Professional Documents
Culture Documents
DB 5
DB 5
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Natural Frequency Calculation:
Wind Load Calculation:
T
Wind/Earthquake Shear, Bending:
U L
Wind Deflection:
Longitudinal Stress Constants:
Longitudinal Allowable Stresses:
S
Longitudinal Stresses due to:
Stress due to Combined Loads:
N
Skirt Opening Stress Calcs:
O
Center of Gravity Calculation:
Lifting Lug Calcs: Olhan Içam / Olhal Içam Interm
C
Basering Calculations:
Nozzle Calcs.: 2
A
Nozzle Calcs.: 4A
Nozzle Calcs.: 4B
R
Nozzle Calcs.: 8
A
Nozzle Calcs.: 6
Nozzle Calcs.: 7
P
Nozzle Calcs.: 5A
Nozzle Calcs.: 5B
I A
Nozzle Calcs.: 9
Nozzle Calcs.: 15A
P
Nozzle Calcs.: 15B
Nozzle Calcs.: 16A
C Ó
Nozzle Calcs.: 16B
Nozzle Calcs.: 20A
Nozzle Calcs.: 20B
Nozzle Calcs.: 21A
Nozzle Calcs.: 21B
Nozzle Calcs.: 17A
Nozzle Calcs.: 17B
Nozzle Calcs.: 11B
Nozzle Calcs.: 11C
Nozzle Calcs.: 11D
Nozzle Calcs.: 11E
Nozzle Calcs.: 12
Nozzle Calcs.: 14B
Nozzle Calcs.: 19C
Nozzle Calcs.: 19D
Nozzle Calcs.: 19E
Nozzle Calcs.: 18
Nozzle Calcs.: 1A
Nozzle Calcs.: 1C
Nozzle Calcs.: 10
Nozzle Calcs.: 11A
Nozzle Calcs.: 14A
Nozzle Calcs.: 19A
Nozzle Calcs.: 19B
Nozzle Calcs.: 1B
Nozzle Calcs.: 3
Bill of Material:
Nozzle Schedule:
Nozzle Summary:
MDMT Summary:
Vessel Design Summary:
T A
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Cover Page
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In Accordance with ASME Section VIII Division 1
N S
O
ASME Code Version : 2019
C
Analysis Performed by : INCASE INDUSTRIA MECÂNICA DE EQUIPAMENTOS LTDA.
Date of Analysis
R
P A
I A
Ó P
C
Title Page
MC-5171 - REV.2
T A
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N S
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P A
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Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Warnings and Errors: Step: 0 9:53am Aug 11,2021
7KHUHZHUHQRJHRPHWU\HUURUVRUZDUQLQJV
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
T A
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.
U L
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
N S
C O
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P A
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C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Input Echo: Step: 1 9:53am Aug 11,2021
39(OLWH9HVVHO$QDO\VLV3URJUDP,QSXW'DWD
MC-5171 - REV. 2
BRASKEM
DA-5202B
T A
L
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
U
Special Service None
Degree of Radiography RT-3
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Y
N
N
N
N S
O
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
C
Perform a Corroded Hydrotest Y
6KRS3UHVVXUH7HVW
Type of Pressure Test
Pressure Test Position
)LHOG3UHVVXUH7HVW
R A UG-99(b)
Vertical
Load Case 1
P A UG-99(b)
Horizontal
NP+EW+WI+FW+BW
A
Load Case 2 NP+EW+EE+FS+BS
Load
Load
Load
Load
Case
Case
Case
Case
3
4
5
6
P I NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
Ó
Load
Load
C
Load
Load
Load
Case
Case
Case
Case
Case
7
8
9
10
11
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
&RQILJXUDWLRQ'LUHFWLYHV
T A
Using Metric Material Databases, ASME II D
Calculate B31.3 type stress for Nozzles with Loads
Reduce the MDMT due to lower membrane stress
No
Yes
Yes
U L
Consider Longitudinal Stress in MDMT calcs. (Div. 1)
&RPSOHWH/LVWLQJRI9HVVHO(OHPHQWVDQG'HWDLOV
Yes
N S
O
Element From Node 10
Element To Node 20
C
Element Type Skirt Sup.
Description SAIA
Distance "FROM" to "TO" 500 cm
Skirt Inside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
R A 2400 mm
2400 mm
12.5 mm
3 mm
Nominal Thickness
External Corrosion Allowance
P A
Design Temperature Internal Pressure
Design Temperature External Pressure
12.5 mm
0 mm
200 °C
0 °C
A
Effective Diameter Multiplier 1.0
Material Name
P I
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
SA-516 60
1202.2 kgf/cm²
1202.2 kgf/cm²
2024.8 kgf/cm²
C ÓMaterial Density
P Number Thickness
Yield Stress, Operating
UCS-66 Chart Curve Designation
External Pressure Chart Name
0.00775 kg/cm³
30.988 mm
1925 kgf/cm²
C
CS-2
UNS Number K02100
Product Form Plate
Efficiency, Longitudinal Seam 0.85
Efficiency, Head-to-Skirt or Circ. Seam 0.85
Weld is pre-Heated No
--------------------------------------------------------------------
T A
L
Material Name SA-516 60
Efficiency, Longitudinal Seam 1.0
U
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated
20
Liquid
N S
O
Detail ID Liquid: 30
Dist. from "FROM" Node / Offset dist -60 cm
C
Height/Length of Liquid 63.8 cm
Liquid Density 759.65 kg/m³
R
Dist. from "FROM" Node / Offset dist
A 20
Insulation
Ins: 10
-60 cm
Thickness of Insulation
Density
P A
Height/Length of Insulation 63.8
10
0.0004
cm
mm
kg/cm³
A
Element From Node 20
Detail ID
P I
Detail Type
C Ó
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
XS
150
0.0
N
177.62 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------
T A
L
Element From Node 30
Element To Node 40
U
Element Type Cylinder
Description CORPO 12,5
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
2496.2
2400
12.5
3
cm
mm
N
mm
mm
S
O
Nominal Thickness 12.5 mm
External Corrosion Allowance 0 mm
C
Design Internal Pressure 4 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
R A 0
1.0
SA-516 60
0.85
°C
Weld is pre-Heated
30
IA
Detail Type Liquid
Detail ID Liquid: 40
Dist. from "FROM" Node / Offset dist 0 cm
Ó P
Height/Length of Liquid
Liquid Density
30
cm
kg/m³
C Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Insulation
Ins: 10
0
2496.2
10
cm
cm
mm
Density 0.0004 kg/cm³
30
T A
L
Detail Type Nozzle
Detail ID 7
U
Dist. from "FROM" Node / Offset dist 466.2 cm
Nozzle Diameter 16 in.
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
40
150
260.0
Y
N S
O
Weight of Nozzle ( Used if > 0 ) 177.32 kgf
Grade of Attached Flange GR 1.1
C
Nozzle Matl SA-516 60
R A
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle
5A
272.4
20
cm
in.
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
P A XS
150
206.45
N
A
Weight of Nozzle ( Used if > 0 ) 137.33 kgf
P I
Grade of Attached Flange
Nozzle Matl
30
C Ó
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle
5B
272.4
20
XS
cm
in.
T A
L
Nozzle Matl SA-106 B
U
Element From Node 30
Detail Type Nozzle
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
15B
11.2
2
160
cm
N S
in.
O
Nozzle Class 300
Layout Angle 280.0
C
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.6939 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl
30
Nozzle
Detail ID
Nozzle Diameter
Nozzle Schedule
P A
Dist. from "FROM" Node / Offset dist
16A
173.2
2
160
cm
in.
A
Nozzle Class 300
P I
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
320.0
N
6.6939
GR 1.1
kgf
C Ó
Nozzle Matl
30
Nozzle
16B
Dist. from "FROM" Node / Offset dist 49.4 cm
Nozzle Diameter 2 in.
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 320.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6.6939 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
T A
L
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 kgf
U
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
C
Nozzle Schedule 160
Nozzle Class 300
Layout Angle 90.0
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
R A N
6.6939
GR 1.1
SA-106 B
kgf
A
Dist. from "FROM" Node / Offset dist 411.2 cm
P I
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
2
160
300
90.0
in.
C Ó
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
N
6.6939
GR 1.1
SA-106 B
kgf
T A
L
Nozzle Schedule None
Nozzle Class 300
U
Layout Angle 115.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
7.4736
GR 1.1
SA-105
N S
kgf
O
Element From Node 30
Detail Type Nozzle
C
Detail ID 11C
Dist. from "FROM" Node / Offset dist 1116.2 cm
Nozzle Diameter 1.5 in.
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
R A None
300
115.0
N
P A
Weight of Nozzle ( Used if > 0 ) 7.4736
GR 1.1
SA-105
kgf
A
Element From Node 30
Detail ID
P I
Detail Type
C Ó
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
None
300
30.0
N
7.4736 kgf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105
T A
L
Detail ID 14B
Dist. from "FROM" Node / Offset dist 246.2 cm
U
Nozzle Diameter 1 in.
Nozzle Schedule None
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
300
280.0
N
4.8112
N S
kgf
O
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105
Nozzle Diameter
Nozzle Schedule
R A
Dist. from "FROM" Node / Offset dist
19C
2221.2
24
None
cm
in.
Nozzle Class
Layout Angle
Blind Flange (Y/N)
P A
Weight of Nozzle ( Used if > 0 )
150
90.0
Y
376.55 kgf
A
Grade of Attached Flange GR 1.1
P I
Nozzle Matl
30
Nozzle
C Ó
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
19D
1316.2
24
None
150
cm
in.
T A
Element From Node
Detail Type
Detail ID
30
Tray
TRAY:[1OF1]
U L
Dist. from "FROM" Node / Offset dist
Tray Spacing
Number of Trays
Tray Weight per Unit Area
0
0
0
0
cm
mm
N S
kgf/cm²
O
Height of Liquid on Tray 0 mm
Density of Liquid on Tray 0 kg/m³
C
Support Ring and Bolting Bar Weight 0 kgf
R
Dist. from "FROM" Node / Offset dist
Tray Spacing
A Tray
TRAY:[1OF1]
620
550
cm
mm
Number of Trays
P
Height of Liquid on TrayA
Tray Weight per Unit Area
A
Support Ring and Bolting Bar Weight 50 kgf
P I
--------------------------------------------------------------------
Ó
Element To Node
Element Type
C
Description
Distance "FROM" to "TO"
Inside Diameter
50
Cylinder
CORPO SUP 9.5
1536.2
2400
cm
mm
Element Thickness 9.5 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 9.5 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 4 kgf/cm²
Design Temperature Internal Pressure 200 °C
Design External Pressure 0 kgf/cm²
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.0
Material Name SA-516 60
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No
T A
L
Weight of Nozzle ( Used if > 0 ) 24.183 kgf
Grade of Attached Flange GR 1.1
U
Nozzle Matl SA-106 B
C
Nozzle Class 150
Layout Angle 30.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
R A 24.183
GR 1.1
SA-106 B
kgf
P A
Dist. from "FROM" Node / Offset dist
40
Nozzle
10
345 cm
A
Nozzle Diameter 6 in.
P I
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
80
150
30.0
N
C Ó
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
40
kgf
T A
L
Nozzle Class 150
Layout Angle 120.0
U
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 404.3 kgf
Grade of Attached Flange
Nozzle Matl
40
N S
O
Detail Type Nozzle
Detail ID 19B
C
Dist. from "FROM" Node / Offset dist 630 cm
Nozzle Diameter 24 in.
Nozzle Schedule None
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
R A 150
90.0
Y
404.81 kgf
Grade of Attached Flange
Nozzle Matl
40
IA
Detail Type Nozzle
Detail ID 1B
Dist. from "FROM" Node / Offset dist 1140 cm
Ó P
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
6
80
150
30.0
in.
--------------------------------------------------------------------
T A
L
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 0.85
U
Elliptical Head Factor 2.0
Weld is pre-Heated No
C
Thickness of Insulation 10 mm
Density 0.0004 kg/cm³
A
Blind Flange (Y/N) N
I
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
P
70.743
GR 1.1
SA-516 60
kgf
Ó
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
XY Coordinate Calculations: Step: 2 9:53am Aug 11,2021
;<&RRUGLQDWH&DOFXODWLRQV
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | cm | cm | cm | cm |
----------------------------------------------------------------------
SAIA| ... | 500 | ... | 500 |
FUNDO| ... | 503.8 | ... | 3.8 |
CORPO 12,5| ... | 3000 | ... | 2496.2 |
CORPO SUP 9.5|
TAMPO|
... |
... |
4536.2 |
4540 |
... |
... |
1536.2 |
3.8 |
----------------------------------------------------------------------
T A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
U L
N S
C O
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Internal Pressure Calculations: Step: 3 9:53am Aug 11,2021
,QWHUQDO3UHVVXUH5HVXOWV6XPPDU\
(OHPHQW7KLFNQHVV3UHVVXUH'LDPHWHUDQG$OORZDEOH6WUHVV
T
1021.9 |A
TAMPO| 4 | 9.5 | 3 | 2400 |
L
1202.2 |
----------------------------------------------------------------------------------
(OHPHQW5HTXLUHG7KLFNQHVVDQG0$:3
U
From
| |
| To |
| |
Design |
Pressure |
kgf/cm² |
M.A.W.P. | M.A.P. | Minimum |
N S
Required |
Corroded | New & Cold | Thickness | Thickness |
kgf/cm² | kgf/cm² | mm | mm |
FUNDO|
CORPO 12,5|
CORPO SUP 9.5|
... |
4 |
4 |
4 |
No Calc |
6.848 |
7.913 |
5.504 |
No Calc |
10.01 |
10.58 |
8.052 |
12.5 |
C
10 |
12.5 |
9.5 |
O
----------------------------------------------------------------------------------
SAIA| No Calc |
7.15735 |
7.86026 |
7.7199 |
Minimum
TAMPO| 4 | 4.51 |
4.51 A
7.509 |
7.509
7.5 | 6.99056 |
----------------------------------------------------------------------------------
R
0$:3NJIFP²OLPLWHGE\7$032
P A
(OHPHQWV6XLWDEOHIRU'HVLJQ,QWHUQDO3UHVVXUH
I A
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$60(&RGH6HFWLRQ9,,,'LYLVLRQ
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(OOLSWLFDO+HDG)URP7R6$8&6&UY&DW°&
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/RQJLWXGLQDO-RLQW)XOO5DGLRJUDSK\SHU8:D7\SH
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0DWHULDO8161XPEHU.
5HTXLUHG7KLFNQHVVGXHWR,QWHUQDO3UHVVXUH>WU@
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4.167*2406*0.997)/(2*1202*1-0.2*4.167)
= 4.1574 + 3.0000 = 7.1574 mm
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRINJIFP²
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1202*1*7)/(0.997*2406+0.2*7)
= 7.015 - 0.167 = 6.848 kgf/cm²
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1202*1*10)/(1*2400+0.2*10)
= 10.01 kgf/cm²
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Internal Pressure Calculations: Step: 3 9:53am Aug 11,2021
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4.167*(0.997*2406+0.2*7))/(2*1*7)
= 714.195 kgf/cm²
6WUDLJKW)ODQJH5HTXLUHG7KLFNQHVV
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (4.167*1203)/(1202*1-0.6*4.167)+3
= 7.178 mm
6WUDLJKW)ODQJH0D[LPXP$OORZDEOH:RUNLQJ3UHVVXUH
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRINJIFP²
T A
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202 * 1 * 9.5 )/(1203 + 0.6 * 9.5 )
= 9.449 - 0.122 = 9.328 kgf/cm²
U L
)DFWRU.FRUURGHGFRQGLWLRQ>.FRU@
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 +( 2406/( 2 * 603 ))2)/6
= 0.996687
N S
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WQRP5I
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Min Metal Temp. w/o impact per UCS-66, Curve C -44 °C
Min Metal Temp. at Required thickness (UCS 66.1) -48 °C
P
0'07&DOFXODWLRQVLQWKH+HDG6WUDLJKW)ODQJH
I A
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7KLFNQHVV5DWLR WU
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
Ó
&\OLQGULFDO6KHOO)URP7R6$8&6&UY&DW°&
-38 °C
-48 °C
C
&2532
/RQJLWXGLQDO-RLQW6SRW5DGLRJUDSK\SHU8:E7\SH
&LUFXPIHUHQWLDO-RLQW6SRW5DGLRJUDSK\SHU8:DE7\SH
0DWHULDO8161XPEHU.
5HTXLUHG7KLFNQHVVGXHWR,QWHUQDO3UHVVXUH>WU@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4.119*1203)/(1202*0.85-0.6*4.119)
= 4.8603 + 3.0000 = 7.8603 mm
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
/HVV2SHUDWLQJ+\GURVWDWLF+HDG3UHVVXUHRINJIFP²
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202*0.85*9.5)/(1203+0.6*9.5)
= 8.032 - 0.119 = 7.913 kgf/cm²
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Internal Pressure Calculations: Step: 3 9:53am Aug 11,2021
= (1202*0.85*12.5)/(1200+0.6*12.5)
= 10.58 kgf/cm²
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(R+0.6*t))/(E*t)
= (4.119*(1203+0.6*9.5))/(0.85*9.5)
= 616.498 kgf/cm²
0LQLPXP'HVLJQ0HWDO7HPSHUDWXUH5HVXOWV
T A
7KLFNQHVV5DWLR WU
(
WJF 7HPS5HGXFWLRQ °&
&2532683
N S
/RQJLWXGLQDO-RLQW6SRW5DGLRJUDSK\SHU8:E7\SH
&LUFXPIHUHQWLDO-RLQW6SRW5DGLRJUDSK\SHU8:DE7\SH
0DWHULDO8161XPEHU.
C O
5HTXLUHG7KLFNQHVVGXHWR,QWHUQDO3UHVVXUH>WU@
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (4*1203)/(1202*0.85-0.6*4)
R A
= 4.7199 + 3.0000 = 7.7199 mm
P A
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202*0.85*6.5)/(1203+0.6*6.5)
= 5.504 kgf/cm²
I A
Ó P
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1202*0.85*9.5)/(1200+0.6*9.5)
= 8.052 kgf/cm²
C
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(R+0.6*t))/(E*t)
= (4*(1203+0.6*6.5))/(0.85*6.5)
= 873.774 kgf/cm²
0LQLPXP'HVLJQ0HWDO7HPSHUDWXUH5HVXOWV
(OOLSWLFDO+HDG)URP7R6$8&6&UY&DW°&
7$032
/RQJLWXGLQDO-RLQW)XOO5DGLRJUDSK\SHU8:D7\SH
&LUFXPIHUHQWLDO-RLQW6SRW5DGLRJUDSK\SHU8:DE7\SH
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Internal Pressure Calculations: Step: 3 9:53am Aug 11,2021
0DWHULDO8161XPEHU.
5HTXLUHG7KLFNQHVVGXHWR,QWHUQDO3UHVVXUH>WU@
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (4*2406*0.997)/(2*1202*1-0.2*4)
= 3.9906 + 3.0000 = 6.9906 mm
0D[$OORZDEOH:RUNLQJ3UHVVXUHDWJLYHQ7KLFNQHVVFRUURGHG>0$:3@
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1202*1*4.5)/(0.997*2406+0.2*4.5)
= 4.51 kgf/cm²
0D[LPXP$OORZDEOH3UHVVXUH1HZDQG&ROG>0$31&@
T A
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1202*1*7.5)/(1*2400+0.2*7.5)
= 7.509 kgf/cm²
U L
$FWXDOVWUHVVDWJLYHQSUHVVXUHDQGWKLFNQHVVFRUURGHG>6DFW@
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (4*(0.997*2406+0.2*4.5))/(2*1*4.5)
= 1066.191 kgf/cm²
N S
6WUDLJKW)ODQJH5HTXLUHG7KLFNQHVV
= (P*R)/(S*E-0.6*P) + c
= (4*1203)/(1202*1-0.6*4)+3
= 7.011 mm
per UG-27 (c)(1)
C O
6WUDLJKW)ODQJH0D[LPXP$OORZDEOH:RUNLQJ3UHVVXUH
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
R A
A
= (1202 * 1 * 6.5 )/(1203 + 0.6 * 6.5 )
= 6.475 kgf/cm²
)DFWRU.FRUURGHGFRQGLWLRQ>.FRU@
P
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= 0.996687
I A
= ( 2 +( 2406/( 2 * 603 ))2)/6
Ó P
3HUFHQW(ORQJSHU8&69,,,
WQRP5I
5I5R
0'07&DOFXODWLRQVLQWKH.QXFNOH3RUWLRQ
C
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7KLFNQHVV5DWLR WU
(
WJF 7HPS5HGXFWLRQ °&
0'07&DOFXODWLRQVLQWKH+HDG6WUDLJKW)ODQJH
+\GURVWDWLF7HVW3UHVVXUH5HVXOWV
8*E7HVW3UHVVXUH&DOFXODWLRQ
= Test Factor * MAWP * Stress Ratio
= 1.3 * 4.51 * 1
= 5.864 kgf/cm²
9HUWLFDO7HVWSHUIRUPHGSHU8*E
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
T A
6WUHVVHVRQ(OHPHQWVGXHWR7HVW3UHVVXUHNJIFP²
O
5.93 |
------------------------------------------------------------------------
6WUHVVUDWLRVIRU1R]]OHDQG3DG0DWHULDOVNJIFP²
C
Description
2
| Pad/Nozzle |
| Nozzle |
Ambient |
1202.25 |
R A
Operating |
1202.25 |
Ratio |
------------------------------------------------------------------------
1.000 |
A
2 | Pad | 1202.25 | 1202.25 | 1.000 |
4A | Nozzle | 1202.25 | 1202.25 | 1.000 |
P
4A | Pad | 1202.25 | 1202.25 | 1.000 |
4B | Nozzle | 1202.25 | 1202.25 | 1.000 |
4B | Pad | 1202.25 | 1202.25 | 1.000 |
8
8
I A
|
|
Nozzle |
Pad |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1.000 |
1.000 |
P
6 | Nozzle | 1202.25 | 1202.25 | 1.000 |
6 | Pad | 1202.25 | 1202.25 | 1.000 |
7 | Nozzle | 1202.25 | 1202.25 | 1.000 |
7
5A
5A
5B
5BC Ó |
|
|
|
|
Pad |
Nozzle |
Pad |
Nozzle |
Pad |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1.000 |
1.000 |
1.000 |
1.000 |
1.000 |
9 | Nozzle | 1202.25 | 1202.25 | 1.000 |
9 | Pad | 1202.25 | 1202.25 | 1.000 |
15A | Nozzle | 1202.25 | 1202.25 | 1.000 |
15B | Nozzle | 1202.25 | 1202.25 | 1.000 |
16A | Nozzle | 1202.25 | 1202.25 | 1.000 |
16B | Nozzle | 1202.25 | 1202.25 | 1.000 |
20A | Nozzle | 1202.25 | 1202.25 | 1.000 |
20B | Nozzle | 1202.25 | 1202.25 | 1.000 |
21A | Nozzle | 1202.25 | 1202.25 | 1.000 |
21B | Nozzle | 1202.25 | 1202.25 | 1.000 |
17A | Nozzle | 1406.14 | 1406.14 | 1.000 |
17B | Nozzle | 1406.14 | 1406.14 | 1.000 |
11B | Nozzle | 1406.14 | 1406.14 | 1.000 |
11C | Nozzle | 1406.14 | 1406.14 | 1.000 |
11D | Nozzle | 1406.14 | 1406.14 | 1.000 |
11E | Nozzle | 1406.14 | 1406.14 | 1.000 |
12 | Nozzle | 1406.14 | 1406.14 | 1.000 |
14B | Nozzle | 1406.14 | 1406.14 | 1.000 |
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Internal Pressure Calculations: Step: 3 9:53am Aug 11,2021
19C | Nozzle | 1202.25 | 1202.25 | 1.000 |
19C | Pad | 1202.25 | 1202.25 | 1.000 |
19D | Nozzle | 1202.25 | 1202.25 | 1.000 |
19D | Pad | 1202.25 | 1202.25 | 1.000 |
19E | Nozzle | 1202.25 | 1202.25 | 1.000 |
19E | Pad | 1202.25 | 1202.25 | 1.000 |
18 | Nozzle | 1202.25 | 1202.25 | 1.000 |
1A | Nozzle | 1202.25 | 1202.25 | 1.000 |
1A | Pad | 1202.25 | 1202.25 | 1.000 |
1C | Nozzle | 1202.25 | 1202.25 | 1.000 |
1C
10
10
|
|
|
Pad |
Nozzle |
Pad |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1.000 |
1.000 |
1.000 |
T A
L
11A | Nozzle | 1406.14 | 1406.14 | 1.000 |
14A | Nozzle | 1406.14 | 1406.14 | 1.000 |
U
19A | Nozzle | 1202.25 | 1202.25 | 1.000 |
19A | Pad | 1202.25 | 1202.25 | 1.000 |
19B
19B
1B
1B
|
|
|
|
Nozzle |
Pad |
Nozzle |
Pad |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
N S
1.000 |
1.000 |
1.000 |
1.000 |
O
3 | Nozzle | 1202.25 | 1202.25 | 1.000 |
3 | Pad | 1202.25 | 1202.25 | 1.000 |
C
------------------------------------------------------------------------
Minimum 1.000
Description |
R A
6WUHVVUDWLRVIRU3UHVVXUL]HG9HVVHO(OHPHQWVNJIFP²
Minimum
I A
------------------------------------------------------------------------
1.000
Ó
Description P
+RRS6WUHVVLQ1R]]OH:DOOGXULQJ3UHVVXUH7HVWNJIFP²
8
6
C
4A
4B
|
|
|
|
|
137.04 |
109.16 |
109.16 |
96.88 |
102.74 |
2214.67 |
2214.67 |
2214.67 |
2214.67 |
2214.67 |
0.062 |
0.049 |
0.049 |
0.044 |
0.046 |
7 | 229.46 | 2024.84 | 0.113 |
5A | 293.82 | 2024.84 | 0.145 |
5B | 293.82 | 2024.84 | 0.145 |
9 | 183.86 | 2024.84 | 0.091 |
15A | 47.51 | 2214.67 | 0.021 |
15B | 48.31 | 2214.67 | 0.022 |
16A | 47.52 | 2214.67 | 0.021 |
16B | 48.13 | 2214.67 | 0.022 |
20A | 45.98 | 2214.67 | 0.021 |
20B | 46.37 | 2214.67 | 0.021 |
21A | 45.98 | 2214.67 | 0.021 |
21B | 46.37 | 2214.67 | 0.021 |
17A | 15.91 | 2277.95 | 0.007 |
17B | 18.13 | 2277.95 | 0.008 |
11B | 19.37 | 2277.95 | 0.009 |
11C | 22.26 | 2277.95 | 0.010 |
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Internal Pressure Calculations: Step: 3 9:53am Aug 11,2021
11D | 23.78 | 2277.95 | 0.010 |
11E | 24.03 | 2277.95 | 0.011 |
12 | 24.94 | 2277.95 | 0.011 |
14B | 20.08 | 2277.95 | 0.009 |
19C | 245.16 | 2024.84 | 0.121 |
19D | 273.83 | 2024.84 | 0.135 |
19E | 313.10 | 2024.84 | 0.155 |
18 | 47.90 | 2214.67 | 0.022 |
1A | 60.59 | 2214.67 | 0.027 |
1C | 67.55 | 2214.67 | 0.031 |
10
11A
14A
|
|
|
72.27 |
16.95 |
12.33 |
2214.67 |
2277.95 |
2277.95 |
0.033 |
0.007 |
0.005 |
T A
L
19A | 185.32 | 2024.84 | 0.092 |
19B | 211.98 | 2024.84 | 0.105 |
U
1B | 64.20 | 2214.67 | 0.029 |
3 | 113.62 | 2024.84 | 0.056 |
------------------------------------------------------------------------
(OHPHQWV6XLWDEOHIRU7HVW3UHVVXUH
N S
)LHOG7HVW3UHVVXUH&DOFXODWLRQV
+\GURVWDWLF7HVW3UHVVXUH5HVXOWV
A
M.A.W.P.
8*E7HVW3UHVVXUH&DOFXODWLRQ
= Test Factor * MAWP * Stress Ratio
P
4.510 kgf/cm²
= 1.3 * 4.51 * 1
= 5.864 kgf/cm²
I A
Ó P
+RUL]RQWDO7HVWSHUIRUPHGSHU8*E
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
C
on the MAWP of the vessel.
