Professional Documents
Culture Documents
SAFETY
PROGRAM
Queensford
College Café
This copy of the Food
Safety Program has
been extracted from
the Program which
has been created for
and is used by the
Queensford Café.
Hospitality
Contents
Section 2: HACCP Components.............................................................................................. 6
2.1 H.A.C.C.P. Introduction ................................................................................................... 6
2.1.1 Purpose .......................................................................................................................................6
2.1.2 Food Regulations ........................................................................................................................6
2.2 Document control ........................................................................................................... 7
2.3 Principles and benefits of HACCP .................................................................................... 7
2.3.1 Principles of HACCP ....................................................................................................................7
2.3.2 Benefits of HACCP .......................................................................................................................8
2.4 Description of hazards .................................................................................................... 9
2.4.1 Physical hazards ..........................................................................................................................9
2.4.2 Chemical contaminants ..............................................................................................................9
2.4.3 Microbiological contamination ...................................................................................................9
2.5 HACCP Step 1: Assemble a Food Safety Team ................................................................ 10
2.6 HACCP Steps 2 and 3: Describe product and identify intended use ................................. 11
2.6.1 Product description ..................................................................................................................11
2.6.2 Intended use .............................................................................................................................11
2.7 HACCP Step 4: Construct a detailed flow diagram of the process .................................... 12
Flow diagram – Main kitchen ............................................................................................................12
Flow diagram – Event days and functions .........................................................................................13
2.8 HACCP Step 5: Conduct onsite verification of the flow diagram ...................................... 13
2.9 HACCP Principle 1: Conduct a Hazard Analysis ............................................................... 13
2.10 HACCP Principle 3: Establish critical limits .................................................................... 14
2.11 HACCP Principle 5: Establish corrective actions ............................................................ 19
2.12 HACCP Principle 6: Determine Critical Control Points ................................................... 20
2.12.1 CCP Decision Tree ...................................................................................................................20
2.12.2 CCP Decision chart main kitchen ............................................................................................21
2.12.3 CCP Decision chart - Event days and functions.......................................................................21
2.13 HACCP Principle 6: Establish verification procedures.................................................... 22
2.14 HACCP Principle 7: Establish documentation and record keeping ................................. 23
2.15 HACCP Principle 8: Establish a monitoring system for each CCP .................................... 23
Summary of HACCP reports, schedules, and checklists (Verification Schedule) ...............................23
2.16 Site plan ..................................................................................................................... 24
Section 3: Work procedures ................................................................................................ 25
3.1 WP 1: Purchasing .......................................................................................................... 25
3.1.1 Purpose .....................................................................................................................................25
3.1.2 Monitoring ................................................................................................................................25
3.1.3 Records .....................................................................................................................................25
3.1.4 Hazard control table – purchasing ............................................................................................25
3.1.5 Standard Operating Procedure .................................................................................................26
3.2 WP 2: Receiving ............................................................................................................ 26
2.1.1 Purpose
This FSP is intended to:
• identify hazards to food safety from all inputs
• develop systems and control steps to eliminate those hazards or reduce their likelihood of
occurrence
• set critical limits for operation
• monitor each process
• review the impact of any changes to processes or inputs.
• provide for appropriate corrective action when that hazard, or each of those hazards, is found
not to be under control
• provide for the regular review of the program by the food business to ensure its adequacy
• provide for appropriate records to be made and kept by the food business demonstrating
action taken in relation to, or in compliance with, the FSP.
For auditing purposes, the FSANZ Food standards Code states a food business must:
• ensure the FSP is audited by a Food Safety Auditor at the auditing frequency applicable to the
food business
• make the written document which sets out the FSP, and the appropriate records referred to
below, available to any Food Safety Auditor who has been requested to conduct an audit of the
FSP
• retain copies of all written reports of the results of all audits of the FSP conducted by a Food
Safety Auditor within the last four years, for inspection upon request by a Food Safety Auditor
who audits the FSP or an authorised officer.
In the case of Queensford College, the FSP contains all of the requirements required by FSANZ Food
Standards Code and incorporates the 7 principles of HACCP and quality management principles
developed by ISO.
Step 1 Assemble the HACCP Team with expertise in product and process. Determine
what training is required and for whom.
Step 5 Confirm flow diagram against process in operation (or planned process).
Principle 2: Establish Critical Control Points and tolerance levels for each CCP.
Principle 3 Establish critical limits for each CCP and validate these limits.
HACCP systems have a clearly defined structure by following the principles of HACCP detailed in Section
2.1.
Flexibility
A HACCP system can be modified or updated to include changes to processes, new equipment and
technologies.
Campylobacter spp, Clostridium perfringens, Bacillus cereus and Staphylococcus aureus. Most
microbiological hazards are caused by one of three problems:
• Food not handled properly (Poor GMPs including personal hygiene and cleaning/sanitizing).
• Food not stored properly (Poor GMPs relating to stock control and temperature).
• Food not transported properly (Poor GMPs relating to temperature).
Examples can include:
• cleaning procedures not appropriate
• cross contamination from:
• pests
• poor personal hygiene
• raw and ready to eat items stored together
• distributing food items past their use by dates.
• employees suffering from food borne illnesses such as Salmonella and Staphylococcus aureus.
• food spoilage
• high risk foods in the temperature danger zone for too long
• in correct storage temperatures (where appropriate)
• presence of E. Coli in water
• presence of food poisoning bacteria, such as Listeria spp, Salmonella spp, E. coli,
Campylobacter spp, Clostridium perfringens, Bacillus cereus and Staphylococcus aureus.
• receival temperatures above required critical limits
• stones, dirt and filth
• storage temperatures above required critical limits
• using food items past their use by and best before dates.
Name Position
The Food Safety Team must have the same belief and purpose in the importance of HACCP and an open
mind with the concerns of other departments, roles and responsibilities. Food Safety Team members
will also be required to consider and initiate amendments to relevant department procedures.
The qualifications of the Food Safety Team are maintained in Section 6. HACCP will not work:
• if the people working with the system are not 100% dedicated to it
Note: On very seldom occasions, event food may be cooked or reheated in the main kitchen and then
transferred to an area where there are no cooking facilities, i.e. meeting rooms and offices on levels 1-5
of Queensford College. The cooking, transporting and service controls remain the same.
