Sectos NXA Pole mounted switch disconnector

Types NXA_A3, _A4, _AM3, _AM4, _B3, _BM3

Installation and operating guide

Contents
1. General description ......................................................................... 1

2. Technical specification .................................................................... 1

3. Receipt/Inspection/Storage ............................................................. 2
3.1 Gas monitoring ..................................................................... 2

4. Low pressure locking mechanism ................................................... 2

5. Installation ................................................................................... 3
5.1 Installation of the plug-in insulators ....................................... 3
5.2 Installation of the hook-stick lever ......................................... 4
5.3 Installation to the cross-arm .................................................. 4
5.3.1 Lifting ......................................................................... 4
5.3.2 Fixing to the cross-arm ............................................... 5
5.4 Earthing of the switch ........................................................... 5
5.5 Installation of the surge arresters .......................................... 5
5.6 Installation of bird shields on the bushings ............................ 5

6. Energizing ....................................................................................... 5

7. Maintenance ................................................................................... 6
7.1 Gas monitoring and refilling ................................................... 6

8. Operation safety ......................................................................... 6

8.1 Normal operation ................................................................... 6
8.2 SF6- gas ......................................................................... 6
8.3 Recommended procedure for disposal of the Sectos ............. 7

9. Installation examples and circuit diagrams ...................................... 8

Enclosure 1. Line connections

1. General description 2. Technical specification
Sectos NXA is SF6-insulated, pole mounted switch Technical specification of Sectos is shown in table 1.
disconnector for demanding environments. Sectos is All type tests and routine test are done according to
a complete switch, tested at the factory and filled IEC Publication 694 and 265-1. The degree of protection
with SF6-gas. Only gas pressure checking is recom- of the operating device box is IP X7 and there are
mended before installation. The leakage rate has desiccants inside the box. If the box is opened, it is
been measured at the factory and if the leakage rate recommended to change these desiccants.
does not change, no gas filling is needed during the
lifetime of switchgear. It is possible to connect Sectos
to overhead line direct, or to cable network with a
400-series cable terminal (EN 50181:1997 type C,
EDF HN 52-S-61). Because Sectos is filled with SF6-
gas at a pressure of 1.5 bar (abs), bolts and nuts for
fixing the components which have been sealed, must
not be tightened or moved. The spring mechanism
housing should also be kept closed to avoid moisture
ingress.

Table 1.

NXA 24 _3 NXA 36 _3
NXA 24 _4 NXA 36 _4

Insulation level
Rated voltage 12...24 kV 36 kV
Power-frequency withstand voltage, 60 sec wet
– to earth and between phases 50 kV 70 kV
– across the isolating distance 60 kV 80 kV
Lightning impulse withstand voltage
– to earth and between phases 125 kV 170 kV
– across isolating distance 145 kV 195 kV
Current ratings
Rated normal current 630 A 630 A
Mainly active load breaking current 630 A 630 A
Number of breaking operations CO
(IEC 265-1 TD 1) 400 400
Closed loop breaking current 630 A 630 A
Line-charging breaking current 50 A 40 A
Cable-charging breaking current 50 A 40 A
Earth fault breaking current 200 A 175 A
Cable charging breaking current
under earth fault conditions 87 A 80 A
No-load transformer breaking current 20 A 20 A
Short-circuit ratings
Short-time withstand current, Ik (3 s) 16 kA 16 kA
Peak withstand current 40 kA 40 kA
Short-circuit making current 40 kA 40 kA
Ambient air temperature limits -40 oC...+60 oC
Mechanical endurance (number of close-open operations) 5000
Filling pressure 1.5 bar (abs)
Weight with plug-in insulators 99 kg
Resistance of the main circuit:
– with plug-in insulators max. 113 micro-ohm
– without plug-in insulators max. 63 micro-ohm

