AEROSPACE AMS 2431/8B

MATERIAL Issued SEP 1996

SPECIFICATION Revised MAY 2007

Superseding AMS 2431/8A

Peening Media (AWCH) 喷丸料
Conditioned Carbon Steel Cut Wire Shot, High Hardness (55 to 62 HRC)
钝化后的高硬度碳钢丝切割丸

RATIONALE

This revision adds Cut Wire Shot sizes 80, 96 and 116; Figures 1, 2 and 3 were changed.

1. SCOPE 范围

1.1 Purpose 目的

The complete requirements for procuring the product shall consist of this document and the latest issue of the basic
specification, AMS 2431. 采购产品的完整要求应包括本文档和最新一期的基本规范AMS 2431。

1.2 Application 应用

Conditioned carbon steel cut wire shot, high hardness, conforming to this specification is intended for use in peening metal surfaces
to impart compressive stresses to these surfaces thereby increasing resistance to fatigue and stress-corrosion cracking.
Generally, high hardness conditioned carbon steel cut wire shot is used on parts of hardness 50 HRC or over. 钝化后的高硬度碳钢丝
切割丸，符合本规范，旨在用于对金属表面进行喷丸处理，以向这些表面施加压缩应力，从而提高抗疲劳性和抗应力腐蚀开裂性。 通
常，钝化后的高硬度碳钢丝切割丸用于硬度为 50 HRC 或以上的零件。

2. APPLICABLE DOCUMENTS 适用文件

See AMS 2431.参见 AMS 2431

3. TECHNICAL REQUIREMENTS 技术要求

3.1 Conditioned carbon steel cut wire shot, high hardness, shall conform to AMS 2431 and the requirements specified

herein. 钝化后的高硬度碳钢丝切割丸应符合 AMS 2431 和此处规定的要求。

3.2 Composition shall conform to the percentages by weight shown in paragraph 5.1 of SAE J441 (For reference only, see

Table 1), and shall be determined in accordance with ASTM E 350.成分应符合SAE J441第5.1段中所示的百分比（仅参考，请参阅

表1），并应根据ASTM E 350确定。

TABLE 1表一 - COMPOSITION成分

min max
Carbon碳 0.45 0.85
Manganese锰 0.30 1.30
Silicon硅 0.15 0.35
Phosphorus磷 -- 0.040
Sulfur硫 -- 0.05
 AMS 2431/8B -2-
3.3 Hardness 硬度

Not less than 90% of the readings, using a microhardness tester with a minimum 500 gram load, shall fall within the range
of 55 to 62 HRC, or equivalent, determined in accordance with ASTM E 384. Hardness testing shall be performed after the
shot has been conditioned for shape. 按不少于 90% 的比例测硬度，使用最小 500 克负载的显微硬度测试仪，读数应在 55
至 62 HRC 或根据 ASTM E 384 确定的等效范围内。硬度测试应在喷丸钝化成型后测试。
3.4Wire Quality 线材质量

Shot shall be manufactured from wire that is free from shear cracks and laps and shall not contain excessive seams or
burrs. 喷丸应由无剪切裂纹和圈束的导线制造，并且不包含过多的接缝或毛刺。

3.5 Weight shall conform to Table 3 or Table 4 as determined in accordance with 4.1.3.2.
重量应符合按照4.1.3.2确定的表3或表4。
3.6Contamination 污染
Shot shall be clean and free of dirt, grit, oil, or grease.
喷丸应清洁且无污垢、砂砾、油或油脂。
3.7 Quality requirements shall conform to 3.7.1, 3.7.2, 3.7.3, and 3.7.4, determined in accordance with 3.9.2.
质量要求应符合按照3.9.2确定的3.7.1,3.7.2,3.7.3,3.7.4
3.7.1 Shape shall be predominantly spherical as a result of conditioning or rounding. 经过钝化或倒圆，形状应主要为球形。

3.7.2Acceptable Shapes 可接受的形状

Shapes conforming to Figure 1 shall be in accordance with Table 2. 应符合表2中的图一。

3.7.3Marginal Shapes 边缘形状

Shapes conforming to Figure 2 are permissible to the extent specified in Table 2.应符合表2中的图二