Monitoring
Where Kitchen
Corrective action Return to supplier if above critical limit or not from an approved
supplier
CCP NO. 1
Form 7: Staff training record Form 8: Internal audit report Form 11:
Calibration schedule
Supplier invoice, with receival stamp details completed
CCP NO. 2
Monitoring
What Temperature
When Twice daily (main kitchen) and twice daily (training kitchen)
HACCP monitoring record Form 3: Maintenance schedule Form 4: Main Kitchen Daily checklist
Form 6: Function Record
Form 7: Staff training record Form 8: Internal audit report Form 11:
Calibration schedule
Form 12: Servery Daily Checklist
CCP NO. 3
Monitoring
What Temperature
Corrective action Cook or reheat product for a longer period of time so that temperature is
˃75°C
HACCP Monitoring Form 5: Main kitchen cooking and cooling record Form 6: Function Record
record
Form 7: Staff training record Form 8: Internal audit report Form 11:
Calibration schedule
Form 12: Servery daily checklist
CCP NO. 4
Potential hazards to be Product temperature does not reach required temperature within
controlled designated period of time
Refer to individual Work Procedures
Critical limit/s Note: Queensford College uses a blast chiller for cooling. The planned
cooling process is to take the cooked products from 75°C to <3°C in under
90 minutes to achieve a five day shelf life, as per the Australian Cook Chill
Guidelines. If these guidelines are not achieved, a shorter shelf life will
apply by applying the FSANZ guidelines for cooling, which are:
Monitoring
What Temperature
Corrective action The product is discarded if the temperature does not reach the required
temperature at the required time
HACCP monitoring Form 5: Main kitchen cooking and cooling record Form 6: Function record
record
Form 7: Staff training record Form 8: Internal audit report
Form 11: Calibration schedule
CCP NO. 5
Visual inspection
Monitoring
What Temperature
Corrective action For items cooked for the first time: Return to Kitchen to be heated for a
longer period of time so temperature is ˃75°C. For reheated items that
are ˃60°C for >1 hour, they are to be discarded.
HACCP Monitoring Form 5: Main kitchen cooking and cooling record Form 6: Function record
Record
Form 7: Staff training record Form 8: Internal audit report Form 11:
Calibration schedule
Form 12: Servery daily checklist
1. Storage
1. a) Dry store No No * No * No
3. Storage
6. Service
Form 5: Process temperature log For every item cooked and cooled in the
main kitchen.
Form 7: Staff training record Initial induction training and then each
time training is undertaken
Form 12: Servery daily checklist Temp checks twice per day, and hygiene
checks per list at beginning and end of shift
Form 13: Corrective Action Record For each corrective action undertaken
Form 14: Maintenance contractor’s For every contractor and visitor entering
requirements food preparation and/or service areas
Form 15: Food safety handout for agency staff Each new agency staff member or
contractor not officially inducted by
Queensford
Form 16: Product receival For all products delivered to the business
Form 17: Waste collection For all waste and product for removal;
general, recycling and used linen and tea
towels
3.1.2 Monitoring
We ask suppliers for a copy of their current HACCP Certification as evidence they are following an
accredited HACCP Food Safety Program and are externally audited, prior to placing the supplier onto
“Form 2: Approved Supplier List”. We ask suppliers for a copy of their current food premises license.
We monitor supplier performance more closely following supply or quality problems. Alternative
suppliers are sought if suppliers fail to meet a specific product specification on more than one occasion
after being given a warning.
3.1.3 Records
Form 2: Approved Supplier Listing is maintained.
3.2 WP 2: Receiving
3.2.1 Purpose
Queensford College understands checking of incoming goods is an important step in ensuring food
safety and has instigated the following procedures for foods and ingredients received. This includes
receiving foods from external suppliers.
3.2.2 Monitoring
• We check every delivery to ensure the required critical limits are being met.
• We temperature check (if applicable) one random item per delivery.
• This information is recorded on the “Form 16: Product Receival” document.
• We check the supplier is an approved supplier before buying by referring to “Form 2: Approved
Supplier List”.
3.2.3 Records
“Form 2: Approved supplier list” indicate the accepted suppliers to Queensford College.
We stamp all invoices with “Goods received stamp” and complete with all details requested (such as
date, temperature, goods within specification, goods from Approved Supplier etc.). These invoices are
maintained in the Chef’s Office, as record of quality parameters for all incoming goods received.
“Form 16: Product receival” is a record of all goods delivered to the Level 1 venue
• integrity of packaging to ensure all packs are intact, correctly labelled, date marked and within
the use by date
• quality of the product for visible signs of damage, infestation or spoilage.
• incoming foods, which fail to meet any of the above criteria in association with the
specifications of acceptability for incoming products
• product temperatures for delivery of foods
• minimum use-by-date for foods are rejected and returned to the supplier.
Specifications for acceptability of products
All foods must be:
• purchased with minimum use-by date acceptability (see below)
• fresh and of good quality i.e. appearance, colour, shape, size, texture and smell must be
visually acceptable with no signs of spoilage
• covered in packaging, which is clean and free from cracks, leaks, rips, tears and foreign bodies.
Fruit and vegetables must be clear, bright and firm and free of damage including bruises, discoloration,
mould, rot and other dead tissue.
We do not accept green potatoes.
Eggs must be free of cracks and foreign matter. Cheese and bread must be free of mould.
Frozen produce must be free of freezer burn.
Canned products must be clean, free of dents, swelling, rust and leaks. Dry foods must be sealed in
moisture proof packaging, free from insects.
All perishable fresh foods must be delivered in a refrigerated vehicle at or below 5°C. Refrigerated
items must be at or below 5°C on delivery.
Frozen items must be frozen solid and show no signs of defrosting at time of delivery.
Product temperatures for delivery of foods
Packaging controls
Cardboard is neither smooth nor impervious and polystyrene is easily chipped and broken during
storage and handling. Therefore, the following packaging controls have been introduced:
External shipper cardboard boxes are not permitted into the kitchen or any other food preparation
areas. The only exception to this requirement, are cardboard boxes that if removed, will affect the
safety or handling of the product. This includes beverages, products being placed into the freezer, and
eggs.
Cardboard “outer” and “shipper” boxes used for transporting food will be removed (where possible) at
the time of receival, and the food items decanted into food grade plastic crates.
Cardboard used for storing frozen items and cardboard “inners” transported in an “outer” or “shipper”
are permitted into storage areas, however must be discarded as soon as practical. Boxes are to be
flattened once discarded and collected for recycling.
Maximum use-by-date for purchased foods
Mince 2 days
Frozen 6 months
Frozen 6 months
Frozen 6 months
Hard 2 months
Cream 1 month
Dried 6 months
Bread 4 days
Eggs 2 weeks
Dips 2 weeks
Confectionary 6 months
Note: Foods (other than prepared items) with lesser use-by dates can only be accepted at the
discretion of the Chef if they will be used within their use by date.
3.3.2 Monitoring
We check the condition of our dry store and dry foods daily. We discard damaged, contaminated,
spoiled or out-of-date products when found.
3.3.3 Records
Dry goods storage areas are checked and recorded on:
• main kitchen: “Form 4: Main kitchen daily checklist”
• all other Servery Areas: “Form 12: Servery daily checklist”.
3.4.2 Monitoring
We check all student fridges, cool rooms, cold display and cool storage area temperatures twice daily
on days of operation.
3.4.3 Records
The main kitchen coolroom, training kitchen coolroom and other cool storage unit temperatures are
maintained twice daily on “Form 4: Kitchen daily checklist”.
All stored foods are covered, clearly labelled and marked with the use by date. The label is placed on
the product tray or plastic wrap.
Foods are stored off the floor on shelving or on wheeled trolleys for easy manoeuvring when cleaning.
