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Product Brochure

YOUR PROBLEM, WHAT MAKES US


OUR INSPIRATION WHO WE ARE
At A-SAFE we are defined by who we are as much as by
Where others see problems, we see only potential: the potential to find the solution. In every
what we do. Our values are the foundation for our passion,
customer challenge are the seeds of a great idea and a solution nobody has thought of.
our products and the strong relationships we forge with our
Problem solving is why we exist; it is in our DNA and it continues to inspire every product we create. customers.

Contents We are pioneers


Forge not follow
From our very first invention to every process and customer interaction, we are encouraged to be brave, be dynamic
and explore the possible and seemingly impossible. Big or small, it all makes a difference. The key is to always try new
things, to learn, adapt and move forward. With a shared sense of enterprise and adventure, we never, ever give up and
ask ourselves every day, what if?

8 Pedestrian Barriers 10 Micro Barriers 12 Single Traffic


Barriers 14 Double Traffic
Barriers

1984
A-FAX Films is
2001
Flexi Barrier
2015
The drive for continuous improvement
established, invented. leads to the launch of our 3rd-generation
specialising in barrier range.
polythene extrusion.

16 Traffic Barriers+ 18 Topple Barriers


20 ForkGuard 22 Column
Guard
and Corner
2009
Major
installation at
Gatwick Airport
with £100,000+
100m Steel 100m A-SAFE
saving per year Barrier - Total Cost Barrier - Total Cost
in maintenance over 5 Years over 5 Years
costs. £46,210 £7,220

2017
A-SAFE continues to revolutionise
2019
Customer problems increasingly require
24 Bollards 26 Height Restrictor
and Alarm Bar 28 Service Yard
Protection 30 RackEnd Barriers workplace safety, saving more lives
than any other safety barrier.
digital solutions, prompting us to
launch our technology division.

2018
Our global presence
32 Cold Storage 34 Retractable Barrier
Tape & Signage 36 Tailored Solutions
and Accessories
reaches 15 countries, with 16
subsidiaries worldwide.

2 3
We are in it We do the
together right thing
Shoulder to shoulder From start to finish
More than a collection of employees and customers, There’s a right way and wrong way to do things
we are a collective who act and behave like a family. – it’s in our DNA to do the right thing, without Tested to the global Independently
With mutual commitment, we build powerful, compromise. Whether we’re creating, thinking, benchmark in verified by world-class
trusted relationships, both with each other and making or building – solutions, things or barrier safety test experts

with customers all over the world. While our brand relationships – we take personal ownership of the
is global, our relationships are local. We get huge whole process, finding better ways to do things than
satisfaction from building direct relationships with any third party could. From safety to risk reduction,
customers – drawing inspiration from their problems protection to cost savings, whatever the problem,
to help us forge new ideas. we never sit back while someone else does the Code of Practice for
Workplace Safety
work, we find the very best way of solving it. Barriers

We perform an
average of 5 impact
tests a day and over
1,000 tests annually.
That equates to
more than 10,000
tests since creating
We stand shoulder to shoulder with partners all over the world, including:
our in-house
3M I Amazon I Jaguar Land Rover I Heineken I DHL I Coca Cola I Heathrow Airport test facility.
IKEA I Mars I Kimberley Clark I McCain I Nestlé I P&G I BMW

4 5
Scientifically Engineered Safety
Whether in the resilience, flexibility and in-built memory of our exclusive Memaplex™ material
Patented Energy Absorption System
or the unrivalled energy absorption of our patented 3-phase coupling system, every A-SAFE 3-phase system that activates sequentially for unparalleled energy absorption
product is loaded with scientific and technical ingenuity to ensure that it performs perfectly
every time you need it to.
Post Coupling Compression
Post Pin Rail Pin Pocket Rail

• More advanced engineering


• More safety features
• Performance you can trust

PHASE 1 PHASE 2 PHASE 3

Unrivalled Performance
Exclusive shock absorbing Abrasion resistant with a hardness
Memaplex™ polymer of 66 to ISO 868

Purpose-engineered built-in memory


No corrosion and chemically inert
for full recovery and repeat use
to ISO/TR 10358
Revolutionary 3-Layered Material

Outer UV stabilised Patented Coupling Technology


colour layer reduces and dissipates dynamic Material complies with EU & FDA
Central impact absorption zone load energy for unequalled energy food contact regulations
absorption
Inner strengthening core

Hygiene seals eliminate ingress


80% of impact force is absorbed
points

Advanced Engineering
Molecular reorientation during No floor damage, preserved fixings
manufacture creates a unique
Electrophoretic coated bases
built-in memory tested to withstand 2000 hours
exposure to accelerated salt spray
Reduced maintenance, repair and
with no rust
replacement

Modularity allows rails and posts to


No repainting as system is
be replaced independently without
self-coloured
removing adjacent barriers

UV protected and tested to


Performance rated and compliant
ISO 4892-3
to PAS 13:2017

Colour fast to 7/8 on the


TUV certified
Blue Wool Scale
FLEX ABSORB RECOVER

6 7
1181 1136

1050 1050

100
100 • Segregate pedestrians
• Guide personnel and visitors

Pedestrian Barriers 775


100
• Define walkways and safe areas
650
100 • Restrict people to defined routes
100 • Clearly mark crossing places
100 50 0
• Designate safe access and exit points

