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Applied Thermal Engineering 180 (2020) 115836

Contents lists available at ScienceDirect

Applied Thermal Engineering


journal homepage: www.elsevier.com/locate/apthermeng

Experimental research on vibration-enhanced heat transfer of fin-tube T


vehicle radiator

Dan Li, Xuefeng Yang , Shouren Wang, Derong Duan, Zhuang Wan, Guofeng Xia, Wenbo Liu
School of Mechanical Engineering, University of Jinan, Jinan 250022, China

H I GH L IG H T S

• Application of vibration-enhanced heat transfer technology to fin-tube radiators.


• Setting up of a wind tunnel test platform under vibration conditions.
• Simulation and analysis of convective heat transfer process of radiator fins.

A R T I C LE I N FO A B S T R A C T

Keywords: This paper proposes an application of a vibration-enhanced heat transfer technology to a fin-tube radiator to
Fin-tube radiator improve its heat dissipation efficiency. A wind tunnel test platform was set up under vibration conditions, and
Vibration wind tunnel tests were performed under different parameter settings. Within the scope of the experiment, the
Heat transfer total heat transfer coefficient and gas-side heat transfer coefficient increased by 1.89–11.71% and 2.98–16.82%,
Wind tunnel test
respectively. In addition to increasing the heat transfer coefficient of the radiator, the vibration increased the
pressure loss. The pressure drop increased by 2.59–40.48%. A parameter B was defined to describe the effec-
tiveness of the vibration-enhanced heat transfer. The results showed that B > 1, indicating that the benefits of
enhanced heat transfer outweigh the cost of pressure loss. The convective heat transfer process of the radiator
fins was simulated and analysed. The vibration increased the average heat flux density on the fin surface.
Increasing the amplitude increased the average heat flux density by 22.92%. Increasing the frequency increased
the average heat flux density by 51.50%. The vibration disturbance enhanced the heat transfer owing to the
increase in the field synergy of heat exchange.

1. Introduction use of a rough surface, use of an extended surface [8], use of a spoiler,
and jet impact [9]. Another method is the composite-enhanced heat
Heat transfer is a common phenomenon observed in industrial fields transfer [10] technology, which, as the name suggests, is a combination
such as metallurgy, petroleum, chemicals, and automobiles. To enhance of multiple methods.
the heat transfer efficiency, the enhanced heat transfer technology has The fin-tube radiator [11] is an important device in a vehicle
received widespread attention. Based on the heat transfer process, this cooling system. It dissipates excess heat from the engine through con-
technology [1] can be divided into three categories: conduction-en- vection heat transfer, thereby ensuring the normal and reliable opera-
hanced heat transfer, convection-enhanced heat transfer, and radiation- tion of the engine and vehicle. With the development of automotive
enhanced heat transfer. The convection-enhanced heat transfer tech- technologies, the structure and functions of automobiles have become
nology is the most widely studied and has the most industrial appli- increasingly complex and diverse, placing higher requirements on the
cations. Convection-enhanced heat transfer can be further divided into size and performance of radiators. To meet the requirements of auto-
active enhancement and passive enhancement based on whether addi- motive applications, the working efficiency of radiators must be con-
tional power is required. Active enhancement methods are based on tinuously improved [12]. A fin-tube radiator has advantages such as
mechanical stirring [2], electromagnetic field application [3], heat compact structure, high heat dissipation efficiency, and low production
transfer surface vibration [4], fluid pulsation [5], and spray or suction cost. Enhanced heat transfer from a structural perspective has been
[6]. Passive enhancement methods are based on surface treatment [7], fully realised, and it is difficult to make further breakthroughs. Based on


Corresponding author.
E-mail address: me_yangxf@ujn.edu.cn (X. Yang).

https://doi.org/10.1016/j.applthermaleng.2020.115836
Received 19 February 2020; Received in revised form 24 July 2020; Accepted 30 July 2020
Available online 06 August 2020
1359-4311/ © 2020 Elsevier Ltd. All rights reserved.
D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

Nomenclature Tw1 Inlet water temperature


ja Heat transfer factor
Tw2 Outlet water temperature ε Heat transfer efficiency
Ua Total heat transfer coefficient NTU Heat transfer unit
M Platform quality (kg) Cp,a Specific heat of air at constant pressure
Me Eccentric mass (kg) Cp,w Specific heat of water at constant pressure
c Viscous damping coefficient (N·s/m) ηa Surface efficiency
k System stiffness (N/m) hw Water-side heat transfer coefficient
ω Angular frequency of excitation force (Hz) ha Gas-side heat transfer coefficient
r Frequency ratio kt Thermal conductivity [W/(m·K)]
ζ System damping ratio δt Wall thickness
e Eccentricity of eccentric block (m) δf Fin thickness
l Length of tube section ηf Fin efficiency
w Width of tube section Prw Water-side Prandtl number
W Length of tube Pra Air-side Prandtl number
LL Core thickness λw Thermal conductivity of water
H Wave height ρa Air density
n Peak number Δpa Air inlet and outlet pressure drop (Pa)
N1 Number of tubes Nuw Nusselt number on water side
N2 Number of heat sinks Rew Reynolds number
ν Kinematic viscosity of air Kc Shrinkage coefficient
Lp Blind spacing Ke Expansion coefficient
Qa Air-side heat absorption (W) uc Wind speed
Qw Water-side heat dissipation (W) Afr Frontal area
Qmax Maximum heat dissipation (W) Ac Flow area
ma Air mass flow (kg/s) V Speed of vibration (m/s)
mw Water mass flow A Amplitude (mm)
Ta1 Inlet air temperature f Frequency (Hz)
Ta2 Outlet air temperature fa Resistance factor

