Vibrating Motors

BM710/1, CN155/1, CN155/5, CN157/1,

CN157/5, PRCN153/1

Impact Test Equipment Ltd

www.impact-test.co.uk & www.impact-test.com

User Guide
User Guide
 Impact Test Equipment Ltd.
Building 21 Stevenston Ind. Est.
Stevenston
Ayrshire
KA20 3LR

T: 01294 602626
F: 01294 461168

E: sales@impact-test.co.uk

Test Equipment Web Site

www.impact-test.co.uk

Test Sieves & Accessories Web Site

www.impact-test.com
SHORT INSTALLATION AND OPERATING Applies to the part numbers
INSTRUCTIONS FOR VIBRATORS listed below
Section 0 – DESCRIPTION
MVE electric vibrators are designed and constructed in accordance with the following applicable standards:
- CEI EN 60034-1 - EN 61241-0 - EN 61241-1 BM710/1
Conformity to Directive 94/9 CE according to category3D, and to Directive 2006/42/CE
- UL 1004 - UL 1836 - CSA 22.2 N°25 - CSA 22.2 N°100 - CSA 22.2 N°145 CN155/1
The general features of the MVE series of electric vibrators are listed below:
ūū Insulation Class F CN155/5
ūū Standard tropicalization
Protection IP 66/TENV NEMA 4 ū CN157/1
ūū Operating temperature: –20°C to + 40°C ū
Section 1 – GENERAL REGULATIONS ū CN157/5
Read these instructions carefully before using the equipment,and keep the manual in a safe place for future reference.On receiving the product please check that: ū
ūū The packing is not damaged to such an extent as to have damaged the product. PRCN153/1
ūū There is no external damage to the product.
ūū The electrical supply corresponds to the order specifications; non compliance and/or external damage, if any, must be reported immediately in detail to the
forwarding agent and the manufacturer and/or dealer. ū
Section 1.1 – IDENTIFICATION ū
The vibrator’s type and other various data are embossed on the identification plate ū
This information must always be stated when requesting spare parts or a technical intervention.
Section 1.2 – USE OF THE VIBRATOR
WARNING: It is forbidden to operate the motor-vibrators described in this manual unless the machine or plant in which these are incorporated is declared as
conforming to the provisions of Directive 2006/42/EC.
The electric vibrator described in this Manual is designed and tested for use in potentially explosive zones classified as:
zone 22 according to standard EN 61241-10 and in accordance with ATEX Directive 94/9/CE.
Class II Div.2 according to article NEC 500.5 of the National Electrical Code.
The user must make sure that the workplace in which the electric vibrator is installed is set in safety condition from the point of view of risk of explosion.
To operate in safe conditions, check to make sure that the dusts have an ignition temperature higher than 75K of the surface temperature indicated on the electric
vibrator rating plate (EN61241-10).
For the Class II Div.2 Certification the rating plate specifies the dusts groups (F, G) and the Temperature class with which operations can be carried out (NEC 500.8)
(The maximum temperatures indicated in this Manual and on the electric vibrator rating plate are calculated without taking into consideration the presence of
layers of dust, if any, on the surface).
Its use for jobs different from those envisioned and non-conform to that described in this booklet, as well as being considered improper and
prohibited, releases the Manufacturer from any direct and/or indirect liability.
Section 2 – GUARANTEE
The warranty is valid for manufacturing defects for a period of twenty-four(24) months from the date of purchase (attested by the delivery note accompanying
the goods).
The warranty covers all the mechanical parts and excludes electrical parts and those subject to wear. The warranty will be invalidated, thus freeing the
Manufacturer of any direct or indirect responsibility in the following cases: if the product is mishandled or used improperly, if repairs or modifications are made by
unauthorised personnel, or if non-original spare partsare used.
The material sent for repair under the warranty are returned CARRIAGE PAID.
Section 3 – SAFETY STANDARDS
lf the customer observes the normal caution (typical of this kind of equipment) together with the indications contained in the manual “OPERATION AND
MAINTENANCE”, work is safe. The MVE motovibrator can be installed in any position. Fix the motovibrator on a sturdy surface to ensure that the vibrations induced
do not cause breakage or cracks: if this is not possible, use plates and ribbing for reinforcement. Cutting and welding procedures must be carried out by qualified
personnel. Suitable Hot- Works, (like cutting,welding…) and LOTO –lockout/tagout: procedure for disconnecting the machine (electrical and mechanical
segregation), must be applied for safe installation of the electric vibrator.
Authorization for Hot works MUST be given by specialist trained personnel familiar with the risk of explosion of powders
The surface on which the machine is installed must be level and flat (max 0.25mm/max 0.01) so that the feet rest uniformly and in perfect contact with the
surface, to avoid internal stresses which may cause breakage of the motovibrator feet.
The noise level of the electric vibrators measured IS NEVER greater than 76 dB(A)*
*Measured in normal operating conditions in accordance with standard UNI EN ISO 11202.
Sezione 3.1 – INSTALLATION