Foods are stored to prevent cross contamination from physical, chemical and biological contaminates.
Foods are rotated on a first-in first-out (FIFO) basis. Daily checks are made of perishable products.
Spoiled, contaminated or out-of-date items are discarded. Foods are not prepared more than three
days before they are required.
Perishable foods are discarded within 3 days of preparation or opening or when the use by date expires
unless otherwise stated by the Cookery Trainer/Assessor or the Food Safety Supervisor.
Food items not used for a particular event are discarded after the event.
In the event of fridge failure, all food is removed immediately and transferred into another suitable
fridge until repair or replacement has been organised.
3.5.2 Monitoring
We check all freezer storage and display unit temperatures twice daily on days of operation.
3.5.3 Records
The kitchen coolrooms and other cool storage unit temperatures are maintained twice daily on “Form
4:
Kitchen Daily Checklist”.
Visually inspect package integrity. Visually check products for signs of damage, contamination or
spoilage. Monitor use-by dates during daily ordering and monthly stock-take.
Check staff adherence to Work Procedures.
Solutions
Refrigerate foods showing signs of defrosting but are at below 5°C. Cook or use defrosted foods held at
5°C or above for less than 2 hours. Foods held above 5°C for more than 2 hours are discarded.
Reduce product levels to achieve better temperature control. Arrange freezer repairs as necessary.
Discard any:
• food past its use-by date (Refer to Recommended Storage Life of Frozen Foods)
• food suspected of physical, biological or chemical contamination
• damaged stock or food with freezer burn
• unlabelled food.
Update staff skills and knowledge as necessary.
All foods are pre-packaged or suitably wrapped to prevent freezer burn and any risk of contamination.
Freezers are never overloaded and products stacked to allow for the proper circulation of cold air.
Foods are stored off the floor on shelving or on wheels for easy manoeuvring when cleaning.
In the event of freezer failure, all food is removed immediately and transferred into another suitable
frozen storage unit until repair or replacement has been organised.
Recommended storage life of fresh foods that have been frozen
Roasts 6 months
Whole 6 months
Ice-cream 6 months
Baked 6 months
Bread 6 months
3.6 WP 6: Defrosting
3.6.1 Purpose
Queensford College understands defrosting is a potentially hazardous activity and has adopted the
following documented controls to maximize food safety.
3.6.2 Monitoring
The Cookery Trainer/Assessor and Food Safety Supervisor check foods are defrosted as per this
procedure. A review of defrosting practices is conducted as part of the internal audit conducted every
month.
3.6.3 Records
The internal audit is recorded on “Form 8: Internal audit report”
• When defrosting, raw meat, poultry and fish are kept separate from one another and separate
from raw, prepared, cooked or ready-to-eat foods.
• Food must be defrosted on a shelf below raw, prepared, cooked or ready-to-eat foods.
• When defrosting, all foods are covered, wrapped or placed in food grade containers and
marked with the date defrosting commenced.
• Food maybe defrosted in the fridge or under cold running water if total time is <1 hour. If the
food needs to be defrosted quickly the microwave oven maybe used, however the food must
be cooked or reheated immediately.
• Foods not used within 3 days (72 hours) of complete defrosting are discarded.
• Defrosted or partially defrosted food is never refrozen.
3.7 WP 7: Preparation
3.7.1 Purpose
Queensford College understands the preparation of food carries with it many risks. To avoid further
contamination and minimise the growth of biological contaminants the company has developed the
following controls to ensure the safety of all food prepared.
3.7.2 Monitoring
We check and verify the preparation times for a range of potentially hazardous foods 6-monthly during
the internal audit to ensure that they meet our policies.
3.7.3 Records
A verification of preparation parameters and times is maintained on “Form 8: Internal audit report”.
Rewash any ready to eat fresh fruit and vegetables which have not been double washed, including
sanitising step, correctly.
Discard any food suspected of physical, biological, chemical or cross-contamination. Reinforce and
retrain staff in Work Procedures as necessary.
Red raw Yellow raw Brown Green fruit Blue White dairy, bread,
meats poultry cooked meats and seafood sandwiches,
and poultry vegetables cheese, desserts
• Chopping boards are discarded when they become excessively rough or grooved (standard is
smooth and impervious).
• Separate areas in the kitchen are designed for the preparation of different foods.
• Food handlers maintain a high level of personal hygiene.
• Food preparation employees wear uniforms and clean protective clothing.
• Ready-to-eat and cooked foods are kept separate and handled with tongs or gloved hands
• Where tongs are used in the preparation of foods (e.g. sandwiches), different tongs are used to
handle different ingredients.
• Food handlers wash and dry hands (with disposable paper towels) before and after direct
contact with food.
• Gloves are used only for a single task and then thrown away.
• Hands are washed whenever gloves are changed.
• Gloves are changed every hour or sooner if they become torn or contaminated.
• Utensils used in tasting foods are washed and sanitised before re-use.
• Single use items (disposable products) are thrown away after one use.
Food prepared for advance use are labelled with a Day Dot Label, which is completed with:
3.8 WP 8: Cooking
3.8.1 Purpose
Queensford College understands effective cooking processes are essential for the destruction of
harmful bacteria and as such have adopted the following cooking procedures.
3.8.2 Monitoring
We check cooking temperatures of all Potentially Hazardous Foods to ensure they are above 75°C (see
note below about where the temperature is checked).
For the purposes of this procedure, Potentially Hazardous Food products are items that are meat,
poultry, seafood, egg, dairy, rice or pasta based.
3.8.3 Records
The following monitoring forms are used for monitoring cooking temperatures:
In the main kitchen, every cooked Potentially Hazardous Food product is temperature checked, and the
temperature recorded on “Form 5: Kitchen Cooking and Cooling Record”.
In the training kitchen, every cooked Potentially Hazardous Food product, with an intended use for sale
within the service outlet or for use in internal functions, is temperature checked and the temperature
recorded on “Form 5: Kitchen Cooking and Cooling Record”.
Note: On very seldom occasions, function food may be cooked or reheated in the main kitchen and
then transferred to an area within the business. The cooking, transporting and service controls remain
the same.
Establish standard recipes and cooking methods that comply with the temperature requirements.
Ensure staff adherence to validated cooking processes and methods.
Ensure staff adherence to good hygiene practices.
Checks
• Visually check minced meats and poultry juices run clear.
• Visually check soups, sauces, casseroles and gravies boil.
• Measure internal temperatures before finalizing the cooking process.
• Monitor equipment and utensils for cleanliness and general condition.
• Check staff adhere to Work Procedures for cleaning and cooking.
Solutions
• If food appears uncooked, return to heat and continue cooking.
• If internal temperature has not reached what is required, extend the cooking time.
• Discard foods suspected of physical, chemical, biological or cross-contamination.
• Review cooking processes and modify to achieve correct temperature.
• Repair or replace damaged equipment and utensils.
• Take necessary action to ensure premises are pest free.
• Update staff skills and knowledge and retrain staff in Work Procedures as necessary.
