imemflo (ATB GmBH)

Aug - 2022 R-cycling for 4 Generations

Vinod Malaviyaa – MD Asia-Pacific Corporate & Product Presentation
Agenda

About Us

Our Why and What

Product Portfolio

Our esteemed customers

Product Management Model

Roles & Responsibility of BA / CP
About Us
Because facts about us matter to you
 imemflo Overview

Establishment Year 2000

MANAGEMENT

Markus Baumann SW I CEO Vinod Malaviyaa, | MD – Asia Pacific

Exp - 35 Years | R&D & TT Exp- 15 Years | M&Q, Design, Engineering
Projects 500+

Thomas Deutzmann | Business CAGR** 51%

International Business Head XXXXXXXXXXXX, 34 | CFO - PE & VC
Exp-25 Years I S&M, Design, Exp – 9 Years | Finance
Average Age 34 years

4 Technical Reasons 4 Soft Reasons

to Partner with Imemflo to Partner with imemflo Largest Product Value
Number of Projects
4 Products Reliability 15 2.5 Cr
(excluding size variants) Because we commit to fulfil 500 2020
14 1.8 Cr
4 Technologies Simplicity of our ideas
(across product portfolio) Because our customers realize high value from these 13 1.25 Cr 328
141
0.5 Cr
Foreign Technology combinations Great Quality 12 30
35
Because we respect it as hygiene 2011

Evolved IPLC product methodology Collaboration

(guided implementation) Because mutual success is all about collaboration
**CAGR - compound annual growth rate
Our thoughts… our actions
imemflo means intelligent
Membranes for clear water
flow
• The idea behind the name was to
become an organisation to provide
research based membrane filtration
system with intelligent design &
engineering, controllers so that our
association with our customers brings
them an positive effect.
Vision Statement Core Values
• We envision and commit to create • Openness and Transparency
customer-oriented, flexible and
innovative water and waste-water • Dignity of individuals and organizations
solutions. With our constant and • Integrity
rigorous efforts, we strive to become
the world’s best company in Liquid
Filtration and separation
technologies.
Pillar of Succes

Quality supremacy
• With a professional and highly-skilled team we strive toward product
innovation and process improvement. We excel at honouring quality
work and services to our customers and have devoted our energy,
mind, and creativity to offer high-quality membranes, process
evaluation, installation, technical service, and support.

Innovation-Oriented:
• constant innovation and building meaningful technologies.
with our highly efficient and integrated membrane technology
and continuous attempts toward bettering our systems we have
achieved an established position in the modern industrial market
Our Why and What
...because it is the Why that leads to What
Our Why…. which leads to our What
Human Impact
• 8,40,000 people die every year from water
related diseases.
• Half of the world’s hospital beds are occupied
by people suffering from water related
diseases.
• About 80% of illness in developing countries
are attributable to water and sanitation
conditions
Source: The Economic Times Magazine 5-11 July, 2015. Further reference to authentic sources of information given there in.
Social Impact
• 2/3 rd of households with no water
source at home rely on women to get
water.
• Girls under the age of 15 are twice as
likely as boys to get the water for their
family.
• 443 million school days are lost every
year due to water related diseases.
Impact on Future
• The world economic forum ranked Water
crises as the topmost global risk in terms of
impact.
• Globally about 783 million people – or every
9th person – do not have access to clean and
save water.
• India ranks 124 on access to clean drinking
water and sanitation with only 26.3%
people having such access.
Why is WHY so important
Why is WHY so important

750 BCM/Year 1500 BCM/Year

Water consumed by 2018 Water demand by 2030

4% 17%
water resouce Worlds Population

40% 21 Cities
population will have NO will run out of
access to drinking water Water by 2022
by 2030. Affective 100 Mn People
Why is WHY so important
So What Next….... What is the Solution
Product Portfolio
Waste Water to Water
MBR (Membrane Bio Reactor) – HF & FS

Flat Sheet - MBR Hollow Fibre - MBR

i-Memtroll

Intelligent Membrane Controller for Mini to

large MBR based plant
Equipment & Solutions

CWE – Clear Water Extractor High Speed Bottom Aerators

Mixers High Speed Surface Aerators

Membrane Bio Reactor – (MBRs) – For Wastewater Treatment & reuse

Fundamentals | MBR Solutions

Technology Tree
Activated Sludge
Process

Suspended
Aerated lagoons
Growth

Membrane Bio
Reactors

Aerobic process requires Oxygen Aerobic

MRRB / FAB /
FMR

Trickling Filters

Sewage Attached Growth

Treatment
RBCs

Fixed Film

SAFF Reactor

Anaerobic process does not require Anaerobic Fluidized

Oxygen
Up flow
Anaerobic Sludge
Bed Reactor
Membrane Bio Reactor – WHY ?

1. DO you need Class A – Treated Water Quality ?

2. Do you want to Reuse – 100% Treated water ?

3. Do you have very less area for WWTP / STP / ETP ?

4. Do You want to keep minimum operator intervention ?

5. Are you looking for user friendly WWTP/STP ?

What is MBR membrane?

Membrane Separation for separate the biomass and treated water.