1
3. Receipt/Inspection/Storage
After the packing material has been removed, the switch
should be checked for possible damage caused by
rough handling during transportation. At the same time
check that all parts according to packing list are delivered.
If the switch is delivered with a pressure indicator, the
gas pressure should also be checked, see chapter 3.1.
The switch should be stored in a dry area, if it is not to
be installed immeadiately.
Note!
Do not remove the two boards attached to the switch
before lifting out of the box. It is easier to handle the
switch with the boards in place. Avoid contact with "black"
iron, which may initiate corrosion.
3.1 Gas monitoring
The Sectos is normally equipped with a gas density
indicator or alternatively with a low pressure locking
mechanism (option). Gas pressure can be checked
with an ohmmeter or a test lamp from terminals 1 and
3 of the multiple plug-in connector. A closed contact
signifies that pressure is normal. If the contact is open,
gas pressure is too low or the indicator is faulty. In that
case the gas pressure has to be checked with a mano-
meter through the filling valve placed on the bottom
of the switch. A special tool (type NXAP 4) is needed
for measuring the filling pressure and refilling. Contact
ABB for further information. If the switch is connected
to the remote contol system, the low pressure contact
is recommended to be wired to the alarm channels
and to prevent motor operating.
4. Low pressure locking
mechanism
Types NXA_A4, _AM4 include a mechanical low pres-
sure locking mechanism. If the leakage rate changes
and the pressure falls, the locking mechanism prevents
the operation.
The switch withstands the rated voltage even if the
gas pressure has dropped, but the operation may
cause a hazardous situation. If the low pressure
mechanism has operated, the gas pressure has to be
increased. The mechanism is automatically resetted by
normal operation when the pressure is normal.
Note!
The locking mechanism function is based on the
pressure difference between the switch tank and the
ambient air. Different temperatures and atmospheric
pressures give different operation points. The system is
not recommended if the lowest ambient temperature
may fall below minus 10 °C.
The standard gas density indicator is temperature
compensated and is independent of the ambient
athmospheric pressure.
8 7 6 5 4 3 2 1

1 6 1 5 1 4 1 3 1 2 1 1 1 0 9

Fig. 1. SF6-gas monitoring terminals 1 and 3

2
5. Installation
5.1 Installation of the plug-in insulators
The plug-in insulators are needed for connection of the
switch to an overhead line. The detachable insulators
are of silicone rubber. Silicone is a flexible, hydrophobic
and unbreakable material with excellent electrical
properties. Installation of the plug-in insulators is shown
in figure 2.

Fig. 2. Installation of the plug-in insulators

1. Ensure that the conical surfaces between the
bushing (1) and the plug-in parts (3) are clean and
faultfree. If needed, clean the surfaces with a wet
towel and dry the surfaces.
2. With rubber gloves on, apply an even and thin layer
of special paste P8 on the conical surface of the
bushing (1).
5. Hold of the thick part of the plug-in insulator (3) and
push it by hand as far as possible so that terminal
(4) and nut (5) can be fitted manually.
6. The plug-in insulator is finally set by tightening the
nut (5), torque 70 Nm. Prevent torsional stresses
by holding terminal (4). Lock the assembly with
counternut (6).

3. Turn by hand the long M16 stud (2) to the bottom of

the hole in the bushing part.

4. Set the protection ring (7) on the bushing base.

3
5.2 Installation of the hook-stick lever
Install the hook-stick lever before lifting the switch
up on the pole. See figure 3. Note the position of the
instruction plates when the switch is in the open position.
If a 3-position switch is mounted below the cross-arm,
separate spacer plates (NXBZ 59) should be used to
give clearance for the rotating lever.

2-position lever NXBZ 58

Fig. 3. Installation of the operating lever

5.3 Installation to the cross-arm

5.3.1 Lifting
Fix the two lifting hooks only to the other side of the
switch, because then it is easier to lift and fix the switch
under the cross-arm. Hold the switch in the balanced
position during the beginning of lifting so that the insulators
do not touch the ground, see fig. 4.
Note !
The switch must not be lifted or moved from the insulators.
This may cause excessive stress on of the insulators
and damage the bushings.