6WUHVVHVRQ(OHPHQWVGXHWR7HVW3UHVVXUHNJIFP²
6WUHVVUDWLRVIRU1R]]OHDQG3DG0DWHULDOVNJIFP²
T A
L
15A | Nozzle | 1202.25 | 1202.25 | 1.000 |
15B | Nozzle | 1202.25 | 1202.25 | 1.000 |
U
16A | Nozzle | 1202.25 | 1202.25 | 1.000 |
16B | Nozzle | 1202.25 | 1202.25 | 1.000 |
20A
20B
21A
21B
|
|
|
|
Nozzle |
Nozzle |
Nozzle |
Nozzle |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
N
1202.25 |
1202.25 |
S 1.000 |
1.000 |
1.000 |
1.000 |
O
17A | Nozzle | 1406.14 | 1406.14 | 1.000 |
17B | Nozzle | 1406.14 | 1406.14 | 1.000 |
C
11B | Nozzle | 1406.14 | 1406.14 | 1.000 |
11C | Nozzle | 1406.14 | 1406.14 | 1.000 |
11D | Nozzle | 1406.14 | 1406.14 | 1.000 |
11E
12
14B
19C
|
|
|
|
Nozzle |
Nozzle |
Nozzle |
Nozzle |
R A
1406.14 |
1406.14 |
1406.14 |
1202.25 |
1406.14 |
1406.14 |
1406.14 |
1202.25 |
1.000 |
1.000 |
1.000 |
1.000 |
19C
19D
19D
19E
|
|
|
|
P A
Pad |
Nozzle |
Pad |
Nozzle |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1.000 |
1.000 |
1.000 |
1.000 |
A
19E | Pad | 1202.25 | 1202.25 | 1.000 |
18
1A
1A
1C
P I |
|
|
|
Nozzle |
Nozzle |
Pad |
Nozzle |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1202.25 |
1.000 |
1.000 |
1.000 |
1.000 |
1C
10
C
10
11A
14A
Ó |
|
|
|
|
Pad |
Nozzle |
Pad |
Nozzle |
Nozzle |
1202.25 |
1202.25 |
1202.25 |
1406.14 |
1406.14 |
1202.25 |
1202.25 |
1202.25 |
1406.14 |
1406.14 |
1.000 |
1.000 |
1.000 |
1.000 |
1.000 |
19A | Nozzle | 1202.25 | 1202.25 | 1.000 |
19A | Pad | 1202.25 | 1202.25 | 1.000 |
19B | Nozzle | 1202.25 | 1202.25 | 1.000 |
19B | Pad | 1202.25 | 1202.25 | 1.000 |
1B | Nozzle | 1202.25 | 1202.25 | 1.000 |
1B | Pad | 1202.25 | 1202.25 | 1.000 |
3 | Nozzle | 1202.25 | 1202.25 | 1.000 |
3 | Pad | 1202.25 | 1202.25 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
6WUHVVUDWLRVIRU3UHVVXUL]HG9HVVHO(OHPHQWVNJIFP²
+RRS6WUHVVLQ1R]]OH:DOOGXULQJ3UHVVXUH7HVWNJIFP²
T A
7
5A
5B
9
|
|
|
|
136.28 |
176.89 |
176.89 |
109.98 |
2024.84 |
2024.84 |
2024.84 |
2024.84 |
0.067 |
0.087 |
U
0.087 |
0.054 |
L
15A
15B
16A
16B
|
|
|
|
28.79 |
29.59 |
28.80 |
29.40 |
2214.67 |
2214.67 |
2214.67 |
2214.67 |
N S
0.013 |
0.013 |
0.013 |
0.013 |
20A
20B
21A
21B
17A
|
|
|
|
|
27.26 |
27.65 |
27.26 |
27.65 |
7.94 |
2214.67 |
2214.67 |
2214.67 |
2214.67 |
2277.95 | C O
0.012 |
0.012 |
0.012 |
0.012 |
0.003 |
17B
11B
11C
11D
|
|
|
|
10.17 |
9.66 |
12.56 |
14.08 |
R A 2277.95 |
2277.95 |
2277.95 |
2277.95 |
0.004 |
0.004 |
0.006 |
0.006 |
11E
12
14B
19C
|
|
|
|
P A
14.33 |
15.24 |
12.11 |
123.04 |
2277.95 |
2277.95 |
2277.95 |
2024.84 |
0.006 |
0.007 |
0.005 |
0.061 |
19D
19E
18
I A |
|
|
151.70 |
190.97 |
29.18 |
2024.84 |
2024.84 |
2214.67 |
0.075 |
0.094 |
0.013 |
1A
1C
10
11A
Ó P |
|
|
|
46.78 |
53.75 |
58.47 |
13.53 |
2214.67 |
2214.67 |
2214.67 |
2277.95 |
0.021 |
0.024 |
0.026 |
0.006 |
1B
3
C
14A
19A
19B
|
|
|
|
|
9.52 |
143.14 |
169.81 |
50.40 |
116.99 |
2277.95 |
2024.84 |
2024.84 |
2214.67 |
2024.84 |
0.004 |
0.071 |
0.084 |
0.023 |
0.058 |
------------------------------------------------------------------------
(OHPHQWV6XLWDEOHIRU7HVW3UHVVXUH
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
External Pressure Calculations: Step: 4 9:53am Aug 11,2021
([WHUQDO3UHVVXUH&DOFXODWLRQ5HVXOWV
([WHUQDO3UHVVXUH&DOFXODWLRQV
T A
50| 60| No Calc | 2415 | 4.5 | 0.0002588 |
L
263.833 |
-----------------------------------------------------------------------------
([WHUQDO3UHVVXUH&DOFXODWLRQV
U
|
From|
|
| External | External | External |
To | Actual T. | Required T.| Design Pressure |
| mm | mm | kgf/cm² |
S
External |
N
M.A.W.P. |
kgf/cm² |
20|
30|
40|
20|
30|
40|
50|
... |
10 |
12.5 |
9.5 |
No Calc |
4.5 |
No Calc |
No Calc |
... |
... |
... |
... |
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-----------------------------------------------------------------------
10| No Calc |
C1.316 |
0.0995 |
0.0393 |
50|
Minimum
60| 7.5 | 4.5 |
R A ... | 0.546 |
-----------------------------------------------------------------------
0.0393
([WHUQDO3UHVVXUH&DOFXODWLRQV
|
From|
|
P A
Actual Length | Allowable Length | Ring Inertia | Ring Inertia |
To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
|
10|
|
20|
I A cm | cm | cm**4 | cm**4 |
--------------------------------------------------------------------------------
500 | No Calc | No Calc | No Calc |
20|
30|
Ó
40|
50|
30|
40|
50|
60|
P No Calc |
4080 |
4080 |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
No Calc |
C
--------------------------------------------------------------------------------
(OHPHQWV6XLWDEOHIRU([WHUQDO3UHVVXUH
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Element and Detail Weights: Step: 5 9:53am Aug 11,2021
(OHPHQWDQG'HWDLO:HLJKWV
T A
L
Total | 32770 | 0.186E+09 | 24477 | 0.187E+09 | 983 |
:HLJKWRI'HWDLOV
20|Liqd|
kg |
151.639 |
1505.24 |
cm |
... |
... |
cm |
247.5 |
-30 |
N
cm |
---------------------------------------------------------------
10|Insl|
O
... |
... |
FIRE PROOFING
Liquid: 30
C
20|Insl| 36.6125 | ... | -28.1 | ... | Ins: 10
20|Nozl| 182.943 | ... | -73.8 | ... | 2
20|Nozl| 37.9023 | -76.3975 | -56.1527 | 37.2616 | 4A
20|Nozl|
30|Liqd|
30|Insl|
30|Nozl|
37.9023 |
5368 |
764.69 |
25.0641 |
... |
R
... |
-65 |
A
-75.8363 | -140.927 |
78.1 |
1248.1 |
416.2 |
-38.3908 |
... |
... |
-112.583 |
4B
Liquid: 40
Ins: 10
8
30|Nozl|
30|Nozl|
30|Nozl|
30|Nozl|
58.8741 |
182.645 |
141.452 |
141.452 |
P A
91.9239 |
-22.5743 |
-116.392 |
-115.985 |
526.2 |
466.2 |
272.4 |
272.4 |
91.9239 |
128.025 |
57.9042 |
-58.7153 |
6
7
5A
5B
30|Nozl|
30|Nozl|
30|Nozl|
I A
68.7111 |
6.89476 |
6.89476 |
... |
22.5743 |
22.5743 |
366.2 |
176.2 |
11.2 |
-130 |
128.025 |
128.025 |
9
15A
15B
30|Nozl|
30|Nozl|
Ó
30|Nozl|
30|Nozl|
P
6.89476 |
6.89476 |
6.89476 |
6.89476 |
99.5858 |
99.5858 |
130 |
130 |
173.2 |
49.4 |
491.2 |
411.2 |
83.5624 |
83.5624 |
... |
... |
16A
16B
20A
20B
C 30|Nozl|
30|Nozl|
30|Nozl|
30|Nozl|
30|Nozl|
6.89476 |
6.89476 |
4.95549 |
4.95549 |
7.69782 |
... |
... |
-112.583 |
-112.583 |
-54.9404 |
491.2 |
411.2 |
2265.2 |
1186.2 |
2266.2 |
-130 |
-130 |
-65 |
-65 |
-117.82 |
21A
21B
17A
17B
11B
30|Nozl| 7.69782 | -54.9404 | 1116.2 | -117.82 | 11C
30|Nozl| 7.69782 | 112.583 | 511.2 | -65 | 11D
30|Nozl| 7.69782 | 112.583 | 411.2 | -65 | 11E
30|Nozl| 7.69782 | 54.9404 | 49.4 | -117.82 | 12
30|Nozl| 4.95549 | 22.5743 | 246.2 | 128.025 | 14B
30|Nozl| 387.845 | ... | 2221.2 | -130 | 19C
30|Nozl| 387.845 | ... | 1316.2 | -130 | 19D
30|Nozl| 387.845 | 130 | 76.2 | ... | 19E
30|Nozl| 5.69047 | 112.583 | 96.2 | 65 | 18
30|Tray| ... | ... | ... | ... | TRAY:[1OF1]
30|Tray| 13226.6 | ... | 1555 | ... | TRAY:[1OF1]
40|Insl| 469.446 | ... | 768.1 | ... | Ins: 10
40|Nozl| 24.9081 | 112.583 | 1496.2 | -65 | 1A
40|Nozl| 24.9081 | 112.583 | 810 | -65 | 1C
40|Nozl| 24.9081 | 112.583 | 345 | -65 | 10
40|Nozl| 7.69782 | -65 | 730 | -112.583 | 11A
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Element and Detail Weights: Step: 5 9:53am Aug 11,2021
40|Nozl| 4.95549 | -112.583 | 1500 | -65 | 14A
40|Nozl| 416.43 | -65 | 1490 | -112.583 | 19A
40|Nozl| 416.95 | ... | 630 | -130 | 19B
40|Nozl| 24.9081 | 112.583 | 1140 | -65 | 1B
40|Tray| 9447.59 | ... | 708.8 | ... | Trays From: 40
50|Insl| 36.9725 | ... | 31.9 | ... | Ins: 10
50|Nozl| 72.8653 | ... | 73.8 | ... | 3
---------------------------------------------------------------
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WKHVHZHLJKWVDUHLQFOXGHGLQWKHWUD\ZHLJKWVDERYH
T A
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-------------------------------------------------
30|Tliq| 0.00 | 0.000 | 0.000 |
U
30|Tliq| 2.41 | 0.000 | 1555.000 |
40|Tliq| 1.72 | 0.000 | 708.800 |
7RWDO:HLJKWRI(DFK'HWDLO7\SH
Liquid 6873.2
N S
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Insulation 1459.4
Nozzles 3173.2
C
Trays 19580.1
Tray Bolting Weight 3090.0
Liquid on Trays 4.1
-------------------------------------------
Sum of the Detail Weights
:HLJKW6XPPDWLRQ5HVXOWVNJ
34180.0 kg
R A
| Fabricated | Shop Test |
33753.6 |
Erected |
33753.6 |
Empty | Operating |
---------------------------------------------------------------------------------------------
33753.6 | 33753.6 |
Nozzles |
Tray Bar |
Insulation |
I A
3173.2 |
3090.0 |
... |
3173.2 |
3090.0 |
... |
3173.2 |
3090.0 |
... |
3173.2 |
3090.0 |
... |
3173.2 |
3090.0 |
1459.4 |
3173.2 |
3090.0 |
1459.4 |*
Ó
Trays |
Ope. Liquid |
Tray Liquid |
Test Liquid |
P ... |
... |
... |
... |
... |
... |
... |
186300.7 |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
19580.1 |*
6873.2 |
4.1 |
... |
C
---------------------------------------------------------------------------------------------
Totals | 40016.8 |
)LHOG,QVWDOODWLRQ2SWLRQV
7UD\VLQVWDOOHGDIWHUOLIWLQJ
226317.6 | 40016.8 | 40016.8 | 41476.2 | 67933.6 |
,QVXODWLRQLQVWDOOHGDIWHUOLIWLQJ
0LVFHOODQHRXV:HLJKW3HUFHQW
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
:HLJKW6XPPDU\
1RWH7KH)LHOG7HVWZHLJKWDVFRPSXWHGLQWKHFRUURGHGFRQGLWLRQ
2XWVLGH6XUIDFH$UHDVRI(OHPHQWV
| | Surface |
From| To | Area |
| | cm² |
----------------------------
10| 20|
20| 30|
380918 |
66640.1 |
T A
L
30| 40| 1901695 |
40| 50| 1167437 |
U
50| 60| 66317.9 |
----------------------------
Total 3583009.000 cm²
(OHPHQWDQG'HWDLO:HLJKWV
N S
| | kg |
4783.74 |
kg |
4935.38 |
kg |
4031.39 |
kgf-m. |
... |
O
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
C kg |
---------------------------------------------------------------------------
10| 20| 4935.38 |
20| 30|
30| 40|
40| 50|
50| 60|
982.583 |
20774.4 |
9764.42 |
621.64 |
2524.43 |
40133.8 |
19681.5 |
658.612 |
2840.51 |
143690 |
86715 |
2480.35 |
R A 0.42801 |
861.503 |
1087.52 |
... |
1019.2 |
34763.4 |
19679.7 |
658.612 |
&XPXODWLYH9HVVHO:HLJKW
P A
---------------------------------------------------------------------------
| | A
| Cumulative Ope | Cumulative | Cumulative |
I
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
kg | kg | kg |
Ó
20| 30|
30| 40|
P
-------------------------------------------------------
10| 20| 61056.3 |
56120.9 |
55101.7 |
67933.6 |
62998.3 |
60473.8 |
239757 |
235726 |
232885 |
C40| 50|
50| 60|
20338.4 |
658.612 |
20340.1 |
658.612 |
89195.3 |
2480.35 |
-------------------------------------------------------
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Flange MAWP: Step: 6 9:53am Aug 11,2021
T A... |
... |
... |
... |
... |
... |
5B
9
15A
15B
| 14.07 |
| 14.07 |
| 44.66 |
| 44.66 |
19.99 |
19.99 |
52.11 |
52.11 |
200 |
200 |
200 |
200 |
150 | GR 1.1 |
150 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
... |
... |
... |
... |
U L... |
... |
... |
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... |
... |
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... |
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16A
16B
20A
20B
| 44.66 |
| 44.66 |
| 44.66 |
| 44.66 |
52.11 |
52.11 |
52.11 |
52.11 |
200 |
200 |
200 |
200 |
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
... |
... |
N
... |
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S ... |
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... |
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... |
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21A
21B
17A
17B
11B
| 44.66 |
| 44.66 |
| 44.66 |
| 44.66 |
| 44.66 |
52.11 |
52.11 |
52.11 |
52.11 |
52.11 |
200 |
200 |
200 |
200 |
200 |
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 | C O
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
11C
11D
11E
12
| 44.66 |
| 44.66 |
| 44.66 |
| 44.66 |
52.11 |
52.11 |
52.11 |
52.11 |
200 |
200 |
200 |
200 |
R A
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
14B
19C
19D
19E
| 44.66 |
| 14.07 |
| 14.07 |
| 14.07 |
52.11 |
19.99 |
19.99 |
19.99 |
P A200 |
200 |
200 |
200 |
300 | GR 1.1 |
150 | GR 1.1 |
150 | GR 1.1 |
150 | GR 1.1 |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
18
1A
1C
I A
| 14.07 |
| 14.07 |
| 14.07 |
19.99 |
19.99 |
19.99 |
200 |
200 |
200 |
150 | GR 1.1 |
150 | GR 1.1 |
150 | GR 1.1 |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
10
11A
14A
19A
Ó P
| 14.07 |
| 44.66 |
| 44.66 |
| 14.07 |
19.99 |
52.11 |
52.11 |
19.99 |
200 |
200 |
200 |
200 |
150 | GR 1.1 |
300 | GR 1.1 |
300 | GR 1.1 |
150 | GR 1.1 |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
... |
1B
3 C
19B | 14.07 |
| 14.07 |
| 14.07 |
19.99 |
19.99 |
19.99 |
200 |
200 |
200 |
150 | GR 1.1 |
150 | GR 1.1 |
150 | GR 1.1 |
... |
... |
... |
... |
... |
... |
... |
... |
... |
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... |
... |
------------------------------------------------------------------------------------------------
Min Rating | 14.072 | 19.987 kgf/cm² [for Core Elements] | 0.000 | 0.000 | 0.000 |
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Natural Frequency Calculation: Step: 7 9:53am Aug 11,2021
1DWXUDO)UHTXHQF\&DOFXODWLRQ
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50| 60| 658.612 | 666.55 | 666.931 | 0.020067 |
L
658.612 |
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1DWXUDO)UHTXHQF\&DOFXODWLRQ
N S
|
|
|
|
Element |
kg | mm | mm | |
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Centroid | Elem. End | Elem. Ang. | Element
C
From| To | Total Wgt. | Deflection |Deflection | Rotation | Empty Wgt. |
|
kg |
---------------------------------------------------------------------------
10| 20|
20| 30|
30| 40|
4935.38 |
2524.44 |
40133.8 |
3.78515 |
14.6704 |
156.296 | A
14.5638 | 0.0055969 |
14.7776 | 0.0056557 |
382.693 |
R 0.019755 |
4935.38 |
1019.2 |
34763.4 |
A
40| 50| 19681.5 | 539.274 | 699.983 | 0.020966 | 19679.7 |
50| 60| 658.612 | 700.381 | 700.78 | 0.020966 | 658.612 |
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Wind Load Calculation: Step: 8 9:53am Aug 11,2021
:LQG/RDG&DOFXODWLRQ5HVXOWV
:LQG&DOFXODWLRQVSHUWKH%UD]LOLDQ&RGH1%5
:LQG,QSXW'DWD
T A
Fundamental Period of Vibration
Vessel Surface Condition
:LQG2XWSXW'DWDDQG6DPSOH&DOFXODWLRQIRUWKHILUVW(OHPHQW
1.28 s
Rough
U L
6KDSH&RHIILFLHQWIURP7DEOHRUXVHUGHILQHG>&D@
= 0.984
N S
1RWH7!VHFRQGVXVHWKH'\QDPLF$QDO\VLV:LQG/RDG0HWKRG
:LQG+HLJKWXQGHU(YDOXDWLRQ>]@
= 250.000 cm
C O
)XQGDPHQWDO3HULRGRI9LEUDWLRQ>7@
= 1.275
3URMHFW:LQG9HORFLW\>9S@
R A
= 0.69 * Vo * S1 * S3
= 0.69 * 126 * 1 * 1
= 86.940 km/hr
= 24.151 m/s
P A
I A
)DFWRUIURPWDEOHEDVHGRQ*URXQG&DWHJRU\>S@
= 0.230
Ó
= 0.710 P
)DFWRUIURPWDEOHEDVHGRQ*URXQG&DWHJRU\>E@
C
)LJXUH)DFWRUIRUGHWHUPLQLQJ;L>9S7@
= Vp * T1 / 1800
= 24.15 * 1.275/1800
= 0.017
'HWHUPLQHWKH'\QDPLF5HVSRQVHLQWKH:LQG'LUHFWLRQLQSDUWV
%DVLF'\QDPLF3UHVVXUH>7HUP@
= 0.613 * b2 * Vp2
= 0.613 * 0.712 * 24.152
= 180.233 N/m2
(OHYDWLRQ3RZHU&RHIILFLHQW9DOXH>7HUP@
= (z/10)2p
= ( 2.5/10 )2 * 0.23
= 0.529
*XVW)DFWRU&RHIILFLHQW>7HUP@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Wind Load Calculation: Step: 8 9:53am Aug 11,2021
= (H/10)p * (z/H)1.7 * ( 4.4/(2.7 + p) ) * Xi
= (45.4/10)0.23*(2.5/45.4)1.7*(4.4/(2.7+0.23))*1.692
= 0.026042
:LQG3UHVVXUHDW(OHYDWLRQ]>T]@
= Term1 * ( Term2 + Term3 )
= 18.38 *( 0.529 + 0.026 )
= 10.19 kgf/m²
)RUFHJHQHUDWHGRQWKLV(OHPHQW>)J]@
= Ca * q * Area
= 0.984 * 99.95 * 12.22
= 122.600 kgf
T A
:LQG9LEUDWLRQ&DOFXODWLRQV
U L
7KLVHYDOXDWLRQLVEDVHGRQZRUNE\.DQWL0DKDMDQDQG(G=RULOOD
1RPHQFODWXUH
N S
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Cf - Correction factor for natural frequency
D - Average internal diameter of vessel cm
C
Df - Damping Factor < 0.75 Unstable, > 0.95 Stable
Dr - Average internal diameter of top half of vessel cm
f - Natural frequency of vibration (Hertz)
f1
L
Lc
tb
-
-
-
-
Total height of structure cm
R A
Natural frequency of bare vessel based on a unit value of (D/L²)(104)
I
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp
P30
Ó
-
-
P
Vib. Chance, <= 0.000320369(High); 0.000320369 < 0.000400461(Probable)
wind pressure 30 feet above the base
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C
#1 - Total Cone Length / Total Length < 0.5
0/4540 = 0
&RPSXWHWKHYLEUDWLRQSRVVLELOLW\,I9S!QRFKDQFH>9S@
= W / ( L * Dr²)
= 59392/( 4540 * 240.6² )
= 0.22599E-03
&RPSXWHWKHGDPSLQJIDFWRU'IZKLFKLVDPHDVXUHRILQVWDELOLW\>'I@
= W * Dl/ ( L * Dr² )
= 59392 * 0.03/( 4540 * 240.6² )
= 0.423
&RPSXWHWKHFULWLFDOZLQGYHORFLW\>9F@
= 3.4 * f * Dr
= 3.4 * 0.784 * 7.894
= 21.047 mile/hr [33.872 km/hr]
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Wind Load Calculation: Step: 8 9:53am Aug 11,2021
&RPSXWHWKHYHORFLW\DWWKHWRSRIWKHWRZHU>9Z@
= V30 * ( L / ( 30 + BaseHeight ))0.143
= 126 *( 4540/( 30 + 0 ))^0.143
= 158.448 km/hr
&RPSXWHWKHPD[LPXPJXVWYHORFLW\XVLQJWKHJXVWUHVSRQVHIDFWRU*K>9J@
= Vw * Gh
= 158.4 * 1
= 158.448 km/hr
&RPSXWHWKHPD[LPXPG\QDPLFGHIOHFWLRQ>=@
= L5 * Vc² * 0.00243 / ( W * Dl * Dr ) * ( 1E-6)
= 45405*33.87²*0.00243/(59392*0.03*240.6)*(1E-6)
T A
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= 64.651 mm
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|
|
|
From| To |
|
Wind |
Height |
cm |
Wind |
Diameter |
cm |
Wind | Wind |
O
Element |
C
Area | Pressure | Wind Load |
cm² | kgf/m² | kgf |
---------------------------------------------------------------------------
10| 20|
20| 30|
30| 40|
40| 50|
250 |
501.9 |
1751.9 |
3768.1 |
244.48 |
244 |
244.5 |
243.9 |
122240 |
927.2 |
610321 |
374679 |
R A10.1922 |
14.9499 |
36.893 |
82.018 |
122.6 |
1.36402 |
2215.71 |
3023.98 |
50| 60| 4564.16 | 243.5 |
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Wind/Earthquake Shear, Bending: Step: 9 9:53am Aug 11,2021
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---------------------------------------------------------------------------
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Wind Deflection: Step: 10 9:53am Aug 11,2021
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20| 30|
30| 40|
40| 50|
50| 60|
5371 |
5369.64 |
3153.93 |
129.945 |
1.58177 |
17.6098 |
63.7963 |
83.7027 |
1.59344 |
44.5947 |
83.6534 |
83.7519 |
0.0006157 |
0.0024008 |
0.0025924 |
0.0025924 |
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&ULWLFDO:LQG9HORFLW\IRU7RZHU9LEUDWLRQ
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| | 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 34.4178 | 215.111 | C O
20| 30|
30| 40|
40| 50|
50| 60|
34.3502 |
34.4206 |
34.3362 |
34.2799 |
214.689 |
215.129 |
214.601 |
214.249 |
R A
-------------------------------------
P A
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 227.000 Actual deflection : 83.752 mm
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Longitudinal Stress Constants: Step: 11 9:53am Aug 11,2021
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T A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
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P A
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Longitudinal Allowable Stresses: Step: 12 9:53am Aug 11,2021
/RQJLWXGLQDO$OORZDEOH6WUHVVHV
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
-------------------------------------------------------------------
10| 20| 1226.29 | 2065.34 | -944.273 | -1035.88 |
20| 30| 1226.29 | 2065.34 | -852.701 | -884.648 |
30| 40| 1226.29 | 2065.34 | -944.273 | -1035.88 |
40| 50|
50| 60|
1226.29 |
1226.29 |
2065.34 |
2065.34 |
-795.737 |
-551.807 |
-821.798 |
-569.88 |
-------------------------------------------------------------------
T A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Longitudinal Stresses due to: Step: 13 9:53am Aug 11,2021
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782.593 |
----------------------------------------------------------------------------
N
|
From| To |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
C
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |O
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
kgf/cm² |
---------------------------------------------------------------------------
10| 20|
20| 30|
30| 40|
-84.6935 |
-105.76 |
-76.4336 |
-94.2333 | -332.576 |
-105.768 | -105.76 |
-76.4394 | -76.4336 |
R A4.49555 |
6.10753 |
4.49456 |
4.49555 |
6.10753 |
4.49456 |
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40| 50| -41.2845 | -41.288 | -41.2845 | 3.66998 | 3.66998 |
50| 60| -1.93266 | -1.93266 | -1.93266 | ... | ... |
P
---------------------------------------------------------------------------
/RQJLWXGLQDO6WUHVVHVGXHWR:HLJKW/RDGVDQG%HQGLQJIRUWKHVH&RQGLWLRQV
I A
| Wght. Str. | Bend. Str. | Bend. Str. | Bend. Str. | Bend. Str. |
P
From| To | Hyd. Mom. | Oper. Wind | Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
-------------------------------------------------------------------------------
C Ó
10| 20|
20| 30|
30| 40|
40| 50|
50| 60|
4.49555 |
6.10753 |
4.49456 |
3.66998 |
... |
366.683 |
413.07 |
303.576 |
85.2429 |
0.17728 |
... |
... |
... |
... |
... |
36.6683 |
41.307 |
30.3576 |
8.52429 |
0.017728 |
... |
... |
... |
... |
... |
-------------------------------------------------------------------------------
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T
|Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |A
L
From| To | Corroded | Corroded | No Corrosion | No Corrosion |
| | kgf/cm² | kgf/cm² | kgf/cm² | kgf/cm² |
U
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 30|
30| 40|
40| 50|
50| 60|
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... |
... |
... |
... |
... |
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... |
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-----------------------------------------------------------------------------------
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39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Stress due to Combined Loads: Step: 14 9:53am Aug 11,2021
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Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
U L
WE
WF
CW
VO
=
=
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Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
N S
O
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
C
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS
BN
BU
=
=
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Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
R
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
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From
Node
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
--------------------------------------------------------------------------
10 286.48 1226.29 -455.87 944.27 0.2336 0.4828
20 313.42 1226.29 -524.94 852.70 0.2556 0.6156
30 231.64 1226.29 -384.50 944.27 0.1889 0.4072
40 47.63 1226.29 -130.20 795.74 0.0388 0.1636
50 1226.29 -2.11 551.81 0.0038
$QDO\VLVRI/RDG&DVH13(:(()6%6
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 1226.29 -89.19 944.27 0.0945
20 1226.29 -111.87 852.70 0.1312
30 1226.29 -80.93 944.27 0.0857
40 1226.29 -44.95 795.74 0.0565
50 1226.29 -1.93 551.81 0.0035
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Stress due to Combined Loads: Step: 14 9:53am Aug 11,2021
$QDO\VLVRI/RDG&DVH132::,):%:
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 276.95 1226.29 -465.41 944.27 0.2258 0.4929
20 313.41 1226.29 -524.95 852.70 0.2556 0.6156
30 231.63 1226.29 -384.51 944.27 0.1889 0.4072
40 47.62 1226.29 -130.20 795.74 0.0388 0.1636
50 1226.29 -2.11 551.81 0.0038
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From
Node
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
T A
10
20
30
1226.29
1226.29
1226.29
-98.73
-111.88
-80.93
944.27
852.70
944.27
L
--------------------------------------------------------------------------
0.1046
U
0.1312
0.0857
40
50
1226.29
1226.29
$QDO\VLVRI/RDG&DVH13+:+,
-44.96
-1.93
795.74
551.81
N S 0.0565
0.0035
From
Node
20
Tensile
Stress
All. Tens.
Stress
2065.34
Comp.
Stress
-153.17
Stress
C O
All. Comp.
1035.88
884.65
Tens.
Ratio
Comp.
Ratio
--------------------------------------------------------------------------
10 2065.34 -373.74 0.3608
0.1731
30
40
50
2065.34
2065.34
2065.34 A
-111.29
-53.48
R
-1.95
1035.88
821.80
569.88
0.1074
0.0651
0.0034
From
Node
Tensile
Stress
P A
$QDO\VLVRI/RDG&DVH13+:+(
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
--------------------------------------------------------------------------
10
20
30
I A 2065.34
2065.34
2065.34
-337.07
-111.87
-80.93
1035.88
884.65
1035.88
0.3254
0.1265
0.0781
Ó
40
50
P 2065.34
2065.34
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-44.95
-1.93
821.80
569.88
0.0547
0.0034
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From
Node
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
--------------------------------------------------------------------------
10
20
276.95
656.32
1226.29
1226.29
-465.41
-182.03
944.27
852.70
0.2258
0.5352
0.4929
0.2135
30 484.09 1226.29 -132.05 944.27 0.3948 0.1398
40 416.98 1226.29 795.74 0.3400
50 532.11 1226.29 551.81 0.4339
$QDO\VLVRI/RDG&DVH,32:(4)6%6
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 1226.29 -98.73 944.27 0.1046
20 243.25 1226.29 852.70 0.1984
30 180.52 1226.29 944.27 0.1472
40 331.74 1226.29 795.74 0.2705
50 531.93 1226.29 551.81 0.4338
$QDO\VLVRI/RDG&DVH(32::,):%:
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Stress due to Combined Loads: Step: 14 9:53am Aug 11,2021
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 276.95 1226.29 -465.41 944.27 0.2258 0.4929
20 313.41 1226.29 -524.95 852.70 0.2556 0.6156
30 231.63 1226.29 -384.51 944.27 0.1889 0.4072
40 47.62 1226.29 -130.20 795.74 0.0388 0.1636
50 1226.29 -2.11 551.81 0.0038
$QDO\VLVRI/RDG&DVH(32:(4)6%6
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node
10
Stress Stress
1226.29
Stress
-98.73
Stress
944.27
Ratio Ratio
--------------------------------------------------------------------------
0.1046
T A
L
20 1226.29 -111.88 852.70 0.1312
30 1226.29 -80.93 944.27 0.0857
U
40 1226.29 -44.96 795.74 0.0565
50 1226.29 -1.93 551.81 0.0035
$QDO\VLVRI/RDG&DVH+3+:+,
From
Node
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
N S
Tens.
Ratio
Comp.
Ratio
O
--------------------------------------------------------------------------
10 2065.34 -373.74 1035.88 0.3608
C
20 444.33 2065.34 884.65 0.2151
30 328.50 2065.34 1035.88 0.1591
40 512.34 2065.34 821.80 0.2481
50 780.68 2065.34
$QDO\VLVRI/RDG&DVH+3+:+(
From Tensile
R
All. Tens.
A Comp.
569.88
All. Comp.
0.3780
Tens. Comp.
Node
10
20
Stress
403.02
P A
Stress
2065.34
2065.34
Stress
-337.07
Stress
1035.88
884.65
Ratio
0.1951
Ratio
--------------------------------------------------------------------------
0.3254
30
40
50
I A
298.15
503.82
780.66
2065.34
2065.34
2065.34
1035.88
821.80
569.88
0.1444
0.2439
0.3780
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From
Node
P
$QDO\VLVRI/RDG&DVH,3:((:
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
C
--------------------------------------------------------------------------
10
20
30
40
243.26
180.52
331.74
1226.29
1226.29
1226.29
1226.29
-89.19 944.27
852.70
944.27
795.74
0.1984
0.1472
0.2705
0.0945
$QDO\VLVRI/RDG&DVH,3:)&:
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 1226.29 -71.71 944.27 0.0759
20 268.78 1226.29 852.70 0.2192
30 194.30 1226.29 944.27 0.1584
40 341.07 1226.29 795.74 0.2781
50 532.71 1226.29 551.81 0.4344
$QDO\VLVRI/RDG&DVH,3922:
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Stress due to Combined Loads: Step: 14 9:53am Aug 11,2021
10 1226.29 -98.73 944.27 0.1046
20 243.25 1226.29 852.70 0.1984
30 180.52 1226.29 944.27 0.1472
40 331.74 1226.29 795.74 0.2705
50 531.93 1226.29 551.81 0.4338
$QDO\VLVRI/RDG&DVH,39((:
From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10
20
30
243.26
180.52
1226.29
1226.29
1226.29
-89.19 944.27
852.70
944.27
0.1984
0.1472
0.0945
T A
L
40 331.74 1226.29 795.74 0.2705
50 531.93 1226.29 551.81 0.4338
$QDO\VLVRI/RDG&DVH13922:
From
Node
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
S
Tens.