• foods prepared in large quantities are stirred during the cooking process to ensure even
distribution of heat
• all menu items are prepared using standard recipes and methods validated to ensure they
deliver the required temperature in the designated time
• a record of proof is maintained on “Form 5: Process temperature log” and standard processes
are
verified during 6-monthly internal audits.
Sealing meats
Meat and poultry products are seasoned and sealed prior to a function or event to assist in visual
appearance of the product and speed of cooking. These items are placed in or on a flat grill, chargrill,
frypan or brat pan for no more than one minute each side and then removed from the cooking surface.
They are then placed immediately into the coolroom and allowed to chill as quickly as possible. The
following controls are also applied:
• Foods are arranged in the fridge or cool room in such a way as to ensure good air circulation;
containers are not stacked and the fridge or cool room is never over loaded.
• Staff follow standard recipe cards and methods, which have been monitored to ensure
compliance with prescribed cooling rates.
• A record of cooling is maintained as the internal temperature rarely gets above 5˚C.
3.9 WP 9: Cooling
3.9.1 Purpose
Queensford College understands that rapid cooling limits bacterial growth. To promote safety, we have
developed controls to ensure that all products are rapidly chilled.
3.9.2 Monitoring
We check and verify the cooling times and temperatures for all potentially hazardous foods to ensure
they meet our safe cooling policies.
3.9.3 Records
A record of cooling processes is maintained on “Form 5: Process temperature log”.
Ensure food is covered during cooling where applicable. Ensure staff adherence to validated standard
procedures.
Checks
• Monitor times and temperatures during cooling.
• Check staff adherence to Work Procedures for cleaning and cooling.
Solutions
• Discard food which has not reached 21°C within 2 hours 5°C and within 6 hours.
• Discard any food suspected of physical, biological, chemical or cross-contamination.
• Modify cooling techniques to ensure compliance with standards.
• Reinforce and retrain staff in Work Procedures as necessary.
3.10.2 Monitoring
We check reheating times and temperatures for all potentially hazardous foods daily to ensure they
meet our safe reheating policies.
3.10.3 Records
Reheating frequencies are combined with cooking frequencies detailed in 3.8.
A record of reheating processes is maintained on “Form 5: Process temperature log.”
3.11.2 Monitoring
We check serving times and temperatures for all potentially hazardous foods on event days to ensure
that they meet our food safety policies.
3.11.3 Recording
Serving temperature requirements for cooked and reheated foods and cold foods are as per 3.8.3.
Disposable gloves, tongs and other utensils are used to minimise direct handling of foods. Ready-to-eat
and cooked foods are kept separate and handled with tongs or gloved hands.
Use separate utensils for serving different foods. Serving utensils are cleaned and sanitised before use.
Cutlery/crockery likely to come into contact with food or the customers’ mouth is not handled directly.
Disposable cutlery is provided if required from serveries.
Foods are given to customers immediately after they have been served.
Service times of functions are scheduled to avoid delays that leave foods in uncontrolled conditions.
Foods are covered where appropriate.
All hot foods are served at or above 60°C and cold foods are served at or below 5°C.
All leftover food items are discarded. All food suspected of being contaminated are discarded.
3.12.2 Monitoring
We monitor temperatures for all foods transported from the Main Kitchen to areas throughout the
business.
3.12.3 Records
Internal transfers throughout the building are not monitored at point if dispatch or receival Verification
is undertaken as part of 6-monthly internal audits.
3.13. 2 Monitoring
The Cookery Trainers and Assessors and the Food Safety Supervisors are responsible for ensuring all
staff have appropriate food safety knowledge and are applying hygienic food handling practices.
3.13.3 Records
“Form 7: Staff training record” is maintained to document all training undertaken for all employees.
Copies of employees certificates are made and filed.
In addition to external training, at the commencement of employment the Food Safety Supervisors will
give all new employees and students an overview of the Food Safety Program and their direct
responsibilities.
All staff members are taught basic principles of personal hygiene and food handling practices.
Other competent staff members are used to train and supervise new employees with on-the-job tasks.
On-the-job training
Prior to undertaking new tasks or responsibilities employees are given instructional training on the job.
Supervisors or other competent colleagues train staff and monitor their work until they can perform
the tasks safely and competently.
The Food Safety Supervisors ensures that food safety training is provided at least annually to build staff
knowledge and skills. The Food Safety Supervisors identify staff whose skills/knowledge need to be
reinforced or upgraded and undertakes individual training on an as needs basis.
External training programs
Workshops and seminars conducted by the local Council/associations or registered training providers
are sometimes used to train our staff in more advanced areas or food safety management. Training is
undertaken on an as needs basis.
Training records
The Food Safety Supervisors keep a record of training/skills and knowledge undertaken by staff. This
record indicates the nature of the training, and when it occurred. This allows us to design a training
program to advance food handler's skills and improve our business practices.
In summary, we ensure staff employed at Queensford College have skills and knowledge required to
handle food safely. We undertake to ensure new staff are competent prior to commencing
employment.
Agency staff
All agency staff employed by Queensford College must have the appropriate skills and knowledge to
undertake their responsibilities in a safe and hygienic manner.
At the commencement of employment all agency staff must read “Form 15: Food safety handout for
agency staff” and sign the last page, indicating they:
• have received a copy
• have read the document
• understand the requirements of Queensford College
• will comply by the requirements they have just read.
3.14.2 Monitoring
The Food Safety Supervisors observe staff hygiene and reinforces safe practices.
3.14.3 Records
“Form 4: Kitchen Daily Checklist” is completed to check the personal hygiene of staff prior to
commencing
work in the main kitchen on each day the kitchen is in use.
• Visitors who are not accompanied by an employee of Queensford College are not permitted,
unless the purpose of their visit is approved by the Chef or Food Safety Supervisor and they
comply with visitor requirements for Maintenance Contractors.
Hand washing
Regular and proper hand washing is essential for all food handlers and visitors. Hands must be washed
using warm water and liquid soap and dried on single use disposable paper/air dryer. Posters of how
and when to hand wash are displayed above wash basins to remind staff of what they should do. Our
staff have been trained to follow a set hand washing technique:
handling food using the toilet handling cooked and raw food
smoking
eating/drinking
All staff will inform either Food Safety Supervisor if they are suffering from an illness that may be a food
safety risk. Illnesses which stop a food handler from working include the following:
Gastroenteritis
Norwalk, or Boils, abscesses,
with acute
Tuberculosis Norwalk-type lesions of hands,
diarrhea and
viruses face or nose
vomiting
Staff who have been excluded from handling food due to one of the above illnesses must not return to
work until they have a medical clearance from a doctor which is sighted by either FSS.
Clothing
Employees of Queensford College are required to dress so they do not contaminate food or any surface
which comes into contact with food. Company provided uniforms and aprons, maintained by staff,
must be worn when preparing, cooking or serving food.
Aprons are left in the kitchen when staff take breaks, go to the toilet or leave the kitchen for any other
reasons.
Uniforms and aprons should be changed daily or more often if necessary. Closed toed shoes must be
worn.