283

130 130

TM

Pedestrian Barrier 3 Rail Pedestrian Barrier 3 Rail

2kN* 11,600 Joules*


Weight of 2 adults leaning (200kg) 4.6 Tonne vehicle at 8 Km/h

Electrophoretic Coated Base Patented Coupling Technology


Electrophoretic Coated Base iFlex Pedestrian Barrier separating traffic and
Additional Base Options protecting pedestrians within a factory.
Hygiene Sealed

Impact Zone 233-1100mm Impact Zone 450-1100mm

X X

650
867

450
233
eFlex Pedestrian Barrier guiding pedestrians
along a designated route in a warehouse.

Gates

1150 1129 1185

100

100

iFlex Swing Gate providing safe access to


the shop floor.

130 130 130

Long Short

“A-SAFE was considered to be the best


Swing Gate Slide Gate
option. It is the most cost-effective, Short - Suitable for widths - 800-1200mm Available in 1000mm, 1500mm and
especially in the long-term... Long - Suitable for widths - 1300-2000mm 2000mm widths
A-SAFE offer an entirely flexible solution.” Short Gate - Hydraulic Self-Close Stay-Open
Senior Health and Safety Specialist Long Gate - Stay-Open Telescopic Sliding Motion iFlex Slide Gate creating a non-intrusive opening
Double Swing Action Space Optimised into a pedestrian-vehicle crossing point.
TOYOTA MANUFACTURING Gate Stops Included as Standard
iFlex Pedestrian Barrier 3 Rail

*Ultimate energy load at 45º on a 1.5m rail. All measurements in mm.


8 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 9
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
Micro Barriers 100
4 86
400
100

100
100
28 6
18 5 20 0 20 0

10 0
130 130 130

Single Traffic Barrier Ground Level Single Traffic Barrier Double Traffic Barrier

5,400 Joules* 5,400 Joules* 9,100 Joules*


2.1 Tonne vehicle at 8 Km/h 2.1 Tonne vehicle at 8 Km/h 3.6 Tonne vehicle at 8 Km/h

Patented Coupling Technology Patented Coupling Technology Patented Coupling Technology


Electrophoretic Coated Base Electrophoretic Coated Base Electrophoretic Coated Base
Additional Base Options Additional Base Options Additional Base Options
Hygiene Sealed Hygiene Sealed Hygiene Sealed

Impact Zone 50-150mm Impact Zone 150-250mm Impact Zone 150-450mm

100
150
100
50

150 300
• Segregate light duty vehicles
• Safeguard walls, structures, goods
and machinery
• Protect against low level impacts
• Shield surfaces from the wear and
tear of frequent glancing blows
• Restrict vehicles and their loads
to a defined route
• Prevent items encroaching into
protected areas
• Delineate storage zones
mFlex Single Traffic protecting metal fencing mFlex Double Traffic creating a perimeter for
from pallet trucks at low level. storage areas.

“In addition to how well the barriers


perform, the savings in barriers and
warehouse protection maintenance
costs has dropped dramatically.”
Regional Supply Chain Director mFlex Single Traffic Ground Level creating mFlex Single Traffic guiding vehicles and mFlex Double Traffic shielding equipment
NESTLÉ demarcation of pallet loading zone. restricting access to a production line. along a vehicle route.
mFlex Single Traffic Barrier

*Ultimate energy load at 45º on a 1.5m rail. All measurements in mm.


10 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 11
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
Single Traffic Barriers 512
635
190
4 56 158 190 460

28 3 30 0

158 190 190

TM

Single Traffic Barrier Single Traffic Barrier Single Traffic Barrier High Level

20,400 Joules* 30,200 Joules* 30,200 Joules*


5.3 Tonne vehicle at 10 Km/h 7.8 Tonne vehicle at 10 Km/h 3 Tonne vehicle at 16 Km/h

Patented Coupling Technology Patented Coupling Technology Patented Coupling Technology


Electrophoretic Coated Base Electrophoretic Coated Base Electrophoretic Coated Base
Additional Base Options Additional Base Options
Hygiene Sealed Hygiene Sealed

Impact Zone 204-362mm Impact Zone 205-395mm Impact Zone 365-555mm

365 190
X X

205 190
204 158
• Segregate workplace vehicles
• Protect buildings, machinery and
equipment from impact damage
• Resist and deflect wayward vehicles
from colliding with essential assets
• Provide visual guidance for drivers
• Define and defend traffic routes
• Streamline the movement of traffic
• Avoid incidents and downtime

iFlex Single Traffic protecting machinery iFlex Single Traffic High Level shielding the
in a packaging facility. perimeter of a split level car park.

“A-SAFE was agreed as the preferred


supplier as they are capable of
understanding our needs and providing
the right equipment in response to this
and to budget.”
Engineering Manager eFlex Single Traffic defending equipment in a iFlex Single Traffic defining vehicle routes in a iFlex Single Traffic High Level guarding
COCA-COLA manufacturing facility. new build packing facility. boundaries in a multi-storey car park.
iFlex Single Traffic Barrier

*Ultimate energy load at 45º on a 2m rail. All measurements in mm.


