Professional Documents
Culture Documents
Cover Page
Prepared By:
Amit Malik
______________________________________________________________________________________________
Phone: (836) 807-2909
Email: amit.malik@mts.com
MTS Proprietary Information. The information and design(s) disclosed herein are the property of MTS
Systems Corporation and may not be used, reproduced or disclosed in any form except as granted in writing
by MTS Systems Corporation. MTS will retain all rights in its technologies, concepts and improvements to its
products.
Budgetary Quote
Summary
3.0 - SilentFlo™ Hydraulic Power Unit (HPU); Series 515, 21 MPa (3000 psi) 1
3.1 - Base Model-HPU; Model 515.07, Standard Voltage, 21 MPa (3000 psi)
3.2 - Base Option-HPU; Model 515.07/.11/.20/.30 High Pressure Filters
3.3 - Water Cooling Kit; Model 515.07/.11
3.4 - Hose Set; -12/-12 Pressure & Return, -08/-06 Drain, JIC, 3 m (10 ft)
3.5 - Locally Purchased Mobil DTE-25 (Liters)
Description Quantity
1.0 - MTS Series Linear Hydraulic Actuator Family 1
The budgetary price for this product also includes the following:
• Onsite Install & Commissioning
• Onsite Basic Operator Training
• Travel Expense
• Spare Parts
1.1 Actuator Assembly for Model 244.11, 15 kN (3.3 kip)
MTS DuraGlide 244G2 Actuators with MTS SureCoat™ Rod Finishing Technology are used worldwide in a
variety of demanding applications from vehicle dynamics and structural fatigue to component testing, and
are recommended for dynamic, static and fatigue applications.
Series 244G2 Actuators are double-ended, fatigue-rated and designed with proprietary process that
minimize friction, while maximizing reliability, wear resistance and ease of maintenance. The design
combines balanced dynamic performance and robust side-load tolerance to maximize data fidelity
MTS DuraGlide 244G2 Actuators are manufactured with MTS SureCoat™ Rod Finishing Technology
\utilizing an environmentally friendly, RoHS-compliant, rod surface coating that set the industry standard for
durability, longevity and performance. This MTS SureCoat™ Rod Finishing Technology increases actuator
life expectancy by 10x over actuators with conventionally chrome-plated rods.
• Double-ended, fatigue-rated design (piston rod extends from both sides of the equal area piston)
providing superior reliability and versatility for dynamic force generation
• Lightweight piston rod with low inertia machined from a single piece of heat-treated alloy steel
• MTS SureCoat™ Rod Finishing for 10x longer life than hard chrome-plated rods
• Proprietary MTS seal and bearing designs for superior performance and long life
• MTS-exclusive direct-bonded polymer bearings reduce friction and heat
• High-capacity, non-metallic, ultra-Low friction bearings bonded directly to the end caps offer high side-
load tolerance and resistance to failure from galling and seizure
• Cushions protect the actuator from the effects of high-speed and high-mass forces, and prevent the
actuator from contacting the end caps
• Standard options for Temposonics® linear transducers or traditional/conventional LVDTs
-----Configuration Details-----
• Cylinder Assembly for Model 244.11 G2, LVDT, force rating of 15
kN (3.3 kip), stroke length of 200 mm (8 in)
• Manifold Assembly; Model 252.2x Servovalve, Dual, 10.25 Port to
Port, -16 JIC P&R
• Servovalve Assembly; Model 252.23G-01, 4 port, 5.0 gpm
• Swivel Base-End Assembly; Series 249, 25 kN Adjustable,
Attachment Kit
• Swivel Rod-End Assembly; Series 249, 25 kN Adjustable, including
Metric Attachment Kit
• Force Transducer and Spiral Washer Attachment Kit; Model
661.19F-03, Metric
1.2 Hose Set; -16 Pressure & Return, -06 Drain, JIC, 4.5 m (15 ft)
1.2 Hose Set; -16 Pressure & Return, -06 Drain, JIC, 4.5 m (15 ft) 1
MTS Hose Assembly Standard (700-005-354) specifies requirements pertaining to reinforced hose
assemblies for use with hydraulic fluids.