The personal belongings of our staff are stored well away from food preparation areas in lockers or
similar storage areas.
Staff have been trained in the use of disposable gloves. Wear gloves:
when handling ready-to-eat foods which have not been cooked before serving
• when preparing salads, sandwiches or their ingredients, uncooked desserts e.g. fruit salad or
meals for immune compromised customers
• for one specific activity and then discard them. Change gloves:
• whenever they would normally wash their hands
• in between handling raw and cooked food
• frequently (at least once per hour)
Never reuse gloves. Discard gloves if they become torn, contaminated or are removed for any reason.
General conduct
Staff must:
• not eat or drink in food preparation, cooking or serving areas, staff may eat and drink in
allocated areas
• not sample foods with their fingers
• not put food preparation utensils in their mouths
• not sit or stand on food preparation benches
• not smoke in food preparation or storage areas
• inform all visitors to the premises of the hygiene regulations
• wear their name badges at all times
• report any incidents that might have caused contamination of food.
Food and drinks bought in from outside the kitchen
Personal food and drinks brought in from outside the serveries or kitchens must be stored in and
consumed in designated areas e.g. staff fridge and dining area. These areas must be separated from
those used in the storage, preparation, cooking, reheating and serving of customer’s food. Depending
on the fridge used, a clearly marked shelf or container may be used for the storage of these items.
3.15.2 Monitoring
The condition of the main kitchen, training kitchen and attached servery is only monitored on days it is
operating.
3.15.3 Records
“Form 4: Kitchen daily checklist” is completed to check the premises hygiene and construction on days
it is
staffed.
Maintenance work identified is noted on “Form 3: Maintenance schedule”.
Maintenance contractors complete “Form 14: Maintenance contractor’s requirements” prior to
entering the kitchen or food service areas.
3.16.2 Monitoring
The cleanliness and condition of the premises is monitored daily.
A professional cleaning contractor is used on a weekly basis to back up the daily operational cleaning.
3.16.3 Records
“Form 4: Kitchen daily checklist” is completed to check the premises hygiene and construction on days
the
main kitchen and training kitchen are operating.
“Form 9: List of approved chemicals and intended use” indicates the only chemicals to be used, their
dilution
rate and their intended use.
Step 1 Pre-cleaning Food scraps, dirt and grease are loosened or removed by washing,
scraping and rinsing.
Step 2 Main cleaning/ Washing and scrubbing using hot water and detergent remove surface
washing dirt, food debris or grease. Equipment is dismantled and all parts
cleaned individually.
Step 3 Rinsing Rinse surfaces thoroughly to avoid any remaining detergent or soils
cancelling the effect of the sanitiser.
Step 5 Drying Items are left to air dry or are dried with disposable paper towels.
Cleaning schedule
The cleaning schedule identifies which items are to be cleaned, when, how, with what and by whom.
The schedule is displayed and various tasks assigned to staff members. The overall cleanliness of the
main kitchen premises is evaluated on days it is operating at the commencement and conclusion of the
event. The overall cleanliness of the venue serveries’ premises are evaluated on event days at the
commencement and conclusion of the event.
Food preparation areas and equipment are cleaned and sanitised regularly throughout days of use.
Staff complies with a clean-as-you-go policy and all spillages are cleaned up immediately.
Floors are cleaned frequently, after each event, and at the end of daily operations.
All food contact surfaces, appliances and equipment are cleaned and sanitised after use - after each
event, and at the end of daily operations.
Benches Chef at start Before and after 1 Pre clean to remove food Detergent, hot
of day and use and debris water,
kitchenhand sanitiser, clean
2 Wash cloth
3 Rinse
4 Sanitise
5 Air dry
3 Air dry
Utensils and Kitchenhand After use 1 Pre clean to remove food Dishwasher-
cutlery and and debris detergent and
students rinse aid
2 Place into dishwasher on
longest cycle
3 Air dry
Plates, platters, Kitchenhand After use 1 Pre clean to remove food Dishwasher-
cups, saucers, and and debris detergent and
cutlery students rinse aid
2 Place into dishwasher on
longest cycle
3 Air dry
Pots and pans Kitchenhand After use 1 Pre clean to remove food Dishwasher-
and and debris detergent and
students rinse aid
2 Place into dishwasher on
longest cycle
3 Air dry
Dishwasher Kitchenhand Twice daily 1 Filter and drain removed Cloth, bucket,
and hot water,
Or every 2 hours
students 2 Food debris removed detergent
In busy periods
3 Inside washed with hot
water and detergent
4 Rinsed
5 Allowed to dry
3 Allow to dry
Rubbish bins Kitchenhand At the end of the 1 Rubbish emptied to wheelie Hot water,
and day – when bins or similar disinfectant
students kitchen
2 Bins rinsed out
used
3 Turn upside down and allow
to dry
3 Allow to dry
3 Allow to dry
Oven shelves Kitchenhand and Monthly 1 Shelves are removed Cloth, bucket,
students hot water,
2 Wash detergent
3 Allow to air-dry
Oven walls Kitchenhand and Fortnightly 1 Walls are sprayed with oven Hot water,
students cleaner oven cleaner
3 Allow to dry
Fridge – Kitchenhand and Daily Fortnightly 1 Wipe door and walls with Cloth, bucket,
students cloth in hot water and hot water,
outside
detergent detergent
2 Allow to dry
4 Allow to dry
Freezer – Kitchenhand and Daily – when 1 Wipe door and walls with Cloth, bucket,
students kitchen used cloth in hot water and hot water,
Outside
detergent detergent
2 Allow to dry
Exhaust fan Kitchenhand and Monthly 1 Remove all debris Cloth, bucket,
students hot water,
2 Drain away the fat/grease detergent
4 Allow to dry
Walls, light Kitchenhand and 2 Clean with hot water and Cloth, bucket,
fittings, ceilings students detergent hot water,
and doors detergent
3 Allow to dry
3 Allow to dry
Extraction vents Students and Monthly 1 Remove all debris Cloth, bucket,
contractor hot water,
2 Clean with hot water and detergent
general purpose cleaner
3 Allow to dry
The Food Safety Supervisors will check cleaning practices on days of operation (main kitchen and
training kitchen) to verify cleaning duties have been completed.