Ratio
Comp.
Ratio
U
10
20
30
1226.29
1226.29
1226.29
-98.73
-111.88
-80.93
944.27
O
852.70
944.27
N
--------------------------------------------------------------------------
0.1046
0.1312
0.0857
C
40 1226.29 -44.96 795.74 0.0565
50 1226.29 -1.93 551.81 0.0035
$QDO\VLVRI/RDG&DVH)6%6,32:
From
Node
Tensile
Stress
All. Tens.
Stress
R A
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
--------------------------------------------------------------------------
10
20
30
40
243.25
180.52
331.74
P A
1226.29
1226.29
1226.29
1226.29
-98.73 944.27
852.70
944.27
795.74
0.1984
0.1472
0.2705
0.1046
50
I A
531.93 1226.29
$QDO\VLVRI/RDG&DVH)6%6(32:
551.81 0.4338
From
Node
Ó P
Tensile
Stress
All. Tens.
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
--------------------------------------------------------------------------
10 1226.29 -98.73 944.27 0.1046
C 20
30
40
50
1226.29
1226.29
1226.29
1226.29
-111.88
-80.93
-44.96
-1.93
852.70
944.27
795.74
551.81
0.1312
0.0857
0.0565
0.0035
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T A
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N S
C O
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Skirt Opening Stress Calcs: Step: 15 9:53am Aug 11,2021
,WHP6$,$
7\SH%6NLUWSHU(1)LJXUH
Dz
43800.070
2415.500
kgf
mm
T A
Skirt Analysis Thickness (Corroded)
Skirt Height
F1
9.500
5000.000
42817.488
mm
mm
kgf
U L
Moment at section 1-1
Applied Moment - Bottom of Skirt
Weight Above the Skirt
M1
Mb
W
131846.641
159008.172
67933.648
N S kgf-m.
kgf-m.
kgf
Access No Diameter
mm
Layout
Angle
Deg
Cntr. Dist. Obround
From Bottom Cntr-Cntr
mm mm
-------------------------------------------------------
1 114.0000 0.0000 4500.0000 1.0000 C O
2
3
4
5
600.0000
406.0000
114.0000
406.0000
0.0000 1000.0000
0.0000 1900.0001
90.0000 4500.0000
120.0000 1900.0001
R A1.0000
1.0000
1.0000
1.0000
6
7
8
9
114.0000
600.0000
406.0000
114.0000
P A
180.0000 4500.0000
180.0000 1000.0000
240.0000 3899.9998
270.0000 4500.0000
1.0000
1.0000
1.0000
1.0000
Access No
I
Width A
Access Opening Frame Dimension
Thick
1
2
P
mm
166.0000
206.0000
mm
-------------------------------
Ó 6.0000
12.5000
C3
4
5
6
7
184.0000
166.0000
184.0000
166.0000
206.0000
12.5000
6.0000
12.5000
6.0000
12.5000
8 184.0000 12.5000
9 166.0000 6.0000
Interference check:
Access Access Pitch Ligament
mm mm
---------------------------------------------
1 2 3502.5405 3145.5405
2 3 897.4601 394.4601
3 4 3216.5039 2956.5039
4 5 2678.2671 2418.2671
5 6 2889.0134 2629.0134
6 7 3502.5405 3145.5405
7 8 3161.4673 2658.4670
8 9 869.9761 609.9761
1 9 5691.3892 5577.3892
MC-5171 - REV. 2
BRASKEM
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Skirt Opening Stress Calcs: Step: 15 9:53am Aug 11,2021
5HFRPPHQGHGPLQLPXP/LJDPHQW
= 2 * Sqrt( D * t )
= 2 * Sqrt( 2416 * 9.5 ) = 303 mm
Please evaluate the suitability of this result
6HFWLRQSURSHUWLHVDWOHDVWPHWDODUHD>$@
T A
L
Number of Openings At Critical Height = 7
U
Access No Layout Angle 1 Layout Angle 2
Deg. Deg.
---------------------------------------------------
2
7
-14.3826
165.6174
14.3826
194.3826
N S
O
The points for integrating Ixx, Iyy is as follows:
FROM THETA1 TO THETA2
C
Deg Deg
--------------------------
0.000 -14.383
14.383
0.000
0.000
0.000
0.000
0.000
0.000
0.000
R A
0.000
-165.617
165.617
0.000
A
Rotation of Principle Axes a 0.000 Deg.
P I
Centroid Position in X direction
Centroid Position in Y direction
Principle Moment of Inertia
Principle Moment of Inertia
g
h
Ixx
Iyy
213.011
-0.000
5313308.500
6851356.000
mm
mm
cm**4
cm**4
C Ó
Distance to Extreme Fiber
Distance to Extreme Fiber
Minimum Section Modulus
Metal Area at the Cutting Plane
ybar
xbar
W4
A4
1212.501
1425.511
43821056.000
860.463
mm
mm
mm ^3
cm²
+DOI2SHQLQJ:LGWK6XEWHQGHG$QJOHDW:HDNHVW6HFWLRQ>'HOWD@
= Asin(Largest(Opening Width) / Dz)
= Asin(600/2416 ) = 0.251 rad(14.38 deg)
6NLUW0HDQ5DGLXVDW6HFWLRQ>U@
= Dz/2 = 2416/2 = 1208 mm
$QDO\VLVRIWKH6HFWLRQDW:HDNHVW6HFWLRQ0RGXOXV>6HFWLRQ@
6NLUW&RUURGHG7KLFNQHVV>H]@
= ex(new) - ci - cext = 12.5 - 3 - 0 = 9.5 mm
3OHDVHQRWH
7KHUHLVPRUHWKDQRQHRSHQLQJLQWKHVNLUW
(1DQG$'FRQVLGHUVRQO\RQHRSHQLQJSHU)LJXUH
WKLVVNLUWKDVRSHQLQJV3OHDVHFKHFNUHVXOWV
MC-5171 - REV. 2
BRASKEM
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Skirt Opening Stress Calcs: Step: 15 9:53am Aug 11,2021
)LQGWKHPRPHQWDFWLQJDWWKH&ULWLFDO+HLJKW>0@
= (Mbottom - Mtop)*(H - CutHeight)/H + Mtop
= (159008 - 131847 )*(6000 - 1200 )/6000 + 131847
= 153576 kgf-m.
7KHEDODQFHRIWKHFDOFXODWLRQVDUHSHU(1DQG
WKH\PD\EHWUHDWHGDVDFDGHPLFLIWKHGHVLJQDWHGFRGH
T A
LVQRW(1
5DGLXVRI*\UDWLRQRI6NLUWDW>UJ@
(rg is not included in the analysis of EN 13445)
U L
= sqrt( Min( Ixx, Iyy ) / Area(A4) )
= sqrt( Min( 5313308, 6851356 )/860.5 ) )
= 785.8 mm
N S
O
6NLUW6OHQGHUQHVV5DWLR>U/@
= 785.8/5000 = 0.157
/RFDWLRQRIWKH6NLUW&HQWURLGDWFULWLFDOKHLJKW>H@
ex = 213 : ey = -0.65384E-05
C
e = Sqrt(ex² + ey²) = Sqrt(213²+-0.65384E-05²)
= 213 mm
0RPHQW,QFUHPHQWDW&HQWURLG>'HOWD0@
R A
= ( Fg + Ff ) * e = F4 * e
A
= ( 36927 + 6873 ) * 213 = 9330 kgf-m.
P
1RPHQFODWXUHSHU(1QRW$'
I A
)RUWKHVNLUWDWWKHRSHQLQJZHDNHVWSDUW(TXDWLRQV
$FWXDO6WUHVVHV
Ó P
Sm4p = ( M4 + DeltaM4 ) / W4 - F4 / A4
= (153576 + 9330 )/48062448 - 43800/860.5
= 288 kgf/cm² - Equation 16.12-70
C
Sm4q = -( M4 + DeltaM4 ) / W4 - F4 / A4
= -(153576 + 9330 )/48062448 - 43800/860.5
= -389.8 kgf/cm² - Equation 16.12-71
$OORZDEOHVWUHVVHVDWWKHRSHQLQJZHDNHVWSDUW(TXDWLRQV
0D[VWUHVVIRU6PSDQG6PT(TXDWLRQV
= fz = 1202 kgf/cm²
6NLUWVWUHVVDWWKHRSHQLQJVFULWLFDOVHFWLRQ
Sm4p 288.04 1202.25 Pass 70
Sm4q -389.85 1202.25 Pass 71
7KHVWUHVVHVDUHVDWLVIDFWRU\LQWKHUHJLRQZLWKWKHRSHQLQJV
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
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Center of Gravity Calculation: Step: 16 9:53am Aug 11,2021
6KRS)LHOG,QVWDOODWLRQ2SWLRQV
7UD\VDUHLQVWDOOHGLQWKH)LHOGDIWHUEHLQJOLIWHG
,QVXODWLRQLVLQVWDOOHGLQWKH)LHOGDIWHUEHLQJOLIWHG
1RWH7KH&*LVFRPSXWHGIURPWKHILUVW(OHPHQW)URP1RGH
T A
L
Center of Gravity of Bare Shell New and Cold 2116.616 cm
Center of Gravity of Bare Shell Corroded 2053.168 cm
S
2359.642 cm
2481.135 cm
U
5LJJLQJ$QDO\VLV5HVXOWV
/LIWLQJ:HLJKWEDVHGWKHFDOFXODWHG(PSW\:HLJKW
O N
Total Effective Length of Vessel for this analysis
Total vessel weight (No Liquid) Twt C 4540.00
41476.18
cm
kgf
Impact weight multiplication factor
Design lifting weight, DWT = Imp * Twt
Elevation of the Tailing Lug (bottom)
Elevation of the Lifting Lug (top )
Imp
R A 1.50
62214.27
0.00
4540.00
kgf
cm
cm
Design Reaction force at the tailing lug
Design Reaction force at the lifting lug
2359.64 cm
kgf
kgf
I A
CG Distance from the Nearer Lifting Lug/Trunnion
1.00
&ULWLFDO9DOXHV
Ó P
| Max Stress| Elevation | Allowables |
C
Bending
Shear
|
|
|
kgf/cm²|
695.99 |
50.10 |
cm
3000.00
4536.96
|
|
|
kgf/cm²
864.01
841.57
(UG-23) |
(0.7*S) |
|
-----------------------------------------------------------------
7KHFRPSUHVVLYHEHQGLQJDOORZDEOHVWUHVVLVWKHPLQLPXPRIWKHWHQVLOHDOORZDEOHDQG
WKHFRPSUHVVLYHDOORZDEOHWLPHVWKHVSHFLILHGFRPSUHVVLYHDOORZDEOHLQFUHDVHIDFWRU
)RUFHVDQG0RPHQWVDWVHOHFWHGHOHYDWLRQVQRWDOODQDO\VLVSRLQWVVKRZQ
8QLW\&KHFN$FWXDO6WUHVV$OORZDEOH6WUHVV
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Center of Gravity Calculation: Step: 16 9:53am Aug 11,2021
0D[LPXP8QLW\&KHFNLVDWHOHYDWLRQFP0XVWEH
1RWH7KHULJJLQJDQDO\VLVLVSHUIRUPHGXVLQJDXQLIRUPO\GLVWULEXWHGORDG
3ORWGDWDVXFFHVVIXOO\JHQHUDWHG
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
T A
U L
N S
C O
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
/LIWLQJ/XJ&DOFXODWLRQV
,QSXW9DOXHV
T A
L
Offset from Vessel OD to Center of Hole off 34.0000 mm
Lug Fillet Weld Size tw 22.0000 mm
U
Length of weld along side of Lifting Lug wl 470.0000 mm
Length of Weld along Bottom of Lifting Lug wb 430.0000 mm
Thickness of Collar (if any)
Diameter of Collar (if any)
Impact Factor
Slot Radius
tc
dc
Impfac
N S
0.0000
0.0000
1.50
90.0000
mm
mm
mm
O
Slot Height 215.0000 mm
Number of Lugs in Group 2
/LIWLQJ/XJDQG:HOG6WUHVVHVDWYDULRXV$QJOHVNJIFP²
T A
&RPSXWHG5HVXOWV
N 90 deg
O
Tangential Force at this Angle 0.0 kgf
Axial Force at this Angle 20738.1 kgf
8 deg
16072.0 kgf
Axial Force at this Angle
P A
Converting the weld leg dimension (tw) to the weld throat dimension.
1505.8 kgf
IA
:HOG*URXS,QHUWLD&DOFXODWLRQV
Weld Group Inertia about the Circumferential Axis Ilc 54471.184 cm**4
Ó P
Weld Group Centroid distance
Dist. of Weld Group Centroid
Weld Group Inertia about the
Weld Group Centroid Distance
in the Long. Direction Yll
from Lug bottom
Longitudinal Axis
Yll_b
Ill
in the Circ. Direction Ylc
292.039
177.961
107190.922
230.554
mm
mm
cm**4
mm
C
Note: The Impact Factor is applied to the Forces acting on the Lug.
3ULPDU\6KHDU6WUHVVLQWKH:HOGVGXHWR6KHDU/RDGV>6VOO@
= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * wl + wb ) * tw )
= sqrt(207382+02+02)/((2*470+250)*15.55)
= 112.04 kgf/cm²
6KHDU6WUHVVLQWKH:HOGVGXHWR%HQGLQJ/RDGV>6EOI@
= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (0(925 -178 ))292/54471 +
(20738 * 34 * 292/54471 ) +
(0 * 34 * 230.6/107191 )
= 37.80 kgf/cm²
7RWDO6KHDU6WUHVVIRU&RPELQHG/RDGV>6W@
= Ssll + Sblf
= 112 + 37.8
= 149.84 kgf/cm²
$OORZDEOH6KHDU6WUHVVIRU&RPELQHG/RDGV>6WD@
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
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Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 2531 * 1
= 1012.42 kgf/cm²
6HFRQGDU\6KHDU6WUHVVLQWKH:HOGVGXHWR6KHDU/RDGV
8QLW:HOG3RODU6HFWLRQ0RGXOXV>8ZVP@
= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
= 83674304.00 mm ^3
/RDGVRQ:HOGVGXHWR7RUVLRQDO0RPHQW
6KHDU6WUHVVLQ1RUPDO'LUHFWLRQ>)WK@
T A
L
= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 18.45 kgf/mm
6KHDU6WUHVVLQ&LUFXPIHUHQWLDO'LUHFWLRQ>)WY@
= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 45.58 kgf/mm
S U
3ULPDU\6KHDU6WUHVV>)VY@
= Ft / ( 2 * wl + w )
= 11.81 kgf/mm
O N
5HVXOWDQW/RDGRQ:HOG*URXS>)U@
= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
C
= sqrt( 18.45(^2) +( 45.58 + 11.81 )(^2) )
= 60.28 kgf/mm
5HVXOWDQW6HFRQGDU\:HOG6WUHVV>)ZV@
R A
= Fr / Tweld
= 60.28/15.55
= 387.56 kgf/cm²
P A
I A
$OORZDEOH5HVXOWDQW6HFRQGDU\:HOG6WUHVV>3VD@
= 0.4 * Yield * Occfac
= 0.4 * 2531 * 1
Ó P
= 1012.42 kgf/cm²
6KHDU6WUHVVLQ/XJDERYH+ROH>6KV@
= sqrt( Pl2 + Fn2 ) / Sha
C
= sqrt( 311072 + 02 )/127.5
= 243.98 kgf/cm²
$OORZDEOH6KHDU6WUHVVLQ/XJDERYH+ROH>6DV@
= 0.4 * Yield * Occfac
= 0.4 * 2531 * 1
= 1012.42 kgf/cm²
3LQ+ROH%HDULQJ:LGWK>3EZ@
= Lug Thickness + 2 * Collar Thickness
= 37.5 + 2 * 0
= 37.500 mm
3LQ+ROH%HDULQJ6WUHVV>3EV@
= sqrt( Fax2 + Fn2 ) / ( Pbw * dh )
= sqrt( 15062 + 311072 )/( 37.5 * 90 )
= 921.69 kgf/cm²
$OORZDEOH%HDULQJ6WUHVV>3ED@
= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 2531 * 1, 2278 )
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
= 1898.29 kgf/cm²
%HQGLQJ6WUHVVDWWKH%DVHRIWKH/XJ>)EV@
= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(925 - 470 )/(430 *37.5(^2)/6) +
16072 *(925 - 470 )/(430(^2) *37.5/6)
= 632.80 kgf/cm²
7HQVLOH6WUHVVDWWKH%DVHRIWKH/XJ>)D@
= Fax / (w * t)
= 1506/(430 * 37.5 )
= 9.34 kgf/cm²
T A
L
7RWDO&RPELQHG6WUHVVDWWKH%DVHRIWKH/XJ
= Fbs + Fa
U
= 632.8 + 9.339
= 642.14 kgf/cm²
/XJ$OORZDEOH6WUHVVIRU%HQGLQJDQG7HQVLRQ
= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 2531 * 1, 1898 )
N S
O
= 1670.49 kgf/cm²
C
5HTXLUHG6KDFNOH3LQ'LDPHWHU>6SG@
= sqrt[(2 * sqrt(Pl2 + Fn2)/( Pi * Sta))]
= sqrt[2 * sqrt(311072 + 02)/( Pi * 1012 )]
= 44.2273 mm
R A
:5&6WUHVV$QDO\VLVIRUWKH/LIWLQJ/XJWR6KHOO-XQFWLRQLQ
WKHQHZDQG&ROG&RQGLWLRQQRFRUURVLRQDSSOLHG
I
welds where applicable.
A
Note: Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
Ó P
,QSXW(FKR:5&,WHP'HVFULSWLRQ/LIW/XJ
C
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Cas
Dv
Tv
0.0000 mm
2400.000 mm
9.500 mm
1RWH/LIWLQJOXJFDOFXODWLRQVDUHSHUIRUPHGDWDPELHQWWHPSHUDWXUHFRQGLWLRQV
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS) P 0.0 kgf
Longitudinal Shear (SUS) Vl 31107.1 kgf
Circumferential Shear (SUS) Vc 31107.1 kgf
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
Circumferential Moment (SUS) Mc 0.0 kgf-m.
Longitudinal Moment (SUS) Ml 0.0 kgf-m.
Torsional Moment (SUS) Mt 21463.9 kgf-m.
Note:
No
T A
L
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
U
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
N S
C O
A
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 0.0 kgf
R
Circumferential Shear VC 31107.1 kgf
Longitudinal Shear VL 31107.1 kgf
A
Circumferential Moment MC 0.0 kgf-m.
Longitudinal Moment ML 0.0 kgf-m.
Torsional Moment
47.56
21463.9 kgf-m.
I A
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
P
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
Ó
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.204 4C 6.392 (A,B)
C
N(PHI) / ( P/Rm ) 0.204 3C 3.932 (C,D)
M(PHI) / ( P ) 0.198 2C1 0.031 (A,B)
M(PHI) / ( P ) 0.198 1C ! 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.198 3A 1.914 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.219 1A 0.068 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.200 3B 4.626 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.205 1B 0.021 (A,B,C,D)
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
0.0|
0.0|
0.0|
Long. Memb. P |
|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
U L |
0.0|
------------------------------------------------------------------------------------------------
0.0|
Long. Bend. P |
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
N S 0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
Long. Bend. ML |
0.0|
128.7|
0.0|
0.0|
128.7|
0.0|
0.0|
-128.7|
0.0|
0.0|
-128.7|
0.0|
C
0.0|
0.0|
O 0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
|
0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0|
Shear VL |
Shear MT |
Tot. Shear|
|
0.0|
1443.7|
1572.4|
0.0|
1443.7|
1572.4|
0.0|
1443.7|
1315.1|
R A 0.0|
1443.7|
1315.1|
-124.0|
1443.7|
1319.8|
-124.0|
1443.7|
1319.8|
124.0|
1443.7|
1567.7|
124.0|
1443.7|
|
1567.7|
3144.8| 3144.8|
Gamma = 126.82
2639.5| 2639.5| 3135.4| 3135.4|
N(PHI) / ( P/Rm )
Ó
N(PHI) / ( P/Rm )
M(PHI) / ( P )
P
-------------------------------------------------------------------
0.314
0.314
0.331
4C
3C
2C1
8.456
2.513
0.005
(A,B)
(C,D)
(A,B)
C
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
0.331
0.325
0.344
0.307
0.314
1C !
3A
1A
3B
1B
0.068
2.290
0.051
4.912
0.004
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
T A
0.0|
0.0|
0.0|
0.0|
|
Tot. Circ. Str.|
Long. Memb. P |
Long. Bend. P |
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
U L
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
------------------------------------------------------------------------------------------------
0.0|
0.0|
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
N
0.0|
0.0|
S 0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
Shear VC |
Shear VL |
0.0|
196.8|
0.0|
0.0|
196.8|
0.0|
0.0|
-196.8|
0.0|
0.0|
-196.8|
0.0| C O 0.0|
0.0|
-235.2|
0.0|
0.0|
-235.2|
0.0|
0.0|
235.2|
|
0.0|
------------------------------------------------------------------------------------------------
0.0|
235.2|
Shear MT |
Tot. Shear|
|
1560.7|
1757.5|
1560.7|
1757.5|
R A
1560.7|
1363.9|
1560.7|
1363.9|
1560.7|
1325.4|
1560.7|
1325.4|
1560.7|
1795.9|
1560.7|
|
1795.9|
------------------------------------------------------------------------------------------------
Str. Int. | 3514.9|
P A
3514.9| 2727.8| 2727.8| 2650.9| 2650.9| 3591.8| 3591.8|
------------------------------------------------------------------------------------------------
I A
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Ó
Type of
Stress
P
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl Cu Cl Du
|
|
Dl|
C
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q (SUS) |
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 128.7| 128.7| -128.7| -128.7| -124.0| -124.0| 124.0| 124.0|
Shear Q (SUS) | 1443.7| 1443.7| 1443.7| 1443.7| 1443.7| 1443.7| 1443.7| 1443.7|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 257.4| 257.4| 257.4| 257.4| 247.9| 247.9| 247.9| 247.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 3144.8| 3144.8| 2630.1| 2630.1| 2639.5| 2639.5| 3135.4| 3135.4|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
Type of | Max. S.I. S.I. Allowable | Result |
Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 1202.25 | Passed |
Pm+Pl (SUS) | 257.36 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 3144.82 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
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T A
9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
Type of
|
|
Stress Intensity Values at
U L |
|
Stress Load |
Circ. Pl (SUS) |
Au
0.0|
Al
0.0|
0.0|
Bu
0.0|
0.0|
Bl
0.0|
0.0|
Cu
0.0|
0.0|
Cl
0.0|
0.0|
S Du
0.0|
0.0|
Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0|
N 0.0|
0.0|
Circ. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0| C O
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
------------------------------------------------------------------------------------------------
0.0|
0.0|
0.0|
Shear Pl (SUS) |
Shear Q (SUS) |
0.0|
196.8|
1560.7|
0.0|
196.8|
1560.7|
0.0|
-196.8|
1560.7|
R A
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
-196.8|
1560.7|
0.0|
-235.2|
1560.7|
0.0|
-235.2|
1560.7|
0.0|
235.2|
1560.7|
0.0|
235.2|
1560.7|
Pm (SUS) | 0.0| 0.0|
I A
3514.9| 3514.9| 2727.8| 2727.8| 2650.9| 2650.9| 3591.8| 3591.8|
Type of
Stress Int.
|
|
P
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
C
-------------------------------------------------------------------------
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
0.00
470.47
3591.82
1202.25
1803.37
3606.75
|
|
|
Passed
Passed
Passed
|
|
|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
/LIWLQJ/XJ&DOFXODWLRQV–LQWHUPHGLáULR
,QSXW9DOXHV
T A
U L
N S
C O
R A
assumed that a spreader bar is used.
P A
PV Elite does not compute weak axis bending forces on the lugs. It is
/LIWLQJ/XJDQG:HOG6WUHVVHVDWYDULRXV$QJOHVNJIFPð
I A
--------------- Weld Stresses ------ Lug Stresses Maximum
P
Angle Primary Secondary Allowable Combined Allowable Ratio
----------------------------------------------------------------------
0 285.2 314.4 1012.4 150.2 1670.5 0.311
C Ó
5
10
15
20
25
297.6
308.1
316.6
323.2
327.6
314.2
311.6
306.7
299.4
289.8
1012.4
1012.4
1012.4
1012.4
1012.4
158.7
166.1
172.2
177.1
180.8
1670.5
1670.5
1670.5
1670.5
1670.5
0.310
0.308
0.313
0.319
0.324
30 330.1 278.0 1012.4 183.1 1670.5 0.326
35 330.5 264.0 1012.4 184.1 1670.5 0.326
40 328.9 248.1 1012.4 183.8 1670.5 0.325
45 325.4 230.2 1012.4 182.1 1670.5 0.321
50 320.2 210.6 1012.4 179.3 1670.5 0.316
55 313.3 189.3 1012.4 175.2 1670.5 0.310
60 305.2 166.6 1012.4 170.0 1670.5 0.301
65 296.0 142.5 1012.4 163.9 1670.5 0.292
70 286.3 117.3 1012.4 157.1 1670.5 0.283
75 277.2 91.0 1012.4 150.0 1670.5 0.274
80 271.0 63.8 1012.4 143.8 1670.5 0.268
85 275.9 35.1 1012.4 142.5 1670.5 0.273
90 361.6 8.7 1012.4 179.8 1670.5 0.357
----------------------------------------------------------------------
&RPSXWHG5HVXOWV
T A
L
Axial Force at this Angle 4870.0 kgf
U
Converting the weld leg dimension (tw) to the weld throat dimension.
:HOG*URXS,QHUWLD&DOFXODWLRQV
O
Dist. of Weld Group Centroid from Lug bottom Yll_b 221.413 mm
Weld Group Inertia about the Longitudinal Axis Ill 19703.441 cm**4
C
Weld Group Centroid Distance in the Circ. Direction Ylc 130.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
R
= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * wl + wb ) * tw )
= sqrt(147242+02+02)/((2*550+260)*10.61)
A
3ULPDU\6KHDU6WUHVVLQWKH:HOGVGXHWR6KHDU/RDGV>6VOO@
= 102.09 kgf/cmð
P A
6KHDU6WUHVVLQWKH:HOGVGXHWR%HQGLQJ/RDGV>6EOI@
= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
I A
= (0(594 -221.4 ))328.6/46932 +
(14724 * 251.7 * 328.6/46932 ) +
(0 * 251.7 * 130/19703 )
= 259.52 kgf/cmð
Ó P
7RWDO6KHDU6WUHVVIRU&RPELQHG/RDGV>6W@
= Ssll + Sblf
C
= 102.1 + 259.5
= 361.60 kgf/cmð
$OORZDEOH6KHDU6WUHVVIRU&RPELQHG/RDGV>6WD@
= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 2531 * 1
= 1012.42 kgf/cmð
6HFRQGDU\6KHDU6WUHVVLQWKH:HOGVGXHWR6KHDU/RDGV
8QLW:HOG3RODU6HFWLRQ0RGXOXV>8ZVP@
= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
= 63687344.00 mm ^3
/RDGVRQ:HOGVGXHWR7RUVLRQDO0RPHQW
6KHDU6WUHVVLQ1RUPDO'LUHFWLRQ>)WK@
= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 9.19 kgf/mm
6KHDU6WUHVVLQ&LUFXPIHUHQWLDO'LUHFWLRQ>)WY@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 23.16 kgf/mm
3ULPDU\6KHDU6WUHVV>)VY@
= Ft / ( 2 * wl + w )
= 8.91 kgf/mm
5HVXOWDQW/RDGRQ:HOG*URXS>)U@
= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
= sqrt( 9.193(^2) +( 23.16 + 8.912 )(^2) )
= 33.37 kgf/mm
5HVXOWDQW6HFRQGDU\:HOG6WUHVV>)ZV@
T A
L
= Fr / Tweld
= 33.37/10.61
= 314.63 kgf/cmð
$OORZDEOH5HVXOWDQW6HFRQGDU\:HOG6WUHVV>3VD@
= 0.4 * Yield * Occfac
S U
= 0.4 * 2531 * 1
= 1012.42 kgf/cmð
6KHDU6WUHVVLQ/XJDERYH+ROH>6KV@
O N
= sqrt( Pl2 + Fn2 ) / Sha
= sqrt( 220852 + 02 )/56.7
= 389.51 kgf/cmð C
$OORZDEOH6KHDU6WUHVVLQ/XJDERYH+ROH>6DV@
= 0.4 * Yield * Occfac
R A
A
= 0.4 * 2531 * 1
= 1012.42 kgf/cmð
3LQ+ROH%HDULQJ:LGWK>3EZ@
P
= Lug Thickness + 2 * Collar Thickness
= 31.5 + 2 * 0
= 31.500 mm
I A
P
3LQ+ROH%HDULQJ6WUHVV>3EV@
= sqrt( Fax2 + Fn2 ) / ( Pbw * dh )
Ó
= sqrt( 48702 + 220852 )/( 31.5 * 80 )
C
= 876.41 kgf/cmð
$OORZDEOH%HDULQJ6WUHVV>3ED@
= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 2531 * 1, 2278 )
= 1898.29 kgf/cmð
%HQGLQJ6WUHVVDWWKH%DVHRIWKH/XJ>)EV@
= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(594 - 550 )/(260 *31.5(^2)/6) +
10054 *(594 - 550 )/(260(^2) *31.5/6)
= 124.65 kgf/cmð
7HQVLOH6WUHVVDWWKH%DVHRIWKH/XJ>)D@
= Fax / (w * t)
= 4870/(260 * 31.5 )
= 59.46 kgf/cmð
7RWDO&RPELQHG6WUHVVDWWKH%DVHRIWKH/XJ
= Fbs + Fa
= 124.7 + 59.46
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
= 184.12 kgf/cmð
/XJ$OORZDEOH6WUHVVIRU%HQGLQJDQG7HQVLRQ
= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 2531 * 1, 1898 )
= 1670.49 kgf/cmð
5HTXLUHG6KDFNOH3LQ'LDPHWHU>6SG@
= sqrt[(2 * sqrt(Pl2 + Fn2)/( Pi * Sta))]
= sqrt[2 * sqrt(220852 + 02)/( Pi * 1012 )]
= 37.2660 mm
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T A
WKHQHZDQG&ROG&RQGLWLRQQRFRUURVLRQDSSOLHG
Note: The full lug load is applied in both the circumferential and
longitudinal directions simultaneously.
U L
Note: Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.
N S
,QSXW(FKR:5&,WHP'HVFULSWLRQ/LIW/XJ
R A Dv
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2400.000 mm
12.500 mm
A
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P
Attachment Type Type Rectangular
Parameter C11 C11 290.00 mm
Parameter C22 C22 565.00 mm
P
Pad Parameter C11P
Pad Parameter C22P IA
Thickness of Reinforcing Pad Tpad
C11p
C22p
16.000
390.000
565.000
mm
mm
mm
C Ó
Design Internal Pressure
Include Pressure Thrust
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS)
Dp
P
0.000
0.0
No
kgf/cmð
kgf
Longitudinal Shear (SUS) Vl 22085.4 kgf
Circumferential Shear (SUS) Vc 22085.4 kgf
Circumferential Moment (SUS) Mc 0.0 kgf-m.
Longitudinal Moment (SUS) Ml 5560.0 kgf-m.