To fix the motovibrator, use bolts (quality 8.8), nuts (quality 8.8) and flat whasher A type UNI6592 Use a dynamometric wrench adjusted according to the Table
(tab.”A”).. Remember that most of these problems and faults are caused by improper fixing and locking.Anchor the motovibrator to the frame by means of a
suitable 15 cm long metal chain or cable.
Before starting up the vibrator, and after the first 24 hours of operation, check:
ūū Power the electric vibrator and using an ammeter pliers, check all phases to make sure the power draw does not exceed the value indicated on the rating
plate.
ūū the fixing bolts of the motovibrator and the welds of the reinforcing plates and ribbing;
ūū the anchoring chain or cable;
ūū the power cable.
Section 4 – OPERATIVE NOTES ū
ELECTRICAL CONNECTIONS ū
THE ELECTRICAL CONNECTIONS MUST BE CARRIED OUT ONLY BY TRAINED PERSONNEL, AFTER DISCONNECTING THE POWER SUPPLY. ū
EARTHING IS COMPULSORY. ū
For the electrical connections refer to drawings.
The mains supply and motovibrator connections must conform to the existing safety standards defined by the competent authorities of the area in which the
operations are to be carried out.
• Check the mains supply voltage to ensure that it is the same as that indicated on the rating plate fixed on the motovibrator.
• Disconnect the line before carrying out maintenance operations, or while adjusting the parts. Repair and replacement of components must be done only by
specialist personnel.
• For single-phase motovibrators, check the condenser to ensure it corresponds with the indications on the rating plate.
• While connecting the motovibrator to the line, the yellow-green(only green for USA) earth cable must always be the longest to prevent it being the first to
break in the event of ceding.
• Excessively long power cables cause voltage loss (follow the instructions of the standards).
• Check the voltage and cycles to ensure these correspond with the values on the motovibrator rating plate.
When the motovibrators are installed in pairs, each of these must be provided with its own external overload protection, which must be interlocked in order to
prevent just one motovibrator from operating when the other stops accidentally. Always use magneto thermal cutout devices with delayed action to prevent
these from being activated during the start-up phase, when the current absorbed reaches very high levels (especially when the temperature is very low).
Overload protection shall NOT BE HIGHER than 10% of the rating plate data; otherwise the warranty will be invalidated.
THE MOTOVIBRATOR MUST BE OPERATED ONLY BY QUALIFIED PERSONNEL.
All the electrical components the installer intends installing in the electric vibrator (such as overload protection, sensors…) must conform to:
• For ATEX II 3D Certification): to ATEX Directive 94/9/CE, II 3D or higher
• For Class II Div.2 Certification): to article 502 of NEC
• For connecting the electric vibrator in equipotential, connect the machine to earth using the special clamp provided on the body.
The environmental temperature where the machine is used is between –20°C and +40°C.
BLADE ADJUSTMENT
Disconnect the power supply to the motor-vibrator during disassembly and reassembly operations on the protection devices (earth and terminal board covers).
After carrying out the operation on both sides, refit the covers using the same screw and washers taking care to make sure the gaskets are fitted correctly in their
seats, as incorrect positioning can alter the degree of protection IP/NEMA.
Section 5 – MAINTENANCE
The machine does not require maintenance.
Before carrying out any maintenance or cleaning on the machine, make sure it is set in safe conditions.
While removing the dust that may be present on the electric vibrator, take care to avoid its dispersal in the surroundings. Dust deposits must never exceed a thickness
of 5mm!
Use only a damp cloth to remove the dust.
Section 6 – SPARE PARTS 
For safety reason spare parts like complete cable, condenser and capacitor must be done by OLI qualified operators. For other spare parts please refer to complete
manual to be downloaded from www.olivibra.com.
Section 7 – RESIDUAL RISKS 
Mechanical hazards
For maintenance operations, the operator must always use personal protection devices.
Presence of potentially hazardous powders
For carrying out routine and extraordinary maintenance operations, the operators must use special personal protection devices, and a mask, in particular, to
protect the respiratory tract belonging to a Class suitable for the type of powder handled, in addition to protective gloves or clothing.
For more details, consult the safety chart of the powder handled by the appliance in which the electric vibrator is inserted.
Presence of harmful dusts
If the operator is required to work in the presence of harmful substance while handling the powders,for carrying out routine and special operations, he must use
suitable protective equipment as indicated in the safety chart of the product handled by the appliance in which the electric vibrator is inserted.
Section 8 – TROUBLESHOOTING CHART
Refer to table.
 TECHNICAL DATA
MOUNTING SCREW AND TORQUE REQUIREMENTS VIBRATORS PARTS SCREW AND TORQUE REQUIREMENTS
C CM