Cleaning schedule – servery
Benches Retail staff and Before and after use 1 Pre clean to remove Detergent, hot
students food and debris water, sanitiser,
clean cloth
2 Wash
3 Rinse
4 Sanitise
5 Air dry
Chopping Retail staff and Before and after use 1 Pre clean to remove Detergent, hot
boards students food and debris water, sanitiser,
clean cloth
2 Wash
3 Rinse
4 Sanitise
5 Air dry
Plates, Retail staff and After use 1 Pre clean to remove Dishwasher -
cups, students food and debris detergent, rinse
saucers aid
2 Place into dishwasher
on longest cycle
3 Air dry
Pots and Retail staff and After use 1 Pre clean to remove Dishwasher -
pans students food and debris detergent, rinse
aid
2 Place into dishwasher
on longest cycle
3 Air dry
Dishwasher Retail staff and Twice daily 1 Filter and drain are Cloth, bucket, hot
students removed water, detergent
4 Rinsed
5 Allowed to dry
3 Allow to dry
Rubbish Retail staff and At the end of the 1 Rubbish emptied to Hot water,
bins students day wheelie bins or disinfectant
similar
Dry store Retail staff and End of the event 1 Items removed Bucket, hot
shelves students water, detergent
2 Wipe shelf with cloth
in hot water and
detergent
3 Allow to dry
Kitchen Retail staff and End of the event 1 Items removed Cloth, bucket, hot
shelves students water, detergent
2 Wipe shelf with cloth
in hot water and
detergent
3 Allow to dry
Oven End of the event 1 Shelves are removed Cloth, bucket, hot
shelves water, detergent
2 Wash
Oven walls Retail staff and End of the event 1 Walls are sprayed Hot water, oven
students with oven cleaner cleaner
Fridge – Retail staff and End of the event 1 Items removed Cloth, bucket, hot
Inside students water, detergent
2 Wipe shelves, door
seals and walls with
cloth in hot water and
detergent
3 Allow to dry
Fridge – Retail staff and End of the event 1 Wipe door and walls Cloth, bucket, hot
students with cloth in hot water, detergent
Outside
water and detergent
2 Allow to dry
Freezer – Retail staff and End of the event 1 Items removed Cloth, bucket, hot
Inside students water, detergent
2 Shelves are removed
and washed in hot
water and detergent.
4 Allow to dry
Freezer – Retail staff and Daily 1 Wipe door and walls Cloth, bucket, hot
students with cloth in hot water, detergent
Outside
water and detergent
2 Allow to dry
Exhaust fan Retail staff and End of the event 1 Remove all debris Cloth, bucket, hot
students water, detergent
2 Drain away the fat/
grease
4 Allow to dry
Walls, light Retail staff and Monthly 1 Remove all debris Cloth, bucket, hot
fittings, students water, detergent
ceilings and 2 Clean with hot water
doors and detergent
3 Allow to dry
Food Safety Supervisors will check cleaning practices (servery) on days of operation to verify cleaning
duties have been completed.
Rubbish disposal
Rubbish collected in our business can be separated into 3 categories:
1. General waste:
Food scraps, packaging materials and cans, plastic containers and paper products not for recycling, are
collected in bins in the kitchen and then transferred to waste bins in designated areas.
2. Recycle waste:
Cardboard boxes etc. are bundled up and transferred to the recycle skip.
Cans, bottles and glassware in kitchens is collected in separate bins and then transferred to external
bins designated as being for recycled items.
3. Fats:
Grease trap: Fats washed down the drain are separated and transferred to the grease trap. The grease
traps are maintained by contractors arranged by building management.
Deep fry oils: Used oil is collected in a clearly designated container and collected for recycling by a
licensed contractor.
The following rubbish/waste disposal policy is applicable to the kitchen:
Rubbish:
• is to be kept in durable leak proof containers which do not absorb liquids
• should be removed from food handling and other work areas, as often as necessary - at least
twice daily.
Rubbish bins must:
• have tight fitting lids
• have plastic liners
• be easily cleaned
• be cleaned and sanitised on a daily basis in accordance with the cleaning schedule
• be maintained in good repair
• be clearly identifiable from other storage containers
• be located throughout the premises.
Plastic liners are tied securely before removal to the external dump master bin Clean rubbish bins and
store garbage away from food preparation areas.
Keep garbage storage areas cool and clean.
Building management in conjunction with Queensford College arranges for a registered rubbish
removal company to collect the rubbish and recycling waste.
Waste food disposal
Food which has been served to a customer and returned uneaten is discarded. Food subject to a Food
Recall is discarded or returned to the supplier.
Food to be discarded is held separately from other foods and destroyed to prevent consumption.
“Form 17: Waste Collection” and “Form 18: Wastage” are used to document this process.
Laundry
Staff and students maintain their company provided uniforms in a clean and hygienic condition.
All tea towels and linen used in the kitchen are cleaned by external cleaning contractors that are
required to be sanitised at 10°C above the Australian Standards at 80°C for 10 minutes.
All dishcloths and tea towels must be changed at least daily in the main kitchen and training kitchen.
The use of tea towels is discouraged. Staff only use clean tea towels when necessary.
Tea towels and other linen must not be used to line drawers, fridge shelves or other storage areas as
they harbour bacteria.
3.17.2 Monitoring
Staff maintain a daily vigil for rodents, vermin, insects and other pests.
Venue management performs regular maintenance on a monthly basis. Additional service calls are
organised if required.
3.17.3 Records
A record of pest activity is kept on the Pest sighting record as provided by the pest control company in
addition to “Form 20: Pest sighting record”.
On the days of operation, checks are conducted prior to the commencement of work and recorded on
“Form 4: Kitchen daily checklist”.
3.18.2 Monitoring
We check the accuracy of thermometers every three months or whenever there is doubt over the
accuracy of the temperature being shown.
3.18.3 Records
A record of calibration checks is kept on the “Form 11: Calibration schedule”.
Calibration checks are made using either the ice point or boiling point for thermometers and the
comparison method for temperature gauges, which are calibrated every three months.
How to Calibrate a Thermometer – Ice Point
If you use a thermometer to measure the temperatures of cold or frozen foods you must calibrate your
thermometer using the ice point method:
• Crush several pieces of ice (50 -100g) and place in a small container.
• Add enough cold water to produce a slurry but not so the ice floats (50% ice and 50% water).
• Stir the ice slurry vigorously.
• Record the test temperature (i.e. 0° C), the temperature of the water as shown on the
thermometer and the variance (the difference between the test temperature and the
temperature reading) on “Form 11: Calibration schedule”.
If the temperature readings are higher than +1°C or lower than - 1°C:
• attach a label to the thermometer showing the date the calibration check was made and the
variation from 0° C
• all future workplace readings need to take this variation into account
• replace, service (re calibrate) or purchase a new thermometer.
How to calibrate a thermometer – boiling point
If you use a thermometer to measure the temperatures of hot foods you must calibrate your
thermometer using the boiling point method:
• Bring a container of water to the boil.
• Insert the temperature probe into the boiling water and wait for the reading to stabilize.
• Record the test temperature (i.e. 100°C), the temperature of the water as shown on the
thermometer and the variance (the difference between the test temperature and the
temperature reading) on “Form 11: Calibration schedule”.
If the thermometer reads higher than 101°C or lower than 99°C:
• attach a label to the thermometer showing the date the calibration check was made and the
variation from 100°C
• all future workplace readings need to take this variation into account
• replace, service (re calibrate) or purchase a new thermometer.
How to calibrate a fixed thermometer (a temperature gauge)
Place a calibrated thermometer into the fridge or freezer unit, as close as possible to the thermostat.