12 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 13
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
811 862 862

158
650 190 190
650 650

Double Traffic Barriers 283


158

30 0
190

30 0
190

158 190 190

TM TM

Double Traffic Barrier Double Traffic Barrier Double Traffic Barrier

27,000 Joules* 41,000 Joules* 41,000 Joules*


7 Tonne vehicle at 10 Km/h 10.6 Tonne vehicle at 10 Km/h 10.6 Tonne vehicle at 10 Km/h

Patented Coupling Technology Patented Coupling Technology Patented Coupling Technology


Electrophoretic Coated Base Electrophoretic Coated Base Galvanised Base as Standard
Additional Base Options Additional Base Options
Hygiene Sealed Heavy Duty Self-Undercutting Anchors
Rotating Wear Collars
Enhanced Pull-Out Resistance
Hygiene Sealed
Impact Zone 204-729mm Impact Zone 205-745mm Impact Zone 205-745mm

X X X

525

205 540

205 540
204
• Segregate heavyweight vehicles
• Shield high traffic areas
• Protect buildings, machinery and
equipment from impact damage
• Resist and deflect straying vehicles
from colliding with essential assets
• Provide visual guidance for drivers
• Define and defend traffic routes
• Streamline the movement of traffic
• Avoid incidents and downtime
iFlex Double Traffic protecting main sprinkler Atlas Double Traffic with reflective striping
system in a food processing factory. protecting an airport mast and electrical unit.

“Barriers that were installed eight years


ago in our transit area show no signs of
erosion…Since the installation of A-SAFE
barriers, damages are decreased in the
building and at our facilities.”
Occupational Safety Specialist eFlex Double Traffic shielding equipment in a iFlex Double Traffic protecting a mill turn Atlas Double Traffic defending an airport
RITTER SPORT manufacturing facility. CNC machine in a manufacturing facility. runway lighting pylon.
iFlex Double Traffic Barrier

*Ultimate energy load at 45º on a 2m rail. All measurements in mm.


14 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 15
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
1185
1135
1050 1050

100 100
• Segregate pedestrians and vehicles
• Protect against high energy impacts

Traffic Barriers+
where people also operate
775 100
100 • Define and defend pedestrian and
650
vehicle routes
• Create pedestrian safe zones
158 190 • Control the movement of traffic
283 30 0

158 190

TM

Single Traffic Barrier+ Single Traffic Barrier+

20,400 Joules* 30,200 Joules*


5.3 Tonne vehicle at 10 Km/h 7.8 Tonne vehicle at 10 Km/h

Patented Coupling Technology Patented Coupling Technology


Electrophoretic Coated Base Electrophoretic Coated Base iFlex Single Traffic+ protecting a pedestrian
Additional Base Options work zone in a busy distribution centre.
Hygiene Sealed

Impact Zone 204-362mm Impact Zone 205-395mm

X X

205 190
204 158
1135 1135
1050 1050

100 100
iFlex Single Traffic+ creating picking lanes in
a high traffic warehouse environment.
190 190 .
650 650

190 190

30 0 30 0

190 190

TM

Double Traffic Barrier+ Double Traffic Barrier+


iFlex Double Traffic+ protecting pedestrian
41,000 Joules *
41,000 Joules * walkway from heavy commercial vehicles.

10.6 Tonne vehicle at 10 Km/h 10.6 Tonne vehicle at 10 Km/h

Patented Coupling Technology Patented Coupling Technology


Electrophoretic Coated Base Galvanised Base as Standard
Additional Base Options Additional Base Options
Hygiene Sealed Heavy Duty Self-Undercutting Anchors
Rotating Wear Collars
Enhanced Pull-Out Resistance
“Due to the resilience of the material and Hygiene Sealed
its ability to deflect and bend under loads, Impact Zone 205-745mm Impact Zone 205-745mm
damage to the driver or pedestrian is
reduced as is the need for constant repair.”
Facilities Engineer
X X
540

540
Atlas Double Traffic+ barriers protecting
KIMBERLY-CLARK pedestrian walkways.

205
205

iFlex Double Traffic Barrier+

*Ultimate energy load at 45º on a 2m rail. All measurements in mm.


16 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 17
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
1. Base sections
• Segregate vehicles from pedestrians, buildings
Select the base section best suited for your facility and traffic and equipment

Topple Barriers
• Protect from floor to height
• Isolate high level hazards
• Shield mezzanines and split level buildings
• Define and defend traffic routes
• Secure high-storage zones
• Prevent the dangerous toppling of
stacked goods

In-line coupling for a


complete modular solution

Four pin
positioning
Topple Barrier Heavy Duty Topple Barrier

400kg Horizontal Load 41,000 Joules*


Equivalent 1 Tonne Pallet 10.6 Tonne vehicle at 10 Km/h

Protects Pedestrians from Topple Protects Pedestrians from Vehicle Impacts Seamless
Accidents and Topple Accidents join
Fork Protection as Standard Fork Protection as Standard
Electrophoretic Coated Base Electrophoretic Coated Base
Moulded
Additional Base Options Additional Base Options
pins

