AKRON STEEL FA jORS 3291 Manchester Road Akron, Ohio 44319 Ph. (330)644-0616 Fax (330)644-0105 deouw nnesota Rubber Mason City Cooling Line Electrical Drawings # 12544 M AKRON STEEL FABRICATORS: Shop Order Number: 16893a-¥ ‘STEEL ATOR 3291 Manchester Road ‘Akron, Ohio 44319 Ph, (330) 644-0616 ax (330) 644-0105, Minnesota Rubber, Mason City Ia. Description. Introduction & Table of Contents 1587 Equipment Layout Drawing sss Takeaway & Dip-ank Assembly Drawing Takeaway & Dip-ank Bill of Material 9889, Inclined Conveyor Assembly Drawing Inclined Conveyor Bill of Material 19890 Cooling Conveyor Assemble Drawing ‘Cooling Conveyor Bill of Material #16891 Cutter Conveyor Assembly Drawing Cutter Conveyor Bill of Material wees. Cutter Assembly Drawing, Cutter Bll of Material in6893 Electrical Controls 1-230 D1-2579 AL-2877 Di-24as AL-2624 DI-2558 2857 D1-2526 AL2364 DI-2548 AL2547SYSTEM INTRODUCTION ‘Thank you for your purchase of this piece of equipment. The equipment you have Purchased has been designed and manufactured to meet the needs of a growing and changing industry ‘This manual has been developed to sid you in the maintenance and operation of ‘your new equipment there are any questions that arise or fed service assistance is needed forthe following: Installation, Operation, Maintenance, or Adjustment, please contact our ‘Engineering Department, or Field Service Representative at: ‘Akron Stee! Fabricators 3291 Manchester Road ‘Akron, OH 44319 Phone: (330) 644-0616 Fax: (330) 644.0105 Please have your purchase order number and Akron Steel Fabricators project ‘number available to assist our personnel in identifying your particular Equipmeat. PROPRIETARY RIGHTS ‘This Maintenance Manual contains data in which Akron Stee! Fabricators has 4 proprietary right. Possession does not grant any authority to reproduce or disclose in whole, or in pat, any ofthe information contained herein,CAUTION! OPERATION WARNING This machine should not be operated until customer's safety and production Departments have instructed operators on operating procedures and safety features Hazard: Extreme caution must be excised to be sure that the machine is free of foreign matter and all personnel are clear of the moving parts before operation. ‘Waring: 1. Improper operation of equipment may result in bodily injury or damage to the equipment, Before operating equipment, it is ‘your responsibility to completely read and understand the instructions and any related information. 2. Make sure nothing is laying on conveyor system and that everything and everyone is clear of machinery. 3. The system is designed for cutting and conveying stock from the Mill to the Pig Roll. Stock cutting results from the rotating knives engaging the mill and it is extremely important that all foreign matter be prevented from entering the system. This will ‘ensure long life and consistent production and ensure against adverse breakage of the blades. Steps should be taken to insure the use of clean uncontaminated stockBELT TENSION| Belt tensioning is achieved by carefully rotating the screws on the take-up frames, Caution should be taken to keep the pulley inline from side to side. Avoid mis- alignment for this can result in poot tracking of the belt. Only slight tension is required, over tensioning results in strain on the belt lacing and premature wear of the belt.LUBRICATION Upon receipt of Equipment, fluid levels in gear reducers and gear housing should be checked, Add fluid to gear housing and gear reducers as per referenced specifications Bearings are shipped with the grease supplied by the manufacturer. You should purge each bearing with your plants standard bearing grease. Caution should be exercised not to overfill the bearings and yet be sure that each bearing is properly purged. General-purpose industrial grease should be smooth, homogeneous and uniform premium-quality product. It should not contain materials, which are corrosive or abrasive to bearings, The grease should have excellent mechanical and chemical stability and should not emulsify with water. The grease should contain inhibitors to provide long term protection against oxidation in high performance