Freelance Mounting and Installation AC 700F Controller

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PROCESS AUTOMATION
Freelance 2019
Mounting and Installation Instructions
AC 700F Controller
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PROCESS AUTOMATION
Freelance 2019
Mounting and Installation Instructions
AC 700F Controller
Document Number: 2PAA103858-111

Revision: A
Release: January 2019
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Notice
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Table of contents
Table of contents
1 Overview .................................................................................................................. 1-1

1.1 AC 700F controller..................................................................................................................... 1-1
1.2 Control Net communication ..................................................................................................... 1-2
1.2.1 TCP/IP, UDP/IP ........................................................................................................................... 1-2
1.3 Fieldbus communication .......................................................................................................... 1-3
®
1.3.1 PROFIBUS ................................................................................................................................. 1-3
®
1.3.2 Modbus ...................................................................................................................................... 1-3
1.3.3 Telecontrol protocol ..................................................................................................................... 1-4
2 Configuration levels ............................................................................................... 2-1

2.1 Use of the on-board interfaces ................................................................................................ 2-1
2.2 PROFIBUS and direct I/O .......................................................................................................... 2-2
2.3 System planning ........................................................................................................................ 2-3
2.4 Installation.................................................................................................................................. 2-3
3 Modules ................................................................................................................... 3-1

3.1 PM 783F CPU module ............................................................................................................... 3-1
3.1.1 Features ...................................................................................................................................... 3-2
3.1.2 Interfaces ..................................................................................................................................... 3-3
3.1.3 Display and control elements ...................................................................................................... 3-4
3.1.4 SD card reader ............................................................................................................................ 3-4
3.1.5 Data backup ................................................................................................................................ 3-4
3.2 CPU terminal base TB 711F ...................................................................................................... 3-5
3.2.1 Power supply ............................................................................................................................... 3-6
3.2.2 SER (COM1) serial interface ....................................................................................................... 3-7
3.2.3 DIAG diagnostic interface (COM2) .............................................................................................. 3-7
3.2.4 Ethernet interface ........................................................................................................................ 3-8
3.2.5 I/O Bus......................................................................................................................................... 3-8
3.3 CI 773F PROFIBUS DP master interface ................................................................................. 3-9
3.3.1 Features ...................................................................................................................................... 3-9
3.3.2 LED status displays ................................................................................................................... 3-10
3.4 CM 772F PROFIBUS DP master interface ............................................................................. 3-11
3.4.1 Features .................................................................................................................................... 3-11
3.4.2 LED status displays ................................................................................................................... 3-12
3.5 Power Supply ........................................................................................................................... 3-13
Table of contents
4 Accessories .......................................................................................................... 4-14

4.1 TA521 lithium battery ............................................................................................................. 4-14
4.2 TA 724F dummy coupler ........................................................................................................ 4-15
4.3 TA526 accessory for wall mounting ..................................................................................... 4-16
4.4 TK 701F diagnostic cable....................................................................................................... 4-17
5 Mounting and removal ........................................................................................... 5-1

5.1 CPU terminal base TB 711F and I/O terminal blocks ............................................................ 5-1
5.1.1 Installation on the DIN rail ........................................................................................................... 5-1
5.1.2 Removal from the DIN rail .......................................................................................................... 5-1
5.1.3 Wall mounting ............................................................................................................................. 5-2
5.1.4 Connecting the TU terminal block with the CPU terminal base TB 711F ................................... 5-4
5.1.5 Removal of the TU terminal block from the CPU terminal base TB 711F .................................. 5-4
5.2 PM 783F CPU module and I/O modules .................................................................................. 5-5
5.2.1 Module mounting ........................................................................................................................ 5-5
5.2.2 Module removal .......................................................................................................................... 5-5
5.3 Earthing ..................................................................................................................................... 5-6
5.4 Power supply units ................................................................................................................... 5-6
5.5 Dimensional drawings .............................................................................................................. 5-6
5.6 Switch cabinet mounting ......................................................................................................... 5-7
5.7 Inserting/replacing the TA521 battery .................................................................................... 5-8
5.7.1 Battery insertion .......................................................................................................................... 5-8
5.7.2 Battery removal (replacement) ................................................................................................... 5-9
6 Wiring of the AC 700F controller ........................................................................... 6-1

6.1 Safety instructions ................................................................................................................... 6-1
6.2 General instructions ................................................................................................................. 6-1
6.2.1 Cable routing .............................................................................................................................. 6-2
6.2.2 Cable shields .............................................................................................................................. 6-2
6.2.3 Switch cabinet ............................................................................................................................. 6-3
6.2.4 Minimum distances ..................................................................................................................... 6-3
6.2.5 Reference potential..................................................................................................................... 6-3
6.2.6 Equipotential bonding ................................................................................................................. 6-4
6.2.7 AC 700F power consumption ..................................................................................................... 6-5
6.2.8 Fuse dimensions......................................................................................................................... 6-5
6.3 Connections and wiring of the PM 783F CPU module .......................................................... 6-6
6.3.1 Serial interfaces of the CPU terminal base ................................................................................. 6-6
6.3.1.1 Interface standards ..................................................................................................................... 6-6
Table of contents
6.3.1.2 SER serial interface (COM1) of the CPU terminal base .............................................................. 6-6
6.3.1.3 DIAG (COM2) serial interfaces of the CPU terminal base .......................................................... 6-8
6.3.2 Ethernet ....................................................................................................................................... 6-9
6.4 PROFIBUS connector and cables ............................................................................................ 6-9
6.4.1 Fieldbus interface ........................................................................................................................ 6-9
6.4.2 Bus cable ................................................................................................................................... 6-10
6.4.3 Cable length .............................................................................................................................. 6-10
6.4.4 Bus termination.......................................................................................................................... 6-10
7 Commissioning ....................................................................................................... 7-1

7.1 IP address entry directly at the CPU module .......................................................................... 7-1
7.2 Controller configuration using the terminal program ............................................................ 7-3
8 Service ..................................................................................................................... 8-1

8.1 LCD display ................................................................................................................................ 8-1
8.1.1 Symbol display ............................................................................................................................ 8-2
8.1.2 Text display ................................................................................................................................. 8-4
8.2 Status LEDs ............................................................................................................................... 8-5
8.3 Operation and function ............................................................................................................. 8-6
8.3.1 Keys............................................................................................................................................. 8-6
8.3.2 Online functions ........................................................................................................................... 8-7
8.3.3 Offline functions ........................................................................................................................... 8-9
9 Technical data ....................................................................................................... 9-10

9.1 Modules, terminal bases and accessories ............................................................................ 9-11
9.1.1 General technical data .............................................................................................................. 9-11
9.1.2 PM 783F .................................................................................................................................... 9-12
9.1.3 CI 773F ...................................................................................................................................... 9-14
9.1.4 CM 772F .................................................................................................................................... 9-15
9.1.5 TB 711F ..................................................................................................................................... 9-16
9.1.6 TA 724F ..................................................................................................................................... 9-17
9.1.7 TA521 ........................................................................................................................................ 9-18
1 Overview
1 Overview
1.1 AC 700F controller
The PM 783F CPU module is the core component of an AC 700F controller.
The term “controller” used in this manual is equivalent to the term “process station” in
Freelance Engineering or to the precise type designation “AC 700F”.
Fig. 1 AC 700F Controller
Unless a description refers to special features and functions of a specific module type
variant, the general type designations PM, CI, CM, TA, TU etc. are used throughout
this document.
M&I – AC 700F Controller 1-1

1 Overview
Depending on the specific application and requirements, further modules can be added
to the controller. These modules are fieldbus interface modules and I/O modules.
The AC 700F consists of the following components:
• PM 783F CPU module on the TB 711F terminal base,
• a CI/CM fieldbus communication interface,
• up to eight S700 I/O modules on TU I/O terminal blocks.
The controller supports remote I/Os, transmitters, actuators, drives and similar devices
via PROFIBUS and other fieldbus protocols. ABB offers a wide range of different de-
vices and network components for applications in standard and hazardous areas.
In the present version, the AC 700F controller supports the following fieldbus technol-
ogies:
• PROFIBUS-DP V0/V1
• Modbus RTU (serial) and Modbus TCP
• Telecontrol protocol (serial) and Telecontrol TCP
Depending on type and number of process signals, input/output modules are used ei-
ther as “direct” I/O or as remote I/O. For more detailed information on assembly and
installation of I/O modules, please refer to the Mounting and Installation Manual for
I/O Modules AC 700F / AC 900F.
1.2 Control Net communication
1.2.1 TCP/IP, UDP/IP
The Control Net (Ethernet) connects the individual stations with each other. It transfers
data between the controllers and between Freelance Operations, the gateways and
Freelance Engineering. The AC 700F controller supports data sending and receiving
through TCP/IP (Ethernet-based sending/receiving) and/or UDP/IP (lateral communi-
cation). Additional application layers can be implemented by downloading them on the
controllers. Simultaneous operation of TCP/IP, UDP/IP and application layer is also
ensured.
The data distribution at the bus is based on the Ethernet switch. The max. data trans-
mission rate is 10 Mbit/s with 10 Base T and max. 100 Mbit/s with Fast-Ethernet.
Twisted pair cables with RJ45 connector are used as transmission medium. The max-
imum cable length is 100 m at a maximum transmission speed of 100 Mbit/s.
1-2 M&I – AC 700F Controller

1 Overview
Detailed diagnostic messages for rapid fault localization can be retrieved via the diag-
nostic interface and/or Freelance Engineering.
1.3 Fieldbus communication
1.3.1 PROFIBUS®
PROFIBUS-DP is designed for rapid data exchange in the field area. Central control
units communicate with decentralized field devices like remote I/O, transmitters or
drives etc. using a fast serial connection. The data exchange with the distributed mod-
ules is mainly performed on a cyclic basis. PROFIBUS-DP is optimized in terms of high
speed and simple device connection. This protocol variant is specifically designed for
the communication between programmable controllers and a distributed I/O level.
For additional information on PROFIBUS-DP and the PROFIBUS CI/CM modules,

please refer to section 3 Modules as well as to the Engineering manual, Communi-
cation and field busses.
®
1.3.2 Modbus
Numerous automation systems support the Modbus protocol by default or as an op-

tional feature. This ensures easy communication with the AC 700F process station via
®
on-board SER interfaces using the RS-232/RS-485 standards (MODBUS ) or TCP/IP
(MODBUS TCP®). The Modbus protocol also ensures process data exchange with
other systems via the serial or the Ethernet interfaces of the AC 700F.
This protocol allows data to be transmitted in either master or slave mode. For the
configuration with serial interface, a specific MODM_DEV interface object must be as-
signed in the hardware structure. The interface-specific parameters are defined in this
block.
For the TCP configuration (Ethernet), a specific MTCP_DEV interface object must be
assigned in the hardware structure.
Please refer to the Engineering Manual, Communication and Field Busses and the
Engineering Manual, System Configuration, Hardware Structure for more detailed
information.