• Conforms with industry standards: SAE J517–, SAE J343–Test and procedures for SAE 100R, and
ISO 11171–Contamination control
• Silicone free fabrication and testing
• Oil resistant labels with Part number, date of manufacture, diameter and working pressure
• PN: 100282002
1.3 Cable Assembly; Series 252 and Series 256 valves to Model 494.16, 7.5 m (25 ft)
1.3 Cable Assembly; Series 252 and Series 256 valves to Model 494.16, 7.5 m 1
(25 ft)
• PN: 57193704
• PN: 39709204
• PN: 57099104
• PN: 57099204
Description Quantity
2.0 - Hydraulic Service Manifold; Model 295.xx 1
The budgetary price for this product also includes the following:
• Onsite Install & Commissioning
• Travel Expense
2.1 Hydraulic Service Manifold (HSM); Model 295.1x, 20.7 MPa (3000 psi)
2.1 Hydraulic Service Manifold (HSM); Model 295.1x, 20.7 MPa (3000 psi) 1
Series 295 Hydraulic Service Manifolds (HSMs) are fully isolating hydraulic pressure and flow regulation
devices that control pressure to a test station independent from the main hydraulic power unit (HPU).
Installing the HSM between the HPU and the actuator allows the operator to turn each hydraulic station on
and off and set the low pressure level. Smooth, controlled transitions between off, low and high pressure
modes enhance safety and permit predictable system control.
This HSM represents the most scalable and extensible HSM in its class and meets Safety Performance
Level c (PLc), as described per EN ISO 13849-1 related to safety requirements and guidance principles for
the design and integration of safety-related functional controls. It is field upgradeable from Performance PLc
to PLd or PLe, thus adapts to meet evolving compliance requirements for your test lab or application.
The 295 HSM minimizes the effects of rapid application and removal of pressure, reducing unexpected
actuator movement that could be damaging to the component or assembly being tested. This is
accomplished by an innovative Return-Dump Line used in combination with a unique MTS spool design and
CAT-4/SIL-3 valves.
Optional accumulators reduce pressure fluctuations caused by changing system demands. Hydraulic
solenoid valves control the hydraulic pressure to the work station.
-----Configuration Details-----
• Hydraulic Service Manifold (HSM); Model 295.11, Single station
Option
• Accumulator Kit for Model 295.1x; Standard, 1.9 L Pressure, 0.9 L
Return
2.2 Cable Assembly; Service Manifold, Off/Low/High, 24 V DC, 7.5 m (25 ft)
2.2 Cable Assembly; Service Manifold, Off/Low/High, 24 V DC, 7.5 m (25 ft) 1
• PN: 57119204
3.0 - SilentFlo™ Hydraulic Power Unit (HPU); Series 515, 21 MPa (3000 psi)
Description Quantity
3.0 - SilentFlo™ Hydraulic Power Unit (HPU); Series 515, 21 MPa (3000 psi) 1
The budgetary price for this product also includes the following:
• Onsite Install & Commissioning
• Onsite Basic Operator Training
• Travel Expense
• Spare Parts
3.1 Base Model-HPU; Model 515.07, Standard Voltage, 21 MPa (3000 psi)
3.1 Base Model-HPU; Model 515.07, Standard Voltage, 21 MPa (3000 psi) 1
• Flow rates of 26.5 lpm (7 gpm) for 60 Hz models, and 22.7 lpm (6 gpm) for 50 Hz models at 21 MPa
(3000 psi)
• Noise rating of 58 dB(A)
• Variable volume pumps help save energy and reduce operating costs
• Designed to eliminate ambient heat load, reducing HVAC requirements
• Compact design fits through a standard doorway
• Optional Remote-Mounted Water shut-off valve saves water when the unit is shut down.
• Efficient heat transfer technology reduces cooling requirements with standard water cooling. An
optional air cooling system is available.
• Advanced programmable logic controls (PLC) enable options for control and monitoring
• Engineered for remote monitoring and multi-pump control options
• Designed and tested to relevant EN, ISO, NFPA, and CAN/CSA standards for electrical safety and
electromagnetic compatibility (EMC); CE compliant; TÜV-Rheinland certified
• Safety engineered to achieve EN ISO 13849-1 Performance Level-d (PLd) when operated in Stand-
alone mode
• Optional air coolers supplied under the Air Cooling Option are matched to the SilentFlo in both
capacity, voltage and power frequency
• Provides heat exchangers, flow control valve and connecting lines for water cooling
3.4 Hose Set; -12/-12 Pressure & Return, -08/-06 Drain, JIC, 3 m (10 ft)
3.4 Hose Set; -12/-12 Pressure & Return, -08/-06 Drain, JIC, 3 m (10 ft) 1
MTS Hose Assembly Standard (700-005-354) specifies requirements pertaining to reinforced hose
assemblies for use with hydraulic fluids.
