Power

Generation

Gas Engine Powered

Generating Sets
315 kWe 50 Hz
331 kWe 60 Hz
QSK19G Series Engines

Standard Genset Features

Single Source Responsibility
Design, manufacture and testing of
engine, alternator, control system and
complete generating set are all
produced by companies within the
Cummins Group
International Integrity
Assurance and strength of a worldwide
major corporation backing the product
Global Backing
24 hour spares and service availability
in 72 countries
Single Source Warranty
Total product guaranteed by Cummins
Power Generation
Packaged Self-Contained Units
Alternator PCC PowerCommand Control
● Brushless Group-made machine control system
● Close voltage regulation ● Microprocessor control
● Rotor and exciter impregnated with ● Integrated voltage regulation
oil and acid resisting resin ● Superior alternator and genset
● 12 lead reconnectable protection system
● Exceptional short circuit capability ● Accurate battery monitoring system
● Low waveform distortion with non ● Totally reliable and proven system
linear loads
Ratings
All kW Power ratings based on a 32°C
ambient temperature reference. Refer
to factory for deration for temperatures
above 32°C.
Chassis
BSI
Built-in anti-vibration system
RM
REG

Bonded rubber units fitted as standard NATIONAL

ACCREDITATION
Integrated unit with built-in anti-
FI

ST OF CERTIFICATION
I

eliminate need for rubber mats or ERED BODIES

vibration system, control panel, starting spring mountings
system and other accessories Quality Assurance
Registered Firm Certificate Number FM509 in accordance with:
BS EN ISO 9001
Cummins Engine
Quality Assurance Schedule 3420/1
● Heavy duty 4 cycle water cooled
engine One
Sourc
e
ernator
● MCM700/SGM558 full authority Alt
Co

electronic management
Engine

ntrols

● Woodward PROACT actuator to

drive throttle valve. en
G

e r a ti n g S e
t

● CENSE engine monitoring system One

Name

Cummins Power Generation, Cummins Engines and

Ready Filled Newage Alternators are all part of the same group
Every set comes filled with lube oil

Ratings
50 Hz 60 Hz
Pressure Pressure
Model kWe kVA* rpm bar (G) Model kWe kVA* rpm bar (G)
315 GFBA 315 394 1500 14 334 GFBA 334 417 1800 12.4
*@ 0.8pf