1 Overview
1.3.3 Telecontrol protocol
The function blocks of the telecontrol library are designed for the connection between
the Freelance Engineering tool and external systems. The link is made via the serial
interface (RS-232) or the Ethernet interface of the CPU module. The telecontrol proto-
col complying to IEC 60870-5-101 (serial) or IEC 60870-5-104 (TCP/Ethernet) is used.
For the serial interface, the telecontrol protocol provides device modules for symmet-
rical data transmission (FWK_DEV), asymmetrical data transmission as a master
(FWK_DEV_M) and asymmetrical data transmission as a slave (FWK_DEV_SL).
These modules are configured in the hardware structure. Please refer to the Engineer-
ing Manual, System Configuration, Hardware Structure for more detailed infor-
mation.
For Ethernet-supported communication, the Ethernet interface and the parameters of

the IEC 60870-5-104 compliant protocol must be set in the FWK_DEV_104 function
block designed for telecontrol connection in the Ethernet network. The FWK_DEV_104
device module can be configured in the hardware structure below the Ethernet inter-
face of the AC 700F.

2 Configuration levels
This section describes the various configuration levels of the AC 700F controller. The
controller features a modular design and can thus be adapted to specific applications.
The external 24 V DC voltage required to operate the controller can be provided by a
CP-C power supply unit, for example.
2.1 Use of the on-board interfaces
The AC 700 F controller in basic configuration comprises the PM CPU module and a
TA dummy coupler designed to protect the unused C1/C2 slot. The on-board Ethernet
interface and the serial interface of the CPU module are available for field communi-
cation.
Fig. 2 AC 700F controller, basic configuration

2.2 PROFIBUS and direct I/O
The AC 700F controller of high configuration level is composed of a PM CPU module,

a CI/CM PROFIBUS module and up to eight S700 I/O modules.
Fig. 3 AC 700F controller, high configuration
The PROFIBUS communication interface CI 773F is designed for communication with

the PROFIBUS DP fieldbus devices or remote I/Os. The communication interface is
mounted together with the CPU module to a common terminal base. The communica-
tion between the CPU module and the communication interface is performed via the
coupler bus that is integrated into the terminal base. A dual-port RAM is used for data
exchange.
PROFIBUS modules are configured in the hardware structure of Freelance Engineer-

ing. For more detailed information on the PROFIBUS module configuration in the hard-
ware structure, please refer to the Engineering Manual, System Configuration,
Hardware Structure.
The S700 I/O modules are connected on the right side of the I/O Bus, i.e. they are
simply plugged to the TU terminal blocks that were previously added to the CPU mod-
ule. Up to eight I/O modules can be connected to the I/O Bus of the CPU module.
The configuration in the Freelance Engineering hardware structure should correspond

to the actual controller configuration (local DIN rail). Make sure that there are no blank
TU terminal blocks between the individual I/O modules. I/O modules connected on the
right side of a gap (i.e. of a blank terminal block) are not controlled by the CPU module.

2.3 System planning
The following components are required for an AC 700F controller of the highest con-
figuration level:
• PM 783F CPU module

• TB 711F terminal base
• TA521 battery
• TA 526 wall mounting accessory (optional)
• TK 701F diagnostic cable (optional)
• CI/CM PROFIBUS DP master Interface
• I/O modules and TU terminal blocks
• TA525 plastic markers and TA523 marker holder
2.4 Installation
To install an AC 700F controller, proceed as follows:
1. Snap the CPU terminal base TB 711F onto the DIN rail or mount it by means of
screws (wall mounting). The TA526 accessory is available for wall mounting.
2. Plug the necessary I/O modules on the terminal blocks TU 715F/716F (24V) or TU
731F/732F (230V), as required.
3. Install the PM 783F CPU module on the CPU terminal base TB 711F.
4. Fit a CI/CM communication interface or a TA 724 dummy coupler to the coupler
bus slot.
5. Connect the sensors or actuators with the terminal blocks of the I/O modules using
a cable.
6. Provide the external UP supply voltage for the I/O modules and the external L+
voltage supply for the CPU module. An adequate protection of the external volt-
ages must be ensured.
7. Connect the controller with the Control Net and Freelance Engineering.
8. Insert the battery into the battery compartment of the CPU module.
9. Switch on the external voltage supplies, first UP and then L+.
10. Set the IP address of the Ethernet interface.

11. Install the Freelance Engineering software on the engineering workstation, if it was
not previously installed.
12. Use Freelance Engineering to configure the new controller.
For more detailed information on safety, please refer to the Mounting and Installation
Manual – Safety Instructions for AC 700F / AC 900F.

3 Modules
3 Modules
3.1 PM 783F CPU module
The PM CPU module is the basic component of the AC 700F controller. It comes with
a microprocessor for multitasking and for processing tasks with short cycle times.
The module is equipped with an Ethernet interface with 100 Mbit/s and a serial inter-
face for the connection of Modbus slaves, for instance. A second serial interface is
provided for configuring the module, for diagnostic purposes and for the connection of
a radio clock.
Additional modules can be added on the left and right sides of the CPU module using
the coupler bus slots and the I/O Bus.
The LCD display shows the controller status, settings, diagnostic data and operating
instructions directly at the module. The operating mode and various parameters can
be changed by means of the control keys on the front panel of the CPU module, if
required.
PM 783F
ETH
R/S FBP
BATT SER 2
I/O-Bus DIAG
PWR RUN ERR
RUN DIAG
WARNING! VAL CF G
6 Use of
3
incorrect ESC
battery may
MC INSERT
cause fire or PUSH
OK 502
explosion.
UP 24VDC 10W CP U
5 4
Fig. 4 PM 783F CPU module
1 LCD display with labeling 4 Control keys

2 Status LEDs 5 Label
3 SD card reader 6 Battery compartment

3 Modules
3.1.1 Features
The essential features of the CPU PM 738 F module are listed below:
• Microprocessor
• 10 MB main memory
• 2 MB SRAM (battery-buffered)
• 8 MB DRAM
• On-board communication interfaces
– Ethernet
– RS 232/485
– I/O Bus
– Coupler bus interface (internal)
– I/O Bus (internal)
• 24 V DC supply voltage
• SD card reader
• LCD display and control elements
• Convection cooling

3 Modules
3.1.2 Interfaces
The on-board interfaces of the CPU module are currently available for the following
tasks:
ETH Ethernet interfaces
– Control Net
– Modbus TCP
– Telecontrol protocol IEC 60870-5-104
SER1 serial interfaces
– Modbus, serial
– Telecontrol protocol IEC 60870-5-101
DIAG diagnostic interface
– Diagnostics
– Settings
– Radio clock
C1 coupler bus slot
– Connection of a communication interface
I/O Bus
– Connection of terminal blocks with I/O modules
The terminal assignment of the interfaces is described in the CPU terminal base
TB 711F section.

3 Modules
3.1.3 Display and control elements
The PM 783F CPU module is equipped with an LCD display and three status LEDs to
indicate the operating status and errors. Eight control keys are available for operation.
3.1.4 SD card reader
The SD card reader is used for data backup, for restoring the application as well as for
updating the firmware. Additional to this, a backup of the project file can be exported
from Freelance Engineering to the SD Card (details see Engineering Manual System
Configuration). All high-quality SD cards with up to 32 GB are supported. With an ap-
propriate adapter, micro SD cards can be used as well.
3.1.5 Data backup
The 783F CPU module features a battery compartment on the front side to take a
buffer battery. The TA521 lithium battery serves to supply the real time clock and the
SRAM in order to save the memory contents (e.g. process and configuration data) in
the event of power failure.
The CPU module is delivered without lithium battery. A new TA521 battery must always
be inserted during initial start-up of the CPU module. The TA521 battery must therefore
be separately ordered.
After longer voltage supply interruptions at the CPU module (maintenance operations,
shut-down, transport or similar), a new battery must be installed as well in order to
ensure the specified buffering times. Although the CPU module can also be operated
without battery, its use is highly recommended in order to avoid data loss.

3 Modules
3.2 CPU terminal base TB 711F
The TB 711F is designed to take the PM 783F CPU module and a CI/CM PROFIBUS
module. Up to 8 I/O terminal blocks can be connected on the right side of the terminal
base. The CPU terminal base TB 711F features the following connections:
1
9
2
ETHERNE T
L+
DC-IN 10W
L-
M
FBP
M
FE
4
1
2
3
8
SER
DIAG
4
5
6
7
8
9
5
7 6
Fig. 5 CPU terminal base TB 711F
1 I/O Bus Electrical connection to the I/O terminal blocks

TU 715F/716F (24V) or TU 731F/732F (230V)
2 Module con- Electrical connection between the CPU module and the ter-
nector minal base
3 Fastening Bore for wall mounting
4 Ethernet Connection to the Freelance Control Net, RJ45 female con-
nector
5 DIAG Serial interface for configuration and diagnostic purposes,
9-pin SUB-D connector (female)
6 SER Serial interface for fieldbusses, 9-pin removable terminal
block with spring-cage terminals
7 DC-IN Power supply via a 5-pin removable terminal block with
spring-cage terminals
8 FBP Not used
9 Coupler bus Electrical connection to a communication module

3 Modules
3.2.1 Power supply
Fig. 6 Pin assignment of DC-IN and SER
The 24 V DC power supply is ensured by a removable 5-pin terminal block.
Number of conductors per terminal Conductor Cross-section

type
1 solid 0.08 … 1.5 mm²
1 flexible 0.08 … 1.5 mm²
1 with wire end ferrule (without plastic sleeve) flexible 0.25 … 1.5 mm²
1 with wire end ferrule (with plastic sleeve) flexible 0.25 … 0.5 mm²
1 (TWIN wire end ferrule) flexible 0.5 mm²
2 (identical cross-section) solid 0.08 ... 0.5 mA
2 (identical cross-section) flexible 0.08 … 0.75 mm²
2 (identical cross-section) with wire end ferrule flexible 0.25 … 0.34 mm²
(without plastic sleeve)

3 Modules
The following instructions must be thoroughly read and observed to en-

! sure safe operation.
Make sure that the maximum supply and process voltage is not exceeded. A voltage
of more than 30 V DC may lead to irreversible damage and destruction of the system.
The terminal base is provided with two L+ und M connections. Incorrect wiring (e.g. +/-
of the power supply is connected to both L+/L+ or M/M) may cause short circuits and
damage the power supply unit, the fuse protection of the power supply unit or the CPU
terminal base.
3.2.2 SER (COM1) serial interface
The SER serial interface is connected by a removable 9-pin terminal block. It can be
configured for RS-232 or RS-485 and used for Modbus (master and slave). For more
detailed information on the wiring of the SER serial interface, please refer to section 6
Wiring of the AC 700F controller.
3.2.3 DIAG diagnostic interface (COM2)
The DIAG serial interface is connected by a 9-pin SUB-D connector. For more detailed
information on the wiring of the DIAG diagnostic interface, please refer to section 6
Wiring of the AC 700F controller.
Housing FE Functional Earth

1 FE Functional Earth
2 TxD RS-232 Transmit Data output
9 5 3 RxD/TxD-P RS-485 Receive/Transmit positive
4 RTS RS-232 Request To Send output
5 SGND Signal Ground 0 V supply out
6 6 +5 V 5 V supply out
1 7 RxD RS-232 Reiveive Data input
8 RxD/TxD-N RS-485 Receive/Transmit negative
9 CTS RS-232 Clear To Send input
COM2 9-pole, female
Fig. 7 Pin assignment of the DIAG diagnostic interface (COM2)
The transmission rate default setting of 19.2 kBit/s can be set to 9.6 kBit/s if required
(see section 7.2, Controller configuration using the terminal program, page 7-3).

