ODYSSEA

technical manual

PN# 394059 (export)

PN# 394063 (U.S.)
 ODYSSEA MANUAL

Copyright Notice

This owner’s manual is copyrighted, all rights reserved. It may not, in whole or in
part, be copied, photocopied, reproduced, translated, or reduced to any electronic
medium or machine readable form without prior consent in writing from Aqua Lung
America, Inc.

©2005 Aqua Lung America.

Odyssea B.C. TECHNICAL Manual, P/N 18342

Trademark Notice
U.S. Divers®, Aqua Lung America®, are registered trademarks of
Aqua Lung America, Inc.

Warnings, Cautions and Notes:

Pay special attention to information provided in warnings, cautions, and notes,
that is accompanied by these symbols:

A WARNING indicates a procedure or situation that,

if not avoided, could result in serious injury or death
to the user.

A caution indicates any situation or technique that

could cause damage to the product, and could
subsequently result in injury to the user.

A note is used to emphasize important points,

tips, and reminders.


 ODYSSEA MANUAL

CONTENTS
GENERAL PRECAUTIONS & WARNINGS................................................ 4
PRODUCT OVERVIEW............................................................................... 6
AUXILIARY AIR CYLINDER........................................................................ 6
Filling the Auxiliary Cylinder................................................................................................. 6
Attaching the Auxiliary Cylinder............................................................................................ 9

DONNING & ADJUSTMENT PROCEDURES........................................... 10

Donning.............................................................................................................................. 10
Adjusting strap length..........................................................................................................11

INFLATION METHODS...............................................................................11
Using the Oral Inflator.........................................................................................................11
Using the Auxiliary Air Cylinder...........................................................................................11

DEFLATION METHODS............................................................................ 12
Deflation via Oral Inflator.................................................................................................... 12
Deflation via Dual Exhaust Valve........................................................................................ 12
Overpressure Relief (OPR)/Dump Valve............................................................................ 12

SPECIAL FEATURES................................................................................ 13
BC Air Breathing................................................................................................................. 13
Pocket................................................................................................................................ 13
Drain Plug........................................................................................................................... 13

PRE-DIVE INSPECTION............................................................................ 14
Inspection Checklist........................................................................................................... 14

POST DIVE CARE & MAINTENANCE...................................................... 15

WARRANTY INFORMATION..................................................................... 16
ANNUAL MAINTENANCE......................................................................... 17
TECHNICAL DATA.................................................................................... 17
EXPLODED PARTS DIAGRAMS.............................................................. 18
PARTS LIST............................................................................................... 19
101275 Valve Assembly w/2.5CF Cylinder............................................. 20
840970 .43L Cylinder w/Valve (export).................................................... 21
SPARE PARTS KITS................................................................................. 23
ANNUAL SERVICE & INSPECTION RECORD........................................ 24


 ODYSSEA MANUAL

GENERAL PRECAUTIONS & WARNINGS

Before using this Buoyancy Compensator, you must have successfully

received training and certification in the technique of SCUBA diving from
a recognized certification agency (or any Military or government operated
diving school). Use of this equipment by a person who is not certified by
a recognized agency shall render all warranties, express or implied, null
and void.
Use of SCUBA equipment by uncertified or untrained persons is dangerous and
can result in serious injury or death.

In an emergency such as an out of air situation or uncontrolled rapid descent,

it is important to immediately remove and jettison weight immediately.

In the event of an uncontrolled, rapid ascent, it is important to immediately

begin venting air from the BC. Continue venting air to slow your ascent rate if
neutral buoyancy cannot be reestablished.

Your BC is not a lift bag. DO NOT rely on it to bring heavy objects to the
surface. Doing so may permanently damage the BC, and could result in
serious injury or death.

NEVER lubricate any part of the BC with any lubricant. Lubrication of certain
parts and assemblies must only be performed by U.S. Divers trained service
technician.

Do not apply any type of aerosol spray to the BC. Doing so may damage
certain plastic components, including important valve connections.

Repair, service, or disassembly must not be attempted by persons who are

not factory trained and authorized by Aqua Lung America, Inc. Unauthorized
service will render the warranty null and void.


