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ACI-A-7.5.1-MAN-019, Rev 01
MPFM-400/CM Instruction Manual
©2010 Agar Corp. Inc. Proprietary and confidential information. Electronic versions of this document are uncontrolled except when accessed
directly from Agar Corporation Inc. document control database. Printed versions are uncontrolled. User must verify correct revision before use.
ACI-A-7.5.1-MAN-019, Rev 01
MPFM-400/CM Instruction Manual
©2010 Agar Corp. Inc. Proprietary and confidential information. Electronic versions of this document are uncontrolled except when accessed
directly from Agar Corporation Inc. document control database. Printed versions are uncontrolled. User must verify correct revision before use.
ACI-A-7.5.1-MAN-019, Rev 01
MPFM-400/CM Instruction Manual
©2010 Agar Corp. Inc. Proprietary and confidential information. Electronic versions of this document are uncontrolled except when accessed
directly from Agar Corporation Inc. document control database. Printed versions are uncontrolled. User must verify correct revision before use.
Agar Corporation
5150 Tacoma Drive
Houston, TX 77041
Tel: 832-476-5100 (7:00 a.m. to 4:00 p.m. CST)
Fax: 832-476-5299
Email: sales@agarcorp.com
http://www.agarcorp.com
Agar instruments may be protected by one or more of the following U.S. Patent Nos. 5099697;
5101163; 5101367; 5263363; 5444383; and 5461930. Foreign Patents Issued. Australia:
642436; Canada: 2066719 and 2103254; China: 91102022.5 and 90108228.7; France:
0495819; Great Britain: 523068; 0495819; and 2215061; India: 179317 and 177757; Japan:
2831462; Mexico: 174740 and 173811; Netherlands: 523068 and 0495819; Russia: 2086963;
South Korea: 163605; and Taiwan: 47031.
Agar Locations
User Survey
2 – 1 Agar MPFM-400/CM
2 – 2 MPFM-400/CM Calculations
2 – 3 Conventional Coriolis Flow Meter Tube
2 – 4 Agar In-line Coriolis and Agar Insertion Coriolis meters
2 – 5 OW-201 Water Cut Meter
2 – 6 ID-201 Interface Detector
2 – 7 PAMS Microwave Flow
2 – 8 Data Acquisition System (DAS)
2 – 9 MPFM-400/CM Piping and Instrumentation Diagram (P&ID)
2 – 10 MPFM-400/CM with High GVF OW Option
2 – 11 MPFM-400/CM P&ID for High GVF OW Option
2 – 12 MPFM-400/CM High GVF OW Option Calculations
2 – 13 Agar MPFM with Low Flow Option
2 – 14 MPFM-400/CM P&ID for Low Flow Option
2 – 15 MPFM-400/CM Operation Envelope
Accuracy Qualitative expression for the closeness of the agreement between the result of a
measurement and the true value of the quantity subject to measurement.
Air Air is used interchangeably with the word gas when discussing the ID-201. Any gas will
give the same raw signal as air.
Antenna The part of the probe that emits or receives the signal which is used to make the
measurement of the percent water. Antennas come in different configurations: bare,
coated and with guards for various applications.
Coriolis Force Force applied on an object or fluid moving in a curved path when the object moves
simultaneously in the direction of the curvature radius.
Coriolis Meter Unit used for density measurement and mass flow.
Current Loop 4 to 20mA current loop to power and get current proportional to the measured value.
DAS Data Acquisition System.
Emulsion Colloidal mixture of two immiscible fluids, one being dispersed in the other in the form of
fine droplets.
Error of Measurement Qualitative expression for difference between the result of a measurement and the true
value of the quantity subject to measurement.
Flow pattern The physical geometry exhibited by a multiphase flow in a conduit; for example, liquid
occupying the bottom of the conduit with the gas phase flowing above, or a liquid phase
with bubbles of gas.
Fluid A substance readily assuming the shape of the container in which it is placed; e.g. oil,
gas, water or mixtures of these.
Gas Hydrocarbons in the gaseous state at the prevailing temperature and pressure.
Gas-liquid-ratio (GLR) The gas volume flow rate, relative to the total liquid volume flow rate (oil and water), all
volumes converted to volumes at standard pressure and temperatures.
Gas-oil-ratio (GOR) The gas volume flow rate, relative to the oil volume flow rate, both converted to volumes
at standard pressure and temperatures.
Gas Volume Fraction The gas volume flow rate, relative to the multiphase volume flow rate, at the pressure and
(GVF) temperature prevailing in that section. The GVF is normally expressed as a percentage.
Hold-up The cross-section area locally occupied by one of the phases of a multiphase flow,
relative to the cross-sectional area of the conduit at the same local position expressed as
a percentage.
Homogeneous A multiphase flow in which all phases are flowing at the same velocity.
Multiphase Flow
ID Interface Detector.
Mass Flow Rate The mass of fluid flowing through the cross-section of a conduit in unit time.