3 Modules
3.2.4 Ethernet interface
This interface serves for lateral communication between the controllers and for com-
munication with Freelance Engineering, Freelance Operations and the gateways via
the Control Net.
For more detailed information on the wiring of the serial Ethernet interface, please refer
to section 6 Wiring of the AC 700F controller.
8 NC not used
8 7 NC not used
6 RxD– Receive Data
Ethernet 5 NC not used
RJ45 4 NC not used
3 RxD+ Receive Data
1 2 TxD– Transmit Data
1 TxD+ Transmit Data
Shield Cable shield / Signal Ground
Fig. 8 Pin assignment of the Ethernet interface
3.2.5 I/O Bus
The serial I/O Bus (1) serves for exchanging I/O data and diagnostic data between the
CPU module and the I/O modules.
Fig. 9 Serial I/O Bus

3 Modules
3.3 CI 773F PROFIBUS DP master interface
The CI 773F is the CM 772F successor model. It offers additional features and suffi-
cient memory capacity (I/O bytes) for the maximum number of PROFIBUS slaves.
Fig. 10 CI 773F PROFIBUS module
3.3.1 Features
Protocol PROFIBUS DP master V0/V1

Fieldbus connection D-SUB, 9-pin, female connector
Internal power supply Via coupler bus
LEDs Four LEDs for status display
Use AC 700F, AC 900F
Form factor Similar to AC 700F with PM 783F
Number of slaves 125
Controller redundancy support Yes (AC 900F only)
Hot plug Yes (AC 900F only)
HCIR Yes

3 Modules
3.3.2 LED status displays
After having been switched on, the CI 773F PROFIBUS module performs a self-test
during power-up. During initialization, with newly configured modules or after a change
of the operating mode, all LEDs may light up briefly before reaching the defined status.
LED Color Status Meaning

Green ON Module in operation and must not be removed
PWR OFF Module not in operation. It can be removed, if necessary.
STA Green ON Active module operating properly
OFF Module start-up
Orange ON Module identified by the CPU module, but not active
Red ON Module error
RUN Green ON Module has taken over the PROFIBUS master function
OFF Module inactive relative to the PROFIBUS
Green 200 ms Module ready to take over the master function
pulse
L Green ON Bus traffic
OFF No bus traffic

3 Modules
3.4 CM 772F PROFIBUS DP master interface
With the CM 772F, the number of possible slaves is determined by the total number of
input and output bytes. As a rule, many PROFIBUS PA devices (few I/O bytes) or a
limited number of remote I/O (many I/O bytes) can be connected to the bus.
Fig. 11 CI 772F PROFIBUS interface
3.4.1 Features

Internal power supply Via coupler bus
LEDs Five LEDs for status display
Use AC 700F, AC 900F
Number of slaves 125
Controller redundancy support No
Hot plug No
HCIR No

3 Modules
3.4.2 LED status displays
After having been switched on, the CI 772 PROFIBUS module performs a self-test
during power-up. During initialization, with newly configured modules or after a change
of the operating mode, all LEDs may light up briefly before reaching the defined status.
LED Color Status Meaning
PWD Green ON Voltage is applied
OFF No voltage is applied
RDY Yellow ON Coupler ready for operation
Cyclic flashing Bootstrap loader is active
Non-cyclic flashing Hardware or system error
OFF Defective hardware
RUN Green ON Communication on
Cyclic flashing Ready for communication
Non-cyclic flashing Parameterization error
OFF No communication
STA Yellow ON DP master: Data or token are transmitted
OFF DP master: No token
ERR Red ON PROFIBUS error
OFF No error.

3 Modules
3.5 Power Supply
The following power supplies are compatible with AC 700F. They can be used to pro-
vide 24 V DC to CPU moduls, I/O modules and field devices. Accessories, such as
voter-, redundancy- and messaging modules enable for the setup of a redundant power
supply and its monitoring.
Further information on power supplies can be found in the related product documenta-
tion.
Power Supply Output current Ordering number

CP-C 24/5.0 5A 3BDH001040R0001
CP-C 24/10.0 10 A 3BDH001041R0001
CP-C.1 24/5.0 5A 1SVR360563R1001

CP-C.1 24/10.0 10 A 1SVR360563R1001
SD831 3A 3BSC610064R1
SD832 5A 3BSC610065R1
SD833 10 A 3BSC610066R1
SD834 20 A 3BSC610067R1

4 Accessories
4 Accessories
4.1 TA521 lithium battery
• Lithium manganese dioxide cell

• 3V
• 560 mAh
• Primary cell, non-rechargeable
WARNING!
Use of
incorrect
battery may
cause fire or
explosion.
Fig. 12 TA521 lithium battery
Use
The TA521 lithium battery serves to save the memory contents in the PM 783 CPU
module and to buffer the real time clock.
Safety instructions
Risk of overheating and subsequent explosion!
Lithium batteries must not be short-circuited, re-

charged, opened or thrown into fire!
! Store the batteries in a dry place.
Strictly observe the applicable local recycling and envi-
ronmental regulations during disposal of used batteries
Lithium metal batteries are subject to the provision of
the Air Transport Association (IATA ).
Handling instructions
For more detailed information on installation, please refer to section 1.1.1 .

4 Accessories
4.2 TA 724F dummy coupler
The dummy couplers are designed to protect unused slots against contact (ESD), cor-
rosion and other effects.
Fig. 13 TA 724F dummy coupler
Features

Height 135 mm
Use
Unused coupler bus slots must be covered by dummy couplers. This is of essential
importance in order to comply with the ISA 74.01 G3 requirements.
The dummy coupler is fitted like a module. For more detailed information on installa-
tion, please refer to section 5.2.1 Module mounting.

4 Accessories
4.3 TA526 accessory for wall mounting
Fig. 14 TA526 accessory for wall mounting
Use
To mount the CPU terminal base TB 711F or TU terminal blocks by means of screws,
a TA526 accessory for wall mounting must be installed on the back of each TB/TU.
These plastic accessory parts prevent any deformation of the terminal base or the ter-
minal block when fastened by means of screws.
For more detailed information on installation, please refer to section 5.1.3 Wall mount-
ing.

4 Accessories
4.4 TK 701F diagnostic cable
• PC side: D-SUB, 9-pin, female connector

• AC 700F side: D-SUB, 9-pin male connectors
• Length 5 m
TK701 TK701
PC AC 700F
SUB-D, SUB-D,
9 5 9-pole, female, 6 1 9-pole, male,
RS-232, RS-232,AC 700F
6 1 PC side, 9 5 CPU side,
COM interface COM2 interface
Diagnostic cable TK701F
PC, COM.., Cable, Cable, AC 700F CPU

9-pole, 9-pole, 9-pole, COM2, 9-pole,
male female, male, female,
SUB-D SUB-D SUB-D SUB-D
Shield
Housing FE FE Housing
DCD 1 1 FE
RxD 2 2 TxD
TxD 3 3
DTR 4 4 RTS
SGND 5 5 SGND
DSR 6 6
RTS 7 7 RxD
CTS 8 8
RI 9 9 CTS
FE Functional Earth DCD Data Carrier Detect

TxD Transmit Data DSR Data Set Ready
RxD Receive Data DTR Data Terminal Ready
RTS RequestTo Send SGND Signal Ground
CTS Clear TO Send RI Ring Indicator
Fig. 15 TK701F diagnostic cable

4 Accessories
Use
The TK 701F is designed to connect a 9-pin serial COM interface of a PC with the
DIAG serial interface (COM2) of the PM 783F CPU module. It is used for diagnostic
purposes.
Electrical connection
Both connectors are plugged onto the device interfaces and fixed by means of screws.

5 Mounting and removal
Do not connect or disconnect the modules in energized state. Switch off

! all power supply sources (power supply and process supply voltage) be-
fore performing any work on the AC 700F.
Make sure that no conductive metallic parts get into the controller during
installation, as these parts could damage the system when power is
switched on.
5.1 CPU terminal base TB 711F and I/O terminal blocks
5.1.1 Installation on the DIN rail
Snap the CPU terminal base or the I/O terminal block onto the DIN rail. For this pur-
pose, the component must be placed onto the DIN rail and pressed down until it locks
in place.
Fig. 16 TB 711F installation
5.1.2 Removal from the DIN rail
To remove the CPU terminal base from the DIN rail, press it down and pull it off the
rail.
Fig. 17 TB 711F removal

5.1.3 Wall mounting
For wall mounting of the CPU terminal base or the I/O terminal block by means of
screws, the TA526 accessory part is required (see section 4 ). This accessory part
prevents any deformation of the components when fixed by means of screws. The
TA526 accessory part must be attached to the back of the CPU terminal base.
1
Rear view
Holes for wall mounting
Rear view 2 Front view 3
Fig. 18 Wall mounting
Proceed as follows:
1. Snap the TA526 accessory part for wall mounting to the back of the CPU terminal
base (items 1 and 2).
2. Fix the terminal base using two screws (item 3). M4 screws must be employed for
this purpose. These screws are required for each module.

