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Jcis 1999 6565
Jcis 1999 6565
(6, 9, 14). No result on disruption of latex aggregates by tur- flask, and a capillary test section connected into the loop with
bulent capillary flow has been reported yet. The aim of this wide-bore silicone tubing (20). The capillary tube had an inter-
work was to characterize the dynamic processes of aggrega- nal diameter of 1.1 mm and a length of 22 mm. The flow rate
tion/disruption of DLCA and RLCA latex aggregates by moni- through the capillary tube was set at 3.9 × 10−6 m3 s−1 , in order
toring the changes in the size distribution and fractal dimension to produce turbulent flows (Re > 3500).
of the aggregates, as well as to investigate the breakage of latex
aggregates in laminar and turbulent capillary flows. Three meth-
Particle Sizing
ods, image analysis, light scattering, and electrical sensing, were
used for measuring aggregate sizes in suspensions. The fractal The image analysis system (Quantimet 600, Germany) was
dimensions of latex aggregates were determined using the two- used to measure aggregate diameters and cumulative size dis-
slopes method (14–16) and a small-angle light scattering method tributions in terms of length, the latter being required for the
(17). two-slopes method for measuring fractal dimension. The im-
age analysis system consisted of a microscope (Leica DMR,
MATERIALS AND METHODS
Germany) and a CCD-video camera (Sony, Japan). Images from
the CCD-video camera focused through the microscope were fed
Materials to a personal computer for image analysis (21).
Size distributions based on solid volume and aggregate di-
The surfactant-free zwitterionic polystyrene latex particles ameters were measured using a Coulter Multisizer II (Coulter
(batch 560) used in this work were purchased from the Interfa- Electronics Limited, UK) equipped with a 30-µm-orifice tube.
cial Dynamics Corporation, Portland, Oregon, USA. The diam- The conductive electrolyte used was Isoton II diluent (Coulter
eter of single particles was 1.28 µm ± 4.8% (data provided by Electronics Limited). All of the electrolytes were filtered with
the manufacturer). The surface charge of the latex particles is a 0.45-µm cellulose acetate membrane filter prior to use. Data
dependent on the pH of the medium. The isoelectric point (i.e.p.) from the Coulter Counter were transferred to a personal com-
of the latex particles was known to be about 3.8. puter for further data analysis using the Multisizer AccuComp
1.19 software provided by Coulter Limited.
Aggregation A Malvern Mastersizer S (Malvern Instruments, UK) was
The latex stock sample was placed in an ultrasonic bath (T-9, used to measure the aggregate diameters and the scattering an-
L&R Manufacturing Company, New Jersey, USA) for about gular dependence of the scattered intensity of aggregates. The
20 min prior to aggregation, in order to break up doublets in Mastersizer employs a Reverse Fourier Optics configuration,
the suspensions (18). The latex aggregates were prepared by consisting of a laser light source (5 mW He–Ne laser with a
mixing a 4.0% w/w suspension of latex with the appropriate wavelength of 632.8 nm), an optic lens (300RF), and 45 photo-
electrolyte. For DLCA, the initial volume fraction was φ0 = sensitive detectors which allow the collection of light scattered
1.9 × 10−5 and aggregation was induced by the addition of 1 M at angles from 0.03◦ to 46.4◦ . It has an accessible size range,
McIlvaine buffer solution (19), which both neutralized the sur- 0.05–878.7 µm by employing the optic lens.
face charge and decreased the screening length. For RLCA,
φ0 = 7.6 × 10−5 and 0.2 M NaCl solution was added, decreasing Fractal Dimension
the screening length. The final solutions were gently mixed using
a blood tube rotator (SB1, Stuart Scientific Co. Ltd, UK). The The two-slopes method was used for fractal dimension mea-
McIlvaine buffer solutions were composed of sodium hydrogen surements (14–16). Particle size can be described using a size
orthophosphate (Na2 HPO4 ), citric acid (H3 C6 H5 O7 ), and potas- distribution function n(L), defined by d N = n(L) d L, where d N
sium chloride (KCl). The latter maintained the suspensions at is the number of particles per unit volume with size in the range L
pH 3.8 with an ionic strength of 1 M. The final suspensions to L + d L. The characteristic length L can be any scale measure
were then kept at 25◦ C. The measurement of the sample was of size, e.g., diameter, volume, and maximum or average length.