 ODYSSEA MANUAL

WARNING: A buoyancy compensator (BC) is NOT a life jacket! It is not designed

to provide face-up flotation in all situations; therefore it does not meet U.S. Coast
Guard regulations for a life preserver or personal flotation device (PFD). If you
become unconscious in the water without a buddy present to immediately give
assistance, you may suffer serious injury or death from drowning.

Your buoyancy compensator is primarily designed to help you maintain neutral
buoyancy while in a comfortably balanced, face-down swimming position un-
derwater. It is also designed to provide you with flotation so that you can rest
on the surface, but it is not designed to function as a life preserver or personal
flotation device (PFD). In order to meet U.S. Coast Guard regulations, a PFD
must be designed so that it automatically rights you to a face-up position and
holds your head out of the water on the surface.
The design characteristics of a personal flotation device are different from
those of a buoyancy compensator. The ability of any flotation device to float
you in a face-up position can also be affected by other diving equipment you
wear, including a cylinder, weight or exposure suit, and whether it can be in-
flated before you lose consciousness.
For this reason, it is important always to dive with a buddy, and maintain close
proximity with them at all times. Do not depend on any flotation device to hold
your face above the surface in the event that you are rendered unconscious in
the water while diving.

WARNING: Although this manual provides some basic guidelines for certain buoy-
ancy control techniques, it is not a substitute for training from a professional diving
instructor. Failure to weight yourself properly may create a hazardous condition that
could lead to serious injury or death. If you are unsure how to weight yourself in
order to achieve optimum buoyancy underwater and on the surface, do not dive until
you have obtained the necessary instruction from your diving instructor.

NOTE: If you have any questions regarding your

Buoyancy Compensator or these instructions, contact
your local dealer or Aqua Lung at (760) 597-5000

NOTE: This buoyancy compensator is provided without the auxiliary air cylinder.


 ODYSSEA MANUAL

PRODUCT OVERVIEW
This buoyancy jacket is specifically designed for military use with all types of
back or chest-worn breathing apparatus, including open circuit SCUBA,
semi-closed circuit or closed-circuit rebreathers.
The Odyssea features an air cylinder attachment that allows you to inflate the
vest with compressed breathing air. The air cylinder can have either a U.S.
Navy connection or GERS (European) connection, depending on the jacket
version. The breathable inflator allows you to breath from the bladder in an
emergency situation.
The distribution of the buoyancy chambers provides excellent safety
performance, either during buoyant ascent (vertical stability) or at the surface
(natural support position with head and shoulders out of the water). The
bladder is constructed of heavy duty urethane and is enclosed in a 840
denier nylon bag that resists cuts, tears and abrasion. Two drains with
tethered caps on the bottom side makes draining fast and easy.
The jacket has specially designed retainers for an emergency strobe light
and a snorkel. In addition, it has a utility pocket on the left lobe.

AUXILIARY AIR CYLINDER

Filling the Auxiliary Cylinder
To fill the cylinder, you will need one of the optional fill adapters:
U.S. Navy connection - Aqua Lung part number 101215.
GERS connection - Aqua Lung part number 840817.

1. Before attempting to fill the auxiliary cylinder, ensure that the fill adapter
and valve are completely dry - especially in the area surrounding the
valve outlet. Examine the cylinder markings to verify that it is rated for
a fill pressure of 3,000 PSI/ 206 BAR.
. Using a calibrated pressure gauge, check the supply cylinder is filled to
3000 psi/206 BAR. It is very important to ensure that the auxiliary
cylinder is filled to its total capacity, but not overfilled.

WARNING: DO NOT attempt to fill the cylinder if the markings indicate that it
is rated for a different fill pressure other than 3,000 PSI/ 206 BAR. Doing so
may result in rupture or explosion in the event of fire or overfilling. Instead,
immediately return the unit to a qualified technician and do not use under
any circumstances.


 ODYSSEA MANUAL

. Inspect the O-ring at the end of the fill adapter to make sure it is in good
condition. Thread the adapter onto the threaded outlet boss on the
cylinder valve until finger tight (Fig. 1).

Check Check
O-ring O-ring

U.S. Navy connection GERS connection

Fig. 1

4. Loosen the yoke knob. While supporting the auxiliary cylinder in one
hand, attach the adapter to a fully pressurized scuba cylinder (Fig. 2).

