4100 Partes

Models 4100 and 4200
Stand-Up
Counterbalanced
Lift Trucks
With The ACR SystemTM
Parts Manual
1060342B Revised 10/01/08

Model 4100 C30/C35
Model 4200 C30/C35/C40/C50
S/N 00001 & UP
1060342A Original Issue 08/31/07

© 2007 The Raymond Corporation
Models 4100/4200 Stand-Up Counterbalanced Lift Truck -
Table of Contents
SECTION 1 General Information

To Our Customer ................................................................................................................................ 1-2
How To Use Parts Catalog - If Part Number Not Known........................................................................... 1-3
How To Use Parts Catalog - If Part Number Is Known .............................................................................. 1-4
Major Sections ................................................................................................................................... 1-5
Recommended Spare Parts List ............................................................................................................. 1-6
Hardware Parts List ............................................................................................................................. 1-7
SECTION 2 Finish and Accessories

Major Assemblies ............................................................................................................................... 2-2
Tractor Frame..................................................................................................................................... 2-5
Overhead Guard Installation................................................................................................................ 2-8
Finish Instructions .............................................................................................................................. 2-10
Control Handle Decals ...................................................................................................................... 2-21
Console Cover Assembly ................................................................................................................... 2-22
Battery Gates and Rollers (Standard)................................................................................................... 2-24
Weighted Battery Spacer and Roller Assembly ..................................................................................... 2-26
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) .......................................................... 2-28
Roller Assembly ................................................................................................................................ 2-29
Battery Cover Installation, EE.............................................................................................................. 2-32
Rear Guard Installation, Right-Hand Side ............................................................................................. 2-34
SECTION 3 Steering and Controls

Steer Valve Installation ........................................................................................................................ 3-2
Steer Motor Installation........................................................................................................................ 3-3
Steer System Hoses ............................................................................................................................. 3-7
Steer Wheel Assembly ...................................................................................................................... 3-10
Wheel Hub Assembly........................................................................................................................ 3-12
Control Handle Installation................................................................................................................. 3-13
Control Handle - Standard ................................................................................................................. 3-17
Control Handle - Optional ................................................................................................................. 3-21
SECTION 4 Drive and Brake

Drive Unit Installation .......................................................................................................................... 4-2
Drive Motor Installation ....................................................................................................................... 4-4
Drive Unit .......................................................................................................................................... 4-6
Drive Wheels ..................................................................................................................................... 4-8
Brake Installation .............................................................................................................................. 4-11
Brake Assembly ................................................................................................................................ 4-14
Pedal Assembly, Deadman ................................................................................................................ 4-16
SECTION 5 Electrical Components and Systems

Electrical System ................................................................................................................................. 5-2
Motor Controller Assembly................................................................................................................. 5-16
Contactor Panel and Fuse Relay Installation ......................................................................................... 5-18
Vehicle Manager Installation .............................................................................................................. 5-19
Contactor Panel Assembly - Standard .................................................................................................. 5-20
Contactor Panel Assembly - EE ........................................................................................................... 5-22
1060342A i 08/31/07
Contactor ........................................................................................................................................ 5-24

Fuse/Relay Assembly ........................................................................................................................ 5-26
Battery Connector Assembly............................................................................................................... 5-27
Operator Display Assembly ............................................................................................................... 5-29
Horn Installation ............................................................................................................................... 5-33
Drive Motor, AC............................................................................................................................... 5-36
Drive Motor, AC UL Class E (Sauer Danfoss)........................................................................................ 5-38
Lift Motor, DC .................................................................................................................................. 5-40
Lift Motor, AC .................................................................................................................................. 5-42
Auxiliary Motor, DC ......................................................................................................................... 5-44
SECTION 6 Hydraulic Components

Hydraulic Hoses ................................................................................................................................. 6-2
Mast Hose Installation ......................................................................................................................... 6-6
Manifold Installation ........................................................................................................................... 6-7
Lift Pump and Motor Installation, AC Lift .............................................................................................. 6-10
Lift Pump Motor Assembly, AC Lift....................................................................................................... 6-12
Lift Pump Motor Installation, DC Lift ..................................................................................................... 6-14
Steer Motor Assembly ....................................................................................................................... 6-16
Steering Valve.................................................................................................................................. 6-18
Reservoir Installation ......................................................................................................................... 6-19
Main Lift Cylinder, TF Mast - Model 4100 ........................................................................................... 6-20
Free Lift Cylinder, TF and TT Mast - Model 4100 .................................................................................. 6-22
Main Lift Cylinder, TT Mast - Model 4100 ........................................................................................... 6-24
Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K).............................................. 6-26
Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K) ................................................ 6-28
Free Lift Cylinder, TF Mast - Model 4200............................................................................................. 6-30
Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only) ........................................................... 6-32
Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only).............................................................. 6-34
Free Lift Cylinder, TT Mast - Model 4200............................................................................................. 6-36
Main Lift Cylinder, TT Mast - Model 4200 ........................................................................................... 6-38
Free Lift Cylinder, Quad Mast ............................................................................................................ 6-40
Main Lift Cylinder, Right-Hand, Quad Mast ......................................................................................... 6-42
Main Lift Cylinder, Left-Hand, Quad Mast ............................................................................................ 6-44
Tilt Cylinder Assembly ....................................................................................................................... 6-46
SECTION 7 Mast
TF Mast Elevating Section - Model 4100 ............................................................................................... 7-3
Sideshift Carriage Installation, Two Stage.............................................................................................. 7-8
TT Mast Elevating Section, Model 4100 .............................................................................................. 7-15
Sideshift Carriage Installation, 3 Stage................................................................................................ 7-22
Mast Decals and Mounting Kit, TF Mast - Model 4200.......................................................................... 7-27
TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K)............................................................................ 7-30
Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K) ................................ 7-34
Carriage (6 Roller), TF Mast - Model 4200 (3K, 3.5K, and 4K).............................................................. 7-36
Lowering Control Valve, Two Stage (4K Only)...................................................................................... 7-39
TF Mast Installation - Model 4200 ...................................................................................................... 7-40
Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only) ........................................................... 7-42
TF Mast Assembly - Model 4200 (5K Only) ......................................................................................... 7-44
Lowering Control Valve ..................................................................................................................... 7-47
Carriage (6 Rollers), Class II, Two Stage, (5K Only).............................................................................. 7-48
Mast Finish Instructions, TT Mast - Model 4200 .................................................................................... 7-50
08/31/07 ii 1060342A
Mast Assembly, TT Mast - Model 4200 ............................................................................................... 7-53

Lift Chains and Free Lift Hoses, TT Mast - Model 4200 .......................................................................... 7-58
Hose Reeving, Single Function, TT Mast - Model 4200 .......................................................................... 7-61
Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH).................................. 7-65
Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH)................................................. 7-69
Mast Finish Instructions - Quad Mast Only ........................................................................................... 7-72
Hoist Chains and Free Lift Hoses, Quad Mast Only............................................................................... 7-74
Mast Assembly, Quad Mast Only ....................................................................................................... 7-77
Control Valve, Lowering, Quad Mast Only .......................................................................................... 7-81
Load Backrest, Quad Mast Only......................................................................................................... 7-82
Carriage, Class II, Quad Mast Only ................................................................................................... 7-84
Internal Hose Reeving Group, Single Function, Quad Mast Only ............................................................ 7-87
Internal Hose Reeving Group, Double, Quad Mast Only........................................................................ 7-91
Sideshift Carriage Assembly, Quad Mast Only .................................................................................... 7-96
Sideshift Cylinder Piping, Quad Mast Only.......................................................................................... 7-98
Mast Tilt Assembly .......................................................................................................................... 7-100
Fork Assembly ................................................................................................................................ 7-104
SECTION 8 Options and Kits

Load Backrest..................................................................................................................................... 8-2
Fire Extinguisher Installation ................................................................................................................. 8-4
Rear Door Assembly............................................................................................................................ 8-5
Quick Disconnect Installation................................................................................................................ 8-6
Warning Light Installation .................................................................................................................... 8-7
Auxiliary Light Installation .................................................................................................................. 8-10
Battery Gate Sensor Installation .......................................................................................................... 8-14
Alarm Kit Installation ......................................................................................................................... 8-16
Bottler's Tilt Limit Switch Installation (TT Mast Only) ............................................................................... 8-17
High Speed Limit Switch Installation (TT Mast Only) .............................................................................. 8-18
Temperature Sensor Installation .......................................................................................................... 8-20
Operator Compartment Sensor System (OCSS) Installation .................................................................... 8-22
Rapid Charge Cover ......................................................................................................................... 8-24
Operator Cooling Fan Installation ....................................................................................................... 8-26
APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index
1060342A iii 08/31/07

08/31/07 iv 1060342A
SECTION 1 General Information
1060342A 1-1 08/31/07

To Our Customer 1
ify part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of
assemblies and components may not necessarily conform to the exact installation as they appear on your
truck.
Tips for Ordering Parts

In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog

This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the
Catalog to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number)
to locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension
speed, fork carriages, color and size of tires, guide wheel specs, etc.
Technical Assistance For Authorized Raymond Dealers Only

Authorized Raymond Dealers ONLY, please fax your Technical Inquiry to (315) 463-9145.
For further assistance after faxing your Technical Inquiry, please call (315) 463-5000.
Models 4100/4200 Stand-Up Counterbalanced Lift Truck - General Information
How To Use Parts Catalog - If Part Number Not Known
How To Use Parts Catalog - If Part Number Not Known 1
Major Assemblies
IF THE PART NUMBER
IS NOT KNOWN
SECTION 7
MAST
SECTION 6
HYDRAULIC
COMPONENTS
DO THIS
SECTION 3
STEERING AND
CONTROLS
1.
Determine in which Section the part
is located using the illustration.
SECTION
SECTION 5 4 Drive and Brake
ELECTRICAL
COMPONENTS AND
Drive Unit Assembly -SYSTEMS
271" and Above Elevated Height ..............................................................................4-2
Drive Unit Assembly - 270" and Below Elevated Height ...............................................................................4-4
Deadman Brake Assembly ........................................................................................................................4-6
SECTION(used
Brake Assembly/Installation 4 with motor 570-262/500 only) ...............................................................4-8
SECTION 2 DRIVE AND
2.
Drive Unit Brake Assembly ......................................................................................................................4-12
FINISH AND BRAKE .....................................................................................................................4-14
Brake Assembly Installation
ACCESSORIES
Inertial Dampener ..................................................................................................................................4-16
Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

in the applicable Section.
1-3
Frame Assembly - DS/DT
7
29 6 26
28 30
25
10
23 12 24
5 20
11
22
4 19
21 17
18 16
15
14 13
31
4-1
2
9
8
37 36 39
40
3. 38
3
Refer to the PAGE NUMBER

1
FIGURE 2-2
QTY PART NUMBER DESCRIPTION USED ON
ITEM NO.
1 5 828-005-691/003 Roller Assembly A
selected from the TABLE OF CONTENTS. 5 828-005-691/001

(consists of items 36 through 40)
Roller Assembly
B
Locate the desired part

5 828-005-691/002 Roller Assembly C
2 REF Frame Weldment A, Q
3 1 828-006-283 Door Weldment S
and note the ITEM NO. Figure 2-2: Frame Assembly - DS/DT
4
5
6
1
1
2
714-206
828-004-421
861-026
Screw
Bracket, Latch
Pin, Clevis
7 2 462-032 Bearing R
8 1 710-264P Screw
9 1 750-433 Nut, Hex
2-1 10 1 828-004-622 ODI Assembly O
1 828-006-364 ODI Assembly T
11 2 750-006 Nut, Hex
12 2 771-049 Washer H, L, M, P
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22 1 5-015-003 Nut, Hex H, L, N, P
23 1 5-015-004 Nut, Hex H, L, N, P
24 1 828-004-672 Bracket Weldment
4.
25 2 828-004-671 Washer
26 2 710-069 Screw
27 1 411-938/001 Decal, Keyswitch (Not Shown) F, H
1 411-938/003 Decal, Keyswitch (Not Shown) G
Refer to the corresponding PART LIST. Use the FIGURE

1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
& ITEM NO. to find the Part Number, Description, etc.

29 1 828-004-683 Bracket, SMARTi H, L, N, P
30 1 828-004-682 Clamp, ODI F, G, K, M
31 1 154-009-117/001 Static Strap, Insulated
A= 14" Battery Compartment F= Standard M= Remote/Bypass S= DT 3567 and Up/DS
B= 16" Battery Compartment G= Remote N= Remote/SMARTi 3641 and Up
C= 21" Battery Compartment H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
D= Without Rear Posts K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
List 2-2: Frame Assembly - DS/DT
2-7
1060342A 1-3 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- General Information
How To Use Parts Catalog - If Part Number Is Known
How To Use Parts Catalog - If Part Number Is Known 1
IF THE PART NUMBER IS KNOWN

APPENDIX B Numerical Parts List
DO THIS Part No. Description

024-296-290/260 ..... Cable Assembly ................................. 5-15
024-296-420/261 ..... Cable Assembly ................................. 5-15
Page Part No. Description
411-773 .................... Decal, No Riding, Bilingual ..................2-7
Page
411-789 .................... Decal, Warning....................................2-7

024-297-280/000 ..... Cable Assembly ................................. 5-15 411-790 .................... Decal, Warning, Bilingual ....................2-7
024-297-310/000 ..... Cable Assembly ................................. 5-15 411-848 .................... Decal, 24 Volt Cable System .............. 5-11
123-456-789.......................2-5
024-297-430/000 ..... Cable Assembly ................................. 5-15
029-002-380/001 ..... Cable Assembly (MDE2 to S1) .............. 5-3
411-849 .................... Decal, 24 Volt Cable System .............. 5-11
411-850 .................... Decal, Charging Warning .................. 5-11
029-002-380/002 ..... Cable Assembly (MDE2 to S2) .............. 5-3 411-851 .................... Decal, Charging Warning .................. 5-11
030-504-008/003 ..... Hose Assembly .................................... 6-5 411-852 .................... Decal, Battery Swivel Warning ............ 5-11
1-000-013 ................ Battery, 6 Volt .................................... 5-15 411-853 .................... Decal, Battery Swivel Warning ............ 5-11
1.
1-011-011 ................ Terminal Boot, Right Hand ................. 5-15 412-454 .................... Decal, ISO 9001..................................2-7
1-011-012 ................ Terminal Boot, Left Hand .................... 5-15 412-586 .................... Plate, Lowlift Specification (U.S.) ...........2-7
1-012-502/003 ......... Bushing, Reducer ................................. 5-6 412-588 .................... Plate, Lowlift Specification (Canadian) ..2-7
1-074-104/001 ......... Standoff .............................................. 5-3 441-013 .................... Bearing, Sealed....................................4-9
1-085-186 ................ Cover, Internal ..................................... 2-7 441-127 .................... Bearing, Shield ...................................7-5
Locate the Part Number in the NUMERICAL 1-105-216/01 ........... Contact Tip Kit ..................................... 5-5
1-105-216/04 ........... Switch/Actuator Assembly ..................... 5-5
1-105-216/05 ........... Cover, Top ........................................... 5-5
447-098 .................... Bearing, Cone ....................................4-3
447-108 .................... Bearing, Cone ....................................4-3
447-562 .................... Bearing, Cup ......................................4-3
INDEX (APPENDIX B). Note the Section & page 1-105-216/07 ........... Spring, Return...................................... 5-5
1-105-216/09 ........... Coil Assembly ...................................... 5-5
1-105-225 ................ Contactor Assembly ............................. 5-5
447-579 .................... Bearing, Cup ......................................4-3
462-029 .................... Bushing, Flanged ................................4-5
464-034 .................... Bushing ..............................................2-3
number(s) where the part is decribed. 1-105-225 ................ Contactor, Forward/Reverse.................. 5-3 464-035 .................... Bushing ..............................................2-3
1-110-920/092 ......... Heater................................................. 3-5 464-035 .................... Bushing ..............................................7-3
1-120-098 ................ Potentiometer, Gear ............................. 3-5 464-036 .................... Bearing, Oilite Super ...........................7-5
1-120-098 ................ Potentiometer, Gear ............................. 3-5 520-078/03 .............. Plug, Shipping .....................................6-9
1-150-366 ................ Switch, Brake/Lift Cutout....................... 5-3 530-449 .................... O-Ring ...............................................4-5
1-150-368 ................ Switch, Key .......................................... 5-3 530-490/038 ............ O-Ring, Motor ....................................4-9
1-150-378 ................ Switch, Key .......................................... 5-3 540-062 /100 ........... Cylinder, Hydraulic (Eaton) ...................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/01 .............. Rod, Piston .........................................6-9
1-150-384 ................ Switch, Emergency, Reverse .................. 3-5 540-062/02 .............. Barrel Assembly ..................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/03 .............. Seal Kit ...............................................6-9
1-150-386 ................ Seal .................................................... 3-5 540-062/200 ............ Cylinder, Hydraulic (Ultra).....................6-9
1-150-418 ................ Switch, Function ................................... 3-5 540-062 .................... Cylinder, Hydraulic...............................6-5
1-150-418 ................ Switch, Function ................................... 3-5 560-206/123 ............ Valve, Flow Control (2 GPM) ................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/130 ............ Reservoir Kit (With Tubes) .....................6-7
1-150-425 ................ Switch, Travel ....................................... 3-5 560-206/132 ............ Adapter Block (With Check Valve) .........6-7
1-187-082 ................ Motor Controller .................................. 5-3 560-206/135 ............ Plug, Vent (With 40 Micron Filter) .........6-7
FIGURE 2-2
QTY PART NUMBER DESCRIPTION 291-011.................... RingUSED ON
................................................... 4-3 560-209/04 .............. Valve/Coil, Solenoid Release.................6-7
ITEM NO. 291-012.................... Ring ................................................... 4-3 560-209/06 .............. Valve, Adjustable Relief ........................6-7
1 5 828-005-691/003 Roller Assembly 360-049.................... Pad, BumperA ....................................... 3-3 560-209/07 .............. Pump (With Coupling, Bolts & Gasket) ..6-7
360-062/003
(consists of items 36 through 40) ............ Guard, Cable .................................... 5-11 560-209/08 .............. Elbow, 90 Degree ...............................6-7
360-065/001 ............ Cover, Front ........................................ 2-7 560-209/09 .............. Switch, Solenoid Start ...........................6-7
5 828-005-691/001 Roller Assembly B
360-068.................... Cover, Gearbox Motor ......................... 4-9 560-213/01 .............. Motor, 24 Volt DC 2 Terminal ...............6-7
370-637/005 ............ Tape, Double Sided.............................. 3-6 560-213/01 .............. Pump Motor....................................... 5-23
5 828-005-691/002 Roller Assembly C
400-081/0 ................ Plate, Backing ................................... 4-15 560-213/02 .............. Brush Set ........................................... 5-23
400-081/02
(consists of items 36 through 40) .............. Cam ................................................ 4-15 560-213 .................... Pump and Motor Assembly ...................6-5
400-081/03 .............. Lever, Brake ...................................... 4-15 560-213 .................... Pump/Motor Assembly ........................6-7
2 REF Frame Weldment A, Q....................................... 4-15
400-081/04 .............. Ring, Safety 570-271/515 ............ Brush Lead Assembly Kit .................... 5-23
3 1 828-006-283 Door Weldment 400-081/05 .............. Shoe AssemblyS .................................. 4-15 570-271/516 ............ Commutator End Bearing .................. 5-23
400-081/06 .............. Spring, Return.................................... 4-15 570-271/516 ............ Drive End Bearing ............................. 5-23
4 1 714-206 Screw
400-081.................... Brake Assembly ................................ 4-15 570-271/517 ............ Washer ............................................. 5-23
5 1 828-004-421 Bracket, Latch 400-081.................... Brake Assembly ................................. 4-11 570-316/511 ............ Seal .................................................. 5-23
6 2 861-026 Pin, Clevis 400-160.................... Pinion, Drive ..................................... 4-11 570-316/513 ............ Retaining Ring ................................... 5-23
400-160.................... Pinion, Drive ........................................ 4-9 570-360/511 ............ Brush Set ........................................... 5-23
7 2 462-032 Bearing 411-511/015 ............ Decal, RaymondR .................................. 2-7 570-360/512 ............ Brush Spring Set.................................5-23
8 1 710-264P Screw 411-534.................... Decal, Emergency Disconnect ............... 2-7 570-864 .................... Drive Motor - S/N 5478 & Up ............ 5-23
411-552.................... Decal, Warning.................................... 2-7 570-864 .................... Drive Motor, 24 Volt ...........................4-11
9 1 750-433 Nut, Hex 411-582.................... Decal, Made In Canada ....................... 2-7 590-514 .................... Fuse, 15 Amp ......................................5-3
10 1 828-004-622 ODI Assembly 411-587/001 ............ Decal, No ORiding, Black 9" ................... 2-7 590-638/001 ............ Horn Assembly.....................................5-3
411-633.................... Decal, Caution, Bilingual ..................... 2-7 590-701 .................... Battery Connector ..............................5-15
1 828-006-364 ODI Assembly T
411-637/001 ............ Decal, Emergency Disconnect, Bilingual 2-7 590-701 .................... Battery Connector ..............................5-17
11 2 750-006 Nut, Hex 411-639.................... Decal, Clear ........................................ 2-7 590-701 .................... Battery Connector ................................5-6
12 2 771-049 Washer 411-680.................... Decal,
H, L, M, P ................................. 2-7
Operating 600-213 .................... Grommet .......................................... 5-15
411-681.................... Decal, Replacement Instruction ............. 2-7 610-307 .................... Shaft, Flexible ......................................3-7
13 1 760-130 Nut, Lock
14 1 810-733 Pin, Roll
15 1 828-004-651 Bracket, Key
16 2 710-067 Screw B-1
17 2 771-019 Washer
18 1 114-008-306 Switch Assembly, Key F, H, K, L, M, R
1 114-009-695 Switch Assembly, Key F, H, K, L, M, P, R
19 1 1-150-057 Switch, Push Button M, R, R
2.
1 1-150-001 Switch, Lock with Keys G, M, N, P
20 1 7-590-006/001 Switch, Push Button K, L, M, P, R
21 1 114-008-718/005 SMARTi Assembly H, L, N, P
22
23
1
1
5-015-003
5-015-004
Nut, Hex
Nut, Hex
H, L, N, P
H, L, N, P Find the Section & page
Frame Assembly - DS/DT 24 1 828-004-672 Bracket Weldment
25
26
2
2
828-004-671
710-069
Washer
Screw
number in the PARTS LIST
27 1
1
411-938/001
411-938/003
Decal, Keyswitch (Not Shown)
Decal, Keyswitch (Not Shown)
F, H
G
referenced by the
Numerical Index. Locate
1 411-938/002 Decal, Keyswitch (Not Shown) K, L
1 411-938/004 Decal, Keyswitch (Not Shown) M, N, P
7 28 1 828-004-674 Cable Assembly, SC to SMARTi H, L, N, P
29
30
6 29
30
26 1
1
828-004-683
828-004-682
Bracket, SMARTi
Clamp, ODI
H, L, N, P
F, G, K, M
the Part Number. Note
28 25
5
23 12
11
10 31 1
24 Compartment
A= 14" Battery
20
B= 16" Battery Compartment
154-009-117/001
F= Standard
G= Remote
Static Strap, Insulated
M= Remote/Bypass
N= Remote/SMARTi
S= DT 3567 and Up/DS
3641 and Up
the part's FIGURE &
ITEM NO.
22
4 C= 21" Battery Compartment
19 H= SMARTi O= DT 001 to 3842/DS 001 to 3802 T= DT 3843 and Up/DS
21 D= Without Rear Posts 17
K= Standard/Bypass P= Remote/SMARTi/Bypass 3803 and Up
E= With Rear Posts 18 L= SMARTi/Bypass Q= DT 001 to 3566/DS 001 to 3640 R= Recommended Spare
16
List 2-2: Frame Assembly - DS/DT
15
14 13
2-7
31
2
123-456-789
9
8
37 36 39
40
3.
38
3 Find the FIGURE & ITEM NO.
1
on the associated illustration
for a pictorial view of the part.
Figure 2-2: Frame Assembly - DS/DT
2-1
08/31/07 1-4 1060342A

Major Sections
Major Sections 1
SECTION 5 ELECTRICAL COMPONENTS AND SYSTEMS
SECTION 7 MAST
SECTION 3 STEERING AND CONTROLS
SECTION 6 HYDRAULIC COMPONENTS SECTION 2 FINISH AND ACCESSORIES
SECTION 4 DRIVE AND BRAKE
1060342A 1-5 08/31/07

Recommended Spare Parts List
Recommended Spare Parts List 1
Description Part No. Qty. Fig. Description Part No. Qty. Fig.
Bearing Assembly, Encoder ............1034060/83.........1 .....5-37 Kit, Wear Pad .............................. 223-001-569/H47. 1 ..... 7-97
Bearing Assembly, Encoder ............1038442/16.........1 .....5-39 Kit, Wear Pad .............................. DS235768 ............ 1 ..... 7-56
Bearing, Auxiliary Motor, Commutator End.................................. O-Ring......................................... 1034060/85 ........ 1 ..... 5-37
...................................................570-358/453 ........1 .....5-45 O-Ring......................................... 1034060/85 ........ 1 ..... 5-39
Bearing, Auxiliary Motor, Drive End ........................................... Resistor, Variable .......................... 1017546/001 ...... 1 ..... 3-23
...................................................570-358/452 ........1 .....5-45 Resistor, Variable .......................... 1017546/003 ...... 1 ..... 3-23
Bearing, Commutator End ..............570-206/02 ..........1 .....5-41 Resistor, Variable .......................... 1-120-126/001 ..... 1 ..... 3-19
Bearing, Cone ..............................447-094................1 .....3-11 Resistor, Variable .......................... 1-120-126/101 ..... 1 ..... 3-19
Bearing, Cup................................447-571................1 .....3-11 Ring, Back-up ............................... 531-025 ............... 1 ..... 6-21
Bearing, Drive End ........................1038442/17.........1 .....5-39 Ring, Back-Up .............................. 531-025 ............... 1 ..... 6-23
Bearing, Drive End ........................570-206/02 ..........1 .....5-41 Roller Assembly ............................ 223-001-569/H72.................
Bearing, Roller Load ......................223-001-569/H34 .4 .....7-97 .................................................. .......................... 12 ..... 7-55
Bearing, Roller Load ......................223-001-569/H37 .2 .....7-97 Seal Kit........................................ 530-699/01.......... 1 ..... 6-23
Bearing, Roller, Chain....................901-810................4 .......7-5 Seal, Oil...................................... 1034060/86 ........ 1 ..... 5-37
Bearing, Roller, Mast .....................449-015................4 .......7-5 Seal, Oil...................................... 531-607 ............... 1 ....... 4-7
Bearing, Roller, Mast .....................449-025................4 .......7-5 Seal, Piston .................................. 530-695 ............... 1 ..... 6-21
Bearing, Roller..............................447-085................2 .....3-11 Seal, Piston .................................. 530-695 ............... 1 ..... 6-23
Bearing, Sleeve.............................460-115................2 .....3-19 Seal, Shaft ................................... 1038442/09 ........ 1 ..... 5-39
Bearing........................................1034060/92.........1 .....5-37 Seal, Square ................................ 530-699 ............... 1 ..... 6-21
Bearing........................................462-339................2 ...7-103 Seal, Square ................................ 530-699 ............... 1 ..... 6-23
Brush Assembly.............................570-358/461 ........4 .....5-45 Seal, Wiper ................................. 530-696 ............... 1 ..... 6-21
Brush Set (Set of 4) ........................570-236/514 ........2 .....5-41 Seal, Wiper ................................. 530-696 ............... 1 ..... 6-23
Bushing, Oil Impregnated ..............460-590................2 ...7-103 Seal ............................................ 530-615 ............... 2 ..... 3-11
Card Assembly, Circuit ..................1035084/002.......1 .....3-23 Spring Set, Brush (Set of 4) ............ 570-446/516........................
Card Assembly, Display .................223-001-036/001 .1 .....5-31 .................................................. ...................... 2 sets ..... 5-41
Card Assembly, Fuse/Relay............1022159/004.......1 .....5-26 Spring, Brush ............................... 1020545/483 ...... 4 ..... 5-45
Circuit Card .................................828-009-052 .........1 .....3-19 Spring, Compression..................... 605-008/116........ 8 ..... 4-15
Connector, Battery (Gray) ..............590-755/001 ........1 .....5-27 Spring, Torsion ............................. 1015005 .............. 1 ..... 3-23
Disc, Friction ................................1043541/06.........1 .....4-15 Spring, Torsion ............................. 1017078 .............. 1 ..... 3-19
Filter, Hydraulic.............................1024373/003.......1 .......6-9 Spring, Travel............................... 1017076 .............. 1 ..... 3-19
Fork Pin .......................................811-885................2 ...7-105 Switch, Pushbutton ........................ 1013006/002 ...... 3 ..... 3-19
Fuse, 150A ..................................590-587/109 ........1 .....5-21 Tire, Red w/Groove ...................... 632-099/111........ 1 ..... 3-12
Fuse, 150A ..................................590-587/109 ........1 .....5-23 Tire, Rubber, Black, Standard ......... 630-253/001........ 2 ....... 4-9
Fuse, 15A (FU5, FU6)....................590-585/008 ........2 .....5-26 Tire, Rubber, Black, Standard ......... 630-259/001........ 2 ....... 4-9
Fuse, 500A ..................................590-587/ 119 .......1 .....5-21 Transducer Assembly..................... 1013754/002 ...... 1 ....... 6-9
Fuse, 500A ..................................590-587/119 ........1 .....5-23 Valve, Directional.......................... 1020957/001 ...... 1 ....... 6-9
Kit, Check Valve............................223-001-569/J35 ..1 .....6-37 Valve, Electro Proportional ............. 1036673/001 ...... 1 ....... 6-9
Kit, Contact ..................................1-105-129/111 .....1 .....5-25 Valve, Electro Proportional ............. 1042485/003 ...... 1 ....... 6-9
Kit, Contact ..................................1-105-131/111 .....1 .....5-25 Valve, Flow Control....................... 223-001-569/H86. 1 ..... 7-55
Kit, Seal .......................................223-001-569/H48 .1 .....7-97 Valve, Flow Control....................... 520-160 ............... 1 ..... 6-21
Kit, Seal .......................................223-001-569/J41 ..1 .....6-37 Valve, Flow Control....................... 520-160 ............... 1 ..... 6-23
Kit, Seal .......................................530-699/01 ..........1 .....6-25 Valve, Flow Control....................... 520-160 ............... 1 ..... 6-25
Kit, Seal .......................................540-070/422 ........1 .....6-47 Valve, Pressure Control .................. 1020951/003 ...... 2 ....... 6-9
Kit, Service...................................223-001-569/D50 .1 .....6-27 Valve, Pressure Control .................. 1051323/009 ...... 1 ....... 6-9
Kit, Service...................................223-001-569/D50 .1 .....6-29
08/31/07 1-6 1060342A

Hardware Parts List
Hardware Parts List 1
Description Part No. Qty. Description Part No. Qty.

Bolt, Shoulder...................................... 716-137 .....................1 Screw ................................................714-003..................... 1
Bolt .................................................... 223-000-424 ..............3 Screw ................................................714-008..................... 5
Bolt .................................................... 223-001-569/H81 ......2 Screw ................................................714-020..................... 1
Bolt .................................................... 223-001-569/J44........2 Screw ................................................714-033..................... 1
Fastener.............................................. 5-028-010 ..................3 Screw ................................................724-311..................... 2
Fitting, Grease..................................... 223-001-569/E91 .......2 Screw, Cap .........................................223-001-569/A31 ...... 8
Gear Set, Spiral Bevel .......................... 410-027/03 ...............1 Screw, Cap .........................................223-001-569/B75 .... 12
Key, Woodruff ..................................... 5-026-005 ..................2 Screw, Cap .........................................223-001-569/E24....... 8
Nut, Hex, Lock .................................... 5-016-018 ..................4 Screw, Cap .........................................223-001-569/E90....... 2
Nut, Hex, M16.................................... 5-015-008 ................10 Screw, Flow Control..............................223-003-121 .............. 2
Nut, Hex ............................................ 5-015-002 ..................9 Screw, Pan ..........................................5-010-011 .................. 9
Nut, Hex ............................................ 5-015-005 ..................7 Screw, Set ..........................................724-302..................... 1
Nut, Jam............................................. 223-001-569/A03 ......8 Screw, Set ...........................................223-001-569/J52 ....... 2
Nut, Jam............................................. 223-001-569/A04 ....14 Screw .................................................1020545/470............ 1
Nut, Jam............................................. 7-750-412 ..................2 Screw .................................................1020545/479............ 4
Nut, Lock, Hex .................................... 5-016-018 ..................4 Screw .................................................1034060/74.............. 2
Nut, Lock ............................................ 5-016-004 ..................8 Screw .................................................1043541/05.............. 3
Nut, Lock ............................................ 5-016-002 ..................4 Screw .................................................223-001-569/A05 ...... 3
Nut, Lock ............................................ 5-016-005 ..................4 Screw .................................................223-001-569/A05 ...... 3
Nut, Lock ............................................ 600-915/003 .............1 Screw .................................................223-001-569/A19 ...... 2
Nut, Retainer....................................... 7-812-002 ..................7 Screw .................................................223-001-569/A31 ...... 8
Nut .................................................... 1020545/471 ............1 Screw .................................................223-001-569/A33 .... 14
Nut .................................................... 1034060/75 ..............6 Screw .................................................223-001-569/B09 ...... 2
Nut .................................................... 1034060/76 ..............3 Screw .................................................223-001-569/B75 ...... 8
Nut .................................................... 1036966/75 ..............3 Screw .................................................223-001-569/B85 ...... 1
Nut .................................................... 223-001-569/A03 ....18 Screw .................................................223-001-569/B99 .... 16
Nut .................................................... 223-001-569/A04 ....12 Screw .................................................223-001-569/C13 ...... 1
Nut .................................................... 223-001-569/A38 ......3 Screw .................................................223-001-569/C26 ...... 6
Nut .................................................... 223-001-569/C25 ......2 Screw .................................................223-001-569/C28 ...... 2
Nut .................................................... 223-001-569/D25 ......4 Screw .................................................223-001-569/C29 ...... 1
Nut .................................................... 223-001-569/D96 ......4 Screw .................................................223-001-569/C31 ...... 4
Nut .................................................... 223-001-569/H36 ......2 Screw .................................................223-001-569/C63 ...... 1
Nut .................................................... 5-015-002 ..................4 Screw .................................................223-001-569/C66 ...... 4
Nut .................................................... 5-015-003 ..................6 Screw .................................................223-001-569/D38 ...... 2
Nut .................................................... 5-015-004 ................10 Screw .................................................223-001-569/D39 .... 24
Nut .................................................... 5-015-005 ................31 Screw .................................................223-001-569/D42 ...... 4
Nut .................................................... 5-015-007 ..................2 Screw .................................................223-001-569/E11....... 1
Nut .................................................... 5-015-008 ..................7 Screw .................................................223-001-569/E19....... 4
Nut .................................................... 5-016-004 ..................5 Screw .................................................223-001-569/E30....... 1
Nut .................................................... 750-461 .....................2 Screw .................................................223-001-569/H46 ...... 1
Nut .................................................... 760-160 .....................2 Screw .................................................223-001-569/H50 ...... 6
Nut .................................................... 7-750-412 ..................2 Screw .................................................223-001-569/H68 ...... 4
Nut .................................................... 7-750-920 ..................2 Screw .................................................223-001-569/H71 ...... 3
Nut .................................................... DS236593................12 Screw .................................................223-001-569/J51 ....... 4
Nut .................................................... DS236632..................7 Screw .................................................5-001-001 ................ 16
Pin, Chain........................................... 223-001-569/B80.......6 Screw .................................................5-001-002 ................ 10
Pin, Clevis........................................... 861-014/001 .............2 Screw .................................................5-001-003 .................. 2
Pin, Cotter........................................... 223-001-569/B61.....48 Screw .................................................5-001-004 .................. 4
Pin, Cotter........................................... 223-001-569/C34 ....30 Screw .................................................5-001-006 .................. 8
Pin, Cotter........................................... 810-921 .....................3 Screw .................................................5-001-007 ................ 20
Pin, Cotter........................................... 811-564 .....................2 Screw .................................................5-001-008 .................. 5
Pin, Cotter........................................... DS236578................12 Screw .................................................5-001-009 ................ 13
Pin, Dowel .......................................... 223-001-569/B53.......2 Screw .................................................5-001-013 .................. 4
Pin, Spring .......................................... 810-846 .....................1 Screw .................................................5-001-014 .................. 4
Pin, Tilt ............................................... 223-001-569/E89 .......2 Screw .................................................5-001-015 ................ 10
Pin ..................................................... 223-001-569/B80.......2 Screw .................................................5-001-016 .................. 2
Pin ..................................................... 223-001-569/D05 ......8 Screw .................................................5-001-019 .................. 4
Pin ..................................................... 223-001-569/J63........6 Screw .................................................5-001-023 .................. 2
Retainer .............................................. 223-001-569/C68 ......2 Screw .................................................5-001-024 .................. 6
Ring, Retainer...................................... 810-488/014 .............2 Screw .................................................5-001-025 .................. 2
Ring, Snap.......................................... 223-001-569/B15.......3 Screw .................................................5-001-026 .................. 2
Ring, Snap.......................................... 223-001-569/B16.......9 Screw .................................................5-001-033 .................. 1
Ring, Snap.......................................... 223-001-569/C21 ....19 Screw .................................................5-001-055 .................. 1
Ring, Snap.......................................... 223-001-569/C80 ......4 Screw .................................................5-001-056 .................. 2
Ring, Snap.......................................... 570-427/513 .............1 Screw .................................................5-001-057 ................ 12
Ring, Snap.......................................... DS236570..................4 Screw .................................................5-002-008 .................. 6
1060342A 1-7 08/31/07

Hardware Parts List
Description Part No. Qty. Description Part No. Qty.

Screw ................................................. 5-002-012.................. 2 Washer, Flat........................................ 223-000-531 ..............1
Screw ................................................. 5-002-016.................. 3 Washer, Flat........................................ 223-001-569/G62 ......4
Screw ................................................. 5-002-042.................. 6 Washer, Flat........................................ 223-001-569/J43........2
Screw ................................................. 5-003-010.................. 2 Washer, Flat........................................ 5-018-003 ..................9
Screw ................................................. 5-003-011.................. 2 Washer, Flat........................................ 5-018-005 ................36
Screw ................................................. 5-003-017.................. 2 Washer, Flat........................................ 5-018-006 ................65
Screw ................................................. 5-004-008................ 30 Washer, Flat........................................ 5-018-007 ................10
Screw ................................................. 5-004-013....................I Washer, Flat........................................ 5-018-009 ..................1
Screw ................................................. 5-004-026.................. 2 Washer, Flat........................................ 771-016 .....................2
Screw ................................................. 5-006-016.................. 4 Washer, Flat........................................ 771-033 ...................AR
Screw ................................................. 5-007-027.................. 3 Washer, Flat........................................ 771-119 ...................13
Screw ................................................. 5-010-004................ 17 Washer, Flat........................................ 771-133 .....................1
Screw ................................................. 5-010-006.................. 6 Washer, Flat........................................ 771-164/002 .............4
Screw ................................................. 5-010-023.................. 3 Washer, Flat........................................ 771-514/001 ...........16
Screw ................................................. 5-011-005.................. 2 Washer, Lock, Spring ........................... 5-019-007 ..................2
Screw ................................................. 5-011-014.................. 1 Washer, Lock ...................................... 1034060/77 ..............3
Screw ................................................. 5-014-003.................. 2 Washer, Lock ...................................... 223-001-569/A34 ....12
Screw ................................................. 5-014-004.................. 8 Washer, Lock ...................................... 223-001-569/B81.....20
Screw ................................................. 701-119 .................... 6 Washer, Lock ...................................... 223-001-569/B86.......2
Screw ................................................. 710-246 .................... 4 Washer, Lock ...................................... 223-001-569/B98.......4
Screw ................................................. 7-702-004/012 .......... 8 Washer, Lock ...................................... 223-001-569/C02 ....20
Screw ................................................. 7-710-005/010 .......... 1 Washer, Lock ...................................... 223-001-569/C94 ....14
Screw ................................................. 7-710-006-030 ........... 4 Washer, Lock ...................................... 223-001-569/E92.......4
Screw ................................................. 7-710-008/030 .......... 4 Washer, Lock ...................................... 223-001-569/J42........2
Screw ................................................. 7-710-008/040 .......... 3 Washer, Lock ...................................... 5-019-005 ................10
Screw ................................................. 7-710-010-055 ........... 2 Washer, Lock ...................................... 5-019-006 ................36
Screw ................................................. 7-710-016/035 .......... 8 Washer, Lock ...................................... DS236542................21
Screw ................................................. 7-710-016/040 .......... 6 Washer, Lock ...................................... DS236636..................5
Screw ................................................. 7-710-016-060 ......... 12 Washer, Spring ................................... 570-358/477 .............1
Screw ................................................. 7-713-005/006 .......... 2 Washer .............................................. 223-001-569/A26 ......6
Screw ................................................. 7-714-012/045 .......... 2 Washer .............................................. 223-001-569/A34 ......6
Screw ................................................. 7-714-012/065 .......... 3 Washer .............................................. 223-001-569/D77 ......2
Screw ................................................. 7-714-016/025 .......... 2 Washer .............................................. 5-018-004 ..................1
Screw ................................................. 7-714-016/035 .......... 2 Washer .............................................. 5-018-006 ..................4
Screw ................................................. 7-714-016/080 .......... 4 Washer .............................................. 5-020-011 ..................4
Screw ................................................. 7-714-116/030 .......... 2 Washer .............................................. 5-020-013 ..................1
Screw ................................................. 7-743-006/010 .......... 4 Washer .............................................. 771-127 .....................2
Screw ................................................. DS236020 ................. 1 Washer .............................................. 771-513 .....................6
Screw ................................................. DS236363 ................. 1 Washer .............................................. 828-004-671 ..............2
Screw ................................................. DS236541 ............... 17 Washer .............................................. DS236033..................4
Screw ................................................. DS236639 ................. 8
Shim, Spacer ....................................... 600-236/003............. 4
08/31/07 1-8 1060342A

SECTION 2 Finish and Accessories
Major Assemblies ............................................................................................................................... 2-2

Tractor Frame..................................................................................................................................... 2-5
Overhead Guard Installation................................................................................................................ 2-8
Finish Instructions .............................................................................................................................. 2-10
Control Handle Decals ...................................................................................................................... 2-21
Console Cover Assembly ................................................................................................................... 2-22
Battery Gates and Rollers (Standard)................................................................................................... 2-24
Weighted Battery Spacer and Roller Assembly ..................................................................................... 2-26
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) .......................................................... 2-28
Roller Assembly ................................................................................................................................ 2-29
Battery Cover Installation, EE.............................................................................................................. 2-32
Rear Guard Installation, Right-Hand Side ............................................................................................. 2-34
1060342A 2-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck - Finish and Accessories
Major Assemblies
Major Assemblies 2
10
14 2
7
12
13
1
11
4100-4200LINE
Figure 2-1: Major Assemblies
08/31/07 2-2 1060342A

Major Assemblies
FIGURE 2-1
ITEM NO.
1 Ref. Power Section (Contact Tech Support)
2 Ref. Overhead Guard (See Figure 2-3.)
3 Ref. Battery Gates and Roller Assembly (See Figure 2-7.)
4 Ref. Steering and Controls (See Section 3 Steering and Controls.)
5 Ref. Drive and Brake Assembly (See Section 4 Drive and Brake.)
6 Ref. Electrical Installation (See Section 5 Electrical Components
and Systems.)
7 Ref. Contactor Panel (See Figure 5-3.)
8 Ref. Operator Display (See Figure 5-10a.)
9 Ref. Control Handle (See Figure 3-6a.)
10 Ref. Manifold Assembly (See Figure 6-3a.)
11 Ref. Lift Motor Assembly (See Figure 6-5.)
12 Ref. Lift Cylinder Assemblies (See Figure 6-10 thru 6-22)
13 Ref. Sideshift Carriage Installation (See Figure 7-2a and 7-29)
14 Ref. Elevating Section (See Figure 7-1a, 7-3a, 7-16a, & 7-23a)
List 2-1: Major Assemblies
1060342A 2-3 08/31/07

Major Assemblies
08/31/07 2-4 1060342A

Tractor Frame
Tractor Frame 2
1
13
10
1033169_A2 SHT 1 OF 2
Figure 2-2a: Tractor Frame
1060342A 2-5 08/31/07

Tractor Frame
Tractor Frame 2
3 12 9 12 9
7 15 14 11 2 4
1033169_A1 SHT 2 OF 2
Figure 2-2b: Tractor Frame
08/31/07 2-6 1060342A

Tractor Frame
FIGURE 2-2
ITEM NO.
1 1 Ref. Pedal Assembly, Deadman (See Figure 4-7.)
2 1 223-001-522 Bracket, Cover
3 1 223-001-378/002 Bracket, Cover
4 1 223-001-378/001 Bracket, Cover
7 2 5-001-014 Screw
8 2 5-001-001 Screw
9 4 5-001-002 Screw
10 2 5-001-006 Screw
11 2 838-007-311/002 Strap, Static
12 4 5-018-005 Washer, Flat
13 2 5-018-006 Washer, Flat
14 2 5-018-007 Washer, Flat
15 2 5-019-007 Washer, Lock, Spring
List 2-2: Tractor Frame
1060342A 2-7 08/31/07

Overhead Guard Installation
Overhead Guard Installation 2
223-001-953
Figure 2-3: Overhead Guard Installation
08/31/07 2-8 1060342A

Overhead Guard Installation
1 1 1046958/001 Guard, Overhead, 83 in. Height

1 1046958/002 Guard, Overhead, 88 in. Height (Standard)
1 1046958/003 Guard, Overhead, 84 in. Height
2 6 7-710-016/040 Screw
List 2-3: Overhead Guard Installation
1060342A 2-9 08/31/07

Finish Instructions
13 14 17 15 70 20 69
18
41
21
20
39
22
23
71 39 21 24 29 12 19 50
1033170_D2,411-587,R1017304,1017303 12JUN03_BW,P411-936_D SHT 1 OF 11
Figure 2-4a: Finish Instructions
08/31/07 2-10 1060342A

Finish Instructions
26
1033170_D3,R1017302 SHT 2 OF 11
Figure 2-4b: Finish Instructions
1060342A 2-11 08/31/07

Finish Instructions
WARNING
44 72 27 10 55
411-984
43 19 12 29
28 4
SERIAL NUMBER
MAST CAPACITY lb./kg AT A
in./mm LOAD CTR.
MAX. HEIGHT in./mm
OACH in./mm
CAPACITY OF TRUCK AND MAST COMBINATION

MAY BE LESS THAN MAST CAPACITY SHOWN
ABOVE. CONSULT TRUCK NAMEPLATE.
RAYMOND CORPORATION
P.O. BOX 130
GREENE, NY 13778 412-861
1033170_D5,412-574_BW,1039365,R1017269,412-816_BW,P411_984_A,1017303 12JUN03_BW,R1017304,P412-861-A SHT 3 OF 11
Figure 2-4c: Finish Instructions
08/31/07 2-12 1060342A

Finish Instructions
31
WARNING
PRIOR TO OPERATING THIS TRUCK:
Do not operate this truck unless 53
trained and authorized to do so.
Read all warnings and instructions
contained in the operator's manual
and on the truck. 3
Check all operating systems and safety
devices.
WHILE OPERATING THIS TRUCK:

Never place any part of your body
between the mast uprights or outside
the truck.
When stopping, stay inside compartment
until truck comes to a complete halt.
Use caution when traveling with forks
above 24 inches.
Travel with forks tilted up. 1
Truck rating is with mast in vertical
position.
Do not tilt mast forward with forks
above 24 inch elevated height.
52
FOR YOUR SAFETY AND THE
SAFETY OF OTHERS:
11
1. Do not operate this truck until you have checked all systems.
(All safety guards or covers must be in place and safety interlock
switches operative.) Report any unsafe condition immediately.
16
Do not operate truck until corrected.
40
2. Do not allow anyone to stand or pass under the load or
lifting mechanism. Do not carry passengers.
3. Do not operate this high lift rider truck when loads are lifted
or stored above 72 inch height unless equipped with an
overhead guard.
35
4. Do not overload truck. Check nameplate for capacity (load
weight and load center information).
5. Start, stop, change direction, travel and brake smoothly.
Slow down for turns and on uneven or slippery surfaces that
34
could cause truck to slide or tip.
6. Elevate lifting mechanism only to pick up or stack a load.
Lift and lower with mast vertical or slightly back--never forward.
Watch out for obstructions, especially overhead.
7. Operate tilting mechanism slowly and smoothly. Do not tilt
32
forward when elevated except to pick up or deposit a load over
a rack or stack. When stacking use only enough backward tilt
to stabilize load.
8. When sideshift features are provided: Lift, lower, or
travel with forks/attachments centered. Sideshift forks/
attachments only to pick up or discharge loads.
9. Always look in direction of travel. Keep a clear view, and
16
when load interferes with visibility, travel with load trailing
(except when climbing ramps). Travel with load or lifting
mechanism as low as possible and tilted back.
10. Use special care when operating on ramps---travel slowly,
and do not angle or turn. When truck is loaded, travel with
load uphill. When truck is empty, travel with lifting mechanism
downhill.
11. Do not lift personnel except on a securely attached work
platform. Use extreme care, place mast in vertical position.
Center sideshift. Place truck controls in neutral and apply
brakes. Lift and lower smoothly. Remain in operating position
as long as personnel is elevated.
12. When using forks, spread as far apart as load will permit.
Before lifting, be sure load is centered and forks are pushed
completely under load.
13. Do not handle unstable or loosely stacked loads. Use
special care when handling long, high or wide loads.
47
14. Observe applicable traffic regulations. Yield right of way
to pedestrians. Slow down and sound horn at cross aisles and
wherever vision is obstructed.
15. When you get off truck, place controls in neutral. If you
leave truck unattended, also fully lower lifting mechanism,
shut off power, set parking brake and remove key. Do not leave
truck unattended on ramps.
311558-000
68
8 56
6
Raymond Corporation
P.O. Box 130
Greene, New York 13778
Model Serial Number Battery Volts/Nominal Width (in./mm)

ALTERNATE LOAD CENTER
Truck Weight (lb./kg) Battery Weight (lb./kg) Battery Max. Rated Capacity
ELEVATED HORIZONTAL With Maximum Battery Maximum (A.H.)
MAXIMUM CAPACITY HEIGHT D LOAD CENTER A Without Battery Minimum Hour Rate Attachment
TRUCK
lb. / kg in. / mm in. / mm
SER. HORIZONTAL MOTION OF BATTERY MUST NOT EXCEED 0.5 INCHES/ 12.7MM.
ATTACH RESTRAINT TO BATTERY COMPARTMENT AS REQUIRED.
NO. HORIZONTAL LOAD CTR.

in. mm
ATTACHMENT A 23.6 IN. 600 mm
VERTICAL LOAD CTR.