With wall mounting, the CPU terminal base is earthed by means of the screws. Make
sure that:
• the screws feature a conductive surface (e.g. steel screws with zinc-plating or
brass
screws with nickel plating);
• the mounting plate is earthed;
• the screws have a good electrical contact to the mounting plate.
The assembled modules can be used as a boring template. To allow for borehole tol-
erances, the following instructions must be observed:
• Make sure to work on clean surfaces.
• Do not assemble more than three modules (e.g. one CPU terminal base TB 711F
and two I/O terminal blocks).
• Thoroughly mark the center in all bores of the modules on the plate.
• Drill the corresponding boreholes for M4 screws.
• Place the modules on the plate and align them.
• Fix the modules on the plate using the screws.
• Repeat these steps for all additional modules.

5.1.4 Connecting the TU terminal block with the CPU terminal base TB 711F
Mechanical connections using male and female connectors must be per-

! formed in a professional manner to ensure proper electrical connection.
Move the I/O terminal block to the CPU terminal base until it locks in place. This will
ensure solid mechanical and safe electrical connection. Up to eight I/O terminal blocks
can thus be connected successively to the CPU terminal base.
10 20 30 40 10 20 30 40
11 21 31 41 11 21 31 41
12 22 32 42 12 22 32 42
13 23 33 43 13 23 33 43
14 24 34 44 14 24 34 44
15 25 35 45 15 25 35 45
16 26 36 46 16 26 36 46
17 27 37 47 17 27 37 47
18 28 38 48 18 28 38 48
19 29 39 49 19 29 39 49
1 ... 8
Fig. 19 Connecting TU with TB
5.1.5 Removal of the TU terminal block from the CPU terminal base TB 711F
To remove the terminal block, carefully insert a screwdriver between both elements and
slide them apart, as shown in the figure. For this purpose, the elements are provided
with a recess designed for the insertion of a screwdriver tip.
10 20 30 40
11 21 31 41
12 22 32 42
13 23 33 43
14 24 34 44
15 25 35 45
16 26 36 46
17 27 37 47
18 28 38 48
19 29 39 49
Fig. 20 Removing the TU from the TB

5.2 PM 783F CPU module and I/O modules
The I/O Bus is not designed for the connection and disconnection of I/O
! modules during operation. If a module is disconnected or replaced while
the system is operating, an unintentional reset of the controller may be
caused. Connect or disconnect the modules only when the controller is
de-energized.
5.2.1 Module mounting
Fit the module and carefully press it down until it locks in place.
PM 783F
Fig. 21 Module mounting
5.2.2 Module removal
Press on the top and the bottom sides of the

module (item 1 in the figure) and carefully remove the module (item 2).
Fig. 22 Module removal

5.3 Earthing
Well-grounded mounting surfaces must be used for earthing the system, e.g. metallic
plates. Additional earthing measures are only required if the mounting plates applied
cannot be earthed.
This product is grounded through the DIN rail on the chassis. Use yellow
i chromated steel DIN rails to ensure proper earthing.
5.4 Power supply units
Observe appropriate distances to adjacent devices (see dimensional

! drawings) to ensure sufficient cooling of the equipment.
5.5 Dimensional drawings
All dimensions are indicated in [mm], borehole tolerances: ± 0.4 mm
57.7 4.9 (0.19) 57.7

(2.27) (2.27)
59 (2.32)
59 (2.32)
70.5 (2.78)
70.5 (2.78)
135 (5.31)
135 (5.31)
10 20 30 40
11 21 31 41
12 22 32 42
13 23 33 43
14 24 34 44
15 25 35 45
16 26 36 46
17 27 37 47
18 28 38 48
19 29 39 49
Dimensions: 67.5 (2.66) 67.5 (2.66) Dimensions:

135 mm 135 mm
(5.31) inches (5.31) inches
Fig. 23 Dimensional drawing TB 711F (left) and TU (right), front view

84.5 (3.33)
77 (3.03)
75 (2.95)
21 (0.83)
54 (2.13)
70.5 (2.78)
59 (2.32)
76 (2.99)
135 (5.31)
DIN rail 15 mm
DIN rail 7.5 mm
Dimensions:
135 mm
28 (1.10) (5.31) inches
View on the left side View on the right side
Fig. 24 Dimensional drawing TB 711F and TU with modules, side view
5.6 Switch cabinet mounting
Horizontal installation is highly recommended. Vertical mounting is also

i possible, but involves restrictions in terms of performance due to insuffi-
cient air circulation, which causes heating of the equipment.
When mounting the module in vertical position, mechanical stops must be provided at
the top and the bottom to protect the modules against displacement.
For applications with high levels of vibration, the installation of one mechanical stop
each on the left and right sides is also recommended for horizontal mounting in order
to efficiently protect the modules against vibrations.
Regardless of the place of installation, mounting of the modules to an earthed mount-

ing plate is generally recommended.

5.7 Inserting/replacing the TA521 battery
The battery must only be replaced with the controller supply voltage ON
! in order to avoid any data loss.
This is why exclusively TA 521F lithium batteries must be used for the
PM 783F CPU module. The use of unsuitable batteries leads to explo-
sion or fire hazards.
As soon as the battery is connected and the controller is not yet supplied
with operating voltage, buffering and battery unloading are started.
5.7.1 Battery insertion
Press down the latch in order to open the battery compartment.
WARNING!
Use of
incorrect
battery may
cause fire or
explosion.
Fig. 25 Opening the battery compartment
Remove the new battery from the packaging and connect it.
Fig. 26 Connecting the battery

Guide the cable first into the battery compartment before inserting the battery. Push
the battery into the compartment until it reaches the bottom. Arrange the cable such
as to ensure that the cover can be easily closed. Close the cover until it locks in
place.
Fig. 27 Inserting the battery
5.7.2 Battery removal (replacement)
Open the battery compartment as described in section 5.8.1. Remove the used bat-
tery from the battery compartment by pulling it using the connecting wires. Carefully
pull the cable to loosen the connection. Insert the new battery as described in section
5.8.1.

6 Wiring of the AC 700F controller

6.1 Safety instructions
Make sure to strictly observe the following safety instructions when wiring
! the AC 700F controller. This requirement is essential to exclude personal
injury and equipment damage.
• The controller must be installed and wired exclusively by experienced and quali-
fied personnel with adequate know-how in the wiring of electrical components.
• Do not replace the modules in energized state. Switch off all power supply
sources (power supply and process supply voltage) before performing any work
on the AC 700F.
• The I/O Bus is not designed for the connection and disconnection of modules
during operation. If a module is disconnected or replaced while the system is op-
erating, an unintentional reset of the CPU module or the controller or a system
lock-up may be caused. Connect or disconnect the modules only when the con-
troller is de-energized.
• The L+ und M connections at the CPU terminal base TB 711F are assigned twice.
Incorrect wiring may cause short circuits and damage the power supply unit or the
fuse protection of the power supply unit. Without appropriate fuse protection, the
CPU terminal base may be destroyed as well. For this reason, it is crucial to wire
the CPU terminal base TB 711F as described in these instructions and to use
sufficiently dimensioned fuses (see section 6.2.8 Fuse dimensions).
• Take the required precautionary measures to avoid damage to the modules, ca-
bles and wires.
6.2 General instructions
Strictly observe the following basic principles and instructions when installing and wir-
ing the AC 700 controller.
• Keep all connecting lines as short as possible. This is particularly important for
the earthing conductors.
• Make sure to select a sufficiently dimensioned wire cross-section. This is particu-
larly important for the earthing conductors.
• To achieve low-impedance, i.e. optimum contacts over a large surface, proceed
as follows:
- establish vibration-resistant connections,
- use bare contact areas (remove paint, clean surfaces),
- avoid the use of aluminum parts (oxidize easily),
- select solid plug and screw connections,

- directly earth the cable shields with clips to a well-grounded metallic sur-
face,
- do not use drain wires (pig-tails),
- do not use toothed washers below screw unions.
Wrong Right
bad contact good contact
Fig. 28 Contact making
6.2.1 Cable routing
• Ensure proper cable routing during wiring.

• Sort the cables in different cable groups (power current cables, power supply ca-
bles, signal cables and data cables).
• Make sure to lay signal and data cables separately from power current cables,
i.e. in separate conduits or cable bundles. The distance should be at least 20 cm.
• Signal and data cables should be installed close to earthed surfaces.
6.2.2 Cable shields
• Use only shielded data cables. The shield must be earthed on both sides. Make
sure that no compensating currents pass through the cable shield. Current-carry-
ing equipotential bonding lines could be used for this purpose.
• If a cable shield is earthed on one side, it only provides protection against capac-
itive coupling and low-frequency interference (50/60 Hz ripple voltage).
• Only use braided-shield cables. Foil shields exhibit lower mechanical stability as
well as poor contact and HF properties.
• Only metallic or metal-coated connectors must be used for shielded data cables.
• Use only shielded cables for analog signals and earth the shield on one end only
for the transmission of small signals.
• Earth the cable shield using a clamp directly at the entry into the switch cabinet
and lead the shield up to the module without any interruption.
• There must be a low-impedance connection between the PE bar and the shield
bar.

6.2.3 Switch cabinet
• Low-impedance connections between the switch cabinet, mounting plate, earth-

ing bar (PE) and shield bar must be provided.
• Connect the switch cabinet doors with the side panels using short and highly flex-
ible conductors.
• Only bulbs or interference-suppressed fluorescent/LED lamps should be used in
the direct vicinity of the control system for switch cabinet lighting.
• If an interference immunity of 6 kV instead of 4 kV is required, the AC 700F pro-
cess station must be installed in a switch cabinet and operated exclusively with
the door being closed.
6.2.4 Minimum distances
• Provide for adequate distances to the switch cabinet walls, cable conduits, adja-
cent devices, etc. There should be a distance of 20 mm around the AC 700F
system to all sides in order to ensure proper ventilation and electrical insulation.
• Horizontal installation is highly recommended. Vertical mounting is also possible,
but involves restrictions in terms of performance due to insufficient air circulation,
which causes heating of the equipment.
• When mounting the module in vertical position, mechanical stops must be pro-
vided at the top and the bottom to protect the modules against displacement. For
applications with high levels of vibration, the installation of one mechanical stop
each on the left and right sides is also recommended for horizontal mounting in
order to efficiently protect the modules against vibrations.
6.2.5 Reference potential
• Ensure a uniform reference potential throughout the line and earth the complete
electrical equipment, as far as possible.
• Install the earth conductors in star configuration to avoid the formation of ground
loops.

