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Skill Training www.lubrication-institute.com

MACHINERY LUBRICATION
LEVEL - II

• How slight errors in viscosity


selection can result in wear
and energy losses
• Why varnish, sludge and
deposits are a problem
• Best practices for selecting
and applying open gear
lubricants

E-mail : info@lubrication-institute.com Website : www.lubrication-institute.com


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Skill Training

MACHINERY LUBRICATION II
Course Outline
Lubricating Grease Application
Lubrication PM Optimization and Design
What to do before and after installing an electric motor
Five questions to ask about every lubrication PM How to calculate ideal re-lubrication volume for electric
How to rationalize and modernize your lubrication PMs motors
What causes grease dry-out and when it should be refreshed How to optimize bearing re-greasing intervals
Strategy for ultrasonic / sonic-based re-greasing volume
Troubleshooting Lubrication Problems How to determine bearing grease fill levels

How to troubleshoot lubrication problems effectively Lubricant Application


Four troubleshooting data-collection guidelines
7 important guidelines for lubricating plain bearings
How to recognize wear patterns on gear teeth
Considerations for proper worm gear lubrication
28 tips for preventing gear failures Best practices for selecting and applying open gear
How to effectively troubleshoot bearing failures lubricants
Re-lubrication frequency recommendations for gear and
Lubrication and Oil Analysis Metrics grid couplings
14 best practices for steam turbine lubrication
Four metrics for measuring lubrication effectiveness
Best practices for process pump lubrication
How to track costs and savings
Best practices for lubricating compressors
Measuring the impact of lubrication excellence on RONA
Lubrication Fundamentals
Oil Drains, Flushing and Reservoir
Factors that influence hydrodynamic lubrication
Management Five things that can change oil film thickness
10 ways to ensure sump lubricant health How gear speed influences lubrication
How to optimize interval-based oil changes Seven lubrication factors for finding the “sweet spot” for
energy consumption
Strategies for condition-based oil changes
How to use a bleed-and-feed strategy for extending oil drains Base Oils
How to trend oil consumption ratios API base oil groups and why they are important
Best practices for oil draining and refilling How synthetic base oil properties compare
Strengths, weaknesses and application for six synthetic
Checklist of important machine accessories for inspections and
base oils
sampling Compatibility of eight seal materials with different fluid
Seven strategic machine accessories for contamination control types

E-mail : info@lubrication-institute.com Website : www.lubrication-institute.com


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Skill Training

MACHINERY LUBRICATION II
Course Outline
Viscosity and Viscosity Index Air Release and Foam Control

Understanding the viscosity / temperature chart Causes of poor air release and foaming in oil
Cold-temperature motor oil viscosity basics How to know when oil foam is a problem and
How oil aging affects oil viscosity how to troubleshoot
How slight errors in viscosity selection can result Strategies for controlling aeration and foam
in wear and energy losses
Lubricant Degradation
How to convert required operating temperature
How to detect mixed lubricants
viscosity to ISO viscosity grades
Five ways lubricants degrade irreparably
Nine Way additives are rendered useless
Oxidation and Thermal Stability Lubricant shelf life - factors to control
How antioxidants alter oil life
How oxidation stability is measured and why it’s Leakage Stability
important How fluid properties affect seal performance
Why varnish, sludge and deposits are a problem How to use dye for efficient leak detection
The typical sequence of events leading to varnish Pros and cons of quick stop leak agents

Lubricant Selection and Consolidation


The Seven critical factors when selecting grease Using bearing speed factors to determine NLGI numbers
Properties of grease that affect pumpability Selection criteria for electric motor grease
How service temperature affects different grease types 10 desired properties for refrigeration lubricants
How grease properties change due to incompatible mixtures Five requirements for gear oils and why they are
Importance of grease properties by application important
Eight critical factors for selecting a lubricant How to decide when synthetic gear lubes are required
Basic and advanced approaches for consolidating lubricants Three methods for selecting gear oil viscosity
Matching lubricants to machines based on robustness, price Conditions when synthetic hydraulic fluids may be
and usage required
Managing the lubricant vendor service and delivery quality How to select the correct hydraulic fluid viscosity
How new lubricant quality can be compromised How the hydraulic fluid selection process can save
How to read an oil can money
How to determine when to select a monograde vs. a Four important characteristics every chain lubricant
multigrade oil should have

Website : www.lubrication-institute.com Release Date : 14thJan, 2022


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Live, Online, Face - to - Face


Inhouse Training
Interactive Training Classroom Training

Ask questions live during class Face - to - face interaction


Classroom training at your premises or
Learn from anywhere in the world A consistent learning experience live, online training as suitable for your
team
Easy to use virtual classroom Food, snacks and tea available
Training options at reduced expenses
No hotel / travel cost as per requirement for the entire team
Completely tailored syllabus as per
Knowledge retention tests Assistance with visa requirements,
your requirement
Completion certificates hotel accommodation, travel and Real-world, work-specific examples
with emphasis on company relevant
tour for international candidates
topics
Knowledge retention tests No hotel / travel cost
Knowledge retention tests
Completion certificates
Completion certificates
Scheduled Q & A session with trainer

Visit : www.lubrication-institute.com Call : +91-9431117604


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Live & Interactive Online Training


2022 Calendar
NAME OF TRAINING / CERTIFICATION
Skill Training Skill Training

Machinery Lubrication Level - I Oil Analysis Level - II (MLA II)


(MLA I / MLT I) Ferrography and Interpretation

JANUARY MAY OCTOBER FEBRUARY JUNE DECEMBER


18-20th 17-19th 18-20th 22-24th 14-16th 13-15th

Rotating Assets Strategy Lubricant Blending & Quality


for performance Assurance

MARCH APRIL
29-31st 25-28th

Skill Training

API 653 Maintenance, Repairs & Machinery Lubrication Level - II


Upkeep of Storage Tanks API 653 (MLT II)

MAY JULY
24-27th 26-28th

Skill Training Skill Training

Machinery Lubrication Engineer Oil Analysis Level - I (MLA III)


(MLE)

AUGUST SEPTEMBER
22-26th 20-23th

Reliability Centered Maintenance

NOVEMBER
22-25th

+91 9431117604
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Sample Completion Certificate

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Certificate of Achievement R
Lubrication Institute Certifies that
JOHN SMITH E
T com
is recognized for professional t e.
U uachievement
by successfully completing T itthe four days
I -inst
LIVE ONLINE n
T oTRAINING ON
S ricati
MACHINERY LUBRICATION N .lub LEVEL - II ( MLT II)
I wwTechnician / Level I Machine Lubricant Analyst (ISO 18436-4, I)
Level I Machinery Lubrication
w
K.N.V.Subrahmanyam

Date MLE, MLA-3, MLT-2 Certificate Number


Course Director

E-mail : info@lubrication-institute.com Website : www.lubrication-institute.com

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