Torsional Moment (SUS) Mt 7045.3 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Lifting Lug Calcs: OLHAL ICAM Step: 17 9:53am Aug 11,2021
results below, "537" can be interchanged with "107".
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Radial Load
Circumferential Shear
Longitudinal Shear
P
VC
VL
0.0
22085.4
22085.4
kgf
kgf
kgf
T A
Circumferential Moment
Longitudinal Moment
Torsional Moment
MC
ML
MT
0.0
5560.0
7045.3
kgf-m.
kgf-m.
kgf-m.
U L
Dimensionless Parameters used : Gamma = 42.61
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
N S
Curves read for 1979
N(PHI) / ( P/Rm )
N(PHI) / ( P/Rm )
Beta Figure
0.219
0.219
4C
3C
Value
5.619
3.346
O
Location
-------------------------------------------------------------------
C(A,B)
(C,D)
A
M(PHI) / ( P ) 0.154 2C1 0.051 (A,B)
M(PHI) / ( P ) 0.154 1C 0.083 (C,D)
R
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.149 3A 1.665 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.162 1A 0.082 (A,B,C,D)
A
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.186 3B 4.378 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.173 1B 0.029 (A,B,C,D)
N(x)
N(x)
/
/
(
(
P/Rm )
P/Rm ) P 0.188
0.188
3C
4C
3.992
6.034
(A,B)
(C,D)
M(x)
M(x)
/
/
(
(
P )
P )
I A 0.194
0.194
1C1
2C !
0.068
0.036
(A,B)
(C,D)
P
N(x) / ( MC/(Rm**2 * Beta) ) 0.149 4A 2.767 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.196 2A 0.036 (A,B,C,D)
Ó
N(x) / ( ML/(Rm**2 * Beta) ) 0.186 4B 1.723 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.205 2B 0.035 (A,B,C,D)
C
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6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFPð
T |
L
Tot. Shear| 737.1| 737.1| 469.9| 469.9| 534.9| 534.9| 672.1| 672.1|
------------------------------------------------------------------------------------------------
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Str. Int. | 1517.5| 1478.8| 1251.5| 947.0| 1069.8| 1069.8| 1344.1| 1344.1|
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
N S
O
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.233 4C 9.619 (A,B)
C
N(PHI) / ( P/Rm ) 0.233 3C 4.013 (C,D)
M(PHI) / ( P ) 0.185 2C1 0.021 (A,B)
M(PHI) / ( P ) 0.185 1C ! 0.067 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
0.183
0.192
0.207
0.198
R A
3A
1A
3B
1B
3.470
0.060
7.009
0.012
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
N(x)
M(x)
/
/
/
(
(
(
P/Rm )
P/Rm )
P )
P A 0.211
0.211
0.215
3C
4C
1C1
4.682
10.375
0.038
(A,B)
(C,D)
(A,B)
A
M(x) / ( P ) 0.215 2C ! 0.036 (C,D)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
(
(
(
(
P I
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.183
0.224
0.207
0.218
4A
2A
4B
2B
8.395
0.023
3.324
0.014
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C Ó
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFPð
1249.7|
1023.1|
1249.7|
1023.1|
796.6|
1023.1|
796.6|
1023.1|
866.8|
1023.1|
866.8|
1023.1|
T
1179.5|A 1023.1|
|
1179.5|
L
------------------------------------------------------------------------------------------------
Str. Int. | 3075.3| 2536.5| 2631.2| 1651.0| 1733.6| 1733.6| 2359.0| 2359.0|
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S U
------------------------------------------------------------------------------------------------
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C
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q (SUS) |
0.0|
-266.4|
-568.5|
0.0|
-266.4|
568.5|
0.0|
266.4|
568.5|
R A 0.0|
266.4|
-568.5|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
0.0|
-151.1|
-570.4|
0.0|
-151.1|
P
570.4|A 0.0|
151.1|
570.4|
0.0|
151.1|
-570.4|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
0.0|
------------------------------------------------------------------------------------------------
A
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) |
Shear Q (SUS) |
Pm (SUS) |
P I 133.6|
603.5|
0.0|
133.6|
603.5|
0.0|
-133.6|
603.5|
0.0|
-133.6|
603.5|
0.0|
-68.6|
603.5|
0.0|
-68.6|
603.5|
0.0|
68.6|
603.5|
0.0|
68.6|
603.5|
0.0|
------------------------------------------------------------------------------------------------
Ó
Pm+Pl (SUS) | 354.3| 354.3| 354.3| 354.3| 137.2| 137.2| 137.2| 137.2|
------------------------------------------------------------------------------------------------
C
Pm+Pl+Q (Total)| 1517.5| 1478.8| 1251.5| 947.0| 1069.8| 1069.8| 1344.1| 1344.1|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFPð
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
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9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFPð
Shear Pm (SUS) |
Shear Pl (SUS) |
0.0|
226.5|
0.0|
226.5|
0.0|
-226.5|
0.0|
-226.5|
0.0|
-156.4|
0.0|
-156.4|
0.0|
T
156.4|A
------------------------------------------------------------------------------------------------
0.0|
156.4|
L
Shear Q (SUS) | 1023.1| 1023.1| 1023.1| 1023.1| 1023.1| 1023.1| 1023.1| 1023.1|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
U
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 999.4| 999.4| 999.4| 999.4| 312.7| 312.7| 312.7| 312.7|
N S
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 2359.0| 2359.0|
O
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFPð
C
Type of | Max. S.I. S.I. Allowable | Result |
Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
0.00
999.41
3075.34
1202.25
1803.37
R
3606.75 A |
|
|
Passed
Passed
Passed
|
|
|
A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
P
A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
P I
C Ó
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Basering Calculations: Step: 18 9:53am Aug 11,2021
6NLUW'DWD
Skirt Outside Diameter at Base SOD 2425.0000 mm
Skirt Thickness STHK 12.5000 mm
Skirt Internal Corrosion Allowance SCA 3.0000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material SA-516 60
%DVHULQJ,QSXW7\SHRI*HRPHWU\&RQWLQXRXV7RS5LQJ:*XVVHWV
Thickness of Basering
Design Temperature of the Basering
Basering Matl
TBA 37.5000
38.00
SA-36
mm
°C
T A
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering
BASOPE
DI
DOU
1167.10
2529.84
2240.0000
2600.0002
kgf/cm²
kgf/cm²
mm
mm
U L
Nominal Diameter of Bolts
Bolt Corrosion Allowance
Bolt Material
BND
BCA
50.8000
0.0000
SA-193 B7
mm
N
mmS
O
Bolt Material Class/Thickness Range <= 2 1/2
Bolt Operating Allowable Stress SA 1757.68 kgf/cm²
C
Number of Bolts RN 28
Diameter of Bolt Circle DC 2570.0000 mm
P A SY
HG
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
2529.8
248.0000
110.0000
55.0000
kgf/cm²
mm
mm
mm
I A
Number of Gussets per bolt
TTA
2
44.5000 mm
Ó P
Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
CA
142.5000
54.0000
1.5000
mm
mm
mm
C
Dead Weight of Vessel
Operating Weight of Vessel
Test Weight of Vessel
Earthquake Moment on Basering
DW
ROW
TW
EQMOM
41476.2
67933.6
220177.3
0.0
kgf
kgf
kgf
kgf-m.
Wind Moment on Basering WIMOM 159008.2 kgf-m.
Test Moment on Basering TM 15900.8 kgf-m.
Percent Bolt Preload ppl 100.0
5HVXOWVIRU%DVHULQJ$QDO\VLV$QDO\]H2SWLRQ
%DVHULQJ7KLFNQHVV&DOFXODWLRQPHWKRGXVHG6LPSOLILHG6WHHORQ6WHHO
&DOFXODWLRQRI%ROW/RDGVIRU0XOWLSOH/RDGLQJ&RQGLWLRQV
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Basering Calculations: Step: 18 9:53am Aug 11,2021
2SHUDWLQJ%ROW/RDG(DUWKTXDNH2SHUDWLQJ&DVH
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 0/2570 ) - 67934 )/28
= -2426.2 kgf
2SHUDWLQJ%ROW/RDG:LQGORDG(PSW\&DVH
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 159008/2570 ) - 41476 )/28
= 7357.4 kgf
2SHUDWLQJ%ROW/RDG:LQGORDG9RUWH[6KHGGLQJ&DVH
= (( 4 * M/DC ) - W ) / RN
= (( 4 * 0/2570 ) - 67934 )/28
per Jawad & Farr, Eq. 12.3
T A
L
= -2426.2 kgf
U
2SHUDWLQJ%ROW/RDG7HVW0RPHQW&DVH
= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3
= (( 4 * 15901/2570 ) - 220177 )/28
= -6979.6 kgf
&DOFXODWLRQRI0D[LPXP/RDGSHU%ROW>:%ROW@:LQG'HDG:HLJKW&RQGLWLRQ
N S
: ':0 :,020
= (( 4 * M/DC ) - W ) / RN
= (( 4 * 159008/2570 ) - 41476 )/28
= 7357.4 kgf
O
per Jawad & Farr, Eq. 12.3
C
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
R A 4.1859
14.8387
415.4831
495.8
cm²
cm²
cm²
kgf/cm²
Allowable Bolt Stress
cm²
mm³
I A
&RQFUHWH/RDG6LPSOLILHGPHWKRG:LQGLQ2SHUDWLQJ&RQGLWLRQ>6F@
= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1
Ó P
= (1(415.5 *1758 +67934 )/13685 ) + 159008/774874560
= 78.85 kgf/cm²
C
'HWHUPLQH0D[LPXP%HQGLQJ:LGWKRI%DVHULQJ6HFWLRQ>5Z5Z@
Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (2600 -2425 )/2, Rw2 = (2400 -2240 + 2*3 )/2
Rw1 = 87.5, Rw2 = 83 mm
%DVHULQJ6WUHVVDWJLYHQ7KLFNQHVV>6E@
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )²
= 3 * 78.85 *( Max[87.5, 83 ]/(37.5 - 1.5 ) )²
= 1397, must be less than 1751 kgf/cm²
5HTXLUHG7KLFNQHVVRI7RS3ODWHLQ7HQVLRQ
&DOFXODWHGDVDIL[HGEHDPSHU0HJ\HV\
Ft = (Sa*Abss), Bolt Allowable Stress * Area
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Basering Calculations: Step: 18 9:53am Aug 11,2021
Rm = (Ft * 2 * Cg)/8, Bending Moment
Sb Allowable Bending Stress
Wt = (Topwth - Bnd), Width of Section
T = ( 6 * Rm / ( Sb * Wt ))½ + CA
T = ( 6 * 358.6/( 1751 * 91.7 ))½ + 1.5
T = 38.1109 mm
5HTXLUHG7KLFNQHVVRI&RQWLQXRXV7RS5LQJSHU0RVV
a = ( Dc-SkirtOD )/2 Skirt Distance to Bolt Circle
P = Sa*Abss
l = Avgwdt
g1 = Gamma 1
Bolt Allowable Stress * Area
Average Gusset Width
Constant Term f( b/l )
T A
L
g2 = Gamma 2 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
U
Fb = Allowable Bending Stress
Mo
Tc
Tc
Tc
=
=
=
=
P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term
( 6 * Abs(Mo) / Fb )½ + CA Required Thickness
( 6 * 58.82/1751 )½ + 1.5
29.6728 mm
N S
5HTXLUHG7KLFNQHVVRI*XVVHWLQ&RPSUHVVLRQSHU$,6&(
$OORZHG&RPSUHVVLRQDW*LYHQ7KLFNQHVV
Factor Kl/r Per E2-1
Factor Cc Per E2-1 C O 45.2149
126.6929
Allowable Buckling Str. per E2-1
Actual Buckling Str. at Given Thickness
12.0978
kgf/cm²
kgf/cm²
mm
I A
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness
1073.72
1070.02
kgf/cm²
kgf/cm²
Ó P
6XPPDU\RI%DVHULQJ7KLFNQHVV&DOFXODWLRQV
Required Basering Thickness (simplified)
Actual Basering Thickness as entered by user
33.6639
37.5000
mm
mm
C
Required Top Ring/Plate Thickness as a Fixed Beam
Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user
12.0978
mm
mm
mm
mm
Actual Gusset Thickness as entered by user 19.0000 mm
:HOG6L]H&DOFXODWLRQVSHU6WHHO3ODWH(QJLQHHULQJ'DWD9RO
&RPSXWHWKH:HOGORDGDWWKH6NLUW%DVH-XQFWLRQ>:@
= SkirtStress * ( SkirtThickness - CA )
= 465.4 *( 12.5 - 3 )
= 44.21 kgf/mm
5HVXOWVIRU&RPSXWHG0LQLPXP%DVHULQJ:HOG6L]H>%:HOG@
= W / [( 0.4 * Yield ) * 2 * 0.707]
= 44.21/[( 0.4 * 1925 ) * 2 * 0.707]
= 4.061 mm
5HVXOWVIRU&RPSXWHG0LQLPXP*XVVHWDQG7RS3ODWHWR6NLUW:HOG6L]H
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Basering Calculations: Step: 18 9:53am Aug 11,2021
9HUWLFDO3ODWH/RDG>:Y@
= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 26082/( 148 + 2 *( 248 + 44.5 ) )
= 35.58 kgf/mm
+RUL]RQWDO3ODWH/RDG>:K@
= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 26082 * 72.5/(148 *(292.5 ) + 0.6667 *(292.5 )² )
= 18.85 kgf/mm
5HVXOWDQW:HOG/RDG>:U@
= ( Wv² + Wh²)½
= ( 35.58² + 18.85²)½
T A
= 40.27 kgf/mm
5HVXOWVIRU&RPSXWHG0LQ*XVVHWDQG7RS3ODWHWR6NLUW:HOG6L]H>*V:HOG@
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
U L
= 40.27/[( 0.4 * 1925 ) * 2 * 0.707]
= 3.698 mm
5HVXOWVIRU&RPSXWHG0LQLPXP*XVVHWWR7RS3ODWH:HOG6L]H
N S
:HOG/RDG>:Y@
= Bolt Load / ( 2 * TopWth )
= 26082/( 2 * 142.5 )
= 91.51 kgf/mm C O
:HOG/RDG>:K@
= Bolt Load * e / ( 2 * Hgt * TopWth )
R A
A
= 26082 * 72.5/( 2 * 292.5 * 142.5 )
= 22.68 kgf/mm
5HVXOWDQW:HOG/RDG>:U@
= ( Wv² + Wh²)½ P
= 94.28 kgf/mm
I A
= ( 91.51² + 22.68²)½
Ó P
5HVXOWVIRU&RPSXWHG0LQ*XVVHWWR7RS3ODWH:HOG6L]H>*WS:HOG@
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 94.28/[( 0.4 * 1925 ) * 2 * 0.707]
C
= 8.659 mm
1RWH7KHFDOFXODWHGZHOGVL]HVQHHGQRWH[FHHGWKHFRPSRQHQWWKLFNQHVV
IUDPLQJLQWRWKHZHOG$WWKHVDPHWLPHWKHZHOGPXVWPHHWDPLQLPXPVL]H
VSHFLILFDWLRQZKLFKLVLQPPRULQPPGHSHQGLQJ
RQWKHFRPSRQHQWWKLFNQHVV
6XPPDU\RI5HTXLUHG:HOG6L]HV
Required Basering to Skirt Double Fillet Weld Size 4.7625 mm
Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm
Required Top Plate to Skirt Weld Size 8.6594 mm
Required Gusset to Top Plate Double Fillet Weld Size 8.6594 mm
7DLOLQJ/XJ6WUHVV&DOFXODWLRQ5HVXOWV
'HFD\/HQJWK$ORQJWKH6NLUWH
= 0.5 * SQRT(DS/2 * Ts)
= 0.5 * SQRT( 2425/2 * 12.5 )
= 61.56 mm
6NLUW(IIHFWLYH/HQJWK
= HG + TTA + e
= 255 + 50 + 61.56
= 366.56 mm
T A
Top plate, t
Skirt, s
|
|
|
mm |
163.75|
86.25|
mm |
142.50|
366.56|
cmð |
71.25|
45.82|
mm ñ |
-------------------------------------------------------------------
1166718.38|
395192.38|
U L
Bottom plate, b | 90.00|
&DOFXODWHG2YHUDOO&*<
180.00|
TOTAL |
90.00|
207.07|
S
810000.44|
2371911.25|
N
O
= Mtotal / Atotal
= 2371911/207.1
C
= 114.55 mm
&DOFXODWHG0RPHQWRI,QHUWLD,
= (At * Ytð + Topwthñ * TTA/12 + As * Ysð +
Tsñ * Hs/12 + Ab * Ybð + Hbñ * Tb/12) -
Mtotalð/Atotal
R A
A
= (71.25 * 163.7ð + 142.5ñ * 50/12 + 45.82 * 86.25ð +
12.5ñ * 366.6/12 + 90 * 90ð + 180ñ * 50/12 ) -
2371911ð/207.1
= 6275.75 cm**4
P
I A
5HTXLUHG6HFWLRQ0RGXOXV=USHU5RDUN
V7DEOHUHI
= TLOAD * (DI/2 + Y) * (K2 + 0.5) / (0.66 * Sy * 2 * pi)
P
=30086*(2240/2+114.5)*(1+0.5)/(0.66*2530*2*3.142)
= 531067.19 mm ñ
Ó
&DOFXODWHG6HFWLRQ0RGXOXV=F
C
= I / Y
= 6276/114.5
= 547877.12 mm ñ
$OORZDEOH6KHDUDWWKH3LQ+ROH6VD
= 0.4 * Syt
= 0.4 * 2530
= 1011.94 kgf/cm
7DLO/XJ5DGLXV5
= (TBA + HG + TTA) / 2.0
= (50 + 255 + 50 )/2.0
= 177.50 mm
&DOFXODWHG6KHDUDWWKH3LQ+ROH6VF
= TLOAD / ( 2 * TTL * (R - DPH / 2))
= 30086/(2 * 37.5 *(177.5 - 60/2 ))
= 271.97 kgf/cm
$OORZDEOH%HDULQJ6WUHVVDWWKH3LQ+ROH6ED
= 0.75 * Syt
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Basering Calculations: Step: 18 9:53am Aug 11,2021
= 0.75 * 2530
= 1897.38 kgf/cm
&DOFXODWHG%HDULQJ6WUHVVDWWKH3LQ+ROH6EF
= TLOAD / (DPH * TTL)
= 30086/(60 * 37.5 )
= 1337.17 kgf/cm
:HOG/HQJWK/:
= 2 * (TOPWTH + TBA + TTA + HG + (DOU - DS) / 2)
= 2 *(142.5 + 50 + 50 + 255 +(2600 - 2425 )/2)
= 1168.40 mm
T A
L
$OORZDEOH:HOG6WUHVV6ZD
= 0.49 * Sat
U
= 0.49 * 1167
= 571.88 kgf/cm
&DOFXODWHG:HOG6WUHVV6ZF
= TLOAD / (0.707 * WS * LW)
= 30086/( 0.707 * 12 * 1168 )
N S
O
= 303.51 kgf/cm
C
7DLOLQJ/XJ5HVXOWV6XPPDU\
Actual Allowable Pass/Fail
Section Modulus ( mm ñ ): 547877.12 531067.19 Passed
Shear Stress
Bearing Stress
Weld Stress
( kgf/cmð
( kgf/cmð
( kgf/cmð
):
):
):
R A271.97
1337.17
303.51
1011.94
1897.38
571.88
Passed
Passed
Passed
P A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 2 Nozl: 77 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Head Finished (Minimum) Thickness t 10.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
U
Head External Corrosion Allowance co 0.0000 mm
-28.89
mm
N
°CS
O
Type of Element Connected to the Parent : Nozzle
C
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature
Allowable Stress At Ambient
Inside
kgf/cm²
kgf/cm²
Layout Angle
Diameter
Nominal
deg
in.
A
Nominal Thickness XS
Flange Material
Flange Type
P I SA-105
Slip on
C Ó
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Outside Projection ho
can
E1
En
3.0000
1.00
1.00
200.0000
mm
mm
Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
U L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
N S
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
C O
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
R A 9.750
0.500
in.
in.
P A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (4.678*0.898*2406)/ (2*1202*1-0.2*4.678)
= 4.2041 mm
I A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>0DSQF@
Ó
= 6.7499 mm P
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (7.509*0.9*2400)/ (2*1202*1-0.2*7.509)
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.678*126.8)/(1202*1-0.6*4.678)
= 0.4946 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*123.8)/(1202*1-0.6*7.509)
= 0.7763 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 507.3000 mm
Parallel to Vessel Wall, opening length d 253.6500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.5000 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 495.3000 mm
Parallel to Vessel Wall, opening length d 247.6500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 25.0000 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 2 Nozl: 77 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
T A
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
U L
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
N S
O
AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|
---------------------------------------------------------------
C
Area Required Ar | 10.664| NA| 16.716|
Area in Shell A1 | 7.092| NA| 8.049|
Area in Nozzle Wall A2 | 3.222| NA| 5.962|
Area in Inward Nozzle
Area in Welds
Area in Element
TOTAL AREA AVAILABLE
A3 |
A41+A42+A43 |
A5 |
Atot |
0.000|
1.290|
9.370|
20.974|
NA|
NA|
NA|
NA|
R A0.000|
1.450|
9.370|
24.831|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
I A
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
Ó P
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Diameter
286.4431
373.0000
Thickness
12.5000 mm
1.6750 mm
C
Based on Shell or Nozzle Thickness:
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (247.6*6.75*1+2*12.7*6.75*1*(1-1))
289.7914 10.0000 mm
= 16.716 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 247.6( 1 * 10 - 1 * 6.75 ) - 2 * 12.7
( 1 * 10 - 1 * 6.75 ) *( 1 - 1 )
= 8.049 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25 ) *( 12.7 - 0.776 ) * 1
= 5.962 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 2 Nozl: 77 9:53am Aug 11,2021
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 373 - 273 )12.5 * 1 * 0.75
= 9.370 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
ta
tr16b
trb1
=
=
=
3.4946 mm
4.5000 mm
7.6668 mm
T A
L
Wall Thickness tb1 = max(trb1, tr16b) = 7.6668 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
U
Wall Thickness per table UG-45 tb3 = 11.1026 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 11.1, max( 7.667, 4.5 ) ]
= 7.6668 mm
N S
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.495, 7.667 )
= 7.6668 mm
C O
R A
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8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness
P A
Wall Thickness for Internal/External pressures
A
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
P I
Wall Thickness per table UG-45
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
tb3 = 8.1026 mm
C Ó
= min[ 8.103, max( 6.75, 1.5 ) ]
= 6.7499 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 0.776, 6.75 )
= 6.7499 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 208.2, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2797.4 kgf/cm² Passed
Occasional : 29.5, Allowable : 1599.0 kgf/cm² Passed
Shear : 97.8, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH%
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 2 Nozl: 77 9:53am Aug 11,2021
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T A
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-26 °C
-104 °C
-29 °C
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
6KHOOWR3DG:HOG-XQFWLRQDW3DG2'&XUYH& C O -41 °C
-104 °C
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Min Metal Temp. w/o impact per UCS-66, Curve C
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Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C
Min Metal Temp. at Required thickness (UCS 66.1) -48 °C
C
Gov. MDMT of the Nozzle
Gov. MDMT of the Reinforcement Pad
:
:
Gov. MDMT of the nozzle to shell joint welded assembly :
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
-48 °C
-48 °C
-48 °C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.68/19.99 = 0.234
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
MC-5171 - REV. 2
BRASKEM
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 2 Nozl: 77 9:53am Aug 11,2021
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(16.72 - 8.049 + 2 * 12.7 * 1 *
(1 * 10 - 6.75 ) )1202 )
= 11412.89 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
T A
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= ( 5.962 + 9.37 + 1.45 - 0 * 1 ) * 1202
= 20176.31 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.962 + 0 + 0.81 +( 2.54 ) ) * 1202
SU
= 11195.14 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
ON
C
= ( 5.962 + 0 + 1.45 + 9.37 +( 2.54 ) ) * 1202
= 23230.02 kgf
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
R A
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
= 22740. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@
P A
= ( 3.142/2.0 ) * 273 * 9 * 0.49 * 1202
I A
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 373 * 8 * 0.49 * 1202
= 27613. kgf
Ó P
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 130.2 ) *( 12.7 - 0 ) * 0.7 * 1202
C
= 43709. kgf
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 273 * 12.5 * 0.74 * 1202
= 47698. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 273 *( 10 - 0 ) * 0.74 * 1202
= 38158. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 2 Nozl: 77 9:53am Aug 11,2021
Path 1-1 = 71321 kgf, must exceed W = 11412 kgf or W1 = 20176 kgf
Path 2-2 = 108596 kgf, must exceed W = 11412 kgf or W2 = 11195 kgf
Path 3-3 = 65770 kgf, must exceed W = 11412 kgf or W3 = 23230 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.919 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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,QSXW(FKR:5&,WHP'HVFULSWLRQ
T A
Diameter Basis for Vessel
Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vbasis
Cylsph
Cas
ID
Spherical
3.0000 mm
U L
Vessel Diameter
Vessel Thickness
Design Temperature
Dv
Tv
T1
4320.000 mm
10.000 mm
200.0
N S°C
O
Vessel Material SA-516 60
Vessel UNS Number K02100
C
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
R A
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
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WLPHGHSHQGHQWIRU0DWHULDO6$
Attachment Type
WRC107 Attachment Classification
P A Type
Holsol
Round
Hollow
I A
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nbasis
Can
ID
3.0000 mm
Nozzle Diameter
Nozzle Thickness
Ó
Nozzle Material
Nozzle UNS Number
P Dn
Tn
247.650
12.700
SA-106 B
K03006
mm
mm
C
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Tpad
Dpad
1202.25
1202.25
12.500
373.000
kgf/cm²
kgf/cm²
mm
mm
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS) P 1000.0 kgf
Longitudinal Shear (SUS) (Vl) V1 1000.0 kgf
Circumferential Shear (SUS) (Vc) V2 1000.0 kgf
Circumferential Moment (SUS) (Mc) M1 600.0 kgf-m.
Longitudinal Moment (SUS) (Ml) M2 600.0 kgf-m.
Torsional Moment (SUS) Mt 600.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
T A
U L
6WUHVV$WWHQXDWLRQ'LDPHWHUIRU,QVHUW3ODWHVSHU:5&
= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 273.05 + 2 * 1.65 * sqrt( 2166.5 ( 10.0 - 3.0 ) )
= 679.439 mm
N S
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Radial Load
Circumferential Shear (VC)
P
V2
C O 1000.0
1000.0
kgf
kgf
A
Longitudinal Shear (VL) V1 1000.0 kgf
Circumferential Moment (MC) M1 600.0 kgf-m.
R
Longitudinal Moment (ML) M2 600.0 kgf-m.
Torsional Moment MT 600.0 kgf-m.
Dimensionless Parameters: U =
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------------------------------------------------------------
2.01
I
Curves read for 1979
A Figure Value
------------------------------------------------------------
Location
N(x) * T / P
M(x)
M(x)
Ó
/ P
P
N(x) * T * SQRT(Rm * T ) / MC
* SQRT(Rm * T ) / MC
SP 3
SP 3
SM 3
SM 3
0.04420
0.04466
0.08525
0.09886
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C
N(x) * T * SQRT(Rm * T ) / ML SM 3 0.08525 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 3 0.09886 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
-709.0|
454.9|
317.0|
454.9|
495.5|
-454.9|
-298.2|
0.0|
-709.0|
0.0|
317.0|
0.0|
495.5|
T A 0.0|
|
-298.2|
L
------------------------------------------------------------------------------------------------
Shear VC | 12.0| 12.0| -12.0| -12.0| 0.0| 0.0| 0.0| 0.0|
U
Shear VL | 0.0| 0.0| 0.0| 0.0| -12.0| -12.0| 12.0| 12.0|
Shear MT | 26.3| 26.3| 26.3| 26.3| 26.3| 26.3| 26.3| 26.3|
|
Tot. Shear|
Str. Int. |
38.2|
721.2|
38.2|
458.5|
14.3|
498.8|
14.3|
335.9|
14.3|
710.8|
14.3|
449.7|
N S 38.2|
514.5|
|
38.2|
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355.9|
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------------------------------------------------------------
C O0.00 ( 0.72)
N(x) * T / P
M(x) / P
Figure
SR 2
SR 2
R A
Value
0.03763
0.01837
Location
------------------------------------------------------------
(A,B,C,D)
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
M(x) * SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
M(x) * SQRT(Rm * T ) / ML
P A
SR 3
SR 3
SR 3
SR 3
0.03772
0.02779
0.03772
0.02779
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(y) * T / P
M(y) / P
I A SR
SR
2
2
0.01127
0.00552
(A,B,C,D)
(A,B,C,D)
M(y)
M(y)
Ó P
N(y) * T * SQRT(Rm *
* SQRT(Rm *
N(y) * T * SQRT(Rm *
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T
T
T
T
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)
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/
/
/
/
MC
MC
ML
ML
SR
SR
SR
SR
3
3
3
3
0.01124
0.00829
0.01124
0.00829
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C
6WUHVV&RQFHQWUDWLRQ)DFWRUV.Q .E
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63.6|
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Str. Int. | 2337.2| 1435.1| 1731.3| 1134.9| 2334.8| 1431.3| 1734.4|
T
1139.7|
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U L
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Rad. Pl (SUS) |
|
Load | Au
259.4|
-77.0|
Al
259.4|
-77.0|
Bu
259.4|
53.7|
Bl
259.4|
53.7| C O
Cu
259.4|
-77.0|
Cl
259.4|
-77.0|
Du
259.4|
53.7|
|
Dl|
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Rad. Pm (SUS) | 259.4|
53.7|
Rad. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
-525.2|
259.4|
-196.0|
525.2|
259.4|
-196.0|
384.2|
259.4|
98.6|
R A-384.2|
259.4|
98.6|
-525.2|
259.4|
-196.0|
525.2|
259.4|
-196.0|
384.2|
259.4|
98.6|
-384.2|
------------------------------------------------------------------------------------------------
259.4|
98.6|
Long. Q (SUS) |
Shear Pm (SUS) |
Shear Pl (SUS) |
-513.0|
0.0|
12.0|
513.0|
P
0.0|
12.0|
A 396.8|
0.0|
-12.0|
-396.8|
0.0|
-12.0|
-513.0|
0.0|
-12.0|
513.0|
0.0|
-12.0|
396.8|
0.0|
12.0|
-396.8|
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0.0|
12.0|
Shear Q (SUS) |
Pm (SUS) |
I A26.3|
259.4|
26.3|
259.4|
26.3|
259.4|
26.3|
259.4|
26.3|
259.4|
26.3|
259.4|
26.3|
259.4|
26.3|
259.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) |
Ó
Pm+Pl+Q (Total)| 461.8| 717.9| 758.3| 76.5| 451.4| 709.2| 774.0| 96.4|
C
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable |
|
Result |
|
-------------------------------------------------------------------------
Pm (SUS) | 259.44 1202.25 | Passed |
Pm+Pl (SUS) | 361.05 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 773.98 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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722.7|A 24.4|
39.2|
722.7|
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Pm+Pl (SUS) | 589.8| 589.8| 1023.7| 1023.7| 589.8| 589.8| 1023.7| 1023.7|
U
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Pm+Pl+Q (Total)| 1642.6| 2157.8| 2454.0| 797.1| 1638.0| 2154.0| 2457.1| 806.7|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
N S
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Type of | Max. S.I. S.I. Allowable | Result |
Stress Int. | | |
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Pm (SUS) | 722.70 1202.25 | Passed |
Pm+Pl (SUS) | 1023.72 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 2457.12 3606.75
R A | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
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Head Finished (Minimum) Thickness t 10.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
U
Head External Corrosion Allowance co 0.0000 mm
-28.89
mm
N
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Type of Element Connected to the Parent : Nozzle
C
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature
Allowable Stress At Ambient
Inside
kgf/cm²
kgf/cm²
Layout Angle
Diameter
Nominal
deg
in.