Microwave Electromagnetic radiation having wavelength between 300 mm to 10 mm (1GHz to 30
GHz).
MPFM Multiphase Flow Meter.
Repeatability Closeness of the agreement between the results of successive measurements of the
same quantity carried out under the same measurement conditions (same procedure,
observer and instrument, and repeated over a short time).
Reproducibility Closeness of the agreement between the results of successive measurements of the
same quantity carried out under changed measurement conditions.
Superficial Phase The flow velocity of one phase of a multiphase flow, assuming that the phase occupies
Velocity the whole conduit by itself. It may also be defined by the relationship (Phase volume flow
rate/Pipe cross-section).
Uncertainty Parameter associated with a measurement characterizing the dispersion of the values
that could reasonably be attributed to the quantity being measured.
Velocity Profile The mean velocity distribution of a fluid at a cross-section of a conduit. The velocity profile
may be visualized by means of a two- or three-dimensional graph.
Void Fraction The cross-sectional area locally occupied by the gas phase of a multiphase flow, relative
to the cross-sectional area of the conduit at the same local position.
Volume Flow Rate The volume of fluid flowing through the cross-section of a conduit in unit time at the
pressure and temperature prevailing in that section.
Watchdog Timer Failsafe device to restart after system errors.
Water-Continuous A multiphase flow of oil/gas/water characterized in that the oil is distributed as oil droplets
Multiphase Flow surrounded by water. Electrically, the mixture acts as a conductor.
Water Cut (WC) The water volume flow rate, relative to the total liquid volume flow rate (oil and water),
both converted to volumes at standard pressure and temperature. The WC is normally
expressed as a percentage.
Water-in-Liquid Ratio The water volume flow rate, relative to the total liquid volume flow rate (oil and water), at
(WLR) the pressure and temperature prevailing in that section.
Section 2: Contains a description of the instrumentation, along with component breakdown and
principles of operation.
Section 3: Contains information about receiving and unpacking equipment; instructions for
returning equipment; considerations for installation; and mechanical and electrical installation
instructions.
Section 4: Contains basic calibration information for system start-up. For details on how to
establish and use a supervisory remote connection to access all the MPFM operational,
maintenance and configuration screens, users are referred to the document ACI-A-7.5.1-MAN-022,
AgarDAS with Web Browser Manual
Section 6: Contains troubleshooting techniques, diagnostic information and checks for error
messages or alarms. This section also contains information about equipment removal.
NOTE:
Standard materials for this equipment are stainless steel, Teflon, Viton and Aflas. Other materials may
have been used at the customer’s request.
WARNING MESSAGE!!!
2.1 Overview
The Agar MPFM-400/CM is a multiphase flow meter that continues the long tradition of excellent
multiphase meters provided by Agar for over 15 years which includes the 300, 401 and 408/408E series.
Agar’s research into coriolis flow meter technology has extended typical coriolis metering into multiphase
flow conditions up to 100% gas in the flow stream. The combination of this new generation coriolis flow
meter, Agar Dual Venturi and the Agar microwave water cut meter provides a reduced-cost and accurate
multiphase flow meter that can measure oil, water and gas without separation of the production stream.
The Agar oil/water meter with microwave technology provides the capability for measuring water cuts from
0-100% even in the presence of changing salinities.
Additionally, by adding the High GVF Water Cut Measurement option, MPFM-400/CM meters can be
customized to include cost effective and practical solutions for measurement of well streams that feature
large multiphase flow rates and high void fractions.
Also in consideration to mature oil fields were some wells might exhibit extremely low flow, Agar offers the
Low Flow option which allows effective measurement of extremely low instantaneous flow rates without
diminishing the overall measurement accuracy.
The Agar MPFM-400/CM Series is a true multiphase flow meter that provides on-line, real-time well
production information for the entire production flow stream. There is no longer a need for expensive,
secondary equipment such as phase separators and pumps. Following its startup, it does not require
further field calibration or detailed knowledge by operator of the fluid properties such as density and salinity
to attain the specified accuracy. The MPFM-400/CM Series is fully self-contained and compact for use in
rugged field conditions and can easily be trailer mounted for portable service. The principles of operation of
each of these components and their functions are described in this section.
This section of the manual describes the principles of operation of each component and how the operator
can use the computer to verify that the instrument is operating properly. Actual operation of the system is
detailed in Section 5.