• Conforms with industry standards: SAE J517–, SAE J343–Test and procedures for SAE 100R, and
ISO 11171–Contamination control
• Silicone free fabrication and testing
• Oil resistant labels with Part number, date of manufacture, diameter and working pressure
• PN: 58164723
Description Quantity
4.0 - MTS FlexTest® 40 Controller 1
The MTS FlexTest® 40 Controller is a reliable, versatile and easy-to-use servocontroller. It provides real-
time closed-loop control, with transducer conditioning and function generation to drive various types of
servo-actuators, and supports a wide array of configurations including: axial and axial/torsional load units,
uniaxial and multiaxial test systems, structural test actuators and electrodynamic systems. These controllers
are easily re-configurable and provide the ability to re-assign hardware allocation without having to move
things around in the chassis. Also, the processors are field-upgradeable, making it simple to add capacity
when necessary.
• Digital Universal Conditioners (DUCs) accommodate a wide range of transducers, including AC and
DC devices
• Broad array of conditioning modules provides increased flexibility
Budgetary Quote Number: MTS Proprietary Information Page # 9 of 17
2022-191304 © MTS Systems Corporation 2022
Budgetary Quote
• Modular hardware design allows for more flexible management of control resources
• Optional compensation techniques optimize control, even for challenging tests and difficult specimens
• Excitation sensing verifies proper voltage to the transducer, regardless of cable length
• Excitation loss detection minimizes the chance for errors in the event of cable breaks
• Includes MTS Series 793.00 Control Software
• Includes dual analog output adapter cable
The Model 494.05 Handset provides an easy, convenient and compact means to install and replace
specimens, and to setup and initiate tests at the load frame or test rig. It is available for use with the
FlexTest® 40, 60, 100 and 200 controllers.
It also provides the ability to adjust actuators, auto-offset signals, start and stop tests, and turn hydraulics on
or off.
Cable Length
Handset Cable #1 7.6 m (25 ft)
• PN: 100188282
Reliable. Versatile. Powerful. Efficient. With double-conversion topology for constant power conditioning and
up to 90 percent efficiency, the UPS supports your overall goal of business continuity. It’s built for scalable
deployment, features a graphical LCD for local status updates and integrates with virtualized environments.
Only MTS controller critical equipment, including the controller, PC and monitor should be plugged in the
MTS supplied UPS. If additional equipment is plugged into the UPS, be aware of the total power
consumption, and note the additional risk of that equipment failing. This condition may cause the UPS to
shut down unexpectedly, leading to the potential of equipment or specimen damage.
4.8 MTS Computer; WIN10, 64 bit, 16GB RAM, 2x500GB hard drive, Desktop
4.8 MTS Computer; WIN10, 64 bit, 16GB RAM, 2x500GB hard drive, Desktop 1
The MTS system PC is an integral part of the real-time test control system and is extensively configured and
tested inside the MTS factory to assure seamless integration with test system hardware and software. The
PC hosts the control software and associated applications, and is optimized to provide a fast, stable, real-
time interface to the digital control system. The hardware and software components on these PCs are
curated by the same engineering groups that designed the controller, leveraging MTS’s unique application
expertise. MTS recommends these computers be used solely for test system-related activities, to maximize
available processing power and ensure long-term software stability for years of reliable operation.
• PN: 100330544
MTS TestSuite™ Multipurpose Elite Software is a powerful tool to create, edit and run tests with the utmost
flexibility. The easy-to-use interface combined with the ability to modify calculations gives the test creator
freedom to design unique tests.
If you have only a few individuals creating tests, and several more people operating tests, you can purchase
a few Multipurpose Elite software licenses, and several more Multipurpose Express software licenses.
• Recommended Software: MTS TestSuite Reporter for creating and editing report templates, Microsoft
Excel 2016 or newer to view reports
• PN: 100205351
MTS Software Support Plan is a simple, cost-effective way to keep your organization’s vital test systems
running smoothly. The Software Support Plan provides a variety of benefits for MTS software customers
including:
Supplemental Information
Supplemental Information
MTS General Terms and Conditions
The parties expressly agree that the purchase and use of material and/or services from MTS are subject to MTS’
General Terms and Conditions, in effect as of the date of this document, which are located
at http://www.mts.com/en/about/terms/ and are incorporated by reference into this proposal and any ensuing contract.
Printed terms and conditions can be provided upon request by emailing info@mts.com.
Information required by the customer for the project execution needs to be supplied at a timely manner. In cases
where this information is not available, a change request to extend the schedule will be based on the date the
information was received.
Commissioning
Following installation by an MTS technician or authorized service representative, there will be a demonstration of the
functional performance of the purchased system or products to verify proper installation. This demonstration
constitutes final acceptance and prompts final payment to MTS.
Specific testing with customer supplied specimens, test fixturing, or running tests to demonstrate a specific set of
performance criteria is not included within the scope of this offering unless specifically included and defined herein.