Fig. 4. Lifting

Lift by hands from point 1 during the beginning, so that the insulators do not touch the ground.

4
5.3.2 Fixing to the cross-arm
Fix the fixing clamps loosely to the cross-arm so
that the clamps can be moved by hand. Lift the switch
below the cross-arm. Turn the switch to the balanced
position and put one of the fixing clamps in the grooves
of the switch and tighten. One clamp keeps the switch
in the balanced position so that the other clamp can
be mounted easily, see fig. 5. Tighten the fixing
clamps (M = 50 Nm) and remove the lifting belt.The
fastening can be ensured by double nuts.
Fig. 5. Fixing to the cross-arm
5.4 Earthing of the switch
The frame of the switch shall always be earthed
following the local safety regulations. The earthing
cable with a clamp for M12 bolt can be connected
to the earthing terminal at the end of the switch.
Alternatively a terminal clamp type OJUZLL1 for
16...63 mm2 copper wires can be used.
The switch can also be earthed by earthing the cross-
arm for ex. with the earthing terminal NPTMS 8.
5.5 Installation of the surge arresters
Surge arresters are necessary to guarantee correct
insulation co-ordination on overhead lines. The rated
discharge current of 10 kA peak is recommended. The
rated voltage should be selected according to the
instructions of the manufacturer. The neutral earthing
conditions and the maximum duration of earth fault should
be noted.
The surge arresters should be mounted on both sides, if
the switch may be in open for long periods (open point
disconnectors).
The arresters may be mounted on the line crossarm
using brackets NXAM 3 or NXBZ 178. The conductor
distance from the switch bushings to the surge arresters
should not exceed 5 m.
If a short screened cable is used to connect the switch to
the overhead line, the arresters shall be mounted at the
switch terminals. If the cable length is over 30 m, arresters
shall be mounted at both ends of the screened cable.
5.6 Installation of the bird shields
on the bushings
Fig. 6. Installation of the bird shields
Check that the ends of two opposite clips are cut (1).
Bend these clips inwards and compress the shield around
the first major shed (2). Bind the shield with the plastic
bandage (3). Cut off the excess length.
The bird shield assembly can be modified for different
cable clamps and terminal bars. A suitable hole can be
cutted for different cable diameters.
6. Energizing
Before energizing the Sectos make sure that:
1. The gas pressure is checked.
2. The function of operating devices and position
indicators is correct.
3. The line and earthing cables are connected with
sufficient clearances.
4. The auxiliary circuits are connected (if any).
5. The lightning overvoltages are limited below the
withstand level of Sectos.
5
7. Maintenance
The Sectos is maintance free for the expected service
life of the switch. The tank and the spring mechanism
box are made of stainless steel, so there is no need for
corrosion protection. Maintenance is needed only if
the mechanical low pressure locking mechanism or the
gas indicator has operated. If the spring mechanism
box has to be opened, it is recommended to change
desiccants and inhibitors.
7.1 Gas monitoring and refilling
The leakage rate has been measured at factory and
the gas refilling is not needed for the expected lifetime of
the switch. The gas pressure can be checked from the
terminals 1 and 3 of the multiple plug-in connector (see
chapter 3.1). It is recommended to check the gas pressure
at least every fifth year.
Measurement of the filling pressure and re-filling is
performed via the filling valve placed on the bottom of the
switch. For measurement of the filling pressure and/or
refilling a special tool (type NXAP 4) is needed. For more
detailed information see instruction 34 NXA 251”
SF6 gas pressure measuring and refilling” .
6
8. Operation safety
8.1 Normal operation
Pole mounted Sectos switches are safe to operate also
in most abnormal situations. However, it is not allowed
to operate, if there is doubt about the correct pressure
(chapter 7.1).
Follow the local safety instructions if you are going to
work close to the line behind the switch. The common
rules are:
1. Open the switch and check the open position from
the position indicator.
2. Prevent unintended closing for ex. by a padlock in
the hand or motor operating device.
3. Make sure, that the line is dead, by an accepted
voltage testing device.
4. Connect the line to earth by an accepted earthing
equipment.
8.2 SF6 - gas
Pure SF6-gas is a nontoxic, nonflammable, heavy inert
insulating and cooling gas of high dielectric strength and
thermal stability.
The Sectos uses SF6-gas as an insulation and arc
quenching medium. Arcing in SF6 switchgear decomposes
a small amount of the gas. Part of these decomposition
products may be toxic. Under normal operating conditions
these products are only present in small quantites and
for limited periods of time inside the switch enclosure,
before they are absorbed by active filter. So during normal
operation of the Sectos the operator does not need any
special protection.
8.3 Recommended procedure for
disposal of the Sectos
Sectos includes valuable materials for recycling: stainless
steel, copper, steel, and SF6-gas. Small amounts of gas
decomposition products may be formed during the
breaking operations. These are mainly eliminated
by the absorbent inside the tank. However, some
precautions are recommended to ensure safe handling
of these materials. Local regulations, if any, shall be
followed.