B 23.6 IN. 600 mm
VERT. LOAD CENTER B SIDESHIFT

C 4 IN. 101 mm CAPACITY CAPACITY
TYPE in. / mm
ELEV
HT 'D'
STANDARD WITH
SIDESHIFT
ELEV
HT 'D'
STANDARD WITH
SIDESHIFT
in. lb. lb. mm kg kg
MODEL
196 4000 4000 1814 1814 1814
C
C
203 4000 3700 1814 1814 1678
B
SER. SIDESHIFT C D
220 3800 3000 1724 1724 1360
NO. in. / mm A
FLO
OR
227 3450 2750 1565 1565 1247
251 2750 2200 1247 1247 997

CENTER ALL LOADS ON MAST CENTERLINE
TAG NO. 412-860 MANUFACTURED TO COMPLY WITH MANDATORY REQUIREMENTS OF ANSI/ITSDF B56.1 PART III EFFECTIVE ON
THE DATE OF MANUFACTURE FOR TYPE E INDUSTRIAL TRUCKS WHEN EQUIPPED WITH TYPE EO BATTERY.
GIVE MODEL AND SERIAL NUMBER IN ALL CORRESPONDENCE.
412-858
1033170_D7,311558-000,P412-860-A,412_858_C,O412-516-E SHT 4 OF 11
Figure 2-4d: Finish Instructions
1060342A 2-13 08/31/07

Finish Instructions
WARNING
73 42
Keep
Hands
Clear
311563-000
1033170_D6,311-563-000 SHT 5 OF 11
Figure 2-4e: Finish Instructions
08/31/07 2-14 1060342A

Finish Instructions
25 16
1033170_D13 SHT 6 OF 11
Figure 2-4f: Finish Instructions
1060342A 2-15 08/31/07

Finish Instructions
66
45
46
37
36
16
20
21
49 38
21
20
48
16
20
1033170_D9,1025648 09MAR04 SHT 7 OF 11
Figure 2-4g: Finish Instructions
08/31/07 2-16 1060342A

Finish Instructions
61 62 63 60 59
58 57
1033170_D1 SHT 8 OF 11
Figure 2-4h: Finish Instructions
1060342A 2-17 08/31/07

Finish Instructions
WARNING
411-984
SERIAL NUMBER
MAST CAPACITY lb./kg AT A
in./mm LOAD CTR.
MAX. HEIGHT in./mm
OACH in./mm
CAPACITY OF TRUCK AND MAST COMBINATION

MAY BE LESS THAN MAST CAPACITY SHOWN
ABOVE. CONSULT TRUCK NAMEPLATE.
RAYMOND CORPORATION
P.O. BOX 130
GREENE, NY 13778 412-861
1033170_D10,412-816_BW,P411_984_A,P412-861-A SHT 11 OF 11
Figure 2-4i: Finish Instructions
08/31/07 2-18 1060342A

Nut, Retainer
22 1 950-108 Wrench, 4 mm
23 1 611-086 Clamp, Cord
24 1 223-001-457/002 Cover Assembly, Console (See Figure 2-6.)
1 223-001-457/005 Cover Assembly, Console (Rapid Charge)
25 1 1040474 Cover
26 1 1017302 Decal, Overhead Guard
27 2 1017269 Decal, Warning, Battery
28 1 411-511/021 Decal, Raymond, White
29 1 1-085-143 Cover, Manual Pocket
31 1 311558/000 Decal, Warning, Operator
32 1 223-000-406 Cushion, Pad Console
34 1 223-001-369 Cushion, Pad
35 1 223-001-370/002 Cover, Steer
36 1 1025648 Decal, Lubrication
37 1 223-001-334/002 Cover, Hood, Front
38 1 223-001-335/001 Cover, Front, Left-Hand
39 3 5-007-027 Screw
40 1 5-018-006 Washer, Flat
41 1 411-936 Decal, ESD
42 2 311563-000 Decal, Warning
43 1 412-861 Decal, Mast
45 1 223-001-334/006 Cover, Front, Hood
46 1 223-001-334/004 Cover, Front, Hood
47 1 223-001-368/001 Cover, Knee
48 1 223-001-336/001 Cover, Front, Center
A= See Corresponding Mast Section
List 2-4: Finish Instructions (Sheet 1 of 2)
Finish Instructions
49 1 223-001-337/001 Cover, Front, Right-Hand

50 1 950-227 Packaging, Case Bag
52 1 223-001-703/101 Bracket, Cover
53 1 5-001-001 Screw
55 2 412-574 Decal, EE
56 1 412-516 Plate, Specification, EE
57 1 5-026-008 Key, Woodruff
58 1 1041972 Tiller, Steering
59 1 5-018-012 Washer, Flat
60 1 7-710-008/040 Screw
61 1 828-005-714 Knob, Steering
62 1 716-137 Bolt, Shoulder
63 1 861-312 Plug
66 1 223-003-334/007 Cover, Front, Hood
68 2 1044804 Plug
69 1 223-001-333 Pad, Floor
70 1 223-001-331/002 Cover, Seat
71 1 411-587/004 Decal, No Riding
72 2 412-816 Decal, ISO 9001
73 1 Ref. Decals, Mast A
A= See Corresponding Mast Section
List 2-4: Finish Instructions (Sheet 2 of 2)
08/31/07 2-20 1060342A

Control Handle Decals
1
2
P223-000-692-D
Figure 2-5: Control Handle Decals
1 1 412-648 Decal, Control Handle E

1 412-651 Decal, Control Handle F
2 1 412-652/003 Decal, Control A
1 412-652/005 Decal, Control B
1 412-652/007 Decal, Control C
1 412-652/009 Decal, Control D
3 1 412-652/004 Decal, Control A
1 412-652/006 Decal, Control B
1 412-652/008 Decal, Control C
1 412-652/010 Decal, Control D
A= Fork Positioner
B= Push-Pull
C= Clamp
D= Rotate
E= Base Decal w/Sideshift only
F= Base Decal w/Attachments
List 2-5: Control Handle Decals
1060342A 2-21 08/31/07

Console Cover Assembly
A A
12 13 14 6
VIEW A-A
5
223-001-457_F1
Figure 2-6: Console Cover Assembly
08/31/07 2-22 1060342A

FIGURE 2-6
ITEM NO.
Cover, Utility
5 1 223-000-508/01 Cover, Hinge
6 9 5-010-011 Screw, Pan
7 1 828-004-301 Console, Clip
12 1 223-000-917 Plate, Back-up
13 9 5-015-002 Nut, Hex
14 9 5-018-003 Washer, Flat
List 2-6: Console Cover Assembly
Battery Gates and Rollers (Standard)
Battery Gates and Rollers (Standard) 2
2 4 5 1 7
P223-003-037-B
Figure 2-7: Battery Gates and Rollers (Standard)
08/31/07 2-24 1060342A

Battery Gates and Rollers (Standard)
FIGURE 2-7
ITEM NO.
1 2 223-003-035/001 Gate, Battery A
2 223-003-035/002 Gate, Battery B
2 223-003-035/003 Gate, Battery C
2 223-003-035/004 Gate, Battery D
2 5 223-001-430/017 Roller Assembly (See Figure 2-10a.) A
5 828-001-430/018 Roller Assembly (See Figure 2-10a.) B
5 828-001-430/019 Roller Assembly (See Figure 2-10a.) C
5 828-001-430/020 Roller Assembly (See Figure 2-10a.) D
4 2 223-001-763/101 Spacer, Battery Gate
5 1 223-001-761/101 Spacer, Battery Gate
6 2 5-001-016 Screw
7 2 5-001-014 Screw
A= 18.5 in. Battery Compartment
B= 21.25 in. Battery Compartment
C= 23.75 in. Battery Compartment
D= 16.5 in. Battery Compartment
List 2-7: Battery Gates and Rollers (Standard)
1060342A 2-25 08/31/07

Weighted Battery Spacer and Roller Assembly
Weighted Battery Spacer and Roller Assembly 2
9 8
6 1
4
2
223-001-801_E3
Figure 2-8: Weighted Battery Spacer and Roller Assembly
08/31/07 2-26 1060342A

Weighted Battery Spacer and Roller Assembly
FIGURE 2-8
ITEM NO.
1 5 223-001-784/006 Roller Assembly (See Figure 2-10a.) A
5 223-001-784/007 Roller Assembly (See Figure 2-10a.) B
5 223-001-784/008 Roller Assembly (See Figure 2-10a.) C
5 223-001-784/009 Roller Assembly (See Figure 2-10a.) D
5 223-001-784/010 Roller Assembly (See Figure 2-10a.) E
2 1 1015989 Spacer, Battery, Weighted - 340 lb. A, C, E
1 1015650 Spacer, Battery, Weighted - 700 lb. B, D
3 1 223-001-815/001 Spacer, Battery, 1.50 in. D, E
1 223-001-815/002 Spacer, Battery, 1.75 in. C
1 223-001-815/003 Spacer, Battery, 2.12 in. B
1 223-001-815/004 Spacer, Battery, 2.25 in. D
4 5 040-206 Support, Battery Roller
5 2 5-001-026 Screw
6 2 5-018-008 Washer, Flat
7 2 5-001-025 Screw
8 2 5-018-008 Washer, Flat
9 1 223-001-783/001 Spacer, Battery, Non-weighted, 2.25 in.
1 223-001-783/002 Spacer, Battery, Non-weighted, 2.50 in.
A= 18.5 in. Compartment Adjusted to 16.25 in.
B= 18.5 in. Compartment Adjusted to 13.62 in.
C= 21.5 in. Compartment Adjusted to 18.5 in.
D= 21.5 in. Compartment Adjusted to 16.25 in.
E= 23.5 in. Compartment Adjusted to 21.25 in.
List 2-8: Weighted Battery Spacer and Roller Assembly
1060342A 2-27 08/31/07

Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)
Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.) 2
P1001328-A
Figure 2-9: Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)
FIGURE 2-9
ITEM NO.
1 AR 1001322/001 Spacer Assembly, 0.312 in.
AR 1001322/002 Spacer Assembly, 0.624 in.
List 2-9: Battery Spacer Installation (Battery Length 36.51 in. to 39.32 in.)
08/31/07 2-28 1060342A

Roller Assembly
Roller Assembly 2
5 4
STANDARD ASSEMBLY
P828-001-430 SHT 1 OF 2
Figure 2-10a: Roller Assembly
1060342A 2-29 08/31/07

Roller Assembly
Roller Assembly 2
3
1
2
WEIGHTED ASSEMBLY
P223-001-784 SHT 2 OF 2
Figure 2-10b: Roller Assembly
08/31/07 2-30 1060342A

Roller Assembly
FIGURE 2-10
ITEM NO.
1 2 771-127 Washer
2 2 810-488/014 Ring, Retainer
3 2 123-001-382 Roller, Battery
4 1 828-001-335/013 Shaft, Roller, 18.31 in.
1 828-001-335/014 Shaft, Roller, 21.06 in.
1 828-001-335/015 Shaft, Roller, 23.56 in.
1 828-001-335/017 Shaft, Roller, 22.06 in.
1 828-001-335/018 Shaft, Roller, 24.56 in.
1 828-001-335/019 Shaft, Roller, 19.31 in.
5 1 828-001-429/011 Pipe, Spacer, 12.50 in.
1 828-001-429/012 Pipe, Spacer, 15.50 in.
1 828-001-429/013 Pipe, Spacer, 17.75 in.
1 828-001-429/014 Pipe, Spacer, 0.75 in.
1 828-001-429/015 Pipe, Spacer, 15.00 in.
1 828-001-429/017 Pipe, Spacer, 2.88 in.
1 828-001-429/018 Pipe, Spacer, 7.62 in.
1 828-001-429/019 Pipe, Spacer, 10.25 in.
1 828-001-429/021 Pipe, Spacer, 09.50 in.
1 828-001-429/025 Pipe, Spacer, 08.12 in.
1 828-001-429/026 Pipe, Spacer, 13.00 in.
1 828-001-429/027 Pipe, Spacer, 10.75 in.
1 828-001-429/029 Pipe, Spacer, 1.25 in.
1 828-001-429/030 Pipe, Spacer, 3.38 in.
List 2-10: Roller Assembly
1060342A 2-31 08/31/07

Battery Cover Installation, EE
Battery Cover Installation, EE 2
1 10 3
6 5 2
223-001-844_D
Figure 2-11: Battery Cover Installation, EE
08/31/07 2-32 1060342A

Battery Cover Installation, EE
FIGURE 2-11
ITEM NO.
1 1 223-001-823/001 Door, Battery, Left-Hand A
1 223-001-823/002 Door, Battery, Left-Hand B
1 223-001-823/003 Door, Battery, Left-Hand C
2 1 223-001-822/001 Door, Battery, Right-Hand A
1 223-001-822/002 Door, Battery, Right-Hand B
1 223-001-822/003 Door, Battery, Right-Hand C
1 223-001-822/004 Door, Battery, Right-Hand (with Rear Guard) A
1 223-001-822/005 Door, Battery, Right-Hand (with Rear Guard) B
1 223-001-822/006 Door, Battery, Right-Hand (with Rear Guard) C
3 1 223-001-850/001 Guard, Battery A
1 223-001-850/002 Guard, Battery B
1 223-001-850/003 Guard, Battery C
4 2 811-866/001 Pin, Lock
5 7 5-001-001 Screw
6 7 5-018-005 Washer, Flat
10 3 5-010-023 Screw
A= 18.50 in. Battery
B= 21.25 in. Battery
C= 23.75 in. Battery
List 2-11: Battery Cover Installation, EE
1060342A 2-33 08/31/07

Rear Guard Installation, Right-Hand Side
Rear Guard Installation, Right-Hand Side 2
P223-001-946-A
Figure 2-12: Rear Guard Installation, Right-Hand Side
FIGURE 2-12
ITEM NO.
1 1 312-000-224 Pad, Rear Guard
2 4 5-001-019 Screw
3 4 771-164/002 Washer, Flat
4 1 223-001-923/001 Guard, Rear, Right
List 2-12: Rear Guard Installation, Right-Hand Side
08/31/07 2-34 1060342A

SECTION 3 Steering and Controls
Steer Valve Installation ........................................................................................................................ 3-2

Steer Motor Installation........................................................................................................................ 3-3
Steer System Hoses ............................................................................................................................. 3-7
Steer Wheel Assembly ...................................................................................................................... 3-10
Wheel Hub Assembly........................................................................................................................ 3-12
Control Handle Installation................................................................................................................. 3-13
Control Handle - Standard ................................................................................................................. 3-17
Control Handle - Optional ................................................................................................................. 3-21
1060342A 3-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- Steering and Controls
Steer Valve Installation
Steer Valve Installation 3
1 5 6 7
1033319_A1
Figure 3-1: Steer Valve Installation
FIGURE 3-1
ITEM NO.
1 4 5-001-007 Screw
2 1 5-001-009 Screw
3 1 5-015-005 Nut
4 2 5-018-006 Washer, Flat
5 1 1008426 Valve, Steering (See Figure 6-8.)
6 2 1063723 Standoff, Cover
7 1 1061017 Bracket, Tiller
List 3-1: Steer Valve Installation
08/31/07 3-2 1060342A

Steer Motor Installation
Steer Motor Installation 3
SEE DETAIL A
1033320_C1 SHT 1 OF 2
Figure 3-2a: Steer Motor Installation
1060342A 3-3 08/31/07

Steer Motor Installation 3
22 25
24
28
11
16
18
15
6
20
23
3
26
14
13
31
17
19
30
27
12
21
DETAIL A
1033320_C2 SHT 2 OF 2
Figure 3-2b: Steer Motor Installation
08/31/07 3-4 1060342A

FIGURE 3-2
ITEM NO.
1 1 401-165/001 Sprocket
2 AR 611-029 Strap (Not Shown)
3 4 ft. 680-111 Chain
4 2 724-445 Screw, Set
5 AR 771-033 Washer, Flat
6 2 792-557 Fitting, Elbow, 90 Degree
11 2 5-001-002 Screw
12 1 5-001-003 Screw
13 4 5-001-007 Screw
14 4 5-001-015 Screw
15 3 5-004-010 Screw
16 4 5-010-006 Screw
17 2 5-015-007 Nut
18 2 5-018-005 Washer, Flat
19 1 223-000-255 Anchor, Chain
20 3 223-000-330 Spacer
21 1 223-000-531 Washer, Flat
22 AR 223-000-882 Shim
23 1 223-000-884 Plate, Sensor
24 2 1047959/001 Switch, Proximity, Multihead
25 1 223-001-858 Bracket
26 1 1001627 Disc, Steer
27 2 1001779 Link
28 1 1043660 Motor, Hydraulic, Steer
30 1 1047211/001 Shim, Spacer
31 3 1047211/002 Shim, Spacer
List 3-2: Steer Motor Installation
1060342A 3-5 08/31/07

08/31/07 3-6 1060342A

Steer System Hoses
Steer System Hoses 3
5 6
4
1050993_H1 SHT 1 OF 2
Figure 3-3a: Steer System Hoses
1060342A 3-7 08/31/07

Steer System Hoses
Steer System Hoses 3
9 8 7
1050993_H2 SHT 2 OF 2
Figure 3-3b: Steer System Hoses
08/31/07 3-8 1060342A

Steer System Hoses
FIGURE 3-3
ITEM NO.
1 1 5-001-001 Screw
2 1 1027151 Bracket, Cable
3 1 1001288/070 Hose Assembly, Steer Pump Press. Port to Steer Valve P Port A
1 1001288/055 Hose Assembly, Steer Pump Press. Port to Steer Valve P Port B
1 1001288/071 Hose Assembly, Steer Pump Press. Port to Steer Valve P Port C
1 1001288/056 Hose Assembly, Steer Pump Press. Port to Steer Valve P Port D
4 1 1001288/057 Hose Assembly, Steer Valve L Port to Steer Motor Left-Hand
Port
5 1 1001288/083 Hose Assembly, Steer Valve R Port to Steer Motor Right-Hand
Port
6 1 1001288/072 Hose Assembly, Steer Valve T Port to Manifold S-Ret Port A
1 1001288/065 Hose Assembly, Steer Valve T Port to Manifold S-Ret Port B
1 1001288/073 Hose Assembly, Steer Valve T Port to Manifold S-Ret Port C
1 1001288/060 Hose Assembly, Steer Valve T Port to Manifold S-Ret Port D
7 1 1001288/080 Hose Assembly
8 1 792-412 Tee, Swivel
9 1 790-612 Elbow, Male
A= 16.5 in. Battery Compartment
B= 18.5 in. Battery Compartment
C= 21.25 in. Battery Compartment
D= 23.75 in. Battery Compartment
List 3-3: Steer System Hoses
1060342A 3-9 08/31/07

Steer Wheel Assembly
Steer Wheel Assembly 3
15
16
10
11
12
14
13
7 4 3 2 2 3 9
1038910_B
Figure 3-4: Steer Wheel Assembly
08/31/07 3-10 1060342A

Steer Wheel Assembly
FIGURE 3-4
ITEM NO.
1 1038910/007 Wheel Assembly, Steer (Tan)
1 1038910/111 Wheel Assembly, Steer (Red with Groove)
1 1038910/300 Wheel Assembly, Steer (Black)
1 1 441-026 Bearing, Ball
2 2 447-085 Bearing, Roller R
3 2 530-615 Seal R
4 2 760-160 Nut
5 1 771-133 Washer, Flat
6 1 810-846 Pin, Spring
7 2 841-111 Fitting, Grease
8 2 850-117 Key, Woodruff
9 1 223-001-609 Axle
10 1 1002884 Hub
11 1 447-571 Bearing, Cup R
12 1 447-094 Bearing, Cone R
13 2 Ref. Wheel, Hub Assembly (See Figure 3-5.)
14 1 1038971 Pivot, Steer
15 1 1038605 Hub, Steer
16 6 5-001-024 Screw
R= Recommended Spare
List 3-4: Steer Wheel Assembly
1060342A 3-11 08/31/07

Wheel Hub Assembly
Wheel Hub Assembly 3
P123-000-849
Figure 3-5: Wheel Hub Assembly
FIGURE 3-5
ITEM NO.
1 2 447-561 Bearing, Cup
2 1 632-099/101 Tire, Red
1 632-099/111 Tire, Red with Groove R
1 632-099/002 Tire, Vulkollan
1 632-099/003 Tire, Black
1 632-099/007 Tire, Tan
1 632-099/107 Tire, Brown
3 1 123-000-586 Hub, Machine
List 3-5: Wheel Hub Assembly
08/31/07 3-12 1060342A

Control Handle Installation
Control Handle Installation 3
15
17
18
12
1033189_C2 SHT 1 OF 2
Figure 3-6a: Control Handle Installation
1060342A 3-13 08/31/07

Control Handle Installation continued 3
13 14 12
12
14
10
2 9 3 10 7
1033189_C1 SHT 2 OF 2
Figure 3-6b: Control Handle Installation
08/31/07 3-14 1060342A

FIGURE 3-6
ITEM NO.
2 1 223-003-045 Bracket, Support
3 1 223-000-922 Bracket, Control
4 1 810-767 Pin, Spiral
7 1 5-001-008 Screw
8 1 5-001-009 Screw
9 1 5-006-028 Screw, Set
10 2 828-004-671 Washer
12 1 1021559 Wire, Multiconductor
13 1 1033396/102 Control Handle, Optional (See Figure 3-8a.)
1 1063611/013 Control Handle, Standard (See Figure 3-7a.)
1 1063611/014 Control Handle, CS with Internal Heater (See Figure 3-7a.)
1 1063611/016 Control Handle, Standard (with CS Knob only)
14 2 1V3-593 Clamp
15 1 223-003-044/002 Harness
16 4 611-029 Strap
17 1 811-861/006 Strap
18 1 811-861/016 Strap
List 3-6: Control Handle Installation
1060342A 3-15 08/31/07

08/31/07 3-16 1060342A

Control Handle - Standard
Control Handle - Standard 3
26
17
18
16 10
11
27
36
20
1063611_B1 SHT 1 OF 2
Figure 3-7a: Control Handle - Standard
1060342A 3-17 08/31/07

Control Handle - Standard 3
37 9 21 15 16 10 32 14
22
31
30
38 39 35 40 11 4 36
13 12 23 6 8 1 29 19
1063611_B2 SHT 2 OF 2
Figure 3-7b: Control Handle - Standard
08/31/07 3-18 1060342A

FIGURE 3-7
ITEM NO.
1 1063611/013 Control Handle (Standard)
1 1063611/014 Control Handle (CS with Internal Heater)
1 1063611/016 Control Handle (Standard with CS Knob only)
1 2 460-115 Bearing, Sleeve R
2 1 714-003 Screw
3 5 714-008 Screw
4 1 714-020 Screw
5 1 714-033 Screw
6 1 724-302 Screw, Set
7 2 724-311 Screw
8 1 1017076 Spring, Travel R
9 1 1017078 Spring, Torsion R
10 1 830-416 Spring, Button
11 1 1-120-126/001 Resistor, Variable R
12 1 1-120-126/101 Resistor, Variable R
13 1 1063726/001 Harness
14 1 1037731 Button
15 1 828-009-052 Circuit Card R
16 1 828-003-633 Button, Actuator
17 1 223-000-928 Handle, Left-Hand (Top)
18 1 223-000-929 Handle, Right-Hand (Bottom)
19 1 828-004-659 Shaft, Handle
20 3 1013006/002 Switch, Pushbutton R
21 1 114-008-276 Bracket, Potentiometer
22 1 1011700 Knob, Lift
23 1 223-000-807 Handle, Positioner
26 .75 in. 611-032 Tubing, Shrink
27 3.5 in. 611-069/002 Tubing, Shrink
29 1 411-421/002 Decal, Label
30 .75 in. 611-092/001 Tape, Electrical
31 1.5 in. 611-092/003 Tape, Electrical
32 1 1037732 Button, Auxiliary
35 1 611-093/002 Insulation, Electrical
36 1 591-640 Heater, 4W, 36V
37 2 717-101/001 Screw, Set
38 1 1-012-429/001 Connector, Electrical, Housing
39 2 1-012-430/002 Contact, Pin
40 1 611-046 Strap
List 3-7: Control Handle - Standard
1060342A 3-19 08/31/07

08/31/07 3-20 1060342A

Control Handle - Optional
Control Handle - Optional 3
18 6 7 8 12 20 A
21
13
17
14
1 10 9 11 5 16
1033396_G3 SHT 1 OF 2
Figure 3-8a: Control Handle - Optional
1060342A 3-21 08/31/07

B B
22
21
15
13
1033396_G4 SHT 2 OF 2
Figure 3-8b: Control Handle - Optional
08/31/07 3-22 1060342A

1 1033396/102 Control Handle, Optional

1 1 411-421-002 Decal, Label
2 1 810-215 Ring, Snap, External
4 6 5-002-042 Screw
5 1 1012040 Shaft Assembly, Pivot
6 1 1033161 Screw, Set
7 1 1012268 Screw, Set
8 2 1014996 Arm, Pivot
9 2 1052977 Retainer, Handle
10 1 1015005 Spring, Torsion R
11 1 1015006/001 Connector, D-Clip
12 1 1015196 Spring, Torsion
13 1 1017546/001 Resistor, Variable R
14 1 1017546/003 Resistor, Variable R
15 1 1050688 Handle, Left-Hand
16 2 1052043 Bearing, Composite
17 1 1023654 Tape
18 1 1033021/002 Knob Assembly, Lift / Lower
19 1 1065760 Handle, Right-Hand (Not Shown)
20 1 1034599 Bracket, Pot
21 1 1035084/002 Card Assembly, Circuit R
List 3-8: Control Handle - Optional
1060342A 3-23 08/31/07

08/31/07 3-24 1060342A

SECTION 4 Drive and Brake
Drive Unit Installation .......................................................................................................................... 4-2

Drive Motor Installation ....................................................................................................................... 4-4
Drive Unit .......................................................................................................................................... 4-6
Drive Wheels ..................................................................................................................................... 4-8
Brake Installation .............................................................................................................................. 4-11
Brake Assembly ................................................................................................................................ 4-14
Pedal Assembly, Deadman ................................................................................................................ 4-16
1060342A 4-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- Drive and Brake
Drive Unit Installation
Figure 4-1: Drive Unit Installation
08/31/07 4-2 1060342A

Drive Unit Installation
FIGURE 4-1
ITEM NO.
1 1 1077489 Drive Unit, Right-Hand (See Figure 4-3.)
2 1 1077488 Drive Unit, Left-Hand (See Figure 4-3.)
3 12 771-514/001 Washer, Flat
4 12 7-710-016-060 Screw
List 4-1: Drive Unit Installation
1060342A 4-3 08/31/07

Drive Motor Installation
Drive Motor Installation 4
16 18
10
11
12
13
1033176_E1
Figure 4-2: Drive Motor Installation
08/31/07 4-4 1060342A

Drive Motor Installation
FIGURE 4-2
ITEM NO.
1 2 780-312 Fitting, Reducer
2 2 782-420 Plug, 1/4 in.
3 4 782-422 Plug, 3/8 in.
4 2 850-528 Fitting, Air Vent
5 2 401-175 Gear, Pinion, Motor
10 8 5-001-009 Screw
11 8 5-018-006 Washer, Flat
12 2 5-026-005 Key, Woodruff
13 2 7-750-920 Nut
14 2 114-009-503 Tag, Motor (Not Shown)
16 2 1041190/700 Motor, Drive (3, 3.5 and 4K)
18 2 1038442/700 Motor, Drive (5K)
2 1041559/700 Motor, Drive (3, 3.5 and 4K) (See Figure 5-12.)
2 1064002/700 Motor, Drive (5K) (See Figure 5-13.)
List 4-2: Drive Motor Installation
1060342A 4-5 08/31/07

Drive Unit
Drive Unit 4
3 19 16 18 1 14 20
21
15
17
13
27
10
32
6
31
24
12 4
5 9 7 11 2
P223-001-151-T
Figure 4-3: Drive Unit
08/31/07 4-6 1060342A

Drive Unit
FIGURE 4-3
ITEM NO.
1 1077489 Drive Unit A
1 1077488 Drive Unit B
1 2 223-000-032 Pin, Dowel
2 1 223-000-701 Plug, Magnetic
3 1 223-001-215 Axle, Shaft
4 1 1004724/002 Plated A
1 1004724/001 Plate B
5 1 223-001-217 Spacer
6 1 223-001-219 Washer, Thrust
7 1 223-001-220 Washer, Thrust
8 1 223-000-014 Cap, Bearing
9 AR 223-001-376/001 Shim, 0.002 in.
AR 223-001-376/002 Shim, 0.005 in.
AR 223-001-376/003 Shim, 0.010 in.
AR 223-001-376/004 Shim, 0.020 in.
10 1 223-001-154 Housing, Gear A
1 223-001-218 Housing, Gear B
11 10 5-001-001 Screw
12 2 7-710-010/040 Screw
13 1 410-027/03 Gear Set, Spiral Bevel
14 1 1077486 Gear, Helical
15 2 447-054 Bearing, Cone
16 2 447-109 Bearing, Cone
19 1 531-607 Seal, Oil R
20 1 761-870/17 Nut, Clamp
21 1 1077487 Gear, Pinion, Helical
24 1 761-870/18 Nut, Clamp
27 1 782-407 Plug, Mechanical
31 2 462-339 Bearing, Friction, Flanged
32 6 771-513 Washer, Thrust
A= Right-Hand Side
B= Left-Hand Side
Note: Quantities are for one side only.
List 4-3: Drive Unit
1060342A 4-7 08/31/07

Drive Wheels
Drive Wheels 4
2
4
1
3
223-001-222_J
Figure 4-4: Drive Wheels
08/31/07 4-8 1060342A

Drive Wheels
FIGURE 4-4
ITEM NO.
223-001-222/ Drive Wheel 16.25 X 7 X 11.25
1 2 630-253/001 Tire, Rubber, Black, Standard A, R
2 630-253/002 Tire, Rubber, Non-Marking A
2 630-253/101 Tire, Rubber, Lugged A
2 630-253/102 Tire, Rubber, Lugged, Non-Marking A
2 630-253/201 Tire, Rubber, Traction A
2 630-253/202 Tire, Rubber, Traction, Non-Marking A
2 632-124/001 Tire, Red-Orange Poly, Lugged 83A A
2 632-159/001 Tire, Red-Orange Poly 83A A
2 632-159/018 Tire, Black Poly 83A A
2 2 223-001-152/002 Wheel, Hub A
223-001-223/ Drive Wheel 16.25 X 6 X 11.25
3 2 630-259/001 Tire, Rubber, Black, Standard B, R
2 630-259/002 Tire, Rubber, Non-Marking B
2 630-259/101 Tire, Rubber, Lugged B
2 630-259/102 Tire, Rubber, Lugged, Non-Marking B
2 630-259/201 Tire, Rubber, Traction B
2 630-259/202 Tire, Rubber, Traction, Non-Marking B
2 632-141/001 Tire, Red-Orange Poly 83A B
2 632-141/101 Tire, Red-Orange Poly 83A (Dylon B) B
2 632-141/004 Tire, Red-Orange Poly 83A (Siped) B
4 2 223-001-153/002 Wheel, Hub B
5 16 828-004-578 Bolt, Tire, Drive
A= Drive Wheel 16.25 X 7 X 11.25
B= Drive Wheel 16.25 X 6 X 11.25
List 4-4: Drive Wheels
1060342A 4-9 08/31/07

Drive Wheels
08/31/07 4-10 1060342A

Brake Installation
Brake Installation 4
1033177_D2 SHT 1 OF 2
Figure 4-5a: Brake Installation
1060342A 4-11 08/31/07

Brake Installation
Brake Installation 4
1 5
1033177_D1 SHT 2 OF 2
Figure 4-5b: Brake Installation
08/31/07 4-12 1060342A

Brake Installation
FIGURE 4-5
ITEM NO.
1 2 771-164/003 Washer, Flat
2 6 5-002-008 Screw
3 2 5-026-005 Key, Woodruff
4 4 7-710-006-030 Screw
5 2 5-015-008 Nut
6 2 1043541 Brake, Electric (See Figure 4-6.)
7 6 5-018-006 Washer, Flat
List 4-5: Brake Installation
1060342A 4-13 08/31/07

Brake Assembly
Brake Assembly 4
1043541
Figure 4-6: Brake Assembly
08/31/07 4-14 1060342A

Brake Assembly
FIGURE 4-6
ITEM NO.
1 1043541 Brake Assembly
1 1 1043541/01 Magnet, Body, Sub Assembly
2 8 605-008/116 Spring, Compression R
3 1 1043541/02 Armature
4 1 1043541/03 Adaptor, Sub Assembly
5 3 1043541/04 Spacer
6 3 1043541/05 Screw
7 1 1043541/06 Disc, Friction R
8 1 1043541/07 Hub
Note= Quantities are for one side only.
List 4-6: Brake Assembly
1060342A 4-15 08/31/07

Pedal Assembly, Deadman
Pedal Assembly, Deadman 4
5 4 8 9 11 10 7
P223-000-837-C
Figure 4-7: Pedal Assembly, Deadman
08/31/07 4-16 1060342A

FIGURE 4-7
ITEM NO.
1 223-000-943 Pedal Assembly, Deadman
1 1 114-008-660 Arm, Spring
2 2 850-256 Rivet
3 1 223-000-658 Bar, Pivot
4 2 462-031 Bearing, Oilite
5 1 223-000-942 Bracket, Mounting
6 1 830-132 Spring, Compression
7 1 223-000-836 Pedal
8 1 753-004/003 Nut, Push
9 1 7-590-003/005 Switch, Sealed
10 2 5-010-006 Screw
11 2 5-019-002 Washer, Lock
List 4-7: Pedal Assembly, Deadman
1060342A 4-17 08/31/07

08/31/07 4-18 1060342A

SECTION 5 Electrical Components and Systems
Electrical System ................................................................................................................................. 5-2

Motor Controller Assembly................................................................................................................. 5-16
Contactor Panel and Fuse Relay Installation ......................................................................................... 5-18
Vehicle Manager Installation .............................................................................................................. 5-19
Contactor Panel Assembly - Standard .................................................................................................. 5-20
Contactor Panel Assembly - EE ........................................................................................................... 5-22
Contactor ........................................................................................................................................ 5-24
Fuse/Relay Assembly ........................................................................................................................ 5-26
Battery Connector Assembly............................................................................................................... 5-27
Operator Display Assembly ............................................................................................................... 5-29
Horn Installation ............................................................................................................................... 5-33
Drive Motor, AC............................................................................................................................... 5-36
Drive Motor, AC UL Class E (Sauer Danfoss) ........................................................................................ 5-38
Lift Motor, DC .................................................................................................................................. 5-40
Lift Motor, AC .................................................................................................................................. 5-42
Auxiliary Motor, DC.......................................................................................................................... 5-44
1060342A 5-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- Electrical Components and Systems
Electrical System
Electrical System 5
1 2 29
8 7 6 5 4 3
1033350_D1 SHT 1 OF 13
Figure 5-1a: Electrical System
08/31/07 5-2 1060342A

Electrical System
Electrical System continued 5
8 29
11
10
SEE VIEW A
1033350_D3 SHT 2 OF 13
Figure 5-1b: Electrical System
1060342A 5-3 08/31/07

Electrical System
12 28 22 23
VIEW A
1033350_D2 SHT 3 OF 13
Figure 5-1c: Electrical System
08/31/07 5-4 1060342A

Electrical System
13 12
30
31
11
10
1033350_D4 SHT 4 OF 13
Figure 5-1d: Electrical System
1060342A 5-5 08/31/07

Electrical System
24
19
18
24
1033350_D5 SHT 5 OF 13
Figure 5-1e: Electrical System
08/31/07 5-6 1060342A

Electrical System
15
21
22
23
16
14
1033350_D6 SHT 6 OF 13
Figure 5-1f: Electrical System
1060342A 5-7 08/31/07

Electrical System
14 16
13
15
24
1033350_D7 SHT 7 OF 13
Figure 5-1g: Electrical System
08/31/07 5-8 1060342A

Electrical System
24 19
18
1033350_D8 SHT 8 OF 13
Figure 5-1h: Electrical System
1060342A 5-9 08/31/07

Electrical System
21
22
23
26
27
MODEL 4100 ONLY
1033350_D9 SHT 9 OF 13
Figure 5-1i: Electrical System
08/31/07 5-10 1060342A

Electrical System
14
15
16
13
EE ONLY
1033350_D10 SHT 10 OF 13
Figure 5-1j: Electrical System
1060342A 5-11 08/31/07

Electrical System
26
27
MODEL 4100 ONLY
1033350_D11 SHT 11 OF 13
Figure 5-1k: Electrical System
08/31/07 5-12 1060342A

Electrical System
19
18
18
18
1033350_D12 SHT 12 OF 13
Figure 5-1l: Electrical System
1060342A 5-13 08/31/07

Electrical System
18
24
1033350_D13 SHT 13 OF 13
Figure 5-1m: Electrical System
08/31/07 5-14 1060342A

Electrical System
FIGURE 5-1
ITEM NO.
1 1 870-866 Jack, Banana
2 1 5-020-013 Washer
3 1 1004232/057 Cable Assembly, TML-W to TLA-W
4 1 1004232/058 Cable Assembly, TML-V to TLA-V
5 1 1004232/059 Cable Assembly, TML-U to TLA-U
6 1 1004232/060 Cable Assembly, TMR-W to TRA-W
7 1 1004232/061 Cable Assembly, TMR-V to TRA-V
8 1 1004232/062 Cable Assembly, TMR-U to TRA-U
9 1 1004232/063 Cable Assembly, LM-W to LA-W
10 1 1004232/064 Cable Assembly, LM-V to LA-V
11 1 1004232/065 Cable Assembly, LM-U to LA-U
12 1 1004232/066 Cable Assembly, TP4 to AUX(-)
13 1 1044232/067 Cable Assembly, AUX(+) to STR-2
14 1 1004232/068 Cable Assembly, TLA-B+ to TPC-2
15 1 1004232/069 Cable Assembly, TRA-B+ to TPC-2
16 1 1004232/070 Cable Assembly, LA-B+ to LPC-2
18 AR 611-029 Cable Tie
19 8 611-088 Anchor, Plastic
21 12 5-001-057 Screw
22 14 5-018-006 Washer, Flat
23 14 5-019-006 Washer, Lock
24 1 1053831 Harness, Wiring
26 1 1004232/071 Cable Assembly, LM-A to TP4
27 1 1004232/072 Cable Assembly, LM-S to LPC-2
28 2 5-015-005 Nut
29 1 360-031-005 Guard
30 1 360-028-009 Guard, Cable
31 1 611-028 Cable Tie
List 5-1: Electrical System
1060342A 5-15 08/31/07

Motor Controller Assembly
Motor Controller Assembly 5
7 5
1033351_E
Figure 5-2: Motor Controller Assembly
08/31/07 5-16 1060342A

Motor Controller Assembly
FIGURE 5-2
ITEM NO.
1 12 5-001-005 Screw
2 3 5-001-057 Screw
3 12 5-018-005 Washer, Flat
4 3 5-018-006 Washer, Flat
5 3 1042226/K06 Kit, Motor Controller (includes:)
3 1039888 Gasket, Conductive
6 1 1044942 Bus Bar Assembly
7 3 5-019-006 Washer, Lock
8 1 1063939 Plate, Top
Note: Quantities and Illustration shown are for AC Lift.
List 5-2: Motor Controller Assembly
1060342A 5-17 08/31/07

Contactor Panel and Fuse Relay Installation
Contactor Panel and Fuse Relay Installation 5
3 1 2 3
1033352_C
Figure 5-3: Contactor Panel and Fuse Relay Installation
FIGURE 5-3
ITEM NO.
1 1 Ref. Contactor Panel Assembly (See Figure 5-5 or 5-6.)
2 1 Ref. Fuse/Relay Assembly (See Figure 5-8.)
3 4 5-001-006 Screw
List 5-3: Contactor Panel and Fuse Relay Installation
08/31/07 5-18 1060342A

Vehicle Manager Installation
Vehicle Manager Installation 5
1 2 3
1033353_A
Figure 5-4: Vehicle Manager Installation
FIGURE 5-4
ITEM NO.
1 1 1045780/001 Vehicle Manager
2 3 5-018-005 Washer, Flat
3 3 5-001-002 Screw
List 5-4: Vehicle Manager Installation
1060342A 5-19 08/31/07

Contactor Panel Assembly - Standard
Contactor Panel Assembly - Standard 5
10 3
12
I1
9
16
15
10
12 7
I1
13
17
1036960-002_E
Figure 5-5: Contactor Panel Assembly - Standard
08/31/07 5-20 1060342A

Contactor Panel Assembly - Standard
FIGURE 5-5
ITEM NO.
1036690/ Contactor Assembly, Standard
1 1 1037106 Plate Assembly, Contactor
2 5 411-421/-001 Decal, Label
3 1 590-587/109 Fuse, 150A R
4 6 5-015-003 Nut, Hex
5 1 1-105-153/100 Contactor (LPC) (See Figure 5-7.) A
6 1 1-105-154/100 Contactor (TPC and/or LPC) (See Figure 5-7.)
7 1 1-105-232/100 Contactor, 100A (STR) (See Figure 5-7.)
8 1 590-587/ 119 Fuse, 500A R
9 1 590-587/122 Fuse, 750A R
10 8 5-015-005 Nut
I1 7 5-018-006 Washer, Flat
12 8 5-019-006 Washer, Lock
13 2 7-861-002/003 Insulator, Standoff
15 1 828-011-052 Bus Bar
16 1 1040937/001 Harness, Wiring
17 2 1047504 Stud, Bus Bar
A= DC Lift only
Note= Item 6 is Qty. 2 for AC Lift and Qty. 1 for DC Lift
List 5-5: Contactor Panel Assembly - Standard
1060342A 5-21 08/31/07

Contactor Panel Assembly - EE
Contactor Panel Assembly - EE 5
9 10
14
18 20
16
13
2
12
6
21
6
15
23
22 7 11 19
1037103_A2
Figure 5-6: Contactor Panel Assembly - EE
08/31/07 5-22 1060342A

Contactor Panel Assembly - EE
FIGURE 5-6
ITEM NO.
1 1 1042076 Housing
2 3 223-001-087/009 Conductor, Feed Through
3 3 223-001-087/002 Conductor, Feed Through
4 12 7-742-007/004 Screw
5 1 1-105-232/100 Contactor, 100A (See Figure 5-7.)
6 2 1-105-154/100 Contactor, 300A (See Figure 5-7.)
7 1 590-587/119 Fuse, 500A R
8 1 590-587/109 Fuse, 150A R
9 1 1042080 Bus Bar Assembly
10 7 411-421/001 Decal, Label
11 1 590-587/122 Fuse, 750A R
12 6 5-015-003 Nut
13 1 600-915/003 Nut, Lock
14 14 5-015-005 Nut
15 10 5-018-005 Washer, Flat
16 14 5-018-006 Washer, Flat
18 14 5-019-006 Washer, Lock
19 3 1012088 Bus Bar
20 1 1040937/002 Harness, Wiring
21 1 1042058 Plate, Enclosure
22 10 5-015-004 Nut
23 10 5-019-005 Washer, Lock
List 5-6: Contactor Panel Assembly - EE
1060342A 5-23 08/31/07

Contactor
Contactor 5
1 2 3
R1_105_153_100
Figure 5-7: Contactor
08/31/07 5-24 1060342A

Contactor
FIGURE 5-7
ITEM NO.
1 1-105-153/100 Contactor (See Figure 5-6.) A
1 1-105-154/100 Contactor (See Figure 5-6.) A
1 1-105-232/100 Contactor (See Figure 5-6.) B
1 1 1-105-129/111 Kit, Contact A, R
1 1-105-131/111 Kit, Contact B, R
2 1 1-105-122/01 Insulator and Guide
3 1 1-105-122/03 Spring, Main
A= 300A
B= 100A
List 5-7: Contactor
1060342A 5-25 08/31/07

Fuse/Relay Assembly
Fuse/Relay Assembly 5
11
6
4 5
8 1
1037152_D
Figure 5-8: Fuse/Relay Assembly
FIGURE 5-8
ITEM NO.
1 1 1024950 Bracket Assembly
2 1 1022159/004 Card Assembly, Fuse/Relay (includes:) R
4 1-100-068 Relay (K1-K4)
2 590-585/005 Fuse, 5A (FU7, FU8) A
2 590-585/008 Fuse, 15A (FU5, FU6) R
4 1 1-030-009 Terminal Strip
5 1 1-030-010 Insulator, Terminal Strip
6 4 5-014-004 Screw
8 1 1022038 Cover B
9 1 411-421/001 Decal, Label
11 10 5-010-004 Screw
A= Replace 5A fuses with 15A for 10A Option
B= EE only
List 5-8: Fuse/Relay Assembly
08/31/07 5-26 1060342A

Battery Connector Assembly
Battery Connector Assembly 5
1033354_B
Figure 5-9: Battery Connector Assembly
FIGURE 5-9
ITEM NO.
1 1 1045189/001 Connector Assembly, Battery (Gray)
2 2 5-010-028 Screw
3 1 590-755/001 Connector, Battery (Gray) R
1 590-755/002 Connector, Battery (Blue)
1 590-755/003 Connector, Battery (Red)
1 590-755/004 Connector, Battery (Yellow)
4 AR 610-841 Cable, Bulk
5 2 1-010-296 Terminal
List 5-9: Battery Connector Assembly
1060342A 5-27 08/31/07

Battery Connector Assembly
08/31/07 5-28 1060342A

Operator Display Assembly
Operator Display Assembly 5
SEE VIEW A
1 2
21
18
17
19 20
13 14 10
VIEW A
1033356_D SHT 1 OF 2
Figure 5-10a: Operator Display Assembly
1060342A 5-29 08/31/07

Operator Display Assembly 5
21
18
17
4 8 7 3 9
16
15
14
13
6 2 1 5 11 12
223-001-069_J1 SHT 2 OF 2
Figure 5-10b: Operator Display Assembly
08/31/07 5-30 1060342A

FIGURE 5-10
ITEM NO.
1 2 5-001-001 Screw
3 1 223-000-700/001 Display Assembly, ODI (STD key switch) (membrane only)
1 223-000-700/002 Display Assembly, ODI (Rotary key switch) (membrane only)
4 4 223-000-185/003 Spacer, Hex
5 1 223-001-999 Bracket Assembly, ODI
6 2 223-001-517 Bracket, Base
7 1 223-001-036/001 Card Assembly, Display R
8 1 1-150-402 Switch, Rotating
9 1 1-150-313/057 Switch, Operator
10 1 1-150-314/002 Switch, Contact Block, Base
11 4 5-010-004 Screw
12 4 5-011-002 Screw
13 2 5-015-005 Nut
15 4 5-015-002 Nut
16 4 5-020-011 Washer
17 2 223-001-751 Switch, Rotating
18 1 1-150-401/001 Selector, Switch
19 1 223-001-022/001 Assembly, Wire Harness
20 1 223-001-022/002 Assembly, Wire Harness
21 1 1-150-376 Switch, Rotary
List 5-10: Operator Display Assembly
1060342A 5-31 08/31/07

08/31/07 5-32 1060342A

Horn Installation
Horn Installation 5
1
3
4
2
STANDARD
1033355_A1 SHT 1 OF 2
Figure 5-11a: Horn Installation
1060342A 5-33 08/31/07

Horn Installation
Horn Installation 5
15 14
13
6
17
10
12
ELECTRONIC
1033355_A2 SHT 2 OF 2
Figure 5-11b: Horn Installation
08/31/07 5-34 1060342A

Horn Installation
FIGURE 5-11
ITEM NO.
1 1 590-643/105 Horn
3 1 776-223/001 Washer, Flat
4 1 1-185-077/009 Insulator, Washer, Shoulder
5 1 5-001-002 Screw
6 1 5-001-003 Screw
7 1 017-245-050/917 Wire Assembly (Not Shown)
8 1 154-011-059/002 Horn Assembly, 36V (includes: items 9 thru 18)
9 1 590-633/K1T Kit, Electronic Horn
10 1 154-010-405/003 Module, Suppressor
11 1 1-110-847/027 Resistor (Not Shown)
12 1 154-011-060 Bracket, Horn
13 2 5-003-001 Screw
14 2 5-010-013 Screw
15 2 5-020-005 Washer, Star
16 1 154-011-052 Harness, Wiring, Horn (Not Shown)
17 2 5-018-005 Washer, Flat
18 1 771-104 Washer, Flat (Not Shown)
List 5-11: Horn Installation
1060342A 5-35 08/31/07

Drive Motor, AC
Drive Motor, AC 5
15 31
9
10 16
5 11
19
22
7
21
12
6
8 14
28
25
1
20
18
13
27 26 24 17
R1034060_700_A
Figure 5-12: Drive Motor, AC
08/31/07 5-36 1060342A

Drive Motor, AC
FIGURE 5-12
ITEM NO.
1 1041190/700 Motor, Drive, AC
1 1041559/700 Motor, Drive, (EE) AC
1 1 1041190/71 Rotor
2 1 1041190/72 Frame, Complete
3 1 1034060/73 Terminal Board
4 2 1034060/74 Screw
5 3 1034060/75 Nut
6 3 1034060/76 Nut
7 3 1034060/77 Washer, Spring
8 3 1034060/78 Disc
9 1 1034060/80 End Shield, Drive
10 2 1034060/81 Clamp
11 2 1034060/82 Screw
12 1 1034060/83 Bearing Assembly, Encoder R
13 2 1034060/84 Ring, Locking
14 1 1034060/85 O-Ring R
15 1 1034060/86 Seal, Oil R
16 1 1034060/87 Washer, Wavey
17 1 1034060/90 End Bell, Brake
18 1 1034060/92 Bearing R
19 2 1034060/93 Ring, Locking
20 1 1034060/94 Ring, Locking
21 1 1034060/95 Fan
22 1 1034060/96 Ring, Retaining, Bushing
23 3 1034060/97 Screw, Terminal Board (Not Shown)
24 4 1034060/98 Bolt, Cylinder Head
25 1 1034060/99 Sensor, Temperature
26 1 1034060/79 Flange
27 4 1034060/88 Screw
28 1 1034060/89 Connector, Temperature Sensor
29 6 1034060/100 Tabs, Flat (Not Shown)
30 2 1034060/101 Seal, Plug (Not Shown)
31 1 1034060/102 Connector
Note= Quantities shown are for single motor.
List 5-12: Drive Motor, AC
1060342A 5-37 08/31/07

Drive Motor, AC UL Class E (Sauer Danfoss)
Drive Motor, AC UL Class E (Sauer Danfoss) 5
15
21
14
19
20
16 17 18 3
23
9
22
8
10
11 12
1038442_700
Figure 5-13: Drive Motor, AC UL Class E (Sauer Danfoss)
08/31/07 5-38 1060342A

Drive Motor, AC UL Class E (Sauer Danfoss)
FIGURE 5-13
ITEM NO.
1 1038442/700 Motor, Drive, AC
1 1064002/700 Motor, Drive, (EE) AC
1 1 1038442/01 Rotor
2 1 1038442/02 Stator
3 1 1061862 Block, Terminal
4 3 1036966/75 Nut
5 3 1034060/77 Washer, Spring
6 2 1034060/74 Screw
7 1 1038442/06 End Bell, Drive
8 2 1038442/07 Clamp
9 2 1038442/08 Screw
10 1 1038442/16 Bearing Assembly, Encoder R
11 1 1034060/85 O-Ring R
12 1 1038442/09 Seal, Shaft R
13 1 1019307/87 Washer, Spring (Not Shown)
14 4 1038442/11 Screw
15 1 1038442/12 End Bell, Brake
16 1 1052117/13 Sleeve, Crimp, U
17 1 1052117/14 Sleeve, Crimp, V
18 1 1052117/15 Sleeve, Crimp, W
19 1 1038442/17 Bearing, Drive End R
20 1 1038442/18 Ring, Locking
21 1 1038442/10 Ring, Locking
22 1 570-869/737 Bushing, Retaining
23 1 570-869/736 Fan, Drive Motor, Internal
List 5-13: Drive Motor, AC UL Class E (Sauer Danfoss)
1060342A 5-39 08/31/07

Lift Motor, DC
Lift Motor, DC 5
4 3 2
10
13 11 12 14
O570_317_500_F
Figure 5-14: Lift Motor, DC
08/31/07 5-40 1060342A

Lift Motor, DC
FIGURE 5-14
ITEM NO.
1 570-299/500 Motor, Lift, DC
1 579-299 Motor, Lift, DC, Rebuilt, Complete
2 1 570-314/511 End Bell, Drive
3 1 570-252/518 Washer, Wavey
4 1 570-206/02 Bearing, Drive End R
5 1 570-450/511 Fan
6 1 570-236/512 Armature and Fan
7 1 570-299/511 Field Coil Package
8 2 sets 570-446/516 Spring Set, Brush (Set of 4) R
9 2 570-236/514 Brush Set (Set of 4) R
10 1 570-236/515 Plate Assembly, Brush
11 1 570-427/513 Ring, Snap
12 1 570-206/02 Bearing, Commutator End R
13 1 570-235/514 End Bell, Commutator
14 1 570-299/512 Kit, Lead Assembly
List 5-14: Lift Motor, DC
1060342A 5-41 08/31/07

Lift Motor, AC
Lift Motor, AC 5
4 7 3
8
5
15
12
13
14
11
10
O1048140-700
Figure 5-15: Lift Motor, AC
08/31/07 5-42 1060342A

Lift Motor, AC
FIGURE 5-15
ITEM NO.
1 1048140/700 Motor, Lift, AC A
1 1041600/700 Motor, Lift, AC C
1 1036468/700 Motor, Lift, AC B
1 1 1046510/71 Rotor A, C
1 1052117/01 Rotor B
2 1 1048140/02 Stator A, C
1 1052117/02 Stator B
3 1 1052117/03 Block, Terminal
4 3 1034060/75 Nut A
3 1036966/75 Nut B, C
5 3 1034060/77 Washer, Lock
6 1 1048140/05 Base, Terminal A
1 1041600/05 Base, Terminal C
1 1052117/05 Base, Terminal B
7 2 1036966/79 Screw A
2 1041600/04 Screw C
2 1052117/04 Screw B
8 1 1019307/80 End Bell, Drive A
1 1041600/06 End Bell, Drive C
1 1052117/06 End Bell, Drive B
9 1 1019307/92 Bearing, Ball A, C
1 1052117/07 Bearing, Ball B
10 4 1019307/98 Screw A, C
4 1036468/98 Screw B
11 1 1019307/90 End Bell, Commutator A
1 1041600/12 End Bell, Commutator C
1 1052117/12 End Bell, Commutator B
12 1 1034060/83 Bearing, Encoder A, C
1 1052117/16 Bearing, Encoder B
13 1 1036966/87 Washer, Wavey A, C
1 1034060/77 Washer, Wavey B
14 1 1034060/85 O-Ring
15 1 1062808/94 Sensor, Temperature
A= 3K, 3.5K, and 4K
B= 5K
C= EE only
List 5-15: Lift Motor, AC
1060342A 5-43 08/31/07

Auxiliary Motor, DC
Auxiliary Motor, DC 5
11
24
22
8 21
20
19
18
1
16 17 3 12 10
13
R1020545_400
Figure 5-16: Auxiliary Motor, DC
08/31/07 5-44 1060342A

Auxiliary Motor, DC
FIGURE 5-16
ITEM NO.
1 1020545/450 Motor, Auxiliary, DC
1 2 1020545/465 Bolt
2 1 1020545/466 Plug (Not Shown)
3 1 570-358/477 Washer, Spring
4 2 570-358/468 Cover Assembly, Brush (includes:)
5 2 1020545/468 Stud Weldment (Not Shown)
6 1 1020545/469 Cover, Brush
7 1 1020545/470 Screw
8 1 1020545/471 Nut
9 1 570-358/465 End Bell, Drive
10 1 570-379/416 Fan, Auxiliary Motor (internal)
11 1 570-358/452 Bearing, Auxiliary Motor, Drive End R
12 1 570-358/453 Bearing, Auxiliary Motor, Commutator End R
13 1 1020545/476 End Bell, Commutator, Complete (includes:)
16 4 1020545/479 Screw
17 1 1020545/480 Cover, Commutator
18 1 1020545/481 Holder Assembly, Brush, Auxiliary Motor, Complete
(includes: items 19, 20, and 21)
19 1 1020545/482 Brush Holder
20 4 1020545/483 Spring, Brush R
21 4 570-358/461 Brush Assembly R
22 1 1020545/485 Field Winding
24 1 1020545/487 Armature Assembly
25 1 1041423 Kit, Brush Band, 3-Piece, EE (Not Shown)
List 5-16: Auxiliary Motor, DC
1060342A 5-45 08/31/07

Auxiliary Motor, DC
08/31/07 5-46 1060342A

SECTION 6 Hydraulic Components
Hydraulic Hoses ................................................................................................................................. 6-2

Mast Hose Installation ......................................................................................................................... 6-6
Manifold Installation ........................................................................................................................... 6-7
Lift Pump and Motor Installation, AC Lift............................................................................................... 6-10
Lift Pump Motor Assembly, AC Lift....................................................................................................... 6-12
Lift Pump Motor Installation, DC Lift ..................................................................................................... 6-14
Steer Motor Assembly ....................................................................................................................... 6-16
Steering Valve.................................................................................................................................. 6-18
Reservoir Installation ......................................................................................................................... 6-19
Main Lift Cylinder, TF Mast - Model 4100 ........................................................................................... 6-20
Free Lift Cylinder, TF and TT Mast - Model 4100 .................................................................................. 6-22
Main Lift Cylinder, TT Mast - Model 4100............................................................................................ 6-24
Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K).............................................. 6-26
Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K) ................................................ 6-28
Free Lift Cylinder, TF Mast - Model 4200 ............................................................................................. 6-30
Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only) ........................................................... 6-32
Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only).............................................................. 6-34
Free Lift Cylinder, TT Mast - Model 4200 ............................................................................................. 6-36
Main Lift Cylinder, TT Mast - Model 4200............................................................................................ 6-38
Free Lift Cylinder, Quad Mast ............................................................................................................ 6-40
Main Lift Cylinder, Right-Hand, Quad Mast.......................................................................................... 6-42
Main Lift Cylinder, Left-Hand, Quad Mast ............................................................................................ 6-44
Tilt Cylinder Assembly ....................................................................................................................... 6-46
1060342A 6-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- Hydraulic Components
Hydraulic Hoses
Hydraulic Hoses 6
19
DETAIL B
SEE DETAIL B
17
34
22
42
19 20
1050993_H1 SHT 1 OF 3
Figure 6-1a: Hydraulic Hoses
08/31/07 6-2 1060342A

Hydraulic Hoses
Hydraulic Hoses 6
41
29
40 39
1050993_H2 SHT 2 OF 3
Figure 6-1b: Hydraulic Hoses
1060342A 6-3 08/31/07

Hydraulic Hoses
Hydraulic Hoses 6
32
11 SEE DETAIL A 20
9 14
15
4
13
12
2
2 3 2 30
16
DC LIFT SYSTEM
AC LIFT SYSTEM
DETAIL A
1050993_H3 SHT 3 OF 3
Figure 6-1c: Hydraulic Hoses
08/31/07 6-4 1060342A

Hydraulic Hoses
FIGURE 6-1
ITEM NO.
1 1 360-037/011 Guard
2 4 811-920 Clamp, Hose
3 2 811-925/003 Clamp, Hose
4 35 820-602/007 Hose, Bulk
9 1 1-074-087/023 Clamp, Loop, Cushioned
11 1 5-001-055 Screw
12 1 1001288/050 Hose Assembly (Manifold TC Port to Right Tilt Cyl. End Cap)
13 1 1001288/051 Hose Assembly (Manifold TR Port to Right Tilt Cyl. Rod End) G
1 1001288/059 Hose Assembly (Manifold TR Port to Right Tilt Cyl. Rod End) H
14 1 1001288/082 Hose Assembly (Manifold TR Port to Left Tilt Cyl. Rod End) G
1 1001288/083 Hose Assembly (Manifold TR Port to Left Tilt Cyl. Rod End) H
15 1 1001288/053 Hose Assembly (Right Tilt Cyl. End Cap to Left Tilt Cyl. End
Cap)
16 1 1001288/079 Hose Assembly (Lift Pump Press. Port to Manifold PI Port) A
1 1001288/081 Hose Assembly (Lift Pump Press. Port to Manifold PI Port) B
17 1 1001288/055 Hose Assembly (Steer Pump Press. Port to Steer Valve P Port) D
1 1001288/056 Hose Assembly (Steer Pump Press. Port to Steer Valve P Port) F
1 1001288/070 Hose Assembly (Steer Pump Press. Port to Steer Valve P Port) C
1 1001288/071 Hose Assembly (Steer Pump Press. Port to Steer Valve P Port) E
19 1 1001288/057 Hose Assembly (Steer Valve L Port to Hyd. Mtr Left Port)
20 1 1001288/083 Hose Assembly (Steer Valve R Port to Hyd. Mtr Right Port)
22 1 1001288/060 Hose Assembly (Steer Valve T Port to Manifold S-Ret Port) F
1 1001288/065 Hose Assembly (Steer Valve T Port to Manifold S-Ret Port) D
1 1001288/072 Hose Assembly (Steer Valve T Port to Manifold S-Ret Port) C
1 1001288/073 Hose Assembly (Steer Valve T Port to Manifold S-Ret Port) E
29 1 1027151 Bracket, Cable
30 1 1041639 Hose, Lift Pump, Suction B
1 1043695 Hose, Lift Pump, Suction A
32 1 1072437 Hose, Return
34 1 360-037/004 Guard
40 1 792-412 Fitting, Tee, Swivel
41 1 790-612 Elbow, Male
42 AR 370-631/001 Pad, Cushion
A= AC Lift Only
B= DC Lift Only
C= 16.5 in. Battery Box
D= 18.5 in. Battery Box
E= 21.25 in. Battery Box
F= 23.75 in. Battery Box
G= Standard Tilt
H= Bottler’s Tilt
List 6-1: Hydraulic Hoses
1060342A 6-5 08/31/07

Mast Hose Installation
Mast Hose Installation 6
5 4
1033190_C
Figure 6-2: Mast Hose Installation
FIGURE 6-2
ITEM NO.
1 1 1001288/074 Hose Assembly (Sideshift Left)
2 1 1001288/075 Hose Assembly (Sideshift Right)
3 1 1001288/076 Hose Assembly (Lift)
4 1 1001288/077 Hose Assembly (Aux 1)
5 1 1001288/078 Hose Assembly (Aux 2)
List 6-2: Mast Hose Installation
08/31/07 6-6 1060342A

Manifold Installation
Manifold Installation 6
14 13 24 21 17 8
15
28
29
9
32
10
31
33
9
4
30 19 4 36 37 35 34 6 11
1071691-005_C1 SHT 1 OF 2
Figure 6-3a: Manifold Installation
1060342A 6-7 08/31/07

Manifold Installation 6
18
20
23
22
25 26 15 17 27
1071691-005_C2 SHT 2 OF 2
Figure 6-3b: Manifold Installation
08/31/07 6-8 1060342A

FIGURE 6-3
ITEM NO.
1 2 5-001-008 Screw (Not Shown)
2 2 792-308 Cap (Not Shown)
4 7 520-950/003 Coil
5 1 520-952/002 Coil
6 2 782-825/001 Fitting, Quick Disconnect
7 1 790-806 Fitting, Tube, Tee
8 3 792-342 Fitting, Tube, Elbow, 90 Degree
9 3 792-343 Fitting, Straight
11 2 870-872 Cap, Dust, Coupling
13 1 7-714-004/040 Screw
14 3 1003647/004 Plug, Socket Head #4
15 11 1003647/006 Plug, Socket Head #6
17 2 1003647/010 Plug, Socket Head #10
18 1 1013270/001 Valve, Directional
19 1 1013754/002 Transducer Assembly A, R
20 1 1015361/001 Valve, Electro Proportional
21 1 1018226/001 Fitting, Tube, Plug
22 2 1020951/003 Valve, Pressure Control R
23 1 1020957/001 Valve, Directional R
24 1 1024373/003 Filter, Hydraulic R
25 1 1036527/002 Coil, Solenoid, Hydraforce
28 1 1036673/001 Valve, Electro Proportional R
29 1 1036674/002 Coil, Solenoid
30 1 1042485/003 Valve, Electro Proportional R
31 1 1051322/007 Coil, Solenoid
32 1 1051323/009 Valve, Pressure Control R
33 1 802-017 Connector, Hydraulic, Beaded
34 1 792-511 Fitting, Tube, Elbow, 90 Degree
35 1 1078249 Plate, Lock Down
36 1 7-710-005/010 Screw
37 1 5-018-004 Washer
A= Weight Sensing Option
List 6-3: Manifold Installation
1060342A 6-9 08/31/07

Lift Pump and Motor Installation, AC Lift
Lift Pump and Motor Installation, AC Lift 6
3 2 1
1033190_C
Figure 6-4: Lift Pump and Motor Installation, AC Lift
08/31/07 6-10 1060342A

Lift Pump and Motor Installation, AC Lift
FIGURE 6-4
ITEM NO.
2 2 5-015-005 Nut
3 1 Ref. Pump and Motor Assembly, AC Lift (See Figure 6-5.)
4 1 1036051/001 Bracket, Lift Motor, 3K, 3.5K, and 4K
5 1 1036051/002 Bracket, Lift Motor, 5K
6 2 5-004-026 Screw
7 2 5-018-007 Washer, Flat
8 2 5-001-015 Screw
List 6-4: Lift Pump and Motor Installation, AC Lift
1060342A 6-11 08/31/07

Lift Pump Motor Assembly, AC Lift
Lift Pump Motor Assembly, AC Lift 6
1037025_E
Figure 6-5: Lift Pump Motor Assembly, AC Lift
08/31/07 6-12 1060342A

Lift Pump Motor Assembly, AC Lift
FIGURE 6-5
ITEM NO.
1 1 792-451 Fitting, Elbow
2 1 802-025/023 Fitting, Hose
3 2 5-002-012 Screw
4 2 5-018-007 Washer, Flat
5 1 1048140/700 Motor Assembly, AC Lift, 4K (See Figure 5-15.)
1 1041600/700 Motor Assembly, AC Lift, 4K (See Figure 5-15.)
7 1 1030633/100 Pump Assembly, AC Lift
List 6-5: Lift Pump Motor Assembly, AC Lift
1060342A 6-13 08/31/07

Lift Pump Motor Installation, DC Lift
Lift Pump Motor Installation, DC Lift 6
3
5
1045869_A
Figure 6-6: Lift Pump Motor Installation, DC Lift
08/31/07 6-14 1060342A

Lift Pump Motor Installation, DC Lift
FIGURE 6-6
ITEM NO.
1045869,1046038 Lift Pump and Motor Installation, DC Lift
1 4 5-015-005 Nut
2 4 5-018-006 Washer, Flat
3 1 500-351 Pump Assembly, DC Lift
4 1 570-299/500 Motor Assembly, DC Lift (See Figure 5-14.)
5 1 792-573/004 Fitting, Elbow
6 1 802-025/023 Fitting, Hose, Elbow
7 2 5-001-008 Screw
8 2 5-001-006 Screw (Not Shown)
9 2 5-018-006 Washer, Flat
List 6-6: Lift Pump Motor Installation, DC Lift
1060342A 6-15 08/31/07