Relief Plug Yoke Knob

Fig. 2
. Close the relief plug on the adapter by turning clockwise until finger tight.

WARNING: DO NOT attempt to fill the auxiliary cylinder from a supply cylinder
which contains more than 3,000 psi/206 BAR. Doing so may weaken and dam-
age the safety burst plug assembly and/or cylinder.


 ODYSSEA MANUAL

6. Open the handwheel on the auxiliary cylinder counterclockwise until the

valve is completely open.
. VERY SLOWLY open the valve on the scuba cylinder.

NOTE: Always fill the auxiliary cylinder as slowly as possible by turning the
handwheel of the supply valve slowly to control the rate of fill. Rapid filling
will generate heat and will result in an incomplete fill after the cylinder cools.
Make sure not to over-inflate or inflate too rapidly. If the cylinder is warm to
the touch afterward, the fill rate was too rapid.

8. Close the valve of the supply cylinder and then the valve of the auxiliary
cylinder. Slowly loosen the relief valve by turning it counterclockwise to
relieve the high pressure air trapped in the adapter.
9. Loosen the yoke knob and remove the adapter from the supply cylinder.
Unscrew the adapter from the auxiliary cylinder valve. Place the dust cap
back in place and tighten the yoke knob.


 ODYSSEA MANUAL

Attaching the Auxiliary Cylinder

1. Before attaching the cylinder, inspect the O-ring located at the tip of the
connector (Fig. 3).

Check Check
O-ring O-ring

U.S. Navy connection GERS connection

Fig. 3
. Insert the cylinder into the retaining sleeve and align the threaded valve
outlet with the connector. Turn the knurled knob clockwise and thread
onto the valve outlet until fingertight (Fig. 4).

Fig. 4


 ODYSSEA MANUAL

DONNING & ADJUSTMENT PROCEDURES

Donning

1. One end of the crotch strap has a single

male quick-release buckle; the other end 5a
has two male quick-release buckles.
Connect the single male connection to
the female buckle located at the top of
the Odyssea (Fig.5a).
. Connect the rear lobe retaining strap to
one of the connection points on the 5b
lower lobe (Fig. 5b). Insert the free end 5d
of the lobe retaining strap through the
sewn-in loop on the crotch strap
(Fig. 5c).
5c
. Insert your arm through the straps as if
you were putting on a jacket. Reach
back and hold the unconnected female
buckle with one hand and insert the
male buckle with the other hand
(Fig. 5d).
Fig. 5

4. Bring the free end of the crotch

strap between your legs and
6b connect it to the two lower female
buckles at the front of the Odyssea
(Fig. 6a).
6a . Connect the front strap to the two
upper female buckles at the front of
the Odyssea just above where the
crotch strap is attached (Fig. 6b).

Fig. 6

10
 ODYSSEA MANUAL

Adjusting strap length

1. The length of the straps may be adjusted by holding the strap and
moving the 3-bar slide up or down the strap. After adjusting the position
of the 3-bar slide, readjust the strap through the quick release buckle.
. Once the straps are readjusted, don the Odyssea to make sure the
adjustments are correct.

INFLATION METHODS

Using the Oral Inflator

To orally inflate your BC, place your lips on the oral inflator mouthpiece (Fig.
7a) and exhale a small amount of air into the mouthpiece to purge any water
that may still be in the housing. While continuing to exhale into the mouth-
piece, depress the oral inflator button (Fig. 7b) to inflate the BC. Immediately
after exhaling, release the oral inflator button to prevent air from escaping.

7a
7b

Fig. 7

Using the Auxiliary Air Cylinder

To inflate the BC using the auxiliary air cylinder, open the cylinder valve by
turning the handwheel counterclockwise. Close the cylinder valve when the
bladder is adequately filled, otherwise, air will escape from the over-
pressure relief valves.

11
 ODYSSEA MANUAL

DEFLATION METHODS
Throughout the course of a dive, it will be necessary to release air from the
Odyssea using one of the three methods described in the following
instructions. Each method uses a valve that is in a different location. The
method you choose at any time may depend on whether you are making
your initial descent feet-first, head-first, or maintaining neutral buoyancy
underwater. Always remember to utilize the valve that is at the highest
point on the bladder (closest to the surface), depending on your position in
the water.