6.2.6 Equipotential bonding
1 Power supply for the CPU

Cabinet 2 Fuse for the CPU power
PM 783F DC 732F AX 722F 3 Power supply for the I/Os *
4 Fuse for the I/O modules power
5 For fuses for the contacts of the relay outputs
see the descriptions of the relevant modules
6 0V rail (reference potential for signals)
7 Earthing of the 0V rail
5
8 Cabinet earthing
9 Equipotential bonding between cabinets
if applicable, min. 16 mm2
10 Cable shields earthing
2 4
24V + 24V +
DC – DC – * only one power
1 PE 3 PE supply is also
possible
0V
6
7
PE
9 10 9
8
Fig. 29 Reference potential and equipotential bonding inside the switch cabinet
• Install sufficiently dimensioned equipotential bonding lines if high potential differ-

ences between the system components are present or expected to occur with
your specific application.
• The impedance of the equipotential bonding line should amount to maximum 10%
of the shield impedance of shielded signal lines between the same points.
• The cross-section of the equipotential bonding line must be rated for the maximum
compensating current. Experience has shown that a cross-section of 16 mm² is
usually sufficient.
• Equipotential bonding and shielded signal cables should be laid as close as pos-
sible to each other to prevent the formation of inductive loops and the risk of in-
terference coupling.
• Ensure low-impedance connection between equipotential bonding lines and PE.

6.2.7 AC 700F power consumption
The total power consumption of the complete process station corresponds to the sum
of all individual consumption values. The following values must be taken into consid-
eration:
• The power consumption of the CPU through the L+ and M terminals of the CPU
terminal base TB 711F: after voltage conversion, the CI/CM communication inter-
faces and the bus-connected I/O modules are supplied from here as well.
• The power consumption for the process supply voltage at the ZP and UP termi-
nals of the terminal blocks: the digital and analog outputs are also supplied from
here.
A single power supply unit can be used for both supply voltages. The CPU module and
the I/O modules should, however, be provided with separate fuse protection. As a mat-
ter of course, separate power supply units can also be used.
Module type PM 783F

Power supply L+ and M terminals
Rated voltage 24 V DC
Rated current 0.39 A, incl. CI/CM and bus-connected I/O
Power consumption 10 W
Make sure that the power supply unit used is rated for the required in-
i rush current.
6.2.8 Fuse dimensions
To select the appropriate fuses for the controller, the power consumption and the in-
rush currents (melting integral of the upstream fuse) must be taken into account.
Module type PM 783F

Total melting integrals 1 A²s
Rated voltage 24 V DC
Characteristic F fast
Recommended fuse protection IEC/EN60127-2/VMi
Microfuse 5 x 20 mm
For more detailed information on the I/O modules, please refer to the Mounting and
Installation Manual - I/O modules for AC 700F / AC 900.

6.3 Connections and wiring of the PM 783F CPU module
The PM 783F CPU module is mounted to the CPU terminal base TB 711F and wired
through the connections of the TB 711F.
6.3.1 Serial interfaces of the CPU terminal base
6.3.1.1 Interface standards
The serial interfaces SER (COM1) and DIAG (COM2) comply with the EIA RS-232 and
EIA RS-485 standards.
SER (COM1) can be configured (and terminated) either for RS-232 or RS-485 (de-
pending on the terminals used). The connection and termination must comply with the
pin assignment for SER (COM1) shown below. Make sure to observe the applicable
rules for handling the communication via RS-232 and RS-485 interfaces.
6.3.1.2 SER serial interface (COM1) of the CPU terminal base
Supply voltage 24 V DC, 5-pole, terminals
L+ +24 V DC UP
ZP/UP
L+ +24 V DC UP
M 0V ZP
M 0V ZP
FE FE Functional Earth
1 Term. P RS-485 Terminator P
2 RxD/TxD-P RS-485 Receive/Transmit, positive
3 RxD/TxD-N RS-485 Receive/Transmit, negative
COM1
4 Term. N RS-485 Terminator N

5 RTS RS-232 Request To Send (output)
6 TxD RS-232 Transmit Data (output )
7 SGND Signal Ground
8 RxD RS-232 Receive Data (input)
9 CTS RS-232 Clear To Send (input)
Terminal block COM1 9-pole, terminals

removed Terminal block inserted
Fig. 30 SER (COM1) serial interface
The SER serial interface (COM1) is connected by a removable 9-pin terminal block. It
can be configured for RS-232 or RS-485 and used for Modbus (master and slave)
communication, for instance.
If the RS-485 bus is used, each connected bus line (each bus segment) must be elec-
trically terminated. This includes:
• one 120 Ohm bus terminating resistor on both wire ends (to avoid signal reflec-
tions).

• one additional Ohm pull-up resistor on RxD/TxD-P and one Ohm pull-down resis-
tor on RxD/TxD-N per bus. These two resistors are designed to ensure a defined
high level on the bus when no data are transmitted.
It is recommended to activate both the pull-up and the pull-down resistor, required only
once per bus segment, at the bus master. For this reason, these resistors are already
installed in the CPU terminal base with the SER serial interface (COM1). They can be
activated by external wire links between the terminals 1-2 and 3-4.
+5V
470 Ohm Pull-up
1 Terminator P
2 RxD/TxD-P
3 RxD/TxD-N
4 Terminator N
470 Ohm Pull-down
0V
Fig. 31 Integrated pull-up/pull-resistors at SER (COM1)
The following figure shows an RS 485 bus with a bus master at the line end.
1 1 1
120 2 2 2 120
Ohms 3 3 3 Ohms
4 4 4
Master at the Slave within Slave at the

bus line end, the bus line bus line end,
pull-up and bus termination
pull-down 120 Ohms
activated,
bus termination
120 Ohms
Fig. 32 RS 485 bus, master at the line end
If the master is located within the bus line, a terminating resistor is not required. How-
ever, the pull-up and pull-down resistors must be activated (see figure below).
The cable shields of the bus line must be earthed.

1 1 1 1
120 2 2 2 2 120
Ohms 3 3 3 3 Ohms
4 4 4 4
Slave at the Master within Slave within Slave at the

bus line end, the bus line, the bus line bus line end,
bus termination pull-up and bus termination
120 Ohms pull-down 120 Ohms
activated
Fig. 33 RS 485 bus, master within the bus line
If the Bus is operated with several masters, the pull-up and the pull-down
i resistors of one master only may be activated.
6.3.1.3 DIAG (COM2) serial interfaces of the CPU terminal base
The DIAG serial interface (COM2) is connected by a 9-pin SUB-D connector. It is pro-
vided for diagnostic purposes and connected by the TK 701F diagnostic cable.
Housing FE Functional Earth

1 FE Functional Earth
2 TxD RS-232 Transmit Data output
9 5 3 RxD/TxD-P RS-485 Receive/Transmit positive
4 RTS RS-232 Request To Send output
5 SGND Signal Ground 0 V supply out
6 6 +5 V 5 V supply out
1 7 RxD RS-232 Reiveive Data input
8 RxD/TxD-N RS-485 Receive/Transmit negative
9 CTS RS-232 Clear To Send input
COM2 9-pole, female
Fig. 34 Pin assignment of the DIAG serial interface (COM2)

6.3.2 Ethernet
As far as the maximum line lengths in Ethernet networks are concerned, various factors
must be taken into consideration. With twisted pair cables, for instance, the maximum
length of one segment, i.e. the maximum distance between two network components
is limited to 100 m with transmission rates of 10 Mbit/s and 100 Mbit/s due to the elec-
tric properties of the cable.
In addition, the length limitation for one collision domain must be observed. A collision
domain is the area within a network that may be affected by a potential collision. How-
ever, this must only be taken into consideration if the components are operated in half
duplex mode, as the CSMA/CD access process is only used in this case. If all compo-
nents work in full duplex mode, no collisions will be caused.
6.4 PROFIBUS connector and cables
6.4.1 Fieldbus interface
The PROFIBUS DP connector features the following pin assignment:
1 Shield Shield, Functional Earth

2 NC unused
9 5 3 RxD/TxD-P Receive/ Transmit Line, positive
4 CNTR-P Control signal for repeater,positive
5 DGND Reference potential for data exchange and +5V
6 6 VP +5 V (power supply for the bus terminating resistors)
1 7 NC unused
8 RxD/TxD-N Receive/ Transmit Line, negative
9 CNTR-N Control signal for repeater, negative
PROFIBUS DP
9-pole, female
Fig. 35 Pin assignment of the PROFIBUS DP fieldbus interface

6.4.2 Bus cable
Type Twisted pair wire (shielded)

Impedance level 135 … 165 Ω
Cable capacity < 30 pF/m
Cable core diameter ≥ 0.64 mm
Cable core cross-section ≥ 0.34 mm2
Resistance per cable core < 55 Ω/km
Loop resistance (resistance of < 110 Ω/km
two cable cores)
6.4.3 Cable length
The maximum cable length of a PROFIBUS subnet within one segment depends on
the transmission rate.
Transmission rate Maximum cable length

9.6 - 187.5 kBit/s 1200 m
500 kBit/s 400 m
1.5 kBit/s 200 m
3 - 12 kBit/s 100 m
6.4.4 Bus termination
Both bus segment ends must be provided with a termination resistor. Bus terminating
resistors must be arranged at the line ends of a bus segment . The resistor is usually
integrated into the PROFIBUS plug. As the bus termination is active, it must be ensured
that both terminations are supplied with +5 V by a module or an external power supply.
VP (+5 V) 6
390 Ohms
Data Line B RxD/TxD-P 3
220 Ohms
Data Line A RxD/TxD-N 8
390 Ohms
GND (0 V) 5
Fig. 36 PROFIBUS DP bus termination

7 Commissioning
7 Commissioning
When used for the first time, no valid IP parameters (IP address, subnet mask, gate-
way) are assigned to the AC 700F controller. For this reason, the controller waits for
the entry of valid IP parameters during initial start-up . The  message ap-
pears on the LCD display.
There are two options to enter the IP parameters of the AC 700F:

• Entry of the IP address directly at the CPU module using the control keys and the
LCD display.
• Entry of the IP address via the diagnostic interface from a PC.
The second method is used to enter IP addresses outside the range of 172.16.1.1 to
172.16.1.63 as well as for changing other parameters.
7.1 IP address entry directly at the CPU module
Enter the IP address directly at the CPU module using the control keys and the LCD
display.
The user can only set IP addresses within a range of 172.16.1.1 to

i 172.16.1.63. The default setting of the subnet mask is 255.255.240.0.
When the  message is displayed, please proceed as follows:
1. Press OK. The  message will appear on the display.
2. Press the arrow keys  or  to change the IP address within the above men-
tioned range. Only the last digit of the IP address will be indicated on the LCD
display. The entry can be interrupted at any time by pressing the ESC key. In
this case, the  message is displayed again.
3. After having set the appropriate IP address, press OK to confirm the setting. The
 message appears again on the LCD display.
4. Press the  or  arrow keys to select whether the IP address shall be saved or
not. The  message will appear on the LCD display. The IP address is
directly adopted and the LCD display changes to  . The  mes-
sage appears on the LCD display. The Controller then waits for bootstrapping by
Freelance Settings tool.
The process described serves to assign an IP address to a new AC 700F. During the
next start, the automatic IP address prompt will not appear.
7 Commissioning
Changing the IP address
In order to change the IP address of an AC 700F controller during operation the con-
troller must first be set in configuration mode:
• the controller supply voltage must be switched off and on again, press the
CFG key and held during restart until  is indicated on the LCD dis-
play,
or
• perform a warm start or a cold start and press the CFG key during restart until
 is indicated on the LCD display
For information on the steps required to change the IP address, please refer to the
previous section.