Cable type Size 10-50 Size 60-90 Size 100-110

LI S T E D
US
Cavo Cable glande MASS
CLAMP. TORQUE Intertek Pressacavo SCREW FLANGE -FRAME COVER - FRAME COVER - FLANGE FLANGE -FRAME COVER - FRAME FLANGE -FRAME MASSE
VITE FLANGIA-CORPO COP.-CORPO COP.-FLANGIA FLANGIA-CORPO COP.-CORPO FLANGIA-CORPO
POLES / POLI
COPPIA
SCREW / VITE WASHER / RONDELLA Class II Div.2 II 3D type For U.S. Market
SIZE DI Nm Ft -Lb Nm Ft - Lb Nm Ft -Lb Nm Ft -Lb Nm Ft -Lb Nm Ft -Lb Nm Ft -Lb
SERRAGGIO Temp.
Temp. Class Class Type AWG (SOW) Class M5 4 2,9 8 5,7
Class
Metric English Metric English N*m (ft-lb) T (°C) Temp. Class Temp. Temp. M6 7 5,0 11 7,9 7,6 5,5 10,5 7,5
M8 5/16” 8.4 x 16 5/16” 23 16,5 4G1,5 18-4c M16 M8 17 12,2 16 11,5 22 15,8
10 M10 48 53 38,0
2-4 M6 1/4” 6.4 x 12 1/4” 9 6,5 80°C 90°C 80°C
20 M8 5/16” 8.4 x 16 5/16” 23 16,5 M12 53 38,0 89 63,8
M8 5/16” 8.4 x 16 5/16” 23 16,5 M16 89 63,8 200 143,5 210 150,6
4G2,5 16-4c M20
23 2 M12 1/2” 13 x 24 1/2” 80 58 M20 215 154,2 400 286,9 410 294,1
T100
M10 3/8” 10.5 x 20 3/8” 45 33
M10 3/8” 10.5 x 20 3/8” 45 33
30 2-4-6
M12 1/2” 13 x 24 1/2” 80 58
ELECTRICAL CONNECTIONS
80°C 90°C 80°C
40 M12 1/2” 13 x 24 1/2” 80 58
T4 HIGHER VOLTAGE / ALTO VOLTAGGIO LOWER VOLTAGE / BASSO VOLTAGGIO SINGLE PHASE CONNECTION / CONNESSIONE MONOFASE
50-53-55 2-4-6-8 M16 5/8” 17 x 30 5/8” 185 137
60 M16 5/8” 17 x 30 5/8” 185 137 Y STAR Δ TRIANGLE BROWN BROWN
4G4 14-4c M25

