Master Control Panel

Installation Manual

E F F I C I E N CY I N D E NT I ST RY ®
Table of Contents

Section I Installation Instructions

Main Control Box............................................................................................ 2

Single/Dual Vacuum Pump Relay Box Connection .................................. 3

Vacuum Pump Relay Box Wiring Diagram ................................................ 4

Master Water Control Valve Connection .................................................. 5

Air Compressor Remote Connections ...................................................... 6

RAMVAC® Rocker Switch Installation ........................................................ 7

Section II Schematics
Master Control Panel Wiring Diagrams Index ........................................ 8

Product Support Services .................................................................... 19

Installation Manual Master Control Panels 1

Section I Installation Master Control Panels

Main Control Box

— NOTICE —
All wiring between the main control box and equipment should be Class B, low-
voltage. In most cases, a conduit is not required when using this type of wiring.

— WARNING —
Before proceeding with any electrical installation, comply with and
maintain all applicable local electrical code(s) and regulations.

1. Position the main control mounting box, so that the master control panel switches
can be eye level, in a convenient location (near the office's entrance/exit).
2. Once the main control mounting box is in position, secure it using the brackets
provided.
IMPORTANT NOTE: To ensure proper installation of the finished master control
panel, the mud flange must be recessed by dry wall thickness.
3. Install the main control box wires as follows:
a. Using a hammer and pliers, remove the appropriate knock-out from the main
control mounting box.
b. Fit a nylon grommet in the knock-out. (This protects the wires from chaffing and
shorting out.)
c. Run the appropriate wires to their respective equipment location. Then
connect the wires according to the instructions on the following pages.
4. After all wiring connections are completed correctly, position the master control
panel over the main control box and secure using the screws provided.

WIRING CHART
Model No. No. of Wires Wire Under 150 ft. Wire Over 150 ft.
CV-101 3 18 AWG 16 AWG
CV-102 3 18 AWG 16 AWG
DV-301 3 18 AWG 16 AWG
DV-302 3 18 AWG 16 AWG
MC-201 6 18 AWG 16 AWG
MC-202 6 18 AWG 16 AWG
Air Compressor 3 18 AWG 16 AWG
MWCV Solenoid Valve 2 18 AWG 16 AWG
MWCV Transformer 2 18 AWG 16 AWG

2 Installation Manual
Section I Installation

Single/Dual Vacuum Pump Relay Box Connection

(All Panels, Except Turbine)

— CAUTION —
Before making any wiring connections to the main control box, the vacuum unit
should be completely installed.

— WARNING —
Before proceeding with the single/dual vacuum pump relay box connection, make
sure the electrical power supply to the vacuum pump is turned OFF.

— NOTICE —
All pumps (single or dual) must have three, low-voltage wires installed from the
top of each relay box going to the main control box in order to operate the master
control panel lighted ON/OFF switches.

IMPORTANT NOTE: For dual vacuum pump relay box connection to the main
control box, Steps 1 through 8 listed below must be performed for each vacuum pump.
Refer to the vacuum pump relay box wiring diagram on the next page.
NOTE: For vacuum pump relay boxes with factor y-installed yellow, black and brown
wires, it is not necessary to perform Steps 1 through 8.
1. Loosen the top and bottom retainer screws from the vacuum pump relay box and
remove the cover.
2. Remove the black strain relief grommet from the top of the vacuum pump relay
box.
3. Place the tap connector slot over the yellow transformer wire, and insert the
brown wire into the end of the tap connector.
4. Squeeze the metal connector tight, and snap the attached cover in place.
5. Route the brown wire out through the strain relief grommet hole along with the
yellow and black wires.
6. Reinstall the strain relief grommet around the yellow, black and brown wires.
7. Reinstall the relay box cover and tighten the top and bottom retainer screws.
8. Run and connect the low-voltage wires to the main control panel mounting box
according to the applicable wiring diagram in Section II Schematics. (Refer to the
index on Page 8 for the location of the appropriate diagram.)

Master Control Panels 3

Section III Installation Master Control Panels

Vacuum Pump Relay Box Wiring Diagram

Yellow
Brown
Black

Alt.Voltage
Fuse Fuse Holder
Holder

Black
Yellow
Yellow Blue
1

Brown/White
2

Terminal
3

Block Transformer
4

Black/White
5

Brown Blue
6

Black

Yellow
Purple

Relay

White
Black Red
Green

4 Installation Manual
Section IV Operation & Care

Master Water Control Valve Connection

(With 24-Volt Lighted Control Switch)

— NOTICE —
When using low voltage to operate the master water control valve (MWCV), a 115-
volt electrical receptacle for the MWCV “plug-in” transformer must be supplied.