Deflation via Oral Inflator

To deflate the Odyssea using the oral inflator, lift the inflator body to its
highest possible position (above the head). Press the oral inflator button
(Fig. 7b, previous page) to start venting air. This method is most effective
on the surface when starting the initial descent.
Deflation via Dual Exhaust Valve
Inside the inflator’s corrugated hose is a cord that attaches the inflator to the
dual valve at the top of the airway assembly. You can vent air from the
Odyssea by firmly pulling straight down on the inflator. This exhaust valve
provides an effective and convenient way to vent air from the BC while in
either an upright or facedown swimming position. It also functions as an
overpressure relief (OPR) valve that will open automatically to relieve air
pressure. This feature is very critical for preventing stress or damage to the
BC’s bladder.

Overpressure Relief (OPR)/Dump Valve

In addition to the overpressure relief (OPR)
valve that is integrated into the dual valve,
the Odyssea has another OPR/dump
valve located on the lower right lobe (Fig. 8a),
opposite the auxiliary air cylinder attachment.
The OPR’s primary function is to relieve excess
air pressure inside the bladder, but it can also be
opened manually by pulling on the ball and cord
assembly (Fig. 8b) to quickly dump air. 8a

8b

Fig. 8

12
 ODYSSEA MANUAL

CAUTION: The proper function of the overpressure relief valve is vital

to prevent damage to the BC bladder. Unauthorized service or tampering
may render these valves inoperable, and could cause the bladder to leak
or burst. This type of damage is not repairable, and is not covered
under warranty.

WARNING: Most training agencies recommend that you descend in

an upright, feet-first position, in order to maintain a slower and more
controlled descent. This is especially true if you experience difficulty
equalizing your ears, or if you are descending in low visibility
conditions.

SPECIAL FEATURES

BC Air Breathing
The oral inflator is equipped with a breathing valve that allows the diver to
breathe air from the buoyancy compensator. This device is only to be used
in case of an emergency. To breathe air from your BC, first slightly exhale
through the oral inflator mouthpiece in order to remove the excess of water
trapped in the mouth piece’s body. Then, inhale through the mouthpiece. This
will activate the breathing valve and deliver air from the BC’s bladder. When
done inhaling, exhale through the mouthpiece. The breathing valve permits
both inhaling and exhaling without any manipulation.

WARNING: Always keep in mind that breathing air from the BC also de-
flates the BC and changes your buoyancy. Always be prepared to add air
in the BC from the emergency cylinder in order to get extra air to breathe
and also extra buoyancy.

Depending on the depth, the auxiliary cylinder will only provide a few
minutes of air, so you must immediately start a controlled ascent to
the surface.

WARNING: The inside of the bladder must be kept dry and clean
of all contaminants. If not maintained properly, you could suffocate or
asphyxiate due to contamination.

Pocket
The Odyssea features one large utility pocket located on the left lobe of the
BC, and two retainers on the right side designed to carry an emergency
strobe light and a snorkel.
Drain Plug
The Odyssea is equipped with 2 drain plugs located on the back of each
lobe of the BC. The plugs are used to rinse the inside of the bladder (see
post dive care and maintenance section).

13
 ODYSSEA MANUAL

PRE-DIVE INSPECTION

WARNING: Before each use, the Odyssea must be given a thorough

visual inspection and functional test. NEVER dive with an Odyssea
that shows signs of damage to its bladder or valves until it has re-
ceived a complete inspection and service from an authorized dealer.

Inspection Checklist
1. Orally inflate the Odyssea until the bladder is completely full. Manually
operate the overpressure relief (OPR) valve by pulling on the attached
ball and cord to release air from inside the Odyssea. Orally inflate the
Odyssea again, and pull down on the inflator to check the function of the
rapid exhaust valve.
. Fully inflate the Odyssea once again and listen closely for any leaks

WARNING: If you can hear any leaks, or if the bladder begins to

deflate within 5-10 minutes, DO NOT attempt to use the Odyssea
until it has received service.

. Ensure that the auxiliary air cylinder has been completely filled to
3000 psi.