A
Nominal Thickness 80
Flange Material
Flange Type
P I SA-105
Slip on
C Ó
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Outside Projection ho
can
E1
En
3.0000
1.00
1.00
200.0000
mm
mm
Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
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T A
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Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
C O 7.625
0.500
in.
in.
= (4.678*2406*0.997)/
= 4.6668 mm
R A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
(2*1202*1-0.2*4.678)
P
= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (7.509*2400*1)/
A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>0DSQF@
(2*1202*1-0.2*7.509)
= 7.4999 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.678*99.84)/(1202*1-0.6*4.678)
Ó
= 0.3893 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*96.84)/(1202*1-0.6*7.509)
= 0.6071 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 399.3500 mm
Parallel to Vessel Wall, opening length d 199.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.5000 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 387.3500 mm
Parallel to Vessel Wall, opening length d 193.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 25.0000 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
C
Area in Element A5 | 9.368| NA| 9.368|
TOTAL AREA AVAILABLE Atot | 18.576| NA| 21.706|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
242.4035
319.0000
248.2356
12.5000 mm
2.9183 mm
10.0000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (193.7*7.5*1+2*12.7*7.5*1*(1-1))
C
= 14.525 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 193.7( 1 * 10 - 1 * 7.5 ) - 2 * 12.7
( 1 * 10 - 1 * 7.5 ) *( 1 - 1 )
= 4.842 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25 ) *( 12.7 - 0.607 ) * 1
= 6.046 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 319 - 219.1 )12.5 * 1 * 0.75
= 9.368 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.3893 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6668 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6668 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
tb3 = 10.1600 mm
T A
L
= min[ tb3, max( tb1,tb2) ]
= min[ 10.16, max( 7.667, 4.5 ) ]
U
= 7.6668 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.389, 7.667 )
= 7.6668 mm
N S
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta
C O = 0.6071 mm
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
R A tr16b
trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
=
=
=
=
1.5000
7.4999
7.4999
1.5000
mm
mm
mm
mm
Wall Thickness per table UG-45
P A
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
tb3 = 7.1600 mm
A
= min[ 7.16, max( 7.5, 1.5 ) ]
= 7.1600 mm
P I
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
Ó
= max( 0.607, 7.16 )
= 7.1600 mm
C
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 256.6, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2749.1 kgf/cm² Passed
Occasional : 23.0, Allowable : 1599.0 kgf/cm² Passed
Shear : 119.5, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH%
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-29 °C
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(
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
6KHOOWR3DG:HOG-XQFWLRQDW3DG2'&XUYH&
-41 °C
-104 °C
N S
Min Metal Temp. w/o impact per UCS-66, Curve C C O
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7KLFNQHVV5DWLR WU
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-44 °C
R A
Min Metal Temp. at Required thickness (UCS 66.1)
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I A
Min Metal Temp. at Required thickness (UCS 66.1) -47 °C
P
Gov. MDMT of the Nozzle : -47 °C
Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -47 °C
Ó
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
C
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.68/19.99 = 0.234
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
MC-5171 - REV. 2
BRASKEM
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
= max( 0,(14.53 - 4.842 + 2 * 12.7 * 1 *
(1 * 10 - 7.5 ) )1202 )
= 12405.40 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.046 + 9.368 + 1.45 - 0 * 1 ) * 1202
= 20275.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
T A
L
= ( 6.046 + 0 + 0.81 +( 2.54 ) ) * 1202
= 11296.85 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.046 + 0 + 1.45 + 9.368 +( 2.54 ) ) * 1202
SU
= 23328.91 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
ON
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 219.1 * 9 * 0.49 * 1202 C
= 18245. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
R A
= 23615. kgf
6KHDU1R]]OH:DOO>6QZ@
P A
= ( 3.142/2.0 ) * 319 * 8 * 0.49 * 1202
I A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 103.2 ) *( 12.7 - 0 ) * 0.7 * 1202
= 34648. kgf
Ó P
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 219.1 * 12.5 * 0.74 * 1202
C
= 38269. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 219.1 *( 10 - 0 ) * 0.74 * 1202
= 30615. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 58262 kgf, must exceed W = 12405 kgf or W1 = 20275 kgf
Path 2-2 = 87129 kgf, must exceed W = 12405 kgf or W2 = 11296 kgf
Path 3-3 = 54230 kgf, must exceed W = 12405 kgf or W3 = 23328 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
Converged Max. Allow. Pressure in Operating case 6.983 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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,QSXW(FKR:5&,WHP'HVFULSWLRQ$
T A
L
Vessel Thickness Tv 10.000 mm
U
Design Temperature T1 200.0 °C
Vessel Material SA-516 60
Vessel
Vessel
Vessel
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable
Smc
Smh
K02100
1202.25
1202.25
N S
kgf/cm²
kgf/cm²
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
C O
Attachment Type
WRC107 Attachment Classification
R A Type
Holsol
Round
Hollow
I A
Nozzle Cold S.I. Allowable SNmc
SA-106 B
K03006
1202.25 kgf/cm²
Ó P
Nozzle Hot S.I. Allowable
Tpad
Dpad
1202.25
12.500
319.000
kgf/cm²
mm
mm
C
Design Internal Pressure
Include Pressure Thrust
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Dp 4.678
No
kgf/cm²
Note:
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
U L
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
(VC)
(VL)
P
V2
V1
800.0
800.0
800.0
N S
kgf
kgf
kgf
Circumferential Moment
Longitudinal Moment
Torsional Moment
(MC)
(ML)
M1
M2
MT
C O 500.0
500.0
500.0
kgf-m.
kgf-m.
kgf-m.
A
Dimensionless Parameters: U = 0.53 TAU = 10.79 RHO = 2.01
A Value
------------------------------------------------------------
Location
N(x) * T / P
M(x) / P
N(x) * T * SQRT(Rm * T ) / MC P
SP 3
SP 3
SM 3
0.06045
0.05242
0.13373
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(x)
I A
* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
SM 3
SM 3
0.12932
0.13373
(A,B,C,D)
(A,B,C,D)
M(x)
M(y)
Ó
N(y) * T / P
/ P
P
* SQRT(Rm * T ) / ML SM 3
SP
SP
0.12932
3
3
(A,B,C,D)
0.20308
0.04678
(A,B,C,D)
(A,B,C,D)
C
N(y) * T * SQRT(Rm * T ) / MC SM 3 0.18698 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 3 0.14900 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 3 0.18698 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 3 0.14900 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A 11.9|
34.0|
|
L
Tot. Shear| 45.9| 45.9| 22.1| 22.1| 22.1| 22.1| 45.9| 45.9|
------------------------------------------------------------------------------------------------
U
Str. Int. | 806.7| 511.8| 594.1| 441.1| 795.9| 488.0| 608.6| 456.5|
'LPHQVLRQOHVV/RDGVIRU6SKHULFDO6KHOOVDW3DGHGJH
------------------------------------------------------------
0.00 (
S
0.72)
N
O
Curves read for 1979 Figure Value Location
------------------------------------------------------------
C
N(x) * T / P SR 2 0.04644 (A,B,C,D)
M(x) / P SR 2 0.02367 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SR 3 0.05056 (A,B,C,D)
M(x)
M(x)
* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
* SQRT(Rm * T ) / ML
SR 3
SR 3
SR 3 A
0.04042
0.05056
R
0.04042
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(y) * T / P
M(y)
M(y)
/ P
N(y) * T * SQRT(Rm *
* SQRT(Rm *
T
T
)
)
/
/
P
MC
MC
A SR
SR
SR
SR
2
2
3
3
0.01398
0.00711
0.01519
0.01217
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
A
N(y) * T * SQRT(Rm * T ) / ML SR 3 0.01519 (A,B,C,D)
M(y)
P I
* SQRT(Rm * T ) / ML SR 3
C Ó
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
Type of
Stress
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl Cu Cl Du
|
|
Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | -75.8| -75.8| -75.8| -75.8| -75.8| -75.8| -75.8| -75.8|
Rad. Bend. P | -231.8| 231.8| -231.8| 231.8| -231.8| 231.8| -231.8| 231.8|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -418.9| -418.9| 418.9| 418.9|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -2009.5| 2009.5| 2009.5| -2009.5|
Rad. Memb. ML | -418.9| -418.9| 418.9| 418.9| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -2009.5| 2009.5| 2009.5| -2009.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -2736.1| 1746.6| 2120.7| -1434.5| -2736.1| 1746.6| 2120.7| -1434.5|
------------------------------------------------------------------------------------------------
Tang. Memb. P | -22.8| -22.8| -22.8| -22.8| -22.8| -22.8| -22.8| -22.8|
Tang. Bend. P | -69.6| 69.6| -69.6| 69.6| -69.6| 69.6| -69.6| 69.6|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -125.9| -125.9| 125.9| 125.9|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -605.2| 605.2| 605.2| -605.2|
Tang. Memb. ML | -125.9| -125.9| 125.9| 125.9| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -605.2| 605.2| 605.2| -605.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -823.5| 526.1| 638.6| -432.5| -823.5| 526.1| 638.6| -432.5|
MC-5171 - REV. 2
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Nozzle Calcs.: 4A Nozl: 78 9:53am Aug 11,2021
------------------------------------------------------------------------------------------------
Shear VC | 22.8| 22.8| -22.8| -22.8| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -22.8| -22.8| 22.8| 22.8|
Shear MT | 44.7| 44.7| 44.7| 44.7| 44.7| 44.7| 44.7| 44.7|
| |
Tot. Shear| 67.5| 67.5| 21.9| 21.9| 21.9| 21.9| 67.5| 67.5|
------------------------------------------------------------------------------------------------
Str. Int. | 2738.4| 1750.3| 2121.1| 1435.0| 2736.3| 1746.9| 2123.8| 1439.0|
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
T A
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
|
|
Stress Intensity Values at
U L |
|
Stress Load |
Rad. Pl (SUS) |
Au
-98.1|
Al
259.4|
-98.1|
Bu
259.4|
72.7|
Bl
259.4|
72.7|
Cu
259.4|
-98.1|
Cl
259.4|
-98.1|
S Du
259.4|
72.7|
Dl|
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 259.4|
N 259.4|
72.7|
Rad. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
-561.9|
259.4|
-162.2|
-630.2|
561.9|
259.4|
-162.2|
630.2|
429.5|
259.4|
76.7|
512.1|
-429.5|
259.4|
76.7|
-512.1| C O
-561.9|
259.4|
-162.2|
-630.2|
561.9|
259.4|
-162.2|
630.2|
429.5|
259.4|
76.7|
512.1|
-429.5|
------------------------------------------------------------------------------------------------
259.4|
76.7|
-512.1|
Shear Pl (SUS) |
Shear Q (SUS) |
0.0|
11.9|
34.0|
0.0|
11.9|
34.0|
0.0|
-11.9|
34.0|
R A
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
-11.9|
34.0|
0.0|
-11.9|
34.0|
0.0|
-11.9|
34.0|
0.0|
11.9|
34.0|
0.0|
11.9|
34.0|
Pm (SUS)
Pm+Pl (SUS)
|
|
259.4|
163.4|
259.4|
P
163.4|A 259.4|
346.2|
259.4|
346.2|
259.4|
163.4|
259.4|
163.4|
259.4|
346.2|
259.4|
------------------------------------------------------------------------------------------------
346.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)|
I A
547.3| 771.3| 853.5| 181.7| 536.5| 747.5| 868.1| 197.1|
Type of
Stress Int.
|
|
P
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
C
-------------------------------------------------------------------------
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
259.44
346.25
868.05
1202.25
1803.37
3606.75
|
|
|
Passed
Passed
Passed
|
|
|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
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9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
T A
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1011.1|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Pm+Pl (SUS)
|
| 1067.96
1202.25
1803.37
|
|
|
Passed
Passed
|
-------------------------------------------------------------------------
Pm (SUS) | 722.70 |
|
N S
O
Pm+Pl+Q (TOTAL)| 2846.50 3606.75 | Passed |
C
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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R A
P A
I A
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MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Head Finished (Minimum) Thickness t 10.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
U
Head External Corrosion Allowance co 0.0000 mm
-28.89
mm
N
°CS
O
Type of Element Connected to the Parent : Nozzle
C
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature
Allowable Stress At Ambient
Inside
kgf/cm²
kgf/cm²
Layout Angle
Diameter
Nominal
deg
in.
A
Nominal Thickness 80
Flange Material
Flange Type
P I SA-105
Slip on
C Ó
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Outside Projection ho
can
E1
En
3.0000
1.00
1.00
200.0000
mm
mm
Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
U L
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
N S
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
C O 7.625
0.500
in.
in.
= (4.678*2406*0.997)/
= 4.6668 mm
R A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
(2*1202*1-0.2*4.678)
P
= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (7.509*2400*1)/
A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>0DSQF@
(2*1202*1-0.2*7.509)
= 7.4999 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.678*99.84)/(1202*1-0.6*4.678)
Ó
= 0.3893 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*96.84)/(1202*1-0.6*7.509)
= 0.6071 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 399.3500 mm
Parallel to Vessel Wall, opening length d 199.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 17.5000 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 387.3500 mm
Parallel to Vessel Wall, opening length d 193.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 25.0000 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
MC-5171 - REV. 2
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FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
C
Area in Element A5 | 9.368| NA| 9.368|
TOTAL AREA AVAILABLE Atot | 18.576| NA| 21.706|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
242.4035
319.0000
248.2356
12.5000 mm
2.9183 mm
10.0000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (193.7*7.5*1+2*12.7*7.5*1*(1-1))
C
= 14.525 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 193.7( 1 * 10 - 1 * 7.5 ) - 2 * 12.7
( 1 * 10 - 1 * 7.5 ) *( 1 - 1 )
= 4.842 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 25 ) *( 12.7 - 0.607 ) * 1
= 6.046 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
MC-5171 - REV. 2
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FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 319 - 219.1 )12.5 * 1 * 0.75
= 9.368 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.3893 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6668 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6668 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
tb3 = 10.1600 mm
T A
L
= min[ tb3, max( tb1,tb2) ]
= min[ 10.16, max( 7.667, 4.5 ) ]
U
= 7.6668 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.389, 7.667 )
= 7.6668 mm
N S
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta
C O = 0.6071 mm
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
R A tr16b
trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
=
=
=
=
1.5000
7.4999
7.4999
1.5000
mm
mm
mm
mm
Wall Thickness per table UG-45
P A
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
tb3 = 7.1600 mm
A
= min[ 7.16, max( 7.5, 1.5 ) ]
= 7.1600 mm
P I
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
Ó
= max( 0.607, 7.16 )
= 7.1600 mm
C
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 256.6, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2749.1 kgf/cm² Passed
Occasional : 23.0, Allowable : 1599.0 kgf/cm² Passed
Shear : 119.5, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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-29 °C
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
6KHOOWR3DG:HOG-XQFWLRQDW3DG2'&XUYH&
-41 °C
-104 °C
N S
Min Metal Temp. w/o impact per UCS-66, Curve C C O
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Min Metal Temp. at Required thickness (UCS 66.1)
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Min Metal Temp. at Required thickness (UCS 66.1) -47 °C
P
Gov. MDMT of the Nozzle : -47 °C
Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -47 °C
Ó
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
C
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.68/19.99 = 0.234
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ%
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
MC-5171 - REV. 2
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Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
= max( 0,(14.53 - 4.842 + 2 * 12.7 * 1 *
(1 * 10 - 7.5 ) )1202 )
= 12405.40 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.046 + 9.368 + 1.45 - 0 * 1 ) * 1202
= 20275.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
T A
L
= ( 6.046 + 0 + 0.81 +( 2.54 ) ) * 1202
= 11296.85 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.046 + 0 + 1.45 + 9.368 +( 2.54 ) ) * 1202
SU
= 23328.91 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
ON
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 219.1 * 9 * 0.49 * 1202 C
= 18245. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
R A
= 23615. kgf
6KHDU1R]]OH:DOO>6QZ@
P A
= ( 3.142/2.0 ) * 319 * 8 * 0.49 * 1202
I A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 103.2 ) *( 12.7 - 0 ) * 0.7 * 1202
= 34648. kgf
Ó P
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 219.1 * 12.5 * 0.74 * 1202
C
= 38269. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 219.1 *( 10 - 0 ) * 0.74 * 1202
= 30615. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 58262 kgf, must exceed W = 12405 kgf or W1 = 20275 kgf
Path 2-2 = 87129 kgf, must exceed W = 12405 kgf or W2 = 11296 kgf
Path 3-3 = 54230 kgf, must exceed W = 12405 kgf or W3 = 23328 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
MC-5171 - REV. 2
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Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
Converged Max. Allow. Pressure in Operating case 6.983 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
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T A
L
Vessel Thickness Tv 10.000 mm
U
Design Temperature T1 200.0 °C
Vessel Material SA-516 60
Vessel
Vessel
Vessel
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable
Smc
Smh
K02100
1202.25
1202.25
N S
kgf/cm²
kgf/cm²
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
C O
Attachment Type
WRC107 Attachment Classification
R A Type
Holsol
Round
Hollow
I A
Nozzle Cold S.I. Allowable SNmc
SA-106 B
K03006
1202.25 kgf/cm²
Ó P
Nozzle Hot S.I. Allowable
Tpad
Dpad
1202.25
12.500
319.000
kgf/cm²
mm
mm
C
Design Internal Pressure
Include Pressure Thrust
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Dp 4.678
No
kgf/cm²
Note:
MC-5171 - REV. 2
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Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
U L
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
(VC)
(VL)
P
V2
V1
800.0
800.0
800.0
N S
kgf
kgf
kgf
Circumferential Moment
Longitudinal Moment
Torsional Moment
(MC)
(ML)
M1
M2
MT
C O 500.0
500.0
500.0
kgf-m.
kgf-m.
kgf-m.
A
Dimensionless Parameters: U = 0.53 TAU = 10.79 RHO = 2.01
A Value
------------------------------------------------------------
Location
N(x) * T / P
M(x) / P
N(x) * T * SQRT(Rm * T ) / MC P
SP 3
SP 3
SM 3
0.06045
0.05242
0.13373
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(x)
I A
* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
SM 3
SM 3
0.12932
0.13373
(A,B,C,D)
(A,B,C,D)
M(x)
M(y)
Ó
N(y) * T / P
/ P
P
* SQRT(Rm * T ) / ML SM 3
SP
SP
0.12932
3
3
(A,B,C,D)
0.20308
0.04678
(A,B,C,D)
(A,B,C,D)
C
N(y) * T * SQRT(Rm * T ) / MC SM 3 0.18698 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 3 0.14900 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 3 0.18698 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 3 0.14900 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A 11.9|
34.0|
|
L
Tot. Shear| 45.9| 45.9| 22.1| 22.1| 22.1| 22.1| 45.9| 45.9|
------------------------------------------------------------------------------------------------
U
Str. Int. | 806.7| 511.8| 594.1| 441.1| 795.9| 488.0| 608.6| 456.5|
'LPHQVLRQOHVV/RDGVIRU6SKHULFDO6KHOOVDW3DGHGJH
------------------------------------------------------------
0.00 (
S
0.72)
N
O
Curves read for 1979 Figure Value Location
------------------------------------------------------------
C
N(x) * T / P SR 2 0.04644 (A,B,C,D)
M(x) / P SR 2 0.02367 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SR 3 0.05056 (A,B,C,D)
M(x)
M(x)
* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
* SQRT(Rm * T ) / ML
SR 3
SR 3
SR 3 A
0.04042
0.05056
R
0.04042
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(y) * T / P
M(y)
M(y)
/ P
N(y) * T * SQRT(Rm *
* SQRT(Rm *
T
T
)
)
/
/
P
MC
MC
A SR
SR
SR
SR
2
2
3
3
0.01398
0.00711
0.01519
0.01217
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
A
N(y) * T * SQRT(Rm * T ) / ML SR 3 0.01519 (A,B,C,D)
M(y)
P I
* SQRT(Rm * T ) / ML SR 3
C Ó
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
Type of
Stress
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl Cu Cl Du
|
|
Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | -75.8| -75.8| -75.8| -75.8| -75.8| -75.8| -75.8| -75.8|
Rad. Bend. P | -231.8| 231.8| -231.8| 231.8| -231.8| 231.8| -231.8| 231.8|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -418.9| -418.9| 418.9| 418.9|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -2009.5| 2009.5| 2009.5| -2009.5|
Rad. Memb. ML | -418.9| -418.9| 418.9| 418.9| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -2009.5| 2009.5| 2009.5| -2009.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -2736.1| 1746.6| 2120.7| -1434.5| -2736.1| 1746.6| 2120.7| -1434.5|
------------------------------------------------------------------------------------------------
Tang. Memb. P | -22.8| -22.8| -22.8| -22.8| -22.8| -22.8| -22.8| -22.8|
Tang. Bend. P | -69.6| 69.6| -69.6| 69.6| -69.6| 69.6| -69.6| 69.6|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -125.9| -125.9| 125.9| 125.9|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -605.2| 605.2| 605.2| -605.2|
Tang. Memb. ML | -125.9| -125.9| 125.9| 125.9| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -605.2| 605.2| 605.2| -605.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -823.5| 526.1| 638.6| -432.5| -823.5| 526.1| 638.6| -432.5|
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Nozzle Calcs.: 4B Nozl: 79 9:53am Aug 11,2021
------------------------------------------------------------------------------------------------
Shear VC | 22.8| 22.8| -22.8| -22.8| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -22.8| -22.8| 22.8| 22.8|
Shear MT | 44.7| 44.7| 44.7| 44.7| 44.7| 44.7| 44.7| 44.7|
| |
Tot. Shear| 67.5| 67.5| 21.9| 21.9| 21.9| 21.9| 67.5| 67.5|
------------------------------------------------------------------------------------------------
Str. Int. | 2738.4| 1750.3| 2121.1| 1435.0| 2736.3| 1746.9| 2123.8| 1439.0|
------------------------------------------------------------------------------------------------
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T A
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
|
|
Stress Intensity Values at
U L |
|
Stress Load |
Rad. Pl (SUS) |
Au
-98.1|
Al
259.4|
-98.1|
Bu
259.4|
72.7|
Bl
259.4|
72.7|
Cu
259.4|
-98.1|
Cl
259.4|
-98.1|
S Du
259.4|
72.7|
Dl|
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Rad. Pm (SUS) | 259.4|
N 259.4|
72.7|
Rad. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
-561.9|
259.4|
-162.2|
-630.2|
561.9|
259.4|
-162.2|
630.2|
429.5|
259.4|
76.7|
512.1|
-429.5|
259.4|
76.7|
-512.1| C O
-561.9|
259.4|
-162.2|
-630.2|
561.9|
259.4|
-162.2|
630.2|
429.5|
259.4|
76.7|
512.1|
-429.5|
------------------------------------------------------------------------------------------------
259.4|
76.7|
-512.1|
Shear Pl (SUS) |
Shear Q (SUS) |
0.0|
11.9|
34.0|
0.0|
11.9|
34.0|
0.0|
-11.9|
34.0|
R A
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
-11.9|
34.0|
0.0|
-11.9|
34.0|
0.0|
-11.9|
34.0|
0.0|
11.9|
34.0|
0.0|
11.9|
34.0|
Pm (SUS)
Pm+Pl (SUS)
|
|
259.4|
163.4|
259.4|
P
163.4|A 259.4|
346.2|
259.4|
346.2|
259.4|
163.4|
259.4|
163.4|
259.4|
346.2|
259.4|
------------------------------------------------------------------------------------------------
346.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)|
I A
547.3| 771.3| 853.5| 181.7| 536.5| 747.5| 868.1| 197.1|
Type of
Stress Int.
|
|
P
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
C
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Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
259.44
346.25
868.05
1202.25
1803.37
3606.75
|
|
|
Passed
Passed
Passed
|
|
|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
T A
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Pm+Pl+Q (Total)| 1011.1|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Pm+Pl (SUS)
|
| 1067.96
1202.25
1803.37
|
|
|
Passed
Passed
|
-------------------------------------------------------------------------
Pm (SUS) | 722.70 |
|
N S
O
Pm+Pl+Q (TOTAL)| 2846.50 3606.75 | Passed |
C
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
120.00
kgf/cm²
deg
Diameter
Nominal
80
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
5.761
0.432 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*76.16)/(1202*1-0.6*4.629)
= 0.2939 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*73.16)/(1202*1-0.6*7.509)
= 0.4587 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 304.6588 mm
Parallel to Vessel Wall, opening length d 152.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 292.6588 mm
Parallel to Vessel Wall, opening length d 146.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
L
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
AREA AVAILABLE, A1 to A5
Area Required
Area in Shell
|
Ar |
A1 |
MAWP| External|
7.072|
7.399|
NA|
NA|
Mapnc|
---------------------------------------------------------------
11.009|
7.282|
S U
Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Element
A2 |
A3 |
A41+A42+A43 |
A5 |
3.647|
0.000|
1.280|
9.349|
NA|
NA|
NA|
NA|
6.571|
0.000|
O
1.280|
9.349|
N
C
TOTAL AREA AVAILABLE Atot | 21.676| NA| 24.483|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
R A 90.00 Degs.
$UHD5HTXLUHG>$@
P A
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
= 11.009 cm²
I A
= (146.3*7.523*1+2*10.97*7.523*1*(1-1))
Ó P
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
C
= 146.3( 1 * 12.5 - 1 * 7.523 ) - 2 * 10.97
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 7.282 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 10.97 - 0.459 ) * 1
= 6.571 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 8² * 1 +(0 )² * 1 + 8² * 1
= 1.280 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 268 - 168.3 )12.5 * 1 * 0.75
= 9.349 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.2939 mm
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 9.22, max( 7.643, 4.5 ) ]
= 7.6427 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
T A
L
= max( 3.294, 7.643 )
= 7.6427 mm
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
S U
Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness
ta
tr16b
trb1
tb1 = max(trb1, tr16b)
O
=
=
=
=
N
0.4587
1.5000
7.5234
7.5234
mm
mm
mm
mm
C
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 6.2200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.22, max( 7.523, 1.5 ) ]
= 6.2200 mm
R A
= max( ta, tb )
= max( 0.459, 6.22 )
P A
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
A
= 6.2200 mm
P I
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
Stresses on Nozzle due to External and Pressure Loads per the ASME
C Ó
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
Expansion :
Occasional :
Shear :
310.8, Allowable :
0.0, Allowable :
21.0, Allowable :
144.0, Allowable :
1202.2 kgf/cm² Passed
2694.8 kgf/cm² Passed
1599.0 kgf/cm² Passed
841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH%
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
1R]]OH1HFNWR3DG:HOGIRU5HLQIRUFHPHQWSDG&XUYH&
----------------------------------------------------------------------
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
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Min Metal Temp. w/o impact per UCS-66, Curve B C O
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-29 °C
Min Metal Temp. at Required thickness (UCS 66.1)
R A :
-104 °C
-104 °C
A
Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
P
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
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Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
P
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
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Intermediate Calc. for nozzle/shell Welds
Intermediate Calc. for pad/shell Welds
5HVXOWV3HU8:
Tmin
TminPad
7.9728
9.5000
mm
mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(11.01 - 7.282 + 2 * 10.97 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
= 5793.60 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
= ( 6.571 + 9.349 + 1.28 - 0 * 1 ) * 1202
= 20679.30 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.571 + 0 + 0.64 +( 2.743 ) ) * 1202
= 11967.79 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.571 + 0 + 1.28 + 9.349 +( 2.743 ) ) * 1202
= 23977.30 kgf
T A
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
U L
= ( 3.142/2.0 ) * 168.3 * 8 * 0.49 * 1202
= 12457. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@
N S
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 268 * 8 * 0.49 * 1202
= 19840. kgf
6KHDU1R]]OH:DOO>6QZ@ C O
= (3.142 * 78.65 ) *( 10.97 - 0 ) * 0.7 * 1202
= 22817. kgf
R A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
7HQVLRQ3DG*URRYH:HOG>7SJZ@
P
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
A
= (3.142/2 ) * 168.3 * 12.5 * 0.74 * 1202
= 29395. kgf
I A
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
P
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 168.3 *( 9.5 - 0 ) * 0.74 * 1202
= 22340. kgf
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6WUHQJWKRI)DLOXUH3DWKV
C
PATH11 = (
PATH22 = (
SPEW + SNW ) = ( 19840 + 22817 ) = 42657 kgf
Sonw + Tpgw + Tngw + Sinw )
= ( 12457 + 29395 + 22340 + 0 ) = 64193 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 19840 + 22340 + 0 ) = 42180 kgf
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 42656 kgf, must exceed W = 5793 kgf or W1 = 20679 kgf
Path 2-2 = 64192 kgf, must exceed W = 5793 kgf or W2 = 11967 kgf
Path 3-3 = 42179 kgf, must exceed W = 5793 kgf or W3 = 23977 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 9.34 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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,QSXW(FKR:5&,WHP'HVFULSWLRQ
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
T A
L
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
U
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WLPHGHSHQGHQWIRU0DWHULDO6$
N S
O
Diameter Basis for Nozzle Nbasis ID
Corrosion Allowance for Nozzle Can 3.0000 mm
C
Nozzle Diameter Dn 146.329 mm
Nozzle Thickness Tn 10.973 mm
Nozzle Material SA-106 B
Nozzle UNS Number
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
R A SNmc
SNmh
K03006
1202.25
1202.25
kgf/cm²
kgf/cm²
Dp
12.500
268.000
4.629
mm
mm
kgf/cm²
A
Include Pressure Thrust No
Radial Load
Longitudinal Shear
I
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
P (SUS)
(SUS)
P
Vl
550.0
550.0
kgf
kgf
C Ó
Circumferential Shear
Circumferential Moment (SUS)
Longitudinal Moment
Torsional Moment
(SUS)
(SUS)
(SUS)
Vc
Mc
Ml
Mt
550.0
300.0
300.0
300.0
kgf
kgf-m.
kgf-m.
kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
MC-5171 - REV. 2
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 8 Nozl: 80 9:53am Aug 11,2021
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
T A
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
P
VC
VL
MC
550.0
550.0
550.0
300.0
kgf
kgf
kgf
kgf-m.
U L
Longitudinal Moment
Torsional Moment
55.18
300.0
300.0
S
kgf-m.
kgf-m.
