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Laboratory for Organic and Polymer Chemistry, Faculty of Chemistry and Chemical Engineering, University of Maribor,
Smetanova 17, SI 2000 Maribor, Slovenia
Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6726–6734, 2009
Keywords: high internal phase emulsion; macroporous polymers; polymer
monoliths; polyHIPE; solid phase filtration
molecular weight analogues. The isolation is done described.11 Micro fluidic devices also utilize mon-
simply by filtration and normally there is no need olithic polymers.12,13
for further purification apart from washing the For efficient flow through columns, larger pores
polymer support. With well defined reactions are beneficial however for a greater capacity
automation is possible, which is demonstrated by higher surface is required and thus smaller pores.
numerous examples of parallel synthesis. Large One way to overcome this is by grafting reactive
excesses of reactants can be used when this is groups onto a support with large pores.14,15
beneficial for the completion of the reaction. Another important issue is ensuring tight fit of
Crosslinked polymers, typically beads of diame- the polymeric monolith inside a column to prevent
ters between 20 and 200 lm prepared by suspen- the flow passing at the sides of the column.
sion polymerization, are introduced in the solvent Kirschning et al. have prepared a glass polymer
and the reaction is carried out in the same man- composite where precipitation of polymer inside
ner as traditionally with the lower molecular the voids of porous glass is used.16 Bulk polymer-
weight compounds. Reactions using polymer sup- ization with the aid of porogenic solvents is usu-
ported species can be carried out in a flow through ally used for the preparation of porous polymeric
manner rather than in a batch type setup. The monoliths. Pore size distribution can be well con-
flow principle usually offers even easier handling trolled however in the case of larger pieces heat
with the polymer supports, being positioned in a transfer during the polymerization can pose a
container. There is less probability for the damage problem.17 Another way to produce highly porous
of the polymer support and more possibilities for monolithic polymers is to utilize a high internal
process automation and even the use of more sup- phase emulsion. In such an emulsion, the dis-
ports in a row is envisaged. With a flow-through persed phase takes up a high fraction of volume,
setup, there are fewer problems with polymer-sol- typically over 74%, which is the volume of the uni-
vent compatibility. High throughput, minimum form beads packed in the densest way. In the case
workup and continuous operation are another of an even higher volume fraction of the dispersed
welcome features. phase, the droplets become geometrically dis-
Over thirty years ago first attempts (apart torted and the size distribution of diameters
from using ion exchange resins) of applying this becomes wider. If monomers are included in the
principle to organic synthesis were made, how- continuous phase of a high internal phase emul-
ever not many examples followed at that time.6 sion, by triggering the polymerization while pre-
Recently, the number of reports on using flow- venting the emulsion to phase separate, a highly
through type polymer supports setups is grow- porous permeable polymer material can be
ing.7 The groups of Prof. Ley from Cambridge and obtained (called polyHIPE material).18 The poros-
Prof. Luis from Castello de la Plana in particular, ity and morphology of the resulting polymer can
have recently published a number of reports on be tuned by the variation of several factors.19 The
the utilization of polymer supports in a flow mode typical structure of the material results from the
for organic synthesis.8 Especially promising droplets of the internal phase being caught in
seems the preparation of monolithic polymer sup- between the polymerizing continuous phase creat-
ports as they have good characteristics for the ing large spherical pores with the diameters close
flow-through setups. Monolithic supports, consist- to the diameters of the droplets of the emulsion
ing of a one piece of polymer mean much easier prior to polymerization (the droplets can grow
handling procedures when used in a column com- considerably bigger during the polymerization
pared to particulate supports. Passing of flow in due to emulsion instability). Moreover, the
between particles reduces the efficiency of the smaller interconnecting pores are formed yielding
support.9 The most noticeable difference between a highly interconnected, permeable structure.
