8 7 6 5 4 3 2 1

F PT_100_02 3dPower Turbine F

ITEM NO. PART NUMBER QTY.
1 AS_1000_02 Tower Assembly 1
2 AS_2000_01 Structure Assembly 1
3 SP_1004_01 M6 Threaded Rod 1
4 CP_6001_01 M6 Nut 4
5 AS_3000_01 Rotor Assembly 1
E 14 6 SP_1008_01 R16 O-Ring 1 E
7 PP_0001_01 Shaft Nut 1
14 15
16 8 PP_0004_01 Ring 1
13 11
9 AS_4000_01 Generator Assembly 1
3dp
10 CP_5002_01 M5 x 25 Bolt 3
4 11 SP_1007_01 R32 O-Ring 1
12 AS_6000_01 Electronics Assembly 1
13 PP_0005_01 Tail Fin Body 1
D 14
15
PP_0006_01 Tail Fin Aerofoil
PP_0007_01 Nacelle
2
1
D
4 16 AS_5000_01 Blade Assembly 3
5
3
800
2
C C
1
B
50 Watt B
A MKIII 3dpower turbine A
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 8 7 6 5 4 3 2 1
F PT_100_02 3dPower Turbine F
ITEM NO. PART NUMBER QTY.
1 AS_1000_02 Tower Assembly 1
2 AS_2000_01 Structure Assembly 1
3 SP_1004_01 M6 Threaded Rod 1
4 CP_6001_01 M6 Nut 4
5 AS_3000_01 Rotor Assembly 1
E 6
7
SP_1008_01 R16 O-Ring
PP_0001_01 Shaft Nut
1
1
E
8 PP_0004_01 Ring 1
9 AS_4000_01 Generator Assembly 1
10 CP_5002_01 M5 x 25 Bolt 3
11 SP_1007_01 R32 O-Ring 1
DETAIL C DETAIL B 12 AS_6000_01 Electronics Assembly 1
SCALE 1 : 1 SCALE 1 : 1 13 PP_0005_01 Tail Fin Body 1
C
8 7 6 14 PP_0006_01 Tail Fin Aerofoil 2
D 15 PP_0007_01 Nacelle 1 D
B 16 AS_5000_01 Blade Assembly 3
3dp
Number I/DC5 Section
SP_1008 R16 O-Ring 18 3.5
SP_10007_01 R32 O-Ring 50 3.5
C C
12
9
SECTION A-A 11
SCALE 1 : 2 10
14 15
B A A B
13
2
5
4 4 4 3 4
A 1 A
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F AS_1000_02 Tower Assembly F
6
4 ITEM NO. PART NUMBER QTY.
10 1 PP_1001_01 Tower Footer 1
3 2 PP_1007_01 Outer Race 1
3 PP_1004_01 Cage 1
5
4 PP_1005_01 Inner Race 1
3dp
5 PP_1008_01 Roller 8
E 2 6
7
PP_1009_01 Tower Shaft
PP_1006_01 Outer Race Sleeve
1
1
E
8 8 SP_1005_01 Tower Pole 1
9 SP_1006_01 Slip Ring 1
7
10 SP_1009_01 R18 O-Ring 1
11 PP_1010_01 Cable Support 1
9
Part Number I/D Section
SP_1009_01 R18 O-Ring 22mm 3.5mm
D Optional M5 Nut/Bolt
Fasteners 11 Remove print burrs from surfaces D
Feed slip ring cables
through each hole x6
Apply grease to
rolling elements Apply glue here
C 64.50 C

13.80

15
Tower Pole Standard Uk
Drain Pipe
B B
1
Min 2 wires
Min 2amp per wire
12.50
A A
DETAIL C
SCALE 2 : 1
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 8 7 6 5 4 3 2 1
F RPM Sensor Cable routing AS_2000_01 Structure Assembly F
ITEM NO. PART NUMBER QTY.
1 PP_2001_01 Structure 1
2 SP_1002_01 Location Bearing 1
3 SP_1012_01 RPM Sensor 1
4 CP_3006_01 M3 Washer 2
E Slip ring Cable routing 5
6
CP_3007_01 M3 x 15 Bolt
CP_3001_01 M3 Nut
2
2
E
7 CP_6001_01 M6 Nut 1
C
Item 3)
SunFounder Hall Effect Sensor Module
D DETAIL C
RPM Sensor is optional and requires
additinal off turbine equpiment (Rpi)
D
SCALE 2 : 1
3dp
7
C A
1 2
B 5.50
C
3
4
5