the existing enhanced heat transfer technology and the characteristics range of 0.06–0.25 mm. As the wind flew in from two vertically stag-
of the radiator, a vibration-enhanced heat transfer [13] seems to be gered channels, the film induced a vibration, thereby realising an en-
quite feasible. The principle of this method is to achieve the effect of hanced heat transfer. When the fresh air heat transfer efficiency was
disturbance through the vibration of the wall to enhance the heat ex- between 0.65 and 0.85, the air-induced film vibration could effectively
change. The application of this method to automotive radiators has not improve the heat transfer. The degree of enhanced heat transfer is di-
received much attention. In addition, the evaluation of the heat transfer rectly proportional to the air volume and inversely proportional to the
performance of radiators is typically based on wind tunnel experiments film thickness.
under static conditions [14,15], inconsistent with the vibration en- Biswas [21] et al. comprehensively reviewed current studies on the
vironment in which radiators operate. Consequently, the experimental use of longitudinal vortex generators to enhance the heat transfer. The
results deviate from the actual situation. mechanism involved in enhancing the heat transfer is mainly the de-
Li and Wang [16] studied fins with seven different shutter groups struction of the thermal boundary layer. An enhanced heat transfer is
and layouts, and used the parameter j/f1/3 to comprehensively reflect always associated with a pressure drop loss, and it is necessary to obtain
the heat dissipation performance of each group of fins. Fins with six a good trade-off. Bhattacharyya [22] et al. studied the enhanced con-
groups of shutters exhibited the best heat transfer performance. Based vective heat transfer of inclined ribs installed on the inner walls of a
on the fitted correlation, the values of j and f increased with an increase light pipe. Although a larger rib angle of attack resulted in a high
in the number of shutters. Joen [17] et al. proposed a slanted fin with Nusselt number, it had little effect on the thermal performance coeffi-
shutters and showed that the heat transfer performance is optimum cient except when Re was in the range of 2000–4000.
when the flow is along the shutter direction. The visualization results Mahdisoozani [23] et al. reviewed the application of vibration
showed that, at low Reynolds numbers (200–300), the flow is more theory to the fault detection of internal combustion engines. Various
unstable because of the backflow phenomenon in the inclined area. mechanisms and engine improvements were outlined to reduce and
Vaisi [18] et al. studied the heat transfer and resistance performances of isolate engine vibration. Sarafraz [24] et al. studied the application of
shutters with two different forms: a symmetric structure and an asym- an iron oxide (III)–Therminol 66 nanofluid in a convection heating
metric structure. The heat transfer performance of the symmetric system. The heat transfer increased by 46.3%, and the pressure drop
structure was increased by 9.3%, and the pressure drop was reduced by increased by 37.5%. This nanofluid exhibited a good thermal perfor-
18.2% compared to the asymmetric structure. The heat transfer–- mance and high heat transfer coefficient. Goodarzi [25] et al. studied
pressure drop characteristics of the radiator can be effectively improved the heat transfer performance of countercurrent corrugated plate heat
by changing the configuration of the shutter. exchangers. They found that increasing the Reynolds number of nano-
Khaled et al. [19] studied the effects of upstream velocity dis- materials can improve the heat transfer characteristics of the nano-
tribution characteristics and arrangement of gas-side units on the heat fluids. Adding nanoparticles to water can increase the heat transfer
transfer performance during the convection heat transfer of the ra- coefficient of the fluid. Li [26] et al. studied the heat transfer perfor-
diator. An uneven thermal velocity distribution led to a poor heat mance of a spherical carbon–acetone nanofluid in radiators. The car-
transfer performance. Only the diagonal arrangement affected the heat bon–acetone nanofluid increased the heat transfer coefficient by 73%.
transfer performance. Lu [20] proposed a thin-film air heat exchanger, The enhanced heat transfer is could be attributed to phenomena at the
where the film was made of polyethylene plastic with a thickness in the microscopic scale, such as Brownian motion and thermophoresis.

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D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

