2 1017847 Caster Assembly (Standard) (Spring-less) A CD-ROM
2 1019920 Caster Assembly (Heavy Duty) (With Springs) B HOME
2 671-012/001 Caster Assembly, Heavy Duty Spring (See Figure 2-5.) C
4 8 710-141 Screw
5 AR 850-138-244 Shim, Caster BOOK
A= Standard Spring-less HOME
B= Recommended for Fork Length 104 in. and Up
C= Optional Spring Caster
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 Caster Assembly, Spring-less (Standard)
Figure 2-4: Caster Assembly, Spring-less (Standard) CLICK TO
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W671-042-A
 List 2-4: Caster Assembly, Spring-less (Standard)
FIGURE 2-4
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
1 1 1017847/01 Housing
GO TO:
2 1 671-041/02 Plate, Base
3 1 671-041/03 Block, Torsion CD-ROM
4 1 671-042/04 Plate, Adjusting HOME
5 2 671-041/05 Arm, Wheel Mounting
6 2 671-041/06 Tube, Spacer
7 1 671-041/07 Wheel R BOOK
9 2 671-041/08 Bearing, Wheel R HOME
10 2 671-041/09 Spacer, Wheel
11 2 671-041/10 Washer, Thrust BOOK
12 1 671-041/11 Bearing, Thrust R CONTENTS
13 1 671-041/12 O-Ring R
14 1 671-041/13 Bearing, Cup R SECTION
15 1 671-041/14 Bearing, King Pin R CONTENTS
16 1 671-041/15 Shield, Bearing R
17 2 671-041/16 Nut, King Pin
18 1 671-041/17 Pin, King FIRST
19 1 671-041/18 Axle, Wheel PAGE
20 2 671-041/19 Bolt, Assembly
21 2 671-041/20 Grease Zerk PREVIOUS
22 3 671-041/21 Nut, Lock PAGE
23 1 671-042/22 Bolt, Assembly
R= Recommended Spare
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 Caster Assembly, With Springs (Heavy Duty)
Figure 2-5: Caster Assembly, With Springs (Heavy Duty) CLICK TO
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2123_001_B
 List 2-5: Caster Assembly, With Springs (Heavy Duty)
FIGURE 2-5
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
2 671-012/001 Caster Assembly A
GO TO:
2 1019920 Caster Assembly B
2 1 671-015/101 Plate Assembly (includes:) CD-ROM
3 1 671-012/03 Seal, Felt HOME
4 1 671-012/04 Bearing, Thrust
5 1 671-012/02 Yoke Weldment
6 1 671-012/05 Screw, Washer BOOK
7 2 671-012/06 Washer HOME
8 1 671-012/07 Bearing, Cup
9 1 671-012/08 Bearing, Cone BOOK
10 1 671-015/05 Washer CONTENTS
11 1 671-015/06 Nut
12 1 671-015/07 Pin, Roll SECTION
13 1 671-015/08 Cap, Hub CONTENTS
14 2 671-012/12 Spring, Compression A
2 671-013/02 Spring, Compression B, C
15 2 671-012/13 Spring, Compression A FIRST
2 671-013/01 Spring, Compression B, C PAGE
16 2 671-012/14 Locator, Spring A
2 671-015/11 Locator, Spring B, C PREVIOUS
17 1 671-015/12 Shroud Assembly (includes:) PAGE
18 2 671-012/16 Bushing
19 1 671-012/17 Pin Hinge Assembly (Standard)
NEXT
1 671-015/15 Pin Hinge Assembly (Cold Storage)
PAGE
20 1 671-015/16 Axle Assembly (Standard)
1 671-015/17 Axle Assembly (Cold Storage)
LAST
21 1 671-015/18 Pin, Roll
PAGE
22 2 671-015/19 Washer, Compression
23 2 441-127 Bearing R
24 1 632-421/CR7 Wheel R
ALPHA
25 2 671-012/22 Fitting, Grease, Axle
INDEX
26 1 671-012/32 Fitting, Grease, Yoke
A= Used on 671-012/001
B= Used on 1019920 NUMERIC
C= Can be Ordered in Kit, 671-SPR/KIT INDEX
R= Recommended Spare
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 Finish Instructions - All Models
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MODEL 8300 HELP

