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4008 30TRS1
4008 30TRS1
General installation
Continuous baseload rating
Designation Units Cogeneration unit Electrounit
TRS1 TRS2 TRS1 TRS2
Gross engine power kW 447 526 447 526
Brake mean effective pressure kPa 1170 1370 1170 1370
Combustion air flow m³/min 34 40 34 40
Exhaust gas temperature (max) after turbo °C 490 485 490 485
Exhaust gas flow (max) m³/min 90 105 90 105
Boost pressure ratio - 2,53 2,90 2,53 2,90
Overall electrical efficiency % 37,9 38,5 37,4 38,0
Mean piston speed m/s 9,5 9,5
Charge coolant flow l/sec 8,3 8,3
Nominal excess air factor (Lambda) λ 1,71 1,70 1,71 1,70
Typical gross Genset 25 °C (100 kPa)
kWe 425 500 425 500
Electrical output (unity 1.0pf)
Assumed alternator efficiency % 95,0 95,0
Continuous baseload rating: Power available for continuous full load operation. No overload available.
Energy balance Charge cooling water data
Coolant flow. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...30 m³/h
4008-30TRS1 / 4008-30TRS2 - Cogeneration unit
Coolant entry temperature... ... ... ... ... ... ... ... ... ... ... ... ... .. 45 °C
TRS1 TRS2 Charge cooler.. ... ... ... ... ... ... ... ... ... ... .. fin and tube on engine
Designation Continuous Continuous Shutdown switch setting.. ... ... ... ... ... ... ... ... coolant 96 °C rising
baseload % baseload % Coolant immersion heater capacity . ... ... ... ... ... ... ... .. 4 kW 1 off
rating rating
Energy in fuel 1119 100 1298 100 Lubrication system
Energy in power
447 39,9 526 40,5 Recommended lubricating oil: Lubricating oil requirements vary
output (Net)
with fuel used. Full specifications including oil sampling and
Energy in recommendations and condemnation limits appear on the Fuel,
350 31,3 398 30,6
exhaust Coolant and Lubricating Oil Recommendation Sheet for the 4000
Energy to Series Gas Engines.
189 16,9 211 16,3
coolant and oil
Lubricating oil capacity
Energy to charge Total system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 165,6 litres
67 6,0 90 6,9
cooler Sump maximum .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 154,0 litres
Sum of useable Sump minimum ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127,0 litres
539 48,1 602 46,4
heat
Lubricating oil temperature
Sum of useable
986 88,1 1135 87,4 Maximum to bearings .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 105 °C
energy
Lubricating oil pressure at 85 °C temperature to bearings .0,34 MPa
Energy to Oil consumption (continuous rating)
66 5,9 73 5,7
radiation
Designation TRS1 TRS2
4008-30TRS1 / 4008-30TRS2 - Electro unit After RUNNING-IN †† g/kWhr 0,14 0,14
TRS1 TRS2 Oil flow rate from oil pump l/s 3,7 3,7
Designation Continuous Continuous †† Typical 250 hours
baseload % baseload % Sump drain plug tapping size .. ... ... ... ... ... ... ... ... ... ... ... ... GA1
rating kW rating kW Oil pump .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... gear driven
Energy in fuel 1134 100 1315 100 Shutdown switch setting.. ... ... ... ... ... ... ... ... .. oil 1,93 bar falling
Energy in power Normal operating angles:
447 39,4 526 40,0 -front and rear.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5°
output (Net)
-side tilt ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 22,5°
Energy in
353 31,1 402 30,6
exhaust
Energy to
Fuel system
193 17,0 216 16,4
coolant and oil Recommended fuel: Natural Gas LHV at 34 MJ/m³ (930 Btu/cu.ft).
Energy to charge Other fuels may be used, for example landfill or digester gas.
69 6,1 92 7,0 Ratings will vary from those shown.
cooler
Where fuels other then Natural Gas are being considered it is
Sum of useable
615 54,2 710 54,0 imperative that a full gas analysis (including details of any solid or
heat
liquid components) be obtained. Reference should then be made to
Sum of useable Perkins Engines Company Limited to determine suitability. Gas
1062 93,7 1236 94,0
energy supplies must be filtered to the same standard as the engine intake
Energy to air (i.e. Maximum particle size not to exceed 50 microns).