14
 ODYSSEA MANUAL

POST DIVE CARE & MAINTENANCE

With proper care, the Odyssea will provide many years of reliable service.
The following preventive maintenance must be performed to extend the life
of the Odyssea:
1. Avoid prolonged exposure to direct sunlight and extreme heat. Nylon
fabric can quickly fade when exposed to the sun’s ultraviolet rays, and
extreme heat may damage the welded bladder seams.
. Avoid repeated or prolonged use in heavily chlorinated water, which can
cause the Odyssea fabric to discolor and decay prematurely.
. Do not allow the Odyssea to chafe against any sharp objects or rough
surfaces that could abrade or puncture the bladder. Do not set or drop
heavy objects such as block weights on the Odyssea.
4. Avoid any contact with oil, gasoline, aerosols, or chemical solvents.
. After diving, give the Odyssea a thorough fresh water rinse. Unzip the
outer shell and check for water inside the urethane air bladder. If there is
any water inside the bladder, it must be rinsed out with fresh water using
the following procedure:
a) Unscrew one of the drain caps.
b) Using a garden hose, fill the bladder until about a 1/4 full and
reinstall the drain cap. Thoroughly shake the bladder so the water
rinses the entire inside of the bladder. Unscrew both drain caps
and let all the water drain from the bladder. Leave the drain caps off
until the inside of the bladder is dry.
c) Reinstall the drain caps. Orally inflate the Odyssea until it is
partially inflated. Store the Odyssea partially inflated, away
from direct sunlight, and in a clean, dry area. Do not store
in an enclosed space, such as a car trunk, where temperatures
may fall below 0ºF (-18ºC) or rise above 120ºF (49ºC).

15
 ODYSSEA MANUAL

WARRANTY INFORMATION
All warranty transactions must be accompanied by proof of original
purchase from an Aqua Lung® authorized dealer/agent. Be sure to
save your sales receipt, and present it whenever returning your BC for
warranty service.
The Aqua Lung One Year Limited Warranty™
Aqua Lung America warrants to the original purchaser for a period of one
year from the date of purchase that the product will be free from defects in
material and workmanship; provided that it receives normal use, proper care,
and prescribed dealer service subject to those restrictions stated below.

WARNING: It is dangerous for untrained and uncertified persons to use

the equipment covered by this warranty. Therefore, use of these products
by an untrained person renders any and all warranties null and void.
Use of SCUBA equipment by anyone who is not a certified diver, or
receiving training through a recognized certification agency, shall render
void all warranties, expressed or implied.

ALL WARRANTIES, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES, OR

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN
DURATION TO A PERIOD ENDING ONE YEAR FROM THE DATE OF PURCHASE.

AQUA LUNG AMERICA DISCLAIMS AND EXCLUDES ANY LIABILITY FOR INCIDENTAL,
OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW EXCLUSIONS OF
LIABILITY, SO THIS MAY NOT APPLY TO YOU.

Restrictions
The following restrictions apply to this warranty:
ß This warranty extends to inflator parts, and to the seams of the BC bladder. Factory
prescribed annual service by a trained technician is required.

ß This warranty does not extend to abrasion, punctures, or tears of the bladder, or seam
separation caused by chemical attack; including prolonged exposure to chlorine.

ß This warranty does not extend to damages caused by improper use, improper
maintenance, neglect, unauthorized repairs, modifications, accidents, fire, or casualty.

ß Cosmetic damage, such as scratches, fraying, and nicks are not covered by this warranty.

ß This warranty covers products purchased in the United States. For warranties that may
apply elsewhere, please contact your local representative.

ß Failure to meet any of the above requirements will render the warranty null and void.

16
 ODYSSEA MANUAL

ANNUAL MAINTENANCE
The Odyssea is subject to annual maintenance. All parts listed in the
spare parts kits (p. 23), must be replaced annually, even if they appear
to be in good condition. Use Annual Service and Inspection Record
(p. 24) to track maintenance.