Impact Zone 205-745mm

The iFlex in-line coupling introduces a new


level of modularity to the A-SAFE range of

600
high-performance barrier products. This

540
robust solution makes it possible to construct

400
topple barriers ranging in height from

205
2200mm to 5200mm by simply adding the
required number of additional rail modules to
a universal base unit.
2. Top sections
52
0 0

Add additional rails to achieve


the desired height 42 0
0

320 0

2200

“In comparison to other safety barriers,


A-SAFE proves to be the most cost-effective
way of ensuring a high level of safety on our
site…By choosing A-SAFE we have lowered
the risk of any major damage.”
Quantity Surveyor iFlex Topple Barrier protecting pedestrians
IBM from stacked bulk goods.
Base + 2 Rails Base + 4 Rails Base + 6 Rails Base + 8 Rails
iFlex Topple Barrier

*Ultimate energy load at 45º on a 2m rail. All measurements in mm.


18 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 19
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
ForkGuard
185 185

Kerb Barrier Heavy Duty Kerb Barrier

3,000 Joules* 15,800 Joules*


1.6 Tonne vehicle at 7 Km/h 6.3 Tonne vehicle at 8 Km/h

Simple Install From Above Simple Install From Above The Heavy Duty ForkGuard combines
Fork Deflection Anti-fork penetration the flexibility and resilience of a
MemaplexTM shell with an integral
energy-absorbing support rail to
deliver unparalleled impact resistance.
Impact Zone 0-185mm Impact Zone 0-185mm

• Reinforced resistance
• Fortified flexibility
• Anti-piercing protection

X X

185
185
• Segregate vehicles with low impact zones
• Protect walls, buildings, critical structures
and equipment at ground level
• Shield from vehicle forks
• Define and guard traffic routes
• Protect against shallow angular impacts
• Prevent items protruding into work areas
• Create pallet stops for stored goods
• Integrate with barrier systems where
there is a risk of fork penetration

ForkGuard with corner posts shielding the feet ForkGuard guarding crane columns from fork
of a high level conveyor system in a distribution penetration in a manufacturing facility.
centre.

“It’s pre-coloured, doesn’t rust, is


fork-lift-truck-proof, never needs painting
and is highly visible…more cost effective
than steel, easily cleaned with normal
cleaning fluids, easily and cheaply installed
with little maintenance costs; brilliant!”
Site Manager ForkGuard protecting walls at ground level in ForkGuard protecting walls at ground level in a iFlex Single Traffic Barrier combined with
SEABROOK CRISPS a distribution facility. high traffic logistics centre. ForkGuard to protect facility walls.
ForkGuard Barrier

*Ultimate energy load at 90º above a 1m length. All measurements in mm.


20 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 21
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
1800

1000

Column and Corner Guards 520

Padded Column Guard Column Guard Corner Guard

Pedestrian Protection
Soft but durable foam padding
1,600 Joules* 200 Joules*
360-degree wrap-around design 1.6 Tonne vehicle at 5 Km/h 0.6 Tonne vehicle at 3 Km/h
Stackable to protect different heights
Easy to install Interlocking Stackability Stackability Increases Impact
Universal Square & Rectangle Columns Zone to any Height
Wrap Around Solution Simple Installation
Encased Fixings Space Optimised
Fork Deflection
Simple Installation

Impact Zone 0-1800mm Impact Zone 0-520mm Impact Zone 0-1000mm

1000
1800

520
1136 1135
1050 1050
100
100 • Segregate and guide pedestrians and drivers
• Protect people from exposed infrastructure
775
100 775
100 • Protect columns and building supports from
vehicle collisions and impact damage
50 0 100 • Provide visual guidance
• Defend any size, shape or location of column
30 0
190 • Safeguard structures of any height

130 190

Column Guard Column Guard+

11,600 Joules** 27,500 Joules**


4.6 Tonne vehicle at 8 Km/h 7.1 Tonne vehicle at 10 Km/h

Patented Coupling Technology Patented Coupling Technology


Any Column Shape or Location Any Column Shape or Location
Isolated System Isolated System
Hygiene Sealed Hygiene Sealed

“A-SAFE Column Protection has safeguarded


all the many support columns around the Impact Zone 450-1100mm Impact Zone 205-395mm

X
perimeter as well as supporting the open
internal column supports.”
650

Padded Column Guard protecting pedestrians


Warehouse Manager from steel columns positioned in the centre of a
X

205 190
CO-OP
450

2-lane walkway and near walls.