The re-cycling/disposal can be sub-contracted to ABB or

to a specialist company. Alternatively the user can follow
the procedure below:

During the treatment, care should be taken to avoid

contact of decomposition powders and cleaning fluids
with skin or eyes. Compressed air should not be used
for removing powders.

1. SF6-gas can be removed from the switch by a

vacuum pump and a compressor to a gas bottle
suitable for this gas. When the gas is pumped off, let
dry air flow into the evacuated tank. The gas
manufacturers are willing to receive used SF6-gas
for recycling.

2. The tank shall be cutted open outdoors or in a well

ventilated room.

Cutting methods based to high temperature (>500°C)

should not be used to awoid formation decomposition
products.

The absorbent should be taken away to be neutra-

lised. A suitable method is immersing in a solution
of 1...3 kg sodium carbonate (Na2CO3) in 100 l
water for 24...48 hours. Contact with skin and eyes
should be avoided, especially if higher concentrations
are used. After neutralisation the absorbent can be
handled as normal waste.

3. All other parts of the switch can be handled as normal

metallic or plastic waste. It is recommended to
remove the possible decomposition powder, if any,
by a vacuum cleaner or by rinsing with clean water.
The vacuum cleaner bags should be neutralized as
the absorbent.

For more information see IEC Technical Report 1634

(1995): ”High-voltage switchgear and controlgear - Use
and handling of sulphur hexafluoride (SF6) in high-voltage
switchgear and controlgear”, chapter 6.5: ”Treatment at
end of life of SF6-filled equipment”.

7
9. Installation examples and
circuit diagrams
The Sectos can be installed in many ways. The Sectos
can be equipped with a manual or with a motor operating
device. The motor operating device can easily be mounted
afterwards.

Some mounting examples are shown on the following

pages.

Fig. 7

8
Fig. 8

9
 Fig. 9

10
31 NXB 12 SF6-switch types NXA _B3 and NXA _BM3
Tripping coil
Circuit diagram

M1 Motor
S1 Limit switch
S2 Limit switch
S7 Gas density indicator
S8 Auxiliary contact I
S9 Auxiliary contact 0
S10 Auxiliary contat I
X3 Auxiliary connector
X11 Terminal blocks for switch no 1
X12 Terminal blocks for switch no 2
X13 Terminal blocks for switch no 3
X14 Terminal blocks for switch no 4
Y1 Tripping coil

11
31 NXA 7 Auxiliary cable and connector
Type NXAZH 16 F1x...
Circuit diagram

12
31 NXB 24 SF6-switch types NXA _AM3 and NXA _AM4
Motor operation
Circuit diagram