1. Remove the MWCV from the shipping container or locate a previously installed
MWCV in the office.

— WARNING —
Before proceeding to Step 2, make sure all power is properly disconnected.

2. Dismantle the coil assembly.

3. Replace the 115-volt coil with the 24-volt coil included in the kit.
4. Provide power to the coil assembly using the “Plug-In” 115V/24V transformer
supplied with the kit.
5. Connect the two low-voltage wires from the transformer according to the
applicable master control panel wiring diagram in Section II.

— WARNING —
Do not plug in the transformer until all electrical connections are complete.

6. Test the MWCV and transformer as follows:

a. Turn the light switch to the OFF position. (The light should be off.)
b. Turn the light switch to the ON position. (The light should be on.)
c. When the switch is activated, the MWCV should make a clicking sound, which
indicates the valve is working properly.
d. If the light fails to come on, or if the MWCV fails to function, check all
connections referring to the applicable master control panel wiring diagram in
Section II.
NOTE: If a light stays ON while the switch is in the Off position, simply reverse the
wires numbered 2 and 3 on the switch. The light should then operate correctly.

Master Control Panels 5

Section I Installation Master Control Panels

Air Compressor Remote Connection

1. Turn OFF all power to the air compressor at the source.

2. Mount the compressor relay box near the junction box on the air compressor.

3. Connect the power source supply lines to L1 and L2 on the compressor relay box
for new installation.

NOTE: For existing installation, first remove the power source supply lines from
the junction box.

4. Connect conduit from the compressor relay box to the junction box.

5. Connect the two lines from T1 and T2 to the two compressor power lines in the
junction box.

6. Run and connect low-voltage wires to the main control box according to the
applicable master control panel wiring diagram in Section II.

6 Installation Manual
 RAMVAC Rocker Switch Installation

When connecting a RAMVAC pump, replace the VAC switch in the Master Control Panel
with the loose switch supplied.

Please use this schematic for RAMVAC rocker switch installation in the following panels:

PANEL PART #
MP300 64652017
MP1000 64568077
MP2000 64568110
MP1000A 64568171
MP2000A 64568174

Connect to an S1 Electrols as follows:

Terminal #4 - connect to S1 terminal “G”

Terminal #3 - connect to S1 terminal “H”
Terminal #2 - connect to S1 terminal “F”

S1 Electrols Terminals

G H F

3
2
4

VAC Switch

Master Control Panels 7

Section II Schematics Master Control Panels

Master Control Panel Wiring Diagrams Index

MP - 100 / 300 ................................................................................ 9

MP - 400 ....................................................................................... 10

MP - 700 ........................................................................................ 11

MP - 900 ....................................................................................... 12

MP - 1000 ..................................................................................... 13

MP - 1100 ..................................................................................... 14

MP - 1200 / 1300 .......................................................................... 15

MP - 1800 ..................................................................................... 16

MP - 2000 ..................................................................................... 17

MP - 2200 ..................................................................................... 18

8 Installation Manual
Section II Schematics

MP - 100 / 300
One Switch, Single Vacuum

Brown
Vacuum Pump
Yellow Relay Box
Black

L1 T1
L2 T2

Load
(To Vacuum Pump)

Line Voltage
(To Source)

Wall-Mounted Switches
Shown from
Back of Switch Plate Vacuum

Junction Box

Master Control Panels 9

Section II Schematics Master Control Panels

MP - 400
Two Switch, Dual Vacuum
ON/OFF Switches
Mounted on Dual Cabinet

ON Brown ON
Brown OFF
OFF

Yellow Yellow
Black Black

Vacuum Vacuum
Pump Pump
Relay Relay
Box Box

L1 T1 L1 T1
L2 T2 L2 T2

Load Load
(To Vacuum (To Vacuum
Line Voltage Pump) Line Voltage Pump)
(To Source) (To Source)

Wall-Mounted
Vacuum 1 Vacuum 2 Switches
Shown from
Back of
Junction Box Switch Plate

Vacuum Unit Panel Mounted Switches

(Same Connection as Back View)

Brown ON Brown ON
OFF OFF
Yellow Yellow
NOTE: Using the circuit depicted in the Black Black
diagram above, either switch will turn
the vacuum pumps on. To wire pumps
so that either switch will turn the
vacuum pumps off, use the circuit shown
in the diagram to the right.