Sheikh [27] et al. studied the effects of nine different heat exchanger ensures the free vibration of the radiator in all spatial directions. A
models on the efficiency of thermoelectric generators. They showed simple vibration equipment was obtained from Xinxiang Hongda Vi-
that reducing the baffle height to 2.30 mm in the middle of the heat bration Equipment Co., Ltd. The amplitude of the platform was in the
exchanger can reduce the output power by 10.88%. range of 0–6 mm, and the spindle speed was 1500 r/min. The radiator
Tian [28] et al. studied the fluid flow and heat transfer through a was fixed onto the vibration platform, and the vertical vibration was
spiral double-tube heat exchanger. In this heat exchanger, the heat induced via the vibration platform driven by the excitation motor.
transfer coefficient was increased by converting the fluid motion into According to the QC/T468-2010 standard, the frequency used for the
secondary motion, thus increasing the heat transfer between the fluids. vibration resistance test on radiators is 20 Hz (passenger vehicle) or
Hosseini [29] et al. studied the thermal performance of low-con- 23 Hz (commercial vehicle). Vehicles typically generate low-frequency
centration carbon nanotube water-based nanofluids in a tube heat ex- forced vibration, so the frequency of the vibration equipment was set to
changer. A carbon nanotube concentration of 0.055% gave the best heat 25 Hz. With the radiator maintained in a vibrating state, the air and
transfer performance. All nanofluids exhibit a better thermal perfor- water circulation systems of the wind tunnel platform were turned for
mance than cooling water. Bahiraei [30] et al. studied the thermal convective heat exchange. The temperature, flow, pressure, and other
properties of graphene nanofluids in heat exchangers. The performance information were collected using a parameter acquisition system. Fig. 2
index increased with increasing Reynolds number or concentration. shows the vibration state of the radiator and the wind tunnel test
Increasing the Reynolds number from 1000 to 3000 increased the platform under vibration conditions. Table 1 lists the geometric speci-
performance index of the nanofluid by 142%. Sarafraz [31] et al. stu- fications of the radiator used in the research.
died the convective heat transfer properties of graphene nanosheets
dispersed in water–ethylene glycol. The use of graphene nanosheets 2.1.2. Parameter settings for wind tunnel experiment on vibration-enhanced
helped increase the thermal conductivity of the fluid by 32.1%. The heat transfer
high-temperature superconductivity of the system was improved by The relevant flow parameters and physical quantities for the wind
increasing the heat flux density and Reynolds number. Sarafraz [32] tunnel test were as follows:
et al. studied the heat transfer performance of Ga–In–Sn-containing li-
quid metal mixtures in heat exchangers and showed that as the inlet Water flow. The thermal resistance on the water side is low; there-
temperature of Ga–In–Sn increases, the heat transfer coefficient in- fore, measuring this parameter was out of scope of this paper. To
creases, whereas the pressure drop decreases. Bahmani [33] et al. stu- ensure the reliability of the experiment, two water flow values were
died the forced convection of nanofluids with constant and variable set: 40 and 60 L/min.
thermophysical properties in a double-tube heat exchanger. The heat Inlet wind speed. The wind speed selection was mainly based on the
transfer rate could be improved by increasing the volume fraction and factory (Shandong Tongchuang) parameter setting. The upper limit
Reynolds number of the nanoparticles. of the wind speed depends on the tightness of the test platform. The
In this study, the objective was to apply a vibration-enhanced heat selected inlet wind speed (u0) values were 2, 4, 6, and 8 m/s.
transfer technology to a fin-tube radiator, and analyse the effect of vi- Temperature, speed, and pressure sensors were installed in the wind
bration-enhanced heat transfer through simulation analysis and wind tunnel platform to obtain the parameter values. Two Omega pres-
tunnel tests conducted on the radiator under vibration conditions. On sure transducers were installed before and after the radiator.
the one hand, this study provides a theoretical support for the appli- Resistance temperature detectors (RTDs) were installed at the inlet
cation of vibration-enhanced heat transfer technology to automotive and outlet sides of the duct to read the inlet and outlet temperatures
radiators; on the other hand, it sheds new light on the actual heat of the air. A Flownetix ultrasonic flow meter was used to record the
transfer state of radiators. The study has important reference value in flow rate fluctuations in the loop. The collected parameters mainly
exploring the accuracy and reliability of wind tunnel experimental data include the inlet water temperature, outlet water temperature,
pertaining to conventional radiators. water flow, inlet air temperature, outlet air temperature, water re-
sistance, and wind resistance. The radiator was fixed on the vi-
brating table. It was made to vibrate for 3 h under each working
2. Materials and methods
condition, with the vibration direction being vertical. Under each
working condition, the temperature, speed, and pressure values
2.1. Design of a vibration-enhanced heat transfer wind tunnel test bench
were collected every five minutes, 12 times per hour, and a set of
average values were obtained. Under each working condition, three
2.1.1. Construction of a wind tunnel test bench under vibration conditions
groups of averages were obtained.
Fig. 1 shows the schematic of a vibration-enhanced heat transfer
The temperature difference between the water-side and gas-side
wind tunnel test bench. It is mainly composed of a vibration platform,
inlets was 60 °C.
radiator, flexible connecting section, wooden wind tunnel, support
shelf, and wind tunnel test bench. The flexible connecting section

Radiator Wooden wind tunnel


Suction motor

Direction Flexible
of air flow connection

Vibration Entrance
Support
platform
shelf

Excitation motor

Fig. 1. Schematic of a vibration-enhanced heat transfer wind tunnel test bench.

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y Wooden wind tunnel


x
Radiator
Flexible connection

Water inlet pipe Vibration platform

Side panel fin tube


Water outlet pipe
Radiator

Fig. 2. Schematic of the vibration state of the radiator and wind tunnel test platform under vibration conditions.

Table 1 cosine relationship. To facilitate the adjustment of the angle, the θ


Geometric specifications of the radiator used in the research. values of the eccentric block were set to 0, 45, 90, and 135°; the fre-
Description Value
quency f was set to 25 Hz.
Table 2 lists the accuracy of the instruments employed in the ex-
Heat dissipation area (m2) 11.70 periments. An uncertainty analysis was carried out using the Kli-
Core width (mm) 478.5 ne–McClintock technique [35].
Core height (mm) 560
Core thickness (mm) 27
Tube type 26 × 1.5 2.2. Evaluation method for vibration-enhanced heat transfer effect
Number of tubes 63
Number of heat sinks 64
Wave length of heat sink 2.6 To describe the heat transfer and resistance performances of the
Wave height of heat sink 6 radiator, the experimental data should be processed to solve for the
physical quantities such as the heat transfer coefficient and Nusselt
number. This study used the ε − NTU method for data processing [36].
The principle of the vibration generated by the vibration platform is (1) Radiator parameters
based on the unbalanced centrifugal force generated by the eccentric Water-side area:
blocks placed at both ends of the main shaft to drive the platform and
induce forced vibration. The magnitude of the excitation force is related Aw = 2(l + w )× W × N1 (5)
to the included angle of the eccentric blocks. The vibration intensity can
Fin area:
be adjusted by adjusting this included angle. Fig. 3 shows the equiva-
lent system model. Af = 2 × (2H + 1.2) × LL × n × N2 (6)
The vertical excitation force generated by the eccentric block when
the motor rotates can be expressed as: Air-side area:

F (t ) = me eω2 cos(ωt ) (1) Aa = Af + Aw (7)

The vibration of the platform can be considered the forced vibration Flat tube characteristic length:
of a single-degree-of-freedom system under simple harmonic excitation.
4×A 4×l × w
Its differential equation of motion is as follows: DH = =
.. .
S 2×(l + w ) (8)
Mx + cx + kx = me eω2 cos(ωt ) (2)
Reynolds number of the shutter:
The complex amplitude of the steady-state response of the system
can be expressed as follows [34]:
me eω2 1
X=
k (1 − r 2) + i (2ζ r ) (3)
When the eccentric block is stationary, the two eccentric blocks can
be simplified into a region, as shown in Fig. 4. The relationship between
the eccentricity and the angle of the eccentric wheel can be obtained
using the formula of the centre of gravity coordinates:
−2 ∬ 2yd A
A2 4R
e (θ) = = cos(θ /2)
4(A1 + A2) 3π (4)
Let 4R/3π = C, then:
e (0) = C, e (π/4) = 0.924C, e (π/2) = 0.707C, and e (3π/
4) = 0.383C
The smaller the angle θ of the eccentric block, the larger the ec-
centricity and the higher the amplitude, and the change becomes a Fig. 3. Simplified model of the vibration platform.