The Agar MPFM-400/CM consists of the following components as shown in Figure 2-1:
E. Pressure transmitters
The combination of the coriolis flow meter and the venturi meter measures the fluid mixture density ρm and
the mass flow Μτ. The OW-200 measures the fraction of the water in the fluid wc (Figure 2-2 provides a
simplified view of the MPFM-400/CM calculation model). Volumetric flow rate of oil, water and gas is then
determined by the following equations:
ρ m − ρ o − C w ( ρw − ρo )
α=
ρ g − ρo
wc = (1 − α )Cw
Mm = pd ρ m
Mm
Qm =
ρm
Ql = (1 − α )Qm
Qg = αQm
Qw = wcQl
Qo = (1 − wc )Ql
Where: α – Calculated gas void fraction
ρm – Fluid density measured by the coriolis meter
Ql , Qg ,Qo ,Qw – Calculated liquid, gas, oil and water volumetric flowrates
Inputs:
Gas void Total Mass Flow sg g sg w sg o
fraction: Rates:
α Mt
Water Cut
OW200: wc
Cw
Measurement
Coriolis flow meters are relatively new compared to other flow meters. The most popular configuration
consists of one or two U-shaped, horseshoe-shaped, or tennis-racket-shaped (generalized U-shaped) flow
tube.
The flow passes into the U-shaped tube as shown in Figure 2-3. As an oscillating excitation force is applied
to the tube; it vibrates at its natural frequency which depends upon the linear density. By measuring the
vibrating frequency the density of the fluid stream can be accurately obtained. The fluid flowing through the
tube induce a deformation or twist to the tube because of the coriolis acceleration acting in opposite
directions as the oscillating radius of the tubes changes from zero to a maximum and back to zero. When
the tube moves upward during the first half of an isolation cycle, the fluid flowing through it resists being
forced up and pushes down on the tube. On the opposite side, the liquid flowing out of the meter resists
having its oscillating radius decreased and pushes up on the tube. This opposite pushing action causes the
tube to twist. Similar twist but in the opposite direction takes place during the second half of an isolation
cycle. This continuous twisting of the tube results in a phase difference (time lag) in the vibrations between
the inlet and the outlet sides. This phase difference is directly affected by the amount of mass flowing
through the tube. Conventional U-shaped design coriolis meters may easily clog with some dirty and/or
abrasive liquids and dampening of the vibration takes place for multiphase stream.
By combining unique proprietary electromechanical and firmware engineering advancements, Agar has
developed an enhanced straight tube design capable of operating correctly in both single and multiphase
flow streams. Contrary to conventional coriolis flow meters, the Agar coriolis meter operates effectively
over the full range of 0%-100% Gas Void Fraction, it does not have the high pressure drop that is common
to most of the coriolis meters and its design is compact. An advantage of the coriolis flow meter is that it
measures the mass flow rate directly which eliminates the need to compensate for changing temperature,
viscosity, and pressure conditions. Note also that the vibration of coriolis meters has very small amplitude,
usually less than 2.5 mm (0.1 in), and the frequency is near the natural frequency of the device, usually
between 100 to 700 Hz. Finally, the vibration is commonly introduced by electric coils and measured by
magnetic pickup sensors.
The data from the momentum meter is used by the MPFM DAS, which calculates flow parameters such as
fluid viscosity and slip ratio, as well as, other dynamic properties. Combining these parameters with those
measured from the coriolis meter enables the MPFM to obtain volumetric flow rates for liquid and gas, and
can be operated in the field without input by the operator on fluid properties such as density and salinity.
The OW-201 is a second generation oil/water analyzer. It consists of a microwave transmitter broadcasting
at 2.45 Gigahertz and a receiver. Advances in microwave engineering and dielectric modeling of the
oil/water emulsion enable the OW-201 to measure the water content accurately over the full range of 0-
100% in oil or water continuous phases. The percent water is established by measuring the bulk dielectric
properties of the fluid. The accuracy of the OW-201 is independent of changes in fluid velocity, salinity, pH,
viscosity, temperature, or density.
The water cut data from the OW-201 is used by the MPFM's DAS during the three-phase flow calculations.
The oil/water measurement subsystem determines the respective amounts of oil and water in the liquid
fraction of the fluid stream. The system works over the full range of 0-100%, regardless of whether the fluid
is oil-continuous (OC) or water-continuous(WC) (i.e., if there are small water droplets in an oil medium or
small droplets of oil embedded in a water medium). The effects of changes in fluid velocity, salinity, pH,
viscosity, temperature and density are modeled in the data processing software.
The major components of the oil/water system are the Agar OW-201 water cut meter and the Agar ID-201
interface detector.
The OW-201 continually transmits around 2.5 Gigahertz microwave signal through a cross section of the
flow stream. The fluid's electrical properties are derived from the flow’s effects on this signal (phase shift
and amplitude loss), and the fluid’s dielectric is the result of this calculation (see Figure 2-7). The ID-201 is
ACI-A-7.5.1-MAN-019, Rev 01 Page 16 of 62
MPFM-400/CM Instruction Manual
©2010 Agar Corp. Inc. Proprietary and confidential information. Electronic versions of this document are uncontrolled except when accessed
directly from Agar Corporation Inc. document control database. Printed versions are uncontrolled. User must verify correct revision before use.