7 Commissioning
7.2 Controller configuration using the terminal program
The entry of IP addresses and other IP parameters is only necessary when more than
64 controllers (special case) are operated at the same bus or when the default setting
of the Ethernet interface is not suitable for the application in question.
Diagnostic interface
Connect the TK 701F cable to the DIAG diagnostic interface of the controller and to
the serial interface of the Engineering Station.
Establish the communication between the Engineering Station and the controller
using a terminal program. A terminal program can be found under < Freelance instal-
lation directory>\exe\Terminal.exe.
Make the following settings for the DIAG serial interface:
Baud rate: 19200 (default setting)

Parity: none
Flow control: none
Data bits: 8
Stop bits: 1
A hardware self-test is performed with every start of the AC 700F. The controller sys-
tem messages are indicated via the diagnostic interface (DIAG).
When the AC 700F is started, the boot loader displays a configuration message show-
ing the EPROM version number in the header.
The configuration data of the boot loader can be retrieved at any time by pressing the
space bar during the waiting time to access the entry menu.

7 Commissioning
ABB AC700
CCTW++++++++IMMMM+++
SDRAM Memory Test successful
Memory Map Done
AC700 Boot
Version 09.01.17
Press 2 to boot alternate OS
Uncompress OS
AC700F-OS Version 009 001 188
Date: Fri Jul 04 18:47:15 2008 by GEN , Buildindex
6986$
********************************************************************************
**********
Uncompress completed
Uncompress successful
S
ABB ** AC700F **
(C)2007 ABB Automation Products
------------------------------------------------------------------------------
CPU is MPC852T (96 MHz) with 8MB SDRAM, 2MB SRAM, 4MB Flash
System will start without debugger

Auto restore from SD card is disabled
OS trace is disabled
Coupler bus is enabled
Network Interface [00:C0:C9:1B:00:19] - 10 MBit half duplex

- IP address: 172.16.1.16
- Subnet mask: 255.255.240.0
RTC time: 22.07.08, 12:15:10 local

------------------------------------------------------------------------------
To change these parameters, hit <SPACE> within 2 seconds
Fig. 37 Boot loader system messages up to the key prompt
The configuration data of the boot loader can be retrieved at any time by pressing
the space bar during the waiting time of 2 seconds. The following message will be
displayed:
Enter PIN code: ****
<C>hange, set <T>ime or in, <L>oad config, <S>ave or continue ooting?
The PIN prompt is not displayed during first commissioning, but only after this safety
function has been activated using the terminal program or the display unit of the CPU
module.
Configuration data
Select the <C>hange menu item to change the controller configuration data. After hav-
ing selected C, the following instruction is displayed:
For each of the following questions, hit <RET> to keep the value in braces or
enter a new value.

7 Commissioning
The default values for the different configuration items appear in braces. Press the
Return key to confirm the displayed values or change the values as required.
Data transmission rate and duplex mode
The controller supports 10 MBit/s(10BASE-T) and 100 MBit/s (100BASE-TX) in half

duplex and full duplex mode. Upon selection of “Auto Negotiation”, the controller inde-
pendently negotiates the data transmission rate and the duplex mode with the remote
station.
Set Ethernet link configuration:

0. Auto negotiation
1. 100 MBit full duplex
2. 100 MBit half duplex
3. 10 MBit full duplex
4. 10 MBit half duplex
Select: [4]
Please observe that a more rapid net may also lead to a higher AC 700F system load.
This is why the factory setting is 10 MBit/s in half duplex mode.
IP address
The IP address of the Ethernet interface can be set using the terminal program. A
DDD.DDD.DDD.DDD format prompt will be displayed. The address is entered as a
decimal
number (DDD = 0...255). Leading zeros can be omitted.
Example: 172.16.1.22 <RETURN>

Enter IP address: [172.16.1.22]
It is recommended to set an IP address within the range of 172.16.[0 - 15]…[0 - 255]

for the Control Net. Provided that not more than 64 AC 700F controllers are working
on the Ethernet and there is no connection to other networks, the standard address is
used:
172.16.1.1 – 172.16.1.64
If other network devices than the AC 700F controller are operated in the same network
or if the network is connected to other networks, contact your network administrator.
He will provide you with the appropriate IP address for your controller.
The 255.255.255.255 broadcast address and the 0.0.0.0 address are special cases
and cannot be set. In case of an incorrect entry, the boot loader repeats this configu-
ration item.

7 Commissioning
Subnet mask
There is a subnet mask for each Internet address. Contact your network administrator
for the mask that corresponds to your Internet address.
Enter subnet mask: [255.255.240.0]
The subnet mask is entered as described for the Internet address.
Default router
If a default router for communication with remote operator stations is installed in your
network, the corresponding Internet address can be entered here.
Enter default router IP address: [0.0.0.0]
Auto restore
Auto restore from SD card [n]
The controller can be configured to automatically restore the configuration data saved
on the SD card (Backup config) when a cold start is initiated.
The auto restore function will only be performed properly on condition that the SC card
with the configuration remains inserted. The controller features a monitoring function
to check whether this is the case. This monitoring function can only be activated using
the AC 700F parameter dialog in Freelance Engineering.
CPU/Security > SD card > SD card monitoring
If the SD card is removed while the monitoring function is activated, the controller dis-
plays a message. The AC 700F parameter dialog in Freelance Engineering commis-
sioning mode will show the following information:
Explanation of the parameter “SD card available” check box […]
[ ] = no SD card
[√ ] = SD card available

7 Commissioning
As to the use of the auto restore function, please observe the following information:
CPU module with battery
In the case of a cold start and an empty memory, the data will be automatically trans-
ferred from the memory card to the controller memory. If the controller already contains
data, the data from the memory card will not be stored.
CPU module without battery
This AC 700F operating mode is recommended with regular supply voltage failures for
a longer period of time, e.g. with solar energy supply.
As no energy is supplied at night (buffering mode), the battery would be discharged

within less than 1.5 years.
In order to ensure that after a cold start the controller operates with the data from the
memory card and not with “partly” still available data in the memory, a minimum turn-
off time of the controller must be observed. The turn-off time (discharge of the buffer
capacitors in the CPU module) must be > 60 s.
Transmission rate of DIAG diagnostic interface
Enter baud rate of console port: [19200]
The transmission rate of the DIAG diagnostic interface can be set to 9600 Bit/s or
19200 Bit/s. The default setting is 19200 Bit/s.
Waiting time for the configuration block start-up
Enter CPU delay (in seconds) before starting up: [2]
Any value between 2 and 60 seconds can be entered for the waiting time. In case of
an invalid entry, the boot loader repeats this configuration item. It is recommended not
to change the default setting.
The boot loader will then display all current configuration data.
The default setting for all other parameters must not be changed!
i

7 Commissioning
CPU is MPC852T (96 MHz) with 8MB SDRAM, 2MB SRAM, 4MB Flash
System will start without debugger

Auto restore from SD card is disabled
OS trace is disabled
Coupler bus is enabled
Network Interface [00:C0:C9:1B:00:19] - 10 MBit half duplex

- IP address: 172.16.1.16
- Subnet mask: 255.255.240.0
RTC time: 22.07.08, 13:34:44 local

------------------------------------------------------------------------------
<C>hange, set <T>ime or in, <Lo>oad config, <S>ave or continue ooting?
Fig. 38 Configuration block parameter setting
Select S to access the <S>ave menu item in order to save the configuration data in
the non-volatile memory. The following message will be displayed:
Parameters saved
As soon as the following prompt is displayed, further settings can be made.
<C>hange, set <T>ime or in, <Lo>oad config, <S>ave or continue ooting?
Date and time
Enter T to select the <T>ime menu item, which will allow you to set the time and date
of the battery buffered real-time clock of the AC 700F.
The order of the date format is day, month, year.
Enter date <dd.mm.yy>: 22.07.08
The order of the time format is hour, minute, second.

Enter local time (hh:mm:ss):00:17:00
In case of an incorrect entry, the boot loader repeats this configuration item. When the
entry is correct, the real-time clock is started.
RTC time: 22.07.08, 00:17:02 local
Date and time must be precisely set during first commissioning of the AC
! 700F.

7 Commissioning
Identification PIN
Enter P to select the menu item in order to define an identification PIN. Enter a
four-digit PIN. Confirm the PIN by entering it once again. The PIN prompt is deactivated
when 0000 is entered. If the supply voltage is missing and the battery is empty or not
available, the PIN will be also deactivated.
Change PIN (ESC for no change, 0000 to clear)
Enter new PIN: 1234

Confirm PIN: 1234
PIN changed
Starting the operating system
When the above configuration using the ooting menu item is completed, the boot
loader attempts to start an existing operating system or project configuration, if any, or
waits for bootstrapping by Freelance Engineering.

8 Service
8 Service
The online functions are available after having loaded the configuration (application).
The display unit serves, among others, for displaying the controller status and process
parameters as well as for data storing on an SD card.
8.1 LCD display
The LCD display can show the resource ID, the CPU capacity loading, the Run/Stop
mode or a user-created text during operation. The display features a backlight function
that is off in normal state and can be switched on/off by pressing the DIAG key.
3
2 4
1 ETH 5
R/S FBP
BATT SER
I/O-Bus DIAG
PWR RUN ERR
8 6
7
Fig. 39 Display elements on the PM 783F CPU module
1 Labeling (displayed elements) 5 Labeling (displayed elements)

2 Square symbol 6 ERR status LED
3 6 x 7 segment text display 7 RUN status LED
4 Triangle symbol 8 PWR status LED
The following characters can be indicated on the LCD display or in the edit field:
-., 0123456789=?ABCDEFGHIJKLMNOPQRSTUVWXYZ
_abcdefghijklmnopqrstuvwxyz
If other characters are used in the edit field, an error message will be displayed during
the plausibility check.