FlexiShield

*Ultimate energy load at 90º. **Ultimate energy load at 45º on a 1.5m rail. All measurements in mm.
22 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 23
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
2000 2000

Bollards 1200 1200


1200

835 835

190 190 190 210 210 210


210

Bollard Bollard with Wear Collar Heavy Duty Bollard

6,900 Joules* 6,900 Joules* 8,800 Joules*


3.6 Tonne vehicle at 7 Km/h 3.6 Tonne vehicle at 7 Km/h 4.6 Tonne vehicle at 7 Km/h

Energy Absorbing Core Energy Absorbing Core High Impact Reinforced Core
Electrophoretic Coated Base Electrophoretic Coated Base Wear Collar for Added Protection
Additional Base Options Additional Base Options Heavy Duty Galvanized Base
Wear Collar for Added Protection

Impact Zone 0-1200mm Impact Zone 0-1200mm Impact Zone 0-1200mm

X X X

1200
1200

1200
• Protect structures from impact damage
• Safeguard machinery while allowing access
• Defend sharp turns, corners and vulnerable
impact points
• Provide a physical presence for access
and guidance control for pedestrians and
drivers

Bollards protecting electric car charging point. Bollards providing protection to key business
assets whilst also allowing access.

“A-SAFE have been tremendously effective


in providing protected walkways for public
safety. The reason we chose A-SAFE
bollards was because of price, ease of
fitting, visibility and durability.”
Senior Facilities Manager Heavy Duty Bollards segregating workplace Bollards used to defend entranceway columns in Bollards shielding door frames and shutter
vehicles from pallet areas. storage facility. runners in a newly built warehousing and
Bluewater Shopping Centre distribution centre.
iFlex 1200mm Heavy Duty Bollard

*Ultimate energy load at 90º. All measurements in mm.


24 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 25
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
1200
- 600
0

190

Height Restrictor and Alarm Bar 2,000 -


5,200

In-line coupling
for a complete 130
modular solution
2000
190 Four pin
positioning

Seamless
join

Height Restrictor Alarm Bar


Moulded
pins

5,400 Joules* 102dB** Auditory Alert


68lm/M Flashing Red Indicator Strips
5.6 Tonne vehicle at 5 Km/h Double Fitting Gripples For Easy Install
Modular and versatile 2 Year Battery Life
Energy Absorbing Core in-line coupling, Versatile Overhead Application
Electrophoretic Coated Base ensures a tailored fit to
Additional Base Options meet specfic customer
size requirements.

Impact Zone 0-1200mm


Available sizes
to fit widths
1200 - 6000mm

X
(100mm increments).

1200
• Protect the edges of doorway openings
• Shield overhead equipment and cables
• Prevent impact damage from high vehicles,
high vehicle loads and fork lift truck masts
• Warn vehicle drivers that their vehicle or load
is too high

• Protects overhead assets


• Safeguards infrastructure, such as doorframes
and loading docks
• Audible and visible alarms to prevent damage
Height Restrictor providing visual guidance and Height Restrictor protecting the edge of a
physical protection for vehicle drivers. doorway.

“We decided to have A-SAFE installed and


we’ve been very pleased with the way
they’ve ensured greater safety throughout
the depot.”
Risk & Facilities Manager Multiple Alarm Bar safeguarding an overhead The Alarm Bar providing a visual alert to a The Alarm Bar providing an audible alarm to
DHL structure. vehicle driver. alert a vehicle driver.
Height Restrictor
*Ultimate energy load at 90º. All measurements in mm.**Based on sound measured at a distance of 10 cm from sound port in an environment with 73.3 dB of ambient noise.
Detected sound levels vary by distance and position of SPL meter in relation to sound ports.
26 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 27
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
610 672 672

460 460 460

Service Yard Protection 158 190 190

TM

Dock Gate Dock Gate Dock Gate XL

6,000 Joules* 12,000 Joules* 7,000 Joules*


3.2 Tonne vehicle at 7 Km/h 6.3 Tonne vehicle at 7 Km/h 3.7 Tonne vehicle at 7 Km/h

Patented Protective Technology Patented Protective Technology Patented Protective Technology


Electrophoretic Coated Base Rotating Wear Collars Rotating Wear Collars
Electrophoretic Coated Base Electrophoretic Coated Base

Impact Zone 381-539mm Impact Zone 365-555mm Impact Zone 365-555mm

365 190

365 190
381 158
520
Vehicle Stops

0 Manufactured from high-performance recycled rubber, A-SAFE


& 19 9 Vehicle Stops are weather and crack resistant, maintaining their
990
form under pressure. High-visibility markings mean that Vehicle
Stops can be seen by both drivers and pedestrians. Multiple fixings
per unit ensure a secure fastening on both concrete and tarmac.
990

16 0
Dock Buffer Trailer Plate
115
The A-SAFE Dock Buffer shields A shield between HGVs and the
loading docks from impact damage loading zone floor, ensuring an 80
caused by reversing heavy goods even and supported surface for
vehicles. Its durable multi-layer trailer landing legs. Manufactured
polymer construction also protects from our patented Memaplex™
against cumulative friction damage, material, Trailer Plates are rust and Truck Stop Coach Stop Car Stop
while a highly visible yellow layer corrosion resistant.
enhancing driver guidance.

Impact Zone 0-160mm Impact Zone 0-115mm Impact Zone 0-80mm

520

80
160 115

“The General Manager was so impressed


that we ordered further quantities of
the protector systems and we’re now
converting our whole site to A-SAFE.”
Engineering Manager eFlex Dock Gates protecting dock Dock Buffer protects loading Trailer Plates used under trailer Truck Stops create a highly visible
loading bays. bay walls at warehousing and landing legs to protect concrete at and physical stop point at retail
DHL distribution facility. distribution centre loading bay. warehouse distribution centre.
iFlex Dock Gate

*Ultimate energy load at 90º. All measurements in mm.


