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Superior protection for

your people, your production,


and your profits.
EcoStruxure TM

Triconex - Tricon CX
®

schneider-electric.com/triconex
Tricon CX | 2

EcoStruxure Triconex Safety Systems—the


most dependable in the industry—deliver
safety for life; the measurable operational
profitability improvements they enable can
cover the cost of the system investment
in fewer than six months while continually
protecting people, production and profits.
Tricon CX | 3

EcoStruxure Triconex - Tricon CX


Superior protection for your people, your production, and your profits
throughout the operating life of your assets.

When your success depends on safe and profitable operations


Schneider Electric is the world’s leading supplier of safety instrumented systems (SIS) for high-hazard
TM
19,000
industries. When the safety and protection of your most valuable assets is critical to the success of
high-availability triple modular
your business, you can rely on EcoStruxure Triconex Safety Systems.
redundant (TMR) safety
For more than 30 years EcoStruxure Triconex has been delivering safety for life, protecting people, the systems supplied worldwide
surrounding communities, the environment, and keeping equipment and production operating safely in more than 80 countries.
and continuously for the life of the asset.

Tricon CX — The best possible decision for your safety needs


We understand that you need more from your safety instrumented systems than just keeping you safe.
1 billion
Tricon CX is the latest SIS controller that leverages the best of the proven Tricon and Trident Safety hours of safe operation
Integrity Level 3 (SIL3) systems, and adds enhanced functionality that delivers safety for life, continuous without a dangerous failure
operation, superior plant uptime, and overall productivity. upon demand.

Tricon CX is the latest Triconex SIS controller, leveraging the pedigree of the field proven Tricon, Trident
and Tri-GP safety, availability and security features.

Tricon CX is an extension of the market leading Tricon platform: >650


• Uses the same triple modular redundant (TMR) architecture as proven over more than 30 years dedicated safety engineers
on our global team.
• Adheres to the same principals of operation as proven in more than 19,000 systems
• Is the field proven “Tricon” inside a compact form factor
• Is based on the proven Tricon modules
• Is an extension of Tricon and can be used together with Tricon or standalone
• Expands the system capacity, capability and performance
• Follows the same Triconex lifecycle policies
• Uses the same TriStation software programming and diagnostic tools
• Protects existing Triconex investment and future proofs Tricon for the next 20+ years

The scalability of the system, the flexible system architecture, and the advanced capabilities such as
online modifications and changes without stopping operation mean it is the only safety system that
you will ever need. Tricon CX is compatible with the Tricon family, future-proofing existing and future
investments.

Proven benefits
EcoStruxure Triconex Safety Systems benefits include:

• Safer, more reliable, uninterrupted operations


• Enhanced operational efficiency
• Increased plant uptime
• Reduced downtime costs
• Lower investment costs
• Lower life cycle costs
• Improved productivity
• Superior total value of ownership
• Future-proof
Tricon CX | 4

Quick and easy to install


Simple mechanical design allows for maximum flexibility. Only three components
are required to make a system — chassis, modules, and connectors.

Designed and engineered for


optimum flexibility
Tricon CX is a flexible SIL3 platform designed for
the protection and mitigation of risks in high-hazard
industries where safe and continuous operation are
imperative. Tricon CX is capable of handling input/
output (I/O) counts of all sizes, from as little as
16 I/O channels in a single system to in excess
of 750,000 I/O channels when deployed across 254
nodes. Systems can be centralized in one location,
as well as distributed across multiple assets. All
modules are fault tolerant and continue to operate
even under fault conditions.

The simple mechanical design of Tricon CX makes


Quick and easy to install it quick and easy to design, install, operate and
Benefits of the Tricon CX design include: maintain. Only three components are required to
configure a Tricon CX system — the chassis, the
• Minimizes the design effort modules, and the connectors.
• Minimizes the number of different Modules and connectors are separate, so modules
drawings required can be replaced online without disturbing the I/O
modules or wiring.
• Minimizes wiring time and effort
Chassis are designed for panel mounting or 19”
• Allows for faster project execution
mounting. No swing frames are required. Front
• Simple and easy to maintain access only is required — there is no need for rear
access to any of the Tricon CX racks, modules,
• Lowers the installed cost
or connectors.
• Lowers the capital and operational costs
I/O modules and connector boards are keyed to
prevent incorrect insertion.

Termination panels are supported and can be used


with Tricon CX for maximum interoperability.

The integrated 24 Vdc power management and


fusing simplifies power distribution, requiring less
wiring, less engineering, less testing, and lower
overall cost.
Field cables

Field cables
Tricon CX | 5

Design the plant the way you want it. Put the I/O where you need it.
Leverage the flexibility.