Flow data and volumetric totals can be reported by the DAS computer as:
• RS-232 output
• The computer’s main storage media (hard disk or compact flash card)
• Analog outputs
• Pulse outputs
• SCADA system data through a MODBUS protocol
• HMI interface proprietary software run at a local or remote work station computer (MPFMWin®)
Note in the above two figures that for the High GVF MPFM-400/CM arrangement, an orifice plate is used
instead of the dual venturi for the mass flow calculations corresponding to the fluids passing through it.
Also, in order to insure accurate measurement of the water cut, part of the liquid in the main stream is
directed towards the OW201 water cut meter by using a combination of Agar patented Multi-Split Flow
Diverter and Free Gas Diverting chamber (or multi stream splitting manifold and a 1” FFD gas diverter).
The following equation formulates the explanation for MPFM-400/CM with High GVF OW option.
ACI-A-7.5.1-MAN-019, Rev 01 Page 21 of 62
MPFM-400/CM Instruction Manual
©2010 Agar Corp. Inc. Proprietary and confidential information. Electronic versions of this document are uncontrolled except when accessed
directly from Agar Corporation Inc. document control database. Printed versions are uncontrolled. User must verify correct revision before use.
Where:
Ql , Qg ,Qo ,Qw – Calculated liquid, gas, oil and water volumetric flowrates
Water Cut
wc
Measurement
The flow rates covered by the Agar MPFM-400/CM sizes 2” and 4” can be seen in the envelope below.
Different sizes of MFPM units will have a similar operating envelope covering different flow rates. The
envelope is presented in standard conditions and the red and blue solid lines, for the 2” and 4” respectively,
show the minimum and the maximum capacity of the meter for different combination of gas and liquid flow
rates. The dotted lines show the maximum flow rates for each size at slugging conditions, taking into
account that the liquid slug velocity is four times higher than the average velocity (superficial velocity).
The MPFM is adapted to meet the requirements for use in hazardous areas. The applicable design is
determined by the customer’s request. See APPENDIX A for customer drawings and see APPENDIX C for
the electrical drawings and specifications of your MPFM unit.
3.2 Unpacking
For the MPFM-400/CM, the larger crate contains the MPFM. It should be handled with equipment designed
for the listed weight of the unit. The smaller crate contains the laptop (if applicable), its associated
peripherals, and other parts if applicable. Take care that the crates are positioned with the correct side
facing up as indicated. Remove the envelope containing the packing list and the unpacking instructions for
the MPFM unit. Carefully unpack the small crate and inspect for damage or missing parts.
Refer to your packing list for information as to what is supplied with your particular order. In APPENDIX B
of this manual, there should be a list of parts included in the shipment. In the event that any items are
missing from your shipment, contact your Agar representative. The unit's work order number will be
requested at this time.
Place the MPFM as far away as possible from electric motors and transformers because stray magnetic or
electric fields of high intensity may disturb the operation of the MPFM. A large electric motor or transformer
placed in the vicinity of the MPFM may produce a magnetic field large enough to affect the MPFM.
The MPFM should be mounted on a secure platform. The platform must be strong enough to support the
weight of the unit. Bolt the MPFM to the mounting platform.
A bypass loop with an adequate number of valves should be installed to facilitate maintenance, calibration,
and verification of the instrument. Section 3.5 discusses bypass loop installation.
Allow adequate space around the equipment for access, removal, and reinstallation of parts.
NOTES:
1 – V1 and V2 are full-bore valves; the size should be in accordance with MPFM connection flanges.
2 – Piping size should be in accordance with MPFM connection flanges.
3 – Inside dashed line is provided by Agar Corporation.
4 – If MPFM is not provided with SVT ports, then V4 and V5 are required.
5 – All dimensions are in inch unless otherwise noted.
6 – For flange-to-flange dimension, see MPFM assembly drawing.
7 – Agar meter needs to be grounded.
8 – MPFM drain valve is to be connected to strainer drain line.
9 – MPFM vent should be connected to customer vent line.
For stand-alone inline MPFM-400/CM, the installation needs to be vertical, keeping the pipe configuration
as shown in Figure 3-1.
Power connections should be made according to the local code of practice, e.g. BS5345 or Article 500 of
any NEC (NFP A 70). Power connections should be made through rigid conduit or approved cabling end
glands to the power entry enclosure. The entries into the power enclosure are equipped with close-up
plugs. These can be removed to allow attachment of the conduit/cable system. Attach power in accordance
with the unit's configuration. Two separate intrinsically-safe earth grounds (I.S. GND 1 and I.S. GND 2) are
provided. Ensure these ground points are connected to a high integrity earth ground via a copper conductor
with a resistance of less than 1 ohm. The cross-sectional area of the conductor must not be less than 4
mm2 (12 AWG). Check the voltage at the terminal enclosure is within +/- 10% of the nominal value.
A power disconnect switch is not provided on the MPFM. The customer should supply a suitably-rated local
disconnect if needed.
NOTE: Due to operating principles of some of the MPFM instruments, a common line of DC power is earth-
grounded through the MPFM skid. Isolated DC power might be required at locations where DC power is
required to main in floating condition.