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D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

(4) Heat transfer factor (ja) and resistance factor (fa):

ha
ja = Pra 2/3
ρa uc c p,a (22)

Ac 2Δpa
fa = ( )( − Kc − Ke)
Aa ρa uc 2 (23)

3. Results and discussion

3.1. Effect of vibration on the heat transfer of the radiator

Fig. 4. Integral area of the centre of gravity of the eccentric block. 3.1.1. Effect of vibration on the total heat transfer coefficient of the radiator
Fig. 5 shows the variation in the total heat transfer coefficient (Ua)
u0 Lp of the radiator with the inlet wind speed (u0) at different vibration
ReLp = intensities. As the water flow rate increases, the total heat transfer
ν (9)
coefficient increases. Under the two water flow rate values, the influ-
(2) Total heat transfer coefficient Ua of the radiator: ence of vibration on Ua is basically the same. Ua increases with the wind
Qa = ma cp,a (Ta2 − Ta1) (10) speed and vibration intensity. When the water flow rate is 40 L/min, Ua
is increased by 2.67–11.71%. When the water flow rate is 60 L/min, Ua
Q w = m w cp,w (Tw1 − Tw2) (11) is increased by 1.89–10.55%.
For nondimensionalization, the following transformation is applied:
Qmax = (mcp)min (Tw1 − Ta1) (12)
Ua·De
NTU 0.22 NuU =
ε = 1 − exp ⎧ [exp( −Cr NTU 0.78) − 1] ⎫ λ (24)

⎩ Cr ⎬
⎭ (13)
where Nu is the Nusselt number, λ is the thermal conductivity, Ua is the
(mcp)min total heat transfer coefficient, and De is the equivalent diameter Lp.
ε = Q w / Qmax , Cr =
(mcp)max (14)

Ua Aa = (mcp)min NTU 3.1.2. Effect of vibration on air-side heat transfer coefficient of radiator
(15)
Fig. 6 shows the variation in the heat transfer coefficient (ha) on the
(3) Heat transfer coefficient ha: air side of the radiator with the inlet wind speed (u0) at different vi-
1 1 1 δt bration intensities. The change law of the gas-side heat transfer coef-
= − − ficient is similar to that of the total heat transfer coefficient. ha increases
ηa ha Aa Ua Aa h w Aw k t Aw (16)
with the wind speed and vibration intensity. When the water flow rate
Af is 40 L/min, ha is increased by 4.69–16.82%. When the water flow rate
ηa = 1 − (1 − ηf )
Aa (17) is 60 L/min, ha is increased by 2.98–13.90%.
For nondimensionalization, the following transformation is applied:
tanh(m′l′)
ηf =
m′l′ (18) ha ·De
Nuh =
λ (25)
2ha
m′ = , l′ = H /2 where ha is the air-side heat transfer coefficient.
k w δf (19)
A comparison of the results of the total heat transfer coefficient and
The calculation results show that the Reynolds number for the tube the gas-side heat transfer coefficient shows that the proportions of Ua
is greater than 2300, which represents a transitional flow heat transfer. and ha are relatively close. This indicates that increasing the gas-side
The Nusselt number on the water side was obtained using the experi- heat transfer coefficient can effectively improve the overall convective
mental correlation proposed by Gnielinski [37]: heat transfer rate of the radiator. It is proven that the air-side thermal
D resistance of the radiator is a key factor hindering the convective heat
Nu w = 0. 012(Re w 0.87 − 280) Prw 0.4 ⎡1 + ( H )2/3⎤ transfer. Improving the gas-side convective heat transfer performance
⎣ W ⎦ (20)
through vibration is found to be effective, particularly in terms of the
h w = Nu w ·λ w / DH (21) heat transfer capacity at low Reynolds numbers.

Table 2
Accuracy of the sensors and measurement devices used in this research.
Parameter Instrument Uncertainty

Liquid temperature k-type thermocouple, Omega ± 0.5 K


Temperature of air Thermo-meters, Omega ± 0.5 K
Air flow rate Anemo-meter, Tucson ± 1% of max. Displayed value
Liquid flow rate Ultrasonic flowmeter, Flownetix ± 1% of max. Displayed value
Flow rate gear pump ± 0.1% of max. Displayed value
Pressure Pressure transmitter, Omega ± 1% of max. Displayed value
Nusselt number Calculated ± 3.2%
Pressure drop Calculated ± 4.2%
Heat transfer factor Calculated ± 2.6%
Resistance factor Calculated ± 2.3%

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(a) Water flow rate Gw = 40 (L/min) (b) Water flow rate Gw = 60 (L/min)
Fig. 5. Variation in the total heat transfer coefficient (Ua) of the radiator with the inlet wind speed (u0) at different vibration intensities.