A lifetime of flexibility modules (~2,880 TMR I/O channels). Up to 254 Flexible architecture
Tricon CX systems can be networked together,
Tricon CX delivers a lifetime of flexibility without The Tricon CX architecture and
meaning a Tricon CX solution can handle in
compromising on safety. It can adapt as your advanced capabilities ensure
excess of 750,000 TMR I/O points.
needs change, providing a platform for your that as your needs change

immediate, as well as future needs. Tricon CX I/O buses support multiple media and grow, it can grow with
formats including RS485, and fiber optic Ethernet, you, making it the only safety
Tricon CX standardly supports the existing Tricon allowing you to select the media type that best fits system you will need.
I/O bus. Additionally, a high-performance 1 the application or environmental requirements.
Gigabyte I/O bus delivers outstanding end-to-end
performance, from input to controller to output.
Each Tricon CX processor set can integrate up
to 15 Tricon CX I/O chassis and 90 Tricon CX I/O

Certified by TUV Rheinland for safety and cybersecurity


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Optimize system
design, installation,
and cable costs.
Tricon CX can be applied to both centralized or distributed applications, put the
I/O where it is needed.

Support for all applications


Tricon CX systems can be used for all major safety
applications:

• Emergency Shutdown

• Fire and Gas detection

• High Integrity Pressure Protection

• Burner management

• Boiler protection

• Turbine protection

Centralized and distributed architectures The ability to use the same platform for multiple
applications requires less overall hardware, less design
The flexible system architecture means that you effort, reduced capital and operational costs, less
can have physical separation and put safety training costs, delivers faster start-up, and future-proof
where you need it. Tricon CX I/O can be located your investment.
centrally and in remote locations. Star networks
are supported. Fault-tolerant communications The flexible system architecture means less network
ensure integrity and continuous operation even in infrastructure, less wiring, less engineering, less
the unlikely event of a fault condition. documentation, and lower overall capital expenditure.

Benefits of the flexible Tricon CX architecture include:


Peer-to-peer communications
• Optimize the plant design — put I/O where you
Up to 254 nodes can be networked together on a
need it
fault-tolerant, SIL3-certified, peer-to-peer network.
The use of peer-to-peer communications reduces • Minimize cable and installation costs
the need for hard-wired interlocks between safety
systems, reducing the associated cable and • Compact and lightweight form factor are ideal
installation costs. for applications where space and weight are at a
premium
Central system management
• Minimize design effort
Programming, diagnostic information, and
• Deliver faster plant start-up
sequence of event (SOE) information can all be
managed from a central location, no matter where • Minimize the hardware required
the Tricon CX systems are located or distributed
making it easier and more efficient to manage • Reduce capital and operational costs
your safety systems. • Future-proof investments
Tricon CX | 7

Delivering continuous safe operation


and maximum plant availability.

Delivering continuous operation Each Tricon CX system can accommodate up to


four communications modules in two redundant
The TÜV-certified Tricon CX SIL3 system delivers pairs. Each module is physically separate, so can
the highest levels of safe operation and maximum be replaced online if required without
plant availability throughout the operating life of halting operations.
the plant.
Each I/O module is triplicated by design.
Tricon CX combines the best of the world’s most Redundant I/O modules are not required to
proven Tricon and Trident platforms and can achieve fault tolerance. I/O modules are fault
be used in both low- and high-demand modes. tolerant and continue to operate even under
Inherent high integrity and high availability is built fault conditions. Modules can be replaced
into the systems. Diagnostics and redundancy online, switch over is automatic, and redundancy
management are transparent to the user. The management is transparent.
system adapts and maintains SIL3 even under
fault conditions. Features of the Tricon CX design include:

The TMR design ensures no single point • High integrity and high availability are built-in
of failure. The 2oo3D (two out of three
• Diagnostic and redundancy management is
diagnostic) architecture and voting eliminates
transparent to the user
spurious trips, increases plant uptime, extends
plant maintenance cycles, and lowers • Maintains SIL3 even under fault conditions
operational costs.
• Redundant I/O modules are not required to
Unlike other safety systems, voting and achieve fault tolerance
diagnostics are built in — no user logic is
required. There is no need for redundant I/O • Processor, communications, and I/O
modules to achieve fault tolerance. The use of a modules can be replaced online without
hot spare is not required to increase mean time halting operations
to failure. • Modifications can be made without
Each Tricon CX system contains three physically stopping operations
separate main processor modules that continue
to operate even under fault conditions. The
system supports adaptive voting 3-2-1-0 or
3-2-0. Processor modules can be replaced online
without stopping operation.
Tricon CX | 8

The hot spare slot is probably the best investment you will ever make.

