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Thin Solid Films 516 (2008) 6145 – 6150


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Preparation and characterization of hydroxyapatite coatings on human


enamel by electrodeposition
Ying-Min Liao, Zu-De Feng ⁎, Si-Wei Li
Department of Materials Science and Engineering, College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005, China
State Key Laboratory of Physical Chemistry at the Solid Surfaces, Xiamen University, Xiamen 361005, China
Received 9 February 2007; received in revised form 17 August 2007; accepted 12 November 2007
Available online 19 November 2007

Abstract

Thin hydroxyapatite (HA) coatings, approximately from 1 μm to 10 μm in thickness, had been prepared on human enamel by electrodeposition
with the current density of 0.5 mA/cm2 at 55 °C in 1 h. They exhibited an acicular morphology and had a tight contact with the substrate by
scanning electron microscope and transmission electron microscope observation. The comparison was made between the enamel specimens with
HA coatings in this study and the sound enamel. In this comparison, while the Vickers micro-hardness showed a similar value, the antibacterial
activities improved significantly after the formation of HA coatings. In conclusion, electrodeposition was proved to be an effective method for
preparing HA coatings on human enamel and could be considered as a promising method to restore the initial enamel lesions in clinic.
© 2007 Elsevier B.V. All rights reserved.

Keywords: Electrochemistry; Hydroxyapatite (HA); Coatings; Enamel

1. Introduction such as spreading the enamel surfaces with special medicine


were reported. As fluoride could not only induce the growth of
Enamel, the exterior coating of human teeth, was a biom- HA crystal, but also help to form the fluorapatite that had
ineral with remarkable hardness and resistance to physical and stronger stability, fluoride was introduced into a special med-
biochemical attack. The major inorganic component of enamel icine called fluoridated mouthrins [2]. However, the risks of
was hydroxyapatite (Ca10(PO4)6(OH)2, HA) that was prone to fluorosis had also been reported [3]. Also, phosphoric acid
dissolve under acid condition. In addition, the dissolution of polypeptide was introduced into the special medicine, as it
HA would easily lead to the appearance of initial enamel lesion could promote the remineralization of enamel, and played an
that was observed clinically as subsurface white spot lesions important role in preventing caries and restoring the enamel
and had no obvious caries [1]. As patients had no obvious lesions [4,5]. For well restoration of the initial enamel lesions,
response when suffered from the outside cold or hot stimulation, the teeth should be treated with these special medicines for quite
the initial enamel lesions were easy to be ignored and would a long duration, such as 1 h per day for successional 7 days. As a
develop to the deep caries lesions. With the improvement of result, these methods were not suitable for clinical treatment.
people's living standard, increasing attention was paid to the Neither was the method adopted by K. Yamagishi because of
restoration of the initial enamel lesions in order to prevent the the low pH, though the rate of the restoration was rapid (within
deep caries lesions. minutes) [6]. However, the results of the research by Yamagishi
In previous study, several methods had been developed et al. shown that the HA nanocrystals seamlessly grew in the
to restore the initial enamel lesions. The conservative methods interface between the paste and tooth enamel, and arranged their
(0001) face parallel to the tooth surface same as enamel apatite.
⁎ Corresponding author. Department of Materials Science and Engineering,
In addition, this HA coatings could help to prevent reoccurrence
College of Chemistry and Chemical Engineering, Xiamen University, Xiamen
of caries.
361005, China. Tel.: +86 0592 8778331; fax: +86 0592 2183937. Consequently, some other techniques used for preparing
E-mail address: zdfeng@xmu.edu.cn (Z.-D. Feng). HA coatings on the various substrates might be taken into
0040-6090/$ - see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.tsf.2007.11.022
6146 Y.-M. Liao et al. / Thin Solid Films 516 (2008) 6145–6150