3.7.4Unacceptable Shapes 不可接受的形状

Shapes conforming to Figure 3 are permissible to the extent specified in Table 2.应符合表2中的图三

3.7.5 Conditioning is accomplished by impacting the as-cut wire cylinders against a hardened target until a
predominantly round shape (See Figure 1) has been obtained. 钝化指通过影响钢丝硬化目标，直到形成主要是圆
形的形状（请参见图1）。
TABLE 2 - SHAPE REQUIREMENTS 形状要求
Area per Field Number of Unacceptable
Number of Number of Marginal Particles
Square Inches Fields Particles All Fields All Fields
Shot Size (mm )
2
所有视野 所有视野
Viewed
喷丸大小 单位视野面积 边缘形状的数量 不可接受的形状数量
平方英寸 (mm2) 目测视野数 最大max(1) 最大max(2)
AWCH 116 1(645) 3 7 2
AWCH 96 1(645) 2 7 2
AWCH 80 1(645) 2 10 3
AWCH 62 1 (645) 9 63 2
AWCH 54 1 (645) 7 66 2
AWCH 47 1 (645) 5 68 2
AWCH 41 1 (645) 4 70 2
AWCH 35 0.25 (161) 14 67 2
AWCH 32 0.25 (161) 12 60 2
AWCH 28 0.25 (161) 7 67 2
AWCH 23 0.25 (161) 5 70 2
AWCH 20 0.25 (161) 4 76 2
AWCH 17 0.0625 (40) 11 70 2
AWCH 14 0.0625 (40) 6 60 2
AWCH 12 0.0625 (40) 5 68 2
Notes: (1) Maximum number of marginal shapes is approximately 3% of the total number of particles viewed.
边缘颗粒的最大数量约为目测颗粒总数的3％
(2) Maximum number of unacceptable shapes is approximately 1% of the total number of particles viewed.
不可接受颗粒的最大数量约为目测颗粒总数的 1%
 AMS 2431/8B -3-

3.8 Size shall conform to the requirements of Table 3 and Table 4, determined in accordance with 3.9.1.大小应符
合表3和表4的要求，该要求根据3.9.1确定。
TABLE 3 表三- SIZE REQUIREMENTS, 50 PIECE SAMPLE 50颗粒样本的尺寸要求
Weight of
Shot Size Wire Diameter Inch Wire Diameter Millimeters 50 pieces Grams
喷丸大小 线材直径 英寸 线材直径 毫米 50粒重/克
AWCH 116 0.116 ± 0.002 2.946 ±0.05 5.77 to 7.05
AWCH 96 0.096 ± 0.002 2.438 ± 0.05 3.45 to 4.25
AWCH 80 0.080 ± 0.002 2.032 ± 0.05 2.09 to 2.55
AWCH 62 0.0625 ± 0.002 1.588 ± 0.05 0.98 to 1.20
AWCH 54 0.054 ± 0.002 1.37 ± 0.05 0.65 to 0.79
AWCH 47 0.047 ± 0.002 1.19 ± 0.05 0.43 to 0.52
AWCH 41 0.041 ± 0.002 1.04 ± 0.05 0.28 to 0.35
AWCH 35 0.035 ± 0.001 0.89 ± 0.025 0.18 to 0.22
AWCH 32 0.032 ± 0.001 0.81 ± 0.025 0.12 to 0.16
AWCH 28 0.028 ± 0.001 0.71 ± 0.025 0.09 to 0.11
AWCH 23 0.023 ± 0.001 0.58 ± 0.025 0.045 to 0.060
AWCH 20 0.020 ± 0.001 0.51 ± 0.025 0.035 to 0.045

TABLE 4 表四- SIZE REQUIREMENTS, 100 PIECE SAMPLE 100颗粒样本的尺寸要求

Shot Size Wire Diameter Inch Wire Diameter Millimeters 100 pieces Grams
喷丸大小 线材直径 英寸 线材直径 毫米 100粒重
AWCH 17 0.017 ± 0.001 0.43 ± 0.025 0.040 to 0.055
AWCH 14 0.014 ± 0.001 0.36 ± 0.025 0.015 to 0.030
AWCH 12 0.012 ± 0.001 0.30 ± 0.025 0.010 to 0.020