Hot spare slot for continuous operation Online modifications and changes Continuous operation

A key feature of all EcoStruxure Triconex Safety When safety and economic performance are When safety and economic

Systems is the inclusion of a hot spare slot for critical to your success, Tricon CX is the best performance is critical to your

each I/O module. possible decision. success Tricon CX is the best


possible decision.
Each I/O slot contains an active I/O slot and a hot Modifications and changes can be made to the
spare I/O slot. A hot spare I/O module only needs Tricon CX system without stopping operations:
to be fitted if or when required, for example, if
• Application logic can be changed, added, or
replacing an I/O module.
deleted online.
Once the hot spare module is plugged in,
• Additional I/O chassis and modules can be
the system automatically detects the module
added online.
and performs a diagnostic check to ensure
the integrity of the hot spare module. Switch • I/O modules can be upgraded online.
over to the hot spare module is automatic (no
programming or user intervention is required).

Upon successful switch over, the original I/O


module can be unplugged and removed. All
completed without interrupting operation.
Tricon CX | 9

High performance, high capacity


capable of handling the largest
and most demanding applications.

High performance, high capacity


Tricon CX is the most powerful safety system from Triconex. Each Tricon CX controller is capable of
750,000
handling 15 I/O racks, 90 I/O modules, and 2,880 physical I/O. Up to 254 nodes can be networked in a high-availability TMR I/O

single peer-to-peer network allowing in excess of 750,000 physical TMR I/O to be managed. channels in a Tricon CX
safety solution.
Up to 60,000 individual SOEs are stored per controller buffer. Fast scan times from 20 mS can be
achieved with Tricon CX I/O.

Advanced I/O monitoring and control capabilities


The Tricon CX I/O family contains: 60,000
• Analog input modules with integrated HART support to simplify asset management solutions, reduce SOEs stored per controller set.

maintenance costs, and prevent losses or disruptions from faulty field devices.

• Digital input modules with 1 msec SOE time stamped at the I/O module (configurable trigger on

20 mS
rising, falling, or both).

• Supervised digital I/O modules with advanced line-performance diagnostics (per point loop
supervision with user configurable limits). Fast scan times from 20 mS
with Tricon CX I/O.
• Universal safety I/O modules provide per-point configuration, lowering the overall installation and
operational costs.

Easy diagnostics for faster status and fault analysis


Status and health information is clearly visible on each module, as well as being available in the
Enhanced Diagnostic Monitor software application. Diagnostics are automatic and logged, no user
code is required. Comprehensive systems, diagnostic, and health information includes module status
and health including field/power/voter health as well as system alarms.

Minor and major health classification together with color coding according to severity aid quick analysis
to determine any potential remedial actions.
Tricon CX | 10

Universal
connectivity
Tricon CX offers integration with all
major DCS systems including direct
integration with EcoStruxure
Foxboro DCS.

Universal connectivity with all major Delivering continuous operation


distributed control systems
Highlights of the Tricon CX integration
The integration capabilities of Tricon CX provide capabilities include:
freedom of choice when connecting to your
• Select the integration method that is right for
distributed control system (DCS). Integrated,
you — integrated or interfaced
interfaced, or separate, all are available allowing
you to select the “best of the best” without risk. • Select the best of the best without risk
Supported protocols include Modbus TCP master • Maximize operability between systems
and slave, Modbus Serial RS485 master and
slave, Triconex TSAA protocol, OPC DA, OPC • Lower operational costs
A&E (via external server), and HART protocol. • Future-proof investments
Each Tricon CX controller supports up to four • Integration through industry standard protocols
communications modules in two redundant
pairs. Controllers are physically separate so that • Noninterfering certified
modules can be replaced online. communications interfaces

The Unified Communications Module (UCM)


provides direct integration of the Tricon CX safety
system onto the Foxboro DCS control network,
simplifying system design, reducing engineering,
and footprint, and lowering the overall cost
of ownership.

The EcoStruxure Triconex Communications


Module (TCM) provides integration with hundreds
of programmable logic controllers, human-machine
interfaces and supervisory display systems, fire
alarm panels, annunciator and mimic panels, etc.
Tricon CX | 11

Applications are easy and rapid to implement. TriStation software tools are
easy to learn and efficient to program and test.

Increasing productivity and performance TriStation software suite TriStation software suite

The EcoStruxure Triconex suite of software The TriStation software suite includes a full set of TriStation software tools for

applications are easy and rapid to implement. tools to help you throughout every step of safety configuration, programming,