heater

heater
W2 U2 V2 MARRONE MARRONE
60 MILLING 8-10 M16 1/2” 17x30 5/8” 185 132,7 P4 P2 P4 P2 CABLE MAINS

ptc

ptc
110°C 105°C 110°C P3 P1 P3 P1 CAVO BLACK BLACK
70 4-6-8 M20 13/16” 21 x 37 13/16” 373 275 W2 U2 V2 W2 U2 V2 4GX NERO NERO

75 2 M24 15/16” 25 x 44 15/16” 696 513 BLUE

AZZURRO
capacitor
condensatore
75 4-6-8 M22 7/8” 23 x 39 7/8” 550 411 T135 U1 V1 W1 YELLOW/GREEN
GIALLO/VERDE
80 4-6-8 M24 15/16” 25 x 44 15/16” 696 513 4G6 12-4c M32 U1 V1 W1 U1 V1 W1 GREEN(only USA)
MAINS VERDE(solo USA)
85 2-4-6-8 M27 1” 28 x 50 1” 873 645 110°C 105°C 110°C MAINS MAINS
90 4-6-8 M36 1-3/8” 37 x 66 1-3/8” 1864 1370
100-105-110 4-6-8 M42 1 5/8” 43x78 1-5/8” 2850 2102 /

INSTALLATION

NO OK

MASS ADJUSTING
MVE SIZE 20-50(50 Hz) SIZE 60-110(50-60 Hz) MVE SIZE 20-50(60 Hz) MVE WITH BLADE WEIGHTS / MVE CON MASSE A LAMELLE
Fc. 100% Fc. 100% MODEL 60/3 60/36 100/3 100/36 40/15 40/18
MODELLO 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
TOT.BLADE
TOT.MASSE 16 24 24
0 FC.100% / FC.100% / FC.100%
TURNED BLADE ON EACH SIDE
MASSE GIRATE PER LATO

1 FC.75% FC.100% FC.83.3% / FC.83.3%

2 FC.50% FC.66% FC.66.6% FC.100% FC.66.6%
3 FC.25% FC.33% FC.49.9% FC.75% FC.49.9%
4 / / FC.33.2% FC.50% FC.33.2%
5 / / FC.16.5% FC.25% FC.1 6.5%

MASS ADJ. ON SPECIFIC APP.

MASS POSITION / POSIZIONE MASSE

NO OK

TROUBLESHOOTING CHART
Symptom Possible Cause(s) Corrective Action
The vibrator doesn’t work 1) No connection 1) Check mains supply
2) Mechanical block 2) Check wiring
3) Check shaft movement

Increased temperature 1) Vibrating structure oversized 1) Check selelction criteria of motorvibrator and reduce weights adjustement
(overheating) 2) Incorrect supply voltage 2) Check voltage with that on rating plate
3) Operating at room temperature 3) Restore room temperature within limits