consideration, such as hydrothermal technique [7], plasma phosphoric acid (H3PO4) at a volume ratio of 4:1. The spec-
spray method [8], sol–gel method [9], electrophoresis method imens were then washed with de-ionized water and dried in air
[10], biomimetic method [11] and electrodeposition [12]. after immersed into this acid solution for 1 min.
Among these techniques, the electrodeposition had exhibited
much more interest as it could be carried out under a mild 2.3. Preparation of coatings by electrodeposition
experimental condition, i.e. at relatively lower temperature and
under atmospheric pressure. In addition, electrodeposition After acid pretreatment, the enamel specimen was treated for
would possibly improve the bond strength of the substrate/ 1 h with the current density of 0.5 mA/cm2 at 55 °C. As shown
coatings and also control the thickness, chemical composition in Fig. 1, it was performed with a two-electrode electrochem-
and microstructure of the coatings. Although studies about ical cell at the open circuit potential in the electrolyte. The
depositing the HA coatings onto the metals, especially on galvanostat was provided by Model 263A (EG&G Instruments,
titanium substrate, were well documented [12–16], there had Inc, USA). A platinum plate was served as counter electrode
been no report about preparing HA coating on the enamel and a slice of stainless steel as working electrode. The speci-
surfaces by electrodeposition up to now. However, studies had men of enamel was put entirely close to the stainless steel, and
been carried out to judge effectively whether teeth were carious the enamel surfaces subjected to coatings faced to the counter
through electrical resistance [17,18] and teeth were semicon- electrode. To enhance the conductivity of the electrolyte, NaNO3
ductors that could be served as electrode. Therefore, there was a was added and the electrolyte that contained 4.175 × 10− 4 M Ca
feasibility of preparing HA coatings on the surfaces of human (NO3)2, 2.4 × 10− 4 M NH4H2PO4 and 0.1 M NaNO3 was ad-
enamel using electrodeposition technique. justed to pH 6.5 by NaOH at 55 °C.
As shown in the previous studies, the surfaces properties
of human enamel would be changed, with the solubility and 2.4. Apparatus and methods
penetration increased significantly after being treated with 35–
50% phosphorus for 20–60 s [19]. In addition, the treatment of 2.4.1. Contact angle and Vickers micro-hardness measurements
30% hydrogen peroxide might cause the alteration in the chem- The contact angle was determined using a contact angle
ical structures of the teeth and result in the dissolution of HA analyzer (Powereach JC2000A, Zhongchen Co., Shanghai,
crystals [20]. So in this article, the acid solution which was China) at room temperature. A distilled water droplet (1 μL) on
prepared by mixing aqueous solution of 30% hydrogen the surfaces of specimen was observed using a video camera
peroxide (H2O2) with 85% phosphoric acid (H3PO4) was used coupled to a light microscope, and the contact angle was deter-
to produce the initial enamel lesions and change the perfor- mined automatically using image analysis software. The hard-
mances of enamel surfaces. The detailed preparation and char- ness of specimens at different state was measured using a HV-
acterization of the HA coatings on the enamel surfaces by 1000 Vickers micro-hardness tester (Shanghai Materials Tester
electrodeposition were described and a possible mechanism Machine Co., China) with a load of 10 g for a dwell time of
of HA crystallization was proposed. The aim of the study was 30 s. In order to avoid the lag effect, each specimen was at
to prove that electrodeposition was an effective method for least subjected to three measurements under the same testing
preparing HA coatings on human enamel surfaces and restoring condition.
the initial enamel lesions. Paired t-test was carried out to analyze the influence of acid
pretreatment and formation of coatings on the contact angles as
2. Materials and methods well as the Vickers micro-hardness of the specimens.