M1 Motor
S1 Limit switch
S2 Limit switch
S7 Gas density indicator
S8 Auxiliary contact
X3 Auxiliary connector
X11 Terminal blocks for switch no 1
X12 Terminal blocks for switch no 2
X13 Terminal blocks for switch no 3
X14 Terminal blocks for switch no 4

13
31 NXB 25 SF6-switch types NX_
Manual operation
Circuit diagram

S7 Gas density indicator

S8 Auxiliary contact
X3 Auxiliary connector
X11 Terminal blocks for switch

14
Enclosure 1. Line connections
General

Copper connectors: Aluminium cable clamps:

Note the conductor area fits the used connector and Cable clamps may be connected direct on the bushings
tighten by correct torque. or on the optional terminal bar.
Ensure that the conductor area and material fits the used
clamp. Brush the conductor end. The conductor hole is
Aluminium connectors: filled with grease, which also protects the connector, if
immediately inserted. Compress according to the
Ensure that the conductor area and material fits the used
instructions of the tool manufacturer starting from the
connector. The solid aluminium bar shall be left in the
cable end. It is not necessary to brush the tin plated
empty slot, if a double slot connector (type KG_) is used
cable lugs. The large washer is used to stabilize stresses
for a single conductor. The oxidized surface of the
and the spring washer compensates dimension variations
conductor end and the grooved bottom of the connector
due to temperature changes and creepage.
shall be removed by a steel brush and the surfaces
greased immediately by a special grease for aluminium
connections to prevent reoxidation. The slots of the
Copper cable clamps:
connectors are greased by the manufacturer. Tighten by
correct torque. Follow the instructions of Aluminium clamps. The brushing
Recommended greases: ENSTO type SR1, ABB DSAX- and greasing is not necessary.
RK, PENETROX-A.

Note!
The aluminium oxide layer increases contact resistance
and may cause dangerous overheating.

Combined connectors for aluminium and

copper:
Note which slot is for copper; tin plated copper bars are
forced in the other slot for copper conductors. Follow the
preceeding instructions depending on the conductor type.
Leave the solid aluminium bar in the aluminium slot, if
only copper conductor is connected.

15
Standard line connectors for Sectos

Connector type Conductor material and area Bolt size / torque

OJUZLL1/3 Cu 16 … 63 mm2 M8 20 Nm

NPTL 24/3 Al 62 … 90 mm2 M8 20 Nm

OJUZLL 3/3 2 x Al 16 … 70 mm2 M8 20 Nm

(KG6.1)

OJUZLL 4/3 2 x Al 50… 240 mm2 M10 40 Nm

(KG43)

KG 36 Al 50 … 240 mm2 Cu 10 … 95 mm2 M10 40 Nm

Al Cu

Cable clamps:
EXMAR17050-12 /Sn40 Al 50 mm2 M12 50 Nm
EXMAR17050-16 /Sn40 M16 70 Nm
2 compressions by hexagonal tool nr. 16,
Elpress or compatible

EXMAR17095-12 /Sn40 Al 95 mm2 M12 50 Nm

EXMAR17095-16 /Sn40 M16 70 Nm
3 compressions by hexagonal tool nr. 22,
Elpress or compatible

EXMAR17120-12 /Sn40 Al 120 mm2 M12 50 Nm

EXMAR17120-16 /Sn40 M16 70 Nm
3 compressions by hexagonal tool nr. 22,
Elpress or compatible

EXMAR17150-12 /Sn40 Al 150 mm2 M12 50 Nm

EXMAR17150-16 /Sn40 M16 70 Nm
3 compressions by hexagonal tool nr. 25,
Elpress or compatible

16
17

ABB Oy
Medium Voltage Technology
P.O.Box 613, FIN-65101 Vaasa, Finland
Tel: +358 10 22 11
Fax: +358 10 22 44661
www.abb.com/mediumvoltage
34 NXA 10 A GB 02-08
Information given in this publication is
generally applicable to equipment
describled. Changes may be made in
Multiprint, Vaasa, 1000
future without notice.