TOP VIEW (HANDLE REMOVED FOR CLARITY)

1040266_P3_8300, 412-914 SHT 1 OF 15

 Finish Instructions - All Models
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lb ( kg) lb ( kg)

31 lb ( kg) lb ( kg) ALPHA

MAX. BATT. CAPACITY
CAPACITE MAX. DE LA BATT. INDEX
Ah
0.5 in (13 mm)

lb (
poids (kg)
kg)
NUMERIC
67 23 9 INDEX

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1040266_P4_8300, 412-916 SHT 2 OF 15

 Finish Instructions - All Models
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W411-920 SHT 3 OF 15
 Finish Instructions - All Models
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MODEL 8400 TOP VIEW
(HANDLE REMOVED)

1073182_C1 SHT 4 OF 15
 Finish Instructions - All Models
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lb ( kg) lb ( kg)
MAX. BATT. CAPACITY
CAPACITE MAX. DE LA BATT.
Ah
0.5 in (13 mm)

lb (
poids (kg)
kg)
HELP

CENTERED ON PLATE

1073182_C2, 412-914 SHT 5 OF 15

 Finish Instructions - All Models
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1040266_B5, 1073182_C3 SHT 6 OF 15

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MODEL 8500 TOP VIEW (STANDARD)
(HANDLE REMOVED

1040266_B9, 1073182_C4 SHT 7 OF 15

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lb ( kg) lb ( kg)

lb ( kg) lb ( kg)
MAX. BATT. CAPACITY
CAPACITE MAX. DE LA BATT.
Ah
0.5 in (13 mm)

lb ( kg)
poids (kg)
HELP
MODEL 8500 TOP VIEW (BILINGUAL)
(HANDLE REMOVED) CENTERED ON

1040266_B5, 412-916, 1073182_C5 SHT 8 OF 15

 Finish Instructions - All Models
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1040266_B10, 1073182_C6 SHT 9 OF 15

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1040266_B11, 1073182_C7 SHT 10 OF 15

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TOP VIEW, MODEL 8600 (STANDARD)
(HANDLE REMOVED)

1040266_B14, 3139396_A, 1073182_C8 SHT 11 OF 15

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1019397
NUMERIC
INDEX
lb ( kg) lb ( kg)

lb ( kg)
MAX. BATT. CAPACITY
lb ( kg)
SEARCH
CAPACITE MAX. DE LA BATT.
Ah
0.5 in (13 mm)

RATED DRAWBAR AT 16.5 in (42 cm) COUPLER HEIGHT: NORMAL 165 lb

(734 N), MAX 410 lb (1823 N) POLY, MAX 675 lb (3002 N) RUBBER.
BARRE D'ATTELAGE À 16.5 po. (42 cm) HAUTEUR DE L'ACCOUPLEMENT.NORMAL 165 lb
(734 N), MAX 410 lb (1823 N) POLY, MAX 675 lb (3002 N) RUBBER.

ASME B56.9

MODEL 8600 TOP VIEW (BILINGUAL) HELP

(HANDLE REMOVED) CENTERED ON

1040266B9, 1019937_A SHT 12 OF 15

 Finish Instructions - All Models
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BILINGUAL

1040266_B13, 1040266_B4 SHT 13 OF 15

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34
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W1040266_B11, 1040266_B12, 1040266_P2 SHT 14 OF 15

 Finish Instructions - All Models
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ITEM 60 - P/N 1040658 ITEM 71 - P/N 1040663