ACI-A-7.5.1-MAN-019, Rev 01 Page 29 of 62
MPFM-400/CM Instruction Manual
©2010 Agar Corp. Inc. Proprietary and confidential information. Electronic versions of this document are uncontrolled except when accessed
directly from Agar Corporation Inc. document control database. Printed versions are uncontrolled. User must verify correct revision before use.
The MPFM system has additional pulse outputs for oil total, water total, and gas total. The computer will
provide one pulse per volume of fluid detected by the meter. If the user has selected barrels as the
operational unit, for example, the computer will provide one pulse for every barrel. The signal level is TTL.
The MPFM can communicate to a distributed control system (DCS) or other user equipment using
MODBUS protocol through an RS232, RS422 or RS485 serial communication channel.
Local as well as remote supervisory access to the MPFM for local operation, maintenance and diagnostics
can be achieved by connecting to the MPFM DAS computer using Ethernet Protocol through CAT 5 cable.
Once connected, any HTML compatible web browser can be used to access from the supervisory
computer all the MPFM display screens.
• (For high viscosity application only) Make sure that the Dow Corning 550 silicon purging fluid is
available on site.
• (For high viscosity application only) Make sure that the handle of the purging system is available on
site.
• (For high viscosity application only) Verify the purging pump is in good mechanical condition and
can be operated.
• Verify that the MPFM skid is properly grounded to a physical earth ground.
• Ensure all electrical enclosures are closed and have all their closing bolts.
• Verify all the transmitters and instruments in the MPFM are in good mechanical condition.
• Verify no rust or visible signs of corrosion are present throughout the MPFM.
• Ensure all bolts and flange connections in the MPFM are tightened.
4.1 General
Before starting the operation of the MPFM, make sure that the installation is done properly according to
Section 3. See APPENDIX F – MPFM Pre-Startup Check List, ACI-A-7.5.2-FRM-009.
DB-9 Box
• Check that the OWM/PAMS communication error counter does not add up continuously and
that it is less than 5% of the number of Passes.
• Ensure that the stream and ambient temperature readings agree with the estimated actual
ambient temperature. They should be close to each other unless the MPFM is under direct
sunlight in which case stream temperature will be some degrees higher than the ambient.
• Check that all other differential pressure transmitters read normal values close to 0” H2O. No
transmitter should read less than the minimum value configured.
• Check that both Long and Short Amplitudes are negative and Long Amp is more negative than
the Short Amp.
• Check that the ID sensor reading is between 0.5 and 0.8 mA.
• Check that the instantaneous water cut reading is approximately –34% (this is the normal value
when MPFM is empty).
• Check that the Coriolis Duty Cycle value is between 0.2 V and 2.3 V in air.
• Verify that Coriolis Frequency is within the configured maximum and minimum values recorded
on its nameplate.
• Check that the Drive Current (Drc) value is between 0 and 4 in air.
• Check the PAMS temperature reading is Normal (about 10 degrees above ambient).
• Open all the purge valves on each transmitter fully and bleed fluid until all the air has been
purged from the transmitter line.
• Verify that all the differential pressure transmitters read zero +/- 0.1% of the full scale of the
transmitter.
• If the error is bigger than the value indicated above, check the transmitter calibration and the
analog input calibration of the MPFM system following OP-09024.
• Close the valves when liquid stops coming out of the bleed valves.
• Verify the transmitters are reading properly in the Pressure Transmitter check screen.
• Open all the purge valves and start activating purging system.
• Close each purge valve as air-free liquid starts flowing from the valve.
• Continue pumping and closing purge valves until all are closed.
• Verify the transmitters are reading properly in the Pressure Transmitter check screen. Use a
syringe or purging pump to inject additional purging fluid until all transmitters read properly.
• From the main menu, choose “Diagnostics”, and then ”Pressure Transmitter Check”.
• Verify at the Pressure Transmitter screen that none of full-scale (FS) errors exceed the
maximum error values.
• Click “Line Save” button to start collecting Line Save data. Document the Line Save time and
date for future reference.
• If the FS errors exceed the maximum error values, repeat calibration check and zeroing of
each pressure transmitter and purging of the pressure transmitters.
• Connect required piping, valves, pump and hoses to supply water for flushing the MPFM.
Visually check the flow output, and then stop flow and check the strainer upstream of the
MPFM. Clean the strainer if necessary; flush again until strainer is clean. When clear, close
the strainer before pressurization.
• Pressurize the MPFM to maximum allowable working pressure (MAWP). The MAWP is printed
on the nameplate of the MPFM and data sheets accompanying the MPFM.
• Hold pressure for at least 15 minutes. Correct leaks if present and retest.
• From the MPFM software main menu, choose menu 6, Diagnostics, and then menu 2, Self
Verification.