taken at 20 min after initial preparation of the latex aggregate The cumulative size distribution N (L) is commonly used, de-
solutions. fined as the number concentration
R∞ of particles larger than a given
size L; i.e., N (L) = L n(L) d L. According to the definition,
Shear Devices cumulative size distributions in terms of aggregate length and
solid volume are equal for a given population of aggregates (16).
The laminar shear device used was a double concentric cylin- Based on this derivation, the fractal dimension D3 was then cal-
der (Rheomat 30, Contraves AG, Schaffhauserstrasse 580, CH- culated from the two slopes of the cumulative size distributions
8052, Zurich), consisting of two fixed cylinders mounted on a in terms of maximum length and solid volume using (14–16)
base plate and a third rotating cylinder which was introduced
from the top into the gap between the fixed cylinders; a shear
rate up to 1711 s−1 could be generated. The turbulent capillary D3 =
S(l)
, [1]
flow apparatus used in this work consisted of a pump, a holding S(V )
116 TANG ET AL.
where S(l) and S(V ) are exponents of the cumulative size distri-
butions N (l) = Al l S(l) , and N (V ) = A V V S(V ) based on aggregate
maximum length l and solid volume V , respectively, where Al
and A V are empirical constants.
The fractal dimension of aggregates was also measured us-
ing small-angle laser light scattering. The scattering intensity
I (Q) of the waves scattered from the aggregates obeys a power
law in the magnitude of the wave number Q (at a given scatter-
ing angle one probes fluctuations of Fourier spatial frequency)
(5, 17),
FIG. 3. Effect of stirrer speed on the fractal dimension of latex aggregates FIG. 4. Volume and number mean diameters of latex aggregates formed in
formed in 1 M McIlvaine buffer solution using vortex mixing. 1 M McIlvaine buffer solution measured using the Coulter Counter at different
flow speeds.
diameter kept almost constant until stirrer speed reached about
1000 rpm; thereafter it decreased rapidly with increasing stirrer particles into the aggregate takes places, since they collide with
speed. The decrease in volume mean diameter with increasing the aggregate exterior and stick there.
stirrer speed implies that the larger aggregates had been broken For the RLCA aggregates formed in 0.2 M NaCl solution,
up into smaller aggregates. Figure 3 shows the effect of stirrer calculations based on the classical DLVO theory (23) predicted
speed on the fractal dimension of the latex aggregates. The frac-
tal dimension of the aggregates started to increase when the stir-
rer speed was greater than 1000 rpm, indicating that the aggre-
gates become more compact under high stirrer speeds. Therefore
a low stirrer speed (not more than 1000 rpm) should be chosen so
as to minimize the aggregate damage by the stirrer sampling unit.
Coulter Counter operations were found to have no signifi-
cant effect on size distribution measurements. Both volume and
number mean diameters of the latex aggregates formed in 1 M
McIlvaine buffer solution were found to be consistent even at
different flow speeds of aggregates through the 30-µm-orifice
tube fitted inside the Coulter Counter (Fig. 4). This implied that
no crucial damage occurred to the aggregates.
TABLE 1
Number Mean Diameters of Latex Aggregates as Obtained
with the Three Techniques
TABLE 2
DLCA Latex Aggregates in a Laminar Shear Device
TABLE 3
RLCA Latex Aggregates in a Laminar Shear Device
TABLE 4 likely to have been the largest aggregates and to have represented
Effect of Passing DLCA Aggregates through a small proportion of the total aggregate population.