N
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Curves read for 1979 Beta Figure Value
C O
Location
A
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N(PHI) / ( P/Rm ) 0.061 4C 10.070 (A,B)
R
N(PHI) / ( P/Rm ) 0.061 3C 9.620 (C,D)
M(PHI) / ( P ) 0.061 2C1 0.119 (A,B)
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) ) P A0.061
0.061
0.061
0.061
0.061
1C
3A
1A
3B
1B
0.155
1.136
0.101
4.390
0.053
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
N(x)
M(x)
/
/
/
P
(
(
(
P/Rm )
P/Rm )
P ) IA 0.061
0.061
0.061
3C
4C
1C1
9.620
10.070
0.161
(A,B)
(C,D)
(A,B)
Ó
M(x) / ( P ) 0.061 2C 0.119 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 1.541 (A,B,C,D)
C
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.059 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 1.136 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.087 (A,B,C,D)
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T A 9.5|
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Tot. Shear| 40.1| 40.1| 21.2| 21.2| 21.2| 21.2| 40.1| 40.1|
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Str. Int. | 597.5| 519.4| 333.2| 335.9| 657.1| 582.7| 412.3| 416.8|
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N(PHI) / ( P/Rm ) 0.097 3C 13.351 (C,D)
M(PHI) / ( P ) 0.097 2C1 0.048 (A,B)
M(PHI) / ( P ) 0.097 1C 0.081 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
0.097
0.097
0.097
0.097
R A
3A
1A
3B
1B
4.966
0.081
13.917
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(A,B,C,D)
(A,B,C,D)
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P A 0.097
0.097
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13.351
18.665
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Str. Int. | 1032.2|
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9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
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Type of
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|
|
Load | Au Al
Stress Intensity Values at
Bu Bl
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Cu Cl N Du
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Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q (SUS) |
250.8|
-87.7|
-350.6|
255.5|
-87.7|
350.6|
250.8|
46.2|
188.3|
255.5|
46.2|
-188.3| C
250.8|
-37.1|
-618.1|
255.5|
-37.1|
618.1|
250.8|
-2.5|
406.4|
255.5|
-2.5|
-406.4|
Long. Pl (SUS) |
Long. Q (SUS) |
125.4|
-37.1|
-550.3|
125.4|
-37.1|
550.3|
125.4|
-2.5|
331.1|
R A
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Long. Pm (SUS) | 125.4|
-2.5|
-331.1|
125.4|
-44.2|
-378.7|
125.4|
-44.2|
378.7|
125.4|
2.8|
217.0|
125.4|
2.8|
-217.0|
Shear Pl (SUS) |
Shear Q (SUS) |
0.0|
9.5|
30.7|
0.0|
P
9.5|
30.7|
A
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Shear Pm (SUS) | 0.0|
-9.5|
30.7|
0.0|
-9.5|
30.7|
0.0|
-9.5|
30.7|
0.0|
-9.5|
30.7|
0.0|
9.5|
30.7|
0.0|
9.5|
30.7|
Pm (SUS) |
|
I A
250.8| 255.5| 250.8| 255.5| 250.8| 255.5| 250.8| 255.5|
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Pm+Pl (SUS) 164.3| 168.9| 297.6| 302.2| 214.4| 219.0| 249.1| 253.7|
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Pm+Pl+Q (Total)| 467.7| 650.7| 496.1| 324.3| 408.4| 837.6| 659.9| 172.6|
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9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable |
|
Result |
|
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Pm (SUS) | 255.46 1202.25 | Passed |
Pm+Pl (SUS) | 302.20 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 837.59 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
T A 28.0|
588.5|
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L
Pm+Pl (SUS) | 186.7| 191.2| 805.2| 809.8| 409.6| 414.3| 631.4| 636.0|
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Pm+Pl+Q (Total)| 910.0| 1144.5| 1127.0| 559.2| 1259.6| 2082.2| 1709.0| 446.2|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
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Pm (SUS) | 588.51 1202.25 | Passed |
Pm+Pl (SUS) | 809.80 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 2082.24 3606.75 | Passed |
R A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
P A
I A
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
315.00
kgf/cm²
deg
Diameter
Nominal
80
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
7.625
0.500 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*99.84)/(1202*1-0.6*4.629)
= 0.3853 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*96.84)/(1202*1-0.6*7.509)
= 0.6071 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 399.3500 mm
Parallel to Vessel Wall, opening length d 199.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 387.3500 mm
Parallel to Vessel Wall, opening length d 193.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
L
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
AREA AVAILABLE, A1 to A5
Area Required
Area in Shell
|
Ar |
A1 |
MAWP| External|
9.270|
9.699|
NA|
NA|
Mapnc|
---------------------------------------------------------------
14.571|
9.638|
S U
Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Element
A2 |
A3 |
A41+A42+A43 |
A5 |
4.424|
0.000|
1.450|
9.368|
NA|
NA|
NA|
NA|
7.558|
0.000|
O
1.450|
9.368|
N
C
TOTAL AREA AVAILABLE Atot | 24.941| NA| 28.014|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
R A 90.00 Degs.
$UHD5HTXLUHG>$@
P A
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
= 14.571 cm²
I A
= (193.7*7.523*1+2*12.7*7.523*1*(1-1))
Ó P
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
C
= 193.7( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 9.638 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.7 - 0.607 ) * 1
= 7.558 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 319 - 219.1 )12.5 * 1 * 0.75
= 9.368 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.3853 mm
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 10.1600 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 10.16, max( 7.643, 4.5 ) ]
= 7.6427 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
T A
L
= max( 3.385, 7.643 )
= 7.6427 mm
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
S U
Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness
ta
tr16b
trb1
tb1 = max(trb1, tr16b)
O
=
=
=
=
N
0.6071
1.5000
7.5234
7.5234
mm
mm
mm
mm
C
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45 tb3 = 7.1600 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.16, max( 7.523, 1.5 ) ]
= 7.1600 mm
R A
= max( ta, tb )
= max( 0.607, 7.16 )
P A
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
A
= 7.1600 mm
P I
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
Stresses on Nozzle due to External and Pressure Loads per the ASME
C Ó
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
Expansion :
Occasional :
Shear :
256.3, Allowable :
0.0, Allowable :
22.7, Allowable :
119.5, Allowable :
1202.2 kgf/cm² Passed
2749.3 kgf/cm² Passed
1599.0 kgf/cm² Passed
841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
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Min Metal Temp. w/o impact per UG-20(f) -29 °C
P
Gov. MDMT of the Nozzle : -104 °C
Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
I A
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
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Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
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:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
-18 °C
-104 °C
C
Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
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5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(14.57 - 9.638 + 2 * 12.7 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
= 7449.99 kgf
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 7.558 + 9.368 + 1.45 - 0 * 1 ) * 1202
= 22092.53 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 7.558 + 0 + 0.81 +( 3.175 ) ) * 1202
= 13877.60 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
T A
L
= ( 7.558 + 0 + 1.45 + 9.368 +( 3.175 ) ) * 1202
= 25909.67 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
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= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 219.1 * 9 * 0.49 * 1202
= 18245. kgf
O N
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 319 * 8 * 0.49 * 1202 C
= 23615. kgf
6KHDU1R]]OH:DOO>6QZ@
R A
A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 103.2 ) *( 12.7 - 0 ) * 0.7 * 1202
P
= 34648. kgf
7HQVLRQ3DG*URRYH:HOG>7SJZ@
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= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 219.1 * 12.5 * 0.74 * 1202
= 38269. kgf
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= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 219.1 *( 10 - 0 ) * 0.74 * 1202
C
= 30615. kgf
6WUHQJWKRI)DLOXUH3DWKV
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Path 1-1 = 58262 kgf, must exceed W = 7449 kgf or W1 = 22092 kgf
Path 2-2 = 87129 kgf, must exceed W = 7449 kgf or W2 = 13877 kgf
Path 3-3 = 54230 kgf, must exceed W = 7449 kgf or W3 = 25909 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 8.487 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
,QSXW(FKR:5&,WHP'HVFULSWLRQ
Design
Vessel
Vessel
Temperature
Material
UNS Number
T1 200.0
SA-516 60
K02100
°C
T A
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Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
S U
WLPHGHSHQGHQWIRU0DWHULDO6$
Tpad
1202.25
1202.25
12.500
kgf/cm²
kgf/cm²
mm
I A
Diameter of Reinforcing Pad
Dp
319.000
4.629
mm
kgf/cm²
Ó
Radial Load
P
Include Pressure Thrust
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
(SUS) P
No
800.0 kgf
C
Longitudinal Shear
Circumferential Shear
Circumferential Moment (SUS)
Longitudinal Moment
Torsional Moment
(SUS)
(SUS)
(SUS)
(SUS)
Vl
Vc
Mc
Ml
Mt
800.0
800.0
500.0
500.0
500.0
kgf
kgf
kgf-m.
kgf-m.
kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 6 Nozl: 81 9:53am Aug 11,2021
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
T A
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
P
VC
VL
MC
800.0
800.0
800.0
500.0
kgf
kgf
kgf
kgf-m.
U L
Longitudinal Moment
Torsional Moment
55.18
500.0
500.0
S
kgf-m.
kgf-m.
N
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
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Curves read for 1979 Beta Figure Value
C O
Location
A
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N(PHI) / ( P/Rm ) 0.079 4C 9.753 (A,B)
R
N(PHI) / ( P/Rm ) 0.079 3C 8.769 (C,D)
M(PHI) / ( P ) 0.079 2C1 0.095 (A,B)
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) ) P A0.079
0.079
0.079
0.079
0.079
1C
3A
1A
3B
1B
0.130
1.546
0.098
5.540
0.048
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
N(x)
M(x)
/
/
/
P
(
(
(
P/Rm )
P/Rm )
P ) IA 0.079
0.079
0.079
3C
4C
1C1
8.769
9.753
0.134
(A,B)
(C,D)
(A,B)
Ó
M(x) / ( P ) 0.079 2C 0.094 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.079 4A 2.128 (A,B,C,D)
C
M(x) / ( MC/(Rm * Beta) ) 0.079 2A 0.054 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.079 4B 1.486 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.079 2B 0.076 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
10.6|
30.1|
|
L
Tot. Shear| 40.7| 40.7| 19.6| 19.6| 19.6| 19.6| 40.7| 40.7|
------------------------------------------------------------------------------------------------
U
Str. Int. | 692.8| 576.6| 368.9| 359.8| 821.1| 708.0| 515.9| 507.6|
C
N(PHI) / ( P/Rm ) 0.116 3C 11.231 (C,D)
M(PHI) / ( P ) 0.116 2C1 0.038 (A,B)
M(PHI) / ( P ) 0.116 1C ! 0.073 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
0.116
0.116
0.116
0.116
R A
3A
1A
3B
1B
5.034
0.075
12.985
0.024
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
N(x)
M(x)
/
/
/
(
(
(
P/Rm )
P/Rm )
P )
P A 0.116
0.116
0.116
3C
4C
1C1
11.231
17.514
0.070
(A,B)
(C,D)
(A,B)
A
M(x) / ( P ) 0.116 2C ! 0.041 (C,D)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
(
(
(
(
P I
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.116
0.116
0.116
0.116
4A
2A
4B
2B
9.517
0.035
5.150
0.033
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C Ó
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
49.7|
32.9|
49.7|
32.9|
16.1|
32.9|
16.1|
32.9|
16.1|
32.9|
16.1|
32.9|
T
49.7|A 32.9|
|
49.7|
L
------------------------------------------------------------------------------------------------
Str. Int. | 1414.7| 918.7| 655.7| 324.9| 2401.4| 1930.4| 1474.1| 1315.5|
:5&6WUHVV6XPPDWLRQV
S U
------------------------------------------------------------------------------------------------
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
R A 255.5|
79.0|
-216.5|
250.8|
-56.5|
-763.3|
255.5|
-56.5|
763.3|
250.8|
3.9|
505.2|
255.5|
3.9|
-505.2|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
125.4|
-55.3|
-626.5|
125.4|
-55.3|
P
626.5|A 125.4|
2.8|
360.9|
125.4|
2.8|
-360.9|
125.4|
-70.8|
-445.3|
125.4|
-70.8|
445.3|
125.4|
12.3|
257.9|
125.4|
12.3|
-257.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q (SUS) |
I A 0.0|
10.6|
30.1|
0.0|
10.6|
30.1|
0.0|
-10.6|
30.1|
0.0|
-10.6|
30.1|
0.0|
-10.6|
30.1|
0.0|
-10.6|
30.1|
0.0|
10.6|
30.1|
0.0|
10.6|
30.1|
Pm (SUS)
Ó
Pm+Pl (SUS)
|
|P 250.8|
115.9|
255.5|
120.3|
250.8|
330.4|
255.5|
335.0|
250.8|
195.2|
255.5|
199.8|
250.8|
255.7|
255.5|
------------------------------------------------------------------------------------------------
260.3|
------------------------------------------------------------------------------------------------
C
Pm+Pl+Q (Total)| 562.5| 705.7| 552.4|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
352.8| 571.1| 963.1| 764.5| 257.8|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
Shear Pm (SUS) |
Shear Pl (SUS) |
0.0|
16.8|
0.0|
16.8|
0.0|
-16.8|
0.0|
-16.8|
0.0|
-16.8|
0.0|
-16.8|
0.0|
T
16.8|A
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0.0|
16.8|
L
Shear Q (SUS) | 32.9| 32.9| 32.9| 32.9| 32.9| 32.9| 32.9| 32.9|
Pm (SUS) | 583.9| 588.5| 583.9| 588.5| 583.9| 588.5| 583.9| 588.5|
U
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 71.5| 74.2| 867.8| 872.4| 476.9| 481.5| 664.2| 668.8|
N S
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Pm+Pl+Q (Total)| 2056.9| 728.4|
O
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
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Type of | Max. S.I. S.I. Allowable | Result |
Stress Int. | | |
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Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
588.51
872.41
2518.83
1202.25
1803.37
R
3606.75 A |
|
|
Passed
Passed
Passed
|
|
|
P A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
I A
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C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
260.00
kgf/cm²
deg
Diameter
Nominal
40
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
0.85
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
15.000
0.500 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*193.5)/(1202*1-0.6*4.629)
= 0.7468 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*193.5)/(1202*0.85-0.6*4.629)
= 0.8789 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*190.5)/(1202*1-0.6*7.509)
= 1.1943 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 774.0000 mm
Parallel to Vessel Wall, opening length d 387.0000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 762.0000 mm
Parallel to Vessel Wall, opening length d 381.0000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
T A
L
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
U
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
C
Area in Shell A1 | 18.798| NA| 18.961|
Area in Nozzle Wall A2 | 4.253| NA| 7.191|
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds
Area in Element
A41+A42+A43 |
R A1.450|
9.338|
36.939|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
I A
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
Ó P
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
417.7342
506.0000
417.7342
Thickness
12.5000 mm
1.4225 mm
12.5000 mm
C
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (381*7.523*1+2*12.7*7.523*1*(1-1))
= 28.664 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 381( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 18.961 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.7 - 1.194 ) * 1
= 7.191 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 506 - 406.4 )12.5 * 1 * 0.75
= 9.338 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.8789 mm
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness tb1 = max(trb1, tr16b)
tr16b
trb1
=
=
=
4.5000 mm
7.6427 mm
7.6427 mm
T A
L
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.3312 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 11.33, max( 7.643, 4.5 ) ]
S U
= 7.6427 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
O N
C
= max( 3.879, 7.643 )
= 7.6427 mm
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
ta = 1.1943 mm
Wall Thickness per UG16(b),
Wall Thickness
Wall Thickness
P A
Wall Thickness, shell/head, internal pressure
tr16b
trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
=
=
=
=
1.5000
7.5234
7.5234
1.5000
mm
mm
mm
mm
A
Wall Thickness per table UG-45 tb3 = 8.3312 mm
P I
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 8.331, max( 7.523, 1.5 ) ]
Ó
= 7.5234 mm
C
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 1.194, 7.523 )
= 7.5234 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 180.7, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2824.9 kgf/cm² Passed
Occasional : 45.0, Allowable : 1599.0 kgf/cm² Passed
Shear : 87.0, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH&
----------------------------------------------------------------------
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
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7KLFNQHVV5DWLR WU
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
-41 °C
-104 °C
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Gov. MDMT of the Nozzle : -104 °C
Gov. MDMT of the Reinforcement Pad : -48 °C
C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(28.66 - 18.96 + 2 * 12.7 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
= 13185.85 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 7.191 + 9.338 + 1.45 - 0 * 1 ) * 1202
= 21614.66 kgf
T A
L
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
U
= ( 7.191 + 0 + 0.81 +( 3.175 ) ) * 1202
= 13436.36 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 7.191 + 0 + 1.45 + 9.338 +( 3.175 ) ) * 1202
N S
O
= 25431.80 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@ C
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 406.4 * 9 * 0.49 * 1202
= 33846. kgf
R A
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
P A
= ( 3.142/2.0 ) * 506 * 8 * 0.49 * 1202
= 37459. kgf
I A
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= 66097. kgf
Ó P
= (3.142 * 196.8 ) *( 12.7 - 0 ) * 0.7 * 1202
7HQVLRQ3DG*URRYH:HOG>7SJZ@
C
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 406.4 * 12.5 * 0.74 * 1202
= 70992. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 406.4 *( 10 - 0 ) * 0.74 * 1202
= 56794. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 103555 kgf, must exceed W = 13185 kgf or W1 = 21614 kgf
Path 2-2 = 161631 kgf, must exceed W = 13185 kgf or W2 = 13436 kgf
Path 3-3 = 94252 kgf, must exceed W = 13185 kgf or W3 = 25431 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 7 Nozl: 82 9:53am Aug 11,2021
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.647 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
3HUFHQW(ORQJDWLRQ&DOFXODWLRQV
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro))
,QSXW(FKR:5&,WHP'HVFULSWLRQ
3.226 %
T A
Diameter Basis for Vessel
Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vbasis
Cylsph
Cas
ID
Cylindrical
3.0000 mm
U L
Vessel Diameter
Vessel Thickness
Design Temperature
Dv
Tv
T1
2400.000 mm
12.500 mm
200.0
N S
°C
O
Vessel Material SA-516 60
Vessel UNS Number K02100
C
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
R A
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
Attachment Type
P A Type Round
Nozzle Diameter
I A
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nbasis
Can
Dn
ID
3.0000
381.000
mm
mm
Nozzle Thickness
Nozzle Material
Ó
Nozzle UNS Number P
Nozzle Cold S.I. Allowable
Tn
SNmc
12.700
SA-516 60
K02100
1202.25
mm
kgf/cm²
C
Nozzle Hot S.I. Allowable
Tpad
Dpad
1202.25
12.500
506.000
kgf/cm²
mm
mm
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS) P 1800.0 kgf
Longitudinal Shear (SUS) Vl 1800.0 kgf
Circumferential Shear (SUS) Vc 1800.0 kgf
Circumferential Moment (SUS) Mc 1000.0 kgf-m.
Longitudinal Moment (SUS) Ml 1000.0 kgf-m.
Torsional Moment (SUS) Mt 1000.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
T A
6WUHVV$WWHQXDWLRQ'LDPHWHUIRU,QVHUW3ODWHVSHU:5&
U L
= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 406.4 + 2 * 1.65 * sqrt( 1207.75 ( 12.5 - 3.0 ) )
= 759.880 mm
N S
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
P
VC
VL
C O1800.0
1800.0
1800.0
kgf
kgf
kgf
A
Circumferential Moment MC 1000.0 kgf-m.
Longitudinal Moment ML 1000.0 kgf-m.
R
Torsional Moment MT 1000.0 kgf-m.
P A Gamma = 55.18
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
I A
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.146 4C 8.312 (A,B)
N(PHI) / ( P/Rm )
M(PHI) / ( P )
Ó
M(PHI) / ( P ) P
N(PHI) / ( MC/(Rm**2 * Beta) )
0.146
0.146
0.146
0.146
3C
2C1
1C
3A
6.034
0.046
0.079
2.202
(C,D)
(A,B)
(C,D)
(A,B,C,D)
C
M(PHI) / ( MC/(Rm * Beta) ) 0.146 1A 0.080 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.146 3B 5.988 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.146 1B 0.030 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
101.2|
80.2|
-279.9|
L
Long. Memb. ML | -45.1| -45.1| 45.1| 45.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -298.0| 298.0| 298.0| -298.0| 0.0| 0.0| 0.0| 0.0|
U
| |
Tot. Long. Str.| -567.0| 395.5| 119.1| -110.3| -517.3| 244.8| 202.8| -154.5|
Shear VL |
Shear MT |
12.8|
0.0|
17.5|
12.8|
0.0|
17.5|
-12.8|
0.0|
17.5|
-12.8|
0.0|
17.5|
0.0|
-12.8|
17.5|
0.0|
-12.8|
17.5|
N S
------------------------------------------------------------------------------------------------
Shear VC | 0.0|
12.8|
17.5|
0.0|
12.8|
17.5|
O
| |
Tot. Shear| 30.3| 30.3| 4.7| 4.7| 4.7| 4.7| 30.3| 30.3|
C
------------------------------------------------------------------------------------------------
Str. Int. | 578.2| 399.0| 180.6| 110.6| 820.7| 646.6| 390.2| 378.0|
A
Gamma = 127.13
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW3DGHGJH
R
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
N(PHI) / ( P/Rm )
N(PHI) / ( P/Rm )
M(PHI) / ( P )
P A
-------------------------------------------------------------------
0.183
0.183
0.183
4C
3C
2C1
13.657
6.063
0.017
(A,B)
(C,D)
(A,B)
A
M(PHI) / ( P ) 0.183 1C ! 0.068 (C,D)
M(PHI) / ( MC/(Rm
M(PHI) / ( ML/(Rm
P I
N(PHI) / ( MC/(Rm**2 * Beta) )
* Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
* Beta) )
0.183
0.183
0.183
0.183
3A
1A
3B
1B
4.098
0.058
9.095
0.012
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
C
N(x)
M(x)
M(x)
Ó /
/
/
/
(
(
(
(
P/Rm )
P/Rm )
P )
P )
0.183
0.183
0.183
0.183
3C
4C
1C1
2C !
6.063
13.657
0.041
0.038
(A,B)
(C,D)
(A,B)
(C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.183 4A 10.965 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.183 2A 0.024 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.183 4B 4.170 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.183 2B 0.015 (A,B,C,D)
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
T 0.0|
431.7|
-729.1|
0.0|
L
Long. Bend. ML | -452.2| 452.2| 452.2| -452.2| 0.0| 0.0| 0.0| 0.0|
| |
U
Tot. Long. Str.| -1199.3| 680.7| 33.5| 104.6| -1828.7| 536.8| 492.9| -58.0|
------------------------------------------------------------------------------------------------
Shear VC |
Shear VL |
Shear MT |
|
23.8|
0.0|
26.2|
23.8|
0.0|
26.2|
-23.8|
0.0|
26.2|
-23.8|
0.0|
26.2| S
0.0|
-23.8|
N
26.2|
0.0|
-23.8|
26.2|
0.0|
23.8|
26.2|
0.0|
23.8|
26.2|
|
O
Tot. Shear| 50.0| 50.0| 2.3| 2.3| 2.3| 2.3| 50.0| 50.0|
------------------------------------------------------------------------------------------------
C
Str. Int. | 1226.5| 697.8| 292.3| 109.4| 2824.0| 2311.2| 999.9| 865.6|
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
R A
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
Stress
|
|
Load | Au
P A
Al
Stress Intensity Values at
Bu Bl Cu Cl Du
|
|
Dl|
Circ. Pm (SUS) |
Circ. Pl (SUS) |
I A
------------------------------------------------------------------------------------------------
250.8|
-182.1|
255.5|
-182.1|
250.8|
70.1|
255.5|
70.1|
250.8|
-87.0|
255.5|
-87.0|
250.8|
5.7|
255.5|
5.7|
Circ. Q (SUS) |
Ó
Long. Pm (SUS) |
Long. Pl (SUS) |
P -314.1|
125.4|
-85.7|
314.1|
125.4|
-85.7|
110.2|
125.4|
4.4|
-110.2|
125.4|
4.4|
-733.6|
125.4|
-136.2|
733.6|
125.4|
-136.2|
379.6|
125.4|
24.2|
-379.6|
------------------------------------------------------------------------------------------------
125.4|
24.2|
C
Long. Q (SUS) |
Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q (SUS) |
-481.3|
0.0|
12.8|
17.5|
481.3|
0.0|
12.8|
17.5|
114.7|
0.0|
-12.8|
17.5|
-114.7|
0.0|
-12.8|
17.5|
-381.0|
0.0|
-12.8|
17.5|
381.0|
0.0|
-12.8|
17.5|
178.7|
0.0|
12.8|
17.5|
-178.7|
------------------------------------------------------------------------------------------------
0.0|
12.8|
17.5|
Pm (SUS) | 250.8| 255.5| 250.8| 255.5| 250.8| 255.5| 250.8| 255.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 73.6| 77.7| 321.8| 326.4| 176.5| 181.1| 258.1| 262.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 446.2| 527.5| 431.2| 215.5| 569.9| 902.0| 639.1| 127.7|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
A Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 583.9| 588.5| 583.9| 588.5| 583.9| 588.5|
T
583.9| 588.5|
Circ. Pl (SUS) |
Circ. Q (SUS) |
-572.3|
-562.5|
291.9|
-572.3|
562.5|
291.9|
143.8|
148.5|
291.9|
143.8| -256.4|
-148.5| -2567.6|
291.9| 291.9|
-256.4|
2567.6|
291.9|
L
66.2|
928.7|
U
291.9|
66.2|
-928.7|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 291.9|
Long. Pl (SUS) |
Long. Q (SUS) |
-259.3|
-940.0|
0.0|
-259.3|
940.0|
0.0|
69.1|
-35.6|
0.0|
69.1| -646.0|
35.6| -1182.7|
0.0| 0.0|
-646.0|
1182.7|
0.0|
N S217.4|
275.4|
0.0|
217.4|
-275.4|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
Shear Pl (SUS) |
Shear Q (SUS) |
Pm (SUS) |
23.8|
26.2|
583.9|
23.8|
26.2|
588.5|
-23.8|
26.2|
583.9|
-23.8|
26.2|
588.5| O
-23.8|
26.2|
C
583.9|
-23.8|
26.2|
588.5|
23.8|
26.2|
583.9|
23.8|
26.2|
588.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.1| 50.4| 729.3| 733.9| 683.1| 687.7| 654.0| 658.5|
R A
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 583.9| 2240.2| 2899.7| 1582.0| 517.7|
Type of
Stress Int.
|
|
Max. S.I. A
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
PS.I. Allowable |
|
Result |
|
Pm (SUS)
Pm+Pl (SUS)
|
|
I A
-------------------------------------------------------------------------
588.51
733.86
1202.25
1803.37
|
|
Passed
Passed
|
|
Pm+Pl+Q (TOTAL)|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
C
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
206.45
kgf/cm²
deg
Diameter
Nominal
XS
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
0.85
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
19.000
0.500 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*244.3)/(1202*1-0.6*4.629)
= 0.9428 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*244.3)/(1202*0.85-0.6*4.629)
= 1.1097 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*241.3)/(1202*1-0.6*7.509)
= 1.5128 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 977.2000 mm
Parallel to Vessel Wall, opening length d 488.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 965.2000 mm
Parallel to Vessel Wall, opening length d 482.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
T A
L
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
U
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
C
Area in Shell A1 | 23.733| NA| 24.017|
Area in Nozzle Wall A2 | 4.160| NA| 6.992|
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds
Area in Element
A41+A42+A43 |
R A1.450|
13.125|
45.584|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
I A
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
Ó P
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
549.0589
648.0000
549.0589
Thickness
12.5000 mm
3.6660 mm
12.5000 mm
C
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (482.6*7.523*1+2*12.7*7.523*1*(1-1))
= 36.308 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 482.6( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 24.017 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.7 - 1.513 ) * 1
= 6.992 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 648 - 508 )12.5 * 1 * 0.75
= 13.125 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 4.1097 mm
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness tb1 = max(trb1, tr16b)
tr16b
trb1
=
=
=
4.5000 mm
7.6427 mm
7.6427 mm
T A
L
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.3312 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 11.33, max( 7.643, 4.5 ) ]
S U
= 7.6427 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
O N
C
= max( 4.11, 7.643 )
= 7.6427 mm
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
ta = 1.5128 mm
Wall Thickness per UG16(b),
Wall Thickness
Wall Thickness
P A
Wall Thickness, shell/head, internal pressure
tr16b
trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
=
=
=
=
1.5000
7.5234
7.5234
1.5000
mm
mm
mm
mm
A
Wall Thickness per table UG-45 tb3 = 8.3312 mm
P I
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 8.331, max( 7.523, 1.5 ) ]
Ó
= 7.5234 mm
C
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 1.513, 7.523 )
= 7.5234 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 172.0, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2833.6 kgf/cm² Passed
Occasional : 57.2, Allowable : 1599.0 kgf/cm² Passed
Shear : 81.3, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH&
----------------------------------------------------------------------
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
-41 °C
-104 °C
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Gov. MDMT of the Nozzle : -104 °C
Gov. MDMT of the Reinforcement Pad : -48 °C
C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
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Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(36.31 - 24.02 + 2 * 12.7 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
= 16296.83 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.992 + 13.13 + 1.45 - 0 * 1 ) * 1202
= 25928.86 kgf
T A
L
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
U
= ( 6.992 + 0 + 0.81 +( 3.175 ) ) * 1202
= 13197.05 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.992 + 0 + 1.45 + 13.13 +( 3.175 ) ) * 1202
N S
O
= 29745.99 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@ C
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 508 * 9 * 0.49 * 1202
= 42307. kgf
R A
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
P A
= ( 3.142/2.0 ) * 648 * 8 * 0.49 * 1202
= 47971. kgf
I A
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= 83154. kgf
Ó P
= (3.142 * 247.6 ) *( 12.7 - 0 ) * 0.7 * 1202
7HQVLRQ3DG*URRYH:HOG>7SJZ@
C
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 508 * 12.5 * 0.74 * 1202
= 88740. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 508 *( 10 - 0 ) * 0.74 * 1202
= 70992. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 131124 kgf, must exceed W = 16296 kgf or W1 = 25928 kgf
Path 2-2 = 202039 kgf, must exceed W = 16296 kgf or W2 = 13197 kgf
Path 3-3 = 118962 kgf, must exceed W = 16296 kgf or W3 = 29745 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.621 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro))
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2.564 %
T A
Diameter Basis for Vessel
Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vbasis
Cylsph
Cas
ID
Cylindrical
3.0000 mm
U L
Vessel Diameter
Vessel Thickness
Design Temperature
Dv
Tv
T1
2400.000 mm
12.500 mm
200.0
N S
°C
O
Vessel Material SA-516 60
Vessel UNS Number K02100
C
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
R A
8VLQJ
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WLPHGHSHQGHQWIRU0DWHULDO6$
Attachment Type
P A Type Round
Nozzle Diameter
I A
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nbasis
Can
Dn
ID
3.0000
482.600
mm
mm
Nozzle Thickness
Nozzle Material
Ó
Nozzle UNS Number P
Nozzle Cold S.I. Allowable
Tn
SNmc
12.700
SA-516 60
K02100
1202.25
mm
kgf/cm²
C
Nozzle Hot S.I. Allowable
Tpad
Dpad
1202.25
12.500
648.000
kgf/cm²
mm
mm
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS) P 2400.0 kgf
Longitudinal Shear (SUS) Vl 2400.0 kgf
Circumferential Shear (SUS) Vc 2400.0 kgf
Circumferential Moment (SUS) Mc 1300.0 kgf-m.
Longitudinal Moment (SUS) Ml 1300.0 kgf-m.
Torsional Moment (SUS) Mt 1300.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
T A
6WUHVV$WWHQXDWLRQ'LDPHWHUIRU,QVHUW3ODWHVSHU:5&
U L
= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 508.0 + 2 * 1.65 * sqrt( 1207.75 ( 12.5 - 3.0 ) )
= 861.480 mm
N S
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
P
VC
VL
C O 2400.0
2400.0
2400.0
kgf
kgf
kgf
A
Circumferential Moment MC 1300.0 kgf-m.