Steer Motor Assembly
Steer Motor Assembly 6
4 2 3 5
6 7
1033191_C
Figure 6-7: Steer Motor Assembly
08/31/07 6-16 1060342A

Steer Motor Assembly
FIGURE 6-7
ITEM NO.
1 1 1020558/100 Pump, Auxiliary (includes:)
1 560-205/120 Coupling, Flexible
2 1 1020545/450 Motor, Auxiliary (See Figure 5-16.)
3 1 792-550 Fitting, Elbow
4 1 802-023/009 Fitting, Hose, Elbow
5 2 5-001-009 Screw
6 6 5-018-006 Washer, Flat
7 4 5-015-005 Nut
List 6-7: Steer Motor Assembly
1060342A 6-17 08/31/07

Steering Valve
Steering Valve 6
1008426
Figure 6-8: Steering Valve
FIGURE 6-8
ITEM NO.
1 1 1008426/01 Kit, Seal (Not Shown)
List 6-8: Steering Valve
08/31/07 6-18 1060342A

Reservoir Installation
Reservoir Installation 6
3 4
1033348_C
Figure 6-9: Reservoir Installation
FIGURE 6-9
ITEM NO.
1 6 701-119 Screw
3 6 5-001-007 Screw
4 1 850-523 Cap, Breather
5 1 1036677/001 Reservoir Weldment A
1 1036677/002 Reservoir Weldment B
A= DC Lift
B= AC Lift
List 6-9: Reservoir Installation
1060342A 6-19 08/31/07

Main Lift Cylinder, TF Mast - Model 4100
Main Lift Cylinder, TF Mast - Model 4100 6
11
6
5
4
13
14
15
10
8 7
223-003-081
Figure 6-10: Main Lift Cylinder, TF Mast - Model 4100
08/31/07 6-20 1060342A

Main Lift Cylinder, TF Mast - Model 4100
FIGURE 6-10
ITEM NO.
1 223-003-081/001 Cylinder Assembly, Main Lift, 83 in. OACH
2 1 223-000-536/007 Piston, Plated, 83 in. OACH
1 223-000-536/008 Piston, Plated, 88 in. OACH
4 1 530-699 Seal, Square R
5 1 530-695 Seal, Piston R
6 1 530-696 Seal, Wiper R
7 1 7-713-005/006 Screw
8 1 531-025 Ring, Back-up R
9 1 520-160 Valve, Flow Control R
10 1 800-809/014 Elbow, 90 Degree
11 1 223-000-751 Cap, Piston
13 1 223-000-564 Stop, Piston Ring
14 2 223-000-798 Plug, Cylinder
15 2 828-003-498 Anchor, Chain
List 6-10: Main Lift Cylinder, TF Mast - Model 4100
1060342A 6-21 08/31/07

Free Lift Cylinder, TF and TT Mast - Model 4100
Free Lift Cylinder, TF and TT Mast - Model 4100 6
9
4
3
2
10
6 5
223-003-078_H
Figure 6-11: Free Lift Cylinder, TF and TT Mast - Model 4100
08/31/07 6-22 1060342A

Free Lift Cylinder, TF and TT Mast - Model 4100
FIGURE 6-11
ITEM NO.
223-003-078/001 Cylinder Assembly, Free Lift (83 in. OACH)
223-003-078/002 Cylinder Assembly, Free Lift (88 in. OACH)
223-003-078/003 Cylinder Assembly, Free Lift (96 in. OACH) A
1 1 223-000-536/001 Piston, Plated (83 in. OACH)
1 223-000-536/002 Piston, Plated (88 in. OACH)
1 223-000-536/005 Piston, Plated (96 in. OACH) A
2 1 530-699 Seal, Square R
3 1 530-695 Seal, Piston R
4 1 530-696 Seal, Wiper R
5 1 7-713-005/006 Screw
6 1 531-025 Ring, Back-Up R
8 1 800-809/014 Elbow, 90 Degree
9 1 223-000-751 Cap, Piston
14 1 530-699/01 Seal Kit (Not Shown) R
A= TT Mast Only
List 6-11: Free Lift Cylinder, TF and TT Mast - Model 4100
1060342A 6-23 08/31/07

Main Lift Cylinder, TT Mast - Model 4100
Main Lift Cylinder, TT Mast - Model 4100 6
11
6
5
4
13
10
8 7
223-003-076_E
Figure 6-12: Main Lift Cylinder, TT Mast - Model 4100
08/31/07 6-24 1060342A

FIGURE 6-12
ITEM NO.
3 1 223-000-536/003 Piston, Plated, 83 in. OACH
4 1 530-699 Seal, Square
5 1 530-695 Seal, Piston
6 1 530-696 Seal, Wiper
7 1 5-011-014 Screw
8 1 531-025 Ring, Back-up
10 1 800-809/014 Elbow, 90 Degree
11 1 223-000-751 Cap, Piston
14 1 530-699/01 Kit, Seal (Not Shown) R
List 6-12: Main Lift Cylinder, TT Mast - Model 4100
1060342A 6-25 08/31/07

Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K) 6
18
17
14
13
9
17
15 5
4
16
2
10
12
11
3
Figure 6-13: Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
08/31/07 6-26 1060342A

Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
FIGURE 6-13
ITEM NO.
1 223-001-569/D10 Cylinder Assembly, 77 in. OACH
1 1 N/A Housing
2 1 223-001-569/D06 Piston
3 1 NSS Wire, Pull-In A
4 1 223-001-569/D41 Sleeve
5 1 223-001-569/D12 Ring, Retaining
6 1 NSS Washer, Seal A
7 1 NSS Screw, Bleed A
8 1 NSS Spacer A
9 1 223-001-569/D14 Retainer
10 1 NSS Ring, Wear A
11 1 NSS Ring, Back-up A
12 1 NSS Seal, Piston A
15 1 NSS Seal, Rod A
16 1 NSS Wiper A
17 1 223-001-569/D13 Plug
18 1 N/A Plunger Assembly
19 1 223-001-569/D50 Kit, Service (Not Shown) R
A= Included in Item 19
N/A= Not Available
NSS= Not Sold Separately
List 6-13: Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
1060342A 6-27 08/31/07

Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K) 6
13
12
14
15
16
5
4
11
10
3
P223-001-569-3
Figure 6-14: Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
08/31/07 6-28 1060342A

Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
FIGURE 6-14
ITEM NO.
1 1 N/A Housing
2 1 223-001-569/D06 Piston
4 1 223-001-569/D41 Sleeve
6 1 N/A Rod, Piston
7 1 NSS Spacer A
8 1 223-001-569/D14 Retainer
13 1 NSS O-Ring A
15 1 NSS Wiper A
16 1 223-001-569/D13 Plug
19 1 223-001-569/D50 Kit, Service (Not Shown) R
N/A= Not Available
List 6-14: Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (3K, 3.5K, and 4K)
1060342A 6-29 08/31/07

Free Lift Cylinder, TF Mast - Model 4200
Free Lift Cylinder, TF Mast - Model 4200 6
16
15
5 1
12
13
17
14
8
7
18
6
3
10
4 11
P223-001-569-1.CGM
Figure 6-15: Free Lift Cylinder, TF Mast - Model 4200
08/31/07 6-30 1060342A

Free Lift Cylinder, TF Mast - Model 4200
FIGURE 6-15
ITEM NO.
1 223-001-569/E62 Cylinder Assembly, 77 in. OACH
1 1 N/A Housing
2 1 N/A Rod, Piston
3 1 223-001-569/D17 Piston
5 1 223-001-569/D16 Retainer
6 1 223-001-569/D15 Valve, Check
7 1 223-001-569/D04 Washer
8 1 NSS Circlip A
11 2 NSS Ring, Nylon A
13 1 NSS Wiper A
14 1 NSS Plug
16 1 NSS O-Ring A
17 1 223-001-569/D22 Pin, Roll
18 1 NSS O-Ring A
19 1 223-001-569/D11 Kit, Service (Not Shown)
N/A= Not Available
List 6-15: Free Lift Cylinder, TF Mast - Model 4200
1060342A 6-31 08/31/07

Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only)
Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only) 6
18
17
1
14
13
17
9
15
5
16
4
10
12
11
3
8
P223-001-569-2
Figure 6-16: Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only)
08/31/07 6-32 1060342A

Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only)
FIGURE 6-16
ITEM NO.
1 1 N/A Housing
2 1 223-001-569/D06 Piston
4 1 223-001-569/D41 Sleeve
6 1 NSS Seal, Washer A
7 1 NSS Screw, Bleed A
8 1 NSS Spacer A
9 1 223-001-569/D14 Retainer
16 1 NSS Wiper A
17 1 223-001-569/D13 Plug
18 1 N/A Plunger Assembly
N/A= Not Available
List 6-16: Main Lift Cylinder, Right-Hand, TF Mast - Model 4200 (5K Only)
1060342A 6-33 08/31/07

Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only)
Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only) 6
13
14
15
16
5
4
10
12
11
P223-001-569-3
Figure 6-17: Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only)
08/31/07 6-34 1060342A

Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only)
FIGURE 6-17
ITEM NO.
1 1 N/A Housing
2 1 223-001-569/D06 Piston
4 1 223-001-569/D41 Sleeve
6 1 N/A Rod, Piston
8 1 NSS Spacer A
9 1 223-001-569/D14 Retainer
15 1 NSS Wiper A
16 1 N/A Plug
N/A= Not Available
List 6-17: Main Lift Cylinder, Left-Hand, TF Mast - Model 4200 (5K Only)
1060342A 6-35 08/31/07

Free Lift Cylinder, TT Mast - Model 4200
Free Lift Cylinder, TT Mast - Model 4200 6
14
12
15
13
16
10
11
17
P223-001-569 FREE LIFT 2
Figure 6-18: Free Lift Cylinder, TT Mast - Model 4200
08/31/07 6-36 1060342A

Free Lift Cylinder, TT Mast - Model 4200
FIGURE 6-18
ITEM NO.
1 223-001-569/H62 Cylinder Assembly, Free Lift, Left-Hand, 83 in. OACH
1 223-001-569/J74 Cylinder Assembly, Free Lift, Left-Hand, 99 in. OACH
1 223-001-569/H56 Cylinder Assembly, Free Lift, Right-Hand, 83 in. OACH
1 223-001-569/J75 Cylinder Assembly, Free Lift, Right-Hand, 99 in. OACH
3 1 NSS Wiper A
4 1 NSS Valve, Check B
5 1 NSS Circlip A, B
6 1 N/A Ring, Wire
8 1 NSS O-Ring A
9 1 NSS O-Ring B
10 1 N/A Piston
12 1 223-001-569/J39 Retainer
13 1 N/A Rod, Piston
15 1 N/A Housing
16 1 N/A Tube, Stand
17 1 NSS Washer B
18 1 223-001-569/J41 Kit, Seal (Not Shown) R
19 1 223-001-569/J35 Kit, Check Valve (Not shown) R
B= Included in Item 19
N/A= Not Available
List 6-18: Free Lift Cylinder, TT Mast - Model 4200
1060342A 6-37 08/31/07

Main Lift Cylinder, TT Mast - Model 4200 6
10
11
13 12 14
15
16
17
P223-001-569 FREE LIFT 2
Figure 6-19: Main Lift Cylinder, TT Mast - Model 4200
08/31/07 6-38 1060342A

FIGURE 6-19
ITEM NO.
1 223-001-569/H52 Cylinder Assembly, Main Lift, 83 in. OACH
1 223-001-569/J76 Cylinder Assembly, Main Lift, 99 in. OACH
1 1 223-001-569/J36 Retainer
2 1 NSS Wiper A
3 1 NSS Seal, Rod A
4 1 NSS Ring, Back-Up A
5 1 NSS O-Ring A
6 1 N/A Rod, Piston
7 1 N/A Housing
8 1 N/A Piston
9 1 N/A Spacer
13 1 223-001-569/H84 Valve, Flow Control
15 1 N/A Sleeve
16 1 NSS Ring, Retaining A
17 1 223-001-569/J71 Pin, Roll
18 223-001-569/J37 Kit, Seal (Not Shown)
N/A= Not Available
List 6-19: Main Lift Cylinder, TT Mast - Model 4200
1060342A 6-39 08/31/07

Free Lift Cylinder, Quad Mast
Free Lift Cylinder, Quad Mast 6
1
5
7
17
2
3
16
20 19
4
12
18
8 11
6
10
14
13
21
15
P223-001-569 FREE LIFT 3
Figure 6-20: Free Lift Cylinder, Quad Mast
08/31/07 6-40 1060342A

Free Lift Cylinder, Quad Mast
FIGURE 6-20
ITEM NO.
1 223-001-569/F08 Cylinder Assembly, 78 in. OACH
1 223-001-569/F11 Cylinder Assembly, 93.5 in. OACH
1 1 NSS O-Ring A
2 1 NSS Seal, Rod A
3 1 NSS Wiper A
4 1 NSS O-Ring A
7 1 NSS O-Ring A
9 1 223-001-569/F03 Kit, Seal (Not Shown)
10 1 223-001-569/F04 Wire, Pull-In
11 1 N/A Plug
12 1 223-001-569/F05 Valve, Check
13 1 N/A Pin, Roll
14 1 N/A Tube, Hydraulic
15 1 N/A Housing, Assembly
16 1 N/A Rod, Piston
17 1 223-001-569/F06 Retainer
18 1 N/A Piston
19 1 223-001-569/F07 Plug
20 1 223-001-569/B15 Ring, Snap
21 1 223-001-569/B60 Fitting
N/A= Not Available
List 6-20: Free Lift Cylinder, Quad Mast
1060342A 6-41 08/31/07

Main Lift Cylinder, Right-Hand, Quad Mast
Main Lift Cylinder, Right-Hand, Quad Mast 6
13
4
14
19
18
11 20
16
3
9
17
1
15 12
P223-001-569 RHM LIFT CYLINDER 3
Figure 6-21: Main Lift Cylinder, Right-Hand, Quad Mast
08/31/07 6-42 1060342A

Main Lift Cylinder, Right-Hand, Quad Mast
FIGURE 6-21
ITEM NO.
1 223-001-569/F13 Cylinder, Main Lift, Right-Hand, 78 in. OACH
1 223-001-569/F16 Cylinder, Main Lift, Right-Hand, 93.5 in. OACH
2 1 NSS Seal, Rod A
3 1 NSS Wiper A
4 1 NSS O-Ring A
5 1 NSS O-Ring A
6 1 NSS O-Ring A
9 1 N/A Ring, Retaining
10 1 N/A Plug (Not Shown)
11 1 N/A Tube, Hydraulic
12 1 N/A Tube Assembly
13 1 N/A Rod
14 1 N/A Rod End
15 1 N/A Piston
16 1 223-001-569/F19 Retainer
17 1 N/A Plug
18 1 N/A Spacer
19 1 N/A Fitting
20 1 223-001-569/C57 Valve, Flow Control
N/A= Not Available
List 6-21: Main Lift Cylinder, Right-Hand, Quad Mast
1060342A 6-43 08/31/07

Main Lift Cylinder, Left-Hand, Quad Mast
Main Lift Cylinder, Left-Hand, Quad Mast 6
11
12
18
14
13 17
3
16 8
15
10
P223-001-569 LHM CYLINDER 3
Figure 6-22: Main Lift Cylinder, Left-Hand, Quad Mast
08/31/07 6-44 1060342A

Main Lift Cylinder, Left-Hand, Quad Mast
FIGURE 6-22
ITEM NO.
1 223-001-569/F20 Cylinder, Main Lift, Left-Hand, 78 in. OACH
1 223-001-569/F23 Cylinder, Main Lift, Left-Hand, 93.5 in. OACH
2 1 NSS Seal, Rod A
3 1 NSS Wiper A
4 1 NSS O-Ring A
5 1 NSS O-Ring A
8 1 N/A Ring, Retaining
9 1 N/A Plug (Not Shown)
10 1 N/A Tube Assembly
11 1 N/A Rod
12 1 N/A Rod End
13 1 223-001-569/F19 Retainer
14 1 N/A Piston
15 1 N/A Plug
16 1 N/A Spacer
18 1 223-001-569/C21 Ring, Snap
N/A= Not Available
List 6-22: Main Lift Cylinder, Left-Hand, Quad Mast
1060342A 6-45 08/31/07

Tilt Cylinder Assembly
Tilt Cylinder Assembly 6
6
5
6
8
P540-070-400-A
Figure 6-23: Tilt Cylinder Assembly
08/31/07 6-46 1060342A

FIGURE 6-23
ITEM NO.
1 540-070/400 Cylinder Assembly, Tilt A
1 540-076/400 Cylinder Assembly, Tilt B
1 1 NSS Tube Assembly
2 1 540-070/413 Rod A
1 540-076/413 Rod B
3 1 540-070/412 Piston
4 1 540-070/414 Gland
5 1 540-070/417 Nut
6 1 540-070/422 Kit, Seal R
7 1 540-070/418 Ring, Retaining, Internal
8 1 540-070/416 Spacer, Gland
9 1 540-070/415 Ring, Retaining, External
A= Standard
B= Bottler’s Tilt
List 6-23: Tilt Cylinder Assembly
1060342A 6-47 08/31/07

08/31/07 6-48 1060342A

SECTION 7 Mast
TF Mast Elevating Section - Model 4100 ............................................................................................... 7-3

Sideshift Carriage Installation, Two Stage .............................................................................................. 7-8
TT Mast Elevating Section, Model 4100 .............................................................................................. 7-15
Sideshift Carriage Installation, 3 Stage................................................................................................ 7-22
Mast Decals and Mounting Kit, TF Mast - Model 4200 .......................................................................... 7-27
TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K) ............................................................................ 7-30
Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K)................................. 7-34
Carriage (6 Roller), TF Mast - Model 4200 (3K, 3.5K, and 4K) .............................................................. 7-36
Lowering Control Valve, Two Stage (4K Only)...................................................................................... 7-39
TF Mast Installation - Model 4200....................................................................................................... 7-40
Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only) ........................................................... 7-42
TF Mast Assembly - Model 4200 (5K Only) ......................................................................................... 7-44
Lowering Control Valve ..................................................................................................................... 7-47
Carriage (6 Rollers), Class II, Two Stage, (5K Only).............................................................................. 7-48
Mast Finish Instructions, TT Mast - Model 4200 .................................................................................... 7-50
Mast Assembly, TT Mast - Model 4200 ............................................................................................... 7-53
Lift Chains and Free Lift Hoses, TT Mast - Model 4200 .......................................................................... 7-58
Hose Reeving, Single Function, TT Mast - Model 4200 .......................................................................... 7-61
Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH).................................. 7-65
Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH)................................................. 7-69
Mast Finish Instructions - Quad Mast Only ........................................................................................... 7-72
Hoist Chains and Free Lift Hoses, Quad Mast Only............................................................................... 7-74
Mast Assembly, Quad Mast Only ....................................................................................................... 7-77
Control Valve, Lowering, Quad Mast Only .......................................................................................... 7-81
Load Backrest, Quad Mast Only......................................................................................................... 7-82
Carriage, Class II, Quad Mast Only ................................................................................................... 7-84
Internal Hose Reeving Group, Single Function, Quad Mast Only ............................................................ 7-87
Internal Hose Reeving Group, Double, Quad Mast Only........................................................................ 7-91
Sideshift Carriage Assembly, Quad Mast Only .................................................................................... 7-96
Sideshift Cylinder Piping, Quad Mast Only.......................................................................................... 7-98
Mast Tilt Assembly .......................................................................................................................... 7-100
Fork Assembly ................................................................................................................................ 7-104
1060342A 7-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- Mast
08/31/07 7-2 1060342A

TF Mast Elevating Section - Model 4100
TF Mast Elevating Section - Model 4100 7
56
59
11
57
58
17
55
15 16 4
P223-003-084_J1 SHT 1 OF 2
Figure 7-1a: TF Mast Elevating Section - Model 4100
1060342A 7-3 08/31/07

TF Mast Elevating Section - Model 4100 7
33 37 36 25 24 22 23 9 20 8 12 13 14 27 29
28
10
29
34
47
35
19
54
26
40
7 32 38 31 6 5
45
63
P223-003-084_J2 SHT 2 OF 2
Figure 7-1b: TF Mast Elevating Section - Model 4100
08/31/07 7-4 1060342A

FIGURE 7-1
ITEM NO.
1 A/R 681-022/100 Chain, Lift (100 ft. Roll)
3 1 Ref. Cylinder, Free Lift (See 611)
4 1 NA Mast, Telescopic A
5 1 NA Mast, Main Frame A
6 1 Ref. Cylinder, Main Lift (See 610)
7 1 P31-908-083/050 Hose Assembly
8 2 223-000-891 Stud, Main Frame
9 4 7-710-016/035 Screw
10 2 5-006-016 Screw
11 4 449-025 Bearing, Roller, Mast R
12 8 780-001-090 Spacer, Track Roller
14 4 449-015 Bearing, Roller, Mast R
15 2 223-000-273 Stop, Tip Back
16 2 7-750-412 Nut, Jam
17 1 223-003-079/007 Carriage, 32 in.
19 8 681-832 Link, Connector, Lift Chain
20 2 223-000-755/002 Bracket, Pulley
22 4 223-000-757/004 Spacer
23 1 223-000-757/003 Spacer
24 4 901-810 Bearing, Roller, Chain R
25 3 810-921 Pin, Cotter
26 4 223-000-243/002 Anchor, Chain
27 5 5-015-008 Nut
28 2 771-514/001 Washer, Flat
29 1 7-714-016/025 Screw
31 1 800-839/004 Tee, Run
32 1 800-822/004 Union
33 2 771-039 Shim
34 4 5-016-004 Nut, Lock
35 2 223-000-788 U-Bolt
36 1 223-000-756 Pin, Pulley
37 1 223-000-427 Pulley, Hose
38 1 223-003-061/001 Line Assembly
39 1 7-714-016/035 Screw (Not Shown)
40 4 5-016-018 Nut, Hex, Lock
45 1 P31-908-088/050 Hose Assembly
47 2 223-000-913 Tubing
54 2 223-000-665 Bracket, Hose Retainer
55 1 223-003-079/005 Carriage, 37 in.
56 1 223-001-894/002 Guard, Hose
57 2 5-001-015 Screw
A= Contact Technical Support
List 7-1: TF Mast Elevating Section - Model 4100 (Sheet 1 of 2)
1060342A 7-5 08/31/07

FIGURE 7-1
ITEM NO.
58 2 5-018-007 Washer, Flat
59 1 1011611 Pin, Pulley
63 1 P31-908-095/050 Hose Assembly
A= Contact Technical Support
List 7-1: TF Mast Elevating Section - Model 4100 (Sheet 2 of 2)
08/31/07 7-6 1060342A

1060342A 7-7 08/31/07

Sideshift Carriage Installation, Two Stage
Sideshift Carriage Installation, Two Stage 7
20
18
19
21
10
P223-003-118-HX1 SHT 1 OF 5
Figure 7-2a: Sideshift Carriage Installation, Two Stage
08/31/07 7-8 1060342A

16
TELESCOPIC LIFT CYLINDER
P223-003-118-HX2 SHT 2 OF 5
Figure 7-2b: Sideshift Carriage Installation, Two Stage
1060342A 7-9 08/31/07

16
MAIN LIFT CYLINDER
P223-003-118-HX3 SHT 3 OF 5
Figure 7-2c: Sideshift Carriage Installation, Two Stage
08/31/07 7-10 1060342A

17 24
11
P223-003-118-HX4 SHT 4 OF 5
Figure 7-2d: Sideshift Carriage Installation, Two Stage
1060342A 7-11 08/31/07

28
22
P223-003-118-HX5 SHT 5 OF 5
Figure 7-2e: Sideshift Carriage Installation, Two Stage
08/31/07 7-12 1060342A

FIGURE 7-2
ITEM NO.
1 2 P31-504-091/025 Hose Assembly
2 2 P31-504-096/025 Hose Assembly
5 2 223-003-123 Fitting, Rework
9 2 5-003-017 Screw
10 2 5-011-005 Screw
11 4 5-016-004 Nut, Lock, M6
16 4 223-000-265 Pulley, Sideshift
17 2 223-000-281 U-Bolt
18 2 223-003-062/001 Line Assembly
19 4 223-003-063/001 Cap, Tubing Clamp
20 1 223-000-439 Spacer, Tubing Clamp
21 1 670-018-004 Clamp, Hose
22 2 611-029 Strap
27 2 223-003-121 Screw, Flow Control (Not Shown)
28 2 1001288/092 Hose Assembly (83 in. OACH)
2 1001288/093 Hose Assembly (88 in. OACH)
List 7-2: Sideshift Carriage Installation, Two Stage
1060342A 7-13 08/31/07

08/31/07 7-14 1060342A

TT Mast Elevating Section, Model 4100
TT Mast Elevating Section, Model 4100 7
10
12
11
59
66
28
64
41
33
34
40
50
71
55
78
58
54
4 49
P223-003-071-D1 SHEET 1 0F 4
Figure 7-3a: TT Mast Elevating Section, Model 4100
1060342A 7-15 08/31/07

5
62
18 37
8 39
61
9 38
36
35
80
15 81
16 79
17
14
13
12
11
10
20
1
P223-003-071-D1 SHEET 2 0F 4
Figure 7-3b: TT Mast Elevating Section, Model 4100
08/31/07 7-16 1060342A

48
23
46
47
22
25
12
11
41
10
64
24 52 44 45 42
P223-003-071-D1 SHEET 3 0F 4
Figure 7-3c: TT Mast Elevating Section, Model 4100
1060342A 7-17 08/31/07

15
31
32
20 5
29
57
27
22
21
30
23
63
19
43
51 11 12 82
50
P223-003-071-D1 SHEET 4 0F 4
Figure 7-3d: TT Mast Elevating Section, Model 4100
08/31/07 7-18 1060342A

FIGURE 7-3
ITEM NO.
1 1 223-003-075/001 Mast, Telescopic, Outer A
1 223-003-075/002 Mast, Telescopic, Outer B
1 223-003-075/003 Mast, Telescopic, Outer C
3 1 223-003-077/001 Mast, Telescopic, Inner A
1 223-003-077/002 Mast, Telescopic, Inner B
1 223-003-077/003 Mast, Telescopic, Inner C
4 1 1070442/001 Main Frame A
1 1070442/002 Main Frame B
1 1070442/003 Main Frame C
5 4 7-710-016/035 Screw
6 2 5-006-016 Screw
7 2 223-000-225 Stud, Telescopic, Outer
8 2 223-000-239 Spacer, Telescopic, Outer
9 2 7-714-116/030 Screw
10 8 449-015 Bearing, Roller, Mast
13 2 223-000-273 Stop, Tip Back
14 2 7-750-412 Nut
15 5 901-810 Bearing, Roller
16 3 7-810-001/020 Ring, Retainer
17 1 Ref. Cylinder, Main Lift (See Figure 6-12.)
18 1 223-003-054/001 Spacer
19 1 Ref. Cylinder, Free Lift (See Figure 6-11.)
20 AR 681-022/100 Chain, Lift (100 ft. Roll)
21 4 223-000-243/002 Anchor, Chain
22 8 681 -832 Link, Connecting
23 10 5-015-008 Nut, Hex, M16
24 1 223-003-073/001 Anchor, Chain
25 1 223-003-073/002 Anchor, Chain
27 1 223-003-079/008 Carriage E
28 1 7-714-016/025 Screw
29 1 223-000-755/002 Bracket, Pulley
30 1 1011611 Pin, Pulley
31 2 223-000-757/004 Spacer
32 AR 223-000-757/003 Spacer
33 2 5-018-007 Washer, Flat
34 2 5-001-015 Screw
35 2 223-000-260 Pulley, Hose, Main Lift
36 3 5-002-016 Screw
37 3 7-771-012 Washer, Flat
A= 83 in. OACH
B= 88 in. OACH
C= 96 in. OACH
D= 32 in. Carriage Width
E= 37 in. Carriage Width
List 7-3: TT Mast Elevating Section, Model 4100 (Sheet 1 of 2)
1060342A 7-19 08/31/07

FIGURE 7-3
ITEM NO.
38 3 223-000-259/001 Sleeve
39 1 838-004-961 Pulley, Lift Hose
40 1 1001288/039 Hose Assembly A
71 1 P31-508-118/013 Hose Assembly B
78 1 P31-508-134/013 Hose Assembly C
41 1 223-000-788 U-Bolt
42 2 5-016-004 Nut
43 1 223-003-055/001 Tubing, Hydraulic
44 1 223-003-070/001 Bracket
45 2 5-001-023 Screw
46 1 223-003-056/001 Block, Stop
47 2 7-714-012/045 Screw
48 1 7-714-016/035 Screw
49 1 800-824/004 Tee, Swivel
50 1 800-822/004 Union
51 4 449-025 Bearing, Roller, Mast
52 4 7-714-016/080 Screw
55 2 1-074-200/018 Clamp, Hose
56 1 800-812/004 Fitting Tube, Straight (Not Shown)
57 1 223-003-079/006 Carriage E
58 2 7-743-006/010 Screw
59 2 223-000-891 Stud, Main Frame
60 1 223-001-894/002 Guard, Hose (Not Shown)
61 2 223-003-064/002 Guard, Hose
62 2 5-015-005 Nut, Hex
63 4 5-016-018 Nut, Lock, Hex
64 1 223-000-665 Guard, Cable
66 2 771-514/001 Washer, Flat
79 1 223-003-074/001 Plate
80 1 5-001-033 Screw
81 1 5-018-009 Washer, Flat
82 2 223-000-913 Tubing
A= 83 in. OACH
B= 88 in. OACH
C= 96 in. OACH
D= 32 in. Carriage Width
E= 37 in. Carriage Width
List 7-3: TT Mast Elevating Section, Model 4100 (Sheet 2 of 2)
08/31/07 7-20 1060342A

1060342A 7-21 08/31/07

Sideshift Carriage Installation, 3 Stage
Sideshift Carriage Installation, 3 Stage 7
20
19
18
23
11
21
R223-003-117-G1 SHT 1 OF 3
Figure 7-4a: Sideshift Carriage Installation, 3 Stage
08/31/07 7-22 1060342A

24
25
1
17
2
3
10
14 22 15 8
R223-003-117-G2 SHT 2 OF 3
Figure 7-4b: Sideshift Carriage Installation, 3 Stage
1060342A 7-23 08/31/07

1
2 4
3
13
12
15
22
14
R223-003-117-G3 SHT 3 OF 3
Figure 7-4c: Sideshift Carriage Installation, 3 Stage
08/31/07 7-24 1060342A

FIGURE 7-4
ITEM NO.
1 4 223-000-261 Pulley, Hose, Sideshift
2 3 223-000-259/002 Sleeve
3 3 7-714-012/065 Screw
4 2 223-000-265 Pulley, Sideshift
5 2 P31-904-101/025 Hose Assembly
8 1 611-028 Cable Tie
9 1 670-018-004 Clamp, Hose
10 2 7-743-006/010 Screw
11 2 223-003-121 Screw, Flow Control
14 5 223-000-281 U-Bolt
15 6 5-016-004 Nut, Lock, M6
17 2 990-536 Pulley, Cable
18 2 P31-904-i14/025 Hose Assembly
19 2 P31-904-106/025 Hose Assembly
20 2 223-003-123 Elbow, 90 Degree
21 4 611-029 Cable Tie
23 2 001288/040 Hose Assembly, Stainless Steel
24 2 5-015-005 Nut
25 2 223-003-064/00 Guard, Hose
26 2 800-812/001 Fitting, Tube, Straight (Not Shown)
27 2 800-809/003 Fitting, Tube, Elbow (Not Shown)
List 7-4: Sideshift Carriage Installation, 3 Stage
1060342A 7-25 08/31/07

08/31/07 7-26 1060342A

Mast Decals and Mounting Kit, TF Mast - Model 4200
Mast Decals and Mounting Kit, TF Mast - Model 4200 7
4 2
1 3
Figure 7-5a: Mast Decals and Mounting Kit, TF Mast - Model 4200
1060342A 7-27 08/31/07

Mast Decals and Mounting Kit, TF Mast - Model 4200 7
ITEM 2 - P/N 223-001-569/A02

ITEM 4 - P/N 223-001-569/A10
ITEM 1 - P/N 223-001-569/B67
ITEM 6 - P/N 223-001-569/C52
ITEM 3 - P/N 223-001-569/B69
ITEM 5 - P/N 223-001-569/A09
Figure 7-5b: Mast Decals and Mounting Kit, TF Mast - Model 4200
08/31/07 7-28 1060342A

FIGURE 7-5
ITEM NO.
1 6 223-001-569/B67 Decal, No Hand Hold
2 3 223-001-569/A02 Decal, No Step
3 3 223-001-569/B69 Decal, Warning
4 1 223-001-569/A10 Decal, No Step
5 1 223-001-569/A09 Decal, Warning-Trapped Air
6 1 223-001-569/C52 Kit, Mast Mounting
List 7-5: Mast Decals and Mounting Kit, TF Mast - Model 4200
1060342A 7-29 08/31/07

TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K)
TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K) 7
5 21 38 37 46 33 36 35 31 44
43 10
13
27
7
4 12
47
23 39
16
30
8
34
15
25
11
20 17 6
40
28
2
29
24 22
14 19 18 45
40D WELDMENTS
Figure 7-6: TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K)
08/31/07 7-30 1060342A

FIGURE 7-6
ITEM NO.
1 1 223-001-569/D45 Chain Assembly, Lift, 77 in. OACH (Not Shown)
1 223-001-569/C16 Chain Assembly, Lift, 83 in. OACH (Not Shown)
2 1 223-001-569/D44 Retainer, Cylinder, Free Lift
4 1 223-001-569/D23 Bracket, Mounting, Lift Cylinder
5 2 223-001-569/A12 Bumper
6 2 223-001-569/D42 Screw
7 3 223-001-569/A05 Screw
8 2 223-001-569/B99 Screw
9 4 223-001-569/A31 Screw (Not Shown)
10 4 223-001-569/A33 Screw
11 4 223-001-569/D31 Anchor, Chain
12 2 223-001-569/D30 Guard, Chain
13 2 223-001-569/A08 Clamp
14 2 223-001-569/C34 Pin, Cotter
15 4 223-001-569/B61 Pin, Cotter
16 1 223-001-569/D29 Crosshead
17 1 223-001-569/C57 Valve, Flow Control (16.7 GPM)
18 1 223-001-569/D28 Valve, Flow Control (20.5 GPM)
19 1 223-001-569/D27 Fitting
20 1 223-001-569/B54 Fitting
21 1 223-001-569/D26 Fitting
22 2 223-001-569/D25 Nut
23 3 223-001-569/D24 Clamp, Hose
24 4 223-001-569/A04 Nut, Jam
25 7 223-001-569/C94 Washer, Lock
26 4 223-001-569/C02 Washer, Lock (Not Shown)
27 4 223-001-569/A34 Washer, Lock
28 2 223-001-569/C66 Screw
29 4 223-001-569/A03 Nut, Jam
30 4 223-001-569/D05 Pin
31 2 223-001-569/A80 Plug, Wear
33 8 223-001-569/B66 Bearing, Mast Roller
34 2 223-001-569/B64 Sheave, Chain
35 1 223-001-569/C81 Shim, Wear Plug
36 6 223-001-569/B59 Shim, Load Roller
37 6 223-001-569/A25 Shim, Cylinder
38 2 223-001-569/C80 Ring, Snap
39 1 223-001-569/B15 Ring, Snap
40 2 223-001-569/B16 Ring, Snap
42 AR 223-001-569/A26 Shim, Cylinder (Not Shown)
43 1 223-001-569/C79 Telescopic, Outer, 77 in. OACH
1 223-001-569/C78 Telescopic, Outer, 83 in. OACH
List 7-6: TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K) (Sheet 1 of 2)
1060342A 7-31 08/31/07

FIGURE 7-6
ITEM NO.
44 1 223-001-569/C65 Telescopic, Inner, 77 in. OACH
1 223-001-569/C74 Telescopic, Inner, 83 in. OACH
45 1 Ref. Free Lift Cylinder (See Figure 6-15.)
46 1 Ref. Cylinder, Lift, Right-Hand (See Figure 6-16.)
47 1 Ref. Cylinder, Lift, Left-Hand (See Figure 6-17.)
List 7-6: TF Mast Assembly - Model 4200 (3K, 3.5K, and 4K) (Sheet 2 of 2)
08/31/07 7-32 1060342A

1060342A 7-33 08/31/07

Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K)
Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K) 7
4 1 11 12
5 9 10
40D CARRIAGE 4 ROLLER
Figure 7-7: Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K)
08/31/07 7-34 1060342A

Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K)
FIGURE 7-7
ITEM NO.
1 1 223-001-569/C71 Carriage, Class II, 31 in.
1 223-001-569/C70 Carriage, Class II, 37 in.
2 4 223-001-569/E24 Screw, Cap
3 4 223-001-569/C02 Washer, Lock
4 4 223-001-569/B84 Roller
5 2 223-001-569/B76 Anchor, Chain
6 2 223-001-569/B80 Pin, Chain
7 4 223-001-569/B61 Pin, Cotter
8 2 223-001-569/C34 Pin, Cotter
9 2 223-001-569/A04 Nut, Jam
10 2 223-001-569/A03 Nut
11 AR 223-001-569/B59 Shim
12 4 223-001-569/B66 Bearing, Roller
13 1 870-523/11 Kit, Fork Stop (Not Shown)
List 7-7: Carriage (4 Roller), 1 Auxiliary Function, TF Mast - Model 4200 (3K, 3.5K and 4K)
1060342A 7-35 08/31/07

Carriage (6 Roller), TF Mast - Model 4200 (3K, 3.5K, and 4K)
Carriage (6 Roller), TF Mast - Model 4200 (3K, 3.5K, and 4K) 7
4 1 11 15 13 14
5 9 10 12
Figure 7-8: Carriage (6 Roller), TF Mast - Model 4200 (3K, 3.5K, and 4K)
08/31/07 7-36 1060342A

FIGURE 7-8
ITEM NO.
1 1 223-001-569/J88 Carriage, Class II, 31 in.
1 223-001-569/L89 Carriage, Class II, 37 in.
1 223-001-569/J90 Carriage, Class II, 41 in.
2 4 223-001-569/E24 Screw, Cap
3 4 223-001-569/C02 Washer, Lock
4 4 223-001-569/B84 Roller
5 2 223-001-569/B76 Anchor, Chain
6 2 223-001-569/B80 Pin, Chain
7 4 223-001-569/B61 Pin, Cotter
8 2 223-001-569/C34 Pin, Cotter
9 2 223-001-569/A04 Nut, Jam
10 2 223-001-569/A03 Nut
11 AR 223-001-569/B59 Shim
12 4 223-001-569/B66 Bearing, Roller
13 2 223-001-569/C68 Retainer
14 4 223-001-569/B75 Screw, Cap
15 2 223-001-569/C67 Roller
List 7-8: Carriage (6 Roller), TF Mast - Model 4200 (3K, 3.5K, and 4K)
1060342A 7-37 08/31/07

08/31/07 7-38 1060342A

Lowering Control Valve, Two Stage (4K Only)
Lowering Control Valve, Two Stage (4K Only) 7
40D LOWERING CONTROL VALVE
Figure 7-9: Lowering Control Valve, Two Stage (4K Only)
FIGURE 7-9
ITEM NO.
1 223-001-569/D33 Valve, Lowering Control
1 1 223-001-569/D58 Body, Valve
2 1 223-001-569/D57 Cartridge, Valve (8 GPM)
1 223-001-569/D56 Cartridge, Valve (11 GPM)
List 7-9: Lowering Control Valve, Two Stage (4K Only)
1060342A 7-39 08/31/07

TF Mast Installation - Model 4200
TF Mast Installation - Model 4200 7
18 16 7
20
2
3
8
4
9
10
11
19
5 6 17 15 14 12 13
MA0181
Figure 7-10: TF Mast Installation - Model 4200
08/31/07 7-40 1060342A

TF Mast Installation - Model 4200
FIGURE 7-10
ITEM NO.
1 1 223-001-569/C89 Body, Valve
2 1 223-001-569/E84 Fitting
3 1 223-001-569/E85 Fitting
4 1 223-001-569/E86 Hose
5 1 223-001-569/E87 Fitting
6 1 223-001-569/E88 Fitting, Adapter
7 1 223-001-569/E83 Fitting
8 2 223-001-569/E89 Pin, Tilt
9 2 223-001-569/B81 Washer, Lock
10 2 223-001-569/E90 Screw, Cap
11 2 223-001-569/E91 Fitting, Grease
12 4 223-001-569/E92 Washer, Lock
13 4 223-001-569/E93 Screw, Cap
14 2 223-001-569/E94 Screw, Cap
15 2 223-001-569/E95 Bushing
16 2 223-001-569/E96 Hose
17 1 223-001-569/B13 Fitting
18 1 223-001-569/B50 Fitting
19 2 223-001-569/E97 Fitting
20 1 223-001-569/E82 Hose (See Figure 6-1a.)
List 7-10: TF Mast Installation - Model 4200
1060342A 7-41 08/31/07

Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only)
Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only) 7
4 2
3
1 4
MASTDECAL
Figure 7-11: Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only)
08/31/07 7-42 1060342A

Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only)
FIGURE 7-11
ITEM NO.
1 7 223-001-569/B67 Decal, No Hand Hold
2 2 223-001-569/B69 Decal, No Step
3 1 223-001-569/A10 Decal, No Step
4 1 223-001-569/E51 Decal, Warning
5 1 223-001-569/E52 Decal, Warning, Carriage Stop (Not Shown)
6 1 223-001-569/C52 Kit, Mast Mounting (Not Shown)
List 7-11: Mast Decals and Mounting Kit, TF Mast - Model 4200 (5K Only)
1060342A 7-43 08/31/07

TF Mast Assembly - Model 4200 (5K Only)
TF Mast Assembly - Model 4200 (5K Only) 7
5 21 37 36 46 32 35 34 31
44
43
13
7
10
4 27
47
12
23
38
15
16
8
30 39
11
25 33
28
20 17
2
29
6
22
24
14
19 18 45
40D WELDMENTS
Figure 7-12: TF Mast Assembly - Model 4200 (5K Only)
08/31/07 7-44 1060342A

FIGURE 7-12
ITEM NO.
1 1 223-001-569/D45 Chain Assembly, Lift, 77 in. OACH (Not Shown)
2 1 223-001-569/D44 Retainer, Cylinder, Free Lift
4 1 223-001-569/D23 Bracket, Mounting, Lift Cylinder
5 2 223-001-569/A12 Bumper
6 2 223-001-569/D42 Screw
7 3 223-001-569/A05 Screw
8 2 223-001-569/B99 Screw
9 4 223-001-569/A31 Screw (Not Shown)
10 4 223-001-569/A33 Screw
11 4 223-001-569/D31 Anchor, Chain
12 2 223-001-569/D30 Guard, Chain (Not Shown)
13 2 223-001-569/A08 Clamp
14 2 223-001-569/C34 Pin, Cotter
15 4 223-001-569/B61 Pin, Cotter
16 1 223-001-569/D29 Crosshead
17 1 223-001-569/C57 Valve, Flow Control (16.7 GPM)
18 1 223-001-569/D28 Valve, Flow Control (20.5 GPM)
19 1 223-001-569/D27 Fitting
20 1 223-001-569/B54 Fitting
21 1 223-001-569/D26 Fitting
22 2 223-001-569/D25 Nut
23 3 223-001-569/D24 Clamp, Hose
24 4 223-001-569/A04 Nut, Jam
25 7 223-001-569/C94 Washer, Lock
27 4 223-001-569/A34 Washer, Lock
28 2 223-001-569/C66 Screw
29 4 223-001-569/A03 Nut, Jam
30 4 223-001-569/D05 Pin
31 2 223-001-569/A80 Plug, Wear
32 8 223-001-569/B66 Bearing, Roller, Mast
33 2 223-001-569/B64 Sheave, Chain
34 1 223-001-569/C81 Shim, Wear Plug
36 AR 223-001-569/A25 Shim, Cylinder
AR 223-001-569/A26 Shim, Cylinder
37 2 223-001-569/C80 Ring, Snap
38 1 223-001-569/B15 Ring, Snap
39 2 223-001-569/B16 Ring, Snap
43 1 223-001-569/C79 Telescopic, Outer, 77 in. OACH
List 7-12: TF Mast Assembly - Model 4200 (5K Only) (Sheet 1 of 2)
1060342A 7-45 08/31/07

FIGURE 7-12
ITEM NO.
44 1 223-001-569/C65 Telescopic, Inner, 77 in. OACH
45 1 Ref. Free Lift Cylinder (See Figure 6-15.)
46 1 Ref. Lift Cylinder, Right-Hand (See Figure 6-16.)
47 1 Ref. Lift Cylinder, Left-Hand (See Figure 6-17.)
List 7-12: TF Mast Assembly - Model 4200 (5K Only) (Sheet 2 of 2)
08/31/07 7-46 1060342A

Lowering Control Valve
Lowering Control Valve 7
Figure 7-13: Lowering Control Valve
FIGURE 7-13
ITEM NO.
1 223-001-569/C89 Lowering Control Valve
1 1 223-001-569/D58 Body, Valve
2 1 223-001-569/B97 Cartridge, Valve
List 7-13: Lowering Control Valve
1060342A 7-47 08/31/07

Carriage (6 Rollers), Class II, Two Stage, (5K Only)
Carriage (6 Rollers), Class II, Two Stage, (5K Only) 7
3 8 9 10 11
7 13 12 14
Figure 7-14: Carriage (6 Rollers), Class II, Two Stage, (5K Only)
08/31/07 7-48 1060342A

Carriage (6 Rollers), Class II, Two Stage, (5K Only)
FIGURE 7-14
ITEM NO.
1 4 223-001-569/A31 Screw, Cap
2 4 223-001-569/C02 Washer, Lock
3 4 223-001-569/B84 Roller
4 2 223-001-569/C34 Pin, Cotter
5 2 223-001-569/B80 Pin, Chain
6 4 223-001-569/B61 Pin, Cotter
7 2 223-001-569/B76 Anchor, Chain
8 AR 223-001-569/B59 Shim
9 4 223-001-569/B66 Bearing, Roller
10 2 223-001-569/C68 Retainer
11 4 223-001-569/B75 Screw, Cap
12 2 223-001-569/A03 Nut
13 2 223-001-569/A04 Nut, Jam
14 2 223-001-569/C67 Roller
List 7-14: Carriage (6 Rollers), Class II, Two Stage, (5K Only)
1060342A 7-49 08/31/07

Mast Finish Instructions, TT Mast - Model 4200
Mast Finish Instructions, TT Mast - Model 4200 7
5 2 4
3 5
MASTDECAL
Figure 7-15: Mast Finish Instructions, TT Mast - Model 4200
08/31/07 7-50 1060342A

FIGURE 7-15
ITEM NO.
2 2 223-001-569/A02 Decal, No Step
3 6 223-001-569/B67 Decal, Hands Off
4 1 223-001-569/A10 Decal, No Step
5 2 223-001-569/E51 Decal, Warning
List 7-15: Mast Finish Instructions, TT Mast - Model 4200
1060342A 7-51 08/31/07

08/31/07 7-52 1060342A

Mast Assembly, TT Mast - Model 4200
Mast Assembly, TT Mast - Model 4200 7
25 32 29 13 7 6 20 21 37 36 31
38
8
23 30
12
39
14
37 32
49 27
5 2
22
18
47
45
46
17
1 32
MA2954_LT1 SHT 1 OF 2
Figure 7-16a: Mast Assembly, TT Mast - Model 4200
1060342A 7-53 08/31/07

Mast Assembly, TT Mast - Model 4200 7
48
41
11
35
13
33
29 10
44
24
34
37
43
26
14 50
4
40
22
28
19
3
42
26
14
32 39 9 16 15
Figure 7-16b: Mast Assembly, TT Mast - Model 4200
08/31/07 7-54 1060342A

FIGURE 7-16
ITEM NO.
1 2 223-001-569/J44 Bolt
2 2 223-001-569/H81 Bolt
3 1 223-001-569/H86 Valve, Flow Control R
4 1 DS236561 Screw
5 1 223-001-569/E30 Screw
6 1 DS236020 Screw
7 1 DS236363 Screw
8 4 DS236138 Anchor, Chain
9 1 223-001-569/J10 Tee, Swivel
10 2 223-001-569/H85 Anchor, Chain
11 2 223-001-569/H87 Crosshead Assembly, Chain
12 1 223-001-569/H82 Kit, Clamp
13 12 DS236578 Pin, Cotter
14 6 223-001-569/C34 Pin, Cotter
15 2 DS236510 Fitting, Elbow, 90 Degree
16 1 DS236497 Fitting, Straight
17 2 223-001-569/J43 Washer, Flat
18 1 223-001-569/D24 Clamp, Hose
19 1 DS235754 Clamp, Hose
20 1 DS235764 Guard, Hose
21 1 223-001-569/H80 Guard, Hose
22 2 223-001-569/J42 Washer, Lock
23 2 DS236636 Washer, Lock
24 4 223-001-569/H68 Screw
25 2 223-001-569/H83 Kit, Shim
26 12 DS236593 Nut
27 1 DS236632 Nut
28 1 223-001-569/J12 Line Assembly
29 8 DS236139 Pin, Chain Anchor
30 4 223-001-569/A81 Plug, Wear A
31 1 DS235763 Stub Shaft
32 12 223-001-569/H72 Roller Assembly R
33 4 DS236570 Ring, Snap
34 2 223-001-569/J52 Screw, Set
35 2 223-001-569/H88 Shaft
36 1 223-001-569/B83 Sheave
37 4 223-001-569/H76 Sheave
38 2 DS236511 Shim, Wear Plug A
39 24 DS236594 Shim, Roller Assembly
40 6 223-001-569/J11 Shim, Plate
41 2 223-001-569/C21 Ring, Snap
42 2 DS237308 Anchor, Chain
43 4 223-001-569/G62 Washer, Flat
List 7-16: Mast Assembly, TT Mast - Model 4200 (Sheet 1 of 2)
1060342A 7-55 08/31/07

FIGURE 7-16
ITEM NO.
44 4 223-001-569/J58 Spacer
45 1 DS235768 Kit, Wear Pad (Not Shown) R
46 1 223-001-569/H92 Main Frame, 83 in. OACH
1 223-001-569/H93 Main Frame, 88 in. OACH
1 223-001-569/J77 Main Frame, 99 in. OACH
47 1 223-001-569/H96 Telescopic, Outer, 83 in. OACH
1 223-001-569/H97 Telescopic, Outer, 88 in. OACH
1 223-001-569/J78 Telescopic, Outer, 99 in. OACH
48 1 223-001-569/J01 Telescopic, Inner, 83 in. OACH
1 223-001-569/J02 Telescopic, Inner, 88 in. OACH
49 2 Ref. Cylinder Assembly, Main Lift (See Figure 6-19.)
50 2 Ref. Cylinder Assembly, Free Lift (See Figure 6-18.)
List 7-16: Mast Assembly, TT Mast - Model 4200 (Sheet 2 of 2)
08/31/07 7-56 1060342A

1060342A 7-57 08/31/07

Lift Chains and Free Lift Hoses, TT Mast - Model 4200
Lift Chains and Free Lift Hoses, TT Mast - Model 4200 7
LIFT HOIST CHAINS
FREE LIFT HOSE
MA2371_LT
Figure 7-17: Lift Chains and Free Lift Hoses, TT Mast - Model 4200
08/31/07 7-58 1060342A

FIGURE 7-17
ITEM NO.
1 2 DS236158 Chain, Main Lift A
2 DS236163 Chain, Main Lift B
2 223-001-569/J48 Chain, Main Lift C
2 223-001-569/J80 Chain, Main Lift D
2 223-001-569/J49 Chain, Main Lift E
2 2 DS236155 Chain, Free Lift A
2 223-001-569/J59 Chain, Free Lift B
2 223-001-569/J48 Chain, Free Lift C
2 223-001-569/J81 Chain, Free Lift D
2 DS236163 Chain, Free Lift E
3 2 223-001-569/H89 Hose, Free Lift A
2 223-001-569/H90 Hose, Free Lift B
2 223-001-569/H91 Hose, Free Lift C
2 223-001-569/J82 Hose, Free Lift D
2 223-001-569/J05 Hose, Free Lift E
A= 83 in. OACH
B= 88 in. OACH
C= 95 in. OACH
D= 99 in. OACH
E= 107 in. OACH
List 7-17: Lift Chains and Free Lift Hoses, TT Mast - Model 4200
1060342A 7-59 08/31/07

08/31/07 7-60 1060342A

Hose Reeving, Single Function, TT Mast - Model 4200
Hose Reeving, Single Function, TT Mast - Model 4200 7
10 9 8 7
14
13
12
1
11
15
2
Figure 7-18a: Hose Reeving, Single Function, TT Mast - Model 4200
1060342A 7-61 08/31/07

Hose Reeving, Single Function, TT Mast - Model 4200 7
22 23 24 21 20 19
16
18
17
18
3 1
Figure 7-18b: Hose Reeving, Single Function, TT Mast - Model 4200
08/31/07 7-62 1060342A

FIGURE 7-18
ITEM NO.
2 2 DS236632 Nut
3 2 223-001-569/B10 Fitting, Bulkhead
4 1 223-001-569/H40 Bracket, Hose Reeving
5 1 223-001-569/H75 Stub Shaft
6 1 DS236046 Sheave
7 1 DS236033 Washer
10 1 223-001-569/H71 Screw
12 2 223-001-569/D53 Clamp, Hose
13 1 223-001-569/D60 Bar, Clamp, Hose
14 2 223-001-569/D39 Screw
15 2 DS236639 Screw
16 1 223-001-569/J15 Support, Crosshead
17 1 223-001-569/J07 Bracket, Tube
18 3 DS236541 Screw
19 1 223-001-569/C21 Ring, Snap
20 1 223-001-569/J60 Shaft
21 1 223-001-569/J61 Sheave, Hose
22 2 223-001-569/J62 Ring, Retaining, External
23 2 223-001-569/J63 Pin
24 1 223-001-569/J64 Plate, Shaft Retention
25 4 223-001-569/A34 Washer, Lock (Not Shown)
26 4 223-001-569/J51 Screw (Not Shown)
27 2 223-001-569/J20 Hose Assembly, Rear (Not Shown) A
2 223-001-569/J21 Hose Assembly, Rear (Not Shown) B
2 223-001-569/J22 Hose Assembly, Rear (Not Shown) C
2 223-001-569/J83 Hose Assembly, Rear (Not Shown) D
2 223-001-569/J23 Hose Assembly, Rear (Not Shown) E
28 2 223-001-569/J24 Hose Assembly, Free Lift (Not Shown) A
2 223-001-569/J25 Hose Assembly, Free Lift (Not Shown) B
2 223-001-569/J27 Hose Assembly, Free Lift (Not Shown) C
2 223-001-569/J84 Hose Assembly, Free Lift (Not Shown) D
2 223-001-569/J29 Hose Assembly, Free Lift (Not Shown) E
A= 83 in. OACH
B= 88 in. OACH
C= 95 in. OACH
D= 99 in. OACH
E= 107 in. OACH
List 7-18: Hose Reeving, Single Function, TT Mast - Model 4200
1060342A 7-63 08/31/07

08/31/07 7-64 1060342A

Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH)
Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH) 7
8 7 6 5 4 26
17
7 1
21
12
14
11
10 15
13
4
9 5
1 16
12
2
11
10
13
Figure 7-19a: Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH)
1060342A 7-65 08/31/07

Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH) 7
27 29 28 25
24
23
1 30
21
20
19
18
22
21
3 1
Figure 7-19b: Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH)
08/31/07 7-66 1060342A

FIGURE 7-19
ITEM NO.
2 2 DS236632 Nut
4 2 DS236046 Sheave
5 2 DS236033 Washer
8 1 223-001-569/H71 Screw
10 2 223-001-569/D53 Clamp, Hose
11 1 223-001-569/D60 Bar, Clamp, Hose
12 2 223-001-569/D39 Screw
13 2 DS236639 Screw
14 1 223-001-569/J65 Bracket
15 1 DS236362 Shaft
16 1 223-001-569/C28 Screw
17 1 223-001-569/A38 Nut
19 1 223-001-569/J09 Bracket Assembly, Tube
21 3 DS236541 Screw
22 1 223-001-569/J07 Bracket, Tube
24 2 223-001-569/C21 Ring, Snap
25 2 223-001-569/J60 Shaft
26 1 223-001-569/J66 Stub Shaft
28 1 223-001-569/J61 Sheave, Hose
30 2 223-001-569/J63 Pin
31 2 223-001-569/J20 Hose Assembly, Rear, Left (Not Shown) A
2 223-001-569/J21 Hose Assembly, Rear, Left (Not Shown) B
2 223-001-569/J22 Hose Assembly, Rear, Left (Not Shown) C
2 223-001-569/J85 Hose Assembly, Rear, Left (Not Shown) D
32 2 223-001-569/J67 Hose Assembly, Rear, Right (Not Shown) A
2 223-001-569/J68 Hose Assembly, Rear, Right (Not Shown) B
2 223-001-569/J69 Hose Assembly, Rear, Right (Not Shown) C
2 223-001-569/J86 Hose Assembly, Rear, Right (Not Shown) D
33 4 223-001-569/J24 Hose Assembly, Free Lift (Not Shown) A
4 223-001-569/J25 Hose Assembly, Free Lift (Not Shown) B
4 223-001-569/J27 Hose Assembly, Free Lift (Not Shown) C
4 223-001-569/J87 Hose Assembly, Free Lift (Not Shown) D
A= 83 in. OACH
B= 88 in. OACH
C= 95 in. OACH
D= 99 in. OACH
List 7-19: Hose Reeving, Double Function, TT Mast - Model 4200 (All Except 107 in. OACH)
1060342A 7-67 08/31/07

08/31/07 7-68 1060342A

Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH)
Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH) 7
7 9 19 18 17 16 15 14
6
4
22
13
9 7
Figure 7-20a: Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH)
1060342A 7-69 08/31/07

Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH) 7
1 20 3
12
29 32
30
9
25
4
31
21
8 23
21
4
26
11
10 28
27 4 21
Figure 7-20b: Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH)
08/31/07 7-70 1060342A

FIGURE 7-20
ITEM NO.
1 1 223-001-569/J16 Bracket, Upper
2 1 223-001-569/J17 Bracket, Lower
3 4 223-001-569/C21 Ring, Snap
5 2 DS236561 Screw
6 6 223-001-569/J33 Clamp, Hose
7 3 223-001-569/J34 Bar, Clamp, Hose
8 4 DS236639 Screw
9 6 223-001-569/A33 Screw
12 1 223-001-569/J19 Bracket
13 1 223-001-569/H79 Bracket
14 1 223-001-569/H75 Shaft, Stub
15 1 DS236046 Sheave
16 1 DS236033 Washer
19 1 223-001-569/H71 Screw
20 2 DS235810 Sheave
21 8 DS236541 Screw
22 2 DS236632 Nut
25 2 223-001-569/J60 Shaft
26 2 223-001-569/H40 Bracket
27 4 DS235828 Union
30 1 223-001-569/J61 Sheave, Hose
32 2 223-001-569/J63 Pin
33 2 223-001-569/J23 Hose, Rear, Left-Hand (Not Shown)
34 2 223-001-569/J31 Hose, Rear, Right-Hand (Not Shown)
35 4 223-001-569/J27 Hose, Front (Not Shown)
List 7-20: Hose Reeving, Double Function, TT Mast - Model 4200 (107 in. OACH)
1060342A 7-71 08/31/07