A Single Source for all Power System Solutions

Specifications May Change Without Notice 01/02 CPG QSK 19G/C
Specifications
Generator Set Performance
Voltage Regulation
Maintains voltage output to within ±1.0%.
At any power factor between 0.8 lagging and
unity.
At any variations from No load to Full load.
At any variations from Cold to Hot.
At speed droop variations up to 4.5%.
Frequency Regulation
Isochronous under varying loads from no
load to 100% full load.
Random Frequency Variation
Will not exceed ±0.25% of its mean value for
constant loads – no load to full load.
Engine
Cummins QSK19G spark ignited lean burn
gas combustion engines. Six-cylinder,
in-line.
Type
Water cooled, four cycle, turbo charged and
aftercooled.
Construction
Four valves per cylinder, forged steel
crankshaft and connecting rods, cast iron
block, replaceable wet liners.
Starting
24 volt negative earth.
Battery charging
35 amp alternator. Cranking current
610 amps at 0°C on K engines.
Alternator
Type
Brushless, single bearing, revolving field,
4-pole, drip proof, screen protected.
Class H insulation.
Enclosed to IP22 (NEMA 1) standard.
IC 01 cooling system.
Fully interconnected damper winding.
AC exciter and rotating rectifier unit.
Epoxy coated stator winding.
Rotor and exciter impregnated with tropical
grade insulating oil and acid resisting
polyester resin. Dynamically balanced rotor
to BS5625 grade 2.5.
Sealed for life bearings.
Layer wound mechanically wedged rotor.
Compliance Standards
To BS4999/5000 pt 99,
VDE 0530, UTE5100,
NEMA MG1-22, CEMA,
IEC 34, CSA A22.2,
AS1359, BS 5514,
ISO 3046 and ISO 8528
Specifications May Change Without Notice
Generator Set Options
Waveform Engine
Total harmonic distortion open circuit voltage o Heavy duty air cleaner
waveform in the order of 1.5%. Three-phase o Coolant heater and thermostat
balanced load in the order of 5.0%. o Lead acid batteries, cable and fitted tray
Telephone Influence Factor (TIF) o NiCad batteries
TIF better than 50. o Sump drain pump
THF to BS4999 Part 40 better than 2%. o Oil and water drain taps
Alternator Temperature Rise o Automatic sump oil make-up valve
Class H insulation. Temperature rise up to o Flexible engine connections
125°C permitted. o CE Compliance (guarding)
o Exhaust temperature monitoring
Radio Interference
o Tool kit
In compliance with BS800 and VDE levels
G and N. Cooling
o 40°C ambient radiator
o 50°C ambient radiator
o Remote radiator cooling (built to order)
Fuel System o Oil temperature indication
Safety shutdown solenoid valve, pressure o Heat recovery equipment (water and
regulator valve, manual shut-off valve, exhaust gas)
dust filter. Flexible fuel line. Fuel System
Filters o Gas flow meter
Dry element air filters with restriction Alternator
indicator and spin-on full flow paper element o Anti-Condensation heater
co-ordination lube oil filters fitted. Spin-on
o Thermistors
corrosion resistor filter.
o 105°C rise alternator
Cooling
Exhaust System
Separate LT and HT cooling circuits.
o Industrial type silencer
Options of 40°C or 50°C ambient radiator.
o Residential type silencer
Ignition o Length of flexible exhaust and bellows
Individual Altronic coils
Options of 40°C or 50°C ambient radiator. Generator Set
o Weather protective enclosures
o Silenced enclosures
Control Panel
o See separate list on Control Panel page
Exciter
o 3 or 4 pole circuit breaker
Triple dipped in moisture, oil and acid
o Battery charger 5 amp or 10 amp
resisting polyester varnish and coated with
o CE Compliance
anti-tracking varnish.
PMG self-exciting. o Cable entrance box
Output windings with 2/3 pitch for improved
harmonics and paralleling ability.
Close coupled engine/alternator for perfect
alignment.
Chassis
Fabricated and welded steel chassis
Built-in anti-vibration mountings
Finish
Etch undercoated and finished in high gloss
durable green
General
Complete set of operating and instruction
manuals
01/02 CPG QSK 19G/C
PowerCommand
Control (PCCP)

PowerCommand® Control
with AmpSentry™ Protection
● Integrated automatic voltage
regulator
● AmpSentry Protection guards the
electrical integrity of the alternator
and power system from the effects of
overcurrent, over/under voltage,
under frequency and overload
conditions
● Control components designed to
withstand the vibration levels typical
in generator sets
● PowerCommand Digital Paralleling
Standard Control Description
● Analog % of current meter (amps)
● Analog AC frequency meter
● Analog AC voltage meter
● Analog % of load meter (kW)
● Cycle cranking control
● Digital display panel
● Emergency stop switch
● Idle mode control
● Menu switch
● Panel backlighting
● Remote starting
● Reset switch
● Run-Off-Auto switch
● Sealed front panel, gasketed door
● Self diagnostics
● Separate customer interconnection
box
● Voltmeter/Ammeter phase selector
switch
Standard Performance Data
AC Alternator Data
● Current by Phase
● Kilowatts
● Kilowatt Hours
● Power Factor
● Voltage Line to Line
● Voltage Line to Neutral
Engine Data
● Battery Voltage
● Coolant Temperature
● Engine Running Hours
● Engine Starts counter
● Oil Pressure
● RPM
● Oil Temperature
EMC Compliance
The PCC control system meets EMC
Shield Regulations.
PCCP PowerCommand Control
standard configuration with optional contactor buttons shown
Standard Protection Functions Options
Warnings Control panel PowerCommand
● High Coolant Temperature options
● High DC Voltage ● Audible alarm and shutdown
● Low Coolant Temperature ● Key switch-operating mode
● Low DC Voltage ● Shutdown alarm-relay
● Low Oil Pressure ● Running relays 4 pole D.T.
● Over Current ● Earth fault. Shutdown
● Oil Pressure Sender Fault ● High alternator temperature
● Temperature Sender Fault alarm/shutdown
● Overload Load Shed Contacts Cummins Optional Network
● Temperature Sender Fault Communications
● Up to Four Customer Fault Inputs ● Echelon LonWorks multidrop
● Weak Battery communication. Communication
Shutdowns network up to 5000 feet (1523 m) in
● Emergency Stop length
● Fail to Crank ● Allows for local and remote
● Low Coolant Level (option for alarm communications with
only) PowerCommand network products
● Low Oil Pressure ● Power system monitoring and control
● Magnetic Pickup Failure using PowerCommand software
● Overcrank ● Flexible for interface with other
● Overcurrent manufacturers’ control and
● Overspeed monitoring systems
● Short Circuit Other PowerCommand Control options
● Underfrequency are available
● High/Low AC Voltage
Disconnector Switch*
The addition of a circuit breaker is
considered unnecessary when
PowerCommand with Amp Sentry
protection is fitted. For isolation
purposes a switch disconnector can be
supplied and mounted in the normal
circuit breaker position on either side of
the control panel.
Voltage Regulation
±0.5% with PowerCommand fitted.