Longitudinal Moment ML 1300.0 kgf-m.
R
Torsional Moment MT 1300.0 kgf-m.
P A Gamma = 55.18
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Curves read for 1979 Beta Figure Value Location
I A
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N(PHI) / ( P/Rm ) 0.183 4C 7.536 (A,B)
N(PHI) / ( P/Rm )
M(PHI) / ( P )
Ó
M(PHI) / ( P ) P
N(PHI) / ( MC/(Rm**2 * Beta) )
0.183
0.183
0.183
0.183
3C
2C1
1C !
3A
4.762
0.032
0.066
2.203
(C,D)
(A,B)
(C,D)
(A,B,C,D)
C
M(PHI) / ( MC/(Rm * Beta) ) 0.183 1A 0.072 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.183 3B 5.442 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.183 1B 0.023 (A,B,C,D)
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5A Nozl: 83 9:53am Aug 11,2021
| Stress Intensity Values at |
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -67.7| -67.7| -67.7| -67.7| -42.8| -42.8| -42.8| -42.8|
Circ. Bend. P | -95.4| 95.4| -95.4| 95.4| -196.4| 196.4| -196.4| 196.4|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -48.3| -48.3| 48.3| 48.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -522.2| 522.2| 522.2| -522.2|
Circ. Memb. ML | -119.2| -119.2| 119.2| 119.2| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -166.4| 166.4| 166.4| -166.4| 0.0| 0.0| 0.0| 0.0|
T
------------------------------------------------------------------------------------------------
L
Long. Memb. P | -42.8| -42.8| -42.8| -42.8| -67.7| -67.7| -67.7| -67.7|
Long. Bend. P | -192.4| 192.4| -192.4| 192.4| -101.7| 101.7| -101.7| 101.7|
U
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -95.8| -95.8| 95.8| 95.8|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -247.3| 247.3| 247.3| -247.3|
Long. Memb. ML |
Long. Bend. ML |
-515.3|
-48.7|
231.4|
332.3|
48.7|
231.4|
44.9|
48.7|
-231.4|
-33.1|
0.0|
0.0|
-512.5|
0.0|
0.0|
185.6|
N S 0.0|
0.0|
173.6|
0.0|
0.0|
|
-117.5|
O
------------------------------------------------------------------------------------------------
Shear VC | 13.7| 13.7| -13.7| -13.7| 0.0| 0.0| 0.0| 0.0|
C
Shear VL | 0.0| 0.0| 0.0| 0.0| -13.7| -13.7| 13.7| 13.7|
Shear MT | 14.6| 14.6| 14.6| 14.6| 14.6| 14.6| 14.6| 14.6|
| |
Tot. Shear| 28.2| 28.2| 0.9|
A Gamma = 127.13
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P
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
A
-------------------------------------------------------------------
N(PHI) / ( P/Rm )
N(PHI) / ( P/Rm )
M(PHI) / ( P )
M(PHI) / ( P )
P I 0.235
0.235
0.235
0.235
4C
3C
2C1
1C !
11.355
4.097
0.010
0.068
(A,B)
(C,D)
(A,B)
(C,D)
C Ó
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
0.235
0.235
0.235
0.235
3A
1A
3B
1B
3.210
0.053
6.958
0.007
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
Long. Memb. P |
-905.0|
-85.7|
-126.2|
-85.7|
95.2|
-85.7|
-14.0| -2916.8|
-85.7| -237.5|
2488.8|
-237.5|
T A
560.2|
-237.5|
-475.0|
------------------------------------------------------------------------------------------------
-237.5|
L
Long. Bend. P | -458.9| 458.9| -458.9| 458.9| -604.9| 604.9| -604.9| 604.9|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -442.8| -442.8| 442.8| 442.8|
U
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -645.9| 645.9| 645.9| -645.9|
Long. Memb. ML | -138.1| -138.1| 138.1| 138.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML |
-978.6|
296.0|
531.1|
296.0|
-110.5|
-296.0|
N S
0.0|
215.3| -1931.0|
0.0|
570.4|
0.0|
246.3|
0.0|
|
164.3|
------------------------------------------------------------------------------------------------
O
Shear VC | 24.8| 24.8| -24.8| -24.8| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -24.8| -24.8| 24.8| 24.8|
C
Shear MT | 20.7| 20.7| 20.7| 20.7| 20.7| 20.7| 20.7| 20.7|
| |
Tot. Shear| 45.6| 45.6| -4.1| -4.1| -4.1| -4.1| 45.6| 45.6|
1000.4| 663.6|
R A
------------------------------------------------------------------------------------------------
Str. Int. | 205.9| 229.5| 2916.8| 2488.8| 566.7| 645.8|
------------------------------------------------------------------------------------------------
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P A
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
|
|
I A Stress Intensity Values at |
|
Stress
P
Load |
Circ. Pl (SUS) |
Au
-186.9|
Al
255.5|
-186.9|
Bu
250.8|
51.5|
Bl
255.5|
51.5|
Cu
250.8|
-91.1|
Cl
255.5|
-91.1|
Du
250.8|
5.5|
Dl|
------------------------------------------------------------------------------------------------
Ó
Circ. Pm (SUS) | 250.8| 255.5|
5.5|
C
Circ. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
-261.8|
125.4|
-91.5|
-423.8|
261.8|
125.4|
-91.5|
423.8|
71.0|
125.4|
5.9|
39.0|
-71.0|
125.4|
5.9|
-39.0|
-718.6|
125.4|
-163.5|
-349.0|
718.6|
125.4|
-163.5|
349.0|
325.8|
125.4|
28.1|
145.6|
-325.8|
------------------------------------------------------------------------------------------------
125.4|
28.1|
-145.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 13.7| 13.7| -13.7| -13.7| -13.7| -13.7| 13.7| 13.7|
Shear Q (SUS) | 14.6| 14.6| 14.6| 14.6| 14.6| 14.6| 14.6| 14.6|
Pm (SUS) | 250.8| 255.5| 250.8| 255.5| 250.8| 255.5| 250.8| 255.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 69.2| 73.3| 303.4| 308.0| 199.7| 204.3| 258.1| 262.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 393.9| 463.7| 373.3| 236.0| 558.8| 883.0| 584.9| 92.1|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
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9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
T|A
Type of
Stress
|
Load | Au Al
588.5|
Bu
583.9|
Bl
588.5|
Cu
583.9|
Cl
588.5|
Du
583.9|
U L |
Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 583.9| 588.5|
Circ. Pl (SUS) |
Circ. Q (SUS) |
-515.6|
-389.4|
291.9|
-515.6|
389.4|
291.9|
40.6|
54.6|
291.9|
40.6| -214.0|
-54.6| -2702.8|
291.9| 291.9|
-214.0|
2702.8|
291.9|
N S 42.6|
517.6|
291.9|
42.6|
-517.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 291.9|
Long. Pl (SUS) |
Long. Q (SUS) |
-223.8|
-754.8|
-223.8|
754.8|
52.4|
-162.9|
52.4|
O
-680.3|
162.9| -1250.7|
C
-680.3|
1250.7|
205.3|
41.0|
205.3|
-41.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) |
Shear Pl (SUS) |
0.0|
24.8|
0.0|
24.8|
0.0|
-24.8|
0.0|
-24.8|
0.0|
-24.8|
0.0|
-24.8|
0.0|
24.8|
0.0|
24.8|
Shear Q (SUS) |
Pm (SUS)
Pm+Pl (SUS)
|
|
20.7|
583.9|
93.0|
20.7|
588.5|
95.5|
20.7|
583.9|
626.6|
R A 20.7|
588.5|
631.2|
20.7|
583.9|
759.9|
20.7|
588.5|
764.5|
20.7|
583.9|
631.1|
20.7|
588.5|
------------------------------------------------------------------------------------------------
635.6|
P
679.1| 574.7| 2332.9| 3077.3| 1147.5| 462.2|
Type of |
I A
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Pm+Pl (SUS)
|
|
P 764.50
1202.25
1803.37
|
|
|
Passed
Passed
|
-------------------------------------------------------------------------
Ó
Pm (SUS) | 588.51 |
|
C
Pm+Pl+Q (TOTAL)| 3077.31 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
153.15
kgf/cm²
deg
Diameter
Nominal
XS
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
0.85
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
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L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
19.000
0.500 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*244.3)/(1202*1-0.6*4.629)
= 0.9428 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*244.3)/(1202*0.85-0.6*4.629)
= 1.1097 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*241.3)/(1202*1-0.6*7.509)
= 1.5128 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 977.2000 mm
Parallel to Vessel Wall, opening length d 488.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 965.2000 mm
Parallel to Vessel Wall, opening length d 482.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
T A
L
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
U
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
C
Area in Shell A1 | 23.733| NA| 24.017|
Area in Nozzle Wall A2 | 4.160| NA| 6.992|
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds
Area in Element
A41+A42+A43 |
R A1.450|
13.125|
45.584|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
I A
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
Ó P
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
Diameter
549.0589
648.0000
549.0589
Thickness
12.5000 mm
3.6660 mm
12.5000 mm
C
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (482.6*7.523*1+2*12.7*7.523*1*(1-1))
= 36.308 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 482.6( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 24.017 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.7 - 1.513 ) * 1
= 6.992 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 648 - 508 )12.5 * 1 * 0.75
= 13.125 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 4.1097 mm
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
Wall Thickness tb1 = max(trb1, tr16b)
tr16b
trb1
=
=
=
4.5000 mm
7.6427 mm
7.6427 mm
T A
L
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.3312 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 11.33, max( 7.643, 4.5 ) ]
S U
= 7.6427 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
O N
C
= max( 4.11, 7.643 )
= 7.6427 mm
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
ta = 1.5128 mm
Wall Thickness per UG16(b),
Wall Thickness
Wall Thickness
P A
Wall Thickness, shell/head, internal pressure
tr16b
trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
=
=
=
=
1.5000
7.5234
7.5234
1.5000
mm
mm
mm
mm
A
Wall Thickness per table UG-45 tb3 = 8.3312 mm
P I
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 8.331, max( 7.523, 1.5 ) ]
Ó
= 7.5234 mm
C
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 1.513, 7.523 )
= 7.5234 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 172.0, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2833.6 kgf/cm² Passed
Occasional : 57.2, Allowable : 1599.0 kgf/cm² Passed
Shear : 81.3, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH&
----------------------------------------------------------------------
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
*RYUQWKNWJ WU F PP(
7KLFNQHVV5DWLR WU
(
WJF 7HPS5HGXFWLRQ °&
1R]]OH1HFNWR3DG:HOGIRUWKH1R]]OH&XUYH&
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7KLFNQHVV5DWLR WU
(
WJF 7HPS5HGXFWLRQ °&
C O
----------------------------------------------------------------------
*RYUQWKNWJ WU F PP(
7KLFNQHVV5DWLR WU
(
WJF 7HPS5HGXFWLRQ °&
A
1R]]OH6KHOO+HDG:HOG8&6DE&XUYH&
P
----------------------------------------------------------------------
*RYUQWKNWJ WU F PP(
7KLFNQHVV5DWLR WU
(
WJF 7HPS5HGXFWLRQ °&
P IA
Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
-41 °C
-104 °C
Ó
Gov. MDMT of the Nozzle : -104 °C
Gov. MDMT of the Reinforcement Pad : -48 °C
C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ%
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(36.31 - 24.02 + 2 * 12.7 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
= 16296.83 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.992 + 13.13 + 1.45 - 0 * 1 ) * 1202
= 25928.86 kgf
T A
L
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
U
= ( 6.992 + 0 + 0.81 +( 3.175 ) ) * 1202
= 13197.05 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.992 + 0 + 1.45 + 13.13 +( 3.175 ) ) * 1202
N S
O
= 29745.99 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@ C
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 508 * 9 * 0.49 * 1202
= 42307. kgf
R A
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
P A
= ( 3.142/2.0 ) * 648 * 8 * 0.49 * 1202
= 47971. kgf
I A
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= 83154. kgf
Ó P
= (3.142 * 247.6 ) *( 12.7 - 0 ) * 0.7 * 1202
7HQVLRQ3DG*URRYH:HOG>7SJZ@
C
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 508 * 12.5 * 0.74 * 1202
= 88740. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 508 *( 10 - 0 ) * 0.74 * 1202
= 70992. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 131124 kgf, must exceed W = 16296 kgf or W1 = 25928 kgf
Path 2-2 = 202039 kgf, must exceed W = 16296 kgf or W2 = 13197 kgf
Path 3-3 = 118962 kgf, must exceed W = 16296 kgf or W3 = 29745 kgf
MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.621 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
3HUFHQW(ORQJDWLRQ&DOFXODWLRQV
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.564 %
1RWH7KLVQR]]OHRULWVGLDPHWHUOLPLWLQWHUVHFWVZHOGVHDP>@RQWKLVHOHPHQW7KH
T A
GLVWDQFHEHWZHHQWKHQR]]OHDQGVHDPLVPPZKLOHWKHGLVWDQFHIURPWKHFHQWHU
RIWKHQR]]OHWRWKHHGJHRIWKHGLDPHWHUOLPLWLVPP
,QSXW(FKR:5&,WHP'HVFULSWLRQ%
U L
Diameter Basis for Vessel
Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vbasis
Cylsph
Cas
ID
N
Cylindrical
3.0000 mm
S
Vessel Diameter
Vessel Thickness
Design
Vessel
Temperature
Material
Dv
Tv
T1
C O 2400.000 mm
12.500 mm
200.0
SA-516 60
°C
Vessel
Vessel
Vessel
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable
R A Smc
Smh
K02100
1202.25
1202.25
kgf/cm²
kgf/cm²
1RWH
P A
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
Attachment Type
I A Type Round
Ó
Nozzle Diameter
P
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nbasis
Can
Dn
ID
3.0000
482.600
mm
mm
C
Nozzle Thickness
Nozzle Material
Nozzle UNS Number
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
Tn
SNmc
SNmh
12.700
SA-516 60
K02100
1202.25
1202.25
mm
kgf/cm²
kgf/cm²
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS) P 2400.0 kgf
Longitudinal Shear (SUS) Vl 2400.0 kgf
Circumferential Shear (SUS) Vc 2400.0 kgf
Circumferential Moment (SUS) Mc 1300.0 kgf-m.
Longitudinal Moment (SUS) Ml 1300.0 kgf-m.
Torsional Moment (SUS) Mt 1300.0 kgf-m.
MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
Use Interactive Control No
WRC107 Version Version March 1979
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
T A
U L
6WUHVV$WWHQXDWLRQ'LDPHWHUIRU,QVHUW3ODWHVSHU:5&
N S
= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 508.0 + 2 * 1.65 * sqrt( 1207.75 ( 12.5 - 3.0 ) )
= 861.480 mm
C O
A
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 2400.0 kgf
R
Circumferential Shear VC 2400.0 kgf
Longitudinal Shear VL 2400.0 kgf
Circumferential Moment
Longitudinal Moment
Torsional Moment
55.18
1300.0
1300.0
1300.0
kgf-m.
kgf-m.
kgf-m.
I A
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
Ó P
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.183 4C 7.536 (A,B)
C
N(PHI) / ( P/Rm ) 0.183 3C 4.762 (C,D)
M(PHI) / ( P ) 0.183 2C1 0.032 (A,B)
M(PHI) / ( P ) 0.183 1C ! 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.183 3A 2.203 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.183 1A 0.072 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.183 3B 5.442 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.183 1B 0.023 (A,B,C,D)
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
-522.2|
0.0|
0.0|
Long. Memb. P |
|
-448.7|
-42.8|
74.9|
-42.8|
122.4|
-42.8|
-19.5|
-42.8|
-809.7|
-67.7|
627.6|
-67.7|
331.3|
-67.7|
U L |
-320.4|
------------------------------------------------------------------------------------------------
-67.7|
Long. Bend. P |
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
-192.4|
0.0|
0.0|
-48.7|
192.4|
0.0|
0.0|
-48.7|
-192.4|
0.0|
0.0|
48.7|
192.4|
0.0|
0.0|
48.7|
-101.7|
-95.8|
-247.3|
0.0|
101.7|
-95.8|
247.3|
0.0|
N S-101.7|
95.8|
247.3|
0.0|
101.7|
95.8|
-247.3|
0.0|
Long. Bend. ML |
-515.3|
13.7|
231.4|
332.3|
13.7|
231.4|
44.9|
-13.7|
-231.4|
-33.1|
-13.7|
0.0|
C
-512.5|
0.0|
O 0.0|
185.6|
0.0|
0.0|
173.6|
0.0|
0.0|
|
-117.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.0|
Shear VL |
Shear MT |
Tot. Shear|
|
0.0|
14.6|
28.2|
0.0|
14.6|
28.2|
0.0|
14.6|
0.9|
R A 0.0|
14.6|
0.9|
-13.7|
14.6|
0.9|
-13.7|
14.6|
0.9|
13.7|
14.6|
28.2|
13.7|
14.6|
|
28.2|
525.7| 335.4|
Gamma = 127.13
809.7| 627.6| 336.2| 324.2|
N(PHI) / ( P/Rm )
Ó
N(PHI) / ( P/Rm )
M(PHI) / ( P )
P
-------------------------------------------------------------------
0.235
0.235
0.235
4C
3C
2C1
11.355
4.097
0.010
(A,B)
(C,D)
(A,B)
C
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
0.235
0.235
0.235
0.235
0.235
1C !
3A
1A
3B
1B
0.068
3.210
0.053
6.958
0.007
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
T A
0.0|
0.0|
0.0|
0.0|
|
Tot. Circ. Str.|
Long. Memb. P |
Long. Bend. P |
-905.0|
-85.7|
-458.9|
-126.2|
-85.7|
458.9|
95.2|
-85.7|
-458.9|
-14.0| -2916.8|
-85.7|
458.9|
-237.5|
-604.9|
U L
2488.8|
-237.5|
604.9|
560.2|
-237.5|
-604.9|
-475.0|
------------------------------------------------------------------------------------------------
-237.5|
604.9|
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
0.0|
0.0|
-138.1|
-296.0|
0.0|
0.0|
-138.1|
296.0|
0.0|
0.0|
138.1|
296.0|
0.0|
0.0|
138.1|
-296.0|
-442.8|
-645.9|
N
0.0|
0.0|
S -442.8|
645.9|
0.0|
0.0|
442.8|
645.9|
0.0|
0.0|
442.8|
-645.9|
0.0|
0.0|
Shear VC |
Shear VL |
-978.6|
24.8|
0.0|
531.1|
24.8|
0.0|
-110.5|
-24.8|
0.0|
-24.8|
0.0|
O
215.3| -1931.0|
C 0.0|
-24.8|
570.4|
0.0|
-24.8|
246.3|
0.0|
24.8|
|
164.3|
------------------------------------------------------------------------------------------------
0.0|
24.8|
Shear MT |
Tot. Shear|
|
20.7|
45.6|
20.7|
45.6|
R A
20.7|
-4.1|
20.7|
-4.1|
20.7|
-4.1|
20.7|
-4.1|
20.7|
45.6|
20.7|
|
45.6|
------------------------------------------------------------------------------------------------
Str. Int. | 1000.4|
P A
663.6| 205.9| 229.5| 2916.8| 2488.8| 566.7| 645.8|
------------------------------------------------------------------------------------------------
I A
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Ó
Type of
Stress
P
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl Cu Cl Du
|
|
Dl|
C
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q (SUS) |
250.8|
-186.9|
-261.8|
255.5|
-186.9|
261.8|
250.8|
51.5|
71.0|
255.5|
51.5|
-71.0|
250.8|
-91.1|
-718.6|
255.5|
-91.1|
718.6|
250.8|
5.5|
325.8|
255.5|
5.5|
-325.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 125.4| 125.4| 125.4| 125.4| 125.4| 125.4| 125.4| 125.4|
Long. Pl (SUS) | -91.5| -91.5| 5.9| 5.9| -163.5| -163.5| 28.1| 28.1|
Long. Q (SUS) | -423.8| 423.8| 39.0| -39.0| -349.0| 349.0| 145.6| -145.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 13.7| 13.7| -13.7| -13.7| -13.7| -13.7| 13.7| 13.7|
Shear Q (SUS) | 14.6| 14.6| 14.6| 14.6| 14.6| 14.6| 14.6| 14.6|
Pm (SUS) | 250.8| 255.5| 250.8| 255.5| 250.8| 255.5| 250.8| 255.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 69.2| 73.3| 303.4| 308.0| 199.7| 204.3| 258.1| 262.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 393.9| 463.7| 373.3| 236.0| 558.8| 883.0| 584.9| 92.1|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 5B Nozl: 84 9:53am Aug 11,2021
Type of | Max. S.I. S.I. Allowable | Result |
Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 255.46 1202.25 | Passed |
Pm+Pl (SUS) | 307.99 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 883.02 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
T A
9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
Type of
|
|
Stress Intensity Values at
U L |
|
Stress Load |
Circ. Pl (SUS) |
Au
-515.6|
Al
588.5|
-515.6|
Bu
583.9|
40.6|
Bl
588.5|
40.6|
Cu
583.9|
-214.0|
Cl
588.5|
-214.0|
S Du
583.9|
42.6|
Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 583.9|
N 588.5|
42.6|
Circ. Q (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
-389.4|
-223.8|
-754.8|
389.4|
-223.8|
754.8|
54.6|
52.4|
-162.9|
52.4|
O
-54.6| -2702.8|
-680.3|
162.9| -1250.7|
2702.8|
-680.3|
1250.7|
517.6|
291.9|
205.3|
41.0|
-517.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 291.9| 291.9| 291.9| 291.9|
C
291.9| 291.9| 291.9|
205.3|
-41.0|
Shear Pl (SUS) |
Shear Q (SUS) |
0.0|
24.8|
20.7|
0.0|
24.8|
20.7|
0.0|
-24.8|
20.7|
R A
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
-24.8|
20.7|
0.0|
-24.8|
20.7|
0.0|
-24.8|
20.7|
0.0|
24.8|
20.7|
0.0|
24.8|
20.7|
Pm (SUS) | 583.9| 588.5|
I A
692.3| 828.7| 679.1| 574.7| 2332.9| 3077.3| 1147.5| 462.2|
Type of
Stress Int.
|
|
P
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
C
-------------------------------------------------------------------------
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
588.51
764.50
3077.31
1202.25
1803.37
3606.75
|
|
|
Passed
Passed
Passed
|
|
|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
90.00
kgf/cm²
deg
Diameter
Nominal
XS
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
0.85
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
11.750
0.500 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*152.2)/(1202*1-0.6*4.629)
= 0.5875 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*152.2)/(1202*0.85-0.6*4.629)
= 0.6914 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*149.2)/(1202*1-0.6*7.509)
= 0.9356 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 608.9000 mm
Parallel to Vessel Wall, opening length d 304.4500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 596.9000 mm
Parallel to Vessel Wall, opening length d 298.4500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
T A
L
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
U
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
C
Area in Shell A1 | 14.788| NA| 14.853|
Area in Nozzle Wall A2 | 4.328| NA| 7.353|
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds
Area in Element
A41+A42+A43 |
R A1.450|
11.170|
34.826|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
I A
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (298.4*7.523*1+2*12.7*7.523*1*(1-1))
= 22.454 cm²
C
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 298.4( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 14.853 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.7 - 0.936 ) * 1
= 7.353 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
= ( 443 - 323.9 )12.5 * 1 * 0.75
= 11.170 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.6914 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.3312 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
T A
L
= min[ 11.33, max( 7.643, 4.5 ) ]
= 7.6427 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.691, 7.643 )
S U
= 7.6427 mm
O N
C
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta = 0.9356 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
Wall Thickness per table UG-45
R A trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
tb3
=
=
=
=
7.5234
7.5234
1.5000
8.3312
mm
mm
mm
mm
A
= 7.5234 mm
= max( ta, tb )
P I
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
C Ó
= 7.5234 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 194.1, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2811.6 kgf/cm² Passed
Occasional : 35.2, Allowable : 1599.0 kgf/cm² Passed
Shear : 92.7, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH&
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
-41 °C
-104 °C
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
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Min Metal Temp. w/o impact per UCS-66, Curve C
Min Metal Temp. at Required thickness (UCS 66.1)
-104 °C
I A
Gov. MDMT of the Reinforcement Pad :
Gov. MDMT of the nozzle to shell joint welded assembly :
-48 °C
-48 °C
P
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Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(22.45 - 14.85 + 2 * 12.7 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
= 10658.18 kgf
MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 7.353 + 11.17 + 1.45 - 0 * 1 ) * 1202
= 24012.60 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 7.353 + 0 + 0.81 +( 3.175 ) ) * 1202
= 13630.81 kgf
T A
L
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
U
= ( 7.353 + 0 + 1.45 + 11.17 +( 3.175 ) ) * 1202
= 27829.73 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
N S
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 323.9 * 9 * 0.49 * 1202
= 26971. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@ C O
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 443 * 8 * 0.49 * 1202
= 32795. kgf
R A
6KHDU1R]]OH:DOO>6QZ@
P A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 155.6 ) *( 12.7 - 0 ) * 0.7 * 1202
= 52238. kgf
I A
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= 56572. kgf
Ó P
= (3.142/2 ) * 323.9 * 12.5 * 0.74 * 1202
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
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= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 323.9 *( 10 - 0 ) * 0.74 * 1202
= 45257. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 85032 kgf, must exceed W = 10658 kgf or W1 = 24012 kgf
Path 2-2 = 128800 kgf, must exceed W = 10658 kgf or W2 = 13630 kgf
Path 3-3 = 78052 kgf, must exceed W = 10658 kgf or W3 = 27829 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 7.473 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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3HUFHQW(ORQJDWLRQ&DOFXODWLRQV
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 4.082 %
,QSXW(FKR:5&,WHP'HVFULSWLRQ
T A
Vessel Thickness
Design
Vessel
Temperature
Material
Tv
T1
12.500 mm
200.0
SA-516 60
°C
U L
Vessel
Vessel
Vessel
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable
Smc
Smh
K02100
1202.25
1202.25 S
kgf/cm²
N
kgf/cm²
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
C O
Attachment Type
Nbasis
Round
ID
Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
P A Can
Dn
Tn
3.0000
298.450
12.700
SA-516 60
mm
mm
mm
I A
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
SNmc
SNmh
K02100
1202.25
1202.25
kgf/cm²
kgf/cm²
Ó P
Thickness of Reinforcing Pad
Diameter of Reinforcing Pad
Tpad
Dpad
12.500
443.000
mm
mm
C
Design Internal Pressure
Include Pressure Thrust
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS)
Dp
P
4.629
No
1300.0
kgf/cm²
kgf
Longitudinal Shear (SUS) Vl 1300.0 kgf
Circumferential Shear (SUS) Vc 1300.0 kgf
Circumferential Moment (SUS) Mc 750.0 kgf-m.
Longitudinal Moment (SUS) Ml 750.0 kgf-m.
Torsional Moment (SUS) Mt 750.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
MC-5171 - REV. 2
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Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
U L
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
P
VC
VL
MC
1300.0
1300.0
1300.0
750.0
N S
kgf
kgf
kgf
kgf-m.
Longitudinal Moment
Torsional Moment
55.18
C O 750.0
750.0
kgf-m.
kgf-m.
N(PHI) / ( P/Rm )
N(PHI) / ( P/Rm )
M(PHI) / ( P )
M(PHI) / ( P ) P A
-------------------------------------------------------------------
0.117
0.117
0.117
0.117
4C
3C
2C1
1C
8.982
7.161
0.062
0.096
(A,B)
(C,D)
(A,B)
(C,D)
M(PHI) / ( MC/(Rm
I A
N(PHI) / ( MC/(Rm**2 * Beta) )
* Beta) )
0.117
0.117
3A
1A
2.050
0.087
(A,B,C,D)
(A,B,C,D)
P
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.117 3B 6.388 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.117 1B 0.037 (A,B,C,D)
N(x)
C
N(x)
M(x)
M(x)
N(x)
Ó /
/
/
/
/
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2 * Beta) )
0.117
0.117
0.117
0.117
0.117
3C
4C
1C1
2C
4A
7.161
8.982
0.101
0.062
3.186
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.117 2A 0.046 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.117 4B 1.983 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.117 2B 0.057 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T
------------------------------------------------------------------------------------------------
L
Shear VC | 11.6| 11.6| -11.6| -11.6| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -11.6| -11.6| 11.6| 11.6|
U
Shear MT | 20.7| 20.7| 20.7| 20.7| 20.7| 20.7| 20.7| 20.7|
| |
Tot. Shear| 32.3| 32.3| 9.1| 9.1| 9.1| 9.1|
S 32.3| 32.3|
------------------------------------------------------------------------------------------------
Str. Int. | 617.8| 462.8| 232.5| 205.0| 804.0| 652.9|
N 429.9| 417.8|
O
Dimensionless Parameters used : Gamma = 127.13
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW3DGHGJH
C
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Curves read for 1979 Beta Figure Value Location
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N(PHI) / ( P/Rm )
N(PHI) / ( P/Rm )
M(PHI) / ( P )
M(PHI) / ( P )
0.160
0.160
0.160
0.160
R A
4C
3C
2C1
1C !
14.858
7.398
0.022
0.068
(A,B)
(C,D)
(A,B)
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm * Beta) )
P A 0.160
0.160
0.160
0.160
3A
1A
3B
1B
4.542
0.063
10.229
0.015
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
N(x)
/
/
(
(
I A
P/Rm )
P/Rm )
0.160
0.160
3C
4C
7.398
14.858
(A,B)
(C,D)
M(x)
M(x)
N(x)
M(x)
Ó
/
/
/
/
(
(
(
(
P
P )
P )
MC/(Rm**2
MC/(Rm
*
*
Beta)
Beta)
)
)
0.160
0.160
0.160
0.160
1C1
2C !