Mast Finish Instructions - Quad Mast Only
Mast Finish Instructions - Quad Mast Only 7
1 2 3
2 1
40D SAFETY DECALS
Figure 7-21: Mast Finish Instructions - Quad Mast Only
08/31/07 7-72 1060342A

Mast Finish Instructions - Quad Mast Only
FIGURE 7-21
ITEM NO.
1 2 223-001-569/A02 Decal, No Step
2 9 223-001-569/B67 Decal, Hands Off
3 1 223-001-569/B69 Decal, Warning
4 1 223-001-569/A10 Decal, No Step
5 1 223-001-569/C52 Kit, Mast Mounting (Not Shown)
6 1 223-001-569/E99 Kit, Slack Chain Valve (includes:) (Not Shown) A
1 223-001-569/E98 Valve, Slack Chain (No Available Spare Parts) (Not A
Shown)
A= Optional
List 7-21: Mast Finish Instructions - Quad Mast Only
1060342A 7-73 08/31/07

Hoist Chains and Free Lift Hoses, Quad Mast Only
Hoist Chains and Free Lift Hoses, Quad Mast Only 7
3 1 2
HOIST CHAINS
4
FREE LIFT HOSE
35D HOIST CHAINS
Figure 7-22: Hoist Chains and Free Lift Hoses, Quad Mast Only
08/31/07 7-74 1060342A

FIGURE 7-22
ITEM NO.
1 2 223-001-569/B70 Chain Assembly, Inner Bootstrap, 78 in. OACH
2 223-001-569/B79 Chain Assembly, Inner Bootstrap, 83 in. OACH
2 223-001-569/B91 Chain Assembly, Inner Bootstrap, 93.5 in. OACH
2 2 223-001-569/B87 Chain Assembly, Outer Bootstrap, 78 in. OACH
2 223-001-569/B71 Chain Assembly, Outer Bootstrap, 83 in. OACH
2 223-001-569/B82 Chain Assembly, Outer Bootstrap, 93.5 in. OACH
3 2 223-001-569/C14 Chain Assembly, Free Lift, 78 in. OACH
2 223-001-569/C15 Chain Assembly, Free Lift, 83 in. OACH
2 223-001-569/C16 Chain Assembly, Free Lift, 89 in. OACH
2 223-001-569/C17 Chain Assembly, Free Lift, 93.5 in. OACH
2 223-001-569/B78 Chain Assembly, Free Lift, 98 in. OACH
4 2 223-001-569/D84 Hose Assembly, Free Lift, 78 in. OACH
2 223-001-569/D83 Hose Assembly, Free Lift, 83 in. OACH
2 223-001-569/D81 Hose Assembly, Free Lift, 93.5 in. OACH
List 7-22: Hoist Chains and Free Lift Hoses, Quad Mast Only
1060342A 7-75 08/31/07

08/31/07 7-76 1060342A

Mast Assembly, Quad Mast Only
Mast Assembly, Quad Mast Only 7
15 37 8 26 56 24 3 49
16
31 58
44
28
59
60
32
22
40 61 21 2 10
QUAD_LT1 SHT 1 OF 2
Figure 7-23a: Mast Assembly, Quad Mast Only
1060342A 7-77 08/31/07

Mast Assembly, Quad Mast Only 7
42 38 45 25
7 46
41
47
36
63
50
19
51
62
43
27
14 1
48 52
13
39 4
9 29 57 6 12 23 54 53 35
QUAD_LT2 SHT 2 OF 2
Figure 7-23b: Mast Assembly, Quad Mast Only
08/31/07 7-78 1060342A

FIGURE 7-23
ITEM NO.
1 1 223-001-569/A50 Band
2 1 223-001-569/A16 Bar, Stop
3 1 223-001-569/A13 Bracket
4 1 223-001-569/E01 Bracket
5 2 223-001-569/A12 Bumper
6 4 223-001-569/B75 Screw
7 1 223-001-569/B85 Screw
8 1 223-001-569/C63 Screw
9 1 223-001-569/E11 Screw
10 4 223-001-569/C31 Screw
12 2 223-001-569/A19 Screw
13 6 223-001-569/B77 Anchor, Chain
14 2 223-001-569/B76 Anchor, Chain
15 2 223-001-569/A11 Anchor, Chain
16 2 223-001-569/A08 Clamp
17 10 223-001-569/C34 Pin, Cotter (Not Shown)
18 20 223-001-569/B61 Pin, Cotter (Not Shown)
19 1 223-001-569/A53 Crosshead
21 2 223-001-569/B53 Pin, Dowel
23 1 223-001-569/B60 Fitting
25 1 223-001-569/C29 Screw
26 1 223-001-569/B50 Fitting, Hydraulic
27 2 223-001-569/C22 Clamp, Hose
28 10 223-001-569/A04 Nut
29 3 223-001-569/B81 Washer, Lock
31 10 223-001-569/A03 Nut
32 2 223-001-569/B65 Pad
33 2 223-001-569/B80 Pin, Chain, Free Lift (Not Shown)
34 8 223-001-569/B96 Pin, Chain, Bootstrap (Not Shown)
35 1 223-001-569/E13 Valve, Flow Control
36 4 223-001-569/A81 Plug, Wear
37 2 223-001-569/A54 Plug, Wear
38 1 223-001-569/A14 Retainer
39 10 223-001-569/B66 Roller Assembly
40 2 223-001-569/E10 Roller Assembly
41 1 223-001-569/A15 Shaft
42 1 223-001-569/E15 Shaft
43 2 223-001-569/B64 Sheave
44 2 223-001-569/A55 Sheave
45 1 223-001-569/B83 Sheave
46 2 223-001-569/B63 Sheave Assembly
47 6 223-001-569/A17 Shim
48 36 223-001-569/B59 Roller Shim
List 7-23: Mast Assembly, Quad Mast Only (Sheet 1 of 2)
1060342A 7-79 08/31/07

FIGURE 7-23
ITEM NO.
49 1 223-001-569/C21 Ring, Snap
50 1 223-001-569/B15 Ring, Snap
51 5 223-001-569/B16 Ring, Snap
52 2 223-001-569/B09 Screw
53 1 223-001-569/E16 Spring
54 1 223-001-569/E17 Guide, Spring
55 4 223-001-569/B84 Roller, Thrust (Not Shown)
56 1 223-001-569/A51 Tube Assembly
57 1 223-001-569/A52 Tube Assembly
58 1 223-001-569/A07 Shim
59 1 223-001-569/A18 Shim
60 1 223-001-569/E18 Main Frame, 78 in. OACH
1 223-001-569/A59 Main Frame, 83 in. OACH
1 223-001-569/A60 Main Frame, 89 in. OACH
1 223-001-569/E14 Main Frame, 93.5 in. OACH
1 223-001-569/E09 Main Frame, 98 in. OACH
61 1 223-001-569/E08 Telescopic, Outer Intermediate, 78 in. OACH
1 223-001-569/A61 Telescopic, Outer Intermediate, 83 in. OACH
1 223-001-569/A62 Telescopic, Outer Intermediate, 89 in. OACH
1 223-001-569/D99 Telescopic, Outer Intermediate, 93.5 in. OACH
1 223-001-569/E07 Telescopic, Outer Intermediate, 98 in. OACH
62 1 223-001-569/E12 Telescopic, Inner Intermediate, 78 in. OACH
1 223-001-569/A63 Telescopic, Inner Intermediate, 83 in. OACH
1 223-001-569/A64 Telescopic, Inner Intermediate, 89 in. OACH
1 223-001-569/E05 Telescopic, Inner Intermediate, 93.5 in. OACH
1 223-001-569/E04 Telescopic, Inner Intermediate, 98 in. OACH
63 1 223-001-569/E03 Telescopic, Inner, 78 in. OACH
1 223-001-569/A66 Telescopic, Inner, 83 in. OACH
1 223-001-569/A65 Telescopic, Inner, 89 in. OACH
1 223-001-569/E02 Telescopic, Inner, 93.5 in. OACH
1 223-001-569/D94 Telescopic, Inner, 98 in. OACH
List 7-23: Mast Assembly, Quad Mast Only (Sheet 2 of 2)
08/31/07 7-80 1060342A

Control Valve, Lowering, Quad Mast Only
Control Valve, Lowering, Quad Mast Only 7
Figure 7-24: Control Valve, Lowering, Quad Mast Only
FIGURE 7-24
ITEM NO.
1 223-001-569/D33 Valve, Control, Lowering (8 Gallon) (includes:) ‘
1 223-001-569/D59 Valve, Control, Lowering (11 Gallon) (includes:)
1 223-001-569/C89 Valve, Control, Lowering (12 Gallon) (includes:)
1 1 223-001-569/D58 Body, Valve
2 1 223-001-569/D57 Valve, Cartridge (8 Gallon)
1 223-001-569/D56 Valve, Cartridge (11 Gallon)
1 223-001-569/B97 Valve, Cartridge (12 Gallon)
List 7-24: Control Valve, Lowering, Quad Mast Only
1060342A 7-81 08/31/07

Load Backrest, Quad Mast Only
Load Backrest, Quad Mast Only 7
P223-003-025-B
Figure 7-25: Load Backrest, Quad Mast Only
FIGURE 7-25
ITEM NO.
1 1 223-001-569/C04 Backrest (31 in. X 36 in.)
1 223-001-569/C05 Backrest (31 in. X 48 in.)
1 223-001-569/C06 Backrest (31 in. X 60 in.)
1 223-001-569/C07 Backrest (37 in. X 36 in.)
1 223-001-569/C08 Backrest (37 in. X 48 in.)
1 223-001-569/C09 Backrest (37 in. X 60 in.)
2 4 223-001-569/E19 Screw
3 4 223-001-569/B98 Washer, Lock
List 7-25: Load Backrest, Quad Mast Only
08/31/07 7-82 1060342A

Load Backrest, Quad Mast Only
1060342A 7-83 08/31/07

Carriage, Class II, Quad Mast Only
Carriage, Class II, Quad Mast Only 7
8 7 9 1 2 3 11 14 13
6 12
10
35D 6 ROLLER CARRIAGE
Figure 7-26: Carriage, Class II, Quad Mast Only
08/31/07 7-84 1060342A

FIGURE 7-26
ITEM NO.
1 223-001-569/D55 Carriage, Class II, 31 in.
1 223-001-569/D54 Carriage, Class II, 37 in.
1 4 223-001-569/A31 Screw, Cap
2 4 223-001-569/C02 Washer, Lock
3 4 223-001-569/B84 Roller, Thrust
4 2 223-001-569/C34 Pin, Cotter
5 2 223-001-569/A03 Nut
6 2 223-001-569/A04 Nut
7 2 223-001-569/B76 Anchor, Chain
8 4 223-001-569/B61 Pin, Cotter
9 2 223-001-569/B80 Pin
10 AR 223-001-569/B59 Shim
11 4 223-001-569/B66 Roller
12 2 223-001-569/C67 Roller, Undersized
13 4 223-001-569/B75 Screw, Cap
14 2 223-001-569/C68 Plate, Retainer
List 7-26: Carriage, Class II, Quad Mast Only
1060342A 7-85 08/31/07

08/31/07 7-86 1060342A

Internal Hose Reeving Group, Single Function, Quad Mast Only
Internal Hose Reeving Group, Single Function, Quad Mast Only 7
14
10
34
18
24
3 31
25
4 1 20
1012609A-723-1 SHT 1 OF 2
Figure 7-27a: Internal Hose Reeving Group, Single Function, Quad Mast Only
1060342A 7-87 08/31/07

Internal Hose Reeving Group, Single Function, Quad Mast Only 7
29 33 27 32
15 30 23
35 26
19
28
16
22
11 8 12 13 21
1012609A-723-2 SHT 2 OF 2
Figure 7-27b: Internal Hose Reeving Group, Single Function, Quad Mast Only
08/31/07 7-88 1060342A

FIGURE 7-27
ITEM NO.
1 4 223-001-569/D53 Clamp, Hose
2 6 223-001-569/D32 Clamp, Hose
3 3 223-001-569/D51 Clamp, Bar, Hose
4 2 223-001-569/D60 Clamp, Bar, Hose
5 1 223-001-569/B12 Union, Bulkhead
6 1 223-001-569/C43 Strap
7 6 223-001-569/B99 Screw
8 1 223-001-569/C28 Screw
9 3 223-001-569/C26 Screw
10 10 223-001-569/D39 Screw
11 1 223-001-569/D38 Screw
13 1 223-001-569/B13 Fitting
14 1 223-001-569/A72 Guide, Bar
15 2 223-001-569/A77 Guard, Hose
16 1 223-001-569/A41 Bracket, Carriage
18 7 223-001-569/B81 Washer, Lock
19 1 223-001-569/B86 Washer, Lock
20 1 223-001-569/A70 Guide, Lower, 78 in. OACH
1 223-001-569/A70 Guide, Lower, 83 in. OACH
1 223-001-569/D37 Guide, Lower, 89 in. OACH
1 223-001-569/D71 Guide, Lower, 93.5 in. OACH
21 2 223-001-569/D96 Nut
22 1 223-001-569/C25 Nut
23 1 223-001-569/A38 Nut
24 1 223-001-569/A84 Plate
25 1 223-001-569/B02 Bumper
26 1 223-001-569/D69 Bar, Retainer
27 3 223-001-569/A83 Sheave
28 2 223-001-569/A76 Sheave
29 3 223-001-569/C21 Ring, Snap
30 2 223-001-569/A39 Shaft, Stub
31 1 223-001-569/A90 Guide, Upper, 78 in. OACH
1 223-001-569/A90 Guide, Upper, 83 in. OACH
1 223-001-569/D40 Guide, Upper, 89 in. OACH
1 223-001-569/D52 Guide, Upper, 93.5 in. OACH
32 1 223-001-569/A71 Bracket, Hose Pulley
33 3 223-001-569/A26 Washer
34 3 223-001-569/A34 Washer
35 1 223-001-569/D77 Washer
36 2 223-001-569/B07 Hose Assembly, Mast, 78 in. OACH (Not Shown)
2 223-001-569/B08 Hose Assembly, Mast, 83 in. OACH (Not Shown)
2 223-001-569/C40 Hose Assembly, Mast, 89 in. OACH (Not Shown)
List 7-27: Internal Hose Reeving Group, Single Function, Quad Mast Only (Sheet 1 of 2)
1060342A 7-89 08/31/07

FIGURE 7-27
ITEM NO.
2 223-001-569/D76 Hose Assembly, Mast, 93.5 in. OACH (Not Shown)
2 223-001-569/D75 Hose Assembly, Mast, 98 in. OACH (Not Shown)
37 2 223-001-569/D74 Hose Assembly, Free Lift, 78 in. OACH (Not Shown)
2 223-001-569/A42 Hose Assembly, Free Lift, 83 in. OACH (Not Shown)
2 223-001-569/C44 Hose Assembly, Free Lift, 89 in. OACH (Not Shown)
2 223-001-569/D73 Hose Assembly, Free Lift, 93.5 in. OACH (Not Shown)
2 223-001-569/D72 Hose Assembly, Free Lift, 98 in. OACH (Not Shown)
List 7-27: Internal Hose Reeving Group, Single Function, Quad Mast Only (Sheet 2 of 2)
08/31/07 7-90 1060342A

Internal Hose Reeving Group, Double, Quad Mast Only
Internal Hose Reeving Group, Double, Quad Mast Only 7
10
23
34
11
13
14
24
3 1 19
1012609A-724-1 SHT 1 OF 2
Figure 7-28a: Internal Hose Reeving Group, Double, Quad Mast Only
1060342A 7-91 08/31/07

Internal Hose Reeving Group, Double, Quad Mast Only 7
29 33 26 32 8
9 15 22
18
12 35
30
28
20
2 25 5 17 21
1012609A-724-2 SHT 2 OF 2
Figure 7-28b: Internal Hose Reeving Group, Double, Quad Mast Only
08/31/07 7-92 1060342A

FIGURE 7-28
ITEM NO.
1 4 223-001-569/D53 Clamp, Hose
2 8 223-001-569/D32 Clamp, Hose
3 1 223-001-569/D60 Clamp, Bar, Hose
4 4 223-001-569/D51 Clamp, Bar, Hose
5 1 223-001-569/A73 Bracket, Formed
6 4 223-001-569/B12 Union, Bulkhead
7 1 223-001-569/C43 Strap
8 6 223-001-569/B99 Screw
9 1 223-001-569/C13 Screw
10 3 223-001-569/C26 Screw
11 10 223-001-569/D39 Screw
12 1 223-001-569/D38 Screw
13 1 223-001-569/A72 Guide, Bar
14 1 223-001-569/A89 Guide, Upper, 78 in. OACH
1 223-001-569/A89 Guide, Upper, 83 in. OACH
1 223-001-569/D70 Guide, Upper, 93.5 in. OACH
15 2 223-001-569/A77 Guard, Hose
17 7 223-001-569/B81 Washer, Lock
18 1 223-001-569/B86 Washer, Lock
19 1 223-001-569/A69 Guide, Lower, 78 in. OACH
1 223-001-569/A69 Guide, Lower 83 in. OACH
1 223-001-569/D67 Guide, Lower, 93.5 in. OACH
20 2 223-001-569/D96 Nut
21 1 223-001-569/C25 Nut
22 1 223-001-569/A38 Nut
23 1 223-001-569/A85 Plate
24 1 223-001-569/B02 Bumper
25 1 223-001-569/D69 Bar, Retainer
26 5 223-001-569/A83 Sheave
28 2 223-001-569/A75 Sheave
29 5 223-001-569/C21 Ring, Snap
30 2 223-001-569/A40 Shaft, Stub
32 1 223-001-569/A71 Bracket, Hose Pulley
33 3 223-001-569/A26 Washer
34 3 223-001-569/A34 Washer
35 1 223-001-569/D77 Washer
36 2 223-001-569/D65 Hose Assembly, Mast, 78 in. OACH (Not Shown)
2 223-001-569/C40 Hose Assembly, Mast, 93.5 in. OACH (Not Shown)
List 7-28: Internal Hose Reeving Group, Double, Quad Mast Only (Sheet 1 of 2)
1060342A 7-93 08/31/07

FIGURE 7-28
ITEM NO.
38 2 223-001-569/B07 Hose Assembly, Mast, 78 in. OACH (Not Shown)
2 223-001-569/D76 Hose Assembly, Mast, 93.5 in. OACH (Not Shown)
List 7-28: Internal Hose Reeving Group, Double, Quad Mast Only (Sheet 2 of 2)
08/31/07 7-94 1060342A

1060342A 7-95 08/31/07

Sideshift Carriage Assembly, Quad Mast Only
Sideshift Carriage Assembly, Quad Mast Only 7
4 19 7 10 6 17 18 12 11 3
13
14
8
16
5
20
21 22 23
15
24 25 26 9
MA2632
Figure 7-29: Sideshift Carriage Assembly, Quad Mast Only
08/31/07 7-96 1060342A

Sideshift Carriage Assembly, Quad Mast Only
FIGURE 7-29
ITEM NO.
1 223-001-569/H39 Carriage Assembly
2 223-001-569/H38 Carriage, Roller Assembly
3 223-001-569/H45 Carriage Weldment, Fork
4 223-001-569/H43 Rod, Sideshift
5 2 Ref. Fitting B
6 2 Ref. O-Ring A
7 2 Ref. Seal, Rod A
8 6 223-001-569/H50 Screw
9 4 223-001-569/B75 Screw
10 2 223-001-569/H42 Gland
11 3 870-518/05 Fitting, Grease
12 3 223-001-569/H49 Fitting, Grease
13 2 223-001-569/H44 Hook, Lower
14 2 223-001-569/H35 Anchor, Chain
15 3 Ref. Pad, Wear, Roller Carriage B
16 2 DS236139 Pin, Chain Anchor
17 3 Ref. Pad, Wear, Top B
18 1 Ref. Pad, Wear, Face B
19 2 Ref. Wiper, Rod A
20 4 223-001-569/B61 Pin, Cotter
21 2 223-001-569/C34 Pin, Cotter
22 2 223-001-569/H36 Nut
23 4 223-001-569/H34 Bearing, Roller Load R
25 2 223-001-569/H37 Bearing, Roller Load R
26 2 223-001-569/C88 Retainer
27 1 223-001-569/H48 Kit, Seal (Not Shown) R
28 1 223-001-569/H47 Kit, Wear Pad (Not Shown) R
B= Included in Item 28
List 7-29: Sideshift Carriage Assembly, Quad Mast Only
1060342A 7-97 08/31/07

Sideshift Cylinder Piping, Quad Mast Only
Sideshift Cylinder Piping, Quad Mast Only 7
3 6
2 5
MA2952
Figure 7-30: Sideshift Cylinder Piping, Quad Mast Only
08/31/07 7-98 1060342A

Sideshift Cylinder Piping, Quad Mast Only
FIGURE 7-30
ITEM NO.
2 1 223-001-569/B81 Washer, Lock
3 1 223-001-569/H46 Screw
4 2 223-001-569/B10 Fitting
5 2 223-001-569/H41 Hose Assembly
6 2 223-001-569/E83 Fitting, Swivel, 45 Degree
List 7-30: Sideshift Cylinder Piping, Quad Mast Only
1060342A 7-99 08/31/07

Mast Tilt Assembly
Mast Tilt Assembly 7
10
5 3 14
7 8 4
1044139_E1 SHT 1 OF 3
Figure 7-31a: Mast Tilt Assembly
08/31/07 7-100 1060342A

Mast Tilt Assembly
24
17
18 24
D D
1044139_E2 SHT 2 OF 3
Figure 7-31b: Mast Tilt Assembly
1060342A 7-101 08/31/07

Mast Tilt Assembly
16 19
17
24
23
20
SECTION C-C
SECTION D-D
1044139_E5 SHT 3 OF 3
Figure 7-31c: Mast Tilt Assembly
08/31/07 7-102 1060342A

Mast Tilt Assembly
FIGURE 7-31
ITEM NO.
1 2 Ref. Cylinder Assembly, Tilt (See Figure 6-23.)
3 2 223-001-312/003 Anchor, Tilt Cylinder A, D
2 223-001-312/004 Anchor, Tilt Cylinder B, D
2 223-001-312/006 Anchor, Tilt Cylinder B, F
2 223-001-312/007 Anchor, Tilt Cylinder A, C, E
2 223-001-312/008 Anchor, Tilt Cylinder B, E
4 2 460-590 Bushing, Oil Impregnated R
5 2 750-461 Nut
6 1 790-806 Fitting, Tee
7 1 792-342 Fitting, Elbow, 90 Degree
9 2 811-564 Pin, Cotter
10 2 861-014/001 Pin, Clevis
14 2 5-031-013 Ring, Retaining
16 2 462-339 Bearing R
17 22 611-029 Strap
18 10 611-044 Anchor, Strap
19 6 771-513 Washer
20 2 811-931 Clamp, Hose
23 1 1013019 Bracket
24 1 1047954/002 Sensor, Proximity
25 1 223-001-569/C52 Kit, Mast Mounting (Not Shown) D
A= 3 Degree Forward, 5 Degree Back
B= 5 Degree Forward, 3 Degree Back
C= 10 Degree Forward, 3 Degree Back
D= Model 4200 TF and Quad Masts
E= TT Masts
F= Model 4100 only
List 7-31: Mast Tilt Assembly
1060342B 7-103 Page Revised 10/01/08

Fork Assembly
Fork Assembly 7
STANDARD
CHISEL
P223-001-627-C
Figure 7-32: Fork Assembly
08/31/07 7-104 1060342A

Fork Assembly
FIGURE 7-32
ITEM NO.
1 2 223-001-626/030 Fork Assembly, 30 in. Length A
2 223-001-626/036 Fork Assembly, 36 in. Length A
2 223-001-626/042 Fork Assembly, 42 in. Length (1.75 in. Lowered) A
2 223-001-626/060 Fork Assembly, 60 in. Length (1.75 in. Lowered) A
2 223-001-627/030 Fork Assembly, 30 in. Length B
2 223-001-627/042 Fork Assembly, 42 in. Length (1.5 in. Lowered) B
2 820-005-033/001 Fork Assembly, 30 in. Length C
2 820-005-033/004 Fork Assembly, 42 in. Length (1.5 in. Lowered) C
2 820-005-033/009 Fork Assembly, 60 in. Length (1.5 in. Lowered) C
2 820-005-040/001 Fork Assembly, 30 in. Length D
2 820-005-040/009 Fork Assembly, 54 in. Length (1.75 in. Lowered) D
2 2 811-885 Fork Pin R
A= 5K Standard
B= 5K Chisel
C= 3K, 3.5K, and 4K Standard
D= 3K, 3.5K, and 4K Chisel
List 7-32: Fork Assembly
1060342A 7-105 08/31/07

Fork Assembly
08/31/07 7-106 1060342A

SECTION 8 Options and Kits
Load Backrest..................................................................................................................................... 8-2

Fire Extinguisher Installation ................................................................................................................. 8-4
Rear Door Assembly............................................................................................................................ 8-5
Quick Disconnect Installation................................................................................................................ 8-6
Warning Light Installation .................................................................................................................... 8-7
Auxiliary Light Installation .................................................................................................................. 8-10
Battery Gate Sensor Installation .......................................................................................................... 8-14
Alarm Kit Installation ......................................................................................................................... 8-16
Bottler's Tilt Limit Switch Installation (TT Mast Only) ............................................................................... 8-17
High Speed Limit Switch Installation (TT Mast Only) .............................................................................. 8-18
Temperature Sensor Installation .......................................................................................................... 8-20
Operator Compartment Sensor System (OCSS) Installation .................................................................... 8-22
Rapid Charge Cover ......................................................................................................................... 8-24
Operator Cooling Fan Installation ....................................................................................................... 8-26
1060342A 8-1 08/31/07

Models 4100/4200 Stand-Up Counterbalanced Lift Truck- Options and Kits
Load Backrest
Load Backrest 8
P223-003-025-B.CGM
Figure 8-1: Load Backrest
08/31/07 8-2 1060342A

Load Backrest
FIGURE 8-1
ITEM NO.
1 1 1068876/001 Backrest, Load, 48 in. A
1 1068876/002 Backrest, Load, 30 in. A
1 223-003-027/007 Backrest, Load, 48 in. B
2 4 5-018-008 Washer, Flat
3 4 710-246 Screw
A= TT Mast Only
B= TF and Quad Masts
List 8-1: Load Backrest
1060342A 8-3 08/31/07

Fire Extinguisher Installation
Fire Extinguisher Installation 8
223-000-906_H.CGM
Figure 8-2: Fire Extinguisher Installation
FIGURE 8-2
ITEM NO.
1 1 1014404 Fire Extinguisher (2.5 lb.) (includes mounting bracket)
1 1058742 Fire Extinguisher (2.5 lb.) (includes mounting bracket)
2 1 5-001-001 Screw
List 8-2: Fire Extinguisher Installation
08/31/07 8-4 1060342A

Rear Door Assembly
Rear Door Assembly 8
3
2
223-003-132_C.CGM
Figure 8-3: Rear Door Assembly
FIGURE 8-3
ITEM NO.
1 1 223-001-675 Door, Tractor
3 900-137 Hinge, Spring
30 5-004-008 Screw
2 1 413-083 Pad, Door
4 2 360-031/001 Guard, Cable
List 8-3: Rear Door Assembly
1060342A 8-5 08/31/07

Quick Disconnect Installation
Quick Disconnect Installation 8
1070690_A.CGM
Figure 8-4: Quick Disconnect Installation
FIGURE 8-4
ITEM NO.
1 4 792-216/006 Plug, Hollow Hex
2 4 802-043 Connector, Socket
3 4 802-044 Connector, Plug
List 8-4: Quick Disconnect Installation
08/31/07 8-6 1060342A

Warning Light Installation
Warning Light Installation 8
4 2 3
17
13
11
15
14
12
16
5 6 1
1053829_B1.CGM
Figure 8-5a: Warning Light Installation
1060342A 8-7 08/31/07

Warning Light Installation 8
4 2 16
12
14
15
11
17 7
1053829_B2.CGM
Figure 8-5b: Warning Light Installation
08/31/07 8-8 1060342A

FIGURE 8-5
ITEM NO.
1 1 360-028/001 Guard , Cable
3 1 1017558 Guard, Light
4 1 600-218 Grommet
5 4 611-029 Strap
7 3 5-010-011 Screw
11 3 5-016-004 Nut
12 3 223-000-424 Bolt
13 1 1017554/101 Light Assembly, Warning (Red)
1 1017554/102 Light Assembly, Warning (Amber)
1 1017554/103 Light Assembly, Warning (Blue)
1 1017554/105 Light Assembly, Warning (Clear)
14 1 1017553 Plate
15 3 5-018-005 Washer
16 3 5-016-002 Nut
List 8-5: Warning Light Installation
1060342A 8-9 08/31/07

Auxiliary Light Installation
Auxiliary Light Installation 8
24
3
9
27
26
27
14
13 8 7
1054232_C1.CGM
Figure 8-6a: Auxiliary Light Installation
08/31/07 8-10 1060342A

12
15
25 1
10
13 2
I1054232_C2.CGM
Figure 8-6b: Auxiliary Light Installation
1060342A 8-11 08/31/07

19 21
18
20
11
16 17
1054232_C3.CGM
Figure 8-6c: Auxiliary Light Installation
08/31/07 8-12 1060342A

FIGURE 8-6
ITEM NO.
1 1 223-000-470/101 Bracket (two hole)
2 1 5-001-009 Screw
3 5 5-015-005 Nut, Hex
4 1 223-000-473/102 Bracket
5 5 1-150-343/001 Switch, Rocker
6 1 223-000-825/101 Bracket, Switch
7 1 1000268/003 Guard, Light
8 4 5-001-013 Screw
9 4 5-018-006 Washer
10 1 223-000-473/101 Bracket (single hole)
11 9 611-044 Connector, Mechanical
12 2 411-989 Decal, Light
13 3 838-004-220/004 Light, Auxiliary
14 2 1069792 Bracket, Mast Light
15 1 1-150-349 Plug, Mechanical
19 AR 360-028/001 Guard, Cable
20 25 611 -029 Strap
21 1 600-218 Grommet
24 1 1000268/004 Guard, Light
25 1 223-000-480/102 Bracket, Switch
26 2 771-049 Washer
27 4 600-236/003 Shim, Spacer
List 8-6: Auxiliary Light Installation
1060342A 8-13 08/31/07

Battery Gate Sensor Installation
Battery Gate Sensor Installation 8
3 4
1 2
1052425_A2 & A3.CGM
Figure 8-7: Battery Gate Sensor Installation
08/31/07 8-14 1060342A

Battery Gate Sensor Installation
FIGURE 8-7
ITEM NO.
1 AR 611-029 Strap
2 AR 611-044 Anchor, Strap
3 4 5-001-004 Screw
4 4 5-016-004 Screw
5 4 5-018-005 Washer, Flat
6 2 223-001-647/001 Bracket, Sensor
7 1 1047956/001 Switch Assembly, Right-Hand (PS13)
8 1 1047956/002 Switch Assembly, Left-Hand (PS14)
List 8-7: Battery Gate Sensor Installation
1060342A 8-15 08/31/07

Alarm Kit Installation
Alarm Kit Installation 8
IMAGE ID
Figure 8-8: Alarm Kit Installation
FIGURE 8-8
ITEM NO.
1 1 590-628/003 Alarm, 97 Decibel
2 1 590-628/002 Alarm, 87 Decibel
3 2 5-001-001 Screw
5 2 1-010-253 Terminal
6 1 154-005-462/043 Module Assembly, Diode
List 8-8: Alarm Kit Installation
08/31/07 8-16 1060342A

Bottler's Tilt Limit Switch Installation (TT Mast Only)
Bottler's Tilt Limit Switch Installation (TT Mast Only) 8
1 2
10
11
1068632_A.CGM
Figure 8-9: Bottler's Tilt Limit Switch Installation (TT Mast Only)
FIGURE 8-9
ITEM NO.
1 AR 611-029 Strap
6 2 5-003-010 Screw
7 2 5-018-005 Washer, Flat
8 2 7-710-010-055 Screw
9 1 223-001-892/001 Cap, Extension, Tilt Limit
10 1 1047950/001 Sensor, Proximity
11 1 223-001-848/001 Bracket, Sensor
List 8-9: Bottler's Tilt Limit Switch Installation (TT Mast Only)
1060342A 8-17 08/31/07

High Speed Limit Switch Installation (TT Mast Only)
High Speed Limit Switch Installation (TT Mast Only) 8
5 4
1068874_A.CGM
Figure 8-10: High Speed Limit Switch Installation (TT Mast Only)
FIGURE 8-10
ITEM NO.
1 AR 611-046 Strap
2 6 870-673 Guard, Cable
3 2 5-003-011 Screw
4 2 5-018-005 Washer, Flat
5 I 1047953/001 Sensor, Proximity
6 I 223-001-848/001 Bracket, Sensor
7 AR 611-028 Strap
List 8-10: High Speed Limit Switch Installation (TT Mast Only)
08/31/07 8-18 1060342A

High Speed Limit Switch Installation (TT Mast Only)
1060342A 8-19 08/31/07

Temperature Sensor Installation
Temperature Sensor Installation 8
6
5
4
1 2 3 6
1053643_A1 & A2.CGM
Figure 8-11: Temperature Sensor Installation
08/31/07 8-20 1060342A

Temperature Sensor Installation
FIGURE 8-11
ITEM NO.
1 1 600-218 Grommet
2 1 611-029 Strap
3 1 611-044 Anchor
4 2 5-001-056 Screw
5 2 5-018-005 Washer, Flat
6 1 1063121 Sensor Assembly, Temperature (includes:)
3 5-010-004 Screw
2 5-014-003 Screw
3 5-028-010 Fastener
1 1010571/001 Circuit Card, Sensor
1 1063120 Bracket, Sensor
List 8-11: Temperature Sensor Installation
1060342A 8-21 08/31/07

Operator Compartment Sensor System (OCSS) Installation
Operator Compartment Sensor System (OCSS) Installation 8
1 2
14
10
13 9 12 11 8 14
1047976_A.CGM
Figure 8-12: Operator Compartment Sensor System (OCSS) Installation
08/31/07 8-22 1060342A

Operator Compartment Sensor System (OCSS) Installation
FIGURE 8-12
ITEM NO.
1 3 611-029 Strap
6 I 5-004-013 Screw
7 5 5-004-014 Screw
8 I 1034757/002 Harness, PW2
9 I 1034757/012 Harness, PW4
10 I 1034758/002 Harness, PW1
11 I 1034758/012 Harness, PW3
12 I 1034865 Cover
13 I 1037455 Cover
14 4 1037771 Gasket, Sensor
List 8-12: Operator Compartment Sensor System (OCSS) Installation
1060342A 8-23 08/31/07

Rapid Charge Cover
Rapid Charge Cover 8
11
8 3
16
12
14
15
3
6 4 13 5
1019424_A1 & A2.CGM
Figure 8-13: Rapid Charge Cover
08/31/07 8-24 1060342A

Rapid Charge Cover
FIGURE 8-13
ITEM NO.
1 6 5-001-007 Screw
2 8 7-702-004/012 Screw
3 6 5-018-006 Washer, Flat
4 1 1013368 Tray
5 1 1013395/001 Bracket
6 1 1013395/002 Bracket
7 1 1013397 Hinge
8 1 1017663 Cover
9 1 1018119 Plate, Hinge
11 1 828-004-301 Clip, Console
12 1 360-028/006 Guard
13 1 7-812-002 Nut, Clip
14 1 611-086 Clamp, Cord
15 1 950-108 Key, Allen
16 1 360-028/009 Guard
List 8-13: Rapid Charge Cover
1060342A 8-25 08/31/07

Operator Cooling Fan Installation
Operator Cooling Fan Installation 8
3 12
18
4
20
16 6
2 4
21
21
4
13
13 15
4
21
14
1
10 17
7
16
11
8
9
5
1054270_A.CGM
Figure 8-14: Operator Cooling Fan Installation
08/31/07 8-26 1060342A

FIGURE 8-14
ITEM NO.
1 1 1001605 Bracket
2 1 1001604 Bracket, Tab
3 1 223-000-470/101 Bracket
4 6 776-203/009 Washer, Nylon
5 2 1-085-106/009 Stud, Push
6 1 223-000-473/102 Bracket
7 1 1-150-293/001 Switch, Rocker
8 1 590-914 Blower, Electric
9 2 590-915 Guard, Finger
10 4 5-010-013 Screw
11 4 5-016-002 Nut, Lock
12 4 5-016-005 Nut, Lock
14 1 017-237-070/902 Wire Assembly
16 8 611-029 Strap
17 4 776-203/017 Washer, Nylon
18 2 600-218 Grommet
20 1 600-236/003 Spacer, Shock Mounting
21 4 7-710-008/030 Screw
List 8-14: Operator Cooling Fan Installation
1060342A 8-27 08/31/07

08/31/07 8-28 1060342A

Models 4100/4200 Stand-Up Counterbalanced Lift Truck - Alphabetical Parts Index
APPENDIX A Alphabetical Parts Index
Description Part No. Page Description Part No. Page

Adaptor, Sub Assembly . . . . . . . . . . . . 1043541/03 . . . . . 4-15 Backrest, Load, 54 in. . . . . . . . . . . . . . 1068876/005. . . . . 8-3
Alarm, 87 Decibel . . . . . . . . . . . . . . . . 590-628/002 . . . . 8-16 Backrest, Load, 54 in. . . . . . . . . . . . . . 223-003-027/009 . . 8-3
Alarm, 97 Decibel . . . . . . . . . . . . . . . . 590-628/003 . . . . 8-16 Backrest, Load, 60 in. . . . . . . . . . . . . . 1068876/006. . . . . 8-3
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-000-243/002 . 7-19 Band . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A50 . 7-79
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-000-243/002 . . 7-5 Bar, Clamp, Hose . . . . . . . . . . . . . . . . 223-001-569/D60 . 7-63
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-000-255 . . . . . . 3-5 Bar, Clamp, Hose . . . . . . . . . . . . . . . . 223-001-569/D60 . 7-67
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/A11 . 7-79 Bar, Clamp, Hose . . . . . . . . . . . . . . . . 223-001-569/J34 . 7-71
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/B76 . 7-35 Bar, Pivot . . . . . . . . . . . . . . . . . . . . . . 223-000-658 . . . . . 4-17
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/B76 . 7-37 Bar, Retainer . . . . . . . . . . . . . . . . . . . . 223-001-569/D69 . 7-89
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/B76 . 7-49 Bar, Retainer . . . . . . . . . . . . . . . . . . . . 223-001-569/D69 . 7-93
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/B76 . 7-79 Bar, Stop . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A16 . 7-79
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/B76 . 7-85 Base, Terminal. . . . . . . . . . . . . . . . . . . 1041600/05. . . . . 5-43
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/B77 . 7-79 Base, Terminal. . . . . . . . . . . . . . . . . . . 1048140/05. . . . . 5-43
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/D31 . 7-31 Base, Terminal. . . . . . . . . . . . . . . . . . . 1052117/05. . . . . 5-43
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/D31 . 7-45 Bearing Assembly, Encoder. . . . . . . . . . 1034060/83. . . . . 5-37
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/H35 . 7-97 Bearing Assembly, Encoder. . . . . . . . . . 1038442/16. . . . . 5-39
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/H85 . 7-55 Bearing . . . . . . . . . . . . . . . . . . . . . . . 462-339 . . . . . . . 7-103
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-003-073/001 . 7-19 Bearing, Auxiliary Motor, Commutator End570-358/453 . . . 5-45
Anchor, Chain . . . . . . . . . . . . . . . . . . . 223-003-073/002 . 7-19 Bearing, Auxiliary Motor, Drive End . . . 570-358/452 . . . . 5-45
Anchor, Chain . . . . . . . . . . . . . . . . . . . 828-003-498 . . . . . 6-21 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 1019307/92. . . . . 5-43
Anchor, Chain . . . . . . . . . . . . . . . . . . . DS236138. . . . . . . 7-55 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 1052117/07. . . . . 5-43
Anchor, Chain . . . . . . . . . . . . . . . . . . . DS237308. . . . . . . 7-55 Bearing, Ball. . . . . . . . . . . . . . . . . . . . 441-026 . . . . . . . . 3-11
Anchor, Plastic. . . . . . . . . . . . . . . . . . . 611-088 . . . . . . . . 5-15 Bearing, Commutator End. . . . . . . . . . . 570-206/02 . . . . . 5-41
Anchor, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . 7-103 Bearing, Composite . . . . . . . . . . . . . . . 1052043 . . . . . . . 3-23
Anchor, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 8-15 Bearing, Cone . . . . . . . . . . . . . . . . . . 447-054 . . . . . . . . . 4-7
Anchor, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 8-17 Bearing, Cone . . . . . . . . . . . . . . . . . . 447-094 . . . . . . . . 3-11
Anchor, Strap . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . . 8-9 Bearing, Cone . . . . . . . . . . . . . . . . . . 447-109 . . . . . . . . . 4-7
Anchor, Strap . . . . . . . . . . . . . . . . . . . 611-088 . . . . . . . . 8-23 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-543 . . . . . . . . . 4-7
Anchor, Tilt Cylinder. . . . . . . . . . . . . . . 223-001-312/003 7-103 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-561 . . . . . . . . 3-12
Anchor, Tilt Cylinder. . . . . . . . . . . . . . . 223-001-312/004 7-103 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-571 . . . . . . . . 3-11
Anchor, Tilt Cylinder. . . . . . . . . . . . . . . 223-001-312/006 7-103 Bearing, Cup . . . . . . . . . . . . . . . . . . . 447-582 . . . . . . . . . 4-7
Anchor, Tilt Cylinder. . . . . . . . . . . . . . . 223-001-312/007 7-103 Bearing, Drive End . . . . . . . . . . . . . . . 1038442/17. . . . . 5-39
Anchor, Tilt Cylinder. . . . . . . . . . . . . . . 223-001-312/008 7-103 Bearing, Drive End . . . . . . . . . . . . . . . 570-206/02 . . . . . 5-41
Anchor . . . . . . . . . . . . . . . . . . . . . . . . 611-044 . . . . . . . . 8-21 Bearing, Encoder. . . . . . . . . . . . . . . . . 1034060/83. . . . . 5-43
Arm, Pivot. . . . . . . . . . . . . . . . . . . . . . 1014996. . . . . . . . 3-23 Bearing, Encoder. . . . . . . . . . . . . . . . . 1052117/16. . . . . 5-43
Arm, Spring . . . . . . . . . . . . . . . . . . . . 114-008-660 . . . . . 4-17 Bearing, Friction, Flanged . . . . . . . . . . 462-339 . . . . . . . . . 4-7
Armature and Fan . . . . . . . . . . . . . . . . 570-236/512 . . . . 5-41 Bearing, Mast Roller . . . . . . . . . . . . . . 223-001-569/B66 . 7-31
Armature Assembly . . . . . . . . . . . . . . . 1020545/487 . . . . 5-45 Bearing, Oilite . . . . . . . . . . . . . . . . . . 462-031 . . . . . . . . 4-17
Armature . . . . . . . . . . . . . . . . . . . . . . 1043541/02 . . . . . 4-15 Bearing, Roller Load . . . . . . . . . . . . . . 223-001-569/H34 . 7-97
Assembly, Wire Harness . . . . . . . . . . . . 223-001-022/001 . 5-31 Bearing, Roller Load . . . . . . . . . . . . . . 223-001-569/H37 . 7-97
Assembly, Wire Harness . . . . . . . . . . . . 223-001-022/002 . 5-31 Bearing, Roller, Chain . . . . . . . . . . . . . 901-810 . . . . . . . . . 7-5
Axle, Shaft . . . . . . . . . . . . . . . . . . . . . 223-001-215 . . . . . . 4-7 Bearing, Roller, Mast . . . . . . . . . . . . . . 223-001-569/B66 . 7-45
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-609 . . . . . 3-11 Bearing, Roller, Mast . . . . . . . . . . . . . . 449-015 . . . . . . . . 7-19
Backrest (31 in. X 36 in.) . . . . . . . . . . . 223-001-569/C04 . 7-82 Bearing, Roller, Mast . . . . . . . . . . . . . . 449-015 . . . . . . . . . 7-5
Backrest (31 in. X 48 in.) . . . . . . . . . . . 223-001-569/C05 . 7-82 Bearing, Roller, Mast . . . . . . . . . . . . . . 449-025 . . . . . . . . 7-20
Backrest (31 in. X 60 in.) . . . . . . . . . . . 223-001-569/C06 . 7-82 Bearing, Roller, Mast . . . . . . . . . . . . . . 449-025 . . . . . . . . . 7-5
Backrest (37 in. X 36 in.) . . . . . . . . . . . 223-001-569/C07 . 7-82 Bearing, Roller . . . . . . . . . . . . . . . . . . 223-001-569/B66 . 7-35
Backrest, Load, 30 in. . . . . . . . . . . . . . 1068876/002 . . . . . 8-3 Bearing, Roller . . . . . . . . . . . . . . . . . . 447-085 . . . . . . . . 3-11
Backrest, Load, 30 in. . . . . . . . . . . . . . 223-003-027/010 . . 8-3 Bearing, Roller . . . . . . . . . . . . . . . . . . 901-810 . . . . . . . . 7-19
Backrest, Load, 36 in. . . . . . . . . . . . . . 1068876/003 . . . . . 8-3 Bearing, Sleeve . . . . . . . . . . . . . . . . . . 460-115 . . . . . . . . 3-19
Backrest, Load, 36 in. . . . . . . . . . . . . . 223-003-027/008 . . 8-3 Bearing . . . . . . . . . . . . . . . . . . . . . . . 1034060/92. . . . . 5-37
Backrest, Load, 42 in. . . . . . . . . . . . . . 1068876/004 . . . . . 8-3 Block, Stop . . . . . . . . . . . . . . . . . . . . . 223-003-056/001 . 7-20
Backrest, Load, 42 in. . . . . . . . . . . . . . 223-003-027/011 . . 8-3 Block, Terminal . . . . . . . . . . . . . . . . . . 1052117/03. . . . . 5-43
Backrest, Load, 48 in. . . . . . . . . . . . . . 1068876/001 . . . . . 8-3 Block, Terminal . . . . . . . . . . . . . . . . . . 1061862 . . . . . . . 5-39
Backrest, Load, 48 in. . . . . . . . . . . . . . 223-003-027/007 . . 8-3 Blower, Electric . . . . . . . . . . . . . . . . . . 590-914 . . . . . . . . 8-27
1060342B A-1 Page Revised 10/01/08

Body, Valve . . . . . . . . . . . . . . . . . . . . 223-001-569/C89. 7-41 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1001605 . . . . . . . 8-27

Body, Valve . . . . . . . . . . . . . . . . . . . . 223-001-569/D58. 7-39 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1008408 . . . . . . . 2-19
Body, Valve . . . . . . . . . . . . . . . . . . . . 223-001-569/D58. 7-47 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1013395/001 . . . 8-25
Body, Valve . . . . . . . . . . . . . . . . . . . . 223-001-569/D58. 7-81 Bracket . . . . . . . . . . . . . . . . . . . . . . . 1013395/002 . . . 8-25
Bolt, Cylinder Head. . . . . . . . . . . . . . . 1034060/98 . . . . 5-37 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-000-470/101. 8-13
Bolt, Shoulder . . . . . . . . . . . . . . . . . . . 716-137 . . . . . . . . 2-20 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-000-470/101. 8-27
Bolt, Tire, Drive . . . . . . . . . . . . . . . . . . 828-004-578 . . . . . 4-9 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-000-473/101. 8-13
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/465 . . . 5-45 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-000-473/102. 8-13
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 223-000-424. . . . . . 8-9 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-000-473/102. 8-27
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H81. 7-55 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A13 7-79
Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J44 . 7-55 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E01. 7-79
Bracket Assembly, ODI . . . . . . . . . . . . 223-001-999. . . . . 5-31 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H40 7-71
Bracket Assembly, Tube . . . . . . . . . . . . 223-001-569/J07 . 7-71 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H79 7-71
Bracket Assembly, Tube . . . . . . . . . . . . 223-001-569/J09 . 7-67 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J19 . 7-71
Bracket Assembly, Tube . . . . . . . . . . . . 223-001-569/J09 . 7-71 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J65 . 7-67
Bracket Assembly . . . . . . . . . . . . . . . . 1024950 . . . . . . . 5-26 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-001-858 . . . . . 3-5
Bracket . . . . . . . . . . . . . . . . . . . . . . . 1013019 . . . . . . 7-103 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-003-045 . . . . 2-19
Bracket, Base . . . . . . . . . . . . . . . . . . . 223-001-517. . . . . 5-31 Bracket . . . . . . . . . . . . . . . . . . . . . . . 223-003-070/001. 7-20
Bracket, Cable . . . . . . . . . . . . . . . . . . 1027151 . . . . . . . . 3-9 Brake Assembly . . . . . . . . . . . . . . . . . 1043541 . . . . . . . 4-15
Bracket, Cable . . . . . . . . . . . . . . . . . . 1027151 . . . . . . . . 6-5 Brake, Electric . . . . . . . . . . . . . . . . . . 1043541 . . . . . . . 4-13
Bracket, Carriage . . . . . . . . . . . . . . . . 223-001-569/A41. 7-89 Brush Assembly . . . . . . . . . . . . . . . . . 570-358/461 . . . . 5-45
Bracket, Control . . . . . . . . . . . . . . . . . 223-000-922. . . . . 3-15 Brush Holder . . . . . . . . . . . . . . . . . . . 1020545/482 . . . 5-45
Bracket, Cover . . . . . . . . . . . . . . . . . . 223-001-378/001 . . 2-7 Brush Set (Set of 4) . . . . . . . . . . . . . . . 570-236/514 . . . . 5-41
Bracket, Cover . . . . . . . . . . . . . . . . . . 223-001-378/002 . . 2-7 Bumper . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A12 7-31
Bracket, Cover . . . . . . . . . . . . . . . . . . 223-001-522. . . . . . 2-7 Bumper . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A12 7-45
Bracket, Cover . . . . . . . . . . . . . . . . . . 223-001-703/101 . 2-20 Bumper . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A12 7-79
Bracket, Formed . . . . . . . . . . . . . . . . . 223-001-569/A73. 7-93 Bumper . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B02. 7-89
Bracket, Horn . . . . . . . . . . . . . . . . . . . 154-011-060. . . . . 5-35 Bumper . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B02. 7-93
Bracket, Hose Pulley . . . . . . . . . . . . . . 223-001-569/A71. 7-89 Bus Bar Assembly . . . . . . . . . . . . . . . . 1042080 . . . . . . . 5-23
Bracket, Hose Pulley . . . . . . . . . . . . . . 223-001-569/A71. 7-93 Bus Bar Assembly . . . . . . . . . . . . . . . . 1044942 . . . . . . . 5-17
Bracket, Hose Reeving . . . . . . . . . . . . . 223-001-569/H40. 7-63 Bus Bar . . . . . . . . . . . . . . . . . . . . . . . 1012088 . . . . . . . 5-23
Bracket, Hose Reeving . . . . . . . . . . . . . 223-001-569/H40. 7-67 Bus Bar . . . . . . . . . . . . . . . . . . . . . . . 828-011-052 . . . . 5-21
Bracket, Hose Reeving . . . . . . . . . . . . . 223-001-569/H40. 7-99 Bushing, Oil Impregnated . . . . . . . . . . 460-590 . . . . . . . 7-103
Bracket, Hose Reeving . . . . . . . . . . . . . 223-001-569/H79. 7-63 Bushing, Retaining . . . . . . . . . . . . . . . 570-869/737 . . . . 5-39
Bracket, Hose Reeving . . . . . . . . . . . . . 223-001-569/H79. 7-67 Bushing . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E95. 7-41
Bracket, Hose Retainer. . . . . . . . . . . . . 223-000-665. . . . . . 7-5 Button, Actuator . . . . . . . . . . . . . . . . . 828-003-633 . . . . 3-19
Bracket, Hose Retainer. . . . . . . . . . . . . 223-000-666. . . . . 7-13 Button, Auxiliary . . . . . . . . . . . . . . . . 1037732 . . . . . . . 3-19
Bracket, Hose Retainer. . . . . . . . . . . . . 223-000-666. . . . . 7-25 Button . . . . . . . . . . . . . . . . . . . . . . . . 1037731 . . . . . . . 3-19
Bracket, Lift Motor, 3K, 3.5K, and 4K . . 1036051/001 . . . 6-11 Cable Assembly, AUX(+) to STR-2 . . . . . 1044232/067 . . . 5-15
Bracket, Lift Motor, 5K . . . . . . . . . . . . . 1036051/002 . . . 6-11 Cable Assembly, LA-B+ to LPC-2 . . . . . . 1004232/070 . . . 5-15
Bracket, Lower . . . . . . . . . . . . . . . . . . 223-001-569/J17 . 7-71 Cable Assembly, LM-A to TP4 . . . . . . . . 1004232/071 . . . 5-15
Bracket, Mast Light . . . . . . . . . . . . . . . 1069792 . . . . . . . 8-13 Cable Assembly, LM-S to LPC-2. . . . . . . 1004232/072 . . . 5-15
Bracket, Mounting, Lift Cylinder . . . . . . 223-001-569/D23. 7-31 Cable Assembly, LM-U to LA-U . . . . . . . 1004232/065 . . . 5-15
Bracket, Mounting, Lift Cylinder . . . . . . 223-001-569/D23. 7-45 Cable Assembly, LM-V to LA-V . . . . . . . 1004232/064 . . . 5-15
Bracket, Mounting . . . . . . . . . . . . . . . . 223-000-942. . . . . 4-17 Cable Assembly, LM-W to LA-W . . . . . 1004232/063 . . . 5-15
Bracket, Pot . . . . . . . . . . . . . . . . . . . . 1034599 . . . . . . . 3-23 Cable Assembly, TLA-B+ to TPC-2 . . . . . 1004232/068 . . . 5-15
Bracket, Potentiometer . . . . . . . . . . . . . 114-008-276. . . . . 3-19 Cable Assembly, TML-U to TLA-U . . . . . 1004232/059 . . . 5-15
Bracket, Pulley . . . . . . . . . . . . . . . . . . 223-000-755/002 . 7-19 Cable Assembly, TML-V to TLA-V . . . . . 1004232/058 . . . 5-15
Bracket, Pulley . . . . . . . . . . . . . . . . . . 223-000-755/002 . . 7-5 Cable Assembly, TML-W to TLA-W . . . . 1004232/057 . . . 5-15
Bracket, Sensor . . . . . . . . . . . . . . . . . . 1063120 . . . . . . . 8-21 Cable Assembly, TMR-U to TRA-U . . . . . 1004232/062 . . . 5-15
Bracket, Sensor . . . . . . . . . . . . . . . . . . 223-001-647/001 . 8-15 Cable Assembly, TMR-V to TRA-V . . . . . 1004232/061 . . . 5-15
Bracket, Sensor . . . . . . . . . . . . . . . . . . 223-001-848/001 . 8-17 Cable Assembly, TMR-W to TRA-W . . . 1004232/060 . . . 5-15
Bracket, Sensor . . . . . . . . . . . . . . . . . . 223-001-848/001 . 8-18 Cable Assembly, TP4 to AUX(-) . . . . . . 1004232/066 . . . 5-15
Bracket, Support . . . . . . . . . . . . . . . . . 223-003-045. . . . . 3-15 Cable Assembly, TRA-B+ to TPC-2 . . . . . 1004232/069 . . . 5-15
Bracket, Switch . . . . . . . . . . . . . . . . . . 223-000-480/102 . 8-13 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 5-15
Bracket, Switch . . . . . . . . . . . . . . . . . . 223-000-825/101 . 8-13 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 7-25
Bracket, Tab . . . . . . . . . . . . . . . . . . . . 1001604 . . . . . . . 8-27 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 5-15
Bracket, Tiller . . . . . . . . . . . . . . . . . . . 1061017 . . . . . . . . 3-2 Cable Tie. . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 7-25
Bracket, Tube . . . . . . . . . . . . . . . . . . . 223-001-569/J07 . 7-63 Cable, Bulk . . . . . . . . . . . . . . . . . . . . 610-841 . . . . . . . . 5-27
Bracket, Tube . . . . . . . . . . . . . . . . . . . 223-001-569/J07 . 7-67 Cap, Bearing . . . . . . . . . . . . . . . . . . . 223-000-014 . . . . . 4-7
Bracket, Upper . . . . . . . . . . . . . . . . . . 223-001-569/J16 . 7-71 Cap, Breather . . . . . . . . . . . . . . . . . . 850-523 . . . . . . . . 6-19
08/31/07 A-2 1060342A