Circuit breaker can be fitted either side

of generator set.

Specifications May Change Without Notice 01/02 CPG QSK 19G/C

Technical Data
Genset Data 50 Hz 60 Hz
Model 315 GFBA 334 GFBA
Continuous Duty Set Output 315/394 kWe/kVA @ 0.8pf 334/417 kWe/kVA @ 0.8pf
Alternator voltage regulation +/-1% +/-1%
Alternator insulation class IP22 IP22
Alternator insulation/temp rise H/H H/H
Battery Capacity 190 Ah 190 Ah
Engine Data
Engine Model QSK 19G QSK 19G
Bore 159 mm 159 mm
Stroke 159 mm 159 mm
Capacity 19 Litres 19 Litres
Cylinder Configuration 6 in line 6 in line
Aspiration Turbocharged and Aftercooled Turbocharged and Aftercooled
RPM 1500 1800
Compression Ratio 11:1 11:1
Brake Mean Effective Pressure 14.0 bar (G) 12.4 bar (G)
Effective mechanical output with engine driven pumps 330 kWm 350 kWm
Ratings in accordance with ISO 8528, BS5514 at a maximum ambient temperature of 35°C and a methane number above 75.
No overload available. For detailed technical data refer to the specific data sheet.

Optional
entrance box
Dimensions and Weights or circuit
breaker either
B side.

D C O/A

A1 B1
Battery protrudes 100mm

Dimensions and Weights (mm) Set Weight Set Weight

A B C kg Dry kg Wet
Without bed mounted radiator 3490 1266 1792 3856 3990
Dimensions and weights are for guidance only. Do not use for installation design. Ask for certified drawings on your specific application.
Specifications may change without notice.

Power See your distributor for more information.

Generation

Cummins Power Generation Limited

Manston Park, Columbus Avenue
Manston, Ramsgate
Kent CT12 5BF, UK
Telephone: +44 (0)1843 255000
Fax: +44 (0)1843 255902
Email: cpg.uk@cummins.com
www.cumminspower.com
Cummins is a registered trademark of Cummins Inc.

