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BINDING
iCE BINDER
BQ-500
Next Generation
Perfect Binder
i = Intelligence, Integration, Interaction
C = Connection
E = Efficiency
All Connected...
Optimize the finishing process with automation and workflow.
The iCE series is a new product line-up which is designed to provide added value to our customers.
A new operator interface for a more intuitive operation, and advanced automation to provide increased efficiency
and productivity. In addition, connecting with an iCE LiNK workflow system provides an advanced and totally
connected work environment.
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A rigid clamping system holds the book Powerful servo motor driven milling Dual application rollers and side gluing
block firmly in position during the and notching mechanism mills the rollers ensure superior glue application
milling and nipping process to produce spine of the book block or signatures to the spine and excellent adhesion
a quality finished book. The safety for optimum glue penetration and of the cover for consistent quality
curtain ensures risk-free operation. adhesion. Milling rotation speed can binding. Glue roller height, wiper
be adjusted automatically according to opening and cut-off timing, scraper
book thickness and custom templates. roller height, and side glue roller width
Milling depth can be adjusted from 0 to are automated.
4 mm or 0” to 0.157”.
A strong rigid nipping mechanism and After transport to the nipping section, The scoring width and position are
positive jogging guarantees precise the cover is registered precisely with automatically set-up according to book
alignment of the cover to the book the fore-edge guide and tail-edge block thickness and cover registration.
block and square spines. Nipping positioning guides. Scoring is performed on thick covers
width, height, operating time and for professional binding with sharp,
delay time are adjusted automatically square spines and hinge scores.
according to book thickness.
The high capacity cover feed station Uniquely designed delivery eliminates
has a maximum pile height of 150 damage to the spine. Even 65 mm or
mm or 5.9” for continuous binding 2.56” thick books or PUR bound books
operation. The cover feeder can handle can be delivered without damage or
a wide range of covers: Bond Paper marking.
81.4 to 302.4 gsm and Coated Paper
104.7 to 348.9 gsm.
Perfect Binder BQ-500 5
OPTIONS.
Performance Enhancing Options.
Unwinder
Buffer Conveyor
BCV-1/2/3
BARCODE READER
1m Conveyor BCV-1
Infeed roller conveyor suitable for manual feeding or feeding pre-glued/sewn book blocks continuously.
2m Conveyor BCV-2
*BCV-1/2/3 will be connected to the BCV-05A.
3m Conveyor BCV-3
GF-500
LBF-500 Gauze Feeder
Book Block Feeder
ESF-1000
End Sheet Feeder
Book Block
End Sheet
Book Block
Perfect bound by BQ-500 Perfect Binder
Gauze
Applied by GF-500 Gauze Feeder
End Sheet
Applied by ESF-1000 End Sheet Feeder
Trimming Binding
Gauze Application
MCT-GF500
EASY OPERATION
Gauze application and regular soft cover book production can be
switched between from the touchscreen without removing the
GF-500 from the binder.
Automated de-curl
function according to the
diameter of the gauze roll.
Force of de-curling can be
adjusted automatically.
The position of the gauze OPTIONS FOR THE GF-500
application is insured by a uniquely designed gauze NAME MODEL DESCRIPTIONS
Dolly for gauze roll replacement
alignment control system. Mobile Cart MCT-GF500 (One dolly is included in the accessories of
the GF-500.)
An attachment for the lifter L-470 that holds
the roll firmly in position for easy and safe
Fork for Lifter F-500GF
gauze roll replacement. (*Note: requires
L-470)
APPLICATION FLEXIBILITY
The system can handle various types of book blocks including
loose sheet, folded signature, glued book block and sewn book
blocks. The system can be configured inline with the BQ-500
binder or offline.
BR-ESF CPR-ESF
THICKNESS MEASUREMENT
Melter PM-ESF
Glue is supplied for end sheet tipping.
Melter Hose PMH-ESF
BQ-500
(Top View) (Top View)
3,670 / 144.5”
3,670 / 144.5” 3,260 / 128.4”
3,260 / 128.4”
717 / 28.3”
1,130 / 44.5”
2,055 / 81.0”
1,840 / 72.5”
BQ-500
BQ-500
2,340 / 92.2”
Delivery
Conveyor
534
21.1”
534
21.1”
BQ-500
Binding with milling, Binding without milling and
Binding Type
Pad binding
Glue Type EVA Glue or PUR Glue (Tank is optional)
Number of
4
Carriage Clamps
8,711 / 343.0”
Book Block Min. 1 mm or 0.04”
3,670 / 144.5” Thickness Max. 65 mm or 2.56”
GF-500
4,995 / 196.7”
Fore-edge Length
Spine Length x Fore-edge Length
Fore-edge Length
Spine Length x Fore-edge Length Book Block Size Max. 320 x 320 mm or 12.59" x 12.59"
Book Block Size Max. 320 x 320 mm or 12.59" x 12.59" Min. 145 x 105 mm or 5.71” x 4.14”
Sp
Min. 145 x 105 mm or 5.71” x 4.14”
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3-phase 200-208 V, 50 or 60 Hz
Voltage/Frequency 3-phase 400 V, 50 or 60 Hz (Step down to 200 V by
Transformer) GF-500
LBF-500: Binding Type Lining Binding
1,400 (W) x 2,900 (D) x 1,550 mm (H) or 55.2” (W) x 114.2” (D)
- Gauze Roll
Machine x 61.1” (H) (Moving Range Depth: 1,000 mm or 39.37”)
Diameter of Roll: Max. 400 mm or 15.745”
Dimensions Buffer Conveyor (Each conveyor): Roll Width: Min. 125 mm or 4.925”, Max. 320 mm or
520 (W) x 520 (D) x 850 mm (H) or 20.5” (W) x 20.5” (D) x 12.595”
33.5” (H) Gauze Type
- Inner Diameter of Roll Shaft: φ50 mm or φ3” (Place a
special order for the roll shaft of other diameter.)
- Lined Gauze Only (Testing required for crepe applications)
ESF-1000 - Gauze Thickness: 0.2 mm or thicker
Glue Type Hot Glue
Spine Length x Fore-edge Length
Fore-edge Length
Spine Length
Fore-edge Length
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