Cap, Dust, Coupling . . . . . . . . . . . . . . 870-872 . . . . . . . . . 6-9 Chain Assembly, Outer Bootstrap, 83 in. OACH. . . . . . . . . . . . . .
Cap, Extension, Tilt Limit . . . . . . . . . . . . 223-001-892/001 . 8-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B71 . 7-75
Cap, Piston . . . . . . . . . . . . . . . . . . . . . 223-000-751 . . . . . 6-21 Chain Assembly, Outer Bootstrap, 89 in. OACH. . . . . . . . . . . . . .
Cap, Piston . . . . . . . . . . . . . . . . . . . . . 223-000-751 . . . . . 6-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B90 . 7-75
Cap, Piston . . . . . . . . . . . . . . . . . . . . . 223-000-751 . . . . . 6-25 Chain Assembly, Outer Bootstrap, 93.5 in. OACH. . . . . . . . . . . .
Cap, Tubing Clamp . . . . . . . . . . . . . . . 223-003-063/001 . 7-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B82 . 7-75
Cap . . . . . . . . . . . . . . . . . . . . . . . . . . 792-308 . . . . . . . . . 6-9 Chain Assembly, Outer Bootstrap, 98 in. OACH. . . . . . . . . . . . . .
Card Assembly, Circuit . . . . . . . . . . . . . 1035084/002 . . . . 3-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B93 . 7-75
Card Assembly, Display . . . . . . . . . . . . 223-001-036/001 . 5-31 Chain, Free Lift . . . . . . . . . . . . . . . . . . 223-001-569/J48 . 7-59
Card Assembly, Fuse/Relay . . . . . . . . . 1022159/004 . . . . 5-26 Chain, Free Lift . . . . . . . . . . . . . . . . . . 223-001-569/J59 . 7-59
Carriage Assembly . . . . . . . . . . . . . . . 223-001-569/H39 . 7-97 Chain, Free Lift . . . . . . . . . . . . . . . . . . 223-001-569/J81 . 7-59
Carriage Weldment, Fork . . . . . . . . . . . 223-001-569/H45 . 7-97 Chain, Free Lift . . . . . . . . . . . . . . . . . . DS236155 . . . . . . 7-59
Carriage, 32 in. . . . . . . . . . . . . . . . . . 223-003-079/007 . . 7-5 Chain, Free Lift . . . . . . . . . . . . . . . . . . DS236163 . . . . . . 7-59
Carriage, 37 in. . . . . . . . . . . . . . . . . . 223-003-079/005 . . 7-5 Chain, Lift (100 ft. Roll) . . . . . . . . . . . . 681-022/100 . . . . 7-19
Carriage, Class II, 31 in. . . . . . . . . . . . 223-001-569/C71 . 7-35 Chain, Lift (100 ft. Roll) . . . . . . . . . . . . 681-022/100 . . . . . 7-5
Carriage, Class II, 31 in. . . . . . . . . . . . 223-001-569/C88 . 7-49 Chain, Main Lift . . . . . . . . . . . . . . . . . 223-001-569/J48 . 7-59
Carriage, Class II, 31 in. . . . . . . . . . . . 223-001-569/D55 . 7-85 Chain, Main Lift . . . . . . . . . . . . . . . . . 223-001-569/J49 . 7-59
Carriage, Class II, 31 in. . . . . . . . . . . . 223-001-569/J88. . 7-37 Chain, Main Lift . . . . . . . . . . . . . . . . . 223-001-569/J80 . 7-59
Carriage, Class II, 37 in. . . . . . . . . . . . 223-001-569/C70 . 7-35 Chain, Main Lift . . . . . . . . . . . . . . . . . DS236158 . . . . . . 7-59
Carriage, Class II, 37 in. . . . . . . . . . . . 223-001-569/C87 . 7-49 Chain, Main Lift . . . . . . . . . . . . . . . . . DS236163 . . . . . . 7-59
Carriage, Class II, 37 in. . . . . . . . . . . . 223-001-569/D54 . 7-85 Chain . . . . . . . . . . . . . . . . . . . . . . . . 680-111 . . . . . . . . . 3-5
Carriage, Class II, 37 in. . . . . . . . . . . . 223-001-569/L89 . 7-37 Circuit Card, Sensor . . . . . . . . . . . . . . 1010571/001. . . . 8-21
Carriage, Class II, 41 in. . . . . . . . . . . . 223-001-569/C69 . 7-35 Circuit Card . . . . . . . . . . . . . . . . . . . . 828-009-052 . . . . . 3-19
Carriage, Class II, 41 in. . . . . . . . . . . . 223-001-569/C86 . 7-49 Clamp, Bar, Hose . . . . . . . . . . . . . . . . 223-001-569/D51 . 7-89
Carriage, Class II, 41 in. . . . . . . . . . . . 223-001-569/J90. . 7-37 Clamp, Bar, Hose . . . . . . . . . . . . . . . . 223-001-569/D51 . 7-93
Carriage, Roller Assembly . . . . . . . . . . 223-001-569/H38 . 7-97 Clamp, Bar, Hose . . . . . . . . . . . . . . . . 223-001-569/D60 . 7-89
Carriage. . . . . . . . . . . . . . . . . . . . . . . 223-003-079/006 . 7-20 Clamp, Bar, Hose . . . . . . . . . . . . . . . . 223-001-569/D60 . 7-93
Carriage. . . . . . . . . . . . . . . . . . . . . . . 223-003-079/008 . 7-19 Clamp, Cord. . . . . . . . . . . . . . . . . . . . 611-086 . . . . . . . . 2-19
Cartridge, Valve (11 GPM) . . . . . . . . . . 223-001-569/D56 . 7-39 Clamp, Cord. . . . . . . . . . . . . . . . . . . . 611-086 . . . . . . . . 8-25
Cartridge, Valve (8 GPM) . . . . . . . . . . . 223-001-569/D57 . 7-39 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-931 . . . . . . . 7-103
Cartridge, Valve . . . . . . . . . . . . . . . . . 223-001-569/B97 . 7-47 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 1-074-200/018 . . . 7-20
Chain Assembly, Free Lift, 78 in. OACH.. . . . . . . . . . . . . . . . . . . Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/C22 . 7-79
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C14 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D24 . 7-31
Chain Assembly, Free Lift, 83 in. OACH.. . . . . . . . . . . . . . . . . . . Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D24 . 7-45
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C15 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D24 . 7-55
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C16 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D32 . 7-93
Chain Assembly, Free Lift, 93.5 in. OACH. . . . . . . . . . . . . . . . . . Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D53 . 7-63
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C17 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D53 . 7-67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B78 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/D53 . 7-93
Chain Assembly, Inner Bootstrap, 78 in. OACH. . . . . . . . . . . . . . Clamp, Hose. . . . . . . . . . . . . . . . . . . . 223-001-569/J33 . 7-71
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B70 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 670-018-004 . . . . . 7-13
Chain Assembly, Inner Bootstrap, 83 in. OACH. . . . . . . . . . . . . . Clamp, Hose. . . . . . . . . . . . . . . . . . . . 670-018-004 . . . . . 7-25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B79 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-920 . . . . . . . . . 6-5
Chain Assembly, Inner Bootstrap, 89 in. OACH. . . . . . . . . . . . . . Clamp, Hose. . . . . . . . . . . . . . . . . . . . 811-925/003 . . . . . 6-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B74 . 7-75 Clamp, Hose. . . . . . . . . . . . . . . . . . . . DS235754 . . . . . . 7-55
Chain Assembly, Inner Bootstrap, 93.5 in. OACH. . . . . . . . . . . . . Clamp, Loop, Cushioned . . . . . . . . . . . 1-074-087/023 . . . . 6-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B91 . 7-75 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1034060/81. . . . . 5-37
Chain Assembly, Inner Bootstrap, 98 in. OACH. . . . . . . . . . . . . . Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1038442/07. . . . . 5-39
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B92 . 7-75 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 1V3-593 . . . . . . . . 3-15
Chain Assembly, Lift, 77 in. OACH . . . . 223-001-569/D45 . 7-31 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A08 . 7-31
Chain Assembly, Lift, 77 in. OACH . . . . 223-001-569/D45 . 7-45 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A08 . 7-45
Chain Assembly, Lift, 83 in. OACH . . . . 223-001-569/C16 . 7-31 Clamp . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A08 . 7-79
Chain Assembly, Lift, 83 in. OACH . . . . 223-001-569/C16 . 7-45 Clip, Console . . . . . . . . . . . . . . . . . . . 828-004-301 . . . . . 8-25
Chain Assembly, Lift, 89 in. OACH . . . . 223-001-569/C17 . 7-31 Coil, Solenoid, Hydraforce . . . . . . . . . . 1036527/002. . . . . 6-9
Chain Assembly, Lift, 89 in. OACH . . . . 223-001-569/C17 . 7-45 Coil, Solenoid . . . . . . . . . . . . . . . . . . . 1036674/002. . . . . 6-9
Chain Assembly, Lift, 95 in. OACH . . . . 223-001-569/C18 . 7-31 Coil, Solenoid . . . . . . . . . . . . . . . . . . . 1051322/007. . . . . 6-9
Chain Assembly, Lift, 95 in. OACH . . . . 223-001-569/C18 . 7-45 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 520-950/003 . . . . . 6-9
Chain Assembly, Outer Bootstrap, 78 in. OACH. . . . . . . . . . . . . . Coil . . . . . . . . . . . . . . . . . . . . . . . . . . 520-952/002 . . . . . 6-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B87 . 7-75 Conductor, Feed Through . . . . . . . . . . . 223-001-087/002 . 5-23
1060342A A-3 08/31/07

Conductor, Feed Through . . . . . . . . . . . 223-001-087/009 . 5-23 Cover . . . . . . . . . . . . . . . . . . . . . . . . 1040474 . . . . . . . 2-19

Connector Assembly, Battery (Gray) . . . 1045189/001 . . . 5-27 Crosshead Assembly, Chain. . . . . . . . . 223-001-569/H87 7-55
Connector, Battery (Blue) . . . . . . . . . . . 590-755/002 . . . . 5-27 Crosshead . . . . . . . . . . . . . . . . . . . . . 223-001-569/A53 7-79
Connector, Battery (Gray) . . . . . . . . . . 590-755/001 . . . . 5-27 Crosshead . . . . . . . . . . . . . . . . . . . . . 223-001-569/D29 7-31
Connector, Battery (Red) . . . . . . . . . . . 590-755/003 . . . . 5-27 Crosshead . . . . . . . . . . . . . . . . . . . . . 223-001-569/D29 7-45
Connector, Battery (Yellow). . . . . . . . . . 590-755/004 . . . . 5-27 Cushion, Pad Console . . . . . . . . . . . . . 223-000-406 . . . . 2-19
Connector, D-Clip . . . . . . . . . . . . . . . . 1015006/001 . . . 3-23 Cushion, Pad . . . . . . . . . . . . . . . . . . . 223-000-323 . . . . 2-19
Connector, Electrical, Housing . . . . . . . 1-012-429/001 . . . 3-19 Cushion, Pad . . . . . . . . . . . . . . . . . . . 223-000-827 . . . . 2-19
Connector, Hydraulic, Beaded . . . . . . . 802-017 . . . . . . . . . 6-9 Cushion, Pad . . . . . . . . . . . . . . . . . . . 223-001-369 . . . . 2-19
Connector, Mechanical . . . . . . . . . . . . 611-044 . . . . . . . . 8-13 Cylinder Assembly, 77 in. OACH . . . . . 223-001-569/D10 6-27
Connector, Plug . . . . . . . . . . . . . . . . . 802-044 . . . . . . . . . 8-6 Cylinder Assembly, 77 in. OACH . . . . . 223-001-569/D10 6-33
Connector, Socket . . . . . . . . . . . . . . . . 802-043 . . . . . . . . . 8-6 Cylinder Assembly, 77 in. OACH . . . . . 223-001-569/D49 6-29
Connector, Temperature Sensor. . . . . . . 1034060/89 . . . . 5-37 Cylinder Assembly, 77 in. OACH . . . . . 223-001-569/D49 6-35
Connector . . . . . . . . . . . . . . . . . . . . . 1034060/102 . . . 5-37 Cylinder Assembly, 77 in. OACH . . . . . 223-001-569/E62. 6-31
Console, Clip . . . . . . . . . . . . . . . . . . . 828-004-301. . . . . 2-23 Cylinder Assembly, 78 in. OACH . . . . . 223-001-569/F08 . 6-41
Contact, Pin . . . . . . . . . . . . . . . . . . . . 1-012-430/002 . . . 3-19 Cylinder Assembly, 83 in. OACH . . . . . 223-001-569/D09 6-27
Contactor (LPC) . . . . . . . . . . . . . . . . . 1-105-153/100 . . . 5-21 Cylinder Assembly, 83 in. OACH . . . . . 223-001-569/D09 6-33
Contactor (TPC and/or LPC) . . . . . . . . 1-105-154/100 . . . 5-21 Cylinder Assembly, 83 in. OACH . . . . . 223-001-569/D48 6-29
Contactor Assembly, Standard . . . . . . . 1036690/ . . . . . . 5-21 Cylinder Assembly, 83 in. OACH . . . . . 223-001-569/D48 6-35
Contactor, 100A (STR) . . . . . . . . . . . . 1-105-232/100 . . . 5-21 Cylinder Assembly, 83 in. OACH . . . . . 223-001-569/E63. 6-31
Contactor, 100A. . . . . . . . . . . . . . . . . 1-105-232/100 . . . 5-23 Cylinder Assembly, 83 in. OACH . . . . . 223-001-569/F09 . 6-41
Contactor, 300A. . . . . . . . . . . . . . . . . 1-105-154/100 . . . 5-23 Cylinder Assembly, 89 in. OACH . . . . . 223-001-569/D08 6-27
Contactor. . . . . . . . . . . . . . . . . . . . . . 1-105-153/100 . . . 5-25 Cylinder Assembly, 89 in. OACH . . . . . 223-001-569/D08 6-33
Control Handle (CS with Internal Heater) 1063611/014 . . . 3-19 Cylinder Assembly, 89 in. OACH . . . . . 223-001-569/E64. 6-31
Control Handle (Standard with CS Knob only). . . . . . . . . . . . . . . Cylinder Assembly, 89 in. OACH . . . . . 223-001-569/F10 . 6-41
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1063611/016 . . . 3-19 Cylinder Assembly, 93.5 in. OACH . . . 223-001-569/F11 . 6-41
Control Handle (Standard) . . . . . . . . . . 1063611/013 . . . 3-19 Cylinder Assembly, 95 in. OACH . . . . . 223-001-569/D07 6-27
Control Handle, CS with Internal Heater 1063611/014 . . . 3-15 Cylinder Assembly, 95 in. OACH . . . . . 223-001-569/D07 6-33
Control Handle, Optional. . . . . . . . . . . 1033396/102 . . . 3-15 Cylinder Assembly, 95 in. OACH . . . . . 223-001-569/D46 6-29
Control Handle, Optional. . . . . . . . . . . 1033396/102 . . . 3-23 Cylinder Assembly, 95 in. OACH . . . . . 223-001-569/D46 6-35
Control Handle, Standard (with CS Knob only) . . . . . . . . . . . . . . Cylinder Assembly, 95 in. OACH . . . . . 223-001-569/E65. 6-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1063611/016 . . . 3-15 Cylinder Assembly, 98 in. OACH . . . . . 223-001-569/F12 . 6-41
Control Handle, Standard . . . . . . . . . . 1063611/013 . . . 3-15 Cylinder Assembly, Free Lift (83 in. OACH). . . . . . . . . . . . . . ....
Coupling, Flexible . . . . . . . . . . . . . . . . 560-205/120 . . . . 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-078/001. 6-23
Cover Assembly, Brush. . . . . . . . . . . . . 570-358/468 . . . . 5-45 Cylinder Assembly, Free Lift (88 in. OACH). . . . . . . . . . . . . . ....
Cover Assembly, Console (Rapid Charge). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-078/002. 6-23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-457/005 . 2-19 Cylinder Assembly, Free Lift (96 in. OACH). . . . . . . . . . . . . . ....
Cover Assembly, Console. . . . . . . . . . . 223-001-457/002 . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-078/003. 6-23
Cover, Brush. . . . . . . . . . . . . . . . . . . . 1020545/469 . . . 5-45 Cylinder Assembly, Free Lift, Left-Hand, 107 in. OACH. . . . . . ....
Cover, Commutator . . . . . . . . . . . . . . . 1020545/480 . . . 5-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H67 6-37
Cover, Console . . . . . . . . . . . . . . . . . . 223-001-458/002 . 2-23 Cylinder Assembly, Free Lift, Left-Hand, 83 in. OACH. . . . . . . ....
Cover, Front, Center . . . . . . . . . . . . . . 223-001-336/001 . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H62 6-37
Cover, Front, Hood . . . . . . . . . . . . . . . 223-001-334/004 . 2-19 Cylinder Assembly, Free Lift, Left-Hand, 88 in. OACH. . . . . . . ....
Cover, Front, Hood . . . . . . . . . . . . . . . 223-001-334/006 . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H64 6-37
Cover, Front, Hood . . . . . . . . . . . . . . . 223-003-334/007 . 2-20 Cylinder Assembly, Free Lift, Left-Hand, 95 in. OACH. . . . . . . ....
Cover, Front, Left-Hand . . . . . . . . . . . . 223-001-335/001 . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H66 6-37
Cover, Front, Right-Hand . . . . . . . . . . . 223-001-337/001 . 2-20 Cylinder Assembly, Free Lift, Left-Hand, 99 in. OACH. . . . . . . ....
Cover, Hinge . . . . . . . . . . . . . . . . . . . 223-000-508/01 . . 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J74 . 6-37
Cover, Hood, Front . . . . . . . . . . . . . . . 223-001-334/002 . 2-19 Cylinder Assembly, Free Lift, Right-Hand, 107 in. OACH. . . . . ....
Cover, Knee . . . . . . . . . . . . . . . . . . . . 223-001-368/001 . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H61 6-37
Cover, Manual Pocket . . . . . . . . . . . . . 1-085-143. . . . . . . 2-19 Cylinder Assembly, Free Lift, Right-Hand, 83 in. OACH. . . . . . ....
Cover, Seat . . . . . . . . . . . . . . . . . . . . 1041033/001 . . . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H56 6-37
Cover, Seat . . . . . . . . . . . . . . . . . . . . 223-001-331/002 . 2-20 Cylinder Assembly, Free Lift, Right-Hand, 88 in. OACH. . . . . . ....
Cover, Steer . . . . . . . . . . . . . . . . . . . . 223-001-370/002 . 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H57 6-37
Cover, Utility. . . . . . . . . . . . . . . . . . . . 1021674/002 . . . 2-23 Cylinder Assembly, Free Lift, Right-Hand, 95 in. OACH. . . . . . ....
Cover . . . . . . . . . . . . . . . . . . . . . . . . 1017663 . . . . . . . 8-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H59 6-37
Cover . . . . . . . . . . . . . . . . . . . . . . . . 1022038 . . . . . . . 5-26 Cylinder Assembly, Free Lift, Right-Hand, 99 in. OACH. . . . . . ....
Cover . . . . . . . . . . . . . . . . . . . . . . . . 1034865 . . . . . . . 8-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J75 . 6-37
Cover . . . . . . . . . . . . . . . . . . . . . . . . 1037455 . . . . . . . 8-23 Cylinder Assembly, Main Lift, 107 in. OACH. . . . . . . . . . . . . ....
08/31/07 A-4 1060342A

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H55 . 6-39 Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/001 . . . . 5-26

Cylinder Assembly, Main Lift, 83 in. OACH. . . . . . . . . . . . . . . . . Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/002 . . . . 3-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H52 . 6-39 Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421-002 . . . . . 3-23
Cylinder Assembly, Main Lift, 83 in. OACH. . . . . . . . . . . . . . . . . Decal, Light . . . . . . . . . . . . . . . . . . . . 411-989 . . . . . . . . 8-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-076/001 . 6-25 Decal, Lubrication . . . . . . . . . . . . . . . . 1025648 . . . . . . . 2-19
Cylinder Assembly, Main Lift, 83 in. OACH. . . . . . . . . . . . . . . . . Decal, Mast . . . . . . . . . . . . . . . . . . . . 412-861 . . . . . . . . 2-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-081/001 . 6-21 Decal, No Hand Hold . . . . . . . . . . . . . 223-001-569/B67 . 7-29
Cylinder Assembly, Main Lift, 88 in. OACH. . . . . . . . . . . . . . . . . Decal, No Hand Hold . . . . . . . . . . . . . 223-001-569/B67 . 7-43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H53 . 6-39 Decal, No Riding . . . . . . . . . . . . . . . . 411-587/004 . . . . 2-20
Cylinder Assembly, Main Lift, 88 in. OACH. . . . . . . . . . . . . . . . . Decal, No Step . . . . . . . . . . . . . . . . . . 223-001-569/A02 . 7-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-076/002 . 6-25 Decal, No Step . . . . . . . . . . . . . . . . . . 223-001-569/A02 . 7-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-081/002 . 6-21 Decal, No Step . . . . . . . . . . . . . . . . . . 223-001-569/A10 . 7-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H54 . 6-39 Decal, No Step . . . . . . . . . . . . . . . . . . 223-001-569/A10 . 7-51
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-076/003 . 6-25 Decal, No Step . . . . . . . . . . . . . . . . . . 223-001-569/B69 . 7-43
Cylinder Assembly, Main Lift, 99 in. OACH. . . . . . . . . . . . . . . . . Decal, Overhead Guard. . . . . . . . . . . . 1017302 . . . . . . . 2-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J76. . 6-39 Decal, Raymond, Black . . . . . . . . . . . . 411-511/121 . . . . 2-19
Cylinder Assembly, Tilt . . . . . . . . . . . . . 540-070/400 . . . . 6-47 Decal, Raymond, White . . . . . . . . . . . . 411-511/021 . . . . 2-19
Cylinder Assembly, Tilt . . . . . . . . . . . . . 540-076/400 . . . . 6-47 Decal, Warning, Battery. . . . . . . . . . . . 1017269 . . . . . . . 2-19
Cylinder, Main Lift, Left-Hand, 78 in. OACH. . . . . . . . . . . . . . . . . Decal, Warning, Carriage Stop . . . . . . 223-001-569/E52 . 7-43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F20 . 6-45 Decal, Warning, Operator . . . . . . . . . . 311558/000. . . . . 2-19
Cylinder, Main Lift, Left-Hand, 83 in. OACH. . . . . . . . . . . . . . . . . Decal, Warning . . . . . . . . . . . . . . . . . 223-001-569/B69 . 7-29
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F21 . 6-45 Decal, Warning . . . . . . . . . . . . . . . . . 223-001-569/B69 . 7-73
Cylinder, Main Lift, Left-Hand, 89 in. OACH. . . . . . . . . . . . . . . . . Decal, Warning . . . . . . . . . . . . . . . . . 223-001-569/E51 . 7-43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F22 . 6-45 Decal, Warning . . . . . . . . . . . . . . . . . 223-001-569/E51 . 7-51
Cylinder, Main Lift, Left-Hand, 93.5 in. OACH. . . . . . . . . . . . . . . Decal, Warning . . . . . . . . . . . . . . . . . 311563-000 . . . . . 2-19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F23 . 6-45 Decal, Warning . . . . . . . . . . . . . . . . . 411-984 . . . . . . . . 2-19
Cylinder, Main Lift, Left-Hand, 98 in. OACH. . . . . . . . . . . . . . . . . Decal, Warning . . . . . . . . . . . . . . . . . 412-420 . . . . . . . . . 8-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F24 . 6-45 Decal, Warning-Trapped Air . . . . . . . . . 223-001-569/A09 . 7-29
Cylinder, Main Lift, Right-Hand, 78 in. OACH ................ Disc, Friction . . . . . . . . . . . . . . . . . . . . 1043541/06. . . . . 4-15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F13 . 6-43 Disc, Steer . . . . . . . . . . . . . . . . . . . . . 1001627 . . . . . . . . 3-5
Cylinder, Main Lift, Right-Hand, 83 in. OACH ................ Disc . . . . . . . . . . . . . . . . . . . . . . . . . . 1034060/78. . . . . 5-37
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F14 . 6-43 Display Assembly, ODI (Rotary key switch) (membrane only) ......
Cylinder, Main Lift, Right-Hand, 89 in. OACH ................ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-000-700/002 . 5-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F15 . 6-43 Display Assembly, ODI (STD key switch) (membrane only). . . . . . .
Cylinder, Main Lift, Right-Hand, 93.5 in. OACH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-000-700/001 . 5-31
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F16 . 6-43 Door, Battery, Left-Hand . . . . . . . . . . . . 223-001-823/001 . 2-33
Cylinder, Main Lift, Right-Hand, 98 in. OACH ................ Door, Battery, Left-Hand . . . . . . . . . . . . 223-001-823/002 . 2-33
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F17 . 6-43 Door, Battery, Left-Hand . . . . . . . . . . . . 223-001-823/003 . 2-33
Decal, Control Handle . . . . . . . . . . . . . 412-648 . . . . . . . . 2-21 Door, Battery, Right-Hand (with Rear Guard). . . . . . . . . . . . . . . . .
Decal, Control Handle . . . . . . . . . . . . . 412-651 . . . . . . . . 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-822/004 . 2-33
Decal, Control . . . . . . . . . . . . . . . . . . . 412-652/003 . . . . 2-21 Door, Battery, Right-Hand (with Rear Guard). . . . . . . . . . . . . . . . .
Decal, Control . . . . . . . . . . . . . . . . . . . 412-652/004 . . . . 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-822/005 . 2-33
Decal, Control . . . . . . . . . . . . . . . . . . . 412-652/005 . . . . 2-21 Door, Battery, Right-Hand (with Rear Guard). . . . . . . . . . . . . . . . .
Decal, Control . . . . . . . . . . . . . . . . . . . 412-652/006 . . . . 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-822/006 . 2-33
Decal, Control . . . . . . . . . . . . . . . . . . . 412-652/007 . . . . 2-21 Door, Battery, Right-Hand . . . . . . . . . . . 223-001-822/001 . 2-33
Decal, Control . . . . . . . . . . . . . . . . . . . 412-652/010 . . . . 2-21 Door, Tractor . . . . . . . . . . . . . . . . . . . 223-001-675 . . . . . . 8-5
Decal, EE . . . . . . . . . . . . . . . . . . . . . . 412-574 . . . . . . . . 2-20 Drive Unit, Left-Hand . . . . . . . . . . . . . . 1077488 . . . . . . . . 4-3
Decal, ESD . . . . . . . . . . . . . . . . . . . . . 411-936 . . . . . . . . 2-19 Drive Unit, Right-Hand . . . . . . . . . . . . . 1077489 . . . . . . . . 4-3
Decal, Hands Off. . . . . . . . . . . . . . . . . 223-001-569/B67 . 7-51 Drive Unit . . . . . . . . . . . . . . . . . . . . . . 1077488 . . . . . . . . 4-7
Decal, Hands Off. . . . . . . . . . . . . . . . . 223-001-569/B67 . 7-73 Drive Unit . . . . . . . . . . . . . . . . . . . . . . 1077489 . . . . . . . . 4-7
Decal, ISO 9001. . . . . . . . . . . . . . . . . 412-816 . . . . . . . . 2-20 Drive Wheel 16.25 X 6 X 11.25. . . . . . 223-001-223/ . . . . . 4-9
Decal, Label, ACR . . . . . . . . . . . . . . . . 1039365. . . . . . . . 2-19 Drive Wheel 16.25 X 7 X 11.25. . . . . . 223-001-222/ . . . . . 4-9
Decal, Label . . . . . . . . . . . . . . . . . . . . 1017303. . . . . . . . 2-19 Elbow, 90 Degree . . . . . . . . . . . . . . . . 223-003-123 . . . . . 7-25
Decal, Label . . . . . . . . . . . . . . . . . . . . 1017304. . . . . . . . 2-19 Elbow, 90 Degree . . . . . . . . . . . . . . . . 800-809/014 . . . . 6-21
Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/-001 . . . . 5-21 Elbow, 90 Degree . . . . . . . . . . . . . . . . 800-809/014 . . . . 6-23
Decal, Label . . . . . . . . . . . . . . . . . . . . 411-421/001 . . . . 5-23 Elbow, 90 Degree . . . . . . . . . . . . . . . . 800-809/014 . . . . 6-25
1060342A A-5 08/31/07

Elbow, Male . . . . . . . . . . . . . . . . . . . . 790-612 . . . . . . . . . 3-9 Fitting, Tube, Elbow, 90 Degree . . . . . . 792-511 . . . . . . . . . 6-9
Elbow, Male . . . . . . . . . . . . . . . . . . . . 790-612 . . . . . . . . . 6-5 Fitting, Tube, Elbow. . . . . . . . . . . . . . . 800-809/003 . . . . 7-25
End Bell, Brake . . . . . . . . . . . . . . . . . . 1034060/90 . . . . 5-37 Fitting, Tube, Plug . . . . . . . . . . . . . . . . 1018226/001 . . . . 6-9
End Bell, Brake . . . . . . . . . . . . . . . . . . 1038442/12 . . . . 5-39 Fitting, Tube, Straight . . . . . . . . . . . . . 800-812/001 . . . . 7-25
End Bell, Commutator, Complete . . . . . . 1020545/476 . . . 5-45 Fitting, Tube, Tee. . . . . . . . . . . . . . . . . 790-806 . . . . . . . . . 6-9
End Bell, Commutator . . . . . . . . . . . . . 1019307/90 . . . . 5-43 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B13. 7-41
End Bell, Commutator . . . . . . . . . . . . . 570-235/514 . . . . 5-41 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B54. 7-31
End Bell, Drive . . . . . . . . . . . . . . . . . . 1019307/80 . . . . 5-43 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B54. 7-45
End Bell, Drive . . . . . . . . . . . . . . . . . . 1052117/06 . . . . 5-43 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D26 7-31
End Bell, Drive . . . . . . . . . . . . . . . . . . 570-314/511 . . . . 5-41 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D26 7-45
End Bell, Drive . . . . . . . . . . . . . . . . . . 570-358/465 . . . . 5-45 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D27 7-31
End Shield, Drive . . . . . . . . . . . . . . . . 1034060/80 . . . . 5-37 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D27 7-45
Fan, Auxiliary Motor (internal) . . . . . . . 570-379/416 . . . . 5-45 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E83. 7-41
Fan, Drive Motor, Internal . . . . . . . . . . 570-869/736 . . . . 5-39 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E84. 7-41
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 1034060/95 . . . . 5-37 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E85. 7-41
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 570-450/511 . . . . 5-41 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E87. 7-41
Fastener . . . . . . . . . . . . . . . . . . . . . . . 5-028-010. . . . . . . 8-21 Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E97. 7-41
Field Coil Package . . . . . . . . . . . . . . . 570-299/511 . . . . 5-41 Flange. . . . . . . . . . . . . . . . . . . . . . . . 1034060/79 . . . . 5-37
Field Winding. . . . . . . . . . . . . . . . . . . 1020545/485 . . . 5-45 Fork Assembly, 30 in. Length . . . . . . . . 223-001-626/030 7-105
Filter, Hydraulic. . . . . . . . . . . . . . . . . . 1024373/003 . . . . 6-9 Fork Assembly, 30 in. Length . . . . . . . . 223-001-627/030 7-105
Fire Extinguisher (2.5 lb.) . . . . . . . . . . . 1014404 . . . . . . . . 8-4 Fork Assembly, 30 in. Length . . . . . . . . 820-005-033/001 7-105
Fire Extinguisher (2.5 lb.) . . . . . . . . . . . 1058742 . . . . . . . . 8-4 Fork Assembly, 30 in. Length . . . . . . . . 820-005-040/001 7-105
Fitting . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B10 . 7-99 Fork Assembly, 36 in. Length . . . . . . . . 223-001-626/036 7-105
Fitting Tube, Straight . . . . . . . . . . . . . . 800-812/004 . . . . 7-20 Fork Assembly, 36 in. Length . . . . . . . . 223-001-627/036 7-105
Fitting, Adapter. . . . . . . . . . . . . . . . . . 223-001-569/E88 . 7-41 Fork Assembly, 36 in. Length . . . . . . . . 820-005-033/002 7-105
Fitting, Air Vent . . . . . . . . . . . . . . . . . . 850-528 . . . . . . . . . 4-5 Fork Assembly, 36 in. Length . . . . . . . . 820-005-040/002 7-105
Fitting, Bulkhead . . . . . . . . . . . . . . . . . 223-001-569/B10 . 7-63 Fork Assembly, 42 in. Length (1.5 in. Lowered). . . . . . . . . . . . . . .
Fitting, Bulkhead . . . . . . . . . . . . . . . . . 223-001-569/B10 . 7-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-627/042 7-105
Fitting, Bulkhead . . . . . . . . . . . . . . . . . 223-001-569/B10 . 7-71 Fork Assembly, 42 in. Length (1.5 in. Lowered). . . . . . . . . . . . . . .
Fitting, Bulkhead . . . . . . . . . . . . . . . . . 223-001-569/B11 . 7-79 Fork Assembly, 42 in. Length (1.75 in. Lowered). . . . . . . . . . . . . .
Fitting, Elbow, 90 Degree . . . . . . . . . . 792-342 . . . . . . . 7-103 Fork Assembly, 42 in. Length . . . . . . . . 820-005-040/004 7-105
Fitting, Elbow, 90 Degree . . . . . . . . . . 792-557 . . . . . . . . . 3-5 Fork Assembly, 48 in. Length . . . . . . . . 223-001-626/048 7-105
Fitting, Elbow, 90 Degree . . . . . . . . . . DS236510 . . . . . . 7-55 Fork Assembly, 48 in. Length . . . . . . . . 223-001-627/048 7-105
Fitting, Elbow . . . . . . . . . . . . . . . . . . . 792-451 . . . . . . . . 6-13 Fork Assembly, 48 in. Length . . . . . . . . 820-005-033/006 7-105
Fitting, Elbow . . . . . . . . . . . . . . . . . . . 792-550 . . . . . . . . 6-17 Fork Assembly, 54 in. Length (1.75 in. Lowered). . . . . . . . . . . . . .
Fitting, Elbow . . . . . . . . . . . . . . . . . . . 792-573/004 . . . . 6-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820-005-040/009 7-105
Fitting, Grease . . . . . . . . . . . . . . . . . . 223-001-569/E91 . 7-41 Fork Assembly, 54 in. Length . . . . . . . . 223-001-626/054 7-105
Fitting, Grease . . . . . . . . . . . . . . . . . . 223-001-569/H49. 7-97 Fork Assembly, 54 in. Length . . . . . . . . 820-005-033/007 7-105
Fitting, Grease . . . . . . . . . . . . . . . . . . 841-111 . . . . . . . . 3-11 Fork Assembly, 54 in. Length . . . . . . . . 820-005-040/006 7-105
Fitting, Grease . . . . . . . . . . . . . . . . . . 870-518/05 . . . . . 7-97 Fork Assembly, 60 in. Length (1.5 in. Lowered). . . . . . . . . . . . . . .
Fitting, Hose, Elbow . . . . . . . . . . . . . . 802-023/009 . . . . 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 820-005-033/009 7-105
Fitting, Hose, Elbow . . . . . . . . . . . . . . 802-025/023 . . . . 6-15 Fork Assembly, 60 in. Length (1.75 in. Lowered). . . . . . . . . . . . . .
Fitting, Hose . . . . . . . . . . . . . . . . . . . . 802-025/023 . . . . 6-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-626/060 7-105
Fitting, Hydraulic. . . . . . . . . . . . . . . . . 223-001-569/B50 . 7-79 Fork Pin . . . . . . . . . . . . . . . . . . . . . . . 811-885 . . . . . . . 7-105
Fitting, Quick Disconnect . . . . . . . . . . . 782-825/001 . . . . . 6-9 Frame, Complete . . . . . . . . . . . . . . . . 1041190/72 . . . . 5-37
Fitting, Reducer . . . . . . . . . . . . . . . . . . 780-312 . . . . . . . . . 4-5 Fuse, 150A . . . . . . . . . . . . . . . . . . . . 590-587/109 . . . . 5-21
Fitting, Rework . . . . . . . . . . . . . . . . . . 223-003-123. . . . . 7-13 Fuse, 150A . . . . . . . . . . . . . . . . . . . . 590-587/109 . . . . 5-23
Fitting, Straight . . . . . . . . . . . . . . . . . . 792-343 . . . . . . . 7-103 Fuse, 15A (FU5, FU6) . . . . . . . . . . . . . 590-585/008 . . . . 5-26
Fitting, Straight . . . . . . . . . . . . . . . . . . 792-343 . . . . . . . . . 6-9 Fuse, 500A . . . . . . . . . . . . . . . . . . . . 590-587/ 119 . . . 5-21
Fitting, Straight . . . . . . . . . . . . . . . . . . 792-360 . . . . . . . . . 6-9 Fuse, 500A . . . . . . . . . . . . . . . . . . . . 590-587/119 . . . . 5-23
Fitting, Straight . . . . . . . . . . . . . . . . . . DS236497 . . . . . . 7-55 Fuse, 5A (FU7, FU8) . . . . . . . . . . . . . . 590-585/005 . . . . 5-26
Fitting, Swivel, 45 Degree . . . . . . . . . . 223-001-569/E83 . 7-99 Fuse, 750A . . . . . . . . . . . . . . . . . . . . 590-587/122 . . . . 5-21
Fitting, Tee . . . . . . . . . . . . . . . . . . . . . 790-806 . . . . . . . 7-103 Fuse, 750A . . . . . . . . . . . . . . . . . . . . 590-587/122 . . . . 5-23
Fitting, Tee, Swivel. . . . . . . . . . . . . . . . 792-412 . . . . . . . . . 6-5 Gasket, Conductive. . . . . . . . . . . . . . . 1039888 . . . . . . . 5-17
Fitting, Tube, Elbow, 90 Degree . . . . . . 792-342 . . . . . . . . . 6-9 Gasket, Sensor . . . . . . . . . . . . . . . . . . 1037771 . . . . . . . 8-23
08/31/07 A-6 1060342A

Gate, Battery . . . . . . . . . . . . . . . . . . . 223-003-035/001 . 2-25 Guide, Lower, 78 in. OACH . . . . . . . . . 223-001-569/A69 . 7-93
Gate, Battery . . . . . . . . . . . . . . . . . . . 223-003-035/004 . 2-25 Guide, Lower, 89 in. OACH . . . . . . . . . 223-001-569/D37 . 7-89
Gear Set, Spiral Bevel . . . . . . . . . . . . . 410-027/03 . . . . . . 4-7 Guide, Lower, 89 in. OACH . . . . . . . . . 223-001-569/D68 . 7-93
Gear, Helical . . . . . . . . . . . . . . . . . . . 1077486. . . . . . . . . 4-7 Guide, Lower, 93.5 in. OACH . . . . . . . 223-001-569/D67 . 7-93
Gear, Pinion, Helical . . . . . . . . . . . . . . 1077487. . . . . . . . . 4-7 Guide, Lower, 93.5 in. OACH . . . . . . . 223-001-569/D71 . 7-89
Gear, Pinion, Motor . . . . . . . . . . . . . . . 401-175 . . . . . . . . . 4-5 Guide, Lower, 98 in. OACH . . . . . . . . . 223-001-569/D35 . 7-89
Gland . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H42 . 7-97 Guide, Lower, 98 in. OACH . . . . . . . . . 223-001-569/D66 . 7-93
Gland . . . . . . . . . . . . . . . . . . . . . . . . 540-070/414 . . . . 6-47 Guide, Spring . . . . . . . . . . . . . . . . . . . 223-001-569/E17 . 7-80
Grommet . . . . . . . . . . . . . . . . . . . . . . 600-218 . . . . . . . . 8-13 Guide, Upper, 78 in. OACH . . . . . . . . 223-001-569/A89 . 7-93
Grommet . . . . . . . . . . . . . . . . . . . . . . 600-218 . . . . . . . . . 8-9 Guide, Upper, 83 in. OACH . . . . . . . . 223-001-569/A90 . 7-89
Guard , Cable. . . . . . . . . . . . . . . . . . . 360-028/001 . . . . . 8-9 Guide, Upper, 89 in. OACH . . . . . . . . 223-001-569/D40 . 7-89
Guard, Battery . . . . . . . . . . . . . . . . . . 223-001-850/001 . 2-33 Guide, Upper, 89 in. OACH . . . . . . . . 223-001-569/D61 . 7-93
Guard, Battery . . . . . . . . . . . . . . . . . . 223-001-850/002 . 2-33 Guide, Upper, 93.5 in. OACH . . . . . . . 223-001-569/D52 . 7-89
Guard, Battery . . . . . . . . . . . . . . . . . . 223-001-850/003 . 2-33 Guide, Upper, 93.5 in. OACH . . . . . . . 223-001-569/D70 . 7-93
Guard, Cable . . . . . . . . . . . . . . . . . . . 223-000-665 . . . . . 7-20 Guide, Upper, 98 in. OACH . . . . . . . . 223-001-569/D78 . 7-89
Guard, Cable . . . . . . . . . . . . . . . . . . . 360-028/001 . . . . 8-13 Guide, Upper, 98 in. OACH . . . . . . . . 223-001-569/D79 . 7-93
Guard, Cable . . . . . . . . . . . . . . . . . . . 360-028-009 . . . . . 5-15 Handle, Left-Hand (Top) . . . . . . . . . . . . 223-000-928 . . . . . 3-19
Guard, Cable . . . . . . . . . . . . . . . . . . . 360-031/001 . . . . . 8-5 Handle, Left-Hand . . . . . . . . . . . . . . . . 1050688 . . . . . . . 3-23
Guard, Cable . . . . . . . . . . . . . . . . . . . 870-673 . . . . . . . . 8-18 Handle, Positioner . . . . . . . . . . . . . . . . 223-000-807 . . . . . 3-19
Guard, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/D30 . 7-31 Handle, Right-Hand (Bottom) . . . . . . . . . 223-000-929 . . . . . 3-19
Guard, Chain . . . . . . . . . . . . . . . . . . . 223-001-569/D30 . 7-45 Handle, Right-Hand . . . . . . . . . . . . . . . 1065760 . . . . . . . 3-23
Guard, Finger . . . . . . . . . . . . . . . . . . . 590-915 . . . . . . . . 8-27 Harness, PW1 . . . . . . . . . . . . . . . . . . 1034758/002. . . . 8-23
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-001-569/A77 . 7-89 Harness, PW2 . . . . . . . . . . . . . . . . . . 1034757/002. . . . 8-23
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-001-569/A77 . 7-93 Harness, PW3 . . . . . . . . . . . . . . . . . . 1034758/012. . . . 8-23
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-001-569/H80 . 7-55 Harness, PW4 . . . . . . . . . . . . . . . . . . 1034757/012. . . . 8-23
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-001-894/002 . 7-20 Harness, Wiring, Horn. . . . . . . . . . . . . 154-011-052 . . . . . 5-35
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-001-894/002 . . 7-5 Harness, Wiring . . . . . . . . . . . . . . . . . 1040937/001. . . . 5-21
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-003-064/00 . . 7-25 Harness, Wiring . . . . . . . . . . . . . . . . . 1040937/002. . . . 5-23
Guard, Hose . . . . . . . . . . . . . . . . . . . . 223-003-064/002 . 7-20 Harness, Wiring . . . . . . . . . . . . . . . . . 1053831 . . . . . . . 5-15
Guard, Hose . . . . . . . . . . . . . . . . . . . . DS235764. . . . . . . 7-55 Harness . . . . . . . . . . . . . . . . . . . . . . . 1063726/001. . . . 3-19
Guard, Hose . . . . . . . . . . . . . . . . . . . . DS235764. . . . . . . 7-63 Harness . . . . . . . . . . . . . . . . . . . . . . . 223-003-044/002 . 3-15
Guard, Hose . . . . . . . . . . . . . . . . . . . . DS235764. . . . . . . 7-67 Heater, 4W, 36V . . . . . . . . . . . . . . . . 591-640 . . . . . . . . 3-19
Guard, Hose . . . . . . . . . . . . . . . . . . . . DS235764. . . . . . . 7-71 Hinge, Spring . . . . . . . . . . . . . . . . . . . 900-137 . . . . . . . . . 8-5
Guard, Light . . . . . . . . . . . . . . . . . . . . 1000268/003 . . . . 8-13 Hinge . . . . . . . . . . . . . . . . . . . . . . . . 1013397 . . . . . . . 8-25
Guard, Light . . . . . . . . . . . . . . . . . . . . 1000268/004 . . . . 8-13 Holder Assembly, Brush, Auxiliary Motor, Complete. . . . . . . . . . .
Guard, Light . . . . . . . . . . . . . . . . . . . . 1017558. . . . . . . . . 8-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/481. . . . 5-45
Guard, Overhead, 83 in. Height . . . . . . 1046958/001 . . . . . 2-9 Hook, Lower . . . . . . . . . . . . . . . . . . . . 223-001-569/H44 . 7-97
Guard, Overhead, 84 in. Height . . . . . . 1046958/003 . . . . . 2-9 Horn Assembly, 36V . . . . . . . . . . . . . . 154-011-059/002 . 5-35
Guard, Overhead, 85 in. Height . . . . . . 1046958/004 . . . . . 2-9 Horn . . . . . . . . . . . . . . . . . . . . . . . . . 590-643/105 . . . . 5-35
Guard, Overhead, 87 in. Height . . . . . . 1046958/006 . . . . . 2-9 Hose Assembly (83 in. OACH) . . . . . . . 1001288/092. . . . 7-13
Guard, Overhead, 88 in. Height (Standard). . . . . . . . . . . . . . . . . Hose Assembly (88 in. OACH) . . . . . . . 1001288/093. . . . 7-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1046958/002 . . . . . 2-9 Hose Assembly (Aux 1) . . . . . . . . . . . . 1001288/077. . . . . 6-6
Guard, Overhead, 89 in. Height . . . . . . 1046958/007 . . . . . 2-9 Hose Assembly (Aux 2) . . . . . . . . . . . . 1001288/078. . . . . 6-6
Guard, Overhead, 90 in. Height . . . . . . 1046958/008 . . . . . 2-9 Hose Assembly (Lift Pump Press. Port to Manifold PI Port). . . . . . . .
Guard, Overhead, 91 in. Height . . . . . . 1046958/009 . . . . . 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/079. . . . . 6-5
Guard, Overhead, 92 in. Height . . . . . . 1046958/010 . . . . . 2-9 Hose Assembly (Lift Pump Press. Port to Manifold PI Port). . . . . . . .
Guard, Overhead, 93 in. Height . . . . . . 1046958/011 . . . . . 2-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/081. . . . . 6-5
Guard, Rear, Right . . . . . . . . . . . . . . . . 223-001-923/001 . 2-34 Hose Assembly (Lift) . . . . . . . . . . . . . . . 1001288/076. . . . . 6-6
Guard . . . . . . . . . . . . . . . . . . . . . . . . 360-028/001 . . . . 2-19 Hose Assembly (Manifold TC Port to Right Tilt Cyl. End Cap). . . . .
Guard . . . . . . . . . . . . . . . . . . . . . . . . 360-028/006 . . . . 8-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/050. . . . . 6-5
Guard . . . . . . . . . . . . . . . . . . . . . . . . 360-028/009 . . . . 8-25 Hose Assembly (Manifold TR Port to Left Tilt Cyl. Rod End). . . . . . .
Guard . . . . . . . . . . . . . . . . . . . . . . . . 360-031-005 . . . . . 5-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/082. . . . . 6-5
Guard . . . . . . . . . . . . . . . . . . . . . . . . 360-037/004 . . . . . 6-5 Hose Assembly (Manifold TR Port to Left Tilt Cyl. Rod End). . . . . . .
Guard . . . . . . . . . . . . . . . . . . . . . . . . 360-037/011 . . . . . 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/083. . . . . 6-5
Guide, Bar . . . . . . . . . . . . . . . . . . . . . 223-001-569/A72 . 7-89 Hose Assembly (Manifold TR Port to Right Tilt Cyl. Rod End). . . . . .
Guide, Bar . . . . . . . . . . . . . . . . . . . . . 223-001-569/A72 . 7-93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/051. . . . . 6-5
Guide, Lower 83 in. OACH . . . . . . . . . 223-001-569/A69 . 7-93
1060342A A-7 08/31/07

Hose Assembly (Manifold TR Port to Right Tilt Cyl. Rod End). . . . . . Hose Assembly, Mast, 78 in. OACH . . . 223-001-569/B07. 7-94
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/059 . . . . 6-5 Hose Assembly, Mast, 78 in. OACH . . . 223-001-569/D65 7-93
Hose Assembly (Right Tilt Cyl. End Cap to Left Tilt Cyl. End Cap) Hose Assembly, Mast, 83 in. OACH . . . 223-001-569/B07. 7-93
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/053 . . . . 6-5 Hose Assembly, Mast, 83 in. OACH . . . 223-001-569/B08. 7-89
Hose Assembly (Sideshift Left) . . . . . . . . 1001288/074 . . . . 6-6 Hose Assembly, Mast, 83 in. OACH . . . 223-001-569/B08. 7-94
Hose Assembly (Sideshift Right). . . . . . . 1001288/075 . . . . 6-6 Hose Assembly, Mast, 89 in. OACH . . . 223-001-569/C39 7-93
Hose Assembly (Steer Pump Press. Port to Steer Valve P Port). . . . . Hose Assembly, Mast, 89 in. OACH . . . 223-001-569/C40 7-89
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/055 . . . . 6-5 Hose Assembly, Mast, 89 in. OACH . . . 223-001-569/C40 7-94
Hose Assembly (Steer Pump Press. Port to Steer Valve P Port). . . . . Hose Assembly, Mast, 93.5 in. OACH . 223-001-569/C40 7-93
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/056 . . . . 6-5 Hose Assembly, Mast, 93.5 in. OACH . 223-001-569/D76 7-90
Hose Assembly (Steer Pump Press. Port to Steer Valve P Port). . . . . Hose Assembly, Mast, 93.5 in. OACH . 223-001-569/D76 7-94
Hose Assembly (Steer Pump Press. Port to Steer Valve P Port). . . . . Hose Assembly, Mast, 98 in. OACH . . . 223-001-569/D75 7-90
Hose Assembly (Steer Valve L Port to Hyd. Mtr Left Port). . . . . . . . . Hose Assembly, Rear, Left . . . . . . . . . . 223-001-569/J20 . 7-67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/057 . . . . 6-5 Hose Assembly, Rear, Left . . . . . . . . . . 223-001-569/J21 . 7-67
Hose Assembly (Steer Valve R Port to Hyd. Mtr Right Port). . . . . . . Hose Assembly, Rear, Left . . . . . . . . . . 223-001-569/J22 . 7-67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/083 . . . . 6-5 Hose Assembly, Rear, Left . . . . . . . . . . 223-001-569/J85 . 7-67
Hose Assembly (Steer Valve T Port to Manifold S-Ret Port). . . . . . . Hose Assembly, Rear, Right . . . . . . . . . 223-001-569/J67 . 7-67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/060 . . . . 6-5 Hose Assembly, Rear, Right . . . . . . . . . 223-001-569/J68 . 7-67
Hose Assembly (Steer Valve T Port to Manifold S-Ret Port). . . . . . . Hose Assembly, Rear, Right . . . . . . . . . 223-001-569/J69 . 7-67
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/065 . . . . 6-5 Hose Assembly, Rear, Right . . . . . . . . . 223-001-569/J86 . 7-67
Hose Assembly (Steer Valve T Port to Manifold S-Ret Port). . . . . . . Hose Assembly, Rear. . . . . . . . . . . . . . 223-001-569/J20 . 7-63
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/072 . . . . 6-5 Hose Assembly, Rear. . . . . . . . . . . . . . 223-001-569/J21 . 7-63
Hose Assembly (Steer Valve T Port to Manifold S-Ret Port). . . . . . . Hose Assembly, Rear. . . . . . . . . . . . . . 223-001-569/J22 . 7-63
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/073 . . . . 6-5 Hose Assembly, Rear. . . . . . . . . . . . . . 223-001-569/J23 . 7-63
Hose Assembly . . . . . . . . . . . . . . . . . 1001288/080 . . . . 3-9 Hose Assembly, Rear. . . . . . . . . . . . . . 223-001-569/J83 . 7-63
Hose Assembly, Free Lift, 78 in. OACH . 223-001-569/D63. 7-94 Hose Assembly, Stainless Steel . . . . . . . 001288/040 . . . . 7-25
Hose Assembly, Free Lift, 78 in. OACH . 223-001-569/D74. 7-90 Hose Assembly, Steer Pump Press. Port to Steer Valve P Port .......
Hose Assembly, Free Lift, 78 in. OACH . 223-001-569/D74. 7-94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/055 . . . . 3-9
Hose Assembly, Free Lift, 83 in. OACH . 223-001-569/A42. 7-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/056 . . . . 3-9
Hose Assembly, Free Lift, 83 in. OACH . 223-001-569/A42. 7-94 Hose Assembly, Steer Pump Press. Port to Steer Valve P Port .......
Hose Assembly, Free Lift, 83 in. OACH . 223-001-569/A78. 7-94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/070 . . . . 3-9
Hose Assembly, Free Lift, 89 in. OACH . 223-001-569/C44. 7-90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/071 . . . . 3-9
Hose Assembly, Free Lift, 89 in. OACH . 223-001-569/C44. 7-94 Hose Assembly, Steer Valve L Port to Steer Motor Left-Hand Port. . . .
Hose Assembly, Free Lift, 89 in. OACH . 223-001-569/C45. 7-94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/057 . . . . 3-9
Hose Assembly, Free Lift, 89 in. OACH . 223-001-569/D82. 7-75 Hose Assembly, Steer Valve R Port to Steer Motor Right-Hand Port. .
Hose Assembly, Free Lift, 93.5 in. OACH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/083 . . . . 3-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D62. 7-94 Hose Assembly, Steer Valve T Port to Manifold S-Ret Port. . . . . . . . .
Hose Assembly, Free Lift, 98 in. OACH . 223-001-569/D01. 7-94 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001288/073 . . . . 3-9
Hose Assembly, Free Lift, 98 in. OACH . 223-001-569/D72. 7-90 Hose Assembly . . . . . . . . . . . . . . . . . . 1001288/038 . . . 7-20
Hose Assembly, Free Lift. . . . . . . . . . . . 223-001-569/J24 . 7-63 Hose Assembly . . . . . . . . . . . . . . . . . . 1001288/042 . . . 7-25
Hose Assembly, Free Lift. . . . . . . . . . . . 223-001-569/J24 . 7-67 Hose Assembly . . . . . . . . . . . . . . . . . . 1001288/043 . . . 7-25
Hose Assembly, Free Lift. . . . . . . . . . . . 223-001-569/J25 . 7-63 Hose Assembly . . . . . . . . . . . . . . . . . . 1001288/080 . . . . 6-5
Hose Assembly, Free Lift. . . . . . . . . . . . 223-001-569/J25 . 7-67 Hose Assembly . . . . . . . . . . . . . . . . . . 223-001-569/H41 7-99
Hose Assembly, Free Lift. . . . . . . . . . . . 223-001-569/J27 . 7-63 Hose Assembly . . . . . . . . . . . . . . . . . . P31-504-091/025 . 7-13
Hose Assembly, Mast, 78 in. OACH . . . 223-001-569/B07 . 7-89 Hose Assembly . . . . . . . . . . . . . . . . . . P31-904-106/025 . 7-25
08/31/07 A-8 1060342A

Hose Assembly . . . . . . . . . . . . . . . . . . P31-904-i14/025 . . 7-25 Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 540-070/422 . . . . 6-47

Hose Assembly . . . . . . . . . . . . . . . . . . P31-908-083/050 . . 7-5 Kit, Service . . . . . . . . . . . . . . . . . . . . . 223-001-569/D11 . 6-31
Hose, Bulk . . . . . . . . . . . . . . . . . . . . . 820-602/007 . . . . . 6-5 Kit, Service . . . . . . . . . . . . . . . . . . . . . 223-001-569/D50 . 6-33
Hose, Free Lift . . . . . . . . . . . . . . . . . . . 223-001-569/H89 . 7-59 Kit, Service . . . . . . . . . . . . . . . . . . . . . 223-001-569/D50 . 6-35
Hose, Free Lift . . . . . . . . . . . . . . . . . . . 223-001-569/H90 . 7-59 Kit, Shim . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H83 . 7-55
Hose, Free Lift . . . . . . . . . . . . . . . . . . . 223-001-569/H91 . 7-59 Kit, Slack Chain Valve . . . . . . . . . . . . . 223-001-569/E99 . 7-73
Hose, Free Lift . . . . . . . . . . . . . . . . . . . 223-001-569/J05. . 7-59 Kit, Wear Pad . . . . . . . . . . . . . . . . . . . 223-001-569/H47 . 7-97
Hose, Free Lift . . . . . . . . . . . . . . . . . . . 223-001-569/J82. . 7-59 Kit, Wear Pad . . . . . . . . . . . . . . . . . . . DS235768 . . . . . . 7-56
Hose, Front . . . . . . . . . . . . . . . . . . . . . 223-001-569/J27. . 7-71 Knob Assembly, Lift / Lower . . . . . . . . . 1033021/002. . . . 3-23
Hose, Lift Pump, Suction . . . . . . . . . . . . 1041639. . . . . . . . . 6-5 Knob, Lift . . . . . . . . . . . . . . . . . . . . . . 1011700 . . . . . . . 3-19
Hose, Lift Pump, Suction . . . . . . . . . . . . 1043695. . . . . . . . . 6-5 Knob, Steering . . . . . . . . . . . . . . . . . . 828-005-714 . . . . . 2-20
Hose, Rear, Left-Hand . . . . . . . . . . . . . . 223-001-569/J23. . 7-71 Lift Pump and Motor Installation, DC Lift . 1045869,1046038 6-15
Hose, Rear, Right-Hand . . . . . . . . . . . . 223-001-569/J31. . 7-71 Light Assembly, Warning (Amber) . . . . . 1017554/102. . . . . 8-9
Hose, Return . . . . . . . . . . . . . . . . . . . . 1072437. . . . . . . . . 6-5 Light Assembly, Warning (Blue) . . . . . . . 1017554/103. . . . . 8-9
Hose . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E82 . 7-41 Light Assembly, Warning (Clear) . . . . . . 1017554/105. . . . . 8-9
Hose . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E86 . 7-41 Light Assembly, Warning (Red) . . . . . . . 1017554/101. . . . . 8-9
Hose . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E96 . 7-41 Light, Auxiliary . . . . . . . . . . . . . . . . . . 838-004-220/004 . 8-13
Housing, Gear . . . . . . . . . . . . . . . . . . 223-001-154 . . . . . . 4-7 Line Assembly . . . . . . . . . . . . . . . . . . . 223-001-569/J12 . 7-55
Housing, Gear . . . . . . . . . . . . . . . . . . 223-001-218 . . . . . . 4-7 Line Assembly . . . . . . . . . . . . . . . . . . . 223-003-061/001 . . 7-5
Housing . . . . . . . . . . . . . . . . . . . . . . . 1042076. . . . . . . . 5-23 Line Assembly . . . . . . . . . . . . . . . . . . . 223-003-062/001 . 7-13
Hub, Machine . . . . . . . . . . . . . . . . . . . 123-000-586 . . . . . 3-12 Link, Connecting . . . . . . . . . . . . . . . . . 681 -832. . . . . . . . 7-19
Hub, Steer . . . . . . . . . . . . . . . . . . . . . 1038605. . . . . . . . 3-11 Link, Connector, Lift Chain . . . . . . . . . . 681-832 . . . . . . . . . 7-5
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 1002884. . . . . . . . 3-11 Link . . . . . . . . . . . . . . . . . . . . . . . . . . 1001779 . . . . . . . . 3-5
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 1043541/07 . . . . . 4-15 Lowering Control Valve . . . . . . . . . . . . 223-001-569/C89 . 7-47
Insulation, Electrical . . . . . . . . . . . . . . . 611-093/002 . . . . 3-19 Magnet, Body, Sub Assembly . . . . . . . . 1043541/01. . . . . 4-15
Insulator and Guide . . . . . . . . . . . . . . . 1-105-122/01 . . . . 5-25 Main Frame, 107 in. OACH. . . . . . . . . 223-001-569/H95 . 7-56
Insulator, Standoff . . . . . . . . . . . . . . . . 7-861-002/003 . . . 5-21 Main Frame, 78 in. OACH. . . . . . . . . . 223-001-569/E18 . 7-80
Insulator, Terminal Strip. . . . . . . . . . . . . 1-030-010 . . . . . . . 5-26 Main Frame, 83 in. OACH. . . . . . . . . . 223-001-569/A59 . 7-80
Insulator, Washer, Shoulder. . . . . . . . . . 1-185-077/009 . . . 5-35 Main Frame, 83 in. OACH. . . . . . . . . . 223-001-569/H92 . 7-56
Jack, Banana . . . . . . . . . . . . . . . . . . . 870-866 . . . . . . . . 5-15 Main Frame, 88 in. OACH. . . . . . . . . . 223-001-569/H93 . 7-56
Key, Allen . . . . . . . . . . . . . . . . . . . . . . 950-108 . . . . . . . . 8-25 Main Frame, 89 in. OACH. . . . . . . . . . 223-001-569/A60 . 7-80
Key, Woodruff . . . . . . . . . . . . . . . . . . . 5-026-005 . . . . . . . 4-13 Main Frame, 93.5 in. OACH . . . . . . . . 223-001-569/E14 . 7-80
Key, Woodruff . . . . . . . . . . . . . . . . . . . 5-026-005 . . . . . . . . 4-5 Main Frame, 95 in. OACH. . . . . . . . . . 223-001-569/H94 . 7-56
Key, Woodruff . . . . . . . . . . . . . . . . . . . 5-026-008 . . . . . . . 2-20 Main Frame, 98 in. OACH. . . . . . . . . . 223-001-569/E09 . 7-80
Key, Woodruff . . . . . . . . . . . . . . . . . . . 850-117 . . . . . . . . 3-11 Main Frame, 99 in. OACH. . . . . . . . . . 223-001-569/J77 . 7-56
Kit, Brush Band, 3-Piece, EE . . . . . . . . . 1041423. . . . . . . . 5-45 Main Frame . . . . . . . . . . . . . . . . . . . . 1070442/001. . . . 7-19
Kit, Check Valve . . . . . . . . . . . . . . . . . 223-001-569/J35. . 6-37 Main Frame . . . . . . . . . . . . . . . . . . . . 1070442/002. . . . 7-19
Kit, Clamp . . . . . . . . . . . . . . . . . . . . . 223-001-569/H82 . 7-55 Main Frame . . . . . . . . . . . . . . . . . . . . 1070442/003. . . . 7-19
Kit, Contact. . . . . . . . . . . . . . . . . . . . . 1-105-129/111 . . . 5-25 Mast, Telescopic, Inner . . . . . . . . . . . . . 223-003-077/001 . 7-19
Kit, Contact. . . . . . . . . . . . . . . . . . . . . 1-105-131/111 . . . 5-25 Mast, Telescopic, Inner . . . . . . . . . . . . . 223-003-077/002 . 7-19
Kit, Electronic Horn . . . . . . . . . . . . . . . 590-633/K1T. . . . . 5-35 Mast, Telescopic, Inner . . . . . . . . . . . . . 223-003-077/003 . 7-19
Kit, Fork Stop . . . . . . . . . . . . . . . . . . . 870-523/11 . . . . . 7-37 Mast, Telescopic, Outer . . . . . . . . . . . . 223-003-075/001 . 7-19
Kit, Forkstop . . . . . . . . . . . . . . . . . . . . 870-523/11 . . . . . 7-35 Module Assembly, Diode . . . . . . . . . . . 154-005-462/043 . 8-16
Kit, Lead Assembly. . . . . . . . . . . . . . . . 570-299/512 . . . . 5-41 Module, Supressor. . . . . . . . . . . . . . . . 154-010-405/003 . 5-35
Kit, Mast Mounting (Not Shown) . . . . . . 223-001-569/C52 7-103 Motor Assembly, AC Lift, 4K . . . . . . . . . 1041600/700. . . . 6-13
Kit, Mast Mounting . . . . . . . . . . . . . . . 223-001-569/C52 . 7-73 Motor Assembly, AC Lift, 4K . . . . . . . . . 1048140/700. . . . 6-13
Kit, Motor Controller . . . . . . . . . . . . . . 1042226/K06 . . . . 5-17 Motor Assembly, DC Lift . . . . . . . . . . . . 570-299/500 . . . . 6-15
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 1008426/01 . . . . . 6-18 Motor, Auxiliary, DC . . . . . . . . . . . . . . 1020545/450. . . . 5-45
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F03 . 6-41 Motor, Auxiliary . . . . . . . . . . . . . . . . . 1020545/450. . . . 6-17
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F18 . 6-43 Motor, Drive (3, 3.5 and 4K) . . . . . . . . 1041190/700. . . . . 4-5
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F25 . 6-45 Motor, Drive (3, 3.5 and 4K) . . . . . . . . 1041559/700. . . . . 4-5
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H48 . 7-97 Motor, Drive (5K) . . . . . . . . . . . . . . . . 1038442/700. . . . . 4-5
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J37. . 6-39 Motor, Drive (5K) . . . . . . . . . . . . . . . . 1064002/700. . . . . 4-5
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J41. . 6-37 Motor, Drive, (EE) AC . . . . . . . . . . . . . 1041559/700. . . . 5-37
Kit, Seal . . . . . . . . . . . . . . . . . . . . . . . 530-699/01 . . . . . 6-25 Motor, Drive, (EE) AC . . . . . . . . . . . . . 1064002/700. . . . 5-39
1060342A A-9 08/31/07