3.2. Influence of vibration on the resistance performance of the radiator corresponding value is 15 Pa. When the pressure drop increases by
40.48%, the corresponding value is 17 Pa. This shows that the addi-
Fig. 7 shows the variation in the air-side pressure drop (Δpa ) of the tional power consumed due to the pressure loss at low air speeds is low
radiator with the inlet wind speed (u0) at different vibration intensities. and that it has little effect on the heat transfer performance.
Δpa reflects the amount of frictional resistance against the flow of air. Fig. 8 shows the variation in the radiator water-side pressure drop
Fig. 7 shows that the pressure drop increases with increasing vibration (Δpw ) with the vibration intensity. The difference between the pressure
intensity. The vibration increases the gas-side flow resistance and re- drop with and without the vibration is small. Moreover, the change in
duces the flow velocity, which adversely affects the convective heat the pressure drop at different vibration intensities is not evident. This
transfer. The vibration acts as a turbulent flow, forcing the fluid to flow shows that the vibration has little effect on the pressure drop on the
more along the shutters, increasing the distance of the z-axis (vertical water side.
fin direction) flow, and increasing the frictional work. The resistance to
flow in the shutters is greater than that in the fin channel; this increases 3.3. Comprehensive evaluation of vibration-enhanced heat transfer of
the pressure drop during vibration. When the wind speed increases, the radiator
effect of vibration disturbance weakens, so the increased pressure drop
effect of vibration also weakens. The vibration-enhanced heat transfer The experimental research of the radiator performance often fits the
at high wind speeds is more advantageous in terms of the pressure loss criterion correlation of heat transfer and resistance factors based on the
than disturbance-enhanced heat transfer. test data as the final result to describe the heat transfer and resistance
As shown in Fig. 7, when the water flow rate is 40 L/min, the performances. As shown in Figs. 9 and 10, fa and ja decrease with in-
pressure drop increases by 2.82–37.50%. When the water flow rate is creasing Reynolds number, whereas they increase with increasing vi-
60 L/min, the pressure drop increases by 2.59–40.48%. Although the bration intensity. This shows that the vibration can improve the heat
increased proportion in the pressure drop is high at low air speeds, the transfer performance, but can also lead to a reduction in the resistance
value is low. When the pressure drop increases by 37.50%, the performance. From the above analysis, it can be seen that the ja and fa

(a) Water flow rate Gw = 40 (L/min) (b) Water flow rate Gw = 60 (L/min)
Fig. 6. Variation in the air-side heat transfer coefficient (ha) of the radiator with inlet wind speed (u0) at different vibration intensities.

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D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

(a) Water flow rate Gw = 40 (L/min) (b) Water flow rate Gw = 60 (L/min)
Fig. 7. Variation in the radiator air pressure drop (Δpa ) with inlet wind speed (u0) at different vibration intensities.

factors can only reflect the heat transfer and resistance performances
separately. Vibration improves the heat transfer but has a negative ef-
fect in that it decreases the resistance performance. Therefore, it is
necessary to provide a method that can comprehensively reflect the
heat transfer performance of the radiator.
Based on the results of the ja and fa factors, this study established an
evaluation method for the enhanced heat transfer via vibration. An
enhanced heat transfer effectiveness parameter B is defined to evaluate
the comprehensive effect of the enhanced heat transfer:
1/3
j f
B = ⎜⎛ v ⎟⎞/ ⎜⎛ v ⎟⎞
⎝ 0 ⎠ ⎝ f0 ⎠
j (26)

where jv and fv are the ja and fa values under vibration, respectively; j0


and f0 are the ja and fa values without vibration, respectively. B reflects
whether the enhanced heat transfer surface has better cost performance
under the same power consumption, and can comprehensively re-
present the heat transfer–pressure drop performance of the radiator.
Typically, if B > 1, the enhanced heat transfer method is effective and
Fig. 8. Variation in the radiator water-side pressure drop (Δpw ) with the vi- reasonable. If B < 1, the additional power consumption due to the
bration intensity. enhanced heat transfer is too high, making the method undesirable.
Fig. 11 shows the variation in B with the Reynolds number of the
shutter at different vibration intensities (Gw = 40 L/min). Clearly,

(a) Water flow rate Gw = 40 (L/min) (b) Water flow rate Gw = 60 (L/min)
Fig. 9. Variation in the heat transfer factor (ja) of the radiator with Reynolds number (ReLp) of the shutters at different vibration intensities.

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D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

(a) Water flow rate Gw = 40 (L/min) (b) Water flow rate Gw = 60 (L/min)
Fig. 10. Variation in the resistance factor (fa) of the radiator with Reynolds number (ReLp) of the shutters at different vibration intensities.

∂u ∂uu ∂uv ∂uw ⎞ ∂p ∂ 2u ∂ 2u ∂ 2u


ρ⎛⎜ + + + = Su − + μ⎛ 2 + 2 + 2 ⎞ ⎟ ⎜ ⎟

⎝ ∂t ∂x ∂y ∂z ⎠ ∂x ⎝ ∂ x ∂ y ∂z ⎠
(28a)

∂v ∂vu ∂vv ∂vw ⎞ ∂p ∂ 2v ∂ 2v ∂ 2v


ρ⎛⎜ + + + = Sv − + μ⎛ 2 + 2 + 2⎞
⎟ ⎜ ⎟

⎝ ∂t ∂x ∂y ∂z ⎠ ∂y ⎝ ∂x ∂y ∂z ⎠
(28b)

∂w ∂wu ∂wv ∂ww ⎞ ∂p ∂ 2w ∂ 2w ∂ 2w ⎞


ρ⎛⎜ + + + = Sw − + μ⎛ 2 + 2
+ ⎟ ⎜ ⎟

⎝ ∂t ∂x ∂y ∂z ⎠ ∂z ⎝ ∂ x ∂ y ∂z 2 ⎠
(28c)
The energy conservation equation with temperature as a variable is:
∂ (ρT ) ∂ (ρuT ) ∂ (ρvT ) ∂ (ρwT )
∂t
+ ∂x
+ ∂y
+ ∂z

=

∂x ( )+ ( )+ ( )+S
λ ∂T
cp ∂x

∂y
λ ∂T
cp ∂y

∂z
λ ∂T
cp ∂z T
(29)