monolithic and particulate supports in flow These are probably formed during the polymeriza-
through applications is the principle of mass tion of the continuous phase due to the difference
transfer. While diffusion limits the kinetics in in the densities of the solution of monomers and
case of particles, in the case of porous monoliths polymer resulting in shrinkage and thus rupture
convection is the main principle of mass transfer. of the polymer film.20 Some reports suggest
Monolithic polymers are therefore already estab- that the interconnecting pores are the result of
lished as chromatography columns,10 while vari- the polymer post polymerization treatment.21
ous types of monoliths for different applications Usually, monolithic polymeric materials are pre-
via flow through set-ups have also been pared from HIPEs. Recently, new developments
Journal of Polymer Science: Part A: Polymer Chemistry
DOI 10.1002/pola
6728 KOVAČIČ AND KRAJNC
demonstrated the preparation of polyHIPE beads by adding drop wise an aqueous solution of cal-
(prepared by the suspension of HIPEs into a third cium chloride hexahydrate (1.75 wt %) and
phase)22–24 and even membranes.25,26 PolyHIPEs potassium persulphate (0.19 wt %) to the organic
have been prepared from either oil in water27–29 phase under stirring. Once all the aqueous phase
or water in oil emulsions19 and have been used in has been added stirring was continued for fur-
a flow through manner as scavengers,30 ther 1 h, until a uniform W/O high internal
reagents31 and chromatography supports.32 phase emulsion (HIPE) was obtained. HIPE was
In this article, we report a technique for pre- injected into the column with a syringe and
paring columns by polymerizing HIPEs in situ cured at 70 C for 48 h. Resulting polyHIPE col-
and utilizing novel columns for the removal of umns were purified by pumping 1000 mL of
acid chloride and immobilizing boronic acids via ethanol and 1000 mL of de-ionized water
flow-through methods. through the columns at a flow rate of 2 mL/min.
For the determination of swelling characteristics,
polyHIPE samples were grinded and suspended
EXPERIMENTAL in the solvent for 24 h. The swelling degree was
calculated as the ratio of swollen volume to the
Materials volume of dry material.
4-Vinylbenzyl chloride (VBC, Aldrich), divinyl-
benzene (DVB, Aldrich, 80%, tech.), and sty-
rene (Merck) were passed through the Al2O3 Functionalization of Columns via
column before use to remove the inhibitors. Po- Flow-Through Method
tassium persulphate (KPS), sorbitan monooleate
(Span 80), tris(2-aminoethyl)amine, diethanol- Six grams (41.0 mmol) of tris(2-aminoethyl)amine
amine (DEA), benzoyl chloride (99%), 4-bromo- and 6.00 g (59.3 mmol) of triethylamine [or 8.00 g
phenylboronic acid were all purchased from (76.1 mmol) of diethanolamine and 8.00 g
Aldrich and used as received. N, N-dimethylfor- (79.1 mmol) of triethylamine in the case of func-
mamide (DMF), calcium chloride hexahydrate tionalization with diethanolamine]) were dis-
(CaCl26H2O) and triethylamine were purchased solved in 375 mL of a mixture of N,N-dimethylfor-
from Merck and used as received. Dichlorome- mamide and de-ionized water (volume ratio 4:1).
thane (DCM, Aldrich) was distilled and stored Solution was passed through the columns for 24 h
over molecular sieves. Housing used as the at a flow-rate of 2 mL/min. Solutions and columns
polymerization mold was made from polyaryle- were kept at 60 C. After the functionalization the
theretherketone (PEEK) with the outer diame- columns were washed by pumping through
ter of 15 mm, length of 45 mm and volume 100 mL of a mixture of N,N-dimethylformamide
8 mL (CIMV IDA-8 mL Tube Monolithic Col- and deionized water (volume ratio 4:1) and 100
R
Table 1. Swelling Properties of Powdered polyHIPE derivative from the nitrogen amount present in
Materials (Ratios of Volume of Swollen Material/ the polymer as additional crosslinking via the sec-
Volume of Dry Material) ond amino group in the tris(2-aminoethyl)amine
can occur thus lowering the amount of nitrogen
Cross-Linking
[one molecule of tris(2-aminoethyl)amine reacts
Degree (% mol) DMF DCM CH3CN
with two chloromethyl groups]. Amine functional-
6 3.4 4.8 2.4 ized column was used, in a flow-through manner,
40 2.8 3.0 2.1 to scavenge benzoyl chloride from the solution in
anhydrous dichloromethane. Firstly, an experi-
ment was performed to determine the capacity of
A flow through procedure was applied for the the column for benzoyl chloride under flow-
functionalization process, pumping a solution of through conditions. For this purpose, a solution