TECHNICAL DATA
Composition:
• Bladder constructed of heavy duty urethane with RF welded
seams and connectors.
• Outer bag constructed of 840 Denier ballistic nylon.
• Rapid air-dump valve operated by an easily accessible cord, also acts as
an overpressure valve.
• 2 drain valves.
• Oral inflation system.
• Emergency air cylinder system, with valve and connector.
Features:
LIFT CAPACITY . . . . . . . . . . . . . . . . . . . . . 46 lbs (21 kg)
CYLINDER CAPACITY . . . . . . . . . . . . . . . . 1 X 2.5 cu.ft.
CYLINDER WORKING PRESSURE . . . . . 3000 psi
WEIGHT With cylinder . . . . . . . . . . . . . . . 2.7 kg (5.9 lbs)
Without cylinder . . . . . . . . . . . . 1.7 kg (3.8 lbs)
PACKING (Individual box) . . . . . . . . . . . . . 241/2" X 16" X 41/2"
62.2cm X 41mm X 11.5mm
TOTAL PACKED WEIGHT . . . . . . . . . . . . . 3.7 kg (8.1 lbs)

References:
394059: Odyssea Export
394063: Odyssea U.S.
Accessories:
1012-75.......2.5 cu.ft. cylinder with valve (U.S. Navy connection)
15665..........Plug (for use without cylinder)
15309..........Connector seal gasket
101215........Fill Adapter (U.S. Navy connection)
840817........Fill Adaptor (GERS connection)
840970........0.43 L cylinder with valve (GERS connection)

17
 ODYSSEA MANUAL

EXPLODED PARTS DIAGRAMS

15
16
17
18 19

20

21

22

23

GERS
12 24
25

13 26

27 28
14

5 24
U.S.
1
29
6 32 30
2 31
7
8
3 33
34
4 9

5 10

6 11 35
7
8
36
9

10
37

11

38
39
40
41

42

18
 ODYSSEA MANUAL

PARTS LIST

101339 Connector Cylinder Straight US Navy 101338 Connector Cylinder Valve Straight Export
Key # PN Description Qty Key # PN Description Qty
1 820310 O-ring 2-010 E0667-70 1 12 820310 O-ring 2-010 E0667-70 1
2 101337 Connector cylinder valve 1 13 101337 Connector cylinder valve 1
3 101336 Nut connector 1 14 101029 Nut Knurled 1
4 101335 Locknut 5mm 1 4 101335 Locknut 5mm 1
5 101332 Spring 1 5 101332 Spring 1
6 101334 Connector 1 6 101334 Connector 1
7 820089 O-ring 5-589 E0667-70 1 7 820089 O-ring 5-589 E0667-70 1
8 820005 O-ring 2-005 E0667-70 1 8 820005 O-ring 2-005 E0667-70 1
9 101328 Pin sealing 1 9 101328 Pin sealing 1
10 101333 Handwheel 1 10 101333 Handwheel 1
11 101344 Retaining ring non mag 1 11 101344 Retaining ring non mag 1

101239 Airway Complete Non Mag

Key # PN Description Qty
15 42742 Dual valve body assembly ACME 1
16 15714 Gasket REOP 1
17 15698 Plate valve 1
18 15643 Spring overpressure non mag 1
19 15707 Cap REOP 1
20 778559 Poppet dump valve 1
21 778556 Stem poppet non mag 1
22 15644 Spring pull dump non mag 1
23 15649 Guide poppet 1
24 15719 Clamp black 3
25 752318185 Cord braided nylon 56 in 1
26 15149 Hose spiral 1
29 101267 Locknut 1
30 101247 Washer non mag 1
31 101226 Valve rubber 1
32 15645 Pin retaining non mag 1
33 101227 Body mouthpiece 1
34 101237 Mouthpiece 1
35 101246 Spring non mag 1
36 101231 Housing lower inflator 1
37 101248 Stem non mag 1
38 101232 Valve plastic 1
39 101233 Diaphragm inflator 1
40 101234 Washer 1
41 101222 Push button 1
42 101236 Cage 1
Not included in the assembly
27 762979 Whistle ball type 1
28 104913 Clamp strap black 1