Note temperature on gauge outside fridge or freezer prior to opening door
Observe the temperature reading on the calibrated probe thermometer. Compare this with the reading
on the outside of the equipment
Record the test temperature (i.e. the temperature shown on the probe thermometer), the temperature
shown on the gauge and the variance (the difference between the test temperature and the
temperature reading) on “Form 11: Calibration schedule”.
Repeat this procedure for all equipment which has been calibrated.
When a piece of equipment has a variance of greater than +/-1°C, a sign must be placed near the gauge
clearly stating variance to be considered until the gauge can repaired by a refrigeration mechanic.
How to take food temperatures
Staff are trained to take food temperatures using the following procedure:
• Before taking the food temperature wash the probe with warm water and detergent.
• Rinse the probe under hot running water (80°C) for about 6 seconds or sanitise with an alcohol
swab.
• Allow the probe to air dry or thoroughly dry it with a disposable towel.
• Sanitise thermometer between use on different foods taking care between raw and cooked
foods.
• The internal temperature is taken by inserting the probe into the centre or thickest part of the
food. The reading should be taken at least 10 seconds after insertion to ensure the reading has
stabilized.
• The surface temperature is taken for packaged and frozen foods. These are measured by
inserting the probe between two packs of food for at least 10 seconds.
• To measure liquids (e.g. soups, sauces) ensure they are stirred before readings are taken.
• Record the temperature on the relevant monitoring form.
3.19.2 Monitoring
Complaints are reviewed with customers
3.19.3 Records
• “Form 10: Customer complaint form”
• Supplier Invoices
• “Form 16: Product receival”
• Temperature logs and cleaning “Form 4: Kitchen daily checklist”
• Cooking/Cooling controls “Form 5: Process temperature log”
• Customer complaint letters and emails
Corrective actions
Corrective actions depend on the problem, and if appropriate, Work Procedures found to be at fault
will be
referred to for relevant corrective actions. Results will be documented on “Form 10: Customer
complaint corm”, staff found to be at fault will be retrained and findings discussed at the management
review meeting.
3.20.2 Monitoring
Suppliers notifications, newspapers and emails from FSANZ are reviewed to see which products are
being recalled. Customer Complaints/Notification from suppliers.
3.20.3 Records
Form 18: Wastage Record
Form 10: Customer Complaint Form
• notify the supplier as soon as possible for instructions re: return/disposal/destruction of the
product.
Internal food recall
An internal food recall occurs when we have reason to suspect, due to contamination by biological,
physical or chemicals sources that a food produced by our business could cause physical harm to a
person consuming the food. If we believe a food is unfit for human consumption we follow our Food
Recall Procedure and Protocol.
In summary, in the event the product is served and the complaint is received from a customer, “Form
10: Customer Complaint” is completed. All affected food is called back, serving is halted, all affected
food is quarantined, and Do Not Use stickers are applied. An investigation is undertaken and
food/goods are disposed of if required.
Relevant information is recorded on “Form 18: Wastage record”.
Food recall protocol
Identify and define potential hazard
1 Record details of Name and contact number of person making complaint. Date and time of
complaint report.
Nature of caller i.e. customer, family member/carer, nursing staff), external
manufacturer/wholesaler/supplier.
3 Stop distribution/service of the affected product. This may involve contact with food service
staff, chefs and kitchen hands.
4 Advise the Food Safety Supervisors who will then contact the facilities legal advisors as
appropriate. The Food Safety Supervisors will then contact the Brisbane City Council
Environmental Health Officer.
5 If a risk to customer safety is confirmed, notify appropriate persons by telephone initially and
then in writing to ensure no further consumption of the affected product. This may include
contact with persons including customers, food service staff, chefs and pantry hands.
6 Arrange for isolation, storage or disposal of the affected products (as directed by the Food Safety
Supervisors). An area in a refrigerator or storage area will be designated and clearly labelled with
a Do Not Use sticker.
9 Investigate when, where and why problem occurred and speak to person/s involved.
Process review
Document details of process on “Form 18: wastage record”.
• Circumstances leading to recall.
• Action taken.
• Method of retrieval/disposal.
• Proposed action to prevent recurrence.
• Any difficulties encountered.
An annual review of procedures will be conducted along with the review of the Food Safety Program.
3.21.2 Monitoring
The Food Safety Supervisors undertake monitoring in the main kitchen and training kitchen on days it is
staffed, and servery on days of operation. They check sign-off and follow up of record sheets.
Staff and students are required to complete all monitoring sheets correctly. Falsifying of monitoring
sheets and records is a serious offence.
It is the designated monitor’s responsibility to ensure new sheets are available before the old one is
completed.
Monitoring must be continuous and completed according to specified time frames. Completed sheets
must be filed for 7 years.
3.21.3 Records
A record of:
• all regular meetings is kept as the minutes
• changes to our Food Safety Program is kept on “Form 1: QA manual amendments register”
• all external audits and auditor details is maintained
• council inspections is maintained as the audit report.
“Form 8: Internal audit report” is completed every 6 months
3.22.2 Monitoring
This procedure covers all monitoring forms and documented procedures detailed at Queensford
College.
3.22.3 Records
Form 1: QA Manual amendments record Note: procedure relates to preparation, control, use and
retention of all monitoring records.
Legibility of records
All monitoring records are considered legal documents, and therefore must be completed with writing
implements that contain permanent ink (i.e. pen). The use of pencils and correction fluid/ white out is
not permitted. All records are to be printed on non-thermal paper. Paper products which discolour or
fade over time are not to be used.
Control of obsolete documents
If a monitoring record is made obsolete, it will be the responsibility of the Food Safety Supervisors to
ensure that all blank superseded records are removed from circulation, and are replaced by the revised
versions. All new and revised records will be discussed at the Staff Meetings, so relevant employees are
made aware of any changes. The most current electronic copies of all monitoring records are to be kept
in the administration office on the internal computer system in the course coordinator’s office, and
additional copies printed from the computer.
Retention of records
All completed monitoring records will be kept in the commercial cookery course coordinator’s office at
Queensford College, or archived with other company information. Daily monitoring checklists will be
kept for a minimum of three years, and all amendments, internal audits, external audits, management
review meetings, training records and corrective action records will be kept for a minimum of seven
years. Records no longer needed following the above times will be shredded and recycled.
Frequency of monitoring
The frequency each monitoring record and/ or amendments is required to be completed is detailed in
Section 2.12 of this Food Safety Program.
Corrective actions: Control of non-conforming product
Controlled versions of this management system will always supersede non-controlled versions.
Amendments not approved by personnel detailed above are non-binding.
Relevant employees will be retrained if found to not be completing records adequately.
Monitoring
For any functions or cooking school activity, event planners ask all organisers, as part of the booking
process with Queensford College, if they have any clients or guests attending that have any food
allergies or intolerances.
Cookery trainers ask all participants if there are any allergies or intolerances, prior to the
commencement of any class session.
This information is conveyed to the client, for functions, in writing as part of the booking process.
The suppliers of prepared food products used by Queensford College are HACCP Certified and
understand
the importance of food allergens and accurate labelling controls. These suppliers are noted on “Form 2:
Approved Supplier List”.