• Start SVT flow through MPFM by flowing a water continuous mixture of 97% water (such as
process water), or an oil continuous mixture of 3% water (such as diesel) and adjust flow rate to
at least the MPFM’s minimum flow rate capacity (referring to table). Ensure that no gas is
present. Wait for stabilization of flow rate.
iii. Write down ambient and stream temperatures, and pressures (P0 and VP0) for future
reference.
• Stop flow and disconnect SVT piping, hoses and valves. Make sure all open connections,
vents and sampling valves are closed.
• Before flowing process fluid, open the external loop piping by-pass valve V3 and close the external
MPFM upstream valve V1 and downstream valve V2.
• To calibrate for the oil, flow a known water cut liquid <3% with no gas in the system. From the
"Water Cut Check" display in the diagnostic menu, select the "Oil Cal" option, press "O". The
computer will prompt:
Flow Oil
Allow System to Reach Equilibrium
Press F1 to Abort Press F10 to Continue
• Press "F1" to abort the process. After the system has reached equilibrium, press "F10". The
computer will prompt:
• Enter the exact water concentration of the liquid and press "F10". The computer will calculate
calibration coefficient and display:
• To reject the value, press "F1", otherwise press "F10". If the computer detects a problem, it will
prompt:
• To calibrate for the varying properties of the water, flow a known water cut liquid >97% with no
gas in the system. From the “Water Cut" display in the diagnostic menu, select the "Water"
option, press "W". The computer will prompt:
Flow Water
Allow System to Reach Equilibrium
Press F1 to Abort Press F10 to Continue
• Press "F1" to abort the process. When the system has reached equilibrium, then press "F10".
The computer will prompt:
• Enter the exact water concentration of the liquid and then press "F10". The computer will
calculate calibration coefficient and display:
• To reject the value, press "F1", otherwise press "F10". If the computer detects a problem, it will
prompt:
Offset Out of Range
Press F10 to Continue
• Divert a flow stream well through the MPFM with water cut between 10% and 40%. Let the flow
conditions to stabilize. Verify in the diagnostics screen that liquid state remains “Oil
Continuous”. If water continuous state is observed from time to time, change the flow stream to
another one of lower water content where liquid state does not change from oil continuous.
• Take note of the displayed average water cut, and then start collecting a liquid sample from the
MPFM sampling point and simultaneously collect line save data by pressing “L” at either the
Flow Data or Diagnostics/General Data screens. Record the time displayed on the DAS when
the sample and data are collected. Label the sample as OC-span#1.
• Analyze the fluid samples for actual water content and calculate the Oil Continuous Span
Factor using the formula:
• Divert a flow stream well through the MPFM with water cut between 50% and 80%. Let the flow
conditions stabilize. Verify in the diagnostics screen that the liquid state remains “Water
Continuous”. If oil continuous state is observed from time to time, change the flow stream to
another one of higher water content where liquid state does not change from water continuous.
• Take note of the displayed average water cut, and then start collecting a liquid sample from the
MPFM sampling point and simultaneously collect line save data by pressing “L” at either the
Flow Data or Diagnostics/General Data screens. Record time displayed on the DAS when the
sample and data are collected. Label the sample as WC-span#1.
• Repeat the previous two steps with two more samples and label them WC-span#2 and WC-
span#3.
• Analyze the fluid samples for actual water content and calculate Water Continuous Span Factor
using the formula:
Verify that MPFM measured water cuts are within Agar MPFM specifications (±5% FS).
Complete the MPFM Site Acceptance Test (SAT) Checklist, Form ACI-A-7.5.1-FRM-022, as necessary
(see APPENDIX D).
5.1 General
Many of the MPFM components are commonly used in the oil & gas industry. Therefore, the maintenance
of these components involves following the instructions from their manuals. Maintenance and
troubleshooting should be done in cases where the MPFM is not measuring accurately or if any of the error
messages appear on the MPFM computer screen. It is recommended to follow the check up schedule of
individual instruments, as well as the following schedule.
• The OW-200 measurement needs to be checked every six (6) months by taking a liquid sample
and comparing it to the OW water cut readings that are found when flow is in a liquid state and
there is no gas flowing in the OW meter.
• The OW-200 electronic calibration needs to be checked twelve (12) months with the PAMS
calibration kit.
• Bolts should be tightened every six (6) months, unless Spring Washers were utilized when
assembled.
• The paint should be refreshed every twenty-four (24) months, depending on the environment.
NOTE: The client should check to see if an “Equipment Paint Policy” already exists.
After the lines have been purged, recheck the pressure readings. In the case that the purging is not
sufficient to bring the percent of full-scale error below the allowed error, adjust the zero electronically (see
the Pressure Transmitter Manual).
The temperature transmitter needs to be checked by removing the sensor from the thermo well tubing (*),
and immersing it in a liquid with known temperature (for example “ice water”). The temperature seen in the
General Data screen needs to be ±1°C from the liqui d temperature.