MBR Configuration

1. Side Stream 2. Submerged

MBR - Types

1.Hollow fiber Membrane 2. Flat Sheet Membrane

Components of MBR Plant |
Membrane Module
• Membrane cartridges comprise of fibres
or sheets
• Several membrane cartridges fit into
membrane case to form the module
• Membrane Fibres / Sheets
• Fibres/Sheets are hollow and have
billions of microscopic pores through
which water is drawn
• Working Details [submerged]
• The module is kept submerged in the
biological process tank
• Solids, bacteria, cysts stay in the process
tank itself
• Filtered water is sent out from MBR module
Membrane Selection Criteria - MBRs

Type of WasteWater - Residential / commercial / Hospitality / Industrial /

municipal.
Type of MBR - Hollow Fiber / Flat Sheet
Operation type - Out-In
Flux - LMH (Ltr/M² /Hr.)
Flux Range - 10 – 25 LPH.
Pore Size - Ultra filtration / Microfiltration
Hollow Fiber - 0.04 / 0.2 µ
Flat Sheet - 0.1 µ
MOC - PVDF
Module MOC - SS 304/ SS 316
CIP / CEB - As per O&M Manual
Membrane Selection Criteria - MBRs

•Capacity of Plant
•Type of plant : Effluent Treatment / Sewage treatment plant / ZLD
•Treated Water Reuse : Gardening / Flushing/Floor Washing / Process Water /
Feed in RO / HVAC
•Tank size : Height
Length
Width
•Location of plant : Underground / Basement / Open Area
•Life Of Membrane
•Air Requirement / Space Requirement
•Operation Feasibility
•Client Preference
Imemflo Hollow fibre Membrane

Hollow fiber Hollow fiber membrane

cassette module
Imemflo Flat Sheet Membrane

Flat sheet Flat sheet membrane

cassette Module
Imemflo Hollow fibre Membrane

permeate
Imemflo Flat Sheet Membrane

1 FMBR membrane element

Membrane Part 2 Collector pipe
3 Silicone rubber tube
4 The top cover
5 Aerator pipe

Aeration Part
Hollow Fiber Membrane Area Calculation

For Hollow Fiber Membrane Selection:

Plant Capacity / Flow Rate - 300,000 Ltr/day

Operation Time - 20 Hr
Plant Capacity Per Hour - 15,000 Ltr/hr
Flux Rate - 15 LMH (Ltr/Mtr/Hr.)
Plant Capacity Per Hour
Membrane Area -
Flux
15,000
=
15
= 1,000 M2
Hollow
HollowFiber
FiberModel
ModelSelection
Selection

Hollow Fiber Cassettes Size - 6 / 10 / 15 / 25 M2

Type of Cassette - IA/IB
Cassette Area - 25 M2
Total Membrane Area
No Cassettes -
Cassette Area

1000
=
25
= 40 Nos.

Model No: = HFMBR IB25-40

Note:
For HFMBR IA Model Maximum no of cassettes 40 nos.
For HFMBR IB Model Maximum no of cassettes 60 nos.
Always select cassettes in even numbers.
Results after treatment with MBR

• Treated Effluent Quality Activated Sludge (conventional) vs. MBR

S. No. Parameters Values S. No. Parameters Conventional MBR
1 BOD < 5.0 mg/L
1 BOD < 20.0 mg/L < 5.0 mg/L
2 TSS < 2.0 mg/L
3 NH3-N < 1.0 mg/L (with nitrifying MBRs) 2 COD < 80.0 mg/L < 30.0 mg/L
4 Total Phosphorus < 1.0 mg/L (with anaerobic zone) 3 TSS < 10.0 mg/L < 2.0 mg/L
5 Total Nitrogen < 3.0 mg/L (with anoxic zone)
6 SDI < 0.3
7 Turbidity < 0.5 NTU 80
8 Total Coliforms < 100 cfu/100 mL 80
9 Fecal Coliforms < 10 cfu/100 mL
10 Coliform Reduction > 5-6 log removal 60
11 Virus Reduction < 4 log removal
Conventional
40 30 MBR
20
20 10
5
2
0
BOD COD TSS
Comparison of Results

• Activated Sludge (conventional) vs MBR

80
S. No. Parameters Conventional MBR 80
1 BOD < 20.0 mg/L < 5.0 mg/L 70
2 COD < 80.0 mg/L < 30.0 mg/L 60
3 TSS < 10.0 mg/L < 2.0 mg/L 50
40 Conventional
30 MBR
30
20
20
10
10 5
2
0
BOD COD TSS
Key Value Proposition

Example of BOD Levels

Area for
Conventional Process
Higher
Control
Limit
For
compliance
Area for
Conventional
MBR MBR Technology
5 20 30

Space Footprint Safe for Compliance Less Operator Errors

• Space requirements for MBR are significantly
less as compared with conventional activated
sludge process
• HCL (Higher Control Limits) limits are likely to be
lowered in future. Results from MBR technology
are so good that it can withstand much stricter
future compliance requirements
• Day-to-day process variations increase the risk of
non-compliance. Such risks are largely reduced
in case of MBR technology
• Plant being automatic does not depend much on
operator’s intervention
• Lower possibility of operator’s miss as he has to
carry out very few tasks. Process stability is thus
far more ensured.
• Questions & Answers

• Before we conclude

www.imemflo.com / www.atbwater.com

MD@imemflo.com / info1@imemflo.com