Vacuum Pump
Relay Box

10 Installation Manual
Section II Schematics

MP - 700
One Switch, Air Compressor

Brown
Compressor
Yellow Relay Box
Black

Red

L1 T1 Black
L2 T2

Load
(To Air Compressor)

Line Voltage
(To Source)

Wall-Mounted Switches
Shown from
Back of Switch Plate Air Compressor

Junction Box

Master Control Panels 11

12
(Wall Mount Near Dynamic Dry) Main Water Control
Solenoid Valve

Installation Manual
Brown Brown Plug In Transformer
Dynamic Dry Yellow
Yellow
Relay Box
Black Black
Section II Schematics

Compressor Relay Box

L1 T1 L1 T1
Red
L2 T2 L2 T2
Black Load (To Compressor)

Line Voltage (To Source)

Load Air Air
In Out
(To Dynamic Dry)
4 2
Water

24V
Line Voltage 3 3 2 AC
MP - 900

24V
(To Source) 1 1 1 Coil
Coil
4 2 3 In

3 3
1 1
Vac Vac
In Out

Wall-Mounted Switches
Shown from
Back of Switch Plate Vacuum Air Comp. Water
Three Switch, (Dynamic Dry) Single Vacuum, Air Compressor,
Master Control Panels
 Main Water Control
Solenoid Valve
Brown Brown Plug In Transformer
Yellow Yellow
Black Black
Section II Schematics

Compressor Relay Box

L1 T1
Red
L2 T2
Black Load (To Compressor)

Line Voltage (To Source)

Vacuum Pump Air Air
In Out
Relay Box
4 2
24V
3 3 2 AC
24V
Coil
MP - 1000

1 1 1
Coil
4 2 3 In

3 3
1 1
Vac Vac
In Out

Wall-Mounted Switches
Shown from
Back of Switch Plate Vacuum Air Comp. Water
Three Switch, Single Vacuum, Air Compressor, Water

Master Control Panels

13
14
Vacuum Unit Panel Mounted Switches
(Same Connection as Back View Below) Main Water Control
Solenoid Valve
Brown ON Brown ON Brown
OFF OFF
Yellow Yellow Yellow
Black Black Black

Plug In

Installation Manual
Transformer

Red
L1 T1
L2 T2
Black
Section II Schematics

Vacuum Pump
Relay Box
Line Voltage Load (To
(To Source) Compressor)

Compressor
Vac. #1 - In Vac. #2 - In Water Control - In Air Comp - In Relay Box
These Numbers Correspond Power from From Coil
1 3 4 1 3 4 24V Trans. on Valve 1 2 3 4
to the Numbers on the
Terminal in the Relay Box
MP - 1100

NOTE: Using the circuit depicted in the 4 3 2 4 3 2 2 4 Jumper 3 4 1 3 2

Vac.#1 - Out Vac.#2 - Out Water Control - Out Air Comp - Out These Numbers Correspond
diagram above, either switch will turn the to the Numbers on
vacuum pumps on. To wire pumps so that the Side of the Switches
either switch will turn the vacuum pumps off,
use the circuit shown in the diagram below.
Vacuum Unit Panel Mounted Switches
(Same Connection as Back View)

Brown ON Brown ON Wall-Mounted Switches

OFF OFF Shown from
Yellow Yellow
Vacuum 1 Vacuum 2 Water Air Comp. Back of Switch Plate
Black Black
Four Switch, Dual Vacuum, Water, Air Compressor

Vacuum Pump
Relay Box
Master Control Panels
Section II Schematics

MP - 1200 / 1300
One Switch
(For Dual Starter Kits Only)

POWER POWER
3 PHASE 3 PHASE
White
2 Black Connect Per
Voltage
Lift Post Requirements
2 (See Figure 1)

L1 L2 L3 L1 L2 L3

H1 H2 H3 H4 H5 H6
PRIMARY

Yellow #2
SECONDARY
X2 F1 X1
Yellow #1

9 9
T1 T2 T3 T1 T2 T3
Brown #4
Black #3

Switch 1 Switch 2

Wall-Mounted Switches
Shown from
Back of Switch Plate

TURBINE 1 TURBINE 2

H1 480V H6
380V H5
2 Fuse Type FNM - 6 1/4 AMP 277V H4
240V H3
1 Fuse Type KLK - 12-2 AMP 208V H2

X2 24V X1
Figure 1

Master Control Panels 15

16
Installation Manual
Brown Brown
Yellow Yellow
Black Black
Section II Schematics

Dynamic Dry Compressor

Relay Box Relay Box

L1 T1 Black L1 T1
Red Load (To
Load (To Black
L2 T2 White L2 T2 Compressor)
Dynamic Dry
Line Voltage Line Voltage
Air Air (To Source)
(To Source) In Out

4 2
3 3
1 1
4 2
MP - 1800

3 3
1 1
Vac Vac
In Out

Wall-Mounted Switches
Shown from
Back of Switch Plate Vacuum Air Comp.
Two Switch, (Dynamic Dry) Single Vacuum, Air Compressor
Master Control Panels
 Brown Brown
Yellow Yellow
Black Black

Vacuum Pump Compressor

Section II Schematics

Relay Box Relay Box

L1 T1
Blue L1 T1
Red Load (To
Blue
Load (To Black
L2 T2 L2 T2 Compressor)
Vacuum Pump
Line Voltage Line Voltage
Air Air (To Source)
(To Source) In Out

4 2
3 3
1 1
4 2
MP - 2000

3 3
1 1
Vac Vac
In Out

Wall-Mounted Switches
Shown from
Two Switch, Single Vacuum, Air Compressor

Back of Switch Plate Vacuum Air Comp.