Delivery of product or products as defined by Incoterms 2010 constitutes acceptance when a MTS or an authorized
service representative is not involved in installation.
Customer Responsibilities
Facility Requirements
Certain site preparations may be required to insure a successful and timely installation of your new equipment. Please
review our Site Prep Guides to verify what specific preparations are required for your new equipment. Our Site Prep
Guides can be found on our website at: https://my.mts.com. The customer should perform a detailed review of the
machine specifications to assure that the facility where the machine will be installed has an appropriate sized dock to
accommodate the dimensions of the MTS system being purchased. The path that the system will take to its final
destination should be measured to verify that the entry into the building, any doorways, elevators, or stairways that the
machine must travel through, will accommodate the dimensions of the purchased MTS system. The customer should
have appropriate moving equipment available to position the machine. Please pay close attention to the fork-lift
handling instructions that accompany the shipment.
Equipment & Personnel
The customer will provide suitable equipment and personnel to unload and set in place all items in this quote, prior to
the arrival of the MTS installation engineer. It is the customer's responsibility to ensure the system is handled and
manipulated per the packing instructions. The customer may need an overhead crane or other lifting device for use in
the installation and assembly of system components, as well as the routine setup of test system fixturing.
Power
Electrical power for MTS supplied equipment will be provided by the customer. All wiring from power supply to the
MTS equipment is customer supplied. This electrical supply should be free from power transients caused by other
equipment on the circuit. This includes appropriate electrical power for the hydraulic power supply (HPS) as well as a
fused disconnect when an HPS is purchased. The desired HPS voltage must be specified at the time of the order.
Water
If a hydraulic power supply with a water-to-oil heat exchanger or water-cooled accessories is purchased, a cooling
water supply and drain of sufficient capacity is required. The cooling water lines shall be provided and connected by
the customer.
Environment
Environmental requirements are indicated in the associated product literature. If purchased, the hydraulic power
supply will require a room with adequate ventilation to ensure the maximum temperature for the room does not
exceed 104 degree F (40 degree C). The electronic components and computer equipment should be located in a
suitable environment with respect to temperature, humidity, and dust.
Specimens
For installation, demonstration, and training, suitable specimens and other materials may be required. (Note:MTS
supplies a specimen for this purpose with Acumen systems). For other systems, the customer is responsible to supply
specimens and materials.
Taxes, Duties, & Fees
Unless otherwise agreed, customer is responsible for any necessary national or local sales taxes, VAT, import duties
or customs fees.
Disposal of Dunnage
Customer is responsible for the disposal of all packaging items, empty containers, and other items resulting from the
installation of MTS equipment.
Inspection Charges
Charges for inspection by an independent agency, if required by the customer, will be paid by the customer.
Documentation
System Documentation
Manuals for standard products and standard systems are available from the MTS web site. System Documentation
may include manuals for standard and non-standard products, systems, and software reference information.
Software
MTS controller software provides electronic documentation accessible from the application or, in some cases, from
the Start menu. Software documentation includes basic user interface, operation, and test design information.
Additional software reference documentation for the entire feature set of the controller software is available from the
MTS web site in English only.
Access to Documentation
Documentation is available online through a myMTS account at https://my.mts.com.
Language
MTS provides documentation in English. Translation into major languages is available for many standard products.
Contact MTS Systems for availability and price.
Vendor Manuals
One set of vendor manuals to be provided (as supplied by the vendor).
MTS recommends the use of Mobil DTE 10 Excel Series as a Zinc-Free hydraulic fluid alternate to Mobil DTE25 for
use in MTS Test Systems. In addition, MTS recommends the use of Shell Tellus S4 ME (Extra-long life) and Shell
Tellus S3 M (Long life). MTS does not recommend the use of Shell Tellus S2.
Using fluids not expressly recommended by MTS will likely require more frequent replacement of the fluid than
typically needed. Our strong recommendation, if you choose to use a fluid other than the recommended fluids, is to
use our MTS Fluid Care Program where sampling and analysis is done on the system at minimum twice a year to
determine fluid performance and durability trends.
Cancellation
If any order placed by Customer and accepted by MTS is canceled or terminated, Customer shall pay to MTS upon
receipt of its invoice the amount as agreed in the contract less any costs saved due to the cancellation. Customer
shall be entitled to terminate the contract by written notice with immediate effect in the event that Customer decides in
their absolute discretion Customer does not wish to complete the order. Upon receipt of such notice, MTS shall
immediately cease work and, at Customer’s discretion, shall deliver to Customer the complete or partially finished
goods.