1040658, 1040663 SHT 15 OF 15

 List 2-6: Finish Instructions - All Models (Sheet 1 of 2)
FIGURE 2-6
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
1 1 1040643 Decal, Warning, English B
GO TO:
2 2 411-511/015 Decal, Raymond
3 1 313159-001 Decal, Emergency Disconnect CD-ROM
4 1 1040645 Decal, Warning HOME
5 1 Ref Decal, Lift Specification, U.S.
6 1 1040646 Decal, Warning, French B
7 1 1040647 Decal, Caution, Bilingual BOOK
8 1 313939-001 Decal, Emergency Disconnect (Bilingual) HOME
9 1 Ref Plate, Lift Specification, Canada
10 1 850-138-427 Kit, Mat Platform (Not Shown) B BOOK
11 1 1049160 Cover, Support Left-Hand CONTENTS
12 1 413-035 Pad, Leg Guard C, D
13 1 413-091/001 Pad, Platform (Standard Operators Compartment) C SECTION
14 1 850-138-599 Pad, Back C, D CONTENTS
15 1 1040649 Decal, Danger C, D
16 1 1040650 Decal, Tow Warning D
17 1 Ref Decal, Tow Specification, U.S. D FIRST
18 1 413-091/003 Pad, Platform D PAGE
19 1 1040651 Decal, Warning Tow, Bilingual D
20 1 1063014/002 Decal, Label, Specification, Tow Canadian PREVIOUS
21 2 1021849 Decal, Manual Replacement, Bilingual (Not Shown) PAGE
22 1 313152-001 Decal, No Riding
23 1 1021850 Decal, Manual, Bilingual
NEXT
24 1 1040540 Decal, AC
PAGE
26 1 413-091/002 Mat, Platform 8500 Extension (23 in.) C
28 1 1040652 Decal, Warning, French
LAST
29 1 411-920 Decal, Torque Specification
PAGE
30 1 Ref Decal, Motor Specification (Not Shown)
31 1040653 Decal, Warning, 8300 English
32 1040654 Decal, Warning, 8300 French
ALPHA
34 1 828-006-843 Pocket, Manual
INDEX
35 1 1040655 Decal, Operating Instructions
36 1 1017303 Decal, Replacement Instructions
NUMERIC
37 1 1036143 Cover, Tractor C, D
INDEX
39 1 1036142 Cover, Tractor A, B
41 1 412-912 Decal, ISO 9001/14001
42 1 1061799/001 Console B
SEARCH
43 1 1061799/002 Console A, C, D
44 1 1049161 Cover, Support, Right-Hand (Not Shown) A
45 2 710-015 Screw
46 2 772-116 Washer, Lock HELP
48 1 1038283 Pad, Platform B
A= Model 8300
B= Model 8400
C= Model 8500
D= Model 8600
 List 2-6: Finish Instructions - All Models (Sheet 2 of 2)
FIGURE 2-6
ITEM NO.
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
49 4 710-132 Screw GO TO:
50 4 760-020 Nut, Lock B
51 1 1040657 Decal, Warning, English C CD-ROM
53 AR 411-511/115 Decal, Raymond, Black HOME
55 1 Ref Decal, EE
58 4 813-570/002 Nail, Grip (Not Shown)
59 2 771-016 Washer, Flat BOOK
60 1 1040658 Decal, Coast, Safety HOME
61 1 1040659 Decal, Warning, French C
62 2 1052107 Bracket, Cover, Centering (Not Shown) BOOK
63 2 710-074 Screw (Not Shown) CONTENTS
64 2 771-019 Washer, Flat (Not Shown)
66 1 1040661 Decal, CoastPRO™
SECTION
68 1 1040670 Decal, CoastPRO™ (Bilingual) B
CONTENTS
69 1 1040664 Decal, Brakes
70 1 1040665 Decal, Brakes (Bilingual)
71 1 1040663 Decal, Coast, Safety (Bilingual) FIRST
72 1 1064233 Cover, Center PAGE
73 1 1038282 Mount, Cover, Center
74 4 710-008 Screw
PREVIOUS
76 2 701-246 Screw, Tractor Cover (Not Shown)
PAGE
77 1 412-657 Decal, Key Switch, 3-Position (Not Shown)
1 412-658 Decal, Key Switch, 2-Position (Not Shown)