a Turbulent Capillary For RLCA aggregates, decreases in D[4, 3] and D[1, 0] after
the first pass through the capillary imply that larger aggregates
Before Pass 1 Pass 2 Pass 3 Pass 4
were disrupted into smaller ones. The value of D[4, 3] was not
D[4, 3] 4.91 3.32 2.72 2.65 2.60 reduced to that of single latex particles, indicating the presence
SE 0.24 0.25 0.06 0.14 0.13 of a small number of aggregates which were able to withstand
D[1, 0] 1.36 1.43 1.41 1.43 1.36 breakage after passage through the capillary. The D[1, 0] de-
SE 0.13 0.03 0.02 0.02 0.06
creased to 1.21 µm, close to that of single latex particles. The
D3 1.81 1.81 1.84 1.84 1.83
SE 0.03 0.02 0.02 0.02 0.03 fractal dimension of aggregates increased to ∼2.89, approaching
the value of 3 expected for Euclidean spherical objects, indicat-
ing the formation of single latex particles. Thus the majority
D3 have been found for RLCA latex aggregates before or af- of the aggregates were disrupted into primary particles after
ter shearing at a shear rate of 1711 s−1 . This would suggested one pass. On subsequent passes, no further changes in D[4, 3],
that the maximum shear force introduced by the double con- D[1, 0], and D3 were observed.
centric cylinder was not high enough to bring about aggregate For both DLCA and RLCA latex aggregates, significant ag-
growth, breakage, or restructuring (7). gregate breakage occurred in turbulent flows. These findings are
consistent with the prediction that aggregates can be disrupted
Breakage of Aggregates in Turbulent Flow when the Kolmogorov microscale of turbulence (here ∼5 µm)
is comparable with the aggregate size. It can be anticipated that
A turbulent capillary may provide much higher shear rates
aggregate disruption most likely takes place in a very small re-
than a laminar shear device. A high shear rate of 95209 s−1 and
gions close to the capillary wall where local energy dissipation
wall shear stress (=solvent viscosity × shear rate) of 85 Nm−2
rates could be higher (26).
were predicted in the capillary tube used in this work, assum-
ing the viscosity of water is 8.9 × 10−4 Pa s at 25◦ C, based on
calculations from a recommended model (20). The aggregate SUMMARY
suspensions were circulated around a flow loop, allowing their
passage through the capillary tube several times. Samples were The image analysis system (IA), Malvern Mastersizer, and
collected after each pass and introduced gently and promptly Coulter Counter can give consistent diameters for single latex
into the measurement cell of the Malvern Mastersizer for mea- particles but not for latex aggregates with wide size distributions;
surements of their size and fractal dimension. The results for the number mean diameters of latex aggregates measured using
DLCA and RLCA aggregates are listed in Tables 4 and 5, re- the three techniques are in the order IA > Malvern > Coulter.
spectively. All the results in the tables are based on three repeated Care should be taken during measurements to avoid the breakup
experiments. of aggregates by the techniques themselves.
For DLCA aggregates, the volume mean diameter D[4, 3] Latex aggregates formed under DLCA conditions had tenuous
of aggregates decreased significantly after the first two passes structures with lower fractal dimensions close to 1.8, while la-
through the capillary, implying that larger aggregates had been tex aggregates formed by RLCA possessed more compact struc-
broken up during shearing. No further decrease in D[4, 3] was tures with higher fractal dimensions close to 2.1. A mixture of
detected after the first two passes, indicating that the aggregates heavy water and water (54/46) instead of water alone as solvent
reached a minimum size and became resistant to the extent of minimized sedimentation, which occurred after about 1 day of
shearing. The relative consistency in the number mean diameter aggregation when water alone was used.
D[1, 0] and fractal dimension D3 suggests that those aggregates No disruption of either DLCA or RLCA aggregates was de-
which were broken up while passing through the capillary are tected after shearing with a laminar shear device at a shear rate
up to 1711 s−1 . Latex aggregates were found to be significantly
disrupted after passing through a turbulent capillary tube.
TABLE 5
Effect of Passing RLCA Aggregates through
a Turbulent Capillary ACKNOWLEDGMENT
Before Pass 1 Pass 2 Pass 3 Pass 4 Funding was provided by the BBSRC.
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