2.1. Preparation of enamel specimens 2.4.2. X-ray diffraction measurements


Crystal structures of the specimens' surfaces were character-
Six fresh human third molars extracted without visible evi- ized and analyzed by an X'Pert X-ray diffractometer (XRD,
dence of caries were used in this study. They were stored in X'pert PRO, Panalytical, Netherlands) and attached software.
physiological solution after their roots and pulps were removed. XRD measurements were carried out using Cu Kα radiation
Subsequently, they were made into slabs (5 mm length × 4 mm
width × 3 mm height) using a low speed diamond saw (SYJ-150,
Shenyang Kejing, China). In order to remove the bacterium
speckle and pigment, the enamel surfaces of each specimen was
mechanically polished using silicon carbide papers and 0.25 μm
aluminium oxide powders. Then the specimens were washed
with de-ionized water and dried in air.

2.2. Acid pretreatment

Initial enamel lesions were produced on human enamel using


acid solution. The acid solution was prepared by mixing aque-
ous solution of 30% hydrogen peroxide (H2O2) with 85% Fig. 1. The device of electrochemistry experiment.
Y.-M. Liao et al. / Thin Solid Films 516 (2008) 6145–6150 6147

(λ = 0.15405 nm) at 40 kV and 30 mA. Data were collected from


20° to 80° with a step size of 0.008 and a scanning speed
of 0.0217 s per step. The testing procedure was X'celerator_
grazing_angle (Omega = 0.2) which was suitable for analyzing
thin film.

2.4.3. Scanning electron microscope and transmission electron


microscope observations
The morphologies and structures of cross-sectional speci-
mens were observed through a field emission scanning electron
microscope (SEM, LEO-1530, Germany) and field emission
gun transmission electron microscope (TEM, Tecnai F30, USA)
with acceleration voltage of 300 kV. SEM specimens were
obtained after being embedded in epoxy resin entirely, cut in
half and mechanically polished using silicon carbide papers
and 0.25 μm aluminium oxide powders. TEM cross-sectional
specimens were prepared using the precision ion polishing
system (PIPS, Model 691, Gatan, USA). Before ion thinning,
the specimens were made into slices along the cross-section
using a low speed diamond saw (SYJ-150, Shenyang Kejing,
China) and then embedded in epoxy resin. After being polished
to 0.2 mm in thickness, they were cut into disks of 3 mm in Fig. 3. Vickers micro-hardness of the specimens' surfaces at different states.
diameter using ultrasonic disc cutter (Model 601, Gatan, USA)
and then pre-thinned and polished mechanically using dim- measured directly using a pH meter (PHB-4, Shanghai Leici,
ple grinder (Model 656, Gatan, USA). In addition, the chemi- China). The calibration experiments showed that the micro-
cal composition of the coatings was analyzed by an energy sensor responded well to pH changes in the buffered solutions.
dispersion spectroscopy (EDS, Oxford INCA300, England) The potential decreased linearly with a slope of 0.065123 at
attached to SEM. 55 °C. Then the pH values at the enamel/solution interface were
measured in situ using this pH microsensor.
2.4.4. pH measurements
The sensing material for the pH microprobe was iridium 3. Results
oxide prepared by electrodeposition on platinum wire [21]. To
minimize the potential drift, the pH microsensor was aged for 3.1. Contact angle measurements
24 h in the electrolyte. Then it was calibrated by measuring the
potential of the iridium oxide microsensor referred to a saturated Fig. 2 showed the contact angles of the specimens' surfaces
calomel electrode in a series of buffered solution, pH of which at different state. A slight decrease in contact angle was ob-
ranged from 1 to 12. The pH value of buffered solution was served after acid pretreatment (P b 0.05). And the contact angles
values ranged from 136.4° ± 10.18° to 160.4° ± 6.79° after the
formation of coatings, and were also significantly higher than
those of enamels before or after acid pretreatment (P b 0.001).

Fig. 4. X-ray diffraction patterns of specimen's surfaces at different state: (a)


before acid pretreatment; (b) after acid pretreatment; (c) after formation of
Fig. 2. Contact angles of the specimens' surfaces at different states. coating.
6148 Y.-M. Liao et al. / Thin Solid Films 516 (2008) 6145–6150

Fig. 5. SEM image showed the surface morphology of the specimen's surfaces
after the coating was prepared.