(*) Thermo well tubing was not used in earlier model of the MPFM. Therefore, depressurize and empty the
pipeline before removing. Check with an Agar representative to find out if your meter would fall into this
category.
5.5 OW-201
Comparing a sample from the closest sample port should check the OW-201. The sample water cut needs
to be compared against the MPFM instantaneous water cut reading in the flow data screen at the same
time as the sample was taken.
NOTE: The sample should not be compared with the average water cut reading; use the instantaneous
readings. Check with your Agar representative for details.
OW microwave electronics assembly (PAMS) should be checked once a year using Agar PAMS calibration
kit. If calibration is found outside of tolerances, then a full PAMS calibration is required. Refer to procedure
ACI-A-7.5.1-PRO-014 for verification and calibration of PAMS.
Besides the regular web browser interface described in ACI-A-7.5.1-MAN-022-00 AgarDAS with WebBrowser
Manual, the operating system screen of the MPFM can also be accessed directly for advanced diagnostics and
troubleshooting. In order to do so, it is required to connect a VGA monitor and keyboard to the respective VGA and
PS2 connectors inside the DAS enclosure. See Figure 5-1.
WARNING MESSAGE!!!
VGA Connector
DAS SBC
Interface Board
Keyboard and Mouse
Connectors
LCD Display
WARNING MESSAGE
The following table shows the alarm description as it will appear on screen, the alarm functions, and the
alarm clearing criteria.
#1 Detect if there is any OWM Review and revise the configuration so at least
System not configured with OWM configured for use by the system one OWM is configured to an active port.
#2 Detect OWM communications Error Check Power connections and any fuses or
OWM Communications Error Check communication connections
#4 The Pressure Transmitter PS/PL out Line pressure automatically returns to a normal
System Pressure Error (PS) [xxx.xx] [units] of the normal operating range level or Check Line conditions or Clear strainer
basket after removing all line pressure
#5 The Differential Pressure Transmitter Check Power connections and any fuses or
P6 out of Range [xx.xx] mA P6 out of the normal operating range Check signal connections or Check calibration
and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#6 The ID Transmitter out of the normal Check Power, connections and any fuses or
ID Signal [xx.xx] mA operating range Check IS Barrier connections and activity
indicators or Check Signal connections
#9 The Pressure Transmitter P0 out of Check Power connections and any fuses or
P0 Signal [xx.xx] mA the normal operating range Check signal connections or Check calibration
#10 The Pressure Transmitter P1 out of Check Power connections and any fuses or
P1 Signal [xx.xx] mA the normal operating range Check signal connections or Check calibration
and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#11 The Differential Pressure Transmitter Check Power connections and any fuses or
P3 Signal [xx.xx] mA P3 out of the normal operating range Check signal connections or Check calibration
and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#12 Differential Pressure Transmitter P4 Check Power connections and any fuses or
P4 Signal [xx.xx] mA out of the normal operating range Check signal connections or Check calibration
and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#13 The software license is close to Contact AGAR customer service for a new
Software Expiring in xx Days or SW Expired for expiration or has expired. license
xx Days
#14 The Pressure Differential Pressure Check Power connections and any fuses or
VP1 Error [xx.xx] mA Transmitter VP1 signal out of the Check signal connections or Check calibration
normal operating range. and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#15 The Pressure Transmitter VP0 signal Check Power connections and any fuses or
VP0 Error [xx.xx] mA out of the normal operating range Check signal connections or Check calibration
and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#16 The OW201 water cut meter Long Check the PAMS and the OW200 sensor coaxial
Long Phase xx.xx Phase value is outside the calibrated connections
range
#17 The OW201 water cut meter Long Check the PAMS and the OW200 sensor coaxial
Long Amplitude xx.xx Amplitude value is outside the connections
calibrated range
#18 The OW201 water cut meter Short Check the PAMS and the OW200 sensor coaxial
Short Phase xx.xx Phase value is outside the calibrated connections
range
#19 The OW201 water cut meter Short Check the PAMS and the OW200 sensor coaxial
Short Amplitude xx.xx Amplitude value is outside the connections
calibrated range
#20 Monitor the OWM201 -PAMS Contact AGAR, PAMS Might be replaced
PAMS Temperature xx.xx processor internal temperature
#21 Check if the PAMS processor is Check the PAMS communication link
PAMS Cycles xx.xx communicating properly
#22 The Orifice Meter Differential Check Power connections and any fuses or
VP2 Error [xx.xx] mA Pressure Transmitter VP2 signal out Check signal connections or Check calibration
of the normal operating range and scaling or Check signal input with signal
generator to detect transmitter or connection
problems
#23 Differential Pressure -P5 Alarm Clean the strainer and make sure the
Remote Overpressure xx.xx PSI configuration is correct
Check power to meter on TB2 in enclosure ENC1. This should match the power rating of the meter.