37
40

25
B B
SECTION B-B
6
7 Slip ring cable routing
A A B
RPM Sensor routing A
SECTION A-A
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 8 7 6 5 4 3 2 1
B
14
F AS_3000_01 Rotor Assembly Item 21 6mm Dia x 1mm F
ITEM NO. PART NUMBER QTY. 21
1 PP_3001_01 Disc 1 A A
2 PP_3002_01 Crank 3 C
3 PP_3003_01 Pitch Arm 3
4 PP_3004_01 Piston 1
5 PP_3005_01 Piston Cover 1
Position 2 off Item 21
6 PP_3006_01 Nose Cone 1
E 7 PP_3007_01 Nose Cone Tip 1
180 degress apart
14mm from bearing B SECTION B-B E
8 PP_3008_01 Shaft 1 Secure with electrical tape
Item 11 alternate configurations
9 PP_3009_01 Shaft Shroud 1 1) Plain bearing (printed)
10 CP_3001_01 M3 Nut 6 10 2) Ball bearing (purchased)
11 PP_3011_01 Plain Pitch Bearing 6
14 6
12 CP_5003_01 M5 x 40 Bolt 3 11
13 CP_3003_01 M3 x 12 Bolt 6 17 6
14 CP_3002_01 M3 x 25 Bolt 3
16 5
D 15
16
CP_4006_01 M4 x 12 Self tapping
CP_5004_01 M5 x 50 Bolt
3
1
D

0
9.4
17 CP_5001_01 M5 Nut 4
7
18 SP_1003_01 Pitch Spring 1
19 PP_3010_01 Blade Setting Ring 3 D
18
20 SP_1002_01 Location Bearing 1

17

.90
21 SP_1013_01 Magnet 2 Hand dress both sides Pitch Spring
80mm x 8.63mm

18
until smooth SECTION A-A
0.17N/mm DETAIL C
C 17 SCALE 1 : 1 C
19 7 Interference fit
Interference fit 12 Install using tool
Pitch Bearing TP_0002_02 Crank Bolt
oil feed holes 5.50 Hand dress to fit 2
3 positions 20
13
8 3
B 9
5
13
B

40
37

25
1
3dp
DETAIL D
SCALE 1 : 1 SCALE 1 : 1 4
A 15 A
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F AS_4000_01 Generator Assembly F
Coupling viewing & Oil slot ITEM NO. PART NUMBER QTY.
1 PP_4010_01 Star Couplier 1
2 PP_4011_01 Couplier 2
3 PP_4003_01 NEMA17 Adaptor 1
4 PP_4012_01 Generator Interface 1
5 PP_4013_01 Shaft Interface 1
E 6 SP_1011_01 NEMA 17 2Amp Version 1 E
7 CP_3009_01 M3 x 8 Bolt 4
B
2
2 47.50
1
4
5
D D
6
3 5
C 2 2 C
3dp
SECTION A-A
7
B Coupling to allow for mis-alignment B
of the Turbine and Generator.
Coupling reduces vibration
and rotor friction.
Apply lubrication to reduce noise. A A
A DETAIL B
SCALE 2 : 1 A
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F 6 AS_5000_01 Blade Assembly F
A ITEM NO. PART NUMBER QTY.
7 1 CP_4001_01 M4 Nut 1
2 CP_4005_01 M4 x 50 Bolt 1
3 CP_5001_01 M5 Nut 1
4 PP_5002_01 Pitch Weight 1
5 5 PP_5011_01 MkIII Blade Bottom 1
6 PP_5012_01 MkIII Blade Top 1
E 8 7 CP_3008_01 M3 x 50 Bolt 1
E
8 CP_3001_01 M3 Nut 1
7
180

6
DETAIL C Hand Dress surface smooth
SCALE 1 : 1 for maximum performance
D D
C
Using slicer software
pause print at 9.1mm
insert M5 nut and resume
C print ensuring nut is C
5 below the print surface.
3dp

175

9.10
B B
B
A 4 2 1 3
SCALE 1 : 2
A SECTION A-A DETAIL B A
SCALE 1 : 2 SCALE 1 : 1
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F AS_6000_01 Electronics Assembly F
ITEM NO. PART NUMBER QTY.
1 PP_6001_01 Electronics Panel 1
2 SP_1014_01 Capacitor Rectifier 2
E E
Note: electronics can be mounted
off the turbine if desired.
D
2

3dp Capacitor
D
1
C C
B B
A Rectifier A
SCALE 2 : 1 SCALE 2 : 1
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Step 1 - remove parts as
F shown in DETAIL A (Nosecone & Blades) Pitch Setting Tool Assembly F
Step 2 - Depress piston
keep depressed throughout
Step 3 - Ensure Crank & Pitch Arm
are orientated as shown
Step 4 - Lightly tighten the
Blade Setting Ring to the Disc
E E
DETAIL A
SCALE 1 : 2
D

C
A
3dp DETAIL B
SCALE 1 : 1
B
D
C C
Step 8 - Tighten the Blade Setting Ring
upto the Blade Step 5 - attach the Blade do not tighten down.
Blade and Blade Setting Ring to remain free to turn
B Step 6 - Attach TP_0001_01 Pitch Setting Tool
to the Disc using CP_4006_01 Screws
B
Step 9 - Remove Pitch Setting Tool
Step 10 - Re-assembly parts as per Step 7 - Using attaching parts removed
AS3000_01 & AS5000_01 from AS3000_01 during step 1
DETAIL C reattach and hand tighten to allign
A SCALE 1 : 1 blades as shown
A
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