Increased noise 1) Fixing bolts slackened 1) Check locking of bolts

2) Bearing noisy 2) Re-grease bearings and replace them if necessary

DECLARATION OF CONFORMITY
With the directives of the European Union
The family of motorvibrators MVE is manufactured in conformity with the following directives:
- Directive “ATEX” 94/9CE 23 march 1994
- Directive “Machines” 2006/42/CE 17 May 2006
The conformity has been verified according to the conditions included in the following standard documents:
• EN 60034-1  • EN 61241-0  • EN 61241-1
II 3 D Ex tD A22 Tx IP 66
DECLARATION OF CONFORMITY :
“B” Type:
»» These products are manufactured according to 2006/42/EC AND SUBSEQUENT AMENDMENTS
»» These products must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with
the provisions of this Directive, where appropriate.
According to Annex II B of Directive 2006/42/CE machines, the following essential requirements of safety and health protection are applied and respected:
1.1.1. - Definitions 1.3.7. - Risks related to moving parts 1.5.5. - Extreme temperatures 1.7.3. - Marking of machinery 1.1.1. - Definizioni 1.3.4. - Rischi dovuti a superfici, spigoli ed angoli 1.5.4. - Errori di montaggio 1.7.2. - Avvertenze in merito ai rischi residui
1.1.2. - Principles of safety integration 1.3.8. - Choice of protection against risks arising 1.5.6. - Fire 1.7.4. - Instruction 1.1.2. - Principi di integrazione della sicurezza 1.3.7. - Rischi dovuti agli elementi mobili 1.5.5. - Temperature estreme 1.7.3. - Marcatura delle macchine
1.1.3. - Materials and products from moving parts 1.5.7. - Explosion 1.7.4.1. - General principles for the drafting of 1.1.3. - Materiali e prodotti 1.3.8. - Scelta di una protezione contro i rischi dovuti 1.5.6. - Incendio 1.7.4. - Istruzioni
1.1.5. - Design of machinery to facilitate its handling 1.3.9. - Risks of uncontrolled movements 1.5.8. - Noise instructions 1.1.5. - Progettazione della macchina ai fini della agli elementi mobili 1.5.7 - Esplosione 1.7.4.1. - Principi generali di redazione
1.3.1. - Risks of loss of stability 1.4.1. - General requirements 1.6.1. - Maintenance on the machine 1.7.4.2. - Contents of the instructions movimentazione 1.3.9. - Rischi di movimenti incontrollati 1.5.8. - Rumore 1.7.4.2. - Contenuto delle istruzioni
1.3.2. - Risks of break-up during operation 1.5.1. - Electricity supply 1.6.4. - Operator’s intervention 1.7.4.3. - Sales literature 1.3.1. - Rischio di perdita di stabilità 1.4.1. - Requisiti generali 1.6.1. - Manutenzione della macchina 1.7.4.3. - Pubblicazioni illustrative o promozionali
1.3.3. - Risks due to falling or ejected objects 1.5.2. - Static electricity 1.7.1. - Information and warnings on the machine 1.3.2. - Rischio di rottura durante il funzionamento 1.5.1. - Energia Elettrica 1.6.4. - Intervento dell’operatore
1.3.4. - Risks due to surfaces, edges or angles 1.5.4. - Errors of fitting 1.7.2. - Warning of residual risks 1.3.3. - Rischi dovuti alla caduta o alla proiezione di oggetti 1.5.2. - Elettricità statica 1.7.1. - Informazioni e avvertenze sulla macchina
OLI SpA undertakes to transmit, in response to a reasoned request by the national authorities, relevant information on the products on the present declaration, except for OLI S.p.A si impegna a trasmettere, in risposta a una richiesta adeguatamente motivata delle autorità nazionali, informazioni pertinenti sui prodotti oggetto della presente
intellectual properties of the producer. The information will be transmitted directly to the national authority, as requested. dichiarazione, fatti salvi i diritti di proprietà intellettuale del fabbricante. Le informazioni verranno trasmesse direttamente all’autorità nazionale che le ha richieste.
Person authorised to compile the technical documentation:
Giorgio Gavioli

Signature
OLI S.p.A. Via Canalazzo, 35 – 41036 Medolla (MO) Italy
Giorgio Gavioli
Medolla 02/05/2010
(General Manager)