tris(2-aminoethyl)amine in dichloromethane with an excess of benzoyl chloride in relation to
through an in-mold polymerized polyHIPE col- the amine groups in the polymer was used. UV
umn with a 6% crosslinked VBC based material spectroscopy was applied for the determination of
(1.73 mmol of chloromethyl groups per gram of concentration of benzoyl chloride. No change in
polymer). After a thorough wash, the polymer the acid chloride concentration was noticed for
from both ends of the column was taken for FTIR the solutions after the first and second run
and elemental analysis. Nitrogen contents for the through the column and therefore it was con-
polymer from both ends of the column was very cluded that the amount of benzoyl chloride scav-
similar and the difference can be seen within the enged corresponded to the actual capacity of the
analysis error margins (5.14% of nitrogen was column. This was found to be 1.2 mmol of acid
found for the polymer at the flow-in end of the col- chloride per gram of polymer. From the deter-
umn and 5.39% was found for the polymer at the mined nitrogen amount in the column (2.8 mmol
flow-out end of the column). This suggests a of primary or secondary amine groups per gram of
homogeneous conversion to tris(2-aminoethyl)- polymer), it can be concluded that the majority of
amino derivative with the loading of 2.8 mmol of amine groups in the polymer are accessible to the
primary or secondary amine groups per gram of benzoyl chloride in the solution. It has to be noted
polymer. It is somewhat speculative to state the that the catch reaction of 1 mol of benzoyl chloride
conversion percentage to tris(2-aminoethyl)amine releases 1 mol of HCl, which is also scavenged by
amine groups. This further suggests that the flow the methods of polymer assisted solution phase
of solution through the column actually proceeds chemistry as the majority of the reagent had been
through the polymer monolith and not escaping removed in the first run through the column.
at the interface of monolith/mold bypassing the Boronic acids are widely used in Suzuki type
actual polymeric monolith. coupling reactions where carbon–carbon bonds
Similar experiment was performed to deter- are formed. Diethanolamine can be used to react
mine the dynamics of the removal of benzoyl chlo- with boronic acids, therefore functioning as the
ride via the flow-through procedure. This time, anchor to remove excess boronic acids from the
the excess of amine groups in the polymer solution. Diethanolamine can be immobilized to a
(approximately fivefold), was used. The solution of 4-vinylbenzyl chloride based polymer via the
benzoyl chloride was passed through the column nucleophilic attachment of the amino group.36,37
(2.8 mmol of amine groups per gram of polymer; Therefore, such a derivative had to be prepared
5.1 mmol of amine groups per column) repeatedly prior to boronic acid immobilization. This was
four times. After the first run approximately 95% achieved similarly to tris(2-aminoethyl)amine
of benzoyl chloride had been removed (Table 3), derivative, by simply passing a solution of dietha-
while almost complete removal was achieved after nolamine through the column with VBC based
the fourth run. The reactions were monitored by polyHIPE support (Scheme 1). In the case of the
UV spectroscopy (determination of benzoyl chlo- lower crosslinking of the starting polymer, a de-
ride concentration) and FTIR spectroscopy (poly- rivative with a loading of 2.5 mmol of diethanol-
mer after scavenging reaction; formation of amide amine groups per gram (calculated from nitrogen
bond absorptions). The results suggest efficiency content) was obtained suggesting an almost com-
and ease of use of such a flow-through setup for plete conversion of chloromethyl groups, while
Journal of Polymer Science: Part A: Polymer Chemistry
DOI 10.1002/pola
POLYMERIZATION OF HIGH INTERNAL PHASE EMULSIONS 6733
Table 3. Removal of Benzoyl Chloride from Solution columns in a row. Other chemistries of the column
in Dichloromethane by Tris(2-aminoethyl)amine material and means of pumping are currently
polyHIPE Derivative under investigation in our laboratories.
Percentage of Acid
The authors thank the Ministry of Science, Technology
Flow Cycle Chloride Removed
and Higher Education for a scholarship to Sebastijan
Kovačič and to Prof. Stanovnik and Mrs. Stipanovič
1 94.7
from the University of Ljubljana for CHN elemental
2 97.0
analyses. Containers for polymerization were kindly
3 97.5
supplied by BIA Separations, Ljubljana, Slovenia.
4 98.0
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