Motor, Drive, AC . . . . . . . . . . . . . . . . 1038442/700 . . . 5-39 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 5-21

Motor, Drive, AC . . . . . . . . . . . . . . . . 1041190/700 . . . 5-37 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 5-23
Motor, Hydraulic, Steer . . . . . . . . . . . . 1043660 . . . . . . . . 3-5 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 5-31
Motor, Lift, AC . . . . . . . . . . . . . . . . . . 1036468/700 . . . 5-43 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 6-11
Motor, Lift, AC . . . . . . . . . . . . . . . . . . 1041600/700 . . . 5-43 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 6-15
Motor, Lift, AC . . . . . . . . . . . . . . . . . . 1048140/700 . . . 5-43 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 6-17
Motor, Lift, DC, Rebuilt, Complete . . . . . 579-299 . . . . . . . . 5-41 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-005 . . . . . . 7-25
Motor, Lift, DC . . . . . . . . . . . . . . . . . . 570-299/500 . . . . 5-41 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-007 . . . . . . . 3-5
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 750-461 . . . . . . . 7-103 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-008 . . . . . . 4-13
Nut, Clamp . . . . . . . . . . . . . . . . . . . . 761-870/17 . . . . . . 4-7 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-015-008 . . . . . . . 7-5
Nut, Clamp . . . . . . . . . . . . . . . . . . . . 761-870/18 . . . . . . 4-7 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-016-002 . . . . . . . 8-9
Nut, Hex, Lock . . . . . . . . . . . . . . . . . . 5-016-018. . . . . . . . 7-5 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-016-004 . . . . . . 7-20
Nut, Hex, M16 . . . . . . . . . . . . . . . . . . 5-015-008. . . . . . . 7-19 Nut . . . . . . . . . . . . . . . . . . . . ...... 5-016-004 . . . . . . . 8-9
Nut, Hex . . . . . . . . . . . . . . . . . . . . . . 5-015-002. . . . . . . 2-23 Nut . . . . . . . . . . . . . . . . . . . . ...... 540-070/417 . . . . 6-47
Nut, Hex . . . . . . . . . . . . . . . . . . . . . . 5-015-003. . . . . . . 5-21 Nut . . . . . . . . . . . . . . . . . . . . ...... 760-160 . . . . . . . . 3-11
Nut, Hex . . . . . . . . . . . . . . . . . . . . . . 5-015-005. . . . . . . 7-20 Nut . . . . . . . . . . . . . . . . . . . . ...... 7-750-412 . . . . . . 7-19
Nut, Hex . . . . . . . . . . . . . . . . . . . . . . 5-015-005. . . . . . . 8-13 Nut . . . . . . . . . . . . . . . . . . . . ...... 7-750-920 . . . . . . . 4-5
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-31 Nut . . . . . . . . . . . . . . . . . . . . ...... DS236593 . . . . . . 7-55
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-45 Nut . . . . . . . . . . . . . . . . . . . . ...... DS236632 . . . . . . 7-55
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-31 Nut . . . . . . . . . . . . . . . . . . . . ...... DS236632 . . . . . . 7-63
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-35 Nut . . . . . . . . . . . . . . . . . . . . ...... DS236632 . . . . . . 7-67
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-37 Nut . . . . . . . . . . . . . . . . . . . . ...... DS236632 . . . . . . 7-71
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-45 Nutclip . . . . . . . . . . . . . . . . . ...... 7-812-002 . . . . . . 8-25
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-49 O-Ring. . . . . . . . . . . . . . . . . . ...... 1034060/85 . . . . 5-37
Nut, Jam . . . . . . . . . . . . . . . . . . . . . . 7-750-412. . . . . . . . 7-5 O-Ring. . . . . . . . . . . . . . . . . . ...... 1034060/85 . . . . 5-39
Nut, Lock . . . . . . . . . . . . . . . . . . . . . 5-016-002. . . . . . . 8-27 O-Ring. . . . . . . . . . . . . . . . . . ...... 1034060/85 . . . . 5-43
Nut, Lock, Hex . . . . . . . . . . . . . . . . . . 5-016-018. . . . . . . 7-20 Packaging, Case Bag . . . . . . . ...... 950-227 . . . . . . . . 2-20
Nut, Lock, M6 . . . . . . . . . . . . . . . . . . 5-016-004. . . . . . . 7-13 Pad, Cushion . . . . . . . . . . . . . ...... 370-631/001 . . . . . 6-5
Nut, Lock, M6 . . . . . . . . . . . . . . . . . . 5-016-004. . . . . . . 7-25 Pad, Door . . . . . . . . . . . . . . . ...... 413-083 . . . . . . . . . 8-5
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-004. . . . . . . . 7-5 Pad, Floor . . . . . . . . . . . . . . . ...... 1039655 . . . . . . . 2-19
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 5-016-005. . . . . . . 8-27 Pad, Floor . . . . . . . . . . . . . . . ...... 223-001-333 . . . . 2-20
Nut, Lock . . . . . . . . . . . . . . . . . . . . . . 600-915/003 . . . . 5-23 Pad, Rear Guard . . . . . . . . . . ...... 312-000-224 . . . . 2-34
Nut, Push . . . . . . . . . . . . . . . . . . . . . . 753-004/003 . . . . 4-17 Pad, Seat. . . . . . . . . . . . . . . . ...... 223-001-332 . . . . 2-19
Nut, Retainer . . . . . . . . . . . . . . . . . . . 7-812-002. . . . . . . 2-19 Pad . . . . . . . . . . . . . . . . . . . . ...... 223-001-569/B65. 7-79
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/471 . . . 5-45 Pedal Assembly, Deadman. . . . ...... 223-000-943 . . . . 4-17
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1034060/75 . . . . 5-37 Pedal . . . . . . . . . . . . . . . . . . ...... 223-000-836 . . . . 4-17
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1034060/75 . . . . 5-43 Pin, Chain Anchor . . . . . . . . . ...... DS236139 . . . . . . 7-55
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1034060/76 . . . . 5-37 Pin, Chain Anchor . . . . . . . . . ...... DS236139 . . . . . . 7-97
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1036966/75 . . . . 5-39 Pin, Chain, Bootstrap . . . . . . . ...... 223-001-569/B96. 7-79
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 1036966/75 . . . . 5-43 Pin, Chain, Free Lift. . . . . . . . . ...... 223-001-569/B80. 7-79
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-35 Pin, Chain . . . . . . . . . . . . . . . ...... 223-001-569/B80. 7-35
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-37 Pin, Chain . . . . . . . . . . . . . . . ...... 223-001-569/B80. 7-37
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-49 Pin, Chain . . . . . . . . . . . . . . . ...... 223-001-569/B80. 7-49
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-79 Pin, Clevis . . . . . . . . . . . . . . . ...... 861-014/001 . . . 7-103
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A03. 7-85 Pin, Cotter . . . . . . . . . . . . . . . ...... 811-564 . . . . . . . 7-103
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-79 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-31
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A04. 7-85 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-35
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A38. 7-67 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-37
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A38. 7-89 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-45
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A38. 7-93 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-49
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C25. 7-89 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-79
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C25. 7-93 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-85
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D25. 7-31 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/B61. 7-97
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D25. 7-45 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-31
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D96. 7-89 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-35
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D96. 7-93 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-37
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H36. 7-97 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-45
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-002. . . . . . . 5-31 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-49
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-003. . . . . . . 5-23 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-55
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-004. . . . . . . 5-23 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-79
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005. . . . . . . . 3-2 Pin, Cotter . . . . . . . . . . . . . . . ...... 223-001-569/C34 7-85
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . 5-015-005. . . . . . . 5-15
08/31/07 A-10 1060342A

Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 223-001-569/C34 . 7-97 Plate, Shaft Retention . . . . . . . . . . . . . . 223-001-569/J64 . 7-67

Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . 810-921 . . . . . . . . . 7-5 Plate, Shaft Retention . . . . . . . . . . . . . . 223-001-569/J64 . 7-71
Pin, Cotter. . . . . . . . . . . . . . . . . . . . . . DS236578. . . . . . . 7-55 Plate, Specification, EE. . . . . . . . . . . . . 412-516 . . . . . . . . 2-20
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 223-000-032 . . . . . . 4-7 Plate, Top . . . . . . . . . . . . . . . . . . . . . . 1063939 . . . . . . . 5-17
Pin, Dowel . . . . . . . . . . . . . . . . . . . . . 223-001-569/B53 . 7-79 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 1004724/001. . . . . 4-7
Pin, Lock . . . . . . . . . . . . . . . . . . . . . . . 811-866/001 . . . . 2-33 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 1017553 . . . . . . . . 8-9
Pin, Pulley . . . . . . . . . . . . . . . . . . . . . . 1011611. . . . . . . . 7-19 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A84 . 7-89
Pin, Pulley . . . . . . . . . . . . . . . . . . . . . . 1011611. . . . . . . . . 7-6 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A85 . 7-93
Pin, Pulley . . . . . . . . . . . . . . . . . . . . . . 223-000-756 . . . . . . 7-5 Plate . . . . . . . . . . . . . . . . . . . . . . . . . 223-003-074/001 . 7-20
Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D22 . 6-31 Plated . . . . . . . . . . . . . . . . . . . . . . . . 1004724/002. . . . . 4-7
Pin, Roll . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J71. . 6-39 Plug, 1/4 in.. . . . . . . . . . . . . . . . . . . . 782-420 . . . . . . . . . 4-5
Pin, Spiral . . . . . . . . . . . . . . . . . . . . . . 810-767 . . . . . . . . 3-15 Plug, 3/8 in.. . . . . . . . . . . . . . . . . . . . 782-422 . . . . . . . . . 4-5
Pin, Spring . . . . . . . . . . . . . . . . . . . . . 810-846 . . . . . . . . 3-11 Plug, Cylinder . . . . . . . . . . . . . . . . . . . 223-000-798 . . . . . 6-21
Pin, Tilt . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E89 . 7-41 Plug, Hollow Hex . . . . . . . . . . . . . . . . 792-216/006 . . . . . 8-6
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B80 . 7-85 Plug, Magnetic . . . . . . . . . . . . . . . . . . 223-000-701 . . . . . . 4-7
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D05 . 7-31 Plug, Mechanical. . . . . . . . . . . . . . . . . 1-150-349 . . . . . . . 8-13
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D05 . 7-45 Plug, Mechanical. . . . . . . . . . . . . . . . . 782-407 . . . . . . . . . 4-7
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J63. . 7-63 Plug, Socket Head #10 . . . . . . . . . . . . 1003647/010. . . . . 6-9
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J63. . 7-67 Plug, Socket Head #4 . . . . . . . . . . . . . 1003647/004. . . . . 6-9
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J63. . 7-71 Plug, Socket Head #6 . . . . . . . . . . . . . 1003647/006. . . . . 6-9
Pipe, Spacer, 0.75 in. . . . . . . . . . . . . . 828-001-429/014 . 2-31 Plug, Wear . . . . . . . . . . . . . . . . . . . . . 223-001-569/A54 . 7-79
Pipe, Spacer, 08.12 in. . . . . . . . . . . . . 828-001-429/025 . 2-31 Plug, Wear . . . . . . . . . . . . . . . . . . . . . 223-001-569/A80 . 7-31
Pipe, Spacer, 1.25 in. . . . . . . . . . . . . . 828-001-429/029 . 2-31 Plug, Wear . . . . . . . . . . . . . . . . . . . . . 223-001-569/A81 . 7-55
Pipe, Spacer, 10.75 in. . . . . . . . . . . . . 828-001-429/027 . 2-31 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1020545/466. . . . 5-45
Pipe, Spacer, 12.50 in. . . . . . . . . . . . . 828-001-429/011 . 2-31 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1044804 . . . . . . . 2-20
Pipe, Spacer, 13.00 in. . . . . . . . . . . . . 828-001-429/026 . 2-31 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D13 . 6-27
Pipe, Spacer, 17.75 in. . . . . . . . . . . . . 828-001-429/013 . 2-31 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/F07 . 6-41
Pipe, Spacer, 2.88 in. . . . . . . . . . . . . . 828-001-429/017 . 2-31 Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 861-312 . . . . . . . . 2-20
Pipe, Spacer, 3.38 in. . . . . . . . . . . . . . 828-001-429/030 . 2-31 Pulley, Cable. . . . . . . . . . . . . . . . . . . . 990-536 . . . . . . . . 7-25
Pipe, Spacer, 7.62 in. . . . . . . . . . . . . . 828-001-429/018 . 2-31 Pulley, Hose, Main Lift . . . . . . . . . . . . . 223-000-260 . . . . . 7-19
Piston, Plated, 83 in. OACH . . . . . . . . . 223-000-536/001 . 6-23 Pulley, Hose, Sideshift . . . . . . . . . . . . . 223-000-261 . . . . . 7-25
Piston, Plated, 83 in. OACH . . . . . . . . . 223-000-536/003 . 6-25 Pulley, Hose . . . . . . . . . . . . . . . . . . . . 223-000-427 . . . . . . 7-5
Piston, Plated, 83 in. OACH . . . . . . . . . 223-000-536/007 . 6-21 Pulley, Lift Hose . . . . . . . . . . . . . . . . . . 838-004-961 . . . . . 7-20
Piston, Plated, 88 in. OACH . . . . . . . . . 223-000-536/002 . 6-23 Pulley, Sideshift . . . . . . . . . . . . . . . . . . 223-000-265 . . . . . 7-13
Piston, Plated, 88 in. OACH . . . . . . . . . 223-000-536/004 . 6-25 Pulley, Sideshift . . . . . . . . . . . . . . . . . . 223-000-265 . . . . . 7-25
Piston, Plated, 88 in. OACH . . . . . . . . . 223-000-536/008 . 6-21 Pump Assembly, AC Lift . . . . . . . . . . . . 1030633/100. . . . 6-13
Piston, Plated, 96 in. OACH . . . . . . . . . 223-000-536/005 . 6-23 Pump Assembly, DC Lift . . . . . . . . . . . . 500-351 . . . . . . . . 6-15
Piston, Plated, 96 in. OACH . . . . . . . . . 223-000-536/006 . 6-25 Pump, Auxiliary. . . . . . . . . . . . . . . . . . 1020558/100. . . . 6-17
Piston . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D06 . 6-27 Relay (K1-K4) . . . . . . . . . . . . . . . . . . . 1-100-068 . . . . . . . 5-26
Piston . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D06 . 6-29 Reservoir Weldment . . . . . . . . . . . . . . . 1036677/001. . . . 6-19
Piston . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D06 . 6-33 Reservoir Weldment . . . . . . . . . . . . . . . 1036677/002. . . . 6-19
Piston . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D06 . 6-35 Resistor, Variable. . . . . . . . . . . . . . . . . 1017546/001. . . . 3-23
Piston . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D17 . 6-31 Resistor, Variable. . . . . . . . . . . . . . . . . 1017546/003. . . . 3-23
Piston . . . . . . . . . . . . . . . . . . . . . . . . . 540-070/412 . . . . 6-47 Resistor, Variable. . . . . . . . . . . . . . . . . 1-120-126/001 . . . 3-19
Pivot, Steer . . . . . . . . . . . . . . . . . . . . . 1038971. . . . . . . . 3-11 Resistor, Variable. . . . . . . . . . . . . . . . . 1-120-126/101 . . . 3-19
Plate Assembly, Brush . . . . . . . . . . . . . . 570-236/515 . . . . 5-41 Resistor . . . . . . . . . . . . . . . . . . . . . . . 1-110-847/027 . . . 5-35
Plate Assembly, Contactor. . . . . . . . . . . 1037106. . . . . . . . 5-21 Retainer, Cylinder, Free Lift . . . . . . . . . . 223-001-569/D44 . 7-31
Plate, Attachment Rating . . . . . . . . . . . . 412-860 . . . . . . . . 2-19 Retainer, Cylinder, Free Lift . . . . . . . . . . 223-001-569/D44 . 7-45
Plate, Back-up . . . . . . . . . . . . . . . . . . . 223-000-917 . . . . . 2-23 Retainer, Handle . . . . . . . . . . . . . . . . . 1052977 . . . . . . . 3-23
Plate, Capacity . . . . . . . . . . . . . . . . . . 412-858 . . . . . . . . 2-19 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A14 . 7-79
Plate, Enclosure . . . . . . . . . . . . . . . . . . 1042058. . . . . . . . 5-23 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C68 . 7-37
Plate, Hinge . . . . . . . . . . . . . . . . . . . . 1018119. . . . . . . . 8-25 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C68 . 7-49
Plate, Lock Down . . . . . . . . . . . . . . . . . 1078249. . . . . . . . . 6-9 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C88 . 7-97
Plate, Retainer . . . . . . . . . . . . . . . . . . . 223-001-569/C68 . 7-85 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D14 . 6-27
Plate, Sensor . . . . . . . . . . . . . . . . . . . . 223-000-884 . . . . . . 3-5 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D14 . 6-29
Plate, Shaft Retention . . . . . . . . . . . . . . 223-001-569/J64. . 7-63 Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D14 . 6-33
Retainer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D14 . 6-35
1060342A A-11 08/31/07

Retainer . . . . . . . . . . . . . . ......... 223-001-569/D16. 6-31 Roller Assembly . . . . . . . . . . . . . . . . . 828-001-430/019. 2-25

Retainer . . . . . . . . . . . . . . ......... 223-001-569/F06 . 6-41 Roller Assembly . . . . . . . . . . . . . . . . . 828-001-430/020. 2-25
Retainer . . . . . . . . . . . . . . ......... 223-001-569/F19 . 6-43 Roller Shim. . . . . . . . . . . . . . . . . . . . . 223-001-569/B59. 7-79
Retainer . . . . . . . . . . . . . . ......... 223-001-569/F19 . 6-45 Roller, Battery. . . . . . . . . . . . . . . . . . . 123-001-382 . . . . 2-31
Retainer . . . . . . . . . . . . . . ......... 223-001-569/J36 . 6-39 Roller, Thrust. . . . . . . . . . . . . . . . . . . . 223-001-569/B84. 7-80
Retainer . . . . . . . . . . . . . . ......... 223-001-569/J39 . 6-37 Roller, Thrust. . . . . . . . . . . . . . . . . . . . 223-001-569/B84. 7-85
Ring, Back-up . . . . . . . . . . ......... 531-025 . . . . . . . . 6-21 Roller, Undersized. . . . . . . . . . . . . . . . 223-001-569/C67 7-85
Ring, Back-Up. . . . . . . . . . ......... 531-025 . . . . . . . . 6-23 Roller . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B66. 7-85
Ring, Back-up . . . . . . . . . . ......... 531-025 . . . . . . . . 6-25 Roller . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B84. 7-35
Ring, Locking . . . . . . . . . . ......... 1034060/84 . . . . 5-37 Roller . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B84. 7-37
Ring, Locking . . . . . . . . . . ......... 1034060/93 . . . . 5-37 Roller . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B84. 7-49
Ring, Locking . . . . . . . . . . ......... 1034060/94 . . . . 5-37 Roller . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C67 7-37
Ring, Locking . . . . . . . . . . ......... 1038442/10 . . . . 5-39 Roller . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C67 7-49
Ring, Locking . . . . . . . . . . ......... 1038442/18 . . . . 5-39 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . 1038442/01 . . . . 5-39
Ring, Retainer . . . . . . . . . . ......... 7-810-001/020 . . . 7-19 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . 1041190/71 . . . . 5-37
Ring, Retainer . . . . . . . . . . ......... 810-488/014 . . . . 2-31 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . 1046510/71 . . . . 5-43
Ring, Retaining . . . . . . . . . ......... 5-031-013. . . . . . 7-103 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . 1052117/01 . . . . 5-43
Ring, Retaining, Bushing . . ......... 1034060/96 . . . . 5-37 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-003 . . . . . . . . 3-19
Ring, Retaining, External . . ......... 223-001-569/J62 . 7-63 Screw . . . . . . . . . . . . . . . . . . . . . . . . 714-008 . . . . . . . . 3-19
Ring, Retaining, External . . ......... 540-070/415 . . . . 6-47 Screw . . . . . . . . . . . . . . . . . . . . . . . . 724-311 . . . . . . . . 3-19
Ring, Retaining, Internal . . . ......... 540-070/418 . . . . 6-47 Screw, Cap . . . . . . . . . . . . . . . . . . . . 223-001-569/A31 7-49
Ring, Retaining . . . . . . . . . ......... 223-001-569/D12. 6-27 Screw, Cap . . . . . . . . . . . . . . . . . . . . 223-001-569/A31 7-85
Ring, Retaining . . . . . . . . . ......... 223-001-569/D12. 6-29 Screw, Cap . . . . . . . . . . . . . . . . . . . . 223-001-569/B75. 7-37
Ring, Snap, External . . . . . ......... 810-215 . . . . . . . . 3-23 Screw, Cap . . . . . . . . . . . . . . . . . . . . 223-001-569/E24. 7-35
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/B15 . 6-41 Screw, Cap . . . . . . . . . . . . . . . . . . . . 223-001-569/E24. 7-37
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/B16 . 7-31 Screw, Flow Control . . . . . . . . . . . . . . 223-003-121 . . . . 7-13
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/B16 . 7-45 Screw, Flow Control . . . . . . . . . . . . . . 223-003-121 . . . . 7-25
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/B16 . 7-80 Screw, Pan. . . . . . . . . . . . . . . . . . . . . 5-010-011 . . . . . . 2-23
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 6-45 Screw, Set . . . . . . . . . . . . . . . . . . . . . 717-101/001 . . . . 3-19
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-55 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-302 . . . . . . . . 3-19
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-63 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1012268 . . . . . . . 3-23
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-67 Screw, Set . . . . . . . . . . . . . . . . . . . . . 1033161 . . . . . . . 3-23
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-71 Screw, Set . . . . . . . . . . . . . . . . . . . . . 223-001-569/J52 . 7-55
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-80 Screw, Set . . . . . . . . . . . . . . . . . . . . . 5-006-028 . . . . . . 3-15
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-89 Screw, Set . . . . . . . . . . . . . . . . . . . . . 724-445 . . . . . . . . . 3-5
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C21. 7-93 Screw, Terminal Board. . . . . . . . . . . . . 1034060/97 . . . . 5-37
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C80. 7-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1019307/98 . . . . 5-43
Ring, Snap . . . . . . . . . . . . ......... 223-001-569/C80. 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1020545/470 . . . 5-45
Ring, Snap . . . . . . . . . . . . ......... 570-427/513 . . . . 5-41 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1020545/479 . . . 5-45
Ring, Snap . . . . . . . . . . . . ......... DS236570 . . . . . . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1034060/74 . . . . 5-37
Rivet . . . . . . . . . . . . . . . . ......... 850-256 . . . . . . . . 4-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1034060/74 . . . . 5-39
Rod, Sideshift . . . . . . . . . . ......... 223-001-569/H43. 7-97 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1034060/82 . . . . 5-37
Rod . . . . . . . . . . . . . . . . . ......... 540-070/413 . . . . 6-47 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1034060/88 . . . . 5-37
Rod . . . . . . . . . . . . . . . . . ......... 540-076/413 . . . . 6-47 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1036468/98 . . . . 5-43
Roller Assembly . . . . . . . . ......... 223-001-430/017 . 2-25 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1036966/79 . . . . 5-43
Roller Assembly . . . . . . . . ......... 223-001-569/B66 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1038442/08 . . . . 5-39
Roller Assembly . . . . . . . . ......... 223-001-569/E10 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1038442/11 . . . . 5-39
Roller Assembly . . . . . . . . ......... 223-001-569/H72. 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 1041600/04 . . . . 5-43
Roller Assembly . . . . . . . . ......... 223-001-784/008 . 2-27 Screw . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A05 7-31
08/31/07 A-12 1060342A

Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A31 . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-007 . . . . . . . 6-19

Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A33 . 7-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-007 . . . . . . . 8-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A33 . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008 . . . . . . . 3-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A33 . 7-71 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008 . . . . . . . 6-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B09 . 7-80 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-008 . . . . . . . . 6-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B75 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 3-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B75 . 7-97 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . . 3-2
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B85 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . . 4-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B99 . 7-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 6-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B99 . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-009 . . . . . . . 8-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B99 . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-013 . . . . . . . 8-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B99 . 7-93 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-014 . . . . . . . 2-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C13 . 7-93 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-014 . . . . . . . . 2-7
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C26 . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . . 3-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C26 . 7-93 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 6-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C28 . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . 7-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C28 . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-015 . . . . . . . . 7-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C29 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-016 . . . . . . . 2-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C31 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-019 . . . . . . . 2-34
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C63 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-023 . . . . . . . 7-20
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C66 . 7-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-024 . . . . . . . 3-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C66 . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-025 . . . . . . . 2-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D38 . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-026 . . . . . . . 2-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D38 . 7-93 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-033 . . . . . . . 7-20
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D39 . 7-63 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-055 . . . . . . . . 6-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D39 . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-056 . . . . . . . 8-21
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D39 . 7-89 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-057 . . . . . . . 5-15
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D39 . 7-93 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-001-057 . . . . . . . 5-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D42 . 7-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-008 . . . . . . . 4-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D42 . 7-45 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-012 . . . . . . . 6-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E11 . 7-79 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-016 . . . . . . . 7-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E19 . 7-82 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-002-042 . . . . . . . 3-23
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E30 . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-001 . . . . . . . 5-35
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H46 . 7-99 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-01 1 . . . . . . 8-18
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H50 . 7-97 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-010 . . . . . . . 8-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H68 . 7-55 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-003-017 . . . . . . . 7-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H71 . 7-63 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-008 . . . . . . . . 8-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H71 . 7-67 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-010 . . . . . . . . 3-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H71 . 7-71 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-013 . . . . . . . 8-23
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J51. . 7-63 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-014 . . . . . . . 8-23
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . 2-20 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-004-026 . . . . . . . 6-11
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . 2-33 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-006-016 . . . . . . . 7-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-006-016 . . . . . . . . 7-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . . 3-9 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-023 . . . . . . . 2-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . . 4-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-024 . . . . . . . 2-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . 5-31 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-007-027 . . . . . . . 2-19
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . 8-16 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . . 5-26
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-001 . . . . . . . . 8-4 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . . 5-31
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-002 . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-004 . . . . . . . 8-21
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-002 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-006 . . . . . . . . 3-5
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-002 . . . . . . . 5-19 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-006 . . . . . . . 4-17
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-002 . . . . . . . 5-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-011 . . . . . . . . 8-9
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-003 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-013 . . . . . . . 5-35
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-003 . . . . . . . 5-35 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-013 . . . . . . . 8-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-004 . . . . . . . 8-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-023 . . . . . . . 2-33
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-005 . . . . . . . 5-17 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-010-028 . . . . . . . 5-27
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-006 . . . . . . . . 2-7 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-011-002 . . . . . . . 5-31
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-006 . . . . . . . 5-18 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-011-005 . . . . . . . 7-13
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-006 . . . . . . . 6-15 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-011-014 . . . . . . . 6-25
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-007 . . . . . . . . 3-2 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-003 . . . . . . . 8-21
Screw. . . . . . . . . . . . . . . . . . . . . . . . . 5-001-007 . . . . . . . . 3-5 Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-014-004 . . . . . . . 5-26
1060342A A-13 08/31/07

Screw . . . . . . . . . . . . . . . . . . . . . . . . 5-016-004. . . . . . . 8-15 Shaft Assembly, Pivot. . . . . . . . . . . . . . 1012040 . . . . . . . 3-23

Screw . . . . . . . . . . . . . . . . . . . . . . . . 701-119 . . . . . . . . 6-19 Shaft, Handle . . . . . . . . . . . . . . . . . . . 828-004-659 . . . . 3-19
Screw . . . . . . . . . . . . . . . . . . . . . . . . 710-246 . . . . . . . . . 8-3 Shaft, Roller, 18.31 in. . . . . . . . . . . . . 828-001-335/013. 2-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-702-004/012 . . . 8-25 Shaft, Roller, 19.31 in. . . . . . . . . . . . . 828-001-335/019. 2-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-005/010 . . . . 6-9 Shaft, Roller, 21.06 in. . . . . . . . . . . . . 828-001-335/014. 2-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-006-030 . . . 4-13 Shaft, Roller, 22.06 in. . . . . . . . . . . . . 828-001-335/017. 2-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-008/040 . . . 2-20 Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 223-001-569/A39 7-89
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-010/040 . . . . 4-7 Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 223-001-569/A40 7-93
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-010-055 . . . 8-17 Shaft, Stub . . . . . . . . . . . . . . . . . . . . . 223-001-569/H75 7-71
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-016/035 . . . 7-19 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A15 7-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-016/035 . . . . 7-5 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E15. 7-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-016/040 . . . . 2-9 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H88 7-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-710-016-060 . . . . 4-3 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J60 . 7-63
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-713-005/006 . . . 6-21 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J60 . 7-67
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-713-005/006 . . . 6-23 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J60 . 7-71
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-004/040 . . . . 6-9 Shaft . . . . . . . . . . . . . . . . . . . . . . . . . DS236362 . . . . . . 7-67
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-012/045 . . . 7-20 Sheave Assembly . . . . . . . . . . . . . . . . 223-001-569/B63. 7-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-012/065 . . . 7-25 Sheave, Chain . . . . . . . . . . . . . . . . . . 223-001-569/B64. 7-31
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-016/025 . . . 7-19 Sheave, Chain . . . . . . . . . . . . . . . . . . 223-001-569/B64. 7-45
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-016/025 . . . . 7-5 Sheave, Hose . . . . . . . . . . . . . . . . . . . 223-001-569/J61 . 7-63
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-016/035 . . . 7-20 Sheave, Hose . . . . . . . . . . . . . . . . . . . 223-001-569/J61 . 7-67
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-016/035 . . . . 7-5 Sheave, Hose . . . . . . . . . . . . . . . . . . . 223-001-569/J61 . 7-71
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-016/080 . . . 7-20 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A55 7-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-714-116/030 . . . 7-19 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A75 7-93
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-742-007/004 . . . 5-23 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A76 7-89
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-743-006/010 . . . 7-20 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A83 7-89
Screw . . . . . . . . . . . . . . . . . . . . . . . . 7-743-006/010 . . . 7-25 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A83 7-93
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236020 . . . . . . 7-55 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B64. 7-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236363 . . . . . . 7-55 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B83. 7-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236541 . . . . . . 7-63 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B83. 7-79
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236541 . . . . . . 7-67 Sheave . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/H76 7-55
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236541 . . . . . . 7-71 Sheave . . . . . . . . . . . . . . . . . . . . . . . DS235810 . . . . . . 7-71
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236639 . . . . . . 7-67 Shim, 0.002 in. . . . . . . . . . . . . . . . . . 223-001-376/001. . 4-7
Screw . . . . . . . . . . . . . . . . . . . . . . . . DS236639 . . . . . . 7-71 Shim, 0.005 in. . . . . . . . . . . . . . . . . . 223-001-376/002. . 4-7
Seal Kit . . . . . . . . . . . . . . . . . . . . . . . 530-699/01 . . . . . 6-23 Shim, 0.010 in. . . . . . . . . . . . . . . . . . 223-001-376/003. . 4-7
Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 1034060/86 . . . . 5-37 Shim, 0.020 in. . . . . . . . . . . . . . . . . . 223-001-376/004. . 4-7
Seal, Oil . . . . . . . . . . . . . . . . . . . . . . 531-607 . . . . . . . . . 4-7 Shim, Cylinder . . . . . . . . . . . . . . . . . . 223-001-569/A25 7-31
Seal, Piston . . . . . . . . . . . . . . . . . . . . 530-695 . . . . . . . . 6-21 Shim, Cylinder . . . . . . . . . . . . . . . . . . 223-001-569/A25 7-45
Seal, Plug. . . . . . . . . . . . . . . . . . . . . . 1034060/101 . . . 5-37 Shim, Load Roller . . . . . . . . . . . . . . . . 223-001-569/B59. 7-31
Seal, Shaft . . . . . . . . . . . . . . . . . . . . . 1038442/09 . . . . 5-39 Shim, Load Roller . . . . . . . . . . . . . . . . 223-001-569/B59. 7-45
Seal, Square . . . . . . . . . . . . . . . . . . . 530-699 . . . . . . . . 6-21 Shim, Load Roller . . . . . . . . . . . . . . . . 223-001-569/B59. 7-97
Seal, Square . . . . . . . . . . . . . . . . . . . 530-699 . . . . . . . . 6-23 Shim, Plate. . . . . . . . . . . . . . . . . . . . . 223-001-569/J11 . 7-55
Seal, Square . . . . . . . . . . . . . . . . . . . 530-699 . . . . . . . . 6-25 Shim, Roller Assembly . . . . . . . . . . . . . DS236594 . . . . . . 7-55
Seal, Wiper . . . . . . . . . . . . . . . . . . . . 530-696 . . . . . . . . 6-21 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1047211/001 . . . . 3-5
Seal, Wiper . . . . . . . . . . . . . . . . . . . . 530-696 . . . . . . . . 6-23 Shim, Spacer . . . . . . . . . . . . . . . . . . . 1047211/002 . . . . 3-5
Seal, Wiper . . . . . . . . . . . . . . . . . . . . 530-696 . . . . . . . . 6-25 Shim, Spacer . . . . . . . . . . . . . . . . . . . 600-236/003 . . . . 8-13
Seal . . . . . . . . . . . . . . . . . . . . . . . . . 530-615 . . . . . . . . 3-11 Shim, Wear Plug. . . . . . . . . . . . . . . . . 223-001-569/C81 7-31
Selector, Switch . . . . . . . . . . . . . . . . . 1-150-401/001 . . . 5-31 Shim, Wear Plug. . . . . . . . . . . . . . . . . 223-001-569/C81 7-45
Sensor Assembly, Temperature . . . . . . . 1063121 . . . . . . . 8-21 Shim, Wear Plug. . . . . . . . . . . . . . . . . DS236511 . . . . . . 7-55
Sensor, Proximity. . . . . . . . . . . . . . . . . 1047954/002 . . 7-103 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-000-882 . . . . . 3-5
Sensor, Proximity. . . . . . . . . . . . . . . . . 1047950/001 . . . 8-17 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A07 7-80
Sensor, Proximity. . . . . . . . . . . . . . . . . 1047953/001 . . . 8-18 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A17 7-79
Sensor, Temperature . . . . . . . . . . . . . . 1034060/99 . . . . 5-37 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A18 7-80
Sensor, Temperature . . . . . . . . . . . . . . 1062808/94 . . . . 5-43 Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B59. 7-35
08/31/07 A-14 1060342A

Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B59 . 7-37 Spring, Torsion . . . . . . . . . . . . . . . . . . 1017078 . . . . . . . 3-19

Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B59 . 7-49 Spring, Travel . . . . . . . . . . . . . . . . . . . 1017076 . . . . . . . 3-19
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/B59 . 7-85 Spring . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E16 . 7-80
Shim . . . . . . . . . . . . . . . . . . . . . . . . . 771-039 . . . . . . . . . 7-5 Sprocket. . . . . . . . . . . . . . . . . . . . . . . 401-165/001 . . . . . 3-5
Sleeve, Crimp, U . . . . . . . . . . . . . . . . . 1052117/13 . . . . . 5-39 Standoff, Cover . . . . . . . . . . . . . . . . . . 1063723 . . . . . . . . 3-2
Sleeve, Crimp, V . . . . . . . . . . . . . . . . . 1052117/14 . . . . . 5-39 Stator. . . . . . . . . . . . . . . . . . . . . . . . . 1038442/02. . . . . 5-39
Sleeve, Crimp, W . . . . . . . . . . . . . . . . 1052117/15 . . . . . 5-39 Stator. . . . . . . . . . . . . . . . . . . . . . . . . 1048140/02. . . . . 5-43
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 223-000-259/001 . 7-20 Stator. . . . . . . . . . . . . . . . . . . . . . . . . 1052117/02. . . . . 5-43
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 223-000-259/002 . 7-25 Stop, Piston Ring . . . . . . . . . . . . . . . . . 223-000-564 . . . . . 6-21
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D41 . 6-27 Stop, Piston Ring . . . . . . . . . . . . . . . . . 223-000-564 . . . . . 6-23
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D41 . 6-29 Stop, Piston Ring . . . . . . . . . . . . . . . . . 223-000-564 . . . . . 6-25
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D41 . 6-33 Stop, Tip Back. . . . . . . . . . . . . . . . . . . 223-000-273 . . . . . 7-19
Sleeve . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D41 . 6-35 Stop, Tip Back. . . . . . . . . . . . . . . . . . . 223-000-273 . . . . . . 7-5
Spacer Assembly, 0.312 in. . . . . . . . . . 1001322/001 . . . . 2-28 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . 7-103
Spacer Assembly, 0.624 in. . . . . . . . . . 1001322/002 . . . . 2-28 Strap, Static . . . . . . . . . . . . . . . . . . . . 838-007-311/002 . . 2-7
Spacer Assembly, 0.936 in. . . . . . . . . . 1001322/003 . . . . 2-28 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C43 . 7-89
Spacer Assembly, 1.248 in. . . . . . . . . . 1001322/004 . . . . 2-28 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/C43 . 7-93
Spacer Assembly, 1.560 in. . . . . . . . . . 1001322/005 . . . . 2-28 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611 -029. . . . . . . . 8-13
Spacer, Battery Gate . . . . . . . . . . . . . . 223-001-761/101 . 2-25 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-028 . . . . . . . . 8-18
Spacer, Battery Gate . . . . . . . . . . . . . . 223-001-763/101 . 2-25 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 3-15
Spacer, Battery, 1.50 in. . . . . . . . . . . . 223-001-815/001 . 2-27 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 3-5
Spacer, Battery, 1.75 in. . . . . . . . . . . . 223-001-815/002 . 2-27 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 7-13
Spacer, Battery, Non-weighted, 0.75 in.. 223-001-783/006 . 2-27 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . 8-21
Spacer, Battery, Non-weighted, 2.00 in.. 223-001-783/012 . 2-27 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 611-029 . . . . . . . . . 8-9
Spacer, Battery, Non-weighted, 2.75 in.. 223-001-783/003 . 2-27 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 811-861/006 . . . . 3-15
Spacer, Battery, Non-weighted, 4.88 in.. 223-001-783/004 . 2-27 Strap . . . . . . . . . . . . . . . . . . . . . . . . . 811-861/016 . . . . 3-15
Spacer, Battery, Non-weighted, 5.00 in.. 223-001-783/005 . 2-27 Stub Shaft. . . . . . . . . . . . . . . . . . . . . . 223-001-569/H75 . 7-63
Spacer, Battery, Weighted - 340 lb. . . . . 1015989. . . . . . . . 2-27 Stub Shaft. . . . . . . . . . . . . . . . . . . . . . 223-001-569/J66 . 7-67
Spacer, Battery, Weighted - 700 lb. . . . . 1015650. . . . . . . . 2-27 Stub Shaft. . . . . . . . . . . . . . . . . . . . . . DS235763 . . . . . . 7-55
Spacer, Gland. . . . . . . . . . . . . . . . . . . 540-070/416 . . . . 6-47 Stud Weldment . . . . . . . . . . . . . . . . . . 1020545/468. . . . 5-45
Spacer, Hex . . . . . . . . . . . . . . . . . . . . 223-000-185/003 . 5-31 Stud, Bus Bar . . . . . . . . . . . . . . . . . . . 1047504 . . . . . . . 5-21
Spacer, Shock Mounting . . . . . . . . . . . . 600-236/003 . . . . 8-27 Stud, Main Frame . . . . . . . . . . . . . . . . 223-000-891 . . . . . 7-20
Spacer, Telescopic, Outer . . . . . . . . . . . 223-000-239 . . . . . 7-19 Stud, Main Frame . . . . . . . . . . . . . . . . 223-000-891 . . . . . . 7-5
Spacer, Track Roller . . . . . . . . . . . . . . . 780-001-090 . . . . . 7-19 Stud, Push . . . . . . . . . . . . . . . . . . . . . 1-085-106/009 . . . 8-27
Spacer, Track Roller . . . . . . . . . . . . . . . 780-001-090 . . . . . . 7-5 Stud, Telescopic, Outer. . . . . . . . . . . . . 223-000-225 . . . . . 7-19
Spacer, Track Roller . . . . . . . . . . . . . . . 780-001-091 . . . . . 7-19 Support, Battery Roller . . . . . . . . . . . . . 040-206 . . . . . . . . 2-27
Spacer, Track Roller . . . . . . . . . . . . . . . 780-001-091 . . . . . . 7-5 Support, Crosshead . . . . . . . . . . . . . . . 223-001-569/J15 . 7-63
Spacer, Tubing Clamp . . . . . . . . . . . . . 223-000-439 . . . . . 7-13 Support, Crosshead . . . . . . . . . . . . . . . 223-001-569/J15 . 7-67
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 1043541/04 . . . . . 4-15 Support, Crosshead . . . . . . . . . . . . . . . 223-001-569/J15 . 7-71
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-000-330 . . . . . . 3-5 Switch Assembly, Left-Hand (PS14) . . . . 1047956/002. . . . 8-15
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-000-757/003 . 7-19 Switch Assembly, Right-Hand (PS13) . . . 1047956/001. . . . 8-15
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-000-757/003 . . 7-5 Switch, Contact Block, Base . . . . . . . . . 1-150-314/002 . . . 5-31
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-000-757/004 . 7-19 Switch, Operator. . . . . . . . . . . . . . . . . 1-150-313/057 . . . 5-31
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-000-757/004 . . 7-5 Switch, Proximity, Multihead . . . . . . . . . 1047959/001. . . . . 3-5
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-001-217 . . . . . . 4-7 Switch, Pushbutton . . . . . . . . . . . . . . . . 1013006/002. . . . 3-19
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/J58. . 7-56 Switch, Rocker . . . . . . . . . . . . . . . . . . 1-150-293/001 . . . 8-27
Spacer . . . . . . . . . . . . . . . . . . . . . . . . 223-003-054/001 . 7-19 Switch, Rocker . . . . . . . . . . . . . . . . . . 1-150-343/001 . . . 8-13
Spring Set, Brush (Set of 4) . . . . . . . . . . 570-446/516 . . . . 5-41 Switch, Rotary. . . . . . . . . . . . . . . . . . . 1-150-376 . . . . . . . 5-31
Spring, Brush . . . . . . . . . . . . . . . . . . . 1020545/483 . . . . 5-45 Switch, Rotating . . . . . . . . . . . . . . . . . 1-150-402 . . . . . . . 5-31
Spring, Button . . . . . . . . . . . . . . . . . . . 830-416 . . . . . . . . 3-19 Switch, Rotating . . . . . . . . . . . . . . . . . 223-001-751 . . . . . 5-31
Spring, Compression . . . . . . . . . . . . . . 605-008/116 . . . . 4-15 Switch, Sealed . . . . . . . . . . . . . . . . . . 7-590-003/005 . . . 4-17
Spring, Compression . . . . . . . . . . . . . . 830-132 . . . . . . . . 4-17 Tabs, Flat . . . . . . . . . . . . . . . . . . . . . . 1034060/100. . . . 5-37
Spring, Main. . . . . . . . . . . . . . . . . . . . 1-105-122/03 . . . . 5-25 Tag, Motor . . . . . . . . . . . . . . . . . . . . . 114-009-503 . . . . . . 4-5
Spring, Torsion . . . . . . . . . . . . . . . . . . 1015005. . . . . . . . 3-23 Tape, Electrical . . . . . . . . . . . . . . . . . . 611-092/001 . . . . 3-19
Spring, Torsion . . . . . . . . . . . . . . . . . . 1015196. . . . . . . . 3-23 Tape, Electrical . . . . . . . . . . . . . . . . . . 611-092/003 . . . . 3-19
1060342A A-15 08/31/07

Tape . . . . . . . . . . . . . . . . . . . . . . . . . 1023654 . . . . . . . 3-23 Tire, Black Poly 83A . . . . . . . . . . . . . . 632-159/018 . . . . . 4-9

Tee, Run . . . . . . . . . . . . . . . . . . . . . . . 800-839/004 . . . . . 7-5 Tire, Black . . . . . . . . . . . . . . . . . . . . . 632-099/003 . . . . 3-12
Tee, Swivel . . . . . . . . . . . . . . . . . . . . . 223-001-569/J10 . 7-55 Tire, Brown . . . . . . . . . . . . . . . . . . . . 632-099/107 . . . . 3-12
Tee, Swivel . . . . . . . . . . . . . . . . . . . . . 792-412 . . . . . . . . . 3-9 Tire, Red w/Groove . . . . . . . . . . . . . . 632-099/111 . . . . 3-12
Tee, Swivel . . . . . . . . . . . . . . . . . . . . . 800-824/004 . . . . 7-20 Tire, Red . . . . . . . . . . . . . . . . . . . . . . 632-099/101 . . . . 3-12
Telescopic, Inner Intermediate, 78 in. OACH. . . . . . . . . . . . . ... Tire, Red-Orange Poly 83A (Dylon B) . . 632-141/101 . . . . . 4-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E12 . 7-80 Tire, Red-Orange Poly 83A (Siped) . . . . 632-141/004 . . . . . 4-9
Telescopic, Inner Intermediate, 83 in. OACH. . . . . . . . . . . . . ... Tire, Red-Orange Poly 83A . . . . . . . . . 632-141/001 . . . . . 4-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A63. 7-80 Tire, Red-Orange Poly 83A . . . . . . . . . 632-159/001 . . . . . 4-9
Telescopic, Inner Intermediate, 89 in. OACH. . . . . . . . . . . . . ... Tire, Red-Orange Poly, Lugged 83A . . . 632-124/001 . . . . . 4-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A64. 7-80 Tire, Rubber, Black, Standard . . . . . . . . 630-253/001 . . . . . 4-9
Telescopic, Inner Intermediate, 93.5 in. OACH ............ ... Tire, Rubber, Black, Standard . . . . . . . . 630-259/001 . . . . . 4-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E05 . 7-80 Tire, Rubber, Lugged, Non-Marking . . . 630-253/102 . . . . . 4-9
Telescopic, Inner Intermediate, 98 in. OACH. . . . . . . . . . . . . ... Tire, Rubber, Lugged, Non-Marking . . . 630-259/102 . . . . . 4-9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E04 . 7-80 Tire, Rubber, Lugged . . . . . . . . . . . . . . 630-253/101 . . . . . 4-9
Telescopic, Inner, 107 in. OACH . . . . . 223-001-569/J04 . 7-56 Tire, Rubber, Lugged . . . . . . . . . . . . . . 630-259/101 . . . . . 4-9
Telescopic, Inner, 77 in. OACH . . . . . . 223-001-569/C65. 7-32 Tire, Rubber, Non-Marking. . . . . . . . . . 630-253/002 . . . . . 4-9
Telescopic, Inner, 77 in. OACH . . . . . . 223-001-569/C65. 7-46 Tire, Rubber, Non-Marking. . . . . . . . . . 630-259/002 . . . . . 4-9
Telescopic, Inner, 78 in. OACH . . . . . . 223-001-569/E03 . 7-80 Tire, Rubber, Traction, Non-Marking . . . 630-253/202 . . . . . 4-9
Telescopic, Inner, 83 in. OACH . . . . . . 223-001-569/A66. 7-80 Tire, Rubber, Traction, Non-Marking . . . 630-259/202 . . . . . 4-9
Telescopic, Inner, 83 in. OACH . . . . . . 223-001-569/C74. 7-32 Tire, Rubber, Traction . . . . . . . . . . . . . 630-253/201 . . . . . 4-9
Telescopic, Inner, 83 in. OACH . . . . . . 223-001-569/C74. 7-46 Tire, Rubber, Traction . . . . . . . . . . . . . 630-259/201 . . . . . 4-9
Telescopic, Inner, 83 in. OACH . . . . . . 223-001-569/J01 . 7-56 Tire, Tan . . . . . . . . . . . . . . . . . . . . . . 632-099/007 . . . . 3-12
Telescopic, Inner, 88 in. OACH . . . . . . 223-001-569/J02 . 7-56 Tire, Vulkollan . . . . . . . . . . . . . . . . . . 632-099/002 . . . . 3-12
Telescopic, Inner, 89 in. OACH . . . . . . 223-001-569/A65. 7-80 Transducer Assembly. . . . . . . . . . . . . . 1013754/002 . . . . 6-9
Telescopic, Inner, 89 in. OACH . . . . . . 223-001-569/C83. 7-32 Tray . . . . . . . . . . . . . . . . . . . . . . . . . 1013368 . . . . . . . 8-25
Telescopic, Inner, 89 in. OACH . . . . . . 223-001-569/C83. 7-46 Tube Assembly . . . . . . . . . . . . . . . . . . 223-001-569/A51 7-80
Telescopic, Inner, 93.5 in. OACH . . . . . 223-001-569/E02 . 7-80 Tube Assembly . . . . . . . . . . . . . . . . . . 223-001-569/A52 7-80
Telescopic, Inner, 95 in. OACH . . . . . . 223-001-569/C72. 7-32 Tubing, Hydraulic . . . . . . . . . . . . . . . . 223-003-055/001. 7-20
Telescopic, Inner, 95 in. OACH . . . . . . 223-001-569/C72. 7-46 Tubing, Shrink . . . . . . . . . . . . . . . . . . 611-032 . . . . . . . . 3-19
Telescopic, Inner, 95 in. OACH . . . . . . 223-001-569/J03 . 7-56 Tubing, Shrink . . . . . . . . . . . . . . . . . . 611-069/002 . . . . 3-19
Telescopic, Inner, 98 in. OACH . . . . . . 223-001-569/D94. 7-80 Tubing . . . . . . . . . . . . . . . . . . . . . . . . 223-000-913 . . . . 7-20
Telescopic, Inner, 99 in. OACH . . . . . . 223-001-569/J79 . 7-56 Tubing . . . . . . . . . . . . . . . . . . . . . . . . 223-000-913 . . . . . 7-5
Telescopic, Outer Intermediate, 78 in. OACH ............. ... U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . 223-000-281 . . . . 7-13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E08 . 7-80 U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . 223-000-281 . . . . 7-25
Telescopic, Outer Intermediate, 83 in. OACH ............. ... U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . 223-000-788 . . . . 7-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A61. 7-80 U-Bolt . . . . . . . . . . . . . . . . . . . . . . . . 223-000-788 . . . . . 7-5
Telescopic, Outer Intermediate, 89 in. OACH ............. ... Union, Bulkhead . . . . . . . . . . . . . . . . . 223-001-569/B12. 7-89
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A62. 7-80 Union, Bulkhead . . . . . . . . . . . . . . . . . 223-001-569/B12. 7-93
Telescopic, Outer Intermediate, 93.5 in. OACH. . . . . . . . . . . ... Union . . . . . . . . . . . . . . . . . . . . . . . . 800-822/004 . . . . 7-20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D99. 7-80 Union . . . . . . . . . . . . . . . . . . . . . . . . 800-822/004 . . . . . 7-5
Telescopic, Outer Intermediate, 98 in. OACH ............. ... Union . . . . . . . . . . . . . . . . . . . . . . . . DS235828 . . . . . . 7-71
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E07 . 7-80 Valve, Cartridge (11 Gallon) . . . . . . . . 223-001-569/D56 7-81
Telescopic, Outer, 107 in. OACH . . . . . 223-001-569/H99. 7-56 Valve, Cartridge (12 Gallon) . . . . . . . . 223-001-569/B97. 7-81
Telescopic, Outer, 77 in. OACH . . . . . . 223-001-569/C79. 7-31 Valve, Cartridge (8 Gallon) . . . . . . . . . 223-001-569/D57 7-81
Telescopic, Outer, 77 in. OACH . . . . . . 223-001-569/C79. 7-45 Valve, Check . . . . . . . . . . . . . . . . . . . 223-001-569/D15 6-31
Telescopic, Outer, 83 in. OACH . . . . . . 223-001-569/C78. 7-31 Valve, Check . . . . . . . . . . . . . . . . . . . 223-001-569/F05 . 6-41
Telescopic, Outer, 83 in. OACH . . . . . . 223-001-569/C78. 7-45 Valve, Control, Lowering (11 Gallon) . . 223-001-569/D59 7-81
Telescopic, Outer, 83 in. OACH . . . . . . 223-001-569/H96. 7-56 Valve, Control, Lowering (12 Gallon) . . 223-001-569/C89 7-81
Telescopic, Outer, 88 in. OACH . . . . . . 223-001-569/H97. 7-56 Valve, Control, Lowering (8 Gallon) . . . 223-001-569/D33 7-81
Telescopic, Outer, 89 in. OACH . . . . . . 223-001-569/C77. 7-31 Valve, Directional . . . . . . . . . . . . . . . . 1013270/001 . . . . 6-9
Telescopic, Outer, 95 in. OACH . . . . . . 223-001-569/H98. 7-56 Valve, Electro Proportional . . . . . . . . . . 1015361/001 . . . . 6-9
Telescopic, Outer, 99 in. OACH . . . . . . 223-001-569/J78 . 7-56 Valve, Electro Proportional . . . . . . . . . . 1036673/001 . . . . 6-9
Terminal Board . . . . . . . . . . . . . . . . . . 1034060/73 . . . . 5-37 Valve, Electro Proportional . . . . . . . . . . 1042485/003 . . . . 6-9
Terminal Strip . . . . . . . . . . . . . . . . . . . 1-030-009. . . . . . . 5-26 Valve, Flow Control (16.7 GPM). . . . . . 223-001-569/C57 7-31
Terminal . . . . . . . . . . . . . . . . . . . . . . . 1-010-253. . . . . . . 8-16 Valve, Flow Control (16.7 GPM). . . . . . 223-001-569/C57 7-45
Terminal . . . . . . . . . . . . . . . . . . . . . . . 1-010-296. . . . . . . 5-27 Valve, Flow Control (20.5 GPM). . . . . . 223-001-569/D28 7-31
Tiller, Steering. . . . . . . . . . . . . . . . . . . 1041972 . . . . . . . 2-20 Valve, Flow Control (20.5 GPM). . . . . . 223-001-569/D28 7-45
08/31/07 A-16 1060342A