8 Service
8.1.1 Symbol display
The triangles and squares on the LCD display may feature the static ON, flashing
and OFF status. The following statuses can be displayed in this manner:
Element Symbol Status Meaning
AC 700F blocked for downloads. This applies to the application

On
LOCK  and to firmware up-dates.
Off AC 700F enabled for downloads.
AC 700F in stop mode, i.e. the tasks of the application are

 On
stopped.
R/S
AC 700F in run mode, i.e. the tasks of the application are per-
 On
formed.
 Flashing Battery empty or not available.

BATT
 On Battery inserted and sufficiently loaded.
On All configured modules supply data.
Flashing One or several configured modules do not supply data.

I/O-Bus 
No I/O Bus configuration or the AC 700F is started and the I/O
Off
Bus has not yet been activated.
No Ethernet connection (link) or AC 700F is started and the

 Flashing
ETH Ethernet has not yet been activated.
 On Ethernet connection (link) available.
On PROFIBUS Master Module supply data.
PROFIBUS Master Module do not supply data or PROFIBUS is

Flashing
FBP  started.
No PROFIBUS configuration or AC 700F is started and

Off
PROFIBUS has not yet been activated.
On Configuration for serial interface available.

SER  No serial communication or AC 700F is started and interface
Off
has not yet been activated.
DIAG  Flashing Write- or read access to the SD card.
The CPU module monitors the battery voltage and thus indirectly also the battery
capacity (charging status). The rectangular symbol next to BATT on the display flashes
and the “Low CPU module battery capacity” message is issued when the residual ca-
pacity has reached a level that is sufficient for 14 days buffering.
8 Service
To avoid data loss, the battery should be replaced after 1.5 years of use at the latest
or as soon as possible after the low battery warning has been displayed. The TA521
lithium battery is the only battery type that is compatible with the CPU module. It is a
non-rechargeable primary cell.
The battery must only be replaced with the controller supply voltage ON in
! order to avoid any data loss.
The battery lifetime is the time the battery will buffer the memory to retain data while
the power supply to the CPU module is switched off. As long as the CPU module is
powered, the battery will be discharged by a very low test current and its self-discharge.
For more detailed information on how to insert and replace the battery, please refer to
section 5.7 Inserting/replacing the TA521 battery.

8 Service
8.1.2 Text display
In addition to the square symbols, short texts are shown on the LCD display. The
7-segment display has six digits. The short texts can be static or flashing and have the
following meaning:
Text display Meaning
 Controller reboot (cold start or warm start).
 Static only LCD display is started.


 Free text
 Controller in debug mode.
 Static only Cold start is performed when the OK button is

pressed for more than 4 seconds.
 CPU load percentage
 Static ON An error occurred.
 Static only LCD display is not addressed by the host,

fatal controller error.
 Flashing The AC 700F flash memory is being

only programmed. The RUN and ERR LEDs are flashing.
 Station ID
 Static only LCD display is initialized.
 Static only Controller waits for an IP address entry.
 Static only No valid configuration in the controller.
 Static Controller EPROM is being downloaded.
 Static ON CPU module reset, restart performed.
 Static ON Functional sequence is being processed.
 Flashing Functional sequence was started.

8 Service
Text display Meaning
 Static only AC 700F is shut down (message is

displayed before the flash memory of the AC 700F
is reprogrammed).
 Static ON Functional sequence is not processed.
 Flashing Processing of the functional sequence is completed.
 Static only Warm start is performed when the OK button is

pressed for more than 4 seconds.
8.2 Status LEDs
The three status LEDs generally have the following function:
Status
LED Color
Static ON Flashing OFF
PWR Green 24 V DC battery – No supply voltage.

voltage applied.
RUN Green AC 700F operates in – AC 700F was stopped.

run mode.
ERR Red Hardware error oc- Error occurred, No error.

curred during self- LED continues to
test. flash until the sys-
tem is stopped or
started again.

8 Service
8.3 Operation and function
The control keys and the LCD display are designed for different operating and service
functions.
8.3.1 Keys
The eight control keys have the following functions:
Key Function
RUN Change between Run mode and Stop mode.
VAL Display of free definable process data (maximum 7 variables Val0 ...
Val6). The process data can be selected in Freelance Engineering.
ESC Quit the menu without saving/acknowledging the data.
OK Quit the menu upon saving/acknowledging the data.
DIAG Change to diagnostics mode,

switch the LCD display backlight ON and OFF.
CFG Set the IP address, change over to configuration mode.
Move up (selection) or increase value by 1.
Move down (selection) or decrease value by 1.

8 Service
8.3.2 Online functions
The online functions are available after having loaded the configuration
(application). The display unit serves for displaying the controller status and process
parameters as well as for supporting a module change and data storing on an
SD card.
Desired action Operating steps Result

Change between RUN Press the RUN key. The operating mode changes
and between RUN and Stop.
STOP mode
Start of the AC 700F with- Press the RUN key After power-up, the AC 700F
out processing functional while the AC 700F is is
sequences started. switched to Stop mode.
Perform a warm start or a Briefly press the ESC The backlight is switched on
cold start key. and  is displayed.
Select warm or cold

start using the arrow  or  is dis-
keys  . played.
Press and hold the OK A cold or warm start is per-

key for four seconds. formed.
Display process variables Press the VAL key. The variable number and the
value are displayed
Select the appropriate  .
variable using the  
arrow keys.
Application backup Insert SD card
Press the CFG key and Backup k is displayed.

select the backup func-
tion using the   ar- Insert the SD card.
row keys.
Press and hold the OK After  the 

key for four seconds. ready message appears.
The backup has the file

name <IP address>.CFI

8 Service

Locking the AC 700F for Press the CFG key. Lock Download k  is
application and firmware displayed.
downloads
Press and hold the OK By pressing OK, locking is
key for four seconds. confirmed.
  is displayed.
Enabling a locked AC Press the CFG key. Unlock Download  
700F for downloads. is displayed.
Press and hold the OK By pressing OK, the locking
key for four seconds. is cancelled.
k  is displayed.
If the RUN key is pressed and held during start-up after power on or after
i a warm or cold start, the controller always adopts the HW status even if it
was in HW run mode before.
If no arrow key is pressed after a selection using the arrow keys, the sys-
i tem returns to the previous operating mode.

8 Service
8.3.3 Offline functions
The following section contains information on functions that can only be performed
offline. For this reason, the controller must be in “Boot Configuration” mode.
In order to activate the configuration mode of a controller during operation, the
controller supply voltage must be switched off and on again with the CFG key being
pressed and held during restart.
The CPU module responds with  . Press the ESC key to quit the configura-
tion mode.

Restore configuration (ap- Press the CFG key and Restore  will be dis-
plication) select the restore func- played.
tion using the   ar-
row keys. Insert the SD card with the
<IP address>.CFI file.
Press and hold the OK
key for four seconds.
After  the  mes-
sage appears and the con-
troller reboots.
Controller firmware update Press the CFG key and Restore  will be dis-
select the update func- played.
tion using the  
arrow keys. Insert the SD card with the
new controller firmware
Press and hold the OK <Name>.BIN.
key for four seconds.
After  the  mes-
sage appears and the con-
troller reboots.
Changing the IP address See section 7 “Commission-
ing”
The firmware file must be copied manually to the SD card via the Free-
i lance PC. The firmware files can be found in the Freelance installation
folder "... \ ABB \ Freelance \ exe":.
It is not possible to save the firmware from the controller to the SD card.

9 Technical data
9 Technical data
The modules and accessories described in the following section are designed in
compliance with the requirements specified in IEC/EN 61131-2. Values that deviate
from the IEC/EN 61131 standards are due to the more stringent marine certification
requirements.
Unless otherwise stated in the technical data, modules and accessories are compliant
to UL 61010-1, CAN/CSA-C22.2 and certified for installation in hazardous
locations according to UL Class I, Division 2 (Groups A, B, C, and D).
The 24 V DC system supply voltage must be separated at least by reinforced insulation

from all hazardous voltages. This requirement is specified in the UL 61010-1 standard,
third edition.
The system is not intended for direct connection to telecommunication circuits. The
system is designed for indoor use only.
Explosion hazard!
! This equipment is suitable for use in Class I, Division 2 (Groups A, B, C,
D) or non-hazardous locations only.
Do not disconnect while circuit is live unless area is known to be non-

hazardous.
Replacement of any components may impair compliance with class 1, di-

vision 2.
Batteries must only be changed in an area known to be NON-hazardous.

9 Technical data
9.1 Modules, terminal bases and accessories
9.1.1 General technical data
Ambient conditions
Shock
Vibrations EN 61131-2
Damp heat Max. 95%, without condensation
Operating altitude < 2000 m
EMC
Interference immunity
ESD IEC/EN 61000-4-2, zone B, criterion B
CW, radiated IEC/EN 61000-4-3, zone B, criterion A
Burst IEC/EN 61000-4-4, zone B, criterion B
CW, conducted IEC/EN 61000-4-6, zone B, criterion A
High energy surges IEC/EN 61000-4-5, zone B, criterion B
Emitted interference IEC/EN 55011, group 1, class A
Electrical data
Voltages as per EN 61131-2
Process and supply voltage 24 VDC (-15 %, +20 % without ripple)
Absolute limits 19.2 V ... 30 V incl. ripple
Ripple <5%
Reverse polarity protection 10 s
Power failure bridging time

Standard As per EN 61131-2
Failure time Failure < 10 ms
DC power supply Time between 2 failures > 1 s, PS2

9 Technical data
9.1.2 PM 783F
Application
PM 783F CPU module
(2 MB SRAM, 8MB DRAM, 1x ETH, 96 MHz)
Electrical data
Rated operating voltage 24 V DC
Voltage range 19.2 - 30 V AC
Rated operating current 0.36 A for complete system
Power dissipation < 10 W, in the module
Mechanical data
Dimensions (W x H x D ) 67.5 x 76 x 54 mm
Horizontal mounting position No restrictions
Vertical mounting position Ta < 40°C
Weight 150 g
Type of protection IP 20
Power
CPU pulse frequency 96 MHz
Program memory
Application and data 2 MB, battery-buffered
RAM buffering
Buffer time at Ta +25 °C > 1.5 years
Residual buffer time 14 days, upon warning message
Real-time clock w. battery buffering Yes
Ethernet
Number of ports 1
Transmission rate 10/100 Mbit/s
Auto-Negotiation Yes
Serial interface
Number of ports 1
Physical interface RS 232/485
Transmission rate 0.3 - 38.4 kBit/s
Connector Spring-cage terminal, 9-pin