3.2. Vickers micro-hardness measurements


Fig. 7. TEM image showed the cross-sectional of the specimen after the coating
Vickers micro-hardness as a function of the specimens' sur- was prepared.
faces at different state was shown in Fig. 3. According to the
statistical analyses, the Vickers micro-hardness values exhibited
a significant decrease (P b 0.001) after acid pretreatment and an Vickers micro-hardness of the enamel specimens ranged from
obvious increase (P b 0.05) after formation of coatings. The 270.00 ± 15.81 to 339.16 ± 13.21 HV before acid pretreatment
and ranged from 227.32 ± 11.35 to 286.96 ± 11.19 HV after
formation of coatings. The result of paired t-test indicated that
there was no significant difference between them in the Vickers
micro-hardness (P N 0.05).

3.3. Crystallinity of the specimens' surfaces

Fig. 4 showed the XRD patterns of the specimens' surfaces


at different state. A set of peaks matched well with the standard
pattern of the hexagonal HA (PDF #9-432) [22]. And no
extraneous peaks were found in the XRD patterns. In addition,
the intensity of (002) which could reflect the percentage of HA
was diminished after acid pretreatment and greatly intensified
after formation of coatings.

3.4. Microstructure and morphology analysis

While Fig. 5 showed that the HA crystals were orientated


and developed into acicular crystals, Fig. 6(a) showed that

Fig. 6. (a) SEM image showed the cross-sectional morphology of the specimen's
surfaces after the coating was prepared; (b) EDS spectra of the coating on the
cross-sectional specimen. Fig. 8. Variation of the interfacial pH values with the immersed time.
Y.-M. Liao et al. / Thin Solid Films 516 (2008) 6145–6150 6149

the coatings were about 2 μm thick and were tightly combined electrochemical reactions that were shown as follows took
to the enamel surfaces. As shown in Fig. 7, the HA coatings place.
preferentially grew along the orientation of the HA crystals of
the enamel rod. The EDS analysis of the coatings indicated that 2H2 O þ 2e− →H2 ↑ þ 2OH− ð1Þ
the Ca/P molar ratio was about 1.67 (Fig. 6b) and sodium was
excluded.
OH− þ H2 PO−4 →HPO2−
4 þ H2 O ð2Þ
3.5. pH measurement at the substrate/solution interface

