Cost Estimate

Project Name :- Improvement of Kazipet/Warangal Junction at Km 123+250 of NH-163 in the state of Telangana.
Name of the Client :- Roads & Buildings Department, NH Circle, Govt. of Telangana
Name of the Consultant :- M/s Saadhya Infra Solutions LLP, Hyderabad
MORT&H Estimation
Sl.No Sr.No. Description Unit SOR 2021-22 Amount
Ref. Qty

BILL-1: SITE CLEARANCE

Dismantling of existing structures like culverts, bridges, retaining walls and other structure
comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding
1 2.4 202
wherever necessary, sorting the dismantled material, disposal of unserviceable material and
stacking the serviceable material with all lifts and lead of 1000 metres)

I Lime /Cement Concrete (By Mechanical Means)

B. Prestressed / Reinforced cement concrete grade M-20 & above Cum - 1,260.00 0.00
Bill-1: Total Amount for Site Clearance :: 0.00

BILL-2: EARTH WORKS

Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including
cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements
1 3.6 A 301 of lines, grades and cross sections, and transporting to the embankment location within all lifts and Cum 2,366.00 168.00 3,97,488.00
lead upto 1000m
Construction of Embankment with approved material obtained from borrow pits with all lifts and
2 3.16 305 leads, transporting to site, spreading, grading to required slope and compacting to meet Cum 71.00 340.00 24,140.00
requirement of table 300-2.
Construction of Sub-Grade with approved material obtained from borrow pits with all lifts & leads,
3 3.18 305 transporting to site, spreading, grading to required slope and compacted to meet requirement of Cum 986.00 357.00 3,52,002.00
table No. 300-2
Bill-2: Total Amount for Construction of Earth Works :: 7,73,630.00

BILL-3: SUB-BASES, BASES (NON-BITUMINOUS)

Cement Treated Sub- Base: Providing, laying and spreading soil on a prepared sub grade,
pulverising, mixing the spread soil in place with rotavator with 4 per cent cement , grading with
1 4.2 401 Cum 543.00 2,441.00 13,25,463.00
motor grader and compacting with the road roller at OMC to achieve at least 98 per cent of the
max dry density to form a layer of sub base.
 MORT&H Estimation
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Providing, laying, spreading and compacting graded stone aggregate to Wet Mix Macadam
specification including premixing the Material with water at OMC in mechanical mix plant of
approved capacity, carriage of mixed Material by tipper to site, laying in uniform layers with paver
2 4.12 402 Cum 363.00 2,618.00 9,50,334.00
in sub- base / base course on well prepared surface and compacting with 8-10T vibratory roller to
achieve the desired density, to the lines, levels and grades etc. complete as per drawing and
Technical Specifications Clause 406. 5th revision

Construction of median and Island above road level with approved material brought from borrow
3 4.14 408 Cum 765.00 411.00 3,14,415.00
pits, spread, sloped and compacted as per clause 407
Bill-3: Total Amount for Construction of Non-Bituminous Works :: 25,90,212.00

BILL-4: BASES AND SURFACE COURSES (BITUMINOUS)

Providing and applying primer coat with bitumen emulsion on prepared surface of granular Base
1 5.1 502 including clearing of road surface and spraying primer at the rate of 0.70 kg/sqm using mechanical Sqm 3,885.00 41.00 1,59,285.00
means.

Providing and applying tack coat with bitumen emulsion at the rate of 0.20 kg per sqm on the
2 5.2 503 Sqm 2,610.00 13.00 33,930.00
prepared granular surface cleaned with mechanical broom.

Providing and laying Bituminous Concrete with 100-120 TPH batch type hot mix plant producing
an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed
with bituminous binder @5.2 per cent of mix and filler, transporting the hot mix to work site,
3 5.8 507 laying with a hydrostatic paver finisher with sensor control to the required grade, level and Cum 131.00 12,130.00 15,89,030.00
alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired
compaction as per MORTH specification clause No. 509 complete in all respects.