Check for voltage at any of the pressure transmitters. If there is no voltage present, check another
transmitter. If there is no voltage present on either one, the Analog Interface Board power supply
fuse might have blown or the DC 12V power supply is malfunctioning.
a. Check for 5 VDC and 12 VDC in TB11 terminals of the interface board as per labeled on the
board.
b. Remove the wiring connected at TB12-1 and TB12-3 on the interface board and connect a
jumper cable between these two terminals. Run the PAMS loop back test. If it passes,
check the PAMS. If it fails, replace the DAS interface board.
WARNING MESSAGE!!!
Check supply voltage to the transmitter and output signal voltage from the transmitters. Supply
voltage across the + and to the - transmitter terminals should be between 11.5 and 12.5 VDC, and
the output signal voltage between 1 and 5 V for low power version of transmitters featuring three
wire connections, or output current between 4-20 mA for standard transmitters featuring just two
wire loop connections.
Correct supply voltage and no output voltage: Transmitter may be bad, check the user manual for
the transmitter.
If there is a correct supply and signal voltage, but no value is displayed by MPFM software then the
DAS interface board needs to be replaced.
If there is no voltage, check the fuse on DAS interface board as well as the 12 VDC power supply.
If there is a correct supply voltage and no signal voltage, or current output being out of range, the
pressure transmitter is out of range.
If the resistance is higher than 130 ohms the RTD is broken, otherwise, the RTD is fine and the
interface board needs to be checked.
Disconnect the “I” wire (white) and check for ID-201 signal current between 0.3 and 20 mA.
• If there is current present, check OW/PAMS troubleshooting guide.
• If there is no current, check ID-201 Instruction Manual.
Get access to SMA connectors of A, B & TX cables, which connect the PAMS to the sensor. On
the OWM sensor side, loosen the 1" nut until it stops. Remove the four screws that tight the cap to
the sensor body, rotate cap counter clockwise until it stops. That will clear access to the SMA
connectors. See accessing microwave RF cables in Figure 5-1.
Transmitter or TX
SMA Connectors to the Sensor
Channel A – Short Channel
WARNING MESSAGE!!!
Connect the transmitter and the receiver through an Agar PAMS attenuation kit (see Figure 5-4).
RF Torque Wrench
NOTE: If the PAMS attenuation kit is not available and the error message appears on just one of
the channels (long or short), switch the two channel connections at the sensor. If the error
message moves to the second channel, the problem is in the PAMS. Otherwise, the problem is in
the sensor. For OW-200 sensor troubleshooting, contact Agar technical support.
If the error in phase and amplitude is higher than 1º in phase and 0.5 db in amplitude versus what
is marked on the attenuation kit, look for a loose RF cable and use the RF torque wrench to tighten
the connectors. If the error still remains high, recalibration and further advanced PAMS diagnostics
by an Agar technician are required.
Locate the PAMS power supply board. Check voltages between TB2-1 and TB2-2 to be within
24VDC ± 10%. If the voltages are different than that, check the power distribution.
Check the voltages level at TB1 on the PAMS power supply board. The levels should be -8, +8,
+10, +5 and -5 VDC as labeled on the board. If the voltages are different, disconnect the cable and
check the voltages again. If the voltages are correct, the PAMS subunit has a fault and Agar should
be contacted. Otherwise, replace the PAMS power supply board.
WARNING MESSAGE!!!
Caution! The driving coils enclosure should not be open with the
power on.
The driving coils and the pickup coils are connected to the circuit with six wires shielded and grounded. The
electronics troubleshooting shall be done by an Agar-certified technician only. The coriolis meter does not
require flow calibration in the field, however density calibration is required. To conduct the density
calibration, the meter needs to be filled up with a known-density fluid; the frequency and the density of that
fluid need to be entered in the MPFM configuration.
NOTE: The density of the fluid needs to be at the process temperature and pressure. This can be
conducted by any trained technician every maintenance cycle.
If the difference between the coriolis density reading and the known-fluid density reading is bigger than 5%,
the coriolis meter sensor needs to be cleaned. This might reduce the difference in the readings; if not,
either the sensor or the electronics might be damaged. Further troubleshooting and repair must be
conducted by an Agar-certified technician.
ACI-A-7.5.1 PRO-014, In House and Field Service PAMS Calibration and Verification Procedure with PAMS
Calibration Kit
ACI-A-7.5.1-DOC-030
ACI-A-7.5.2-FRM-009
INDONESIA
VENEZUELA
PT Agar Indonesia (PTAI)
Agar Corp de Venezuela C.A. (ADV)
Jalan Teratai CB-17
Av. 77, Edif. 5 de Julio, Piso 4, Oficina
Ciputat Baru, Ciputat
D-4, Sector Tierra Negra, Zona
Tangerang 15413
Postal 4002, Maracaibo, Edo. Zulia, Venezuela
Tel: +6221-7409206
Tel/Fax: +58 261 324 5789
Fax: +6221-7424757
ADV@agarcorp.com
PTAI@agarcorp.com
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