4 þ OH →PO4 þ H2 O
HPO2− ð3Þ
3−
Fig. 8 showed the changes of the pH values in the vicinity of
the enamel with current density of 0.5 mA/cm2 for different −
immersed time at 55 °C. As soon as the experiment began, pH 5Ca2þ þ 3PO3−
4 þ OH →Ca5 ðPO4 Þ3 ðOHÞ2 ð4Þ
increased immediately and reached to 7.64. During the process
of the experiment, pH increased to 7.98 by 40 min, and then The reducing of water resulted in the emission of H2 in the
decreased slowly to 7.91 when the experiment ended. vicinity of the enamel surfaces and the increase of hydrox-
ide ions, as shown in reaction (1). Then the pH values at the
4. Discussion cathode/electrolyte interface were higher than 7.64 throughout
the electrodeposition (Fig. 8) and the rates of the reactions (2)
The gaps between the enamel rods, which might act as the and (3) were accelerated. In addition, the electric field was
channels of the mineral ions, appeared after acid pretreatment. helpful for the enrichment of Ca2+ ions on the surface of the
With the breakaway of the calcium and phosphorus ions, the enamel surfaces like the metal electrode [26]. Then it needed
gaps were broadened, and then the rate of the ions escape only 1 h to prepare 2 μm-thick coatings on human enamel
accelerated. As a result, the HA crystals were dissolved (Fig. 4a surfaces by electrodeposition (Fig. 6a), which was regarded to
and b) and the initial enamel lesions were formed. Then as be faster than that by conservative methods according to the
shown in Fig. 3, the Vickers micro-hardness of the enamel reaction (4). The primary component of the coatings was HA as
surfaces decreased significantly (P b 0.001). However, acid pre- revealed by EDS (Fig. 6b) and XRD (Fig. 4) measurements. The
treatment had no effect on the crystal structure and purity of HA crystals seamlessly grew in the interface between the elec-
HA which had highly preferential (002) orientation (Fig. 4a trolyte and enamel, and arranged their (002) face parallel to the
and b). Owing to the inhomogeneous composition of enamel tooth surface same as enamel apatite (Figs. 4 and 7). Then the
and uneven dissolution of HA, the enamel surfaces turned HA coatings with acicular morphology (Fig. 5) could tightly
rougher and the contact angles values (P b 0.05) decreased combine to the enamel surfaces (Fig. 6a).
which indicated that the enamel surface energy increased. All In this study, the performances of enamel surfaces were
these factors mentioned above facilitated the formation of HA changed after the formation of HA coating. The surface energy
coatings. of enamel decreased and the enamel surfaces became smooth
Numerous studies had been made on the precipitation of reflected from the results of the contact angles measurement
calcium phosphates from the solution containing Ca2+ and PO43− (Fig. 2). This indicated that the antibacterial activities of the
with respect to the four kinds of calcium phosphates in order enamel surfaces were improved as Kawai et al. had reported that
of increasing solubility: Ca10(PO4)6(OH)2, Ca2(PO4)3·nH2O, the more porcelain surface was rough, the more bacteria would
Ca8H2(PO4)6·5H2O [23], and CaHPO4·2H2O. During the adhere on it [27]. In addition, the Vickers micro-hardness values
precipitation of calcium phosphates from aqueous solution, of the enamel specimens with HA coatings were significantly
different phases might be formed depending mainly on the higher than those after acid pretreatment (P b 0.05) (Fig. 3).
pH value of solution [24,25]. So the pH value at the cathode/ However, the Vickers micro-hardness showed a similar value,
solution interface was considered to be a critical parameter ranged from 250 to 360 HV [28], in the comparison between the
for determining structure and composition of the coatings enamel specimens with HA coatings in this study and the sound
products on the cathode surfaces. When the interfacial pH was enamel. This indicated that the restorations of the initial enamel
higher than 7.4, it provided an appropriate chemical environ- lesions were effective at 55 °C. For oral cells would be destroyed
ment in the vicinity of the cathode to form HA coatings on the to some degree at about 55 °C, studies were being carried on at
Ti6Al4V alloy [21]. In this study, the pH microsensor was used the temperatures below 55 °C. Preliminary result showed that
to measure the interfacial pH value at the cathode/electrolyte preferential (002) orientation of HA coatings could grow on
interface and the electrodeposition had been applied to prepare human enamel within 1 h at 40 °C by electrodeposition.
the HA coatings on human enamel with the current density of In conclusion, electrodeposition was proved to be an effec-
0.5 mA/cm2 at 55 °C. Based on the experimental results, the tive method for restoring the initial enamel lesions in 1 h with
mechanism of the formation of HA coatings on human enamel the current density of 0.5 mA/cm2 at 55 °C. In addition, several
surfaces were explained as follows. As the specimen of enam- appliances had been invented to increase the retention or inhibit
el was regarded as a semiconductor and put entirely close to the diffusion of a dental therapeutic agent. With the inspiration
the working electrode, the whole of them might work as a of the previous inventions such as the mouth guard [29] for
cathode. When the cathodic current was applied, the relevant dental therapy, we could imagine redesigning a mouth guard as
6150 Y.-M. Liao et al. / Thin Solid Films 516 (2008) 6145–6150

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