Grading 1 with 5.2% bitumen (VG-40 grade) - SR

Bill-4: Total Amount for Construction of Bituminous Works :: 17,82,245.00

BILL-5: WIDENING OF PIPE CULVERTS

Earth Work in Excavation of foundation of structures as per drawing and technical specification,
1 12.1 (I) 304 including setting out, construction of shoring and bracing, removal of stumps and other deleterious Cum 39.00 116.00 4,524.00
matter, dressing of sides and bottom and backfilling with approved material.

1500,
PCC M15 Grade leveling course for foundation complete as per drawing and Technical
2 14.10 1700 & Cum 3.00 5,977.00 17,931.00
specification
2100
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Providing, Laying Reinforced cement concrete Hume pipes of NP-4 Class/ prestressed concrete
pipe for culverts on first class bedding of granular material in Single row including fixing collar with
3 9.2 2900 cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete LM 7.50 17,681.00 1,32,608.00

i) 1500mm dia
Bill-5: Total Amount for Construction of Pipe Culvert Works :: 1,55,063.00
BILL-6: DRAINAGE WORKS
RCC Drain
Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including
cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements
1 3.6 301 A Cum 1,430.00 168.00 2,40,240.00
of lines, grades and cross sections, and transporting to the embankment location within all lifts and
lead upto 1000m).
Plain Cement Concrete M15 leveling course below complete as per Drawing and Technical
2 14.10 2700 Cum 117.00 5,977.00 6,99,309.00
Specifications.- For Foundation

1500, Providing and laying RCC M 20 grade concrete mix with HBG stone aggregate mechanically
3 12.8 C 1700 & mixed, placed and vibrated for concrete work curing for 14 days etc. Complete as per MORTH Cum 601.00 5,937.00 35,68,137.00
2100 specification.

1600 & Supplying, Fitting and Placing un-coated HYSD bar Reinforcement complete as per Drawing and
4 12.40 MT 30.00 84,127.00 25,23,810.00
2200 Technical Specifications.
Providing weep holes in Reinforced concrete wall with 100 mm dia AC pipe, extending through
2706 &
5 13.8 the full width of the structure with slope of 1V :20H towards drawing foce. Complete as per Rmt 325.00 400.00 1,30,000.00
2200
drawing and Technical Specifications
Supplying and fixing of Iron Grating of size 300 x 100 mm and thickness 10 mm of any shades
6 Market Rate Kgs 511.00 250.00 1,27,750.00
including labour charges
Construction of Water Collecting Chamber & Connecting Pipes
Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including
cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements
1 3.6 301 A Cum 144.15 168.00 24,218.00
of lines, grades and cross sections, and transporting to the embankment location within all lifts and
lead upto 1000m).
Plain Cement Concrete M15 leveling course below complete as per Drawing and Technical
2 14.10 2700 Cum 9.30 5,977.00 55,587.00
Specifications.- For Foundation

Providing, laying Reinforced Cement Concrete Hume Pipes of NP-4 Class prestressed concrete pipe
for culverts on first class bedding of granular material in single row including fixing collar with
3 9.2 2900 Rmt 60.00 13,150.00 7,89,000.00
cement mortar 1:2 but excluding excavation, protection works, backfilling, concrete etc..
1000 mm dia. Pipes
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Constructing 1000 mm dia. brick masonry inspection chamber as per IS - 4111: Part-1:1986 with
cement mortar (1:6) prop using 2nd Class Clay Bricks of 225 mm thick from approved source
having a minimum crushing strength of 5 N/sq.mm including plastering with cement mortar 1:3
SSR 2021-22 prop; ½” thick both inside and outside fitted with 20” dia RCC manhole covers and frames including
Sl. No: TBSP-B.I-03 excavating pits up to a depth of 1000mm in all sorts of soils (excluding rock) and laying cement
4 No's 2.00 7,835.00 15,670.00
Page No: 213 of concrete (1:4:8) 150 mm thick using 40 mm HBG Metal and P.C.C. 1:2:4 benching and channel 100
480 mm thick as per Standard specification and including cost and conveyance of all materials like
cement, sand, bricks, water etc., to site, cost of seigniorage charges on all materials and all
incidental and operational, labour charges like mixing cement mortar, constructing masonry, lift
charges, curing etc., complete for finished item of work as per Standard specification.

