CHERY INTERNATIONAL

A15 •Troubleshooting
Diagnosis
Advanced Training

Global Training
As at 8/15/2011 The finest automotive learning

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Welcome to the Chery training

We hope you find the course interesting and informative!

Your trainer

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A15 engine cannot off normally

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Malfunction description

1.Once battery is connected，no key in ignition switch and light

switch is “OFF”, all illumination lights on, and the rear plate light
always on.

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Malfunction description

2. Insert key in ignition switch, start engine, the width lights and
compressor will work automatically, Engine works all right.

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Malfunction description

3. Diagnosis by scanner X-431, and there is no DTC.

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Malfunction description

4.Turn off the key, and engine still working all right continually.

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Inspect procedure

1. Analysis：
According to all the phenomenon, illumination system working
without key on, compressor working automatically after engine
start, engine working all right without key, this is comprehensive
and complicate phenomenon.
Generally speaking, if comprehensive and complicate phenomenon
happens, it should be related with electrical appliance, such as
short circuit.

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Inspect procedure

2. In electrical appliances of A15, there are five fuse boxes, one ECU
and one BCM.
BCM, also called glass regulator module, only used for glass regulate;
ECU, control engine working condition, low incidence in trouble;
Five fuse boxes, the location map and respective function please
refer to next page.

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Fuse box location map

Location: beside positive pole of Location: beside expansion tank

battery

30A, 30A,
(Fan) (Fan) SPARE
low speed high
－ ＋ 120A, generator, starter speed

battery 60A, ABS,ECU

53 100
Fan relay Ⅰ Fan relay Ⅱ
60A, Provide power to
all electrical appliances Low speed High speed
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Fuse box location map

Location:
Beside ECU, under cowl vent
grille, left side
53 53
Main RELAY Fuel pump
RELAY
Fuse 1. 30A , main relay fuse
Fuse 2. 15A, fuel pump fuse
1 2 3 Fuse 3. 7.5A, ECU fuse
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Fuse box location map

12 13
LAMPS RELAY A/C RELAY

1 2 3 4 5 6 7 8

Location: Fuse 1. 10A , left high beam light;

Fuse 2. 10A, left width light;
On the top of FR damper holder
Fuse 3. 10A, left low beam light;
Fuse 4. 10A, right high beam light;
Fuse 5. 10A, right width light;
Fuse 6. 10A, right low beam light;
Fuse 7. Spare;
Fuse 8. Spare.

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Fuse box location map

Location: Name: Central fuse box

Beside FL A pillar,
under instrument panel

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Inspect procedure

3. When check central fuse box, it is discover that connectors was in

trouble, as the picture show.

Pins lost

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Inspect procedure

When open central fuse box, the inner situation like pictures show.

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Inspect procedure

4. After replace this central fuse box, the trouble is solved.

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Thank you for

your attention

Culbert

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