Valve, Flow Control . . . . . . . . . . . . . . . 223-001-569/C57 .6-43 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . . 6-19
Valve, Flow Control . . . . . . . . . . . . . . . 223-001-569/E13 .7-79 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-164/002 . . . . 2-34
Valve, Flow Control . . . . . . . . . . . . . . . 223-001-569/H84 .6-39 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-164/003 . . . . 4-13
Valve, Flow Control . . . . . . . . . . . . . . . 223-001-569/H86 .7-55 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-174 . . . . . . . . 5-31
Valve, Flow Control . . . . . . . . . . . . . . . 520-160 . . . . . . . .6-21 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-514/001 . . . . . 4-3
Valve, Flow Control . . . . . . . . . . . . . . . 520-160 . . . . . . . .6-23 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-514/001 . . . . 7-20
Valve, Flow Control . . . . . . . . . . . . . . . 520-160 . . . . . . . .6-25 Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-514/001 . . . . . 7-5
Valve, Lowering Control . . . . . . . . . . . . 223-001-569/D33 .7-39 Washer, Flat . . . . . . . . . . . . . . . . . . . . 776-223/001 . . . . 5-35
Valve, Pressure Control . . . . . . . . . . . . . 1020951/003 . . . . .6-9 Washer, Flat . . . . . . . . . . . . . . . . . . . . 7-771-012 . . . . . . . 7-19
Valve, Pressure Control . . . . . . . . . . . . . 1051323/009 . . . . .6-9 Washer, Lock, Spring . . . . . . . . . . . . . . 5-019-007 . . . . . . . . 2-7
Valve, Slack Chain (No Available Spare Parts). . . . . . . . . . . . . . . Washer, Lock . . . . . . . . . . . . . . . . . . . 1034060/77 . . . . . 5-43
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/E98 .7-73 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/A34 . 7-31
Valve, Steering. . . . . . . . . . . . . . . . . . . 1008426 . . . . . . . . .3-2 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/A34 . 7-45
Vehicle Manager . . . . . . . . . . . . . . . . . 1045780/001 . . . .5-19 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/A34 . 7-63
Washer. . . . . . . . . . . . . . . . . . . . . . . . 771-513 . . . . . . .7-103 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/B81 . 7-41
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . .5-23 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/B81 . 7-79
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . .5-31 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/B81 . 7-93
Washer, Flat . . . . . . . . . . . . . . . . . . . . 223-000-531 . . . . . .3-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/B81 . 7-99
Washer, Flat . . . . . . . . . . . . . . . . . . . . 223-001-569/G62 .7-55 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/B86 . 7-89
Washer, Flat . . . . . . . . . . . . . . . . . . . . 223-001-569/J43 . .7-55 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/B86 . 7-93
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . .2-33 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/C02 . 7-31
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . . .2-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/C02 . 7-35
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . . .3-5 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/C02 . 7-37
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . .8-17 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/E92 . 7-41
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . .8-18 Washer, Lock . . . . . . . . . . . . . . . . . . . 223-001-569/J42. . 7-55
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-005 . . . . . . .8-21 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-002 . . . . . . . 4-17
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . . .2-7 Washer, Lock . . . . . . . . . . . . . . . . . . . 5-019-006 . . . . . . . 5-15
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-006 . . . . . . .5-15 Washer, Lock . . . . . . . . . . . . . . . . . . . DS236542. . . . . . . 7-63
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . . .2-7 Washer, Nylon . . . . . . . . . . . . . . . . . . 776-203/009 . . . . 8-27
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . .6-11 Washer, Nylon . . . . . . . . . . . . . . . . . . 776-203/017 . . . . 8-27
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . .6-13 Washer, Spring . . . . . . . . . . . . . . . . . . 1019307/87 . . . . . 5-39
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . .7-19 Washer, Spring . . . . . . . . . . . . . . . . . . 1034060/77 . . . . . 5-37
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-007 . . . . . . . .7-6 Washer, Spring . . . . . . . . . . . . . . . . . . 1034060/77 . . . . . 5-39
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . .2-27 Washer, Spring . . . . . . . . . . . . . . . . . . 570-358/477 . . . . 5-45
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . .2-27 Washer, Star . . . . . . . . . . . . . . . . . . . . 5-020-005 . . . . . . . 5-35
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-008 . . . . . . . .8-3 Washer, Thrust . . . . . . . . . . . . . . . . . . 223-001-219 . . . . . . 4-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-009 . . . . . . .7-20 Washer, Thrust . . . . . . . . . . . . . . . . . . 223-001-220 . . . . . . 4-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 5-018-012 . . . . . . .2-20 Washer, Thrust . . . . . . . . . . . . . . . . . . 771-513 . . . . . . . . . 4-7
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-016 . . . . . . . .8-16 Washer, Wavey. . . . . . . . . . . . . . . . . . 1034060/77 . . . . . 5-43
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-033 . . . . . . . . .3-5 Washer, Wavey. . . . . . . . . . . . . . . . . . 1034060/87 . . . . . 5-37
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-104 . . . . . . . .5-35 Washer, Wavey. . . . . . . . . . . . . . . . . . 1036966/87 . . . . . 5-43
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-107 . . . . . . . . .8-9 Washer, Wavey. . . . . . . . . . . . . . . . . . 570-252/518 . . . . 5-41
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-116 . . . . . . . .5-35 Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A26 . 7-89
Washer, Flat . . . . . . . . . . . . . . . . . . . . 771-119 . . . . . . . .6-11
1060342A A-17 08/31/07

Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A26. 7-93 Washer . . . . . . . . . . . . . . . . . . . . . . . DS236033 . . . . . . 7-71

Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A34. 7-89 Wheel Assembly, Steer (Black) . . . . . . . 1038910/300 . . . 3-11
Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/A34. 7-93 Wheel Assembly, Steer (Red with Groove)1038910/111 . . . 3-11
Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D04. 6-31 Wheel Assembly, Steer (Tan) . . . . . . . . 1038910/007 . . . 3-11
Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D77. 7-89 Wheel, Hub . . . . . . . . . . . . . . . . . . . . 223-001-152/002. . 4-9
Washer . . . . . . . . . . . . . . . . . . . . . . . 223-001-569/D77. 7-93 Wheel, Hub . . . . . . . . . . . . . . . . . . . . 223-001-153/002. . 4-9
Washer . . . . . . . . . . . . . . . . . . . . . . . 5-018-004. . . . . . . . 6-9 Wire Assembly . . . . . . . . . . . . . . . . . . 017-237-070/902. 8-27
Washer . . . . . . . . . . . . . . . . . . . . . . . 5-018-005. . . . . . . . 8-9 Wire Assembly . . . . . . . . . . . . . . . . . . 017-245-050/917. 5-35
Washer . . . . . . . . . . . . . . . . . . . . . . . 5-018-006. . . . . . . 8-13 Wire, Multiconductor . . . . . . . . . . . . . 1021559 . . . . . . . 3-15
Washer . . . . . . . . . . . . . . . . . . . . . . . 5-020-011. . . . . . . 5-31 Wire, Multiconductor . . . . . . . . . . . . . 1052211 . . . . . . . 8-13
Washer . . . . . . . . . . . . . . . . . . . . . . . 5-020-013. . . . . . . 5-15 Wire, Multiconductor . . . . . . . . . . . . . 1052214 . . . . . . . . 8-9
Washer . . . . . . . . . . . . . . . . . . . . . . . 771-049 . . . . . . . . 8-13 Wire, Multiconductor . . . . . . . . . . . . . 1052216 . . . . . . . 8-27
Washer . . . . . . . . . . . . . . . . . . . . . . . 771-127 . . . . . . . . 2-31 Wire, Multiconductor . . . . . . . . . . . . . 1069883 . . . . . . . 8-13
Washer . . . . . . . . . . . . . . . . . . . . . . . 828-004-671. . . . . 3-15 Wire, Multiconductor . . . . . . . . . . . . . 1069884 . . . . . . . 8-13
Washer . . . . . . . . . . . . . . . . . . . . . . . DS236033 . . . . . . 7-63 Wire, Pull-In . . . . . . . . . . . . . . . . . . . . 223-001-569/F04 . 6-41
Washer . . . . . . . . . . . . . . . . . . . . . . . DS236033 . . . . . . 7-67 Wrench, 4 mm . . . . . . . . . . . . . . . . . . 950-108 . . . . . . . . 2-19
08/31/07 A-18 1060342A

Models 4100/4200 Stand-Up Counterbalanced Lift Truck - Numerical Parts Index
APPENDIX B Numerical Parts Index
Part No. Description Page Part No. Description Page

001288/040 ........ Hose Assembly, Stainless Steel ............... 7-25 1001288/080 ...... Hose Assembly ...................................... 6-5
017-237-070/902 . Wire Assembly..................................... 8-27 1001288/081 ...... Hose Assembly (Lift Pump Press. Port to...........
017-245-050/917 . Wire Assembly..................................... 5-35 ............................ Manifold PI Port) .................................... 6-5
040-206................ Support, Battery Roller .......................... 2-27 1001288/082 ...... Hose Assembly (Manifold TR Port to...............
1000268/003 ...... Guard, Light ........................................ 8-13 ............................ Left Tilt Cyl. Rod End) .............................. 6-5
1000268/004 ...... Guard, Light ........................................ 8-13 1001288/083 ...... Hose Assembly (Manifold TR Port to...............
1001288/038 ...... Hose Assembly..................................... 7-20 ............................ Left Tilt Cyl. Rod End) .............................. 6-5
1001288/039 ...... Hose Assembly..................................... 7-20 1001288/083 ...... Hose Assembly (Steer Valve R Port to..............
1001288/041 ...... Hose Assembly..................................... 7-25 ............................ Hyd. Mtr Right Port)................................ 6-5
1001288/042 ...... Hose Assembly..................................... 7-25 1001288/083 ...... Hose Assembly, Steer Valve R Port to..............
1001288/043 ...... Hose Assembly..................................... 7-25 ............................ Steer Motor Right-Hand Port .................... 3-9
1001288/050 ...... Hose Assembly (Manifold TC Port to............... 1001288/092 ...... Hose Assembly (83 in. OACH) .............. 7-13
............................ Right Tilt Cyl. End Cap) ........................... 6-5 1001288/093 ...... Hose Assembly (88 in. OACH) .............. 7-13
1001288/051 ...... Hose Assembly (Manifold TR Port to................ 1001322/001 ...... Spacer Assembly, 0.312 in. .................. 2-28
............................ Right Tilt Cyl. Rod End) ............................ 6-5 1001322/002 ...... Spacer Assembly, 0.624 in. .................. 2-28
1001288/053 ...... Hose Assembly (Right Tilt Cyl. End Cap to....... 1001322/003 ...... Spacer Assembly, 0.936 in. .................. 2-28
............................ Left Tilt Cyl. End Cap).............................. 6-5 1001322/004 ...... Spacer Assembly, 1.248 in. .................. 2-28
1001288/055 ...... Hose Assembly (Steer Pump Press. Port to........ 1001322/005 ...... Spacer Assembly, 1.560 in. .................. 2-28
............................ Steer Valve P Port) .................................. 6-5 1001604 .............. Bracket, Tab ........................................ 8-27
1001288/055 ...... Hose Assembly, Steer Pump Press. Port to........ 1001605 .............. Bracket ............................................... 8-27
............................ Steer Valve P Port ................................... 3-9 1001627 .............. Disc, Steer............................................. 3-5
1001288/056 ...... Hose Assembly (Steer Pump Press. Port to........ 1001779 .............. Link ...................................................... 3-5
............................ Steer Valve P Port) .................................. 6-5 1002884 .............. Hub .................................................... 3-11
1001288/056 ...... Hose Assembly, Steer Pump Press. Port to........ 1003647/004 ...... Plug, Socket Head #4 ............................. 6-9
............................ Steer Valve P Port ................................... 3-9 1003647/006 ...... Plug, Socket Head #6 ............................. 6-9
1001288/057 ...... Hose Assembly (Steer Valve L Port to............... 1003647/010 ...... Plug, Socket Head #10 ........................... 6-9
............................ Hyd. Mtr Left Port)................................... 6-5 1004232/057 ...... Cable Assembly, TML-W to TLA-W ........ 5-15
1001288/057 ...... Hose Assembly, Steer Valve L Port to............... 1004232/058 ...... Cable Assembly, TML-V to TLA-V ............ 5-15
............................ Steer Motor Left-Hand Port ....................... 3-9 1004232/059 ...... Cable Assembly, TML-U to TLA-U ........... 5-15
1001288/059 ...... Hose Assembly (Manifold TR Port to................ 1004232/060 ...... Cable Assembly, TMR-W to TRA-W ....... 5-15
............................ Right Tilt Cyl. Rod End) ............................ 6-5 1004232/061 ...... Cable Assembly, TMR-V to TRA-V .......... 5-15
1001288/060 ...... Hose Assembly (Steer Valve T Port.................. 1004232/062 ...... Cable Assembly, TMR-U to TRA-U .......... 5-15
............................ to Manifold S-Ret Port)............................. 6-5 1004232/063 ...... Cable Assembly, LM-W to LA-W ............ 5-15
1001288/060 ...... Hose Assembly, Steer Valve T Port.................. 1004232/064 ...... Cable Assembly, LM-V to LA-V ............... 5-15
............................ to Manifold S-Ret Port.............................. 3-9 1004232/065 ...... Cable Assembly, LM-U to LA-U .............. 5-15
1001288/065 ...... Hose Assembly (Steer Valve T Port.................. 1004232/066 ...... Cable Assembly, TP4 to AUX(-) .............. 5-15
............................ to Manifold S-Ret Port)............................. 6-5 1004232/068 ...... Cable Assembly, TLA-B+ to TPC-2 ........... 5-15
1001288/065 ...... Hose Assembly, Steer Valve T Port.................. 1004232/069 ...... Cable Assembly, TRA-B+ to TPC-2 .......... 5-15
............................ to Manifold S-Ret Port.............................. 3-9 1004232/070 ...... Cable Assembly, LA-B+ to LPC-2............. 5-15
1001288/070 ...... Hose Assembly (Steer Pump Press. Port............ 1004232/071 ...... Cable Assembly, LM-A to TP4 ................ 5-15
............................ to Steer Valve P Port) ............................... 6-5 1004232/072 ...... Cable Assembly, LM-S to LPC-2 .............. 5-15
1001288/070 ...... Hose Assembly, Steer Pump Press. Port............ 1004724/001 ...... Plate ..................................................... 4-7
............................ to Steer Valve P Port................................ 3-9 1004724/002 ...... Plated ................................................... 4-7
1001288/071 ...... Hose Assembly (Steer Pump Press. Port............ 1008408 .............. Bracket ............................................... 2-19
............................ to Steer Valve P Port) ............................... 6-5 1008426/01 ........ Kit, Seal .............................................. 6-18
1001288/071 ...... Hose Assembly, Steer Pump Press. Port............ 1008426 .............. Valve, Steering....................................... 3-2
............................ to Steer Valve P Port................................ 3-9 1-010-253............. Terminal .............................................. 8-16
1001288/072 ...... Hose Assembly (Steer Valve T Port to............... 1-010-296............. Terminal .............................................. 5-27
............................ Manifold S-Ret Port) ................................ 6-5 1010571/001 ...... Circuit Card, Sensor ............................. 8-21
1001288/072 ...... Hose Assembly, Steer Valve T Port to............... 1011611 .............. Pin, Pulley ........................................... 7-19
............................ Manifold S-Ret Port ................................. 3-9 1011611 .............. Pin, Pulley ............................................. 7-6
1001288/073 ...... Hose Assembly (Steer Valve T Port to............... 1011700 .............. Knob, Lift............................................. 3-19
............................ Manifold S-Ret Port) ................................ 6-5 1012040 .............. Shaft Assembly, Pivot ............................ 3-23
1001288/073 ...... Hose Assembly, Steer Valve T Port to............... 1012088 .............. Bus Bar ............................................... 5-23
............................ Manifold S-Ret Port ................................. 3-9 1012268 .............. Screw, Set ........................................... 3-23
1001288/074 ...... Hose Assembly (Sideshift Left) .................. 6-6 1-012-429/001..... Connector, Electrical, Housing ............... 3-19
1001288/075 ...... Hose Assembly (Sideshift Right) ................ 6-6 1-012-430/002..... Contact, Pin......................................... 3-19
1001288/076 ...... Hose Assembly (Lift) ................................ 6-6 1013006/002 ...... Switch, Pushbutton................................ 3-19
1001288/077 ...... Hose Assembly (Aux 1) ........................... 6-6 1013019 .............. Bracket ............................................. 7-103
1001288/078 ...... Hose Assembly (Aux 2) ........................... 6-6 1013270/001 ...... Valve, Directional ................................... 6-9
1001288/079 ...... Hose Assembly (Lift Pump Press. Port to........... 1013368 .............. Tray.................................................... 8-25
............................ Manifold PI Port)..................................... 6-5 1013395/001 ...... Bracket ............................................... 8-25
1001288/080 ...... Hose Assembly ...................................... 3-9 1013395/002 ...... Bracket ............................................... 8-25
1060342A B-1 08/31/07

1013397...............Hinge ..................................................8-25 1034060/102 ...... Connector............................................ 5-37

1013754/002.......Transducer Assembly ...............................6-9 1034060/73 ........ Terminal Board ..................................... 5-37
1014404...............Fire Extinguisher (2.5 lb.).........................8-4 1034060/74 ........ Screw ................................................. 5-39
1014996...............Arm, Pivot ............................................3-23 1034060/77 ........ Washer, Spring .................................... 5-37
1015005...............Spring, Torsion .....................................3-23 1034060/77 ........ Washer, Spring .................................... 5-39
1015006/001.......Connector, D-Clip .................................3-23 1034060/77 ........ Washer, Wavey ................................... 5-43
1015196...............Spring, Torsion .....................................3-23 1034060/78 ........ Disc .................................................... 5-37
1015361/001.......Valve, Electro Proportional .......................6-9 1034060/79 ........ Flange................................................. 5-37
1015650...............Spacer, Battery, Weighted - 700 lb. ........2-27 1034060/80 ........ End Shield, Drive.................................. 5-37
1015989...............Spacer, Battery, Weighted - 340 lb. ........2-27 1034060/81 ........ Clamp................................................. 5-37
1017076...............Spring, Travel .......................................3-19 1034060/82 ........ Screw ................................................. 5-37
1017078...............Spring, Torsion .....................................3-19 1034060/83 ........ Bearing Assembly, Encoder.................... 5-37
1017269...............Decal, Warning, Battery ........................2-19 1034060/83 ........ Bearing, Encoder.................................. 5-43
1017302...............Decal, Overhead Guard ........................2-19 1034060/84 ........ Ring, Locking ....................................... 5-37
1017303...............Decal, Label .........................................2-19 1034060/85 ........ O-Ring ................................................ 5-37
1017304...............Decal, Label .........................................2-19 1034060/85 ........ O-Ring ................................................ 5-39
1017546/001.......Resistor, Variable ..................................3-23 1034060/85 ........ O-Ring ................................................ 5-43
1017546/003.......Resistor, Variable ..................................3-23 1034060/86 ........ Seal, Oil.............................................. 5-37
1017553...............Plate......................................................8-9 1034060/87 ........ Washer, Wavey ................................... 5-37
1017554/101.......Light Assembly, Warning (Red) .................8-9 1034060/88 ........ Screw ................................................. 5-37
1017554/102.......Light Assembly, Warning (Amber) .............8-9 1034060/89 ........ Connector, Temperature Sensor .............. 5-37
1017554/103.......Light Assembly, Warning (Blue).................8-9 1034060/90 ........ End Bell, Brake..................................... 5-37
1017554/105.......Light Assembly, Warning (Clear) ...............8-9 1034060/92 ........ Bearing ............................................... 5-37
1017558...............Guard, Light...........................................8-9 1034060/93 ........ Ring, Locking ....................................... 5-37
1017663...............Cover ..................................................8-25 1034060/94 ........ Ring, Locking ....................................... 5-37
1018119...............Plate, Hinge .........................................8-25 1034060/95 ........ Fan ..................................................... 5-37
1018226/001.......Fitting, Tube, Plug ...................................6-9 1034060/96 ........ Ring, Retaining, Bushing........................ 5-37
1019307/80.........End Bell, Drive......................................5-43 1034060/97 ........ Screw, Terminal Board .......................... 5-37
1019307/87.........Washer, Spring ....................................5-39 1034060/98 ........ Bolt, Cylinder Head .............................. 5-37
1019307/90.........End Bell, Commutator ............................5-43 1034060/99 ........ Sensor, Temperature.............................. 5-37
1019307/92.........Bearing, Ball ........................................5-43 1034599 .............. Bracket, Pot ......................................... 3-23
1019307/98.........Screw..................................................5-43 1034757/002 ...... Harness, PW2...................................... 8-23
1020545/450.......Motor, Auxiliary ...................................6-17 1034757/012 ...... Harness, PW4...................................... 8-23
1020545/450.......Motor, Auxiliary, DC .............................5-45 1034758/002 ...... Harness, PW1...................................... 8-23
1020545/465.......Bolt .....................................................5-45 1034758/012 ...... Harness, PW3...................................... 8-23
1020545/466.......Plug ....................................................5-45 1034865 .............. Cover.................................................. 8-23
1020545/468.......Stud Weldment .....................................5-45 1035084/002 ...... Card Assembly, Circuit.......................... 3-23
1020545/469.......Cover, Brush ........................................5-45 1036051/001 ...... Bracket, Lift Motor, 3K, 3.5K, and 4K ..... 6-11
1020545/476.......End Bell, Commutator, Complete.............5-45 1036051/002 ...... Bracket, Lift Motor, 5K........................... 6-11
1020545/480.......Cover, Commutator ...............................5-45 1036468/700 ...... Motor Assembly, AC Lift, 5K .................. 6-13
1020545/481.......Holder Assembly, Brush, Auxiliary Motor,....... 1036468/700 ...... Motor, Lift, AC ..................................... 5-43
.............................Complete .............................................5-45 1036468/98 ........ Screw ................................................. 5-43
1020545/482.......Brush Holder ........................................5-45 1036527/002 ...... Coil, Solenoid, Hydraforce ...................... 6-9
1020545/483.......Spring, Brush........................................5-45 1036554/001 ...... Valve, Directional ................................... 6-9
1020545/485.......Field Winding ......................................5-45 1036613/001 ...... Valve, Directional ................................... 6-9
1020545/487.......Armature Assembly ...............................5-45 1036673/001 ...... Valve, Electro Proportional ....................... 6-9
1020558/100.......Pump, Auxiliary ....................................6-17 1036674/002 ...... Coil, Solenoid ........................................ 6-9
1020951/003.......Valve, Pressure Control ............................6-9 1036677/001 ...... Reservoir Weldment .............................. 6-19
1020957/001.......Valve, Directional....................................6-9 1036677/002 ...... Reservoir Weldment .............................. 6-19
1021559...............Wire, Multiconductor ............................3-15 1036690/ ............ Contactor Assembly, Standard ............... 5-21
1021674/002.......Cover, Utility ........................................2-23 1036966/75 ........ Nut ..................................................... 5-39
1022038...............Cover ..................................................5-26 1036966/79 ........ Screw ................................................. 5-43
1022159/004.......Card Assembly, Fuse/Relay ...................5-26 1036966/87 ........ Washer, Wavey ................................... 5-43
1023654...............Tape....................................................3-23 1037106 .............. Plate Assembly, Contactor...................... 5-21
1024373/003.......Filter, Hydraulic ......................................6-9 1037455 .............. Cover.................................................. 8-23
1024950...............Bracket Assembly..................................5-26 1037731 .............. Button ................................................. 3-19
1025648...............Decal, Lubrication .................................2-19 1037732 .............. Button, Auxiliary .................................. 3-19
1027151...............Bracket, Cable .......................................3-9 1037771 .............. Gasket, Sensor..................................... 8-23
1027151...............Bracket, Cable .......................................6-5 1038442/01 ........ Rotor................................................... 5-39
1-030-009 .............Terminal Strip .......................................5-26 1038442/02 ........ Stator .................................................. 5-39
1-030-010 .............Insulator, Terminal Strip..........................5-26 1038442/06 ........ End Bell, Drive ..................................... 5-39
1030633/100.......Pump Assembly, AC Lift .........................6-13 1038442/07 ........ Clamp................................................. 5-39
1033021/002.......Knob Assembly, Lift / Lower ...................3-23 1038442/08 ........ Screw ................................................. 5-39
1033161...............Screw, Set............................................3-23 1038442/09 ........ Seal, Shaft ........................................... 5-39
1033396/102.......Control Handle, Optional ......................3-15 1038442/10 ........ Ring, Locking ....................................... 5-39
1033396/102.......Control Handle, Optional ......................3-23 1038442/11 ........ Screw ................................................. 5-39
1034060/100.......Tabs, Flat .............................................5-37 1038442/12 ........ End Bell, Brake..................................... 5-39
1034060/101.......Seal, Plug ............................................5-37 1038442/16 ........ Bearing Assembly, Encoder.................... 5-39
08/31/07 B-2 1060342A

1038442/17 ........ Bearing, Drive End ............................... 5-39 1047950/001 ...... Sensor, Proximity.................................. 8-17
1038442/18 ........ Ring, Locking ....................................... 5-39 1047953/001 ...... Sensor, Proximity.................................. 8-18
1038442/700 ...... Motor, Drive (5K) ................................... 4-5 1047954/002 ...... Sensor, Proximity................................ 7-103
1038442/700 ...... Motor, Drive, AC ................................. 5-39 1047956/001 ...... Switch Assembly, Right-Hand (PS13)....... 8-15
1038605 .............. Hub, Steer ........................................... 3-11 1047956/002 ...... Switch Assembly, Left-Hand (PS14) ......... 8-15
1038910/007 ...... Wheel Assembly, Steer (Tan) .................. 3-11 1047959/001 ...... Switch, Proximity, Multihead .................... 3-5
1038910/111 ...... Wheel Assembly, Steer.................................. 1048140/02 ........ Stator.................................................. 5-43
............................ (Red with Groove) ................................ 3-11 1048140/05 ........ Base, Terminal ..................................... 5-43
1038910/300 ...... Wheel Assembly, Steer (Black) ............... 3-11 1048140/700 ...... Motor Assembly, AC Lift, 4K .................. 6-13
1038971 .............. Pivot, Steer .......................................... 3-11 1048140/700 ...... Motor, Lift, AC ..................................... 5-43
1039365 .............. Decal, Label, ACR ................................ 2-19 1050688 .............. Handle, Left-Hand ............................... 3-23
1039655 .............. Pad, Floor............................................ 2-19 1051322/007 ...... Coil, Solenoid........................................ 6-9
1039888 .............. Gasket, Conductive .............................. 5-17 1051323/009 ...... Valve, Pressure Control ........................... 6-9
1040474 .............. Cover.................................................. 2-19 1052043 .............. Bearing, Composite.............................. 3-23
1040937/001 ...... Harness, Wiring ................................... 5-21 1052117/01 ........ Rotor .................................................. 5-43
1040937/002 ...... Harness, Wiring ................................... 5-23 1052117/02 ........ Stator.................................................. 5-43
1041033/001 ...... Cover, Seat.......................................... 2-19 1052117/03 ........ Block, Terminal..................................... 5-43
1041190/700 ...... Motor, Drive (3, 3.5 and 4K) .................. 4-5 1052117/04 ........ Screw ................................................. 5-43
1041190/700 ...... Motor, Drive, AC ................................. 5-37 1052117/05 ........ Base, Terminal ..................................... 5-43
1041190/71 ........ Rotor................................................... 5-37 1052117/06 ........ End Bell, Drive ..................................... 5-43
1041190/72 ........ Frame, Complete .................................. 5-37 1052117/07 ........ Bearing, Ball........................................ 5-43
1041423 .............. Kit, Brush Band, 3-Piece, EE ................... 5-45 1052117/12 ........ End Bell, Commutator ........................... 5-43
1041559/700 ...... Motor, Drive (3, 3.5 and 4K) .................. 4-5 1052117/13 ........ Sleeve, Crimp, U.................................. 5-39
1041559/700 ...... Motor, Drive, (EE) AC ........................... 5-37 1052117/14 ........ Sleeve, Crimp, V .................................. 5-39
1041600/04 ........ Screw ................................................. 5-43 1052117/15 ........ Sleeve, Crimp, W ................................ 5-39
1041600/05 ........ Base, Terminal...................................... 5-43 1052117/16 ........ Bearing, Encoder ................................. 5-43
1041600/06 ........ End Bell, Drive ..................................... 5-43 1052211 .............. Wire, Multiconductor ............................ 8-13
1041600/12 ........ End Bell, Commutator............................ 5-43 1052214 .............. Wire, Multiconductor .............................. 8-9
1041600/700 ...... Motor Assembly, AC Lift, 4K ................. 6-13 1052216 .............. Wire, Multiconductor ............................ 8-27
1041600/700 ...... Motor, Lift, AC ..................................... 5-43 1052977 .............. Retainer, Handle .................................. 3-23
1041639 .............. Hose, Lift Pump, Suction .......................... 6-5 1053831 .............. Harness, Wiring................................... 5-15
1041972 .............. Tiller, Steering ...................................... 2-20 1058742 .............. Fire Extinguisher (2.5 lb.) ........................ 8-4
1042058 .............. Plate, Enclosure .................................... 5-23 1061017 .............. Bracket, Tiller ......................................... 3-2
1042076 .............. Housing .............................................. 5-23 1061862 .............. Block, Terminal..................................... 5-39
1042080 .............. Bus Bar Assembly ................................. 5-23 1062808/94 ........ Sensor, Temperature ............................. 5-43
1042226/K06 ...... Kit, Motor Controller ............................. 5-17 1063120 .............. Bracket, Sensor .................................... 8-21
1042485/003 ...... Valve, Electro Proportional ....................... 6-9 1063121 .............. Sensor Assembly, Temperature ............... 8-21
1043541/01 ........ Magnet, Body, Sub Assembly................. 4-15 1063611/013 ...... Control Handle (Standard) .................... 3-19
1043541/02 ........ Armature ............................................. 4-15 1063611/013 ...... Control Handle, Standard ..................... 3-15
1043541/03 ........ Adaptor, Sub Assembly ......................... 4-15 1063611/014 ...... Control Handle (CS w/internal Heater) ... 3-19
1043541/04 ........ Spacer ................................................ 4-15 1063611/014 ...... Control Handle, CS w/internal Heater .... 3-15
1043541/06 ........ Disc, Friction ........................................ 4-15 1063611/016 ...... Control Handle............................................
1043541/07 ........ Hub .................................................... 4-15 ............................ (Standard with CS Knob only)................ 3-19
1043541 .............. Brake Assembly.................................... 4-15 1063611/016 ...... Control Handle,...........................................
1043541 .............. Brake, Electric ...................................... 4-13 ............................ Standard (with CS Knob only) ............... 3-15
1043660 .............. Motor, Hydraulic, Steer ........................... 3-5 1063723 .............. Standoff, Cover...................................... 3-2
1043695 .............. Hose, Lift Pump, Suction .......................... 6-5 1063726/001 ...... Harness .............................................. 3-19
1044232/067 ...... Cable Assembly, AUX(+) to STR-2 ........... 5-15 1063939 .............. Plate, Top ............................................ 5-17
1044804 .............. Plug .................................................... 2-20 1064002/700 ...... Motor, Drive (5K) .................................. 4-5
1044942 .............. Bus Bar Assembly ................................. 5-17 1064002/700 ...... Motor, Drive, (EE) AC .......................... 5-39
1045189/001 ...... Connector Assembly, Battery (Gray)........ 5-27 1064003/003 ...... Motor Assembly, AC Lift, 5K .................. 6-13
1045780/001 ...... Vehicle Manager .................................. 5-19 1065760 .............. Handle, Right-Hand .............................. 3-23
1045869,1046038Lift Pump & Motor Installation, DC Lift...... 6-15 1068876/001 ...... Backrest, Load, 48 in.............................. 8-3
1046510/71 ........ Rotor................................................... 5-43 1068876/002 ...... Backrest, Load, 30 in.............................. 8-3
1046958/001 ...... Guard, Overhead, 83 in. Height .............. 2-9 1068876/003 ...... Backrest, Load, 36 in.............................. 8-3
1046958/002 ...... Guard, Overhead, 88 in. Height.................... 1068876/004 ...... Backrest, Load, 42 in.............................. 8-3
............................ (Standard) ............................................. 2-9 1068876/005 ...... Backrest, Load, 54 in.............................. 8-3
1046958/003 ...... Guard, Overhead, 84 in. Height .............. 2-9 1068876/006 ...... Backrest, Load, 60 in.............................. 8-3
1046958/004 ...... Guard, Overhead, 85 in. Height .............. 2-9 1069792 .............. Bracket, Mast Light ............................... 8-13
1046958/006 ...... Guard, Overhead, 87 in. Height .............. 2-9 1069883 .............. Wire, Multiconductor ............................ 8-13
1046958/007 ...... Guard, Overhead, 89 in. Height .............. 2-9 1069884 .............. Wire, Multiconductor ............................ 8-13
1046958/008 ...... Guard, Overhead, 90 in. Height .............. 2-9 1070442/001 ...... Main Frame......................................... 7-19
1046958/011 ...... Guard, Overhead, 93 in. Height .............. 2-9 1072437 .............. Hose, Return .......................................... 6-5
1047211/001 ...... Shim, Spacer ......................................... 3-5 1-074-087/023..... Clamp, Loop, Cushioned......................... 6-5
1047211/002 ...... Shim, Spacer ......................................... 3-5 1-074-200/018..... Clamp, Hose ....................................... 7-20
1047504 .............. Stud, Bus Bar ....................................... 5-21 1077486 .............. Gear, Helical ......................................... 4-7
1060342A B-3 08/31/07

1077487...............Gear, Pinion, Helical ...............................4-7 223-000-470/101 . Bracket................................................ 8-27

1077488...............Drive Unit ..............................................4-7 223-000-473/101 . Bracket................................................ 8-13
1077488...............Drive Unit, Left-Hand ...............................4-3 223-000-473/102 . Bracket................................................ 8-13
1077489...............Drive Unit ..............................................4-7 223-000-473/102 . Bracket................................................ 8-27
1077489...............Drive Unit, Right-Hand .............................4-3 223-000-480/102 . Bracket, Switch .................................... 8-13
1078249...............Plate, Lock Down ....................................6-9 223-000-508/01 ... Cover, Hinge ....................................... 2-23
1-085-106/009 .....Stud, Push ............................................8-27 223-000-536/001 . Piston, Plated (83 in. OACH) ................. 6-23
1-085-143 .............Cover, Manual Pocket ...........................2-19 223-000-536/002 . Piston, Plated (88 in. OACH) ................. 6-23
1-100-068 .............Relay (K1-K4) .......................................5-26 223-000-536/003 . Piston, Plated, 83 in. OACH .................. 6-25
1-105-122/01 .......Insulator and Guide ..............................5-25 223-000-536/004 . Piston, Plated, 88 in. OACH .................. 6-25
1-105-122/03 .......Spring, Main........................................5-25 223-000-536/005 . Piston, Plated (96 in. OACH) ................. 6-23
1-105-129/111 .....Kit, Contact ..........................................5-25 223-000-536/006 . Piston, Plated, 96 in. OACH .................. 6-25
1-105-131/111 .....Kit, Contact ..........................................5-25 223-000-536/007 . Piston, Plated, 83 in. OACH .................. 6-21
1-105-153/100 .....Contactor (LPC) ....................................5-21 223-000-536/008 . Piston, Plated, 88 in. OACH .................. 6-21
1-105-153/100 .....Contactor.............................................5-25 223-000-564 ......... Stop, Piston Ring .................................. 6-21
1-105-154/100 .....Contactor (TPC and/or LPC) ..................5-21 223-000-564 ......... Stop, Piston Ring .................................. 6-23
1-105-154/100 .....Contactor.............................................5-25 223-000-564 ......... Stop, Piston Ring .................................. 6-25
1-105-154/100 .....Contactor, 300A...................................5-23 223-000-658 ......... Bar, Pivot............................................. 4-17
1-105-232/100 .....Contactor.............................................5-25 223-000-665 ......... Bracket, Hose Retainer ............................ 7-5
1-105-232/100 .....Contactor, 100A (STR) ..........................5-21 223-000-665 ......... Guard, Cable ...................................... 7-20
1-105-232/100 .....Contactor, 100A...................................5-23 223-000-666 ......... Bracket, Hose Retainer .......................... 7-13
1-110-847/027 .....Resistor................................................5-35 223-000-666 ......... Bracket, Hose Retainer .......................... 7-25
1-120-126/001 .....Resistor, Variable ..................................3-19 223-000-700/001 . Display Assembly, ODI (STD key switch)..........
1-120-126/101 .....Resistor, Variable ..................................3-19 ............................ (membrane only) .................................. 5-31
114-008-276 .........Bracket, Potentiometer ...........................3-19 223-000-700/002 . Display Assembly, ODI (Rotary key switch)......
114-008-660 .........Arm, Spring .........................................4-17 ............................ (membrane only) .................................. 5-31
114-009-503 .........Tag, Motor .............................................4-5 223-000-701 ......... Plug, Magnetic ....................................... 4-7
1-150-293/001 .....Switch, Rocker......................................8-27 223-000-751 ......... Cap, Piston .......................................... 6-21
1-150-313/057 .....Switch, Operator ..................................5-31 223-000-751 ......... Cap, Piston .......................................... 6-23
1-150-314/002 .....Switch, Contact Block, Base ...................5-31 223-000-751 ......... Cap, Piston .......................................... 6-25
1-150-343/001 .....Switch, Rocker......................................8-13 223-000-755/002 . Bracket, Pulley...................................... 7-19
1-150-349 .............Plug, Mechanical ..................................8-13 223-000-755/002 . Bracket, Pulley........................................ 7-5
1-150-376 .............Switch, Rotary ......................................5-31 223-000-756 ......... Pin, Pulley.............................................. 7-5
1-150-401/001 .....Selector, Switch ....................................5-31 223-000-757/003 . Spacer ................................................ 7-19
1-150-402 .............Switch, Rotating....................................5-31 223-000-757/003 . Spacer .................................................. 7-5
1-185-077/009 .....Insulator, Washer, Shoulder....................5-35 223-000-757/004 . Spacer ................................................ 7-19
123-000-586 .........Hub, Machine ......................................3-12 223-000-757/004 . Spacer .................................................. 7-5
123-001-382 .........Roller, Battery .......................................2-31 223-000-788 ......... U-Bolt .................................................. 7-20
154-005-462/043 .Module Assembly, Diode .......................8-16 223-000-788 ......... U-Bolt .................................................... 7-5
154-010-405/003 .Module, Supressor ................................5-35 223-000-798 ......... Plug, Cylinder ...................................... 6-21
154-011-052 .........Harness, Wiring, Horn ..........................5-35 223-000-807 ......... Handle, Positioner ................................ 3-19
154-011-059/002 .Horn Assembly, 36V .............................5-35 223-000-825/101 . Bracket, Switch .................................... 8-13
154-011-060 .........Bracket, Horn .......................................5-35 223-000-827 ......... Cushion, Pad ....................................... 2-19
1V3-593 ................Clamp .................................................3-15 223-000-836 ......... Pedal .................................................. 4-17
223-000-014 .........Cap, Bearing .........................................4-7 223-000-882 ......... Shim ..................................................... 3-5
223-000-032 .........Pin, Dowel .............................................4-7 223-000-884 ......... Plate, Sensor .......................................... 3-5
223-000-185/003 .Spacer, Hex .........................................5-31 223-000-891 ......... Stud, Main Frame ................................. 7-20
223-000-225 .........Stud, Telescopic, Outer ..........................7-19 223-000-891 ......... Stud, Main Frame ................................... 7-5
223-000-239 .........Spacer, Telescopic, Outer ......................7-19 223-000-913 ......... Tubing................................................. 7-20
223-000-243/002 .Anchor, Chain ......................................7-19 223-000-913 ......... Tubing................................................... 7-5
223-000-243/002 .Anchor, Chain ........................................7-5 223-000-917 ......... Plate, Back-up ...................................... 2-23
223-000-255 .........Anchor, Chain ........................................3-5 223-000-922 ......... Bracket, Control ................................... 3-15
223-000-259/001 .Sleeve .................................................7-20 223-000-928 ......... Handle, Left-Hand (Top) ......................... 3-19
223-000-259/002 .Sleeve .................................................7-25 223-000-929 ......... Handle, Right-Hand (Bottom) .................. 3-19
223-000-260 .........Pulley, Hose, Main Lift ...........................7-19 223-000-942 ......... Bracket, Mounting ................................ 4-17
223-000-261 .........Pulley, Hose, Sideshift............................7-25 223-000-943 ......... Pedal Assembly, Deadman .................... 4-17
223-000-265 .........Pulley, Sideshift.....................................7-13 223-001-022/001 . Assembly, Wire Harness........................ 5-31
223-000-265 .........Pulley, Sideshift.....................................7-25 223-001-022/002 . Assembly, Wire Harness........................ 5-31
223-000-273 .........Stop, Tip Back ......................................7-19 223-001-036/001 . Card Assembly, Display ........................ 5-31
223-000-273 .........Stop, Tip Back ........................................7-5 223-001-087/002 . Conductor, Feed Through ...................... 5-23
223-000-281 .........U-Bolt ..................................................7-13 223-001-087/009 . Conductor, Feed Through ...................... 5-23
223-000-281 .........U-Bolt ..................................................7-25 223-001-152/002 . Wheel, Hub........................................... 4-9
223-000-323 .........Cushion, Pad........................................2-19 223-001-153/002 . Wheel, Hub........................................... 4-9
223-000-330 .........Spacer ..................................................3-5 223-001-154 ......... Housing, Gear ....................................... 4-7
223-000-406 .........Cushion, Pad Console ...........................2-19 223-001-215 ......... Axle, Shaft............................................. 4-7
223-000-427 .........Pulley, Hose ...........................................7-5 223-001-217 ......... Spacer .................................................. 4-7
223-000-439 .........Spacer, Tubing Clamp ...........................7-13 223-001-218 ......... Housing, Gear ....................................... 4-7
223-000-470/101 .Bracket ................................................8-13 223-001-219 ......... Washer, Thrust ....................................... 4-7
08/31/07 B-4 1060342A

223-001-220 ......... Washer, Thrust ....................................... 4-7 223-001-569/A55 Sheave ............................................... 7-79
223-001-222/ ....... Drive Wheel 16.25 X 7 X 11.25.............. 4-9 223-001-569/A59 Main Frame, 83 in. OACH ................... 7-80
223-001-223/ ....... Drive Wheel 16.25 X 6 X 11.25.............. 4-9 223-001-569/A60 Main Frame, 89 in. OACH ................... 7-80
223-001-312/003 . Anchor, Tilt Cylinder ........................... 7-103 223-001-569/A61 Telescopic, Outer Intermediate,......................
223-001-312/004 . Anchor, Tilt Cylinder ........................... 7-103 ............................ 83 in. OACH ...................................... 7-80
223-001-312/006 . Anchor, Tilt Cylinder ........................... 7-103 223-001-569/A62 Telescopic, Outer Intermediate,......................
223-001-312/007 . Anchor, Tilt Cylinder ........................... 7-103 ............................ 89 in. OACH ...................................... 7-80
223-001-312/008 . Anchor, Tilt Cylinder ........................... 7-103 223-001-569/A63 Telescopic, Inner Intermediate,.......................
223-001-331/002 . Cover, Seat.......................................... 2-20 ............................ 83 in. OACH ...................................... 7-80
223-001-332 ......... Pad, Seat ............................................ 2-19 223-001-569/A64 Telescopic, Inner Intermediate,.......................
223-001-333 ......... Pad, Floor............................................ 2-20 ............................ 89 in. OACH ...................................... 7-80
223-001-334/002 . Cover, Hood, Front ............................... 2-19 223-001-569/A65 Telescopic, Inner, 89 in. OACH ............. 7-80
223-001-334/004 . Cover, Front, Hood ............................... 2-19 223-001-569/A66 Telescopic, Inner, 83 in. OACH ............. 7-80
223-001-334/006 . Cover, Front, Hood ............................... 2-19 223-001-569/A69 Guide, Lower 83 in. OACH .................. 7-93
223-001-335/001 . Cover, Front, Left-Hand.......................... 2-19 223-001-569/A69 Guide, Lower, 78 in. OACH.................. 7-93
223-001-336/001 . Cover, Front, Center.............................. 2-19 223-001-569/A70 Guide, Lower, 78 in. OACH.................. 7-89
223-001-337/001 . Cover, Front, Right-Hand ....................... 2-20 223-001-569/A70 Guide, Lower, 83 in. OACH.................. 7-89
223-001-368/001 . Cover, Knee......................................... 2-19 223-001-569/A71 Bracket, Hose Pulley ............................. 7-89
223-001-369 ......... Cushion, Pad ....................................... 2-19 223-001-569/A71 Bracket, Hose Pulley ............................. 7-93
223-001-370/002 . Cover, Steer......................................... 2-19 223-001-569/A72 Guide, Bar .......................................... 7-89
223-001-376/001 . Shim, 0.002 in....................................... 4-7 223-001-569/A72 Guide, Bar .......................................... 7-93
223-001-376/002 . Shim, 0.005 in....................................... 4-7 223-001-569/A73 Bracket, Formed................................... 7-93
223-001-376/003 . Shim, 0.010 in....................................... 4-7 223-001-569/A75 Sheave ............................................... 7-93
223-001-376/004 . Shim, 0.020 in....................................... 4-7 223-001-569/A76 Sheave ............................................... 7-89
223-001-378/001 . Bracket, Cover ....................................... 2-7 223-001-569/A77 Guard, Hose ....................................... 7-89
223-001-378/002 . Bracket, Cover ....................................... 2-7 223-001-569/A77 Guard, Hose ....................................... 7-93
223-001-430/017 . Roller Assembly .................................... 2-25 223-001-569/A78 Hose Assy, Free Lift, 83 in. OACH ........ 7-94
223-001-457/002 . Cover Assembly, Console ...................... 2-19 223-001-569/A80 Plug, Wear .......................................... 7-31
223-001-457/005 . Cover Assembly, Console.............................. 223-001-569/A80 Plug, Wear .......................................... 7-45
............................ (Rapid Charge) .................................... 2-19 223-001-569/A81 Plug, Wear .......................................... 7-55
223-001-458/002 . Cover, Console .................................... 2-23 223-001-569/A81 Plug, Wear .......................................... 7-79
223-001-517 ......... Bracket, Base ....................................... 5-31 223-001-569/A83 Sheave ............................................... 7-89
223-001-522 ......... Bracket, Cover ....................................... 2-7 223-001-569/A83 Sheave ............................................... 7-93
223-001-569/A02. Decal, No Step .................................... 7-29 223-001-569/A84 Plate ................................................... 7-89
223-001-569/A02. Decal, No Step .................................... 7-51 223-001-569/A85 Plate ................................................... 7-93
223-001-569/A02. Decal, No Step .................................... 7-73 223-001-569/A89 Guide, Upper, 78 in. OACH ................. 7-93
223-001-569/A07. Shim ................................................... 7-80 223-001-569/A89 Guide, Upper, 83 in. OACH ................. 7-93
223-001-569/A08. Clamp................................................. 7-31 223-001-569/A90 Guide, Upper, 78 in. OACH ................. 7-89
223-001-569/A08. Clamp................................................. 7-45 223-001-569/A90 Guide, Upper, 83 in. OACH ................. 7-89
223-001-569/A08. Clamp................................................. 7-79 223-001-569/B02 . Bumper ............................................... 7-89
223-001-569/A09. Decal, Warning-Trapped Air .................. 7-29 223-001-569/B02 . Bumper ............................................... 7-93
223-001-569/A10. Decal, No Step .................................... 7-29 223-001-569/B07 . Hose Assembly, Mast, 78 in. OACH ...... 7-89
223-001-569/A11. Anchor, Chain...................................... 7-79 223-001-569/B08 . Hose Assembly, Mast, 83 in. OACH ...... 7-94
223-001-569/A12. Bumper ............................................... 7-31 223-001-569/B10 . Fitting ................................................ 7-99
223-001-569/A12. Bumper ............................................... 7-45 223-001-569/B10 . Fitting, Bulkhead .................................. 7-63
223-001-569/A12. Bumper ............................................... 7-79 223-001-569/B10 . Fitting, Bulkhead .................................. 7-67
223-001-569/A13. Bracket................................................ 7-79 223-001-569/B10 . Fitting, Bulkhead .................................. 7-71
223-001-569/A14. Retainer............................................... 7-79 223-001-569/B10 . Fitting, Bulkhead .................................. 7-89
223-001-569/A15. Shaft ................................................... 7-79 223-001-569/B11 . Fitting, Bulkhead .................................. 7-79
223-001-569/A16. Bar, Stop ............................................. 7-79 223-001-569/B12 . Fitting, Bulkhead .................................. 7-67
223-001-569/A17. Shim ................................................... 7-79 223-001-569/B12 . Union, Bulkhead .................................. 7-89
223-001-569/A18. Shim ................................................... 7-80 223-001-569/B12 . Union, Bulkhead .................................. 7-93
223-001-569/A25. Shim, Cylinder ..................................... 7-31 223-001-569/B13 . Fitting ................................................. 7-41
223-001-569/A26. Shim, Cylinder ..................................... 7-31 223-001-569/B15 . Ring, Snap .......................................... 6-41
223-001-569/A39. Shaft, Stub........................................... 7-89 223-001-569/B50 . Fitting, Hydraulic.................................. 7-79
223-001-569/A40. Shaft, Stub........................................... 7-93 223-001-569/B54 . Fitting ................................................. 7-31
223-001-569/A41. Bracket, Carriage ................................. 7-89 223-001-569/B54 . Fitting ................................................. 7-45
223-001-569/A42. Hose Assy, Free Lift, 83 in. OACH ......... 7-94 223-001-569/B59 . Roller Shim .......................................... 7-79
223-001-569/A42. Hose Assy, Free Lift, 83 in. OACH.......... 7-90 223-001-569/B59 . Shim................................................... 7-35
223-001-569/A50. Band................................................... 7-79 223-001-569/B59 . Shim................................................... 7-37
223-001-569/A51. Tube Assembly ..................................... 7-80 223-001-569/B59 . Shim................................................... 7-49
223-001-569/A52. Tube Assembly ..................................... 7-80 223-001-569/B59 . Shim................................................... 7-85
223-001-569/A53. Crosshead ........................................... 7-79 223-001-569/B59 . Shim, Load Roller ................................. 7-31
223-001-569/A54. Plug, Wear .......................................... 7-79
1060342B B-5 Page Revised 10/01/08

223-001-569/B59..Shim, Load Roller ..................................7-45 223-001-569/C14. Chain Assy, Free Lift, 78 in. OACH ........ 7-75
223-001-569/B59..Shim, Load Roller ..................................7-97 223-001-569/C15. Chain Assy, Free Lift, 83 in. OACH ........ 7-75
223-001-569/B60..Fitting ..................................................6-41 223-001-569/C16. Chain Assy, Free Lift, 89 in. OACH ........ 7-75
223-001-569/B60..Fitting ..................................................7-79 223-001-569/C16. Chain Assembly, Lift, 83 in. OACH......... 7-31
223-001-569/B63..Sheave Assembly..................................7-79 223-001-569/C16. Chain Assembly, Lift, 83 in. OACH......... 7-45
223-001-569/B64..Sheave ................................................7-79 223-001-569/C17. Chain Assy, Free Lift,.....................................
223-001-569/B64..Sheave, Chain......................................7-31 ............................ 93.5 in. OACH.................................... 7-75
223-001-569/B64..Sheave, Chain......................................7-45 223-001-569/C17. Chain Assembly, Lift, 89 in. OACH......... 7-31
223-001-569/B65..Pad .....................................................7-79 223-001-569/C17. Chain Assembly, Lift, 89 in. OACH......... 7-45
223-001-569/B66..Bearing, Mast Roller..............................7-31 223-001-569/C18. Chain Assembly, Lift, 95 in. OACH......... 7-31
223-001-569/B66..Bearing, Roller......................................7-35 223-001-569/C18. Chain Assembly, Lift, 95 in. OACH......... 7-45
223-001-569/B66..Bearing, Roller......................................7-37 223-001-569/C21. Ring, Snap........................................... 6-45
223-001-569/B66..Bearing, Roller......................................7-49 223-001-569/C22. Clamp, Hose........................................ 7-79
223-001-569/B66..Bearing, Roller, Mast .............................7-45 223-001-569/C39. Hose Assembly, Mast, 89 in. OACH....... 7-93
223-001-569/B66..Roller Assembly ....................................7-79 223-001-569/C40. Hose Assembly, Mast, 89 in. OACH....... 7-89
223-001-569/B66..Roller...................................................7-85 223-001-569/C40. Hose Assembly, Mast, 89 in. OACH....... 7-94
223-001-569/B67..Decal, Hands Off..................................7-51 223-001-569/C40. Hose Assembly, Mast, 93.5 in. OACH.... 7-93
223-001-569/B67..Decal, Hands Off..................................7-73 223-001-569/C43. Strap................................................... 7-89
223-001-569/B67..Decal, No Hand Hold ...........................7-29 223-001-569/C43. Strap................................................... 7-93
223-001-569/B67..Decal, No Hand Hold ...........................7-43 223-001-569/C44. Hose Assembly, Free Lift, 89 in. OACH ... 7-90
223-001-569/B69..Decal, No Step.....................................7-43 223-001-569/C44. Hose Assembly, Free Lift, 89 in. OACH ... 7-94
223-001-569/B69..Decal, Warning ....................................7-29 223-001-569/C45. Hose Assembly, Free Lift, 89 in. OACH ... 7-94
223-001-569/B69..Decal, Warning ....................................7-73 223-001-569/C52. Kit, Mast Mounting (Not Shown) .......... 7-103
223-001-569/B70..Chain Assembly, Inner Bootstrap,................... 223-001-569/C52. Kit, Mast Mounting ............................... 7-29
.............................78 in. OACH .......................................7-75 223-001-569/C52. Kit, Mast Mounting ............................... 7-43
223-001-569/B71..Chain Assembly, Outer Bootstrap,.................. 223-001-569/C52. Kit, Mast Mounting ............................... 7-73
.............................83 in. OACH .......................................7-75 223-001-569/C57. Valve, Flow Control (16.7 GPM) ............ 7-31
223-001-569/B74..Chain Assembly, Inner Bootstrap,................... 223-001-569/C57. Valve, Flow Control (16.7 GPM) ............ 7-45
.............................89 in. OACH .......................................7-75 223-001-569/C57. Valve, Flow Control............................... 6-43
223-001-569/B76..Anchor, Chain ......................................7-35 223-001-569/C57. Valve, Flow Control............................... 6-45
223-001-569/B76..Anchor, Chain ......................................7-37 223-001-569/C57. Valve, Flow Control............................... 7-79
223-001-569/B76..Anchor, Chain ......................................7-49 223-001-569/C65. Telescopic, Inner, 77 in. OACH.............. 7-32
223-001-569/B76..Anchor, Chain ......................................7-79 223-001-569/C65. Telescopic, Inner, 77 in. OACH.............. 7-46
223-001-569/B76..Anchor, Chain ......................................7-85 223-001-569/C67. Roller .................................................. 7-37
223-001-569/B77..Anchor, Chain ......................................7-79 223-001-569/C67. Roller .................................................. 7-49
223-001-569/B78..Chain Assembly, Free Lift, 223-001-569/C67. Roller, Undersized ................................ 7-85
.............................98 in. OACH .......................................7-75 223-001-569/C68. Plate, Retainer ...................................... 7-85
223-001-569/B79..Chain Assembly, Inner Bootstrap,................... 223-001-569/C68. Retainer............................................... 7-37
.............................83 in. OACH .......................................7-75 223-001-569/C69. Carriage, Class II, 41 in........................ 7-35
223-001-569/B80..Pin, Chain, Free Lift ...............................7-79 223-001-569/C70. Carriage, Class II, 37 in........................ 7-35
223-001-569/B82..Chain Assembly, Outer Bootstrap,.................. 223-001-569/C71. Carriage, Class II, 31 in........................ 7-35
.............................93.5 in. OACH ....................................7-75 223-001-569/C72. Telescopic, Inner, 95 in. OACH.............. 7-32
223-001-569/B83..Sheave ................................................7-55 223-001-569/C72. Telescopic, Inner, 95 in. OACH.............. 7-46
223-001-569/B83..Sheave ................................................7-79 223-001-569/C74. Telescopic, Inner, 83 in. OACH.............. 7-32
223-001-569/B84..Roller...................................................7-35 223-001-569/C74. Telescopic, Inner, 83 in. OACH.............. 7-46
223-001-569/B84..Roller...................................................7-37 223-001-569/C76. Telescopic, Outer, 95 in. OACH............. 7-32
223-001-569/B84..Roller...................................................7-49 223-001-569/C76. Telescopic, Outer, 95 in. OACH............. 7-45
223-001-569/B84..Roller, Thrust.........................................7-80 223-001-569/C77. Telescopic, Outer, 89 in. OACH............. 7-31
223-001-569/B84..Roller, Thrust.........................................7-85 223-001-569/C77. Telescopic, Outer, 89 in. OACH............. 7-45
223-001-569/B87..Chain Assembly, Outer Bootstrap,.................. 223-001-569/C78. Telescopic, Outer, 83 in. OACH............. 7-31
.............................78 in. OACH .......................................7-75 223-001-569/C78. Telescopic, Outer, 83 in. OACH............. 7-45
223-001-569/B90..Chain Assembly, Outer Bootstrap,.................. 223-001-569/C79. Telescopic, Outer, 77 in. OACH............. 7-31
.............................89 in. OACH .......................................7-75 223-001-569/C79. Telescopic, Outer, 77 in. OACH............. 7-45
223-001-569/B91..Chain Assembly, Inner Bootstrap,................... 223-001-569/C81. Shim, Wear Plug .................................. 7-31
.............................93.5 in. OACH ....................................7-75 223-001-569/C81. Shim, Wear Plug .................................. 7-45
223-001-569/B92..Chain Assembly, Inner Bootstrap,................... 223-001-569/C83. Telescopic, Inner, 89 in. OACH.............. 7-32
.............................98 in. OACH .......................................7-75 223-001-569/C83. Telescopic, Inner, 89 in. OACH.............. 7-46
223-001-569/B93..Chain Assembly, Outer Bootstrap,.................. 223-001-569/C86. Carriage, Class II, 41 in........................ 7-49
.............................98 in. OACH .......................................7-75 223-001-569/C87. Carriage, Class II, 37 in........................ 7-49
223-001-569/B96..Pin, Chain, Bootstrap ............................7-79 223-001-569/C88. Carriage, Class II, 31 in........................ 7-49
223-001-569/B97..Cartridge, Valve ...................................7-47 223-001-569/C88. Retainer............................................... 7-97
223-001-569/B97..Valve, Cartridge (12 Gallon) ..................7-81 223-001-569/C89. Body, Valve.......................................... 7-41
223-001-569/C04 .Backrest (31 in. X 36 in.) .......................7-82 223-001-569/C89. Lowering Control Valve ......................... 7-47
223-001-569/C05 .Backrest (31 in. X 48 in.) .......................7-82 223-001-569/C89. Valve, Control, Lowering (12 Gallon) ...... 7-81
223-001-569/C06 .Backrest (31 in. X 60 in.) .......................7-82 223-001-569/D01 . Hose Assy, Free Lift, 98 in. OACH ......... 7-94
223-001-569/C07 .Backrest (37 in. X 36 in.) .......................7-82 223-001-569/D04 . Washer ............................................... 6-31
223-001-569/C08 .Backrest (37 in. X 48 in.) .......................7-82 223-001-569/D06 . Piston .................................................. 6-27
223-001-569/C09 .Backrest (37 in. X 60 in.) .......................7-82 223-001-569/D06 . Piston .................................................. 6-29
08/31/07 B-6 1060342A