Bill-6: Total Amount for Construction of Drainage Works :: 81,73,721.00

BILL-7 :: TRAFFIC SIGNS, MARKINGS AND ROAD APPURTENANCES

Cast in Situ Cement Concrete M20 Kerb Construction of cement concrete kerb with top and
bottom width 115 and 165 mm respectively, 250 mm high in M 20 grade PCC on M-10 grade
1 8.1 408 Rmt 375.00 350.00 1,31,250.00
foundation 150 mm thick, foundation having 50 mm projection beyond kerb stone, kerb stone laid
with kerb laying machine, foundation concrete laid manually, all complete as per clause 408

Painting Two Coats on New Concrete Surface : Painting tow coats ofter filling the surface with
2 8.8 803 synthetic enamel paint in all shades on se plastered concrete surface, including cost of all Sqm 137.00 86.00 11,782.00
materials, labour, loading , unloading, lead, lift, transporting etc. complete

Providing and laying of hot applied thermoplastic road marking compound, 2.5mm thock
including reflectorising glass beads @250gms with Reflectorising Glass Beads on Bituminous
3 RSI Circular Rate surface at 250 gms per Sqm area, thickness of 2.5mm is exvlusive of surface applied glass beads as Sqm 155.00 663.00 1,02,765.00
per MORTH section 803.4 and IRC: 35-2015, the material should satisfy the requirements as per
MORTH specifications 803.4
Providing and laying of hot applied thermoplastic compound 15mm thick including reflectorising
glass beads @ 250 gms per sqm area, Width of 300mm and thickness of 10mm is exclusive of
4 RSI Circular Rate Sqm 137.00 2,991.00 4,09,767.00
surface applied glass beads as per IRC:35 .The finished surface to be level, uniform and free from
streaks and holes. ( FOR RUMBLE STRIPS)
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Supplying & Fixing of Molded Shanks Raised Pavement Markers made of plastic body moulded
from HIPS(HI-impact polystyrene) or ABS or ASA(Acrylic styrene Acrylonitrite) and reflective panels
with micro prismatic lens capable of providing total internal reflection of the light entering the lens
face and shall support a load of 16000 kg tested in accordance to ASTM D 4280 Type H and
complying to Specifications of Category A of MORTH Circular No RW/NH/33023/10-97 – DO III Dt
11.06. 1997. The height, width and length shall not exceed 50 mm, 100 mm and 100 mm and with
5 RSI Circular Rate Nos 706.00 361.00 2,54,866.00
minimum reflective area of 13 Sqcm on each side and the slope to the base shall be 35 +/- 5
degree. The strength of detachment of the integrated cylindrical shanks, (of diameter not less than
19 +/- 2 mm and height not less than 30+/- 2 mm) from the body is to be a minimum value of 700
Kgs. Fixing will be by drilling holes on the road for the twin shanks to go inside, without nails and
using epoxy resin based adhesive as per manufacturer’s recommendation and complete as
directed by the engineer.