Specifications May Change Without Notice 01/02 CPG QSK 19G/C

QSK 19G - 1500 rpm - 11 :1, 95 deg.C HT Outlet - 1000 mg/Nm3 NOx - Engine Driven Pumps Fitted
GENERAL DATA - BASED ON HV FRAME 5 4 POLE ALTERNATOR
Bore 159 mm Genset Weight With Fluids 3990 kg
Stroke 159 mm Genset Overall Length 3.5 m
Cylinders configuration In Line 6 Genset Overall Height 1.8 m
Cylinder displacement 3.16 litres Genset Overall Width 1.3 m
Rated speed 1500 rpm Engine HT Water Volume 50 ltrs
Mean effective pressure 14 bar Engine LT Water Volume 40 ltrs Genset Designation
Engine Lub Oil Volume 125 ltrs 315GFBA
TECHNICAL DATA - AT CONDITIONS REFERENCED BELOW
Frequency / Engine RPM 50Hz / 1500 1 of 2 Version Date 21st October 2004
See Note Units 100% 90% 75% 50%
General Data
Effective mechanical output with engine driven pumps 1 kW 330 297 248 165
Generator electrical output 2 kWe 317 285 238 159
Energy input (LHV) 2,3 kW 879 800 679 485
Electrical efficiency % 36.1% 35.7% 35.1% 32.7%
Mechanical efficiency % 37.6% 37.1% 36.5% 34.0%
Total heat rejected to LT. Circuit 4 kW 58 51 35 6
Total heat rejected to H.T Circuit 4 kW 175 167 146 104
Unburnt 4 kW 15 14 11 6
Heat radiated to ambient + unaccounted 4 kW 45 41 33 21
Available Exhaust Heat To 105 deg.C 4 kW 239 214 162 85
Fluid Flows
Intake air flow 4 kg/s 0.532 0.48 0.37 0.18
Exhaust gas flow rate 4 kg/s 0.55 0.50 0.38 0.19
LT. Circuit water flow rate 4 cu.m/h 6 6 6 6
HT Circuit water flow rate 4 cu.m/h 32 32 32 32
Maximum pressure drop in HT external cooling circuit bar 1.0 1.0 1.0 1.0
Maximum pressure drop in LT external cooling circuit bar 1.0 1.0 1.0 1.0
Maximum exhaust system back pressure mmWG 500 500 500 500
Temperatures
Maximum LT. engine water inlet temperature 6 °C 40 40 40 40
Maximum LT. engine water outlet temperature 5 °C 50 50 50 50
Maximum HT engine water inlet temperature 6 °C 82 82 82 82
HT engine water outlet temperature 5 °C 95 95 95 95
Exhaust gas temperature after turbine 7 °C 510 505 503 521
Exhaust Emissions
NOx emissions (wet) 4 ppm 300 300 300 300
NOx emissions (@ 5% O2) Dry 4 mg/Nm3 1000 1000 1000 1000
CH4 emissions (wet) (affected by gas composition) 4 ppm 1570 1560 1600 1750
CH4 emissions (@ 5% O2) (affected by gas composition) 4 g/Nm3 1.77 1.73 1.76 1.86
CO emissions (wet) 4 ppm 563 570 590 629
CO emissions (@ 5% O2) 4 g/Nm3 1.10 1.11 1.14 1.18
O2 emissions (dry) 4 % 9.4 9.4 9.2 9.1
Miscellaneous
Gas supply pressure range barG 0.2 - 6.0 0.2 - 6.0 0.2 - 6.0 0.2 - 6.0
Minimum Methane Index For This Configuration 75 75 75 75
Minimum static head on LT & HT water cooling circuits barG 0.5 0.5 0.5 0.5
HT Circuit maximum pressure @ engine bar 4.5 4.5 4.5 4.5
LT. Circuit maximum pressure @ engine bar 4.5 4.5 4.5 4.5
Lubricating oil consumption 8 g/kWm.h < 0.5 < 0.5 < 0.5 < 0.5
Starting air bottle recommended pressure barG 30 - 40 30 - 40 30 - 40 30 - 40
Electric starter voltage V 24 24 24 24
Minimum battery capacity @ 20 deg.C Ah 4 x 180 =720 4 x 180 =720 4 x 180 =720 4 x 180 =720

Engine data subject to change without prior notice and are not contract values.
1) Service conditions according to ISO 8528/1 and reference conditions according to ISO 3046/1:
COP : Continuous output without time limitation between the stated maintenance intervals - no overload allowed, parallel operation with the grid.
Reference conditions : altitude 1000 metres, suction air temperature 35°C, LT. cooling water inlet temperature 40°C, methane index as stated above.
Derating :
If service conditions differ from the reference conditions, the engine is derated according to ISO 3046/1 ( Third edition, Tab. 1 - Ref. D).
In first approach, the rules below can be used:
- For each additional degree of suction air temperature above 35°C (max. : 50°C) : 0.4 % of the mechanical output.
- For each additional 100 metres of altitude above 1000 metres (max. : 2500 metres) : 1.0 % of the mechanical output.
- Gas specific consumption increase : 1/5 of derating (for example: a 10% derating will increase the specific consumption by 2%).
- For a LT. cooling water inlet temperature above 40°C, or a methane index below that stated above, or off the grid installation, consult CPG
2) Low voltage alternator terminals at power factor = 1.0 according to IEC 34.1.
3) According to ISO 3046/I with a tolerance of +5% - Natural gas LHV 33 440 kJ/Nm3.
4) Tolerance ±5%.
5) Outlet : maximum temperature allowed. Inlet : for information, with 30% of glycol and with outlet T° at max allowed.
6) Inlet : maximum temperature allowed. Outlet : for information, with 30% of glycol and with max allowed inlet T°.
7) With air intake at 35°C. Tolerance ± 10°C.
8) At full load (l/h for information, with lubricating oil density = 0.83).