NEXT
A= Model 8300
B= Model 8400 PAGE
C= Model 8500
D= Model 8600
LAST
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 Battery Roller and Gate Installation
Figure 2-7: Battery Roller and Gate Installation CLICK TO
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W850_138_499
 List 2-7: Battery Roller and Gate Installation
FIGURE 2-7
QTY PART NUMBER DESCRIPTION USED ON CLICK TO
ITEM NO.
850-138-499/001 Battery Roller Kit Installation A
GO TO:
850-138-499/002 Battery Roller Kit Installation B
850-138-499/003 Battery Roller Kit Installation C CD-ROM
850-138-499/004 Battery Roller Kit Galvanized A HOME
850-138-499/005 Battery Roller Kit Galvanized B
850-138-499/006 Battery Roller Kit Galvanized C
850-138-500 Battery Roller Kit Installation D BOOK
2 1 850-139-155/001 Battery Gate A HOME
1 850-139-155/002 Battery Gate B
1 850-139-155/003 Battery Gate C BOOK
1 850-139-155/004 Battery Gate A CONTENTS
1 850-139-155/005 Battery Gate B
1 850-139-155/006 Battery Gate C SECTION
1 850-139-158 Battery Gate D CONTENTS
3 4 828-006-727/008 Roller Assembly (See Figure 2-8.) D
4 828-006-727/012 Roller Assembly (See Figure 2-8.) A
4 828-006-727/010 Roller Assembly (See Figure 2-8.) B FIRST
4 828-006-727/011 Roller Assembly (See Figure 2-8.) C PAGE
4 1 850-138-446/001 Frame Weldment, Battery Roller A
1 850-138-446/002 Frame Weldment, Battery Roller B PREVIOUS
1 850-138-446/003 Frame Weldment, Battery Roller C PAGE
1 850-138-446/004 Frame Weldment, Battery Roller A
1 850-138-446/005 Frame Weldment, Battery Roller B
NEXT
1 850-138-446/006 Frame Weldment, Battery Roller C
PAGE
1 Ref Frame Alteration D
5 4 710-130 Screw
LAST
6 4 750-419 Nut
PAGE
A= 13.44 in. Battery Compartment
B= 9.19 in. Battery Compartment
C= 6.69 in. Battery Compartment
D= Model 8600 Only ALPHA
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 Battery Roller Assembly
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412-916
LAST
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List 2-8: Battery Roller Assembly
FIGURE 2-8
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO. ALPHA
1 2 828-006-726 Roller, Battery INDEX
2 1 828-001-429/010 Pipe, Spacer A
1 828-001-429/023 Pipe, Spacer B NUMERIC
1 828-001-429/022 Pipe, Spacer C INDEX
1 828-001-429/007 Pipe, Spacer D
3 1 828-001-335/007 Shaft, Roller A SEARCH
1 828-001-335/006 Shaft, Roller B
1 828-001-335/016 Shaft, Roller C
1 828-001-335/008 Shaft, Roller D
4 2 810-488/014 Ring, Push-on Retainer
5 2 771-127 Washer, Flat
HELP
A= 13.44 in. Battery Compartment
B= 9.19 in. Battery Compartment
C= 6.69 in. Battery Compartment
D= Model 8600 Only
 Model 8500 Platform Installation
Figure 2-9: Model 8500 Platform Installation CLICK TO
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W850-138-755 INDEX

List 2-9: Model 8500 Platform Installation SEARCH

FIGURE 2-9
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 1 Ref Bar, Platform Weldment
2 1 Ref Platform Weldment HELP
3 5 714-205 Screw
4 5 750-033 Nut
5 5 772-115 Washer, Lock