Master Control Panels

17
18
Vacuum Unit Panel Mounted Switches
(Same Connection as Back View Below)

Brown ON Brown ON Brown

OFF OFF
Yellow Yellow Yellow
Black Black Black

Installation Manual
Compressor
Relay Box

L1 T1
Red
Black
Load (To
L2 T2
Section II Schematics

Compressor)

Vacuum Pump Line Voltage

Relay Box (To Source)
Air Air
In Out

4 2
3 3
4 2 1 1
3 3 4 2
MP - 2200

1 1 3 3
Vac Vac
In Out 1 1
Vac Vac
In Out
NOTE: Using the circuit depicted in the diagram above,
either switch will turn the vacuum pumps on. To wire
pumps so that either switch will turn the vacuum pumps
off, use the circuit shown in the diagram below.
Vacuum Unit Panel Mounted Switches
(Same Connection as Back View)

ON ON
Three Switch, Dual Vacuum, Air Compressor

Brown Brown
OFF OFF
Yellow Yellow Wall-Mounted Switches
Black Black Shown from
Vacuum 1 Vacuum 2 Air Comp. Back of Switch Plate

Vacuum Pump
Relay Box
Master Control Panels
Product Support Services

DentalEZ® Group
CustomAir® Division
Master Control Panels
The DentalEZ Group and its employees are proud of the products we provide to the dental community. We stand
behind these products with a warranty against defects in material and workmanship as provided below.
In the event that you experience difficulty with the application or operation of any of our products, please contact our
customer service department at our expense at 1-866-DTE-INFO (1-866-383-4636).
If we cannot resolve the issue by telephone, we will arrange for a representative to contact you or suggest that the
product be returned to our factory for inspection.
If product return or repair is required, we will provide you with a Return Authorization number and shipping
instructions to return the product to the proper facility. If the product is under warranty, we will ask you to provide
proof of purchase, such as a copy of your invoice. Please be sure to include the Return Authorization number on the
package you are returning. Products returned without a Return Authorization number cannot be repaired.
Freight costs for product returns are the responsibility of the customer. Products under warranty will be repaired or
replaced, at our sole discretion, and returned at our expense. Products outside the warranty limits will be repaired and
returned with costs invoiced to the customer. We are not responsible for shipping damages. We will, however, help you
file a claim with the freight carrier Written repair estimates are available.
DentalEZ warrants the CustomAir Master Control Panels to be free of defects in material and workmanship, under
normal usage, for a period of 2 years from date of installation.*
Please note the following additional terms of our warranty and return policy:
• Warranties cover manufacturing defects only and do not cover defects resulting from abuse, improper handling,
cleaning, care or maintenance, normal wear and tear or non-observance of operating, maintenance or installation
instructions. Failure to use authorized parts or an authorized repair facility voids this warranty.
• Liability is limited to repair or replacement of the defective product at our sole discretion. All other
liabilities, in particular liability for damages, including, without limitation, consequential or incidental
damages are excluded.
• THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD-
ING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS AUTHORIZED TO CHANGE THIS
WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY.
WARRANTY REPAIRS: Parts repaired or replaced on a product that is in warranty will be warranted for the duration
of that product's original warranty.
NON-WARRANTY REPAIRS: The warranty on parts either repaired or replaced on an out-of-warranty product
will cover the repaired part only and will be for the time frame of a new parts warranty period.
PRODUCT RETURN: Opened products or product returns more than a year old cannot be returned for credit.
There will be a 15% ($25.00 Minimum) restocking charge on all items authorized for return.
* Provided conditions defined in instruction manual are met.
CustomAir, RAMVAC and DentalEZ are registered trademarks of DentalEZ, Inc.
© 2008 DentalEZ Alabama, Inc.

Master Control Panels 19

 2500 Highway 31 South
Bay Minette, Alabama 36507
1-866-DTE-INFO
Fax: (251) 937-0461
www.dentalez.com

© DentalEZ Alabama, Inc.

Printed in USA

PN: 64710071C
October, 2008