3.9 Test Methods and Procedures 测试方法和程序

3.9.1 Size 大小

The size of shot shall be determined in accordance with 4.1.3.2. 喷丸大小应按照 4.1.3.2 确定。

3.9.2 Shape 形状

Visual evaluation, at a minimum magnification of 10X for sizes CW 23 and larger and a minimum magnification of 30X for
sizes finer than CW 23, shall be performed using the areas and number of fields specified in Table 2 for each respective
shot size. 目测时，对于尺寸 CW 23 和更大尺寸的最小放大倍数为 10倍，对于尺寸小于 CW 23 的尺寸最小放大倍数为 30
倍，参考表 2 中为每个相应的镜头尺寸指定的区域和视野数量。

4. QUALITY ASSURANCE PROVISIONS 质量保证规定

See AMS 2431 and the following: 参见AMS 2431及以下内容：

4.1 Sampling and Testing 抽样和测试

Two samples of approximately 800 grams each shall be selected from separate containers chosen at random from each
lot. Each sample shall be split to test quantities as follows: 应从每批随机选择的单独容器中选择两个各 800 克左右的样本。
每个样本应按如下方式分成测试数量：

4.1.1 Composition 分组

Not less than two samples from each lot shall be evaluated. 每批应评估不少于两个样本。

4.1.2 Hardness 硬度

Not less than 20 microhardness readings shall be made from each sample with no more than one impression on any one
shot. 任何镜头的不超过一个目测视野中，每个样本应选择不少于20个进行显微硬度测试。
 AMS 2431/8B -4-

4.1.2.1
Samples for microhardness testing shall be prepared by encapsulating a representative sample of each lot in a
plastic mount and polishing down to nominal half spheres. 用于显微硬度测试的样本应通过将每批的代表性样品封
装在塑料底座中并抛光至标称半球来制备。

4.1.3 Size 大小

Two representative samples of not less than 100 grams each shall be used for size evaluation. 每个不少于100克的代表性样
本应用于尺寸评估。

4.1.3.1
Alternative methods for size evaluation may be used provided that they can be correlated to the weight method
and are acceptable to purchaser. 只要可以将其与重量方法相关联，并且购买者可以接受，则可以使用尺寸评估的
替代方法。

4.1.3.2
Fifty pieces of the conditioned media shall meet the weight requirements of Table 3. One hundred pieces of the
conditioned media shall meet the weight requirements of Table 4. 50粒钝化喷丸重量应满足表3的重量要求。100粒
钝化喷丸应满足表4的重量要求。

4.1.4 Shape 形状

A representative sample shall consist of a number of shot, in one layer, which completely fills the areas specified in Table
2. The number of areas, or fields, viewed at 10X or 30X (See 3.9.2) evaluated for each shot size shall be as indicated in
Table 2.一个有代表性的样品应由一层中的多个目测视野组成，这些镜头完全覆盖表 2 中指定的区域。在 10倍或 30倍（见
3.9.2）下对每个镜头尺寸评估的区域或视野的数量应 如表 2 所示。

4.1.4.1 Alternative methods of inspection for shape are permitted provided that they can be correlated to the optical

method and are acceptable to purchaser. 只要可以将其与光学方法相关联，并且购买者可以接受，则可以使形状

评估的替代方法。

5. PREPARATION FOR DELIVERY 准备交付

See AMS 2431 and the following: 参见AMS 2431及以下内容

5.1 Packaging and Identification 包装和标识

Steel shot shall be packaged in 40 to 55 pound (18 to 25 kg) units in plastic coated bags or pails. 钢喷丸应以40至55磅（18

至25千克）单元包装在塑料涂层袋或桶中。

6. ACKNOWLEDGMENT

See AMS 2431.

7. REJECTIONS

See AMS 2431.

8. NOTES

See AMS 2431.

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PREPARED BY AMS COMMITTEE “B”

SAE AMS 2431/8B -5-

圆 椭圆形 球体

FIGURE 1 - ACCEPTABLE SHAPES 可接受的形状

部分钝化颗粒

FIGURE 2 - MARGINAL SHAPES 边缘形状

未钝化颗粒

FIGURE 3 - UNACCEPTABLE SHAPES不可接受的形状