Eqs. (27)–(29) are the control equations of the 3D model. For the 2D
Fig. 11. Variation in B with the Reynolds number of the shutters at different model in this paper, the dimension in one direction is removed based on
vibration intensities. the characteristics of the fin model, which is converted into the corre-
sponding 2D model control equation.
B > 1, which indicates that the vibration-enhanced heat transfer is In this paper, the finite volume method (FVM) [39] is used to dis-
effective. The beneficial effect of the enhanced heat transfer is greater cretize the control equations. The momentum interpolation method
than the adverse effect of the pressure loss. The effectiveness of the heat [40] is used to overcome the problem of pressure oscillation [41–44].
transfer increases with increasing vibration intensity and Reynolds The control equations were solved using the SIMPLEC algorithm
number. [45,46]. The discretization process has second-order accuracy.

4.1.2. Boundary conditions and meshing


4. Simulation study on vibration-enhanced heat transfer of fin (1) Entry boundary conditions
In the 2D simulation model, the velocity entrance boundary is se-
4.1. Numerical model lected at the entrance. The velocity is evenly distributed across the inlet
section. To ensure that the flow has been fully developed when it
4.1.1. Convection heat transfer control equation reaches the heat exchange wall, a sufficient distance must be main-
The air flow on the air side of the radiator satisfies the law of tained between the inlet and the fins. In addition to defining the ve-
conservation of mass. For an incompressible flow, the density is con- locity at the inlet boundary, the convective heat transfer problem re-
stant; accordingly, the mass conservation equation is [38]: quires the temperature at the inlet. The temperature is set to a fixed
value, and the size is selected based on the inlet temperature close to
∂u ∂v ∂w the wind tunnel experiment.
+ + =0
∂x ∂y ∂z (27) (2) Export boundary conditions
The outlet boundary is more commonly used as the outflow
The fluid satisfies the law of conservation of momentum. For an boundary, which is used to solve the outlet boundary with unknown
incompressible constant-viscosity fluid, the mathematical expression is: pressure and flow rate. This boundary assumes that the normal gradient
of all the flow variables except for the pressure is zero. For the model

8
D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

studied, when using the outflow boundary calculation, it is found that temperature was set to 358 K in the simulation. The values of the inlet
there is a backflow at the outlet, making the result difficult to converge. wind speed u0 are 2, 3.5, 5, 6.5, 8, and 9.5 m/s; the values of the fre-
Therefore, the boundary is changed to the pressure outlet boundary, quency f are 1, 5, 10, and 20 Hz; the values of the amplitude A are 1, 2,
and the pressure at the outlet is set to zero, so that the problem of 4, and 6 mm.
backflow is solved. The meshing unit was triangular, and the dynamic meshing tech-
(3) Wall boundary nology was used to densely mesh the fins and the moving area
Because the fin is extremely thin, typically less than 0.1 mm, the (see Fig. 13). Through a grid independence check, it is determined that
internal heat conduction is ignored, and only the convection heat the grid size near the fins is 0.1 mm when u0 = 2–5 m/s and 0.04 mm
transfer of the surface in contact with the air is considered. The fin is when u0 = 6.5–9.5 m/s. According to Eq. (9), the range of Re is
provided as a wall surface. The fins are set as isothermal wall surfaces, 103–583. Re < 2300, indicating that the fluid flow state is laminar.
and the first type of heat transfer boundary conditions is adopted. In the The laminar flow model was used for the calculation. The unsteady-
simulation, a simple harmonic motion law is applied to the fin, and the state implicit method was selected as the solver. The SIMPLEC algo-
vibration form is expressed as: rithm was adopted for the coupling of the pressure and velocity, and the
QIICK format was used for the discrete velocity and energy equations. It
V = 2πfAcos(2πft ) (30) is calculated with one cycle of vibration to achieve a stable state.
According to the time steps of 0.006, 0.004 and 0.002 s, the time
In the formula, V is the vibration speed (m/s); A is the amplitude
independence of the grid model was tested. The velocity distribution
(mm); f is the frequency (Hz).
under different step sizes was analyzed. As shown in Fig. 14 and
(4) Meshing
Table 3, the time step has little effect on the velocity distribution. In
A relatively thick grid is applied to the entrance and exit sections. In
order to ensure the accuracy of the calculation results, time efficiency
the wall area, the grid density gradually decreases along the direction
and effective calculation resources, a time step of 0.004 s is selected.
perpendicular to the surface with the middle fin as the reference. The
The distribution of the heat flux density of the fin and the field synergy
grid density is sparse in areas other than the vibration amplitude. The
number agreed well with the literature [47].
application of wall vibration requires the use of unstructured meshing
technology to mesh the control area. For 2D problems, the mesh unit is
triangular. Since the fins should move during the numerical simulation,
4.2. Flow field analysis
the mesh near the moving wall must be re-divided to ensure the con-
tinuity of the control area and the normal solution. The dynamic mesh
Fig. 15 shows the velocity cloud diagram of the fin model when
technology in the simulation software is employed for this mesh re-
u0 = 2 m/s; VA is the amplitude of the vibration velocity. When there is
construction. For a time step of transient analysis, a smooth spring
no vibration and vibration speed VA = 0.13 m/s (Fig. 15a and b), the
model is used to control the deformation and movement of the mesh
air mainly flows along the passage between the fins. The boundary
within a small displacement at the beginning of the movement. When
layer near the shutter is thick, which blocks the shutter passage, thereby
the displacement of the wall surface is too large, or the grid distortion is
preventing the airflow from flowing through it, which is not conducive
serious, or the grid cell is smaller than the specified size, the local grid
to the convective heat transfer of the fins. The above situation is more
redrawing method must be used to ensure the movement of the grid. To
clearly reflected in the second group of shutters, because the air re-
achieve wall motion in Fluent, in this example, the fin is considered a
sistance decreases the air flow velocity in the second half of the fin
rigid body, which is equivalent to the vibration of its centre of mass.
channel. When the vibration speed is 0.5 m/s (Fig. 15c), the boundary
Therefore, the DEFINE_CG_MOTION function is called. A custom func-
layer of the shutters is thinned, the flow velocity of the channel is in-
tion program is written by defining the relevant variables. The program
creased, and the shunting effect of the shutters is gradually reflected. In
file is compiled in Fluent, and a custom function is called in the para-
particular, for the second group of shutters, the flow state changes
meter setting of the dynamic grid area to realise the definition of the
significantly, and the velocity of the entire fin area increases, which has
wall vibration.
a positive effect on the heat dissipation. Fig. 16 shows the velocity
The model 1104313100140 radiator is taken as an example to study
cloud diagram of the fin model when u0 = 9.5 m/s. Compared to the
the flow and heat transfer characteristics of the fin under vibration
absence of vibration (Fig. 16a), the proportion of air flowing along the
conditions. When the vibration direction of the radiator is perpendi-
shutters increases during vibration (Fig. 16b and c), and the boundary
cular to the surface of the fin (z-axis direction), the surface that plays
layer near the fins and shutters becomes thinner. The difference be-
the role of enhancing the heat transfer is mainly the fin. Fig. 12 shows
tween the flow field, shown in Fig. 16c and b, is not evident. This shows
the simulation calculation area and boundary conditions of the fins. The
that when the wind speed increases, the disturbance of the vibration on
left wall of the area is the boundary of the velocity inlet, the velocity is
the flow field weakens. As shown in Figs. 15 and 16, the vibration
u0, and the temperature of the incoming flow is 300 K. The right wall is
energy disturbs the air, hinders the growth of the boundary layer, and
the boundary of the pressure outlet, p = 0. The three fins are moving
changes the direction of the airflow. The severity of the disturbance
walls, and the UDF function is used to achieve wall vibrations. As-
increases with increasing vibration speed and decreasing wind speed.
suming a uniform temperature distribution on the fins, the fin