72 6,3 79 6,0 Gas supply pressure ... ... ... ... . 1,5 kPa to 5 kPa at full rated flow
radiation
Carburettor type .. ... ... ... ... .. Deltec with zero pressure regulator
Notes: Installation of gas supply and shut off valves to be in accordance
with local regulations.
z Not to be used for CHP design purposes (indicative figures
only). Consult Perkins Engines Company Limited. Cogeneration unit Electro unit
Designation
z Assumes complete combustion. TRS1 TRS2 TRS1 TRS2
Fuel consumption gross kJ / kW kJ / kWs kJ / kWs kJ / kWs
Cooling system At Continuous baseload
2,51 2,47 2,54 2,50
rating
Recommended coolant: 50% inhibited ethylene glycol or 50%
At 75% of Continuous
inhibited propylene glycol and 50% clean fresh water. For 2,58 2,53 2,61 2,56
base load rating
combined heat and power systems and where there is no likelihood
At 50% of Continuous
of ambient temperature below 10 °C, then clean ‘soft’ water may be 2,81 2,70 2,84 2,73
baseload rating
used, treated with 1% by volume of Perkins inhibitor in the cooling
At 25% of Continuous
system. The inhibitor is available in 1 litre bottles from Perkins. 3,63 3,38 3,66 3,41
base rating
Total coolant capacity (engine only) .. ... ... ... ... ... ... ... ... 48 litres
Fuel: Natural Gas - LHV = 34,71 MJ/m³
Maximum jacket water pressure in crankcase ... ... ... ... ... ... 1 bar Tolerance on Fuel consumption
(plus static pressure head)
Designation Cogeneration unit Electro unit
Jacket cooling water data Mass flow data Units TRS1 TRS2 TRS1 TRS2
Coolant flow ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 36 m³/h
Fuel Kg/h 88,2 102,3 89,3 103,6
Coolant exit temperature (max) . ... ... ... ... ... ... ... ... ... ... ... 96 °C
Coolant entry temperature (max) ... ... ... ... ... ... ... ... ... ... ... 88 °C Volume flow data (100 kPa)
Fuel (15 °C) Sm³/hr 116,1 134,6 117,6 136,3
84 CHARGE COOLER OUTLETS
1726.5
42 LIFTING BRACKET 42 LIFTING BRACKET
255
602
24V STARTER MOTOR
430
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - Left view
359 232
Governor
42 lifting bracket
throttle/actuator
Fresh water
outlet
cylinders
Crankcase
breather
726.3
242
crankshaft
TV damper guard
515
168
690
Gas inlet
2559 overall length
601
Exhaust manifold
heatshield removed
for clarity
Ø
inl
Air
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - Right view
crankshaft
25
220
Crankcase inspection
covers
880 182
C of G (wet)
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - Rear view
27
cylinders
Lifting
bracket
Carburettor
455
366
crankshaft
rotation
543
8 holes equi-spaced
M12 x 30 deep
on Ø 438.15 P.C (17 1/4”) 11.25 16 holes equi-spaced
M12 x 21 deep
on Ø 679.45 P.C. (26 3/4”)
4008-30TRS1 and 4008-30TRS2 Bio gas cogeneration unit - SAE Flywheel, Exhaust Outlet and Support Pads
10
Ø 466,82
Ø 466,72
Ø 647,95
Ø 647,70
Ø 410
Ø 520
Ø 711
25,4
407 To
crankshaft
30
30
Ø 150
Ø 110
732.2
crankshaft
45
5
To
40
1863.5
58
6 holes Ø 22 60
Rear face c/case
crankshaft
908
454
23 64
26
148
45
90
76
88
42 LIFTING BRACKET
FRESH WATER OUTLET PIPE
CYLINDERS
GOVERNOR TO SUIT Ø 76 (INSIDE) HOSE
295
ACTUATOR/THROTTLE
G3/8 AND G1/2 TAPPINGS
232
IN THERMOSTAT HOUSING
Rp1/2 TAPPINGS
IN THERMOSTAT HOUSING
484
357
272
2 CRANKSHAFT
TV DAMPER GUARD
515
168
445 409
698
GAS INLET
2658 OVERALL LENGTH
254.5
20 SECONDARY WATER INLET
9 .4
LE
22
Ø
R
CRANKSHAFT
25
220
CRANKCASE INSPECTION
COVERS
880 182
C OF G (WET)
4008-30TRS1 and 4008-30TRS2 Natural gas electro unit - Rear view
1633
OVERALL WIDTH
CRANKSHAFT
ROTATION
543
8 HOLES EQUI-SPACED
M12 x 30 DEEP
ON Ø 438.15 P.C (17 1/4”)
16 HOLES EQUI-SPACED
M12 x 21 DEEP
11.25° ON Ø 679.45 P.C (26 3/4”)
4008-30TRS1 and 4008-30TRS2 Natural gas electro unit - SAE Flywheel, Exhaust Outlet and Support Pads
10
Ø 466,82
Ø 466,72
Ø 647,95
Ø 647,70
Ø 410
Ø 520
Ø 711
25,4
Ø 279
Ø 152
22,5°
1863.5
58
6 HOLES Ø 22 60
REAR FACE C/CASE
CRANKSHAFT
908
454
23 64
26
148
45
90
76
88
PLAN VIEW OF SUPPORT PADS
Derate tables
Raw water derate
30
25
20
Derate (%)
15
10
5
50 °C
0
35 40 45 50 55 60 65
Raw w ater Tem p (°C)
16
14 50 °C
40 °C
12 30 °C
10
Derate (%)
0
0 500 1000 1500 2000 2500 3000
Altitude (MASL)
Raw water derate
30
25
20
Derate (%)
15
50 °C
10
40 °C
5
30 °C
0
35 40 45 50 55 60 65
Raw w ater Tem p (°C)
25
50 °C
40 °C
30 °C
20
Derate (%)
15
10
0
0 500 1000 1500 2000 2500 3000
Altitude (MASL)
Induction system Starting requirements temperature down to 0°C
Oil: . ... ... ... ... ... ... ... refer to Perkins Engines Company Limited
Maximum air intake restriction of engine: Starter: ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 1 x 24 Volts