28 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 29
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
• Protect vulnerable racking from
catastrophic damage

RackEnd Barriers
• Absorb and deflect repeated glancing
contact from turning vehicles
512 512 • Defend against vehicle fork impacts

360 90
90
300 90
230

190 190

TM TM

Single RackEnd Barrier Double RackEnd Barrier

8,000 Joules* 12,000 Joules* eFlex Single RackEnd used with RackGuard
4.2 Tonne vehicle at 7 Km/h 6.3 Tonne vehicle at 7 Km/h
to protect racking at warehouse facility.
Rotating Wear Collars Rotating Wear Collars
Simple Installation Simple Installation
Electrophoretic Coated Base Electrophoretic Coated Base

Impact Zone 255-345mm Impact Zone 185-405mm

90
X
X

185 220
255
eFlex Double RackEnd used with ForkGuard
to protect racking from vehicles and forks at
distribution centre.

512
400 -
1000
190
300

190

iFlex Single RackEnd Barrier used to protect


racking at retail warehouse and distribution
Single RackEnd Barrier Rack Leg Protector centre.

30,200 Joules* 1,000 Joules**


12.1 Tonne vehicle at 8 Km/h

Patented Coupling Technology Compression Hinge


“RackEnd Single Rail units in the new Rotating Wear Collars Centralising Rubber Lug
Electrophoretic Coated Base Simple Installation
freezer storage facility… A-SAFE worked Hygiene Sealed
with us to create the racking protection Impact Zone 205-395mm Impact Zone - Various
system which will accommodate the
low temperature.”
Warehouse Manager RackGuards used at vulnerable impact points
X
205 190

CO-OP Distribution Centre on rack legs at packaging warehouse facility.

RackGuard & iFlex Single RackEnd Barrier

*Ultimate energy load at 45º on a 2m rail. **Ultimate energy load at 90º. All measurements in mm.
30 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 31
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
1136 1135

1050 1050
Memaplex Sub-Zero has been

Cold Storage
100 100
developed by world-class polymer
scientists to deliver maximum
performance at sub-zero temperatures 100 775
775 100
as low as -30°C. Created from a
unique blend of polymers, Memaplex
Sub-Zero is designed to withstand 100
impacts without cracking or 512
50 0 190 190
fragmenting. It is food-safe, wipe
clean and self-coloured for maximum
30 0 30 0
hygiene and ease of care.

130 190 190

Cold Storage Pedestrian Barrier 3 Rail Cold Storage Single Traffic Barrier+ Cold Storage Single Traffic Barrier

11,600 Joules* 30,200 Joules** 30,200 Joules**


4.6 Tonne vehicle at 8 Km/h 7.8 Tonne vehicle at 10 Km/h 7.8 Tonne vehicle at 10 Km/h

Patented Coupling Technology Patented Coupling Technology Patented Coupling Technology


Inner strengthening core
Electrophoretic Coated Base Electrophoretic Coated Base Electrophoretic Coated Base
Hygiene Sealed Hygiene Sealed Hygiene Sealed
Central impact absorption zone
Outer UV stabilised colour layer Impact Zone 450-1100mm Impact Zone 205-395mm Impact Zone 205-395mm

650
185
X X

205 190

205 190
450
Cold Storage Barrier
190

3,000 Joules **** 1200

1.6 Tonne vehicle at 7 Km/h


2,000 -
835 5,200
Simple Install From Above
Fork Deflection
512
Impact Zone 0-185mm 100

30 0

X
185

190 190 190


190

Cold Storage Single RackEnd Barrier Cold Storage Bollard Cold Storage Height Restrictor
400 -
1000
8,000 Joules** 6,900 Joules*** 5,400 Joules***
5 Tonne vehicle at 6.4 Km/h 3.6 Tonne vehicle at 7 Km/h 5.6 Tonne vehicle at 5 Km/h

All round, I am very happy with the Rotating Wear Collars Energy Absorbing Core Energy Absorbing Core
Simple Installation Electrophoretic Coated Base Electrophoretic Coated Base
A-SAFE barriers. The installers from A-SAFE Electrophoretic Coated Base In-line coupling for a complete modular solution
were very professional, with the relevant Cold Stoarge Rack Leg Protector
Impact Zone 250-350mm Impact Zone 0-1200mm Impact Zone 0-1200mm
paperwork and procedures. As contractors

X
they were very easy to work with. Since the 1,000 Joules***
installation we have had no issues at all.