TriStation tools are easy to learn, efficient to life cycle, including: testing, and diagnostics allow

program and test, and require minimal training. for rapid implementation,
• TriStation TS1131 for system configuration, reduce the engineering
The software licenses are the same regardless programming, and documentation and start-up time,
of tag size. No hard lock license or dongle and reduce errors.
• TriStation Emulator for running and test
is required.
application using offline emulation without the
TriStation is TÜV approved and includes a need for a physical controller
comprehensive range of TÜV-approved function
• Enhanced Diagnostic Monitor for status and
blocks; meaning you can use the blocks with
health information of the controller
confidence and knowledge that they have been
rigorously tested. • TriStation SOE retrieval display and analysis
TriStation is IEC 61131-3 compliant and supports • Safety Validator for automatic testing and
multiple programming languages — Function documentation of the application logic
Block Diagram, Structured Text, Ladder Diagram,
and Cause and Effect. • Report Generator for custom reports across
multiple controllers or projects
Multiple projects can be managed from the same
environment, increasing overall productivity • EcoStruxure System Advisor - Process Safety
and efficiency. for managing changes to the system and
application logic
Tricon CX | 12

Tricon CX at a glance
Certification I/O chassis
TÜV-certified SIL3 Size: 13.40” x 19” x 9.42” (H x W x D)
(34.04 cm x 48.26 cm x 23.92 cm)
Applications Weight: 51.58 lbs (23.4 kg) panel mount
Emergency Shutdown 57.12 lbs (17.83 kg) rack mount
Fire and Gas detection Number of logical slots: 6
High Integrity Pressure Protection Number of hot spare slots: 6
Burner management
Boiler protection I/O modules
Turbine protection Points per I/O module: 32
Points per chassis: 192
Operating Principals I/O module types:
Fail safe — De-energize to trip Analog input
Energize to trip Analog input + HART
Digital input
Compliance with all major standards
Digital output
IEC 61508
Analog output
DIN V 1925
Universal I/O Module (16 I/O pts per module)
DIN V VDE 0801
EN 54 Terminations
NFPA 72 External termination panel
DIN V VDE 0116
NFPA 8501 Communications
NFPA 8502 SIL3 peer-to-peer (254 nodes)
EMC Directive 89/336/EEC OPC DA and A&E (external server)
ATEX 94/9/EC Modbus TCP/IP master and slave
SEMI S2 Modbus Serial master and slave
Canadian Standards Triconex TSAA
Association (CSA) Copper and fiber optic media
Factory Mutual Research (FM)
Marine Certification (BV)
ISA Secure ESDA Level 1

Operating conditions
Operating temperature: -4 to 140 °F (-20 to 60 °C) ambient
Storage temperature: -40 to 167 °F (-40 to 75 °C)
Relative humidity: 5 to 95% noncondensing
Corrosive environment: Class G3 per ISA S71.04

Operating parameters
System power supply: 24 Vdc, redundant
Current, main chassis: 5.5A @ 24 Vdc
Current, I/O chassis: <10 A @ 24 Vdc

Main chassis
Size: 12.25” x 19” x 9.23” (H x W x D)
(31.12 cm x 48.26 cm x 23.44 cm)
Weight (fully loaded): 36.38 lbs (16.5 kg) panel mount
39.31 lbs (17.83 kg) rack mount
Main processors: 3
TCMs/UCMs: Up to 4
I/O modules: None
Number of main chassis: 254 (address range 1 – 254)
Tricon CX | 13

Tricon CX at a glance
Model number Description

Chassis
8120X Main chassis
8131X I/O chassis

Processors
3009X Main processor, 256 Mb

Communications
4355X Triconex Communication Module
4610X Unified Communication Module
4701X I/O bus interface module, RS-485 Serial-Serial

I/O modules
3506X Supervised digital input module 32 channels, 24 VDC Supervised, TMR
3626X Supervised digital output module 32 channels, 24 VDC, Supervised, commoned, TMR
3722X Analog input module 32 channels, 0 – 5 VDC, Fast, No-HART, TMR
3723X Analog input module 32 channels, 0 – 5 VDC, HART, TMR
3809X Analog output module 16 channels, 0 – 23 mA, HART, TMR
3902X Universal safety
I/O module 16 channels, TMR
Analog inputs + HART
Supervised digital inputs
Analog outputs + HART
Supervised digital outputs

Module Module Description External Term Panel (ETP) Nonincendive ETP


3506X DI, Supervised 9563X-910 9563X-910
9566X-810 9566X-810

3626X DO 9662X-610 9671X-610, 24 VDC


9671X-810

3722X Al 9760X-210, 2-Wire 4-20 mA, 0–5 VDC


9761X-210
9765X-210, 3-Wire, 4-20 mA, 0–5 VDC
9771X-210

3723X Al + HART 9760X-210, 2-Wire 4-20 mA, 0–5 VDC 9789X-610, 4-20 mA
9761-210 9791X-610
9765X-210, 3-Wire 4-20 mA, 0–5 VDC
9771X-210

3809X AO + HART 9890X-610 n/a

3902X Universal I/O with HART 9960X-610 n/a


Schneider Electric

35 rue Joseph Monier


92500 Rueil Malmaison — France
Phone: +33 (0) 1 41 29 70 00

www.schneider-electric.com/triconex

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