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 ODYSSEA MANUAL

101275 Valve Assembly w/2.5CF Cylinder

40
Key # PN Description Qty
40 101173 Nut handwheel 1
41
41 101172 Handwheel 1
42 101171 Washer handwheel 1
43 101169 Plug valve 1
42 44 820088 O-ring 6-118 E0540-80 1
45 828009 Ring backup 8-009 N300-90 1
43 46 820010 O-ring 2-010 E0540-80 1
47 101168 Washer 1
44
48 101167 Washer 1
45
49 101166 Spindle 1
46
47 50 101165 Seat valve 1
48 51 101305 Body valve 1
52 487590 Burst plug assembly non mag 1
53 820013 O-ring 2-013 E0540-80
49 54 101306 Adapter valve seat 1
55 820316 O-ring 2-016 E0667-70
56 079125 Cylinder 2.5 cf 3K PSI black alu 1
50

51

52
53 54

55

56

20
 ODYSSEA MANUAL

57 840970 .43L Cylinder w/Valve (export)

58 Key # PN* Description Qty
57 840922 Nut handwheel 1
58 228121 Spring 1
59 59 228176 Handwheel 1
60 213421 Washer 1
61 840923 Plug valve 1
60
62 850218 O-ring 1
63 840523 Washer 1
61 64 840163 O-ring 1
65 840921 Spindle 1
62
66 840199 Oldham 1
63
64
67 228365 Seatvalve 1
68 840919 Adapter valve seat 1
69 850219 O-ring 1
65
70 840917 Body 1
71 850228 O-ring 1
66 72 840955 Cylinder .43L 220 Bars black alu 1
*Aqua Lung France Part Numbers
67

70

68 69

71

72

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 ODYSSEA MANUAL

73

75
74

Parts Diagram - Front 75b

Key # PN Description Qty

73 15309 Gasket connector seal 4
74 394040 Bladder Odyssea USA/export 1
75 394041 Outer bag Odyssea USA/export 1
76 15665 Cap universal connector 2
77 42754 Dump valve conv kit ACME 32in univ 1

77
76 76

75c
75d

Parts Diagram - Back

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 ODYSSEA MANUAL

SPARE PARTS KITS

394097 Kit Connector Straight USN Connection

Key # PN Description Qty
1 820310 O-ring 2-010 E0667-70 1
7 820089 O-ring 5-589 E0667-70 1
8 820005 O-ring 2-005 E0667-70 1

840556 Kit Cylinder Connector

Key # PN Description Qty
7 820089 O-ring 5-589 E0667-70 1
8 820005 O-ring 2-005 E0667-70 1
12 820038 O-ring 5-584 E0540-80 1

101240 Kit Oral Inflator, Atlantis

Key # PN Description Qty
13 15714 Gasket REOP 1
17 778559 Poppet dump valve 1
21 15719 Clamp black 3
28 101226 Valve rubber 1
35 101232 Valve plastic 1
36 101233 Diaphragm inflator 1
37 101234 Washer 1

394099 Kit Cylinder w/Valve

Key # PN Description Qty
42 101171 Washer handwheel 1
44 820088 O-ring 6-118 E0540-80 1
45 828009 Ring backup 8-009 N300-90 1
46 820010 O-ring 2-010 E0540-80 1
48 101167 Washer 1
50 101165 Seat valve 1
53 820013 O-ring 2-013 E0540-80 1
55 820316 O-ring 2-016 E0667-70 1

840971 Kit Cylinder

Key # PN PN* Description Qty
62 820088 850218 O-ring 1
64 820038 840163 O-ring 1
67 228365 228365 Seatvalve 1
69 820013 850219 O-ring 1
71 820078 850228 O-ring 1
*Aqua Lung France Part Numbers

23
 ODYSSEA MANUAL

ANNUAL SERVICE & INSPECTION RECORD

Serial Number_ ___________________________

Purchase Date____________________________

Store Name_______________________________

Date Dealer Name & Number Technician Name Stamp

24
 ODYSSEA MANUAL

ANNUAL SERVICE & INSPECTION RECORD

Serial Number_ ___________________________

Purchase Date____________________________

Store Name_______________________________

Date Dealer Name & Number Technician Name Stamp

25
 Aqua Lung America
2340 Cousteau Court, Vista, CA. 92081 • Tel: (760) 597-5000 • Fax: (760) 597-4914 • Web: www.aqualung.com

©2005 Aqua Lung America

Literature PN 18342
Rev. 11/05