X
1200
Compression Hinge
Paul Painter, EHSQ Leader

1200
100
Centralising Rubber Lug
250

Simple Installation
OWENS CORNING

*Ultimate energy load at 45º on a 1.5m rail. **Ultimate energy load at 45º on a 2m rail. ***Ultimate energy load at 90º. ****Ultimate energy load at 90º on a 1m rail. All measurements in mm.
32 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 33
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
Retractable Barrier Tape & Signage

x 1 x 1 x 2 x 4

x 1 x 1

Retractable Barrier Tape Post Kit Retractable Barrier Tape Racking Kit A4 Sign Board Unit
Lockable Self-retracting 9m Tape Reel Lockable Self-retracting 9m Tape Reel Eye-level Polycarbonate
Strong High-visibility Tape Strong High-visibility Tape Clear, Wipe Clean Material
Easy to Fit to any Barrier System Tape Real Attached via Magnetic Fitting Easy-fit Mounting
Multi-directional Products Supplied in Robust Carry Case Simple Installation

255

255
200

1484
284

“A-SAFE products are very vital to our Sign Cap Sign Post
day-to-day operation.“ Use in Vehicle Areas Use in Pedestrian Zones
Displays Health and Safety Information Sign cap displaying no-entry signs for pedestrian
Simon Hobson, Site Safety Leader Displays Health and Safety Information
safety.
Fully Customisable Choice of Signage
SCA HYGIENE PRODUCTS, Flint Retractable Barrier Tape Racking Kit Can be Retrofitted Electrophoretic Coated Base

34 35
Our product range is designed to work together as part of a facility-wide safety management system.
Our experts can advise on the best configurations and offer unique solutions for every area of your

Tailored Solutions and Accessories facility, supporting this with a range of accessories.

Slider plates to allow barriers to be removed Multiple base plate options: galvanised, Anchor bolt varieties to suit different floor
for easy access. stainless steel and countersunk. substrates.

Spinning collars to increase deflection of Integrated sign boards to support operational Wall buffers to prevent bumps and scrapes
glancing blows. and health & safety requirements. to surfaces.

Bespoke height protection designs for Custom width and impact zone height for the Unique barrier configurations, designed to fit
overhead walkways and conveyors. end of racking aisles. any space requirement.

“A-SAFE brought us tailor-made


solutions that can be adapted to each
specific case in our factories.”
Transparent anti-climb Perspex screens. Highly visible tape to cordon off Eye-catching signage to direct
Supply Chain Director hazardous areas. pedestrians safely.
NESTLÉ World-leading experts provide the optimum solution for your needs

36 www.asafe.com 37
PRODUCT SUMMARY

Additional Base

Additional Base
Increments (mm)

Increments (mm)
Angle Options

Angle Options
Diameter (mm)

Diameter (mm)

Diameter (mm)

Diameter (mm)
Ultimate Energy Load in Joules Ultimate Energy Load in Joules

Plate Options

Plate Options
Zone (mm)

Zone (mm)
Hygiene

Hygiene
Multiple

Multiple
Product

Product

Product

Product
Impact

Impact

Impact

Impact

Impact

Impact

Impact

Impact

Impact

Impact
Sealed

Sealed
Name

Name
Brand

Brand
Angle

Angle

Angle

Angle

Angle

Angle

Angle

Angle
22.5˚

22.5˚
67.5˚

67.5˚
Post

Post
90˚

90˚
Rail

Rail
45˚

45˚
Rail

Rail
PEDESTRIAN BARRIERS HIGH LEVEL TOPPLE BARRIER

TM

Pedestrian Barrier 3 Rail 130 100 x 35 500 233-1100 - - - - Topple Barrier


(4, 6, 8, 10 Rail Options) 190 100 400 - - - - -
with Forkguard

Pedestrian Barrier 3 Rail 130 100 200 450-1100 39,605J 11,600J 6,795J 5,800J

Heavy Duty Topple


100 655
Barrier (4, 6, 8, 10 Rail 190 205-745 139,983J 41,000J 24,017J 20,500J
GATES 190 400
Options) with Forkguard

Swing Gates 130 - 100 - - - - -


FORKGUARD

Slide Gate 130 - 500 - - - - -


ForkGuard - - 100 0-185 - - - 3,000J

TRAFFIC BARRIERS ForkGuard Heavy Duty - - 100 0-185 - - - 15,800J

COLUMN GUARD
Single Barrier Ground Level 130 100 200 50-150 18,437J 5,400J 3,163J 2,700J

Column Guard - - - 0-520 - - - 1,600J


Single Barrier 130 100 200 150-250 18,437J 5,400J 3,163J 2,700J

Corner Guard - - - 0-1000 - - - 200J


Double Barrier 130 100 200 150-450 31,069J 9,100J 5,331J 4,550J

TM

Single Traffic Barrier 158 158 500 204-362 69,650J 20,400J 11,950J 10,200J Column Guard 130 100 200 450-1100 39,605J 11,600J 6,795J 5,800J

100
Single Traffic Barrier 190 190 200 205-395 103,109J 30,200J 17,691J 15,100J Column Guard+ 190 200 205-395 93,891J 27,500J 16,109J 13,750J
190

BOLLARDS
Single Traffic Barrier High Level 190 190 200 365-555 103,109J 30,200J 17,691J 15,100J

Bollards 190
- - 0-1200 - - - 6,900J
TM

Double Traffic Barrier 158 158 500 204-729 92,184J 27,000J 15,816J 13,500J Bollards with wear collar 210

Double Traffic Barrier 190 190 200 205-745 139,983J 41,000J 24,017J 20,500J Heavy Duty Bollard 210 - - 0-1200 - - - 8,800J