223-001-569/D06 . Piston .................................................. 6-33 223-001-569/D50. Kit, Service.......................................... 6-33

223-001-569/D06 . Piston .................................................. 6-35 223-001-569/D50. Kit, Service.......................................... 6-35
223-001-569/D07 . Cylinder Assembly, 95 in. OACH ........... 6-27 223-001-569/D51. Clamp, Bar, Hose................................. 7-89
223-001-569/D07 . Cylinder Assembly, 95 in. OACH ........... 6-33 223-001-569/D51. Clamp, Bar, Hose................................. 7-93
223-001-569/D08 . Cylinder Assembly, 89 in. OACH ........... 6-27 223-001-569/D52. Guide, Upper, 93.5 in. OACH .............. 7-89
223-001-569/D08 . Cylinder Assembly, 89 in. OACH ........... 6-33 223-001-569/D53. Clamp, Hose ....................................... 7-63
223-001-569/D10 . Cylinder Assembly, 77 in. OACH ........... 6-33 223-001-569/D54. Carriage, Class II, 37 in. ...................... 7-85
223-001-569/D11 . Kit, Service .......................................... 6-31 223-001-569/D55. Carriage, Class II, 31 in. ...................... 7-85
223-001-569/D12 . Ring, Retaining..................................... 6-27 223-001-569/D56. Cartridge, Valve (11 GPM).................... 7-39
223-001-569/D12 . Ring, Retaining..................................... 6-29 223-001-569/D56. Valve, Cartridge (11 Gallon) ................. 7-81
223-001-569/D12 . Ring, Retaining..................................... 6-33 223-001-569/D57. Cartridge, Valve (8 GPM)...................... 7-39
223-001-569/D12 . Ring, Retaining..................................... 6-35 223-001-569/D57. Valve, Cartridge (8 Gallon) ................... 7-81
223-001-569/D13 . Plug .................................................... 6-27 223-001-569/D58. Body, Valve ......................................... 7-39
223-001-569/D14 . Retainer............................................... 6-27 223-001-569/D59. Valve, Control, Lowering (11 Gallon)...... 7-81
223-001-569/D14 . Retainer............................................... 6-29 223-001-569/D60. Bar, Clamp, Hose................................. 7-63
223-001-569/D14 . Retainer............................................... 6-33 223-001-569/D60. Bar, Clamp, Hose................................. 7-67
223-001-569/D14 . Retainer............................................... 6-35 223-001-569/D60. Clamp, Bar, Hose................................. 7-89
223-001-569/D15 . Valve, Check........................................ 6-31 223-001-569/D60. Clamp, Bar, Hose................................. 7-93
223-001-569/D16 . Retainer............................................... 6-31 223-001-569/D61. Guide, Upper, 89 in. OACH ................. 7-93
223-001-569/D17 . Piston .................................................. 6-31 223-001-569/D62. Hose Assy, Free Lift, 93.5 in. OACH ..... 7-94
223-001-569/D22 . Pin, Roll............................................... 6-31 223-001-569/D63. Hose Assembly, Free Lift,...............................
223-001-569/D23 . Bracket, Mounting, Lift Cylinder.............. 7-31 ............................ 78 in. OACH ..................................... 7-94
223-001-569/D23 . Bracket, Mounting, Lift Cylinder.............. 7-45 223-001-569/D64. Hose Assembly, Mast, 98 in. OACH ...... 7-93
223-001-569/D24 . Clamp, Hose........................................ 7-31 223-001-569/D65. Hose Assembly, Mast, 78 in. OACH ...... 7-93
223-001-569/D24 . Clamp, Hose........................................ 7-45 223-001-569/D66. Guide, Lower, 98 in. OACH.................. 7-93
223-001-569/D24 . Clamp, Hose........................................ 7-55 223-001-569/D67. Guide, Lower, 93.5 in. OACH............... 7-93
223-001-569/D26 . Fitting.................................................. 7-31 223-001-569/D68. Guide, Lower, 89 in. OACH.................. 7-93
223-001-569/D26 . Fitting.................................................. 7-45 223-001-569/D69. Bar, Retainer........................................ 7-89
223-001-569/D27 . Fitting.................................................. 7-31 223-001-569/D69. Bar, Retainer........................................ 7-93
223-001-569/D27 . Fitting.................................................. 7-45 223-001-569/D70. Guide, Upper, 93.5 in. OACH .............. 7-93
223-001-569/D28 . Valve, Flow Control (20.5 GPM)............. 7-31 223-001-569/D71. Guide, Lower, 93.5 in. OACH............... 7-89
223-001-569/D28 . Valve, Flow Control (20.5 GPM)............. 7-45 223-001-569/D72. Hose Assy, Free Lift, 98 in. OACH ........ 7-94
223-001-569/D29 . Crosshead ........................................... 7-31 223-001-569/D72. Hose Assembly, Free Lift, 98 in. OACH... 7-90
223-001-569/D29 . Crosshead ........................................... 7-45 223-001-569/D73. Hose Assy, Free Lift, 93.5 in. OACH ..... 7-94
223-001-569/D30 . Guard, Chain ...................................... 7-31 223-001-569/D73. Hose Assembly, Free Lift,...............................
223-001-569/D30 . Guard, Chain ...................................... 7-45 ............................ 93.5 in. OACH ................................... 7-90
223-001-569/D31 . Anchor, Chain...................................... 7-31 223-001-569/D74. Hose Assembly, Free Lift,...............................
223-001-569/D31 . Anchor, Chain...................................... 7-45 ............................ 78 in. OACH ..................................... 7-94
223-001-569/D32 . Clamp, Hose........................................ 7-89 223-001-569/D74. Hose Assembly, Free Lift, 78 in. OACH... 7-90
223-001-569/D32 . Clamp, Hose........................................ 7-93 223-001-569/D75. Hose Assembly, Mast, 98 in. OACH ...... 7-90
223-001-569/D33 . Valve, Control, Lowering (8 Gallon) ........ 7-81 223-001-569/D75. Hose Assembly, Mast, 98 in. OACH ...... 7-94
223-001-569/D33 . Valve, Lowering Control ........................ 7-39 223-001-569/D76. Hose Assembly, Mast, 93.5 in. OACH ... 7-90
223-001-569/D35 . Guide, Lower, 98 in. OACH .................. 7-89 223-001-569/D76. Hose Assembly, Mast, 93.5 in. OACH ... 7-94
223-001-569/D37 . Guide, Lower, 89 in. OACH .................. 7-89 223-001-569/D78. Guide, Upper, 98 in. OACH ................. 7-89
223-001-569/D40 . Guide, Upper, 89 in. OACH ................. 7-89 223-001-569/D79. Guide, Upper, 98 in. OACH ................. 7-93
223-001-569/D41 . Sleeve ................................................. 6-27 223-001-569/D81. Hose Assembly, Free Lift,...............................
223-001-569/D41 . Sleeve ................................................. 6-29 ............................ 93.5 in. OACH ................................... 7-75
223-001-569/D41 . Sleeve ................................................. 6-33 223-001-569/D82. Hose Assembly, Free Lift, 89 in. OACH... 7-75
223-001-569/D41 . Sleeve ................................................. 6-35 223-001-569/D83. Hose Assembly, Free Lift, 83 in. OACH... 7-75
223-001-569/D44 . Retainer, Cylinder, Free Lift .................... 7-31 223-001-569/D84. Hose Assembly, Free Lift, 78 in. OACH... 7-75
223-001-569/D44 . Retainer, Cylinder, Free Lift .................... 7-45 223-001-569/D88. Hose Assembly, Free Lift, 98 in. OACH... 7-75
223-001-569/D45 . Chain Assembly, Lift, 77 in. OACH......... 7-31 223-001-569/D94. Telescopic, Inner, 98 in. OACH ............. 7-80
223-001-569/D45 . Chain Assembly, Lift, 77 in. OACH......... 7-45 223-001-569/D99. Telescopic, Outer Intermediate,......................
223-001-569/D46 . Cylinder Assembly, 95 in. OACH ........... 6-29 ............................ 93.5 in. OACH ................................... 7-80
223-001-569/D46 . Cylinder Assembly, 95 in. OACH ........... 6-35 223-001-569/E01 . Bracket ............................................... 7-79
223-001-569/D47 . Cylinder Assembly, 89 in. OACH ........... 6-29 223-001-569/E02 . Telescopic, Inner, 93.5 in. OACH .......... 7-80
223-001-569/D47 . Cylinder Assembly, 89 in. OACH ........... 6-35 223-001-569/E03 . Telescopic, Inner, 78 in. OACH ............. 7-80
223-001-569/D48 . Cylinder Assembly, 83 in. OACH ........... 6-29 223-001-569/E04 . Telescopic, Inner Intermediate,.......................
223-001-569/D48 . Cylinder Assembly, 83 in. OACH ........... 6-35 ............................ 98 in. OACH ...................................... 7-80
223-001-569/D49 . Cylinder Assembly, 77 in. OACH ........... 6-29 223-001-569/E05 . Telescopic, Inner Intermediate,.......................
223-001-569/D49 . Cylinder Assembly, 77 in. OACH ........... 6-35 ............................ 93.5 in. OACH ................................... 7-80
223-001-569/D50 . Kit, Service .......................................... 6-27 223-001-569/E07 . Telescopic, Outer Intermediate,......................
223-001-569/D50 . Kit, Service .......................................... 6-29 ............................ 98 in. OACH ...................................... 7-80
1060342A B-7 08/31/07

223-001-569/E08..Telescopic, Outer Intermediate,...................... 223-001-569/F25 . Kit, Seal .............................................. 6-45

.............................78 in. OACH .......................................7-80 223-001-569/H34. Bearing, Roller Load ............................. 7-97
223-001-569/E09..Main Frame, 98 in. OACH ....................7-80 223-001-569/H35. Anchor, Chain...................................... 7-97
223-001-569/E10..Roller Assembly ....................................7-79 223-001-569/H37. Bearing, Roller Load ............................. 7-97
223-001-569/E12..Telescopic, Inner Intermediate,....................... 223-001-569/H38. Carriage, Roller Assembly ..................... 7-97
.............................78 in. OACH .......................................7-80 223-001-569/H39. Carriage Assembly ............................... 7-97
223-001-569/E13..Valve, Flow Control ...............................7-79 223-001-569/H40. Bracket................................................ 7-71
223-001-569/E14..Main Frame, 93.5 in. OACH .................7-80 223-001-569/H40. Bracket, Hose Reeving .......................... 7-63
223-001-569/E15..Shaft ...................................................7-79 223-001-569/H40. Bracket, Hose Reeving .......................... 7-67
223-001-569/E16..Spring .................................................7-80 223-001-569/H40. Bracket, Hose Reeving .......................... 7-99
223-001-569/E17..Guide, Spring ......................................7-80 223-001-569/H41. Hose Assembly..................................... 7-99
223-001-569/E18..Main Frame, 78 in. OACH ....................7-80 223-001-569/H42. Gland ................................................. 7-97
223-001-569/E51..Decal, Warning ....................................7-43 223-001-569/H43. Rod, Sideshift....................................... 7-97
223-001-569/E51..Decal, Warning ....................................7-51 223-001-569/H44. Hook, Lower ........................................ 7-97
223-001-569/E52..Decal, Warning, Carriage Stop ..............7-43 223-001-569/H45. Carriage Weldment, Fork ...................... 7-97
223-001-569/E62..Cylinder Assembly, 77 in. OACH ...........6-31 223-001-569/H47. Kit, Wear Pad ...................................... 7-97
223-001-569/E63..Cylinder Assembly, 83 in. OACH ...........6-31 223-001-569/H48. Kit, Seal .............................................. 7-97
223-001-569/E64..Cylinder Assembly, 89 in. OACH ...........6-31 223-001-569/H49. Fitting, Grease ..................................... 7-97
223-001-569/E65..Cylinder Assembly, 95 in. OACH ...........6-31 223-001-569/H52. Cylinder Assembly, Main Lift,.........................
223-001-569/E82..Hose ...................................................7-41 ............................ 83 in. OACH....................................... 6-39
223-001-569/E83..Fitting ..................................................7-41 223-001-569/H53. Cylinder Assembly, Main Lift,.........................
223-001-569/E83..Fitting, Swivel, 45 Degree......................7-99 ............................ 88 in. OACH....................................... 6-39
223-001-569/E84..Fitting ..................................................7-41 223-001-569/H54. Cylinder Assembly, Main Lift,.........................
223-001-569/E85..Fitting ..................................................7-41 ............................ 95 in. OACH....................................... 6-39
223-001-569/E86..Hose ...................................................7-41 223-001-569/H55. Cylinder Assembly, Main Lift,.........................
223-001-569/E87..Fitting ..................................................7-41 ............................ 107 in. OACH..................................... 6-39
223-001-569/E88..Fitting, Adapter ....................................7-41 223-001-569/H56. Cylinder Assembly, Free Lift,..........................
223-001-569/E93..Screw, Cap ..........................................7-41 ............................ Right-Hand, 83 in. OACH ..................... 6-37
223-001-569/E94..Screw, Cap ..........................................7-41 223-001-569/H57. Cylinder Assembly, Free Lift,..........................
223-001-569/E95..Bushing ...............................................7-41 ............................ Right-Hand, 88 in. OACH ..................... 6-37
223-001-569/E96..Hose ...................................................7-41 223-001-569/H59. Cylinder Assembly, Free Lift,..........................
223-001-569/E97..Fitting ..................................................7-41 ............................ Right-Hand, 95 in. OACH ..................... 6-37
223-001-569/E98..Valve, Slack Chain................................7-73 223-001-569/H61. Cylinder Assembly, Free Lift,..........................
223-001-569/E99..Kit, Slack Chain Valve ...........................7-73 ............................ Right-Hand, 107 in. OACH ................... 6-37
223-001-569/F03..Kit, Seal...............................................6-41 223-001-569/H62. Cylinder Assembly, Free Lift,..........................
223-001-569/F04..Wire, Pull-In .........................................6-41 ............................ Left-Hand, 83 in. OACH........................ 6-37
223-001-569/F05..Valve, Check ........................................6-41 223-001-569/H64. Cylinder Assembly, Free Lift,..........................
223-001-569/F06..Retainer ...............................................6-41 ............................ Left-Hand, 88 in. OACH........................ 6-37
223-001-569/F07..Plug ....................................................6-41 223-001-569/H66. Cylinder Assembly, Free Lift,..........................
223-001-569/F08..Cylinder Assembly, 78 in. OACH ...........6-41 ............................ Left-Hand, 95 in. OACH........................ 6-37
223-001-569/F09..Cylinder Assembly, 83 in. OACH ...........6-41 223-001-569/H67. Cylinder Assembly, Free Lift,..........................
223-001-569/F10..Cylinder Assembly, 89 in. OACH ...........6-41 ............................ Left-Hand, 107 in. OACH...................... 6-37
223-001-569/F11..Cylinder Assembly, 93.5 in. OACH ........6-41 223-001-569/H72. Roller Assembly .................................... 7-55
223-001-569/F12..Cylinder Assembly, 98 in. OACH ...........6-41 223-001-569/H75. Shaft, Stub........................................... 7-71
223-001-569/F13..Cylinder, Main Lift, Right-Hand,..................... 223-001-569/H75. Stub Shaft............................................ 7-63
.............................78 in. OACH .......................................6-43 223-001-569/H76. Sheave................................................ 7-55
223-001-569/F14..Cylinder, Main Lift, Right-Hand,..................... 223-001-569/H79. Bracket................................................ 7-71
.............................83 in. OACH .......................................6-43 223-001-569/H79. Bracket, Hose Reeving .......................... 7-63
223-001-569/F15..Cylinder, Main Lift, Right-Hand,..................... 223-001-569/H79. Bracket, Hose Reeving .......................... 7-67
.............................89 in. OACH .......................................6-43 223-001-569/H80. Guard, Hose........................................ 7-55
223-001-569/F16..Cylinder, Main Lift, Right-Hand,..................... 223-001-569/H82. Kit, Clamp ........................................... 7-55
.............................93.5 in. OACH ....................................6-43 223-001-569/H83. Kit, Shim.............................................. 7-55
223-001-569/F17..Cylinder, Main Lift, Right-Hand,..................... 223-001-569/H84. Valve, Flow Control............................... 6-39
.............................98 in. OACH .......................................6-43 223-001-569/H85. Anchor, Chain...................................... 7-55
223-001-569/F18..Kit, Seal...............................................6-43 223-001-569/H86. Valve, Flow Control............................... 7-55
223-001-569/F19..Retainer ...............................................6-43 223-001-569/H87. Crosshead Assembly, Chain................... 7-55
223-001-569/F19..Retainer ...............................................6-45 223-001-569/H88. Shaft ................................................... 7-55
223-001-569/F20..Cylinder, Main Lift, Left-Hand,........................ 223-001-569/H89. Hose, Free Lift ...................................... 7-59
.............................78 in. OACH .......................................6-45 223-001-569/H90. Hose, Free Lift ...................................... 7-59
223-001-569/F21..Cylinder, Main Lift, Left-Hand,........................ 223-001-569/H91. Hose, Free Lift ...................................... 7-59
.............................83 in. OACH .......................................6-45 223-001-569/H92. Main Frame, 83 in. OACH.................... 7-56
223-001-569/F22..Cylinder, Main Lift, Left-Hand,........................ 223-001-569/H93. Main Frame, 88 in. OACH.................... 7-56
.............................89 in. OACH .......................................6-45 223-001-569/H94. Main Frame, 95 in. OACH.................... 7-56
223-001-569/F23..Cylinder, Main Lift, Left-Hand,........................ 223-001-569/H95. Main Frame, 107 in. OACH.................. 7-56
.............................93.5 in. OACH ....................................6-45 223-001-569/H96. Telescopic, Outer, 83 in. OACH............. 7-56
223-001-569/F24..Cylinder, Main Lift, Left-Hand,........................ 223-001-569/H97. Telescopic, Outer, 88 in. OACH............. 7-56
.............................98 in. OACH .......................................6-45 223-001-569/H98. Telescopic, Outer, 95 in. OACH............. 7-56
223-001-569/H99. Telescopic, Outer, 107 in. OACH........... 7-56
08/31/07 B-8 1060342A

223-001-569/J01 .. Telescopic, Inner, 83 in. OACH.............. 7-56 223-001-569/J75.. Cylinder Assembly, Free Lift,..........................
223-001-569/J02 .. Telescopic, Inner, 88 in. OACH.............. 7-56 ............................ Right-Hand, 99 in. OACH ..................... 6-37
223-001-569/J03 .. Telescopic, Inner, 95 in. OACH.............. 7-56 223-001-569/J76.. Cylinder Assembly, Main Lift,.........................
223-001-569/J04 .. Telescopic, Inner, 107 in. OACH............ 7-56 ............................ 99 in. OACH ...................................... 6-39
223-001-569/J05 .. Hose, Free Lift ...................................... 7-59 223-001-569/J77.. Main Frame, 99 in. OACH ................... 7-56
223-001-569/J07 .. Bracket Assembly, Tube ......................... 7-71 223-001-569/J78.. Telescopic, Outer, 99 in. OACH ............ 7-56
223-001-569/J07 .. Bracket, Tube ....................................... 7-63 223-001-569/J79.. Telescopic, Inner, 99 in. OACH ............. 7-56
223-001-569/J07 .. Bracket, Tube ....................................... 7-67 223-001-569/J80.. Chain, Main Lift ................................... 7-59
223-001-569/J09 .. Bracket Assembly, Tube ......................... 7-67 223-001-569/J81.. Chain, Free Lift .................................... 7-59
223-001-569/J09 .. Bracket Assembly, Tube ......................... 7-71 223-001-569/J82.. Hose, Free Lift...................................... 7-59
223-001-569/J10 .. Tee, Swivel .......................................... 7-55 223-001-569/J83.. Hose Assembly, Rear ............................ 7-63
223-001-569/J11 .. Shim, Plate .......................................... 7-55 223-001-569/J84.. Hose Assembly, Free Lift........................ 7-63
223-001-569/J12 .. Line Assembly ...................................... 7-55 223-001-569/J85.. Hose Assembly, Rear, Left...................... 7-67
223-001-569/J15 .. Support, Crosshead .............................. 7-63 223-001-569/J86.. Hose Assembly, Rear, Right ................... 7-67
223-001-569/J15 .. Support, Crosshead .............................. 7-67 223-001-569/J87.. Hose Assembly, Free Lift........................ 7-67
223-001-569/J15 .. Support, Crosshead .............................. 7-71 223-001-569/J88.. Carriage, Class II, 31 in. ...................... 7-37
223-001-569/J16 .. Bracket, Upper ..................................... 7-71 223-001-569/J90.. Carriage, Class II, 41 in. ...................... 7-37
223-001-569/J17 .. Bracket, Lower ..................................... 7-71 223-001-569/L89.. Carriage, Class II, 37 in. ...................... 7-37
223-001-569/J19 .. Bracket................................................ 7-71 223-001-609......... Axle ................................................... 3-11
223-001-569/J20 .. Hose Assembly, Rear ............................ 7-63 223-001-626/030. Fork Assembly, 30 in. Length ............... 7-105
223-001-569/J20 .. Hose Assembly, Rear, Left ...................... 7-67 223-001-626/036. Fork Assembly, 36 in. Length ............... 7-105
223-001-569/J21 .. Hose Assembly, Rear ............................ 7-63 223-001-626/042. Fork Assembly, 42 in. Length.........................
223-001-569/J21 .. Hose Assembly, Rear, Left ...................... 7-67 ............................ (1.75 in. Lowered) ............................. 7-105
223-001-569/J22 .. Hose Assembly, Rear ............................ 7-63 223-001-626/048. Fork Assembly, 48 in. Length ............... 7-105
223-001-569/J22 .. Hose Assembly, Rear, Left ...................... 7-67 223-001-626/054. Fork Assembly, 54 in. Length ............... 7-105
223-001-569/J23 .. Hose Assembly, Rear ............................ 7-63 223-001-626/060. Fork Assembly, 60 in. Length.........................
223-001-569/J23 .. Hose, Rear, Left-Hand............................ 7-71 ............................ (1.75 in. Lowered) ............................. 7-105
223-001-569/J24 .. Hose Assembly, Free Lift ........................ 7-63 223-001-627/030. Fork Assembly, 30 in. Length ............... 7-105
223-001-569/J25 .. Hose Assembly, Free Lift ........................ 7-63 223-001-627/042. Fork Assembly, 42 in. Length.........................
223-001-569/J25 .. Hose Assembly, Free Lift ........................ 7-67 ............................ (1.5 in. Lowered) ............................... 7-105
223-001-569/J27 .. Hose Assembly, Free Lift ........................ 7-67 223-001-647/001. Bracket, Sensor .................................... 8-15
223-001-569/J27 .. Hose, Front .......................................... 7-71 223-001-675......... Door, Tractor ........................................ 8-5
223-001-569/J29 .. Hose Assembly, Free Lift ........................ 7-63 223-001-703/101. Bracket, Cover ..................................... 2-20
223-001-569/J31 .. Hose, Rear, Right-Hand ......................... 7-71 223-001-751......... Switch, Rotating ................................... 5-31
223-001-569/J33 .. Clamp, Hose........................................ 7-71 223-001-761/101. Spacer, Battery Gate ............................ 2-25
223-001-569/J34 .. Bar, Clamp, Hose ................................. 7-71 223-001-763/101. Spacer, Battery Gate ............................ 2-25
223-001-569/J35 .. Kit, Check Valve ................................... 6-37 223-001-783/001. Spacer, Battery, Non-weighted, 2.25 in. . 2-27
223-001-569/J36 .. Retainer............................................... 6-39 223-001-783/002. Spacer, Battery, Non-weighted, 2.50 in. . 2-27
223-001-569/J37 .. Kit, Seal .............................................. 6-39 223-001-783/003. Spacer, Battery, Non-weighted, 2.75 in. . 2-27
223-001-569/J39 .. Retainer............................................... 6-37 223-001-783/004. Spacer, Battery, Non-weighted, 4.88 in. . 2-27
223-001-569/J41 .. Kit, Seal .............................................. 6-37 223-001-783/005. Spacer, Battery, Non-weighted, 5.00 in. . 2-27
223-001-569/J48 .. Chain, Free Lift..................................... 7-59 223-001-783/006. Spacer, Battery, Non-weighted, 0.75 in. . 2-27
223-001-569/J48 .. Chain, Main Lift ................................... 7-59 223-001-783/007. Spacer, Battery, Non-weighted, 1.00 in. . 2-27
223-001-569/J49 .. Chain, Main Lift ................................... 7-59 223-001-783/008. Spacer, Battery, Non-weighted, 1.25 in. . 2-27
223-001-569/J58 .. Spacer ................................................ 7-56 223-001-783/012. Spacer, Battery, Non-weighted, 2.00 in. . 2-27
223-001-569/J59 .. Chain, Free Lift..................................... 7-59 223-001-784/006. Roller Assembly.................................... 2-27
223-001-569/J60 .. Shaft ................................................... 7-63 223-001-784/007. Roller Assembly.................................... 2-27
223-001-569/J61 .. Sheave, Hose....................................... 7-63 223-001-784/010. Roller Assembly.................................... 2-27
223-001-569/J61 .. Sheave, Hose....................................... 7-67 223-001-815/001. Spacer, Battery, 1.50 in. ....................... 2-27
223-001-569/J61 .. Sheave, Hose....................................... 7-71 223-001-815/002. Spacer, Battery, 1.75 in. ....................... 2-27
223-001-569/J62 .. Ring, Retaining, External ....................... 7-63 223-001-815/003. Spacer, Battery, 2.12 in. ....................... 2-27
223-001-569/J62 .. Ring, Retaining, External ....................... 7-67 223-001-815/004. Spacer, Battery, 2.25 in. ....................... 2-27
223-001-569/J62 .. Ring, Retaining, External ....................... 7-71 223-001-822/001. Door, Battery, Right-Hand ...................... 2-33
223-001-569/J64 .. Plate, Shaft Retention ............................ 7-63 223-001-822/002. Door, Battery, Right-Hand ...................... 2-33
223-001-569/J64 .. Plate, Shaft Retention ............................ 7-67 223-001-822/003. Door, Battery, Right-Hand ...................... 2-33
223-001-569/J64 .. Plate, Shaft Retention ............................ 7-71 223-001-822/004. Door, Battery, Right-Hand..............................
223-001-569/J65 .. Bracket................................................ 7-67 ............................ (with Rear Guard) ................................ 2-33
223-001-569/J66 .. Stub Shaft............................................ 7-67 223-001-822/005. Door, Battery, Right-Hand..............................
223-001-569/J67 .. Hose Assembly, Rear, Right.................... 7-67 ............................ (with Rear Guard) ................................ 2-33
223-001-569/J68 .. Hose Assembly, Rear, Right.................... 7-67 223-001-822/006. Door, Battery, Right-Hand..............................
223-001-569/J69 .. Hose Assembly, Rear, Right.................... 7-67 ............................ (with Rear Guard) ................................ 2-33
223-001-569/J71 .. Pin, Roll............................................... 6-39 223-001-823/001. Door, Battery, Left-Hand ........................ 2-33
223-001-569/J74 .. Cylinder Assembly, Free Lift,.......................... 223-001-823/002. Door, Battery, Left-Hand ........................ 2-33
............................ Left-Hand, 99 in. OACH........................ 6-37 223-001-823/003. Door, Battery, Left-Hand ........................ 2-33
1060342A B-9 08/31/07

223-001-848/001 .Bracket, Sensor.....................................8-17 360-028/001........ Guard , Cable ....................................... 8-9

223-001-848/001 .Bracket, Sensor.....................................8-18 360-028/001........ Guard ................................................. 2-19
223-001-850/001 .Guard, Battery .....................................2-33 360-028/001........ Guard, Cable ...................................... 8-13
223-001-850/002 .Guard, Battery .....................................2-33 360-028/006........ Guard ................................................. 8-25
223-001-850/003 .Guard, Battery .....................................2-33 360-028/009........ Guard ................................................. 8-25
223-001-858 .........Bracket ..................................................3-5 360-028-009 ......... Guard, Cable ...................................... 5-15
223-001-892/001 .Cap, Extension, Tilt Limit ........................8-17 360-031/001........ Guard, Cable ........................................ 8-5
223-001-894/002 .Guard, Hose ........................................7-20 360-031-005 ......... Guard ................................................. 5-15
223-001-894/002 .Guard, Hose ..........................................7-5 360-037/004........ Guard ................................................... 6-5
223-001-923/001 .Guard, Rear, Right ................................2-34 360-037/011........ Guard ................................................... 6-5
223-001-999 .........Bracket Assembly, ODI ..........................5-31 370-631/001........ Pad, Cushion ......................................... 6-5
223-003-027/007 .Backrest, Load, 48 in. .............................8-3 401-165/001........ Sprocket ................................................ 3-5
223-003-027/008 .Backrest, Load, 36 in. .............................8-3 401-175................ Gear, Pinion, Motor ................................ 4-5
223-003-027/009 .Backrest, Load, 54 in. .............................8-3 411-421/-001 ....... Decal, Label......................................... 5-21
223-003-027/010 .Backrest, Load, 30 in. .............................8-3 411-421/001........ Decal, Label......................................... 5-23
223-003-027/011 .Backrest, Load, 42 in. .............................8-3 411-421/001........ Decal, Label......................................... 5-26
223-003-035/001 .Gate, Battery........................................2-25 411-421/002........ Decal, Label......................................... 3-19
223-003-035/002 .Gate, Battery........................................2-25 411-421-002 ......... Decal, Label......................................... 3-23
223-003-035/003 .Gate, Battery........................................2-25 411-511/021........ Decal, Raymond, White ........................ 2-19
223-003-035/004 .Gate, Battery........................................2-25 411-511/121........ Decal, Raymond, Black ......................... 2-19
223-003-044/002 .Harness ...............................................3-15 411-587/004........ Decal, No Riding.................................. 2-20
223-003-045 .........Bracket ................................................2-19 411-936................ Decal, ESD .......................................... 2-19
223-003-045 .........Bracket, Support ...................................3-15 411-984................ Decal, Warning.................................... 2-19
223-003-054/001 .Spacer ................................................7-19 411-989................ Decal, Light.......................................... 8-13
223-003-055/001 .Tubing, Hydraulic .................................7-20 412-420................ Decal, Warning...................................... 8-5
223-003-056/001 .Block, Stop...........................................7-20 412-516................ Plate, Specification, EE.......................... 2-20
223-003-061/001 .Line Assembly.........................................7-5 412-574................ Decal, EE ............................................ 2-20
223-003-062/001 .Line Assembly.......................................7-13 412-648................ Decal, Control Handle .......................... 2-21
223-003-063/001 .Cap, Tubing Clamp...............................7-13 412-651................ Decal, Control Handle .......................... 2-21
223-003-064/00 ...Guard, Hose ........................................7-25 412-652/003........ Decal, Control...................................... 2-21
223-003-064/002 .Guard, Hose ........................................7-20 412-652/004........ Decal, Control...................................... 2-21
223-003-070/001 .Bracket ................................................7-20 412-652/005........ Decal, Control...................................... 2-21
223-003-073/001 .Anchor, Chain ......................................7-19 412-652/006........ Decal, Control...................................... 2-21
223-003-073/002 .Anchor, Chain ......................................7-19 412-652/007........ Decal, Control...................................... 2-21
223-003-074/001 .Plate....................................................7-20 412-652/008........ Decal, Control...................................... 2-21
223-003-075/001 .Mast, Telescopic, Outer .........................7-19 412-652/009........ Decal, Control...................................... 2-21
223-003-075/002 .Mast, Telescopic, Outer .........................7-19 412-652/010........ Decal, Control...................................... 2-21
223-003-075/003 .Mast, Telescopic, Outer .........................7-19 412-816................ Decal, ISO 9001.................................. 2-20
223-003-076/001 .Cylinder Assembly, Main Lift,........................ 412-858................ Plate, Capacity..................................... 2-19
.............................83 in. OACH .......................................6-25 412-860................ Plate, Attachment Rating........................ 2-19
223-003-076/002 .Cylinder Assembly, Main Lift,........................ 412-861................ Decal, Mast ......................................... 2-19
.............................88 in. OACH .......................................6-25 413-083................ Pad, Door.............................................. 8-5
223-003-076/003 .Cylinder Assembly, Main Lift,........................ 441-026................ Bearing, Ball ........................................ 3-11
.............................96 in. OACH .......................................6-25 447-054................ Bearing, Cone........................................ 4-7
223-003-077/001 .Mast, Telescopic, Inner ..........................7-19 447-085................ Bearing, Roller ..................................... 3-11
223-003-077/002 .Mast, Telescopic, Inner ..........................7-19 447-094................ Bearing, Cone...................................... 3-11
223-003-077/003 .Mast, Telescopic, Inner ..........................7-19 447-109................ Bearing, Cone........................................ 4-7
223-003-078/001 .Cylinder Assembly, Free Lift........................... 447-543................ Bearing, Cup ......................................... 4-7
.............................(83 in. OACH) .....................................6-23 447-561................ Bearing, Cup ....................................... 3-12
223-003-078/002 .Cylinder Assembly, Free Lift........................... 447-571................ Bearing, Cup ....................................... 3-11
.............................(88 in. OACH) .....................................6-23 447-582................ Bearing, Cup ......................................... 4-7
223-003-078/003 .Cylinder Assembly, Free Lift........................... 449-015................ Bearing, Roller, Mast............................. 7-19
.............................(96 in. OACH) .....................................6-23 449-015................ Bearing, Roller, Mast............................... 7-5
223-003-079/005 .Carriage, 37 in. .....................................7-5 449-025................ Bearing, Roller, Mast............................. 7-20
223-003-079/006 .Carriage..............................................7-20 449-025................ Bearing, Roller, Mast............................... 7-5
223-003-079/007 .Carriage, 32 in. .....................................7-5 460-115................ Bearing, Sleeve .................................... 3-19
223-003-079/008 .Carriage..............................................7-19 460-590................ Bushing, Oil Impregnated .................... 7-103
223-003-081/001 .Cylinder Assembly, Main Lift,........................ 462-031................ Bearing, Oilite ..................................... 4-17
.............................83 in. OACH .......................................6-21 462-339................ Bearing ............................................. 7-103
223-003-081/002 .Cylinder Assembly, Main Lift,........................ 462-339................ Bearing, Friction, Flanged........................ 4-7
.............................88 in. OACH .......................................6-21 5-001-001 ............. Screw ................................................... 4-7
223-003-121 .........Screw, Flow Control ..............................7-13 5-001-005 ............. Screw ................................................. 5-17
223-003-123 .........Elbow, 90 Degree.................................7-25 5-001-057 ............. Screw ................................................. 5-17
223-003-123 .........Fitting, Rework......................................7-13 5-003-001 ............. Screw ................................................. 5-35
223-003-334/007 .Cover, Front, Hood ...............................2-20 500-351................ Pump Assembly, DC Lift ......................... 6-15
311558/000.........Decal, Warning, Operator .....................2-19 5-006-028 ............. Screw, Set ........................................... 3-15
311563-000 ..........Decal, Warning ....................................2-19 5-007-023 ............. Screw ................................................. 2-19
312-000-224 .........Pad, Rear Guard ..................................2-34 5-010-013 ............. Screw ................................................. 5-35
08/31/07 B-10 1060342A

5-015-003 ............. Nut, Hex ............................................. 5-21 570-450/511 ....... Fan..................................................... 5-41
5-015-005 ............. Nut ..................................................... 5-21 570-869/736 ....... Fan, Drive Motor, Internal...................... 5-39
5-016-002 ............. Nut ....................................................... 8-9 570-869/737 ....... Bushing, Retaining................................ 5-39
5-016-004 ............. Nut, Lock, M6 ...................................... 7-25 579-299 ............... Motor, Lift, DC, Rebuilt, Complete .......... 5-41
5-018-005 ............. Washer ................................................. 8-9 590-585/005 ....... Fuse, 5A (FU7, FU8)............................. 5-26
5-018-005 ............. Washer, Flat ........................................ 5-17 590-585/008 ....... Fuse, 15A (FU5, FU6) ........................... 5-26
5-018-005 ............. Washer, Flat ........................................ 5-35 590-587/ 119 ...... Fuse, 500A ......................................... 5-21
5-018-006 ............. Washer, Flat ........................................ 5-17 590-587/109 ....... Fuse, 150A ......................................... 5-21
5-018-006 ............. Washer, Flat ........................................ 5-21 590-587/109 ....... Fuse, 150A ......................................... 5-23
5-019-002 ............. Washer, Lock ....................................... 4-17 590-587/119 ....... Fuse, 500A ......................................... 5-23
5-019-006 ............. Washer, Lock ....................................... 5-17 590-587/122 ....... Fuse, 750A ......................................... 5-21
5-020-005 ............. Washer, Star........................................ 5-35 590-587/122 ....... Fuse, 750A ......................................... 5-23
5-026-005 ............. Key, Woodruff........................................ 4-5 590-628/002 ....... Alarm, 87 Decibel................................ 8-16
5-026-008 ............. Key, Woodruff...................................... 2-20 590-628/003 ....... Alarm, 97 Decibel................................ 8-16
5-031-013 ............. Ring, Retaining................................... 7-103 590-633/K1T ........ Kit, Electronic Horn............................... 5-35
520-160................ Valve, Flow Control............................... 6-21 590-643/105 ....... Horn................................................... 5-35
520-160................ Valve, Flow Control............................... 6-23 590-755/001 ....... Connector, Battery (Gray) ..................... 5-27
520-160................ Valve, Flow Control............................... 6-25 590-755/002 ....... Connector, Battery (Blue)....................... 5-27
520-950/003........ Coil ...................................................... 6-9 590-755/003 ....... Connector, Battery (Red) ....................... 5-27
520-952/002........ Coil ...................................................... 6-9 590-755/004 ....... Connector, Battery (Yellow).................... 5-27
530-615................ Seal .................................................... 3-11 590-914 ............... Blower, Electric .................................... 8-27
530-695................ Seal, Piston.......................................... 6-21 590-915 ............... Guard, Finger...................................... 8-27
530-695................ Seal, Piston.......................................... 6-23 591-640 ............... Heater, 4W, 36V ................................. 3-19
530-695................ Seal, Piston.......................................... 6-25 600-218 ............... Grommet............................................. 8-13
530-696................ Seal, Wiper ......................................... 6-21 600-218 ............... Grommet............................................. 8-21
530-696................ Seal, Wiper ......................................... 6-23 600-218 ............... Grommet............................................. 8-27
530-696................ Seal, Wiper ......................................... 6-25 600-218 ............... Grommet............................................... 8-9
530-699/01.......... Kit, Seal .............................................. 6-25 600-236/003 ....... Spacer, Shock Mounting ....................... 8-27
530-699/01.......... Seal Kit ............................................... 6-23 605-008/116 ....... Spring, Compression ............................ 4-15
530-699................ Seal, Square ........................................ 6-21 610-841 ............... Cable, Bulk ......................................... 5-27
530-699................ Seal, Square ........................................ 6-23 611 -029 .............. Strap .................................................. 8-13
530-699................ Seal, Square ........................................ 6-25 611-028 ............... Cable Tie ............................................ 5-15
531-025................ Ring, Back-up....................................... 6-21 611-028 ............... Cable Tie ............................................ 7-25
531-025................ Ring, Back-Up ...................................... 6-23 611-028 ............... Strap .................................................. 8-18
531-025................ Ring, Back-up....................................... 6-25 611-029 ............... Strap ................................................ 7-103
531-607................ Seal, Oil................................................ 4-7 611-029 ............... Cable Tie ............................................ 5-15
540-070/400........ Cylinder Assembly, Tilt .......................... 6-47 611-029 ............... Cable Tie ............................................ 7-25
540-070/412........ Piston .................................................. 6-47 611-029 ............... Strap .................................................. 3-15
540-070/413........ Rod..................................................... 6-47 611-029 ............... Strap .................................................... 3-5
540-070/414........ Gland ................................................. 6-47 611-029 ............... Strap .................................................. 7-13
540-070/415........ Ring, Retaining, External ....................... 6-47 611-029 ............... Strap .................................................. 8-15
540-070/416........ Spacer, Gland ..................................... 6-47 611-029 ............... Strap .................................................. 8-17
540-070/417........ Nut ..................................................... 6-47 611-029 ............... Strap .................................................. 8-21
540-070/418........ Ring, Retaining, Internal ........................ 6-47 611-029 ............... Strap .................................................. 8-23
540-070/422........ Kit, Seal .............................................. 6-47 611-029 ............... Strap .................................................. 8-27
540-076/400........ Cylinder Assembly, Tilt .......................... 6-47 611-029 ............... Strap .................................................... 8-9
540-076/413........ Rod..................................................... 6-47 611-032 ............... Tubing, Shrink...................................... 3-19
560-205/120........ Coupling, Flexible ................................ 6-17 611-044 ............... Anchor, Strap .................................... 7-103
570-206/02.......... Bearing, Commutator End...................... 5-41 611-044 ............... Anchor................................................ 8-21
570-206/02.......... Bearing, Drive End ............................... 5-41 611-044 ............... Anchor, Strap ...................................... 8-15
570-235/514........ End Bell, Commutator............................ 5-41 611-044 ............... Anchor, Strap ...................................... 8-17
570-236/512........ Armature and Fan ................................ 5-41 611-044 ............... Anchor, Strap ........................................ 8-9
570-236/514........ Brush Set (Set of 4) ............................... 5-41 611-044 ............... Connector, Mechanical ......................... 8-13
570-236/515........ Plate Assembly, Brush............................ 5-41 611-046 ............... Strap .................................................. 3-19
570-252/518........ Washer, Wavey ................................... 5-41 611-046 ............... Strap .................................................. 8-18
570-299/500........ Motor Assembly, DC Lift ........................ 6-15 611-069/002 ....... Tubing, Shrink...................................... 3-19
570-299/500........ Motor, Lift, DC...................................... 5-41 611-086 ............... Clamp, Cord ....................................... 2-19
570-299/511........ Field Coil Package................................ 5-41 611-086 ............... Clamp, Cord ....................................... 8-25
570-299/512........ Kit, Lead Assembly ............................... 5-41 611-088 ............... Anchor, Plastic ..................................... 5-15
570-314/511........ End Bell, Drive ..................................... 5-41 611-088 ............... Anchor, Strap ...................................... 8-23
570-358/452........ Bearing, Auxiliary Motor, Drive End........ 5-45 611-092/001 ....... Tape, Electrical .................................... 3-19
570-358/453........ Bearing, Auxiliary Motor,.............................. 611-092/003 ....... Tape, Electrical .................................... 3-19
............................ Commutator End................................... 5-45 611-093/002 ....... Insulation, Electrical .............................. 3-19
570-358/461........ Brush Assembly .................................... 5-45 630-253/001 ....... Tire, Rubber, Black, Standard .................. 4-9
570-358/465........ End Bell, Drive ..................................... 5-45 630-253/002 ....... Tire, Rubber, Non-Marking ...................... 4-9
570-358/468........ Cover Assembly, Brush .......................... 5-45 630-253/101 ....... Tire, Rubber, Lugged............................... 4-9
570-379/416........ Fan, Auxiliary Motor (internal) ............... 5-45 630-253/102 ....... Tire, Rubber, Lugged, Non-Marking .......... 4-9
570-446/516........ Spring Set, Brush (Set of 4) .................... 5-41 630-253/201 ....... Tire, Rubber, Traction .............................. 4-9
1060342A B-11 08/31/07

630-253/202 ........Tire, Rubber, Traction, Non-Marking..........4-9 792-511................ Fitting, Tube, Elbow, 90 Degree ............... 6-9
630-259/001 ........Tire, Rubber, Black, Standard ...................4-9 792-550................ Fitting, Elbow ....................................... 6-17
630-259/002 ........Tire, Rubber, Non-Marking.......................4-9 792-557................ Fitting, Elbow, 90 Degree ........................ 3-5
630-259/101 ........Tire, Rubber, Lugged ...............................4-9 792-573/004........ Fitting, Elbow ....................................... 6-15
630-259/102 ........Tire, Rubber, Lugged, Non-Marking...........4-9 800-809/003........ Fitting, Tube, Elbow .............................. 7-25
630-259/201 ........Tire, Rubber, Traction ..............................4-9 800-809/014........ Elbow, 90 Degree ................................ 6-21
630-259/202 ........Tire, Rubber, Traction, Non-Marking..........4-9 800-809/014........ Elbow, 90 Degree ................................ 6-23
632-099/002 ........Tire, Vulkollan.......................................3-12 800-809/014........ Elbow, 90 Degree ................................ 6-25
632-099/003 ........Tire, Black............................................3-12 800-812/001........ Fitting, Tube, Straight ............................ 7-25
632-099/007 ........Tire, Tan ..............................................3-12 800-812/004........ Fitting Tube, Straight ............................. 7-20
632-099/101 ........Tire, Red ..............................................3-12 800-822/004........ Union.................................................. 7-20
632-099/107 ........Tire, Brown ..........................................3-12 800-822/004........ Union.................................................... 7-5
632-099/111 ........Tire, Red w/Groove ..............................3-12 800-824/004........ Tee, Swivel .......................................... 7-20
632-124/001 ........Tire, Red-Orange Poly, Lugged 83A ..........4-9 800-839/004........ Tee, Run ................................................ 7-5
632-141/001 ........Tire, Red-Orange Poly 83A ......................4-9 802-017................ Connector, Hydraulic, Beaded ................. 6-9
632-141/004 ........Tire, Red-Orange Poly 83A (Siped) ...........4-9 802-023/009........ Fitting, Hose, Elbow .............................. 6-17
632-141/101 ........Tire, Red-Orange Poly 83A (Dylon B) ........4-9 802-025/023........ Fitting, Hose ........................................ 6-13
632-159/001 ........Tire, Red-Orange Poly 83A ......................4-9 802-025/023........ Fitting, Hose, Elbow .............................. 6-15
632-159/018 ........Tire, Black Poly 83A ...............................4-9 802-043................ Connector, Socket................................... 8-6
670-018-004 .........Clamp, Hose ........................................7-13 802-044................ Connector, Plug...................................... 8-6
670-018-004 .........Clamp, Hose ........................................7-25 810-215................ Ring, Snap, External ............................. 3-23
680-111 ................Chain ....................................................3-5 810-767................ Pin, Spiral............................................ 3-15
681 -832 ...............Link, Connecting ...................................7-19 811-861/006........ Strap................................................... 3-15
681-022/100 ........Chain, Lift (100 ft. Roll)..........................7-19 811-861/016........ Strap................................................... 3-15
681-022/100 ........Chain, Lift (100 ft. Roll)............................7-5 811-866/001........ Pin, Lock.............................................. 2-33
681-832 ................Link, Connector, Lift Chain........................7-5 811-885................ Fork Pin............................................. 7-105
717-101/001 ........Screw, Set ...........................................3-19 811-920................ Clamp, Hose.......................................... 6-5
724-445 ................Screw, Set..............................................3-5 811-925/003........ Clamp, Hose.......................................... 6-5
753-004/003 ........Nut, Push .............................................4-17 811-931................ Clamp, Hose...................................... 7-103
7-590-003/005 .....Switch, Sealed .....................................4-17 820-005-033/001 . Fork Assembly, 30 in. Length ............... 7-105
761-870/17 ..........Nut, Clamp ............................................4-7 820-005-033/002 . Fork Assembly, 36 in. Length ............... 7-105
761-870/18 ..........Nut, Clamp ............................................4-7 820-005-033/004 . Fork Assembly, 42 in. Length.........................
7-710-008/016 .....Screw..................................................2-19 ............................ (1.5 in. Lowered)................................ 7-105
771-039 ................Shim .....................................................7-5 820-005-033/006 . Fork Assembly, 48 in. Length ............... 7-105
771-049 ................Washer ...............................................8-13 820-005-033/007 . Fork Assembly, 54 in. Length ............... 7-105
771-104 ................Washer, Flat.........................................5-35 820-005-033/009 . Fork Assembly, 60 in. Length.........................
771-107 ................Washer, Flat...........................................8-9 ............................ (1.5 in. Lowered)................................ 7-105
771-513 ................Washer, Thrust........................................4-7 820-005-040/001 . Fork Assembly, 30 in. Length ............... 7-105
7-742-007/004 .....Screw..................................................5-23 820-005-040/002 . Fork Assembly, 36 in. Length ............... 7-105
776-203/009 ........Washer, Nylon .....................................8-27 820-005-040/004 . Fork Assembly, 42 in. Length ............... 7-105
776-203/017 ........Washer, Nylon .....................................8-27 820-005-040/006 . Fork Assembly, 54 in. Length ............... 7-105
780-001-090 .........Spacer, Track Roller ..............................7-19 820-005-040/009 . Fork Assembly, 54 in. Length.........................
780-001-090 .........Spacer, Track Roller ................................7-5 ............................ (1.75 in. Lowered).............................. 7-105
780-001-091 .........Spacer, Track Roller ..............................7-19 820-602/007........ Hose, Bulk ............................................. 6-5
780-001-091 .........Spacer, Track Roller ................................7-5 828-001-335/013 . Shaft, Roller, 18.31 in........................... 2-31
780-312 ................Fitting, Reducer.......................................4-5 828-001-335/014 . Shaft, Roller, 21.06 in........................... 2-31
7-810-001/020 .....Ring, Retainer.......................................7-19 828-001-335/015 . Shaft, Roller, 23.56 in........................... 2-31
7-812-002 .............Nutclip ................................................8-25 828-001-335/017 . Shaft, Roller, 22.06 in........................... 2-31
782-407 ................Plug, Mechanical ....................................4-7 828-001-335/018 . Shaft, Roller, 24.56 in........................... 2-31
782-420 ................Plug, 1/4 in. ..........................................4-5 828-001-335/019 . Shaft, Roller, 19.31 in........................... 2-31
782-422 ................Plug, 3/8 in. ..........................................4-5 828-001-429/011 . Pipe, Spacer, 12.50 in.......................... 2-31
782-825/001 ........Fitting, Quick Disconnect .........................6-9 828-001-429/012 . Pipe, Spacer, 15.50 in.......................... 2-31
7-861-002/003 .....Insulator, Standoff .................................5-21 828-001-429/013 . Pipe, Spacer, 17.75 in.......................... 2-31
790-612 ................Elbow, Male...........................................3-9 828-001-429/014 . Pipe, Spacer, 0.75 in............................ 2-31
790-612 ................Elbow, Male...........................................6-5 828-001-429/015 . Pipe, Spacer, 15.00 in.......................... 2-31
790-806 ................Fitting, Tee .........................................7-103 828-001-429/017 . Pipe, Spacer, 2.88 in............................ 2-31
790-806 ................Fitting, Tube, Tee.....................................6-9 828-001-429/018 . Pipe, Spacer, 7.62 in............................ 2-31
792-216/006 ........Plug, Hollow Hex ....................................8-6 828-001-429/019 . Pipe, Spacer, 10.25 in.......................... 2-31
792-308 ................Cap ......................................................6-9 828-001-429/021 . Pipe, Spacer, 09.50 in.......................... 2-31
792-342 ................Fitting, Elbow, 90 Degree ....................7-103 828-001-429/025 . Pipe, Spacer, 08.12 in.......................... 2-31
792-342 ................Fitting, Tube, Elbow, 90 Degree................6-9 828-001-429/026 . Pipe, Spacer, 13.00 in.......................... 2-31
792-343 ................Fitting, Straight ...................................7-103 828-001-429/027 . Pipe, Spacer, 10.75 in.......................... 2-31
792-343 ................Fitting, Straight .......................................6-9 828-001-429/029 . Pipe, Spacer, 1.25 in............................ 2-31
792-360 ................Fitting, Straight .......................................6-9 828-001-429/030 . Pipe, Spacer, 3.38 in............................ 2-31
792-412 ................Fitting, Tee, Swivel ..................................6-5 828-001-430/018 . Roller Assembly .................................... 2-25
792-412 ................Tee, Swivel.............................................3-9 828-001-430/019 . Roller Assembly .................................... 2-25
792-451 ................Fitting, Elbow .......................................6-13 828-001-430/020 . Roller Assembly .................................... 2-25
828-003-498 ......... Anchor, Chain...................................... 6-21
08/31/07 B-12 1060342A

828-003-633 ......... Button, Actuator.................................... 3-19 DS235763 ............ Stub Shaft ........................................... 7-55
828-004-301 ......... Clip, Console....................................... 8-25 DS235764 ............ Guard, Hose ....................................... 7-55
828-004-301 ......... Console, Clip....................................... 2-23 DS235764 ............ Guard, Hose ....................................... 7-63
828-004-578 ........ Bolt, Tire, Drive ...................................... 4-9 DS235764 ............ Guard, Hose ....................................... 7-67
828-004-659 ......... Shaft, Handle....................................... 3-19 DS235764 ............ Guard, Hose ....................................... 7-71
828-005-714 ......... Knob, Steering ..................................... 2-20 DS235768 ............ Kit, Wear Pad ...................................... 7-56
828-009-052 ......... Circuit Card......................................... 3-19 DS235810 ............ Sheave ............................................... 7-71
828-011-052 ......... Bus Bar ............................................... 5-21 DS235828 ............ Union ................................................. 7-71
830-132................ Spring, Compression............................. 4-17 DS236046 ............ Sheave ............................................... 7-63
830-416................ Spring, Button ...................................... 3-19 DS236046 ............ Sheave ............................................... 7-67
838-004-220/004 . Light, Auxiliary ..................................... 8-13 DS236046 ............ Sheave ............................................... 7-71
838-004-961 ......... Pulley, Lift Hose .................................... 7-20 DS236138 ............ Anchor, Chain ..................................... 7-55
838-007-311/002 . Strap, Static ........................................... 2-7 DS236139 ............ Pin, Chain Anchor ................................ 7-55
841-111................ Fitting, Grease ..................................... 3-11 DS236139 ............ Pin, Chain Anchor ................................ 7-97
850-117................ Key, Woodruff...................................... 3-11 DS236155 ............ Chain, Free Lift .................................... 7-59
850-256................ Rivet ................................................... 4-17 DS236158 ............ Chain, Main Lift ................................... 7-59
850-523................ Cap, Breather ...................................... 6-19 DS236163 ............ Chain, Free Lift .................................... 7-59
850-528................ Fitting, Air Vent ...................................... 4-5 DS236163 ............ Chain, Main Lift ................................... 7-59
861-312................ Plug .................................................... 2-20 DS236362 ............ Shaft................................................... 7-67
870-518/05.......... Fitting, Grease ..................................... 7-97 DS236497 ............ Fitting, Straight..................................... 7-55
870-523/11.......... Kit, Fork Stop ....................................... 7-37 DS236510 ............ Fitting, Elbow, 90 Degree...................... 7-55
870-523/11.......... Kit, Fork Stop ....................................... 7-49 DS236511 ............ Shim, Wear Plug .................................. 7-55
870-523/11.......... Kit, Fork Stop ....................................... 7-85 DS236594 ............ Shim, Roller Assembly........................... 7-55
870-523/11.......... Kit, Forkstop......................................... 7-35 DS237308 ............ Anchor, Chain ..................................... 7-55
870-673................ Guard, Cable ...................................... 8-18 P31-504-091/025 . Hose Assembly .................................... 7-13
870-866................ Jack, Banana ....................................... 5-15 P31-504-096/025 . Hose Assembly .................................... 7-13
870-872................ Cap, Dust, Coupling ............................... 6-9 P31-508-118/013 . Hose Assembly .................................... 7-20
900-137................ Hinge, Spring ........................................ 8-5 P31-508-134/013 . Hose Assembly .................................... 7-20
901-810................ Bearing, Roller ..................................... 7-19 P31-904-101/025 . Hose Assembly .................................... 7-25
901-810................ Bearing, Roller, Chain ............................. 7-5 P31-904-106/025 . Hose Assembly .................................... 7-25
950-108................ Key, Allen ............................................ 8-25 P31-904-i14/025 .. Hose Assembly .................................... 7-25
950-108................ Wrench, 4 mm ..................................... 2-19 P31-908-083/050 . Hose Assembly ...................................... 7-5
950-227................ Packaging, Case Bag ........................... 2-20 P31-908-088/050 . Hose Assembly ...................................... 7-5
990-536................ Pulley, Cable........................................ 7-25 P31-908-095/050 . Hose Assembly ...................................... 7-6
DS235754 ............ Clamp, Hose........................................ 7-55
1060342A B-13 08/31/07

!1060342B!
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Models 4100 and 4200

1060342B Revised 10/01/08

1060342A Original Issue 08/31/07

SECTION 1 General Information

SECTION 2 Finish and Accessories

SECTION 3 Steering and Controls

SECTION 4 Drive and Brake

SECTION 5 Electrical Components and Systems

Contactor ........................................................................................................................................ 5-24

SECTION 6 Hydraulic Components

Mast Assembly, TT Mast - Model 4200 ............................................................................................... 7-53

SECTION 8 Options and Kits

APPENDIX A Alphabetical Parts Index

1060342A iii 08/31/07

1060342A 1-1 08/31/07

Tips for Ordering Parts

Using This Catalog

Technical Assistance For Authorized Raymond Dealers Only

How To Use Parts Catalog - If Part Number Not Known 1

Figure 1-1: Major Assemblies Turn to the TABLE OF CONTENTS

Frame Assembly - DS/DT

Refer to the PAGE NUMBER

selected from the TABLE OF CONTENTS. 5 828-005-691/001

Locate the desired part

Refer to the corresponding PART LIST. Use the FIGURE

& ITEM NO. to find the Part Number, Description, etc.

List 2-2: Frame Assembly - DS/DT

1060342A 1-3 08/31/07

How To Use Parts Catalog - If Part Number Is Known 1

IF THE PART NUMBER IS KNOWN

DO THIS Part No. Description

411-789 .................... Decal, Warning....................................2-7

Figure 2-2: Frame Assembly - DS/DT

08/31/07 1-4 1060342A

SECTION 5 ELECTRICAL COMPONENTS AND SYSTEMS

SECTION 6 HYDRAULIC COMPONENTS SECTION 2 FINISH AND ACCESSORIES

SECTION 4 DRIVE AND BRAKE

1060342A 1-5 08/31/07

Recommended Spare Parts List 1

08/31/07 1-6 1060342A

Hardware Parts List 1

Description Part No. Qty. Description Part No. Qty.

1060342A 1-7 08/31/07

Description Part No. Qty. Description Part No. Qty.

08/31/07 1-8 1060342A

Major Assemblies ............................................................................................................................... 2-2

1060342A 2-1 08/31/07

Figure 2-1: Major Assemblies

08/31/07 2-2 1060342A

1060342A 2-3 08/31/07

08/31/07 2-4 1060342A

Figure 2-2a: Tractor Frame

1060342A 2-5 08/31/07

Figure 2-2b: Tractor Frame

08/31/07 2-6 1060342A

1060342A 2-7 08/31/07

Overhead Guard Installation 2

Figure 2-3: Overhead Guard Installation

08/31/07 2-8 1060342A

1 1 1046958/001 Guard, Overhead, 83 in. Height

1060342A 2-9 08/31/07

1033170_D2,411-587,R1017304,1017303 12JUN03_BW,P411-936_D SHT 1 OF 11

Figure 2-4a: Finish Instructions