Providing & fixing Junction boards of size 1050 x 1500 mm made out of Type – XI of ASTMD 4956-
09 wide angle cube cornered micro Prismatic Retro Retro reflective sheeting Prismatic Retro
reflective sheeting and confirming to IRC 67:2012 for full background of Green Color & White
Letters and fixed over 4MM Aluminum Composite Material sheet having minimum 0.5 mm thick
Aluminum skin on both sides with back side painted grey color and fixed over back support frame
of M.S angle 25x25x3mm all round and fixing with 35x35x4mm and mounted on a MS angle post of
6 RSI Circular Rate size 75x75x6mm with clear height of not less than 2.1 m from the ground level to the bottom of Nos 4.00 26,757.00 1,07,028.00
the board. The signpost should be painted with one coat of red oxide paint and 2 coats of synthetic
enamel paint Black and White color with bands of 30cm of height. The signpost shall be firmly fixed
with MS base angle 35x35x4 mm in to the ground by M-15 Concrete foundation of size
450x450x600mm including cost and conveyance of all materials ,equipment, machinery and labour
with all leads and lift, loading charges necessary for satisfactory completion of the work as directed
by Engineer -in-Charge.
Supplying and installation of Hazard Markers using M.S. angle of size 55x55x6mm and 120cm high
above ground level painted with two coats of black & white stripes of 15cm wide with first quality
synthetic enamel paint over one coat of appropriate primer of approved brand,colour, with 30cm x
90cm Type – XI of ASTMD 4956-09 wide angle cube cornered micro Prismatic Retro reflective
sheeting of Yellow colour and confirming to IRC 67:2012 fixed over 3MM Aluminum Composite
Material having minimum 0.30 mm thick Aluminum skin on both sides with standard supports
7 RSI Circular Rate consisting of alternately black and Yellow with black stripes in screen printing sloping downward at Nos 4.00 4,550.00 18,200.00
an angle of 45 degrees towards the side of the obstruction on which the traffic is to pass and
buried into the ground in a trench of size 30cm x 30cm and 50cm depth filled with CC M-20
including cost and conveyance of all materials, equipment, machinery and labour with all leads and
lifts, loading and un-loading charges necessary for successful completion of the work on any road
in division as directed by Engineer-in-Charge and conforming to IRC 67-2012 &MORT&H
specification No.805 and approved drawings etc., complete for finished item of work.
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Providing and fixing Cautionary/Warning sign board size 900mm equilateral triangle made out of
Type-XI of ASTMD 4956-09 wide angle cube conrnered micro Prismatic Retro reflective sheeting
and confirming to IRC 67:2012 for full background of White color and letters/logos done by screen
printing in Black color, boarders by screen printing in Red color and fixed over 4MM aluminium
composite material sheet having minimim 0.5mm thick aluminium skin on both sides with back
side painted grey color and fixed over back support fram of M.S angle 25x25x3mm all round and
8 RSI Circular Rate fixing with 35x35x4mm and mounted on a MS angle post of size 75x75x6mm with clear height of Nos 4.00 7,174.00 28,696.00
not less than 2.1m from the ground level to the bottom of the board. The signpost should be
painted with one coat of red oxide paint and 2 coats of synthetic enamel paint black and white
color with bands of 30cm of height. the signpost shall be firmly fixed with MS base angle
35x35x4mm in to the ground by M-15 concrete foundation of size 450x450x600mm including cost
and convetance of all materials, equipement, machinery and labout with all leads and lift, loading
charges neccessary for sarisfactory completion of the work as directed by Engineer-in-Charge.

Provision of an Reinforced cement concrete crash barrier at the edges of the road, approaches to
bridge structures and medians, constructed with M-40 grade concrete with HYSD reinforcement
conforming to IRC:21 and dowel bars 25 mm dia, 450 mm long at expansion joints filled with pre-
9 8.22 809 Rmt 15.00 4,399.00 65,985.00
moulded asphalt filler board, keyed to the structure on which it is built and installed as per design
given in the enclosure to MOST circular No. RW/NH - 33022/1/94-DO III dated 24 June 1994 as per
dimensions in the approved drawing and at locations directed by the Engineer, all as specified
Providing and erecting gantry mounted variable message sign board electronically operated
capable of flashing the desired message over a designed support system of aluminium alloy or
10 No's 2.00 7,10,000.00 14,20,000.00
galvanised steel, erected as per approved design and drawings and with lateral clearance as per
clause 802.3
11 Construction of Kakatiya Thoranam No's 1.00 2,00,000.00 2,00,000.00
Bill-7: Total Amount for Providing of Road Safety Items :: 27,50,339.00