Sign Cap
Double Traffic Barrier 190 190 200 205-745 139,983J 41,000J 24,017J 20,500J 190 - - - - - - -
TM

Sign Post

TRAFFIC BARRIERS+ DOOR PROTECTION

100 x 35 Height Restrictor 190 190 - 0-1200 - - - 5,400J


Single Traffic Barrier+ 158 500 204-362 69,650J 20,400J 11,950J 10,200J
TM

158

One
100 Alarm Bar - 130 - - - - -
Size
Single Traffic Barrier+ 190 200 205-395 103,109J 30,200J 17,691J 15,100J
190

One
Dock Gate 158 158 381-539 - - - 6,000J
TM

Size
100
Double Traffic Barrier+ 190
190
200 205-745 139,983J 41,000J 24,017J 20,500J
One
Dock Gate XL 190 190 365-555 - - - 7,000J
Size

100
Double Traffic Barrier+ 190 200 205-745 139,983J 41,000J 24,017J 20,500J One
TM

190 Dock Gate 190 190 365-555 - - - 12,000J


Size

38 Joules ratings are provided for your reference only. Our expert technical teams will always recommend the correct specification for your needs. 39
Impact resistance is subject to environmental factors. See individual data sheets for more information. Data is accurate at time of writing.
Additional Base
Increments (mm)

Angle Options
Diameter (mm)

Diameter (mm)
Ultimate Energy Load in Joules

Plate Options
Zone (mm)

Hygiene

Multiple
Product

Product

Impact

Impact

Impact

Impact

Impact

Sealed
Name
Brand

Angle

Angle

Angle

Angle
22.5˚

67.5˚
Post

90˚
Rail

45˚
Rail
RACKING PROTECTION

Rack Leg Protector - - - 0-1000 - - - 1,000J

Single RackEnd Barrier


(also available with 190 90 x 90 100 255-345 27,314J 8,000J 4,686J 4,000J
TM

Forkguard)

Double RackEnd Barrier


(also available with 190 90 x 90 100 185-405 40,971J 12,000J 7,029J 6,000J
TM

Forkguard)

Single RackEnd Barrier


(also available with 190 190 100 205-395 103,109J 30,200J 17,691J 15,100J
Forkguard)

COLD STORAGE

Cold Storage ForkGuard - - 100 0-185 - - - 3,000J

Cold Storage
- - - 0-1000 - - - 1,000J
Rack Leg Protector

Cold Storage
190 190 200 205-395 103,109J 30,200J 17,691J 15,100J
Single Traffic Barrier

Cold Storage
Pedestrian Barrier 130 100 200 450-1100 39,605J 11,600J 6,795J 5,800J
3 Rail

Cold Storage 100


190 200 205-395 103,109J 30,200J 17,691J 15,100J
Single Traffic Barrier+ 190

Cold Storage Bollards 190 - - 0-1200 - - - 6,900J

Cold Storage
Height Restrictor 190 190 - 0-1200 - - - 5,400J

Cold Storage 190 100 200 250-350 27,314J 8,000J 4,686J 4,000J
Single RackEnd Barrier
Additional Base

Angle Options
Plate Options

Ultimate Energy Load in Joules


Zone (mm)
Product

Product

Impact
Length

Hygiene
Height

Impact

Impact

Impact

Impact

Multiple
Name
Brand

Width

Sealed
Angle

Angle

Angle

Angle
(mm)

(mm)

(mm)

22.5˚

67.5˚

90˚
45˚

VEHICLE STOPS

Truck Stop 160 1000 300 - - - - -

Coach Stop 115 1000 220 - - - - -

Car Stop 80 1000 140 - - - - -

40
A local company,
globally.
We work hard to maintain the spirit of a local business while achieving the far-reaching
impact of a global enterprise.

Our policy of being “Global and Local” enables us to respond to your needs wherever
you are in the world. In every office worldwide, we employ local experts throughout the
business. Specialists in their field, equipped with an in-depth knowledge of domestic
markets, legislation, safety practices and social customs.

We strive to give all workplaces access to world-class products, through local offices
and consultants.

Global Offices
A-SAFE Headquarters Global A-SAFE B.V. Netherlands

A-SAFE Australasia PTY Ltd Australia & New Zealand A-SAFE Sp. z o.o. Poland

A-SAFE bvba Belgium & Luxembourg A-SAFE LLC Russia

A-SAFE Scandinavia ApS Denmark A-SAFE Soluciones S.L. Spain

A-SAFE SAS France A-SAFE AB Sweden

A-SAFE GmbH Germany & Austria A-SAFE DWC-LLC UAE

A-SAFE Italia s.r.l. Italy A-SAFE UK Ltd UK

A-SAFE K.K. Japan A-SAFE Inc USA

A-SAFE S.A. de C.V. Mexico A-SAFE International Ltd Rest of the World

For contact information for your specific region, please visit www.asafe.com

A-SAFE DWC-LLC
Office 220, Building A5, Dubai South Business Park, Dubai, United Arab Emirates
+971 4 884 2422 - sales@asafe.ae
www.asafe.com

1117-1221 • D-02-01-0021

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