We monitor allergen customers closely to ensure there are no reactions to food products they are
consuming.
Any general public purchasing food from the servery are warned via displayed notices, about the
nature of food preparation and handling within the business. There is no absolute guarantee that food
items will not contain trace elements of soy, nuts, lactose, gluten, seafood, eggs, fructose or any other
allergens or non- tolerated food products.
Records
“Form 2: Approved supplier list” is maintained.
All customers attending a function or event that have a food allergy are noted on the event booking
form and is communicated with the kitchen of Queensford College.
Random checks are conducted on all purchased products to ensure they are labelled properly, including
full ingredient lists and allergen declarations (if needed).
We only source food products only from approved suppliers who are registered and operating under a
HACCP Certified Food Safety Program.
Before serving a meal, we check the event order to see if there are any customers attending a function
to make sure we serve them a meal specially prepared for them.
All allergen specific meals are prepared, packaged, stored and delivered separately from other meals.
If needed, separate clean utensils and plates are used for the service of any allergen meals. Store
allergen ingredients separately.
Control measures – main kitchen
Queensford College understands the importance of controlling allergen ingredients and the potential
risks associated with customers consuming ingredients that they are allergic to. The following steps
have been taken to reduce the possibility of allergen contamination for items prepared in the main
kitchen:
• All staff are trained in key allergens.
• Make sure all orders requests are placed with suppliers on “Form 2: Approved supplier list”.
• Confirm on a daily basis with the event planners, any specific allergen requests.
• Make sure all communications with clients and organisers are in writing. Storage practices:
• Peanuts, tree nuts and sesame seed products are to be stored separately from other dry
ingredients in sealed containers. The containers are only to be used for these products.
• Eggs are stored separately in the coolroom.
• Dairy products are to be stored separately in the coolroom.
• All fish and shellfish items are stored together in the coolroom.
Most menu items would normally contain some form of allergens, as many items contain dairy, egg and
or wheat.
If an allergen free meal is needed, then the meal will be prepared at either the start of the day, or away
from all other food production areas. The meal will be prepared using clean and sanitised equipment,
including utensils and chopping boards. The meal will be packaged or sealed to prevent it from being
contaminated from other food products.
Considerations will also need to be made for potential airborne contamination including vapours from
cooking (i.e. deep-fried fish) or particles (i.e. flour in mixing bowls).
The following controls will also be applied:
• The standard recipe will be reviewed to identify allergens that are contained within them.
• Allergens will be highlighted so they stand out.
• Labels on compound ingredients contained in the recipe will be reviewed and examined for
allergens.
• Cross contact stamens, such as “traces of peanuts may be present” will be considered as
containing
• that allergen.
• Processing aids used in the handling and preparation (i.e. oils used in cooking) will also be
reviewed.
• Based on the shared equipment, storage and preparation areas, it is not possible to ensure
nuts are not present in menu items which do not contain nuts.
Cleaning procedure after allergen products
Prior to preparing allergen free products, the work surfaces, utensils and equipment will be thoroughly
cleaned prior to use. Items that have already been used for handling or preparing other food products
must not be used.
apply to ensuring that the customers specified requirements are met for
quality.
Non-Conformity: A non-conformity that the auditor deems serious enough to
compromise the safety of the product
Cross contamination: Is the contamination of physical, chemical or microbiological matter
from one food, equipment or area to another food, equipment or area.
Detergents: Are used to remove grease or other soiling from surfaces, but do not kill
bacteria.
Disinfectants: Are chemicals that often have strong perfumes. They are used around
toilet and dressing room areas, and are not to be used as an alternative
to sanitizers in food areas
Edible: Fit for human consumption.
External Audit: An audit performed by a company on its own suppliers or contractors.
F.S.P: Food Safety Program.
F.S.S: Food Safety Supervisor.
F.T.V: Food Transport Vehicle.
Flow Chart: A document that visually portrays the process of a product from first to
last process control step. All major inputs and steps are identified on this
flow chart.
Food Safety Auditor: A person who is qualified to audit the products and processes under
HACCP study. The person shall be registered with the Quality Society of
Australasia as a Food Safety Auditor.
Form: A formatted document outlining areas of monitoring for which
observations, data is to be recorded.
FSANZ: Food Standards Australia & New Zealand is the organization, which
publishes the requirements to which all food businesses in Australia
shall comply with.
GMPs: Good Manufacturing Practices.
Gap Check: Assessment of current quality, food safety and regulatory quality
systems in place compared to the Codex specified requirements.
GMP: Good Manufacturing Practice.
HACCP Audit Table: All documented critical control points and their monitoring and
corrective actions formatted into a table following Codex guidelines.
HACCP Program: The documented process flow diagrams, product description and
intended use, hazard analysis tables, HACCP audit tables and verification
procedures for a product and process.
HACCP: Hazard Analysis and Critical Control Point. The process of identifying and
assessing product and production related hazards, and the process of
controlling and monitoring hazards.
Hazard: Any physical, chemical, microbiological or quality property that can
alter, taint, damage or render useless, any critical property of a product
or process, which may result in a risk to health and safety, or quality
deterioration.
Quality Assurance: All planned and systematic actions necessary to provide adequate
confidence that a product or service will satisfy given requirements for
quality
Quality Control Point: Any point in a process where loss of control leads to a consumer
complaint or product return, and occurs when the product is not within
specification.
Quality Control: Techniques and activities that are used to fulfil requirements for quality.
Quality Manual: A document produced by a company to describe the quality system
requirements.
Quality: Fitness for purpose. A product or service that can consistently meet the
specific class of requirements of the consumer. A measure of value
attributed to a definition. E.g. good quality/poor quality.
Record: A form that has documented data or observations recorded on it.
Review: Systematic examination of specified documents or procedures to ensure
that safety and quality requirements have been met.
Sanitizers: Are used after detergents to reduce bacteria to commercially acceptable
level. Sanitizers can be chemicals, or heat, for example very hot water >
82°C. It is not an option to use either a detergent or a sanitizer. Both
must be used. Sanitizers are ineffective if the surface has not been
cleaned before application. They are only effective once the surface has
been cleaned. The best form of sanitation is hot water and a food grade
chemical sanitizer.
Severity: Potential of a hazard to cause harm to human health or to product
quality.
Significance: The importance of the effect to health and to the business and is
assessed via the combination of severity and likelihood of a hazard
occurring. The consequence and the defined value put on it.
Support Program: Policies and activities that are implemented to support the HACCP /
Process Control programs, i.e. Calibration, Training, Recall, Approved
Supplier program, etc.
T.B.D: To be determined.
T.B.C: To be confirmed.
Validation: The act of providing documented evidence through research, results or
theoretical values that a particular hazard can be controlled such that a
defined process can be shown to yield a product consistently of the
required quality.
Verification: A detailed examination of the HACCP Programs and support programs to
determine if they are documented, implemented and effective.
W.H.O: World Health Organization.
WP: Work Procedure, and relates to documentation, procedure or work
instructions that are individually numbered