applications and protect the bearing from corrosion in the presence of moisture ‘The lubrication concepts and guidelines in this section are, by necessity, general in nature. The final selection of a lubricant for a articular application is the responsibility of the end user:Warranty Akon Stee! Fabrietors, Ine. warrants equipment matufactured tobe fee of defects in material and workmanship, operate in anormal and proper manner under recommended conditions fora peri of twelve months from date of shipment (r notification of equipment being ready for shipment should te delivery be delayed by th custome). Te fallowing stipulations to this warranty apply 1. Akson Sil Fabricators Co. mst receive wrinen notfeation of any defects or complaints by Fax (330) 644-0108 or other prompt means for documentation of dates and evaluation of subject. 2, Akron Stool Fabricators Co. reserves the right to repair or replace affected component or ‘component, inthe bes intrest of both partie, as discerned inthe evaluation of subject, The lability of Akron Stel Fabricators Co, shall be limited tothe cost of repairing or replacing affected component or compononts, F.O.B, it’s factory at 3291 Manchester Road, Akron, Ohio 44318, 4. Akzon Steel Fabricators Co, shall assume no liability nor bear the expense of any modifications, alterations, or repuirs outside its factory without writen consent, 5. Components procured by Akron Stee! Fabricators Co for inclusion ints manufactured ‘equipment, sallbe warranted by Akron Stool Fabricators Co. only tothe extent of the ‘warranty ofthe respective component manufacturer, Akron Steel Fabricators Co shall ‘commit to a thorough and prudent review ofall components specified and used in i's ‘equipment manufacture to insure component pre-quafication based upon such Parameters as; name brand manufacturer, quality reeord, ie cycle, and established acceptance in the industry. As an established Original Equipment Manufsctarer, Akron ‘Steel Fabricators Co, shall extend every effort to procure the best possible warranties in ‘tho interest ofboth paris, 6. The warranty is limited tothe machine and its funtonaity, and not othe production rate or quality of production. 7. Deits caused by incorrect operation or installation, flue to cary out proper ‘recommended maintenance and lubrication are excluded from this Warranty. Normal ‘wear and use of expendabes (such a life of filter, etc.) re excluded from this warranty, ‘8. This warranty comprises Akron Sto! Fabricators sale and exclusive obligation and liability on equipment manufactured per the above referenced Purchase Order ALL. OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATIONS, WARRANTIES OF MERCHANTABILITY AND FITNESS, ARE EXCLUDED.QUALITY This section contains copies of the original quality inspection reports, material certifications, and quality assurance reports.AKRON STEEL FABRICATORS CO. ‘QUALITY CONTROL REPORT outa DIP-TANK P.ONO.. Ib A % i CUSTOMER MuNNSorA Quest ia PROJECT MAN. . (ox By Toate] WELDING guaLrry Bie | ge) MACHINING QUALTTY Be t PAINT quaniry. Jose court NG ALIGNMENT. STRESS voToRs hee i la REDUCERS “BRAKES. 2d, Tacs ELECTRICAL WIRING Luar swrrenes PROX swrneHES PHOTO: SAETEY swrrowss a,casus | 2é ELECTRICAL tags HEDRAULIC Tags guazos SAEETY LABELS Be NAMEPLATE: \STENERS SAFETY WIRED AIR PIPING be. PIPING ouBE_Prprya WBE sysTe ie‘QUALITY CO! ‘EQUIPMENT INSPECTION DIP TANS pow. /6828 pave_ #2000" cust: Pine sor 2 ge a; “ypognct mat, ‘S eel ee — Ae Fara 2 che lod wes of Aik SUCHE E THE we WX Pye’ Piping a ‘paoTos SETPPING PREP ee ‘APPROVALa. mz EQUISMENT [NSPECTICE PAN Die TER G23 P.0. woWBER customer PROJECT MANAGER eeAMRON STEAL FABRICATORS Co. ‘QUALITY CONTROL REPORT TT ERUPT BONO. WETS . CusToNER MINNESOTA Qu beE! PROJECT MAN. COOLING CONVEYOR TION DATE, WELDING QUALITY. MACHINING QUALITY dee PAINT QuaLrTY. we COUPLING ALIGNMENT TACHS. dele ELECTRICAL WIRING LIMIT swrronss PROX SWITCHES PHOTOEYES LE (EY SWITCHES £4 CABLE e-20 ELECTRICAL TAGS HEDRAULIC Tacs GUARDS T B/E AIR PIPING. HD. Prprxe LUBE_prprve LUBE syste eye Heulp\AERON STEEL FABRICATORS CO. ‘QUALITY CONTPOL BEPORT ‘EQUIPMENT INSPECTION ceeling aosdizvog dats BZSOS” ‘P.0 NO. JGBFO “ 2 custome Adu NKsore! 