9 Technical data
Diagnostic interface (radio clock)

Physical interface RS 232
Transmission rate 19.2 kBit/s (default), 9.6 kBit/s
Connection D-SUB, 9-pin, female connector
Supported Protocol Hopf Data Telegram 6021
I/O Bus
Number of I/O modules 8
Supported I/O S700 I/O modules
Coupler bus
Number of slots 1
Hot-plug function No
Currently supported modules CI 773F, CM 772F, CI 930F 3BDH … R0001
SD card reader
Supported SD cards
standard size SD, 32 x 24 mm
with adapter miniSD, microSD
Capacity max. 32 GB
Specification SD, SDHC
Supported file system FAT, FAT32
Control and display elements

Status display LEDs PWR, R/S, ERR
Function keys 8,
Display LCD
Ambient temperature
Operation 0 … +60 °C, horizontal mounting
0 … +40 °C, vertical mounting
Storage / transport -25….+75 °C
Certificates
Declaration of conformity CE
Approvals cULus
UL Class 1 Div 2 (groups A, B, C, D)
EAC, GL

9 Technical data
9.1.3 CI 773F
Application
CI 773F PROFIBUS DP master module
Fieldbus
Transmission rate 9.6 kBit/s to 12 MBit/s
Standard EIA RS-485 as per EN 50170, potential-free
Number of slaves max. 126
Dual port memory 16/64 kB, use depending on CPU module type
Electrical data
24 V DC power consumption 80 mA, via DC-IN of the CPU module
Power dissipation 1.8 W
Mechanical data
Dimensions W x H x D 28 x 135 x 75 mm
Weight Approx. 102 g
Operating status display

LEDs PWR, STA, RUN, L
Ambient temperature
Operation 0 ... +60 °C
Storage / transport -25… +70 °C
Certificates
ANSI/ISA 71.04-1985 G3
Approvals cULus
EAC

9 Technical data
9.1.4 CM 772F
Application
CM 772F PROFIBUS DP master module
Fieldbus
Transmission rate 9.6 kBit/s to 12 MBit/s
Standard EIA RS-485 as per EN 50170, potential-free
Number of slaves Max. 126, depending on the number of I/O data
of the PROFIBUS slaves
Data exchange 8 kB, dual port memory
Electrical data
24 V DC power consumption Typ. 50 mA, via DC-IN of the CPU module
Power dissipation 1.2 W
Mechanical data
Weight Approx. 96 g
Operating status display

LEDs PWR, RDY, RUN, STA, ERR
Ambient temperature
Operation 0…. +60 °C
Storage -25….+75 °C
Certificates
Approvals cULus
EAC, GL

9 Technical data
9.1.5 TB 711F
Application
TB 711F Terminal base (CPU module, 1 slot for CI/CM)
Electrical data
Rated voltage/current See PM 783F
DC-IN connection 5-pin, removable terminal block with spring-cage
terminals
Mechanical data
Dimensions (W x H x D ) 95.5 x 135 x 40 mm
Weight 170 g
Interfaces
SER (COM1) 9-pin, removable terminal block with spring-cage
terminals
DIAG (COM2) 9-pin, SUB-D female connector (F)
Ethernet RJ45 female connector
Coupler bus, I/O Bus For internal use only
Ambient temperature
Certificates
Approvals cULus
EAC, GL

9 Technical data
9.1.6 TA 724F
Application
TA 724F Coupler bus dummy
Mechanical data
Weight 50 g
Ambient temperature
Certificates
Approvals cULus
EAC

9 Technical data
9.1.7 TA521
Application
TA521 Battery for RAM buffering
Mechanical data
Design Lithium
Size Button cell
Weight 7g
Electrical data
Rated voltage 3V
Capacity 560 mAh
Battery type Non-rechargeable
Ambient temperature
Certificates
Approvals cULus
EAC, DNV

Index
Index
Control keys · 8-6

CPU module · 3-1
A Control keys · 8-6
Display and control elements · 3-4
AC 700F system overview · 1-1 Operation overview · 8-7
Accessory for wall mounting · 4-3 Status LEDs · 8-5
AI 723F Technical data · 9-12
Mounting · 5-5 Wiring · 6-6
Removal · 5-5 CPU terminal base · 3-3, 3-5
AX 722F Connections · 3-5, 3-6
Mounting · 5-5 Technical data · 9-16
Removal · 5-5
D
B
DC 732F
Battery · 4-1 Mounting · 5-5
Replacing · 5-9 Removal · 5-5
Bus systems · 1-2 DIAG · 6-8,
Bus termination Serial interface DIAG · 3-7
CI 773F · 6-10 Diagnostic cable · 4-4
Dimensional drawings · 5-6
Displays
C CI 773F · 3-10
PROFIBUS module · 3-10
Cabinet mounting · 5-7 Dummy coupler · 4-2
Cable shields · 6-2
CI 773F
Displays · 3-10 E
CI 773F
Technical data · 9-14 Earthing · 5-6
CM 722F Ethernet · 1-2, 6-9
Technical data · 9-15
CM 772F · 3-11
CI 773F · 3-9 F
Connection · 6-9
CI 773F Fuses · 6-5
Bus termination · 6-10
COM2 ·
Configuration level I
Basic configuration · 1-1
Small · 2-1 I/O terminal block
High · 2-2 Wall mounting · 5-2
Connection Installation · 2-3
CI 773F · 6-9 IP-Adresse · 7-1

9 Technical data
L DC 732F · 5-5
PM 783F · 5-5
LCD display Replacing
Displayed characters · 8-1 Battery · 5-9
Squares · 8-2 TA521 · 5-9
Text display · 8-4
Triangles · 8-2
S
LCD Display · 8-1
SER · 6-6
M SER serial interface · 3-7
Status LEDs
Modbus · 1-3 CPU module · 8-5
Mounting · 5-1 System planning · 2-3
DC 732F · 5-5
PM 783F · 5-5
T
O TA 521
Operation overview · 8-7 TA 724F · 4-2
TA521 · 4-1
P Replacing · 5-9
TA526 · 4-3
PM 783F TB 711F
Mounting · 5-5 Connecting · 5-4
Removal · 5-5 Connections · 3-5, 3-6
Technical data · 9-12 Removal · 5-4
Wiring · 6-6 Technical data · 9-16
Power consumption · 6-5 Wall mounting · 5-2
Power supply · 3-13 Technical data
PROFIBUS · 1-3 CI 773F · 9-14
PROFIBUS DP communication interface CM 722F · 9-15
Technical data · 9-14 PM 783F · 9-12
PROFIBUS DP master module TA 521 · 9-18
Technical data · 9-15 TA 724F · 9-17
PROFIBUS interface · 3-9 TB 711F · 9-16
PROFIBUS module Technical data
Bus termination · 6-10 Telecontrol · 1-4
Displays · 3-10 TK501 · 4-4
Features · 3-9, 3-11 TU 715F/716F (24V)
Pin assignment · 6-9 Connecting · 5-4
Removal · 5-4
TU 731F/732F (230V)
R Connecting · 5-4
Removal · 5-4
Removal · 5-1

Index
W DIAG · 6-8
Equipotential bonding · 6-4
Wall mounting Minimum distances · 6-3
I/O terminal block · 5-2 PM 783F · 6-6
TB 711F · 5-2 Reference potential · 6-3
Wiring · 6-1 Safety instructions · 6-1
Cable routing · 6-2 SER · 6-6
Cable shields · 6-2 Switch cabinet · 6-3

— —
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2PAA103858-111 A
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Freelance Mounting and Installation AC 700F Controller

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Document Number: 2PAA103858-111

1 Overview .................................................................................................................. 1-1

2 Configuration levels ............................................................................................... 2-1

3 Modules ................................................................................................................... 3-1

4 Accessories .......................................................................................................... 4-14

5 Mounting and removal ........................................................................................... 5-1

6 Wiring of the AC 700F controller ........................................................................... 6-1

7 Commissioning ....................................................................................................... 7-1

8 Service ..................................................................................................................... 8-1

9 Technical data ....................................................................................................... 9-10

The PM 783F CPU module is the core component of an AC 700F controller.

Fig. 1 AC 700F Controller

M&I – AC 700F Controller 1-1

The AC 700F consists of the following components:

• PM 783F CPU module on the TB 711F terminal base,

• a CI/CM fieldbus communication interface,

• up to eight S700 I/O modules on TU I/O terminal blocks.

• Modbus RTU (serial) and Modbus TCP

• Telecontrol protocol (serial) and Telecontrol TCP

1.2 Control Net communication

1.2.1 TCP/IP, UDP/IP

1-2 M&I – AC 700F Controller

1.3 Fieldbus communication

For additional information on PROFIBUS-DP and the PROFIBUS CI/CM modules,

Numerous automation systems support the Modbus protocol by default or as an op-

M&I – AC 700F Controller 1-3

1.3.3 Telecontrol protocol

For Ethernet-supported communication, the Ethernet interface and the parameters of

1-4 M&I – AC 700F Controller

2.1 Use of the on-board interfaces

Fig. 2 AC 700F controller, basic configuration

M&I – AC 700F Controller 2-1

2.2 PROFIBUS and direct I/O

The AC 700F controller of high configuration level is composed of a PM CPU module,

Fig. 3 AC 700F controller, high configuration

The PROFIBUS communication interface CI 773F is designed for communication with

PROFIBUS modules are configured in the hardware structure of Freelance Engineer-

The configuration in the Freelance Engineering hardware structure should correspond

2-2 M&I – AC 700F Controller

2.3 System planning

• PM 783F CPU module

To install an AC 700F controller, proceed as follows:

M&I – AC 700F Controller 2-3

2-4 M&I – AC 700F Controller

Fig. 4 PM 783F CPU module

1 LCD display with labeling 4 Control keys

M&I – AC 700F Controller 3-1

• On-board communication interfaces

– Coupler bus interface (internal)

– I/O Bus (internal)

• LCD display and control elements

3-2 M&I – AC 700F Controller

ETH Ethernet interfaces

– Telecontrol protocol IEC 60870-5-104

SER1 serial interfaces

– Telecontrol protocol IEC 60870-5-101

DIAG diagnostic interface

C1 coupler bus slot

– Connection of a communication interface

– Connection of terminal blocks with I/O modules

M&I – AC 700F Controller 3-3

3.1.3 Display and control elements