Fig. 12. Calculation area and boundary conditions of fins.

9
D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

Fig. 13. Meshing of fin model.

transfer effect is formed when there is no vibration, and an inter-fin


interference thermal trail with good heat transfer effect is formed when
the vibration speed increases.
For nondimensionalization, the following transformation is applied:

T − T∞
θ=
Tw − T∞ (31)

where T∞ is the temperature of the incoming stream, and Tw is the


initial entry parameter.
Fig. 18 shows the temperature field at u0 = 9.5 m/s. Compared with
Fig. 16, the average temperature in the fin area is significantly reduced,
and the heat dissipation effect of the shutter is significantly improved.
The first group of shutters exhibits a typical inter-fin interference. Al-
though the second group of shutters is an intra-fin interference type,
when the upstream thermal trail reaches the downstream shutters, it
becomes weaker, and its heat dissipation effect is relatively small.
At low air speeds, the vibration can reduce the average temperature
of the air, forming inter-fin interference thermal trails that are good for
Fig. 14. Velocity distribution. heat dissipation, and the effect is evident when the vibration speed is
increased. At high wind speeds, the heat transfer environment of the
shutters is significantly improved, and the effect of enhanced heat
Table 3 transfer via vibration is not evident.
The maximum flow velocity of the model calculated at different time steps.
Vibration speed (m/s) Time step (s)
4.4. Analysis of the effect of vibration-enhanced heat transfer
0.006 0.004 0.002
When the influence of the fin structure parameters on the heat
0 12.83 12.81 13.01
transfer is not considered, it is more straightforward to use the heat flux
0.13 13.32 13.28 13.49
0.5 13.96 13.92 14.27 density to describe the heat transfer performance. The simulation re-
sults of the average heat flux density (q) of fin 2 in 1/4 vibration period
under different vibration parameter settings were obtained. At
4.3. Temperature field analysis u0 = 2 m/s, q increases by 12.81 and 51.50% at VA = 0.13 and 0.5 m/s,
respectively. At u0 = 9.5 m/s, q increases by 2.83 and 14.74% at
Fig. 17 shows a cloud diagram of the temperature distribution under VA = 0.13 and 0.5 m/s, respectively. This shows that an enhancement
different vibration parameter settings when u0 = 2 m/s. As shown in in the vibration to heat transfer decreases with the increase in the wind
Fig. 17a and b, the temperature distribution in the first group of shut- speed, consistent with the analysis results of the flow and temperature
ters increases rapidly and quickly approaches the fin temperature. The fields.
average temperature of the air in the second group of shutters is very Fig. 19a and b show the effect of amplitude and frequency on the
high, causing the fins to reach thermal saturation and deteriorating the heat flux density, respectively. As shown, q increases with increasing
heat transfer performance. When the vibration speed is high (Fig. 17c), amplitude, frequency, and wind speed. When the wind speed increases,
the average temperature of the airflow in the second half of the fins is the vibration-enhanced heat transfer effect increases first and then
significantly reduced, and the heat transfer performance is improved. weakens. When u0 = 5 m/s, the effect of enhanced heat transfer is the
Based on the thermal trail of the first group of shutters of fin 2, shown best. When f = 19, q increases by 34.50%, and when A = 6, q increases
in Fig. 17, an intra-fin interference thermal trail with a poor heat by 16.72%. At high wind speeds and lower amplitudes and frequencies,
the heat flux density decreases. With increasing wind speed, the

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D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

(a) No vibration

(b) VA = 0.13 m/s

(c) VA = 0.5 m/s


Fig. 15. Velocity map of fin model when u0 = 2 m/s.