2 Are % : : Cowes we beh rect Roool FHoTos: . PROJECT MANAGER, APFEOVAL7 ARROW STEEL FAHKL CATES Co. ‘QUALITY CONTROL ae>ca= UTEMENT ISSPECTICR ential = CONE HOE Se SAFETY. REVIES F.0, wumper __/2570. — costomer AJiWesore 2 bboy PROJECT MANAGER ASSEMBLY LEAD MAN LE SAFETY DEPARTMENT waxace> PROJECT MANAGER eS~ AKRON STESL FABRICATORS Co. = QUALITY CONTROL REPORT BQUIPEINT INSPECTION UTTER Comyiryom 4 Bono. IFS! : custower MME Sorg Cua re é PROJECT MAN. és [E-EY[oATET WELDING QUALITY SACHINING QUALITY ~ pare uaurry Z a whe COUPLING aLrowe=T. / STRESS_ REL: pec. noroRs ‘REDUCERS BR Tacus ELECTRICAL WIRING e LIMIT surrones: - PROX SWITCHES : yTORTES SARTEY SWITCHES $, CABLE ELECTRICAL TAGS. EXDRAULIC tags. % uagp: ‘| eke SAEETT LABELS. ¢ EASTENERS-SAFETY WIRED i AIR PIPING Ue . = LZ; EOD. Prpng Wet Yh LUBE preqwe Va LURE sysTew We NES,ABRON STEEL FABRICATORS CO. QUALITY CONTPOL REPORT EQUIPMENT INSPECTION ieee pate_B-2069 Pon. 762 custome (2.11: ibe % PROJECT MAN . SPECIAL INSTRUCTIONS TOE ET [SEE Test see Bes elt ud Severed hens = ww Argcde: . PHOTOS ING ER PROJECT MANAGER APPROVALMENT INSPECTICE UE CONVEYOR Q ‘SAEEY REVISE Fo, wouser _/G2T) CUSTOMER STW Esore Cvepen PROJECT MANAGER ASSEMBLY LEAD MAN Kee SAFETY DEPARTMENT wamacee PROS! oT MANAGER ennz AKRON STEEL FABRICATORS CO. BONO. UEFA . 7 customer MiAWESOTA Cube PROJECT MAN. Bs cay [aa ENS a WELDING auaLITY_ KE Geno Yeneteatan 7 Pita) Fd de Oc _ tesa evanrre zz ae ees. PAINT QUALITY AE ie HE COUPLING ALIGNMENT. is SS smmess aezer pec. * : WW motors ‘REDUCERS BRAKES Tacus LE |o-zzee| ELECTRICAL WIRING Mee |9-aote, LIMIT swrrengs PROX SWITCHES. BROTOEYES 5 EEE Wee Jee. | anal SBE weave Taos be cuanos ee re SAFETY LABELS. wz les | see Seer KS SAMEPLATES A \STENBRS-SAFETY WIRED Wee . ata PIPING va 0. preme 77 weE_preme wha LE syste : HO C0‘AKRON STEEL FABRICATORS CO. ‘SUALITY CONTROL REFORY EQUIPMENT INSPECTION Barespme vary_8-2005 BONO. 16992 . customer Mawiesord Bective SEECIAL_INSTRUGHIONS Tor BY TBAT] SPENT BEbucirie ex [ers] com ao Kee wy, PROJECT MANAGER ‘APPROVAL,fi Ke nv S lo (Po. woMBER BIZ wanreEe Ye Beeogee ASSEMBLY LEAD MAX SAFETY DEPARTMENT wamaGe> PROJECT MANAGERSYSTEM INSTALLATION PROCEDURES 1, Install equipment into position appropriate to the installation, 2. On overhead mounted equipment, attachments to the customer supplied building steel or other structures must be secured using only high tensile strength fasteners. Mounting supports must be rigid and properly braced to provide a vibration resistant anti-sway solid installation, On floor mounted units, the installation must be level and the unit ‘ust be fully anchored and grouted tothe floor to prevent the potential overturning due to external forces from whatever sources. 3. Verify power supply matches drive requirements on units supplied with controls 4, Once all ofthe above instructions have been completed and the ‘motor control wiring installed, the motor(s) should be jogged to verify proper rotation. Incorrect operation of the unit can damage the belting and the unit, Be sure to review the operational ‘warnings before proceeding, with this check and the following adjustments. 5. After verification of comect motor rotation, the cutting blades should be adjusted to meet the specific cutting requirements of your stock. Proper adjustment should result in long blade life and ‘minimal stock variance. ©. After verified completion of the preceding adjustments, the conveyor system should be test run to verify that the conveyor is running properly. 7. {there are any questions, contact AKRON STEEL FABRICATORS at 3291 Manchester Road, Akron, Ohio 44319, Tel. No. (330) 644 ~ 0616,SAFETY NOTE: Itis customer's responsibilty to tran their employees in the safe operation of this machine. Itis the customer's responsibilty to train their employees in the lock-out/tag out procedure of this machine per OSHA standard #29 CFR 1910-147, ‘THE OSHA LOCK-OUT STANDARD # 29 CFR 1910-147 OUTLINES THE PRACTICES AND PROCEDURES NECESSARY TO PREVENT THE ACCIDENTAL START-UP OF MACHINERY AND EQUIPMENT, OR THE RELEASE OF STORED ENERGY THAT COULD INJURE EMPLOYEES DURING SERVICE OR REPAIR.