-clean filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 127 mm H2O Battery: .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2 x 12V total Ah 232
-dirty filter .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 380 mm H2O Inrush current to starter: ... ... ... ... ... ... ... ... ... ... ... .. 1000 amps
-air filter type . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1 of dry type Cranking current: ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 600 amps
Starter cable size: .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 70 mm²
Exhaust emissions data Maximum length: ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 6 m
Ambient temperature of 25 °C
Emissions at continuous baseload rating. Notes:
If the engine is to operate in ambient conditions other then test z Engines that are not equipped with additional A:F ratio control
conditions then suitable adjustments may be necessary for any will require immersion heaters to be fitted when ambient
change in inlet air temperature or barometric pressure. temperatures are below 15 °C
z Engines fitted with additional A:F ratio control with start
Designation TRS1 TRS2 unaided down to 0 °C
Oxygen (O2) % 9,01 9,24 z The battery capacity is defined by the 20 hour rate
Oxides of Nitrogen (NOx) mg/Nm³ 480 490 z The starting ability of an engine with immersion heater will be
Hydrocarbons (THC) mg/Nm³ 1160 1100 improved by about 10 °C and the start aid specification can be
Carbon Monoxide (C0) mg/Nm³ 791 774 modified accordingly. The oil specification should be for the
minimum ambient temperature as the oil will not be warmed by
Designation Cogeneration unit Electro unit the immersion heater
Mass flow data TRS1 TRS2 TRS1 TRS2 z Breakaway current is dependant on battery capacity available.
Combustion air (25 °C) kg/h 2385 2766 2416 2802 Cables should be capable of handling the transient current
which may be up to double the steady cranking current.
Volume flow data
Combustion air (25 °C) m³/h 2040 2366 2067 2397
Electrical system
Exhaust system Type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. insulated return
Starter motor .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 24 volts
Designation Units TRS1 TRS2 Starter motor power ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7,5 kW
mm Number of teeth on flywheel... ... ... ... ... ... ... ... ... ... ... ... ... . 190
Maximum back pressure for total system H2O 600 400 Number of teeth on starter motor ... ... ... ... ... ... ... ... ... ... ... ... 12
Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... 120 rev/min.
Exhaust outlet flange size . ... ... ... ... ... ... ... ... ... ... . 1 x 152 mm Pull in current of starter motor solenoid.. ... . 26,8 amps at 24 volts
Hold in current of starter motor solenoid ... ... .. 9 amps at 24 volts
For recommended pipe sizes see the Installation Manual.
Designation Cogeneration unit Electro unit
Ignition system
Volume flow data
Units TRS1 TRS2 TRS1 TRS2
100 kPa
Primary system... ... ... ... ... ... ... ... ... ... ... ... ... Altronic Disn 800
Exhaust gas at turbo Primary voltage .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 24 volts
m³/h 5409 6215 5481 6296
exit temperature
Polarity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... negative earth
Exhaust data Units TRS1 TRS2 Spark plug gap ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,25 mm
Ignition timing . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24° BTDC
Exhaust temperature °C 487 478
Oxygen content in exhaust gas % 9,01 9,24
Lambda λ 1,71 1,70 Noise levels
The figures for total noise levels are typical for an engine running at
the continuous baseload power rating in a semi-reverberant
environment and measured at a distance of one metre from the
periphery of the engine (sound pressure level re: -20 x 10-6 pa).
Ambient noise level ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 70 dBA
4000 Series 4008-30TRS1
4008-30TRS2
at position 7
120
110
Noise level - dB
100
90
80
70
60
31.5 63 125 250 500 1K 2K 4K 8K 16K Hz
Engine mounting
Maximum additional load applied to flywheel due to all rotating components ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 650 kg
The information given on this Technical Data Sheet is for guidance only. For ratings other than those
shown, please contact Perkins Engines Company Limited.
Publication No. TPD1565E, Issue 2. October 2007. © Perkins Engines Company Limited.
@Perkins ® Distributed by