interference of vibration on the flow field is weakened, and the en- shown in Fig. 19a, when A > 4 mm, there is no evident change in the
hanced heat transfer is weakened. The heat flow density is more sen- heat flux density with increasing amplitude. As shown in Fig. 19b, as
sitive to changes in the flow field, and small disturbances can cause the frequency is increased, q is significantly increased. This shows that
significant changes in q. in terms of the vibration-enhanced heat transfer, the effect of frequency
Fig. 20 shows the variation in the heat flow density with the wind is greater than that of the amplitude.
speed at different vibration speed amplitudes. q increases with in-
creasing vibration speed. Increasing both the amplitude and frequency 4.5. Field synergy analysis
can increase the vibration speed and thus improve the heat transfer
performance; however, the effects of the two are different. When The physical mechanism of the convective heat transfer can be re-
VA = 0.13 m/s, the q value at A = 2 mm and f = 10 Hz is higher than examined in terms of the synergy between the temperature and velocity
that at A = 4 mm and f = 5 Hz. For example, when u0 = 5 m/s, the fields. Under certain conditions, the better the field synergy, the
former q increases by 16.35%, and the latter q increases by 14.49%. As stronger the convective heat transfer.

(a) No vibration

(b) VA = 0.13 m/s

(c) VA = 0.5 m/s


Fig. 16. Velocity map of fin model when u0 = 9.5 m/s.

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D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

(a) No vibration, (b) VA = 0.13 m/s, (c) VA = 0.5 m/s


Fig. 17. Temperature profile of the fin model when u0 = 2 m/s.

Fig. 20. Variation in the heat flow density with wind speed at different vi-
bration speed amplitudes (VA).

synergy number in the period increases with the increase in the am-
plitude and frequency. However, the change with the frequency is more
evident. The slope of the change curve is greater at low air speeds.
Fig. 22 shows the field synergy angle distribution cloud diagram of
the area near the fin under different vibration conditions. When there is
no vibration (Fig. 22a), the field synergy angle is approximately 90°,
and there is no evident local consistency in the field synergy angle near
each shutter, indicating that the field synergy in the fin region is poor.
(a) No vibration, (b) VA = 0.13 m/s, (c) VA = 0.5 m/s
When there is vibration (Fig. 22b and c), the field synergy angle in the
Fig. 18. Temperature profile of the fin model when u0 = 9.5 m/s. area near the shutter changes along a direction away from 90°. This
variation is more evident with the increase in the vibration intensity,
The field synergy number is more accurately the average value of which significantly improves the field synergy. The enhanced heat
the field synergy number in the period T: transfer mechanism of the fins is that the disturbance effect of vibration
improves the field synergy of the convective heat transfer, finally
achieving an enhanced heat transfer. Irrespective of the disturbance
∫0 ⎡⎢∬ (U¯ ·∇¯T )dx¯dy¯ ⎤⎥ dt¯
1
I¯ = structure, it is difficult to have the disturbance effect at low Reynolds
⎣ Ω ⎦ (32) number; nevertheless, the vibration can exhibit an excellent dis-
The strength of the convective heat transfer is not only related to the turbance effect. The lower the Reynolds number, the better the dis-
speed and temperature gradient, but also to the angle β between them. turbance effect of the vibration, and the greater its advantages of en-
The more β deviates from 90°, the better the field synergy and the hanced heat transfer.
stronger the convective heat transfer. When β is close to 0 or 180°, the
field synergy is the best. The field synergy angle can be expressed as:
5. Conclusions
∂T ∂T
U¯ ·∇¯T +
u x ∂x u y ∂y
β = arccos = arccos This study investigated the vibration-enhanced heat transfer pro-
¯ |·|∇¯T |
|U 2 2 ∂T ∂T
u x + u x · ( ∂x )2 + ( ∂y )2 blem of a radiator. A wind tunnel test platform was constructed under
(33)
vibration conditions, and wind tunnel tests were performed under dif-
Fig. 21 shows the variation in the field synergy number of the fin ferent parameter settings. The heat transfer–pressure drop performance
model with the amplitude and frequency. The mean value of the field of the radiator was comprehensively evaluated. The flow and

(a) Amplitude (b) Frequency


Fig. 19. Effect of vibration parameters on the heat flux density (q) of the fin.

12
D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

(a) amplitude (b) frequency


Fig. 21. Variation in the field synergy number of the fin model with vibration.

(a) No vibration

(b) VA = 0.13 m/s (A = 2 mm, f = 10 Hz)

(c) VA = 0.5 m/s (A = 4 mm, f = 20 Hz)


Fig. 22. Field synergy angle distribution cloud diagram (u0 = 2 m/s).

temperature fields of the fin model under different vibration conditions radiator, the vibration led to an increase in the pressure loss. The
were simulated using Fluent, and the mechanism of fin wall vibration- maximum pressure drop loss was 40.48%. The percentage of pressure
enhanced heat transfer was analysed based on the field synergy prin- loss under vibration conditions decreased with increasing wind speed.
ciple. The main conclusions are as follows: The vibration-enhanced heat transfer method at high wind speeds was
Vibration can effectively improve the total heat transfer coefficient more advantageous in terms of the pressure loss than the disturbance-
and air-side heat transfer coefficient of the radiator. Within the scope of enhanced heat transfer methods. Both the heat transfer and resistance
the experiment, the total heat transfer coefficient increased by a max- factors of the radiator increased with increasing vibration intensity. B
imum of 11.71%, and the gas-side heat transfer coefficient increased by was defined to describe the effectiveness of vibration-enhanced heat
a maximum of 16.82%. It was proven that the air-side thermal re- transfer. The results show that when B > 1, the benefits of enhanced
sistance of the radiator is a key factor hindering the convective heat heat transfer are greater than the cost of pressure loss, thus proving the
transfer. In addition to increasing the heat transfer coefficient of the effectiveness of the vibration-enhanced heat transfer method. The

13
D. Li, et al. Applied Thermal Engineering 180 (2020) 115836

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