4A
2A
0.048
0.038
10.732
0.027
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
C
N(x)
M(x)
/
/
(
(
ML/(Rm**2
ML/(Rm
*
*
Beta)
Beta)
)
)
0.160
0.160
4B
2B
4.541
0.019
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
(A,B,C,D)
(A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
Shear VC | 19.7|
668.8|
19.7|
136.8|
-19.7|
1.9| -1554.0|
-19.7| 0.0|
493.3|
0.0|
562.0|
T
0.0|A -174.7|
------------------------------------------------------------------------------------------------
0.0|
L
Shear VL | 0.0| 0.0| 0.0| 0.0| -19.7| -19.7| 19.7| 19.7|
Shear MT | 25.6| 25.6| 25.6| 25.6| 25.6| 25.6| 25.6| 25.6|
U
| |
Tot. Shear| 45.3| 45.3| 5.9| 5.9| 5.9| 5.9| 45.3| 45.3|
N S
------------------------------------------------------------------------------------------------
Str. Int. | 1093.7| 953.7|
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
C O
Type of
Stress
|
|
Load | Au Al Bu
R A
Stress Intensity Values at
Bl Cu Cl Du
|
|
Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q (SUS) |
250.8|
-170.3|
-345.8|
255.5|
-170.3|
P
345.8|A 250.8|
82.9|
145.4|
255.5|
82.9|
-145.4|
250.8|
-75.5|
-728.2|
255.5|
-75.5|
728.2|
250.8|
5.8|
419.2|
255.5|
5.8|
-419.2|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q (SUS) |
I A
125.4|
-74.2|
-533.4|
125.4|
-74.2|
533.4|
125.4|
4.5|
208.9|
125.4|
4.5|
-208.9|
125.4|
-106.9|
-401.4|
125.4|
-106.9|
401.4|
125.4|
19.4|
200.6|
125.4|
19.4|
-200.6|
Ó
Shear Pl (SUS) |
Shear Q (SUS) |
P
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
11.6|
20.7|
0.0|
11.6|
20.7|
0.0|
-11.6|
20.7|
0.0|
-11.6|
20.7|
0.0|
-11.6|
20.7|
0.0|
-11.6|
20.7|
0.0|
11.6|
20.7|
0.0|
11.6|
20.7|
C
Pm (SUS)
Pm+Pl (SUS)
|
|
250.8|
84.6|
486.8|
255.5|
88.7|
591.1|
250.8|
334.4|
479.7|
255.5|
339.0|
272.6|
250.8|
176.2|
553.3|
255.5|
180.8|
908.3|
250.8|
257.8|
678.9|
255.5|
------------------------------------------------------------------------------------------------
262.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 167.3|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 9 Nozl: 85 9:53am Aug 11,2021
9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
Long. Pm (SUS) |
Long. Pl (SUS) |
291.9|
-237.0|
291.9|
-237.0|
291.9|
69.3|
291.9|
69.3|
291.9|
-530.3|
291.9|
-530.3|
291.9|
T
193.6|A
------------------------------------------------------------------------------------------------
291.9|
193.6|
L
Long. Q (SUS) | -905.7| 905.7| 67.5| -67.5| -1023.6| 1023.6| 368.4| -368.4|
------------------------------------------------------------------------------------------------
U
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 19.7| 19.7| -19.7| -19.7| -19.7| -19.7| 19.7| 19.7|
Shear Q (SUS) |
Pm (SUS)
Pm+Pl (SUS)
|
|
25.6|
583.9|
83.9|
25.6|
588.5|
87.2|
25.6|
583.9|
761.5|
25.6|
588.5|
766.1|
25.6|
583.9|
586.6|
25.6|
588.5|
591.2|
N S 25.6|
583.9|
655.5|
25.6|
588.5|
------------------------------------------------------------------------------------------------
660.1|
O
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 856.6| 967.2| 953.0| 572.9| 1857.3| 2555.6| 1676.2| 488.2|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP² C
Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable
R A |
|
Result |
|
-------------------------------------------------------------------------
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
588.51
766.11
2555.57
P A 1202.25
1803.37
3606.75
|
|
|
Passed
Passed
Passed
|
|
|
I A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15A Nozl: 86 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
280.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15A Nozl: 86 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
Ó P
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15A Nozl: 86 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15A Nozl: 86 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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Min Metal Temp. at Required thickness (UCS 66.1)
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(
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$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6 C O -104 °C
-104 °C
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Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) A
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C
-104 °C
P A
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
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Intermediate Calc. for nozzle/shell Welds
Required Thickness
Tmin 5.7376
Actual Thickness
mm
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Nozzle Weld 4.0163 = 0.7 * tmin.
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
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:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15A Nozl: 86 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
T A
= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
U L
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
6WUHQJWKRI)DLOXUH3DWKV
PATH11 = (
PATH22 = (
= (
SONW
Sonw
3349
+
+
+
SNW ) = ( 3349 + 4140 ) = 7490 kgf
Tpgw + Tngw + Sinw )
0 + 8009 + 0 ) = 11358 kgf C O
PATH33 = (
= (
Sonw
3349
+
+
Tngw + Sinw )
8009 + 0 ) = 11358 kgf
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
R A
P A
Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
IA
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
Ó P
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
11 kgf/cm²
C
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15B Nozl: 87 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
280.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15B Nozl: 87 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
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Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
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5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15B Nozl: 87 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
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Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
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Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
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$UHD$YDLODEOHLQ6KHOO>$@
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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
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( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
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= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15B Nozl: 87 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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mm
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Nozzle Weld 4.0163 = 0.7 * tmin.
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4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
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:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 15B Nozl: 87 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
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6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
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PATH11 = (
PATH22 = (
= (
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Sonw
3349
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PATH33 = (
= (
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Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
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Approximate M.A.P.(NC) for given geometry
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11 kgf/cm²
C
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16A Nozl: 88 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
320.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16A Nozl: 88 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
Ó P
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16A Nozl: 88 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
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Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16A Nozl: 88 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) A
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-104 °C
P A
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
P
5HVXOWV3HU8: IA
Intermediate Calc. for nozzle/shell Welds
Required Thickness
Tmin 5.7376
Actual Thickness
mm
C Ó
Nozzle Weld 4.0163 = 0.7 * tmin.
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16A Nozl: 88 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
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6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
6WUHQJWKRI)DLOXUH3DWKV
PATH11 = (
PATH22 = (
= (
SONW
Sonw
3349
+
+
+
SNW ) = ( 3349 + 4140 ) = 7490 kgf
Tpgw + Tngw + Sinw )
0 + 8009 + 0 ) = 11358 kgf C O
PATH33 = (
= (
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3349
+
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R A
P A
Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
IA
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
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Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
11 kgf/cm²
C
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16B Nozl: 89 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
320.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
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mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16B Nozl: 89 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
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Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
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5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16B Nozl: 89 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
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Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
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Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
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R A
$UHD$YDLODEOHLQ6KHOO>$@
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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
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= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16B Nozl: 89 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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mm
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Nozzle Weld 4.0163 = 0.7 * tmin.
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4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
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:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 16B Nozl: 89 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
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6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
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PATH11 = (
PATH22 = (
= (
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Sonw
3349
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PATH33 = (
= (
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Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
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Approximate M.A.P.(NC) for given geometry
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11 kgf/cm²
C
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20A Nozl: 90 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
0.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
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Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20A Nozl: 90 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
Ó P
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20A Nozl: 90 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20A Nozl: 90 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) A
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C
-104 °C
P A
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
P
5HVXOWV3HU8: IA
Intermediate Calc. for nozzle/shell Welds
Required Thickness
Tmin 5.7376
Actual Thickness
mm
C Ó
Nozzle Weld 4.0163 = 0.7 * tmin.
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20A Nozl: 90 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
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6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
6WUHQJWKRI)DLOXUH3DWKV
PATH11 = (
PATH22 = (
= (
SONW
Sonw
3349
+
+
+
SNW ) = ( 3349 + 4140 ) = 7490 kgf
Tpgw + Tngw + Sinw )
0 + 8009 + 0 ) = 11358 kgf C O
PATH33 = (
= (
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3349
+
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6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
R A
P A
Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
IA
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
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Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
11 kgf/cm²
C
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GLVWDQFHEHWZHHQWKHQR]]OHDQGVHDPLVPPZKLOHWKHGLVWDQFHIURPWKHFHQWHU
RIWKHQR]]OHWRWKHHGJHRIWKHGLDPHWHUOLPLWLVPP
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20B Nozl: 91 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
0.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20B Nozl: 91 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
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Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
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5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20B Nozl: 91 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
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$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20B Nozl: 91 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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-104 °C
P A
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
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Intermediate Calc. for nozzle/shell Welds
Required Thickness
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Actual Thickness
mm
C Ó
Nozzle Weld 4.0163 = 0.7 * tmin.
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
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:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 20B Nozl: 91 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
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6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
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PATH11 = (
PATH22 = (
= (
SONW
Sonw
3349
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PATH33 = (
= (
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R A
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Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
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Approximate M.A.P.(NC) for given geometry
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11 kgf/cm²
C
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GLVWDQFHEHWZHHQWKHQR]]OHDQGVHDPLVPPZKLOHWKHGLVWDQFHIURPWKHFHQWHU
RIWKHQR]]OHWRWKHHGJHRIWKHGLDPHWHUOLPLWLVPP
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21A Nozl: 92 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
90.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21A Nozl: 92 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
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$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
Ó P
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21A Nozl: 92 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21A Nozl: 92 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) A
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C
-104 °C
P A
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
P
5HVXOWV3HU8: IA
Intermediate Calc. for nozzle/shell Welds
Required Thickness
Tmin 5.7376
Actual Thickness
mm
C Ó
Nozzle Weld 4.0163 = 0.7 * tmin.
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
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:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21A Nozl: 92 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
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= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
6WUHQJWKRI)DLOXUH3DWKV
PATH11 = (
PATH22 = (
= (
SONW
Sonw
3349
+
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Tpgw + Tngw + Sinw )
0 + 8009 + 0 ) = 11358 kgf C O
PATH33 = (
= (
Sonw
3349
+
+
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8009 + 0 ) = 11358 kgf
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R A
P A
Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
IA
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Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
Ó P
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
11 kgf/cm²
C
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21B Nozl: 93 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
90.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
6.0000
10.0000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21B Nozl: 93 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
Ó P
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21B Nozl: 93 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.360| NA| 0.360|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.352| NA| 6.251|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 6² * 1 +( 0 )² * 1
= 0.360 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21B Nozl: 93 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
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Min Metal Temp. at Required thickness (UCS 66.1)
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(
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$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6 C O -104 °C
-104 °C
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Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) A
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C
-104 °C
P A
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
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P
5HVXOWV3HU8: IA
Intermediate Calc. for nozzle/shell Welds
Required Thickness
Tmin 5.7376
Actual Thickness
mm
C Ó
Nozzle Weld 4.0163 = 0.7 * tmin.
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
4.2420 = 0.7 * Wo mm
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.36 - 0 * 1 ) * 1202
= 2379.20 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.36 +( 1.09 ) ) * 1202
= 3689.83 kgf
:HOG/RDG>:@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 21B Nozl: 93 9:53am Aug 11,2021
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.36 + 0 +( 1.09 ) ) * 1202
= 3689.83 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 6 * 0.49 * 1202
= 3349. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
T A
= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
N S
6WUHQJWKRI)DLOXUH3DWKV
PATH11 = (
PATH22 = (
= (
SONW
Sonw
3349
+
+
+
SNW ) = ( 3349 + 4140 ) = 7490 kgf
Tpgw + Tngw + Sinw )
0 + 8009 + 0 ) = 11358 kgf C O
PATH33 = (
= (
Sonw
3349
+
+
Tngw + Sinw )
8009 + 0 ) = 11358 kgf
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
R A
P A
Path 1-1 = 7489 kgf, must exceed W = 544 kgf or W1 = 2379 kgf
Path 2-2 = 11358 kgf, must exceed W = 544 kgf or W2 = 3689 kgf
Path 3-3 = 11358 kgf, must exceed W = 544 kgf or W3 = 3689 kgf
IA
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.736 kgf/cm²
Ó P
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
11 kgf/cm²
C
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17A Nozl: 94 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
150.00
kgf/cm²
deg
Diameter
Actual
13.7000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17A Nozl: 94 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.000
0.539
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 15.7(exp([4.629/(1406*1]-1)
= 0.0518 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 12.7(exp([7.509/(1406*1]-1)
C
= 0.0680 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall
Dl
Rn+tn+t
71.8000
35.9000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 77.8000 mm
Parallel to Vessel Wall Rn+tn+t 38.9000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17A Nozl: 94 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 7.830| NA| 11.938|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (31.4*4.643*1+2*10.7*4.643*1*(1-1))
= 1.458 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 40.4( 1 * 9.5 - 1 * 4.643 ) - 2 * 10.7
= 1.962 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 10.7 - 0.0518 )1
= 5.058 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0518 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17A Nozl: 94 9:53am Aug 11,2021
= max( 3.052, 6.42 )
= 6.4200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(1.458 - 1.962 + 2 * 10.7 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 643.12 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.058 + 0 + 0.81 - 0 * 1 ) * 1202
= 7054.68 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.058 + 0 + 0.81 +( 2.033 ) ) * 1202
= 9498.85 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.058 + 0 + 0.81 + 0 +( 2.033 ) ) * 1202
= 9498.85 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17A Nozl: 94 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 52.8 * 9 * 0.49 * 1202
= 4397. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 21.05 ) *( 13.7 - 3 ) * 0.7 * 1406
= 6965. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 52.8 *( 12.5 - 3 ) * 0.74 * 1406
= 8199. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 18.27 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
20.28 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
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C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17B Nozl: 95 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
150.00
kgf/cm²
deg
Diameter
Actual
13.7000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17B Nozl: 95 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.000
0.539
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 15.7(exp([4.629/(1406*1]-1)
= 0.0518 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 12.7(exp([7.509/(1406*1]-1)
C
= 0.0680 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall
Dl
Rn+tn+t
71.8000
35.9000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 77.8000 mm
Parallel to Vessel Wall Rn+tn+t 38.9000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17B Nozl: 95 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 7.830| NA| 11.938|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (31.4*4.643*1+2*10.7*4.643*1*(1-1))
= 1.458 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 40.4( 1 * 9.5 - 1 * 4.643 ) - 2 * 10.7
= 1.962 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 10.7 - 0.0518 )1
= 5.058 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0518 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17B Nozl: 95 9:53am Aug 11,2021
= max( 3.052, 6.42 )
= 6.4200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ%
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(1.458 - 1.962 + 2 * 10.7 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 643.12 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.058 + 0 + 0.81 - 0 * 1 ) * 1202
= 7054.68 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.058 + 0 + 0.81 +( 2.033 ) ) * 1202
= 9498.85 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.058 + 0 + 0.81 + 0 +( 2.033 ) ) * 1202
= 9498.85 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 17B Nozl: 95 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 52.8 * 9 * 0.49 * 1202
= 4397. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 21.05 ) *( 13.7 - 3 ) * 0.7 * 1406
= 6965. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 52.8 *( 12.5 - 3 ) * 0.74 * 1406
= 8199. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 18.27 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
20.28 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11B Nozl: 96 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
115.00
kgf/cm²
deg
Diameter
Actual
14.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11B Nozl: 96 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.500
0.571
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 22.05(exp([4.629/(1406*1]-1)
= 0.0727 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 19.05(exp([7.509/(1406*1]-1)
C
= 0.1020 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
88.2000
44.1000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 92.1000 mm
Parallel to Vessel Wall Rn+tn+t 46.0500 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11B Nozl: 96 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 8.380| NA| 12.496|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (44.1*4.643*1+2*11.5*4.643*1*(1-1))
= 2.047 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 44.1( 1 * 9.5 - 1 * 4.643 ) - 2 * 11.5
= 2.142 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 11.5 - 0.0727 )1
= 5.428 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0727 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.5200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.52, max( 7.643, 4.5 ) ]
= 7.5200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11B Nozl: 96 9:53am Aug 11,2021
= max( 3.073, 7.52 )
= 7.5200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ%
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.047 - 2.142 + 2 * 11.5 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 1229.36 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.428 + 0 + 0.81 - 0 * 1 ) * 1202
= 7499.58 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.428 + 0 + 0.81 +( 2.185 ) ) * 1202
= 10126.49 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.428 + 0 + 0.81 + 0 +( 2.185 ) ) * 1202
= 10126.49 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11B Nozl: 96 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 67.1 * 9 * 0.49 * 1202
= 5588. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.8 ) *( 14.5 - 3 ) * 0.7 * 1406
= 9886. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 67.1 *( 12.5 - 3 ) * 0.74 * 1406
= 10419. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 13.88 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
17.85 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11C Nozl: 97 9:53am Aug 11,2021
,QSXW1R]]OH'HVF&)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
115.00
kgf/cm²
deg
Diameter
Actual
14.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11C Nozl: 97 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ&
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.500
0.571
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 22.05(exp([4.629/(1406*1]-1)
= 0.0727 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 19.05(exp([7.509/(1406*1]-1)
C
= 0.1020 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
88.2000
44.1000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 92.1000 mm
Parallel to Vessel Wall Rn+tn+t 46.0500 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11C Nozl: 97 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 8.380| NA| 12.496|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (44.1*4.643*1+2*11.5*4.643*1*(1-1))
= 2.047 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 44.1( 1 * 9.5 - 1 * 4.643 ) - 2 * 11.5
= 2.142 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 11.5 - 0.0727 )1
= 5.428 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0727 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.5200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.52, max( 7.643, 4.5 ) ]
= 7.5200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11C Nozl: 97 9:53am Aug 11,2021
= max( 3.073, 7.52 )
= 7.5200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ&
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.047 - 2.142 + 2 * 11.5 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 1229.36 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.428 + 0 + 0.81 - 0 * 1 ) * 1202
= 7499.58 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.428 + 0 + 0.81 +( 2.185 ) ) * 1202
= 10126.49 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.428 + 0 + 0.81 + 0 +( 2.185 ) ) * 1202
= 10126.49 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11C Nozl: 97 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 67.1 * 9 * 0.49 * 1202
= 5588. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.8 ) *( 14.5 - 3 ) * 0.7 * 1406
= 9886. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 67.1 *( 12.5 - 3 ) * 0.74 * 1406
= 10419. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 13.88 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
17.85 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11D Nozl: 98 9:53am Aug 11,2021
,QSXW1R]]OH'HVF')URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
30.00
kgf/cm²
deg
Diameter
Actual
14.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11D Nozl: 98 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ'
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.500
0.571
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 22.05(exp([4.629/(1406*1]-1)
= 0.0727 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 19.05(exp([7.509/(1406*1]-1)
C
= 0.1020 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
88.2000
44.1000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 92.1000 mm
Parallel to Vessel Wall Rn+tn+t 46.0500 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11D Nozl: 98 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 8.380| NA| 12.496|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (44.1*4.643*1+2*11.5*4.643*1*(1-1))
= 2.047 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 44.1( 1 * 9.5 - 1 * 4.643 ) - 2 * 11.5
= 2.142 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 11.5 - 0.0727 )1
= 5.428 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0727 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.5200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.52, max( 7.643, 4.5 ) ]
= 7.5200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11D Nozl: 98 9:53am Aug 11,2021
= max( 3.073, 7.52 )
= 7.5200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ'
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.047 - 2.142 + 2 * 11.5 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 1229.36 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.428 + 0 + 0.81 - 0 * 1 ) * 1202
= 7499.58 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.428 + 0 + 0.81 +( 2.185 ) ) * 1202
= 10126.49 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.428 + 0 + 0.81 + 0 +( 2.185 ) ) * 1202
= 10126.49 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11D Nozl: 98 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 67.1 * 9 * 0.49 * 1202
= 5588. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.8 ) *( 14.5 - 3 ) * 0.7 * 1406
= 9886. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 67.1 *( 12.5 - 3 ) * 0.74 * 1406
= 10419. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 13.88 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
17.85 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11E Nozl: 99 9:53am Aug 11,2021
,QSXW1R]]OH'HVF()URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
30.00
kgf/cm²
deg
Diameter
Actual
14.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11E Nozl: 99 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ(
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.500
0.571
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 22.05(exp([4.629/(1406*1]-1)
= 0.0727 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 19.05(exp([7.509/(1406*1]-1)
C
= 0.1020 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
88.2000
44.1000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 92.1000 mm
Parallel to Vessel Wall Rn+tn+t 46.0500 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11E Nozl: 99 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 8.380| NA| 12.496|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (44.1*4.643*1+2*11.5*4.643*1*(1-1))
= 2.047 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 44.1( 1 * 9.5 - 1 * 4.643 ) - 2 * 11.5
= 2.142 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 11.5 - 0.0727 )1
= 5.428 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0727 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.5200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.52, max( 7.643, 4.5 ) ]
= 7.5200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11E Nozl: 99 9:53am Aug 11,2021
= max( 3.073, 7.52 )
= 7.5200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ(
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.047 - 2.142 + 2 * 11.5 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 1229.36 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.428 + 0 + 0.81 - 0 * 1 ) * 1202
= 7499.58 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.428 + 0 + 0.81 +( 2.185 ) ) * 1202
= 10126.49 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.428 + 0 + 0.81 + 0 +( 2.185 ) ) * 1202
= 10126.49 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11E Nozl: 99 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 67.1 * 9 * 0.49 * 1202
= 5588. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.8 ) *( 14.5 - 3 ) * 0.7 * 1406
= 9886. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 67.1 *( 12.5 - 3 ) * 0.74 * 1406
= 10419. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 13.88 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
17.85 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 12 Nozl: 100 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
65.00
kgf/cm²
deg
Diameter
Actual
14.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 12 Nozl: 100 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.500
0.571
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 22.05(exp([4.629/(1406*1]-1)
= 0.0727 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 19.05(exp([7.509/(1406*1]-1)
C
= 0.1020 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
88.2000
44.1000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 92.1000 mm
Parallel to Vessel Wall Rn+tn+t 46.0500 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 12 Nozl: 100 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 8.380| NA| 12.496|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (44.1*4.643*1+2*11.5*4.643*1*(1-1))
= 2.047 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 44.1( 1 * 9.5 - 1 * 4.643 ) - 2 * 11.5
= 2.142 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 11.5 - 0.0727 )1
= 5.428 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0727 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.5200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.52, max( 7.643, 4.5 ) ]
= 7.5200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 12 Nozl: 100 9:53am Aug 11,2021
= max( 3.073, 7.52 )
= 7.5200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.047 - 2.142 + 2 * 11.5 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 1229.36 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.428 + 0 + 0.81 - 0 * 1 ) * 1202
= 7499.58 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.428 + 0 + 0.81 +( 2.185 ) ) * 1202
= 10126.49 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.428 + 0 + 0.81 + 0 +( 2.185 ) ) * 1202
= 10126.49 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 12 Nozl: 100 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 67.1 * 9 * 0.49 * 1202
= 5588. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.8 ) *( 14.5 - 3 ) * 0.7 * 1406
= 9886. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 67.1 *( 12.5 - 3 ) * 0.74 * 1406
= 10419. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 13.88 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
17.85 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14B Nozl: 101 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
280.00
kgf/cm²
deg
Diameter
Actual
13.7000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14B Nozl: 101 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.000
0.539
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 15.7(exp([4.629/(1406*1]-1)
= 0.0518 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 12.7(exp([7.509/(1406*1]-1)
C
= 0.0680 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall
Dl
Rn+tn+t
71.8000
35.9000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 77.8000 mm
Parallel to Vessel Wall Rn+tn+t 38.9000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14B Nozl: 101 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.810| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 7.830| NA| 11.938|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (31.4*4.643*1+2*10.7*4.643*1*(1-1))
= 1.458 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 40.4( 1 * 9.5 - 1 * 4.643 ) - 2 * 10.7
= 1.962 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 23.75 )( 10.7 - 0.0518 )1
= 5.058 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 9² * 1 +( 0 )² * 1
= 0.810 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0518 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14B Nozl: 101 9:53am Aug 11,2021
= max( 3.052, 6.42 )
= 6.4200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-35 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/52.11 = 0.089
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ%
R A Tmin 9.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(1.458 - 1.962 + 2 * 10.7 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 643.12 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 5.058 + 0 + 0.81 - 0 * 1 ) * 1202
= 7054.68 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.058 + 0 + 0.81 +( 2.033 ) ) * 1202
= 9498.85 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.058 + 0 + 0.81 + 0 +( 2.033 ) ) * 1202
= 9498.85 kgf
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MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14B Nozl: 101 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 52.8 * 9 * 0.49 * 1202
= 4397. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 21.05 ) *( 13.7 - 3 ) * 0.7 * 1406
= 6965. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 52.8 *( 12.5 - 3 ) * 0.74 * 1406
= 8199. kgf
T A
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R 18.27 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
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20.28 kgf/cm²
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19C Nozl: 102 9:53am Aug 11,2021
,QSXW1R]]OH'HVF&)URP
T A
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Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
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Type of Element Connected to the Parent : Nozzle
Material
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SA-516 60
N
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Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Outside
90.00
kgf/cm²
deg
Diameter
Actual
12.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
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Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
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3.0000
1.00
1.00
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Outside Projection
Weld leg size between Nozzle and Pad/Shell
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Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
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PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19C Nozl: 102 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
U L
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$60(&RGH6HFWLRQ9,,,'LY8*WR8*
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Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
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C O 24.000
0.492
in.
in.
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
P A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.629*304.8)/(1202*1+0.4*4.629)
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= 1.1718 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (7.509*304.8)/(1202*1+0.4*7.509)
= 1.8990 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 1181.2000 mm
Parallel to Vessel Wall, opening length d 590.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 1169.2000 mm
Parallel to Vessel Wall, opening length d 584.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
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= 1.000
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MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19C Nozl: 102 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
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= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
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= min( fr2, fr4 )
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= 1.000
T A
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Area in Element A5 | 16.913| NA| 16.913|
TOTAL AREA AVAILABLE Atot | 51.005| NA| 54.081|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
682.2770
790.0000
682.2770
12.5000 mm
5.0358 mm
12.5000 mm
$UHD5HTXLUHG>$@
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= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (584.6*7.523*1+2*12.5*7.523*1*(1-1))
C
= 43.982 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 584.6( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.5
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 29.093 cm²
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= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.5 - 1.899 ) * 1
= 6.626 cm²
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= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19C Nozl: 102 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 790 - 609.6 )12.5 * 1 * 0.75
= 16.913 cm²
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Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
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Required Thickness Actual Thickness
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= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(43.98 - 29.09 + 2 * 12.5 * 1 *
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= 19396.12 kgf
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= 30041.89 kgf
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:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.626 + 0 + 0.81 +( 3.125 ) ) * 1202
= 12696.46 kgf
C O
:HOG/RDG>:@
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= ( 6.626 + 0 + 1.45 + 16.91 +( 3.125 ) ) * 1202
R A
= 33798.92 kgf
P A
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= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 609.6 * 9 * 0.49 * 1202
= 50769. kgf
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= (pi/2) * DP * WP * 0.49 * SEW
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= ( 3.142/2.0 ) * 790 * 8 * 0.49 * 1202
= 58483. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 298.5 ) *( 12.5 - 0 ) * 0.7 * 1202
= 98666. kgf
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 609.6 * 12.5 * 0.74 * 1202
= 106488. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 609.6 *( 9.5 - 0 ) * 0.74 * 1202
= 80931. kgf
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Path 1-1 = 157149 kgf, must exceed W = 19396 kgf or W1 = 30041 kgf
Path 2-2 = 238187 kgf, must exceed W = 19396 kgf or W2 = 12696 kgf
Path 3-3 = 139413 kgf, must exceed W = 19396 kgf or W3 = 33798 kgf
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Converged Max. Allow. Pressure in Operating case 6.594 kgf/cm²
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Approximate M.A.P.(NC) for given geometry 8.36 kgf/cm²
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19D Nozl: 103 9:53am Aug 11,2021
,QSXW1R]]OH'HVF')URP
T A
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Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
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Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
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Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Outside
90.00
kgf/cm²
deg
Diameter
Actual
12.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Slip on
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Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
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3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
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Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
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mm
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Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19D Nozl: 103 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
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$60(&RGH6HFWLRQ9,,,'LY8*WR8*
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Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
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C O 24.000
0.492
in.
in.
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
P A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.629*304.8)/(1202*1+0.4*4.629)
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= 1.1718 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (7.509*304.8)/(1202*1+0.4*7.509)
= 1.8990 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 1181.2000 mm
Parallel to Vessel Wall, opening length d 590.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 1169.2000 mm
Parallel to Vessel Wall, opening length d 584.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
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= 1.000
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19D Nozl: 103 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
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= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
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= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
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Area in Element A5 | 16.913| NA| 16.913|
TOTAL AREA AVAILABLE Atot | 51.005| NA| 54.081|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
682.2770
790.0000
682.2770
12.5000 mm
5.0358 mm
12.5000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (584.6*7.523*1+2*12.5*7.523*1*(1-1))
C
= 43.982 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 584.6( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.5
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 29.093 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.5 - 1.899 ) * 1
= 6.626 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19D Nozl: 103 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 790 - 609.6 )12.5 * 1 * 0.75
= 16.913 cm²
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Min Metal Temp. w/o impact per UCS-66, Curve C -38 °C
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Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
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Required Thickness Actual Thickness
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Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
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= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
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= 19396.12 kgf
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= 30041.89 kgf
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:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.626 + 0 + 0.81 +( 3.125 ) ) * 1202
= 12696.46 kgf
C O
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.626 + 0 + 1.45 + 16.91 +( 3.125 ) ) * 1202
R A
= 33798.92 kgf
P A
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
I A
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 609.6 * 9 * 0.49 * 1202
= 50769. kgf
Ó P
6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
C
= ( 3.142/2.0 ) * 790 * 8 * 0.49 * 1202
= 58483. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 298.5 ) *( 12.5 - 0 ) * 0.7 * 1202
= 98666. kgf
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 609.6 * 12.5 * 0.74 * 1202
= 106488. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 609.6 *( 9.5 - 0 ) * 0.74 * 1202
= 80931. kgf
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Path 1-1 = 157149 kgf, must exceed W = 19396 kgf or W1 = 30041 kgf
Path 2-2 = 238187 kgf, must exceed W = 19396 kgf or W2 = 12696 kgf
Path 3-3 = 139413 kgf, must exceed W = 19396 kgf or W3 = 33798 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.594 kgf/cm²
T A
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Approximate M.A.P.(NC) for given geometry 8.36 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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2.093 %
C
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19E Nozl: 104 9:53am Aug 11,2021
,QSXW1R]]OH'HVF()URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Outside
0.00
kgf/cm²
deg
Diameter
Actual
12.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19E Nozl: 104 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
U L
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ(
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
N S
Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
C O 24.000
0.492
in.
in.
= (4.629*1203)/(1202*1-0.6*4.629)
= 4.6427 mm
R A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
P A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.629*304.8)/(1202*1+0.4*4.629)
Ó
= 1.1718 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (7.509*304.8)/(1202*1+0.4*7.509)
= 1.8990 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 1181.2000 mm
Parallel to Vessel Wall, opening length d 590.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 1169.2000 mm
Parallel to Vessel Wall, opening length d 584.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 31.2500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19E Nozl: 104 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
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C
Area in Element A5 | 16.913| NA| 16.913|
TOTAL AREA AVAILABLE Atot | 51.005| NA| 54.081|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
682.2770
790.0000
682.2770
12.5000 mm
5.0358 mm
12.5000 mm
$UHD5HTXLUHG>$@
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= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (584.6*7.523*1+2*12.5*7.523*1*(1-1))
C
= 43.982 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 584.6( 1 * 12.5 - 1 * 7.523 ) - 2 * 12.5
( 1 * 12.5 - 1 * 7.523 ) *( 1 - 1 )
= 29.093 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 31.25 ) *( 12.5 - 1.899 ) * 1
= 6.626 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 8² * 1
= 1.450 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19E Nozl: 104 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 790 - 609.6 )12.5 * 1 * 0.75
= 16.913 cm²
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1R]]OH1HFNWR3DG:HOGIRUWKH1R]]OH&XUYH&
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Min Metal Temp. at Required thickness (UCS 66.1) -48 °C
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Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
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Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 4.7500 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
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= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(43.98 - 29.09 + 2 * 12.5 * 1 *
(1 * 12.5 - 7.523 ) )1202 )
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= 19396.12 kgf
U
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:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 6.626 + 16.91 + 1.45 - 0 * 1 ) * 1202
= 30041.89 kgf
N S
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6.626 + 0 + 0.81 +( 3.125 ) ) * 1202
= 12696.46 kgf
C O
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6.626 + 0 + 1.45 + 16.91 +( 3.125 ) ) * 1202
R A
= 33798.92 kgf
P A
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
I A
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 609.6 * 9 * 0.49 * 1202
= 50769. kgf
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6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
C
= ( 3.142/2.0 ) * 790 * 8 * 0.49 * 1202
= 58483. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 298.5 ) *( 12.5 - 0 ) * 0.7 * 1202
= 98666. kgf
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 609.6 * 12.5 * 0.74 * 1202
= 106488. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.142/2.0 ) * 609.6 *( 9.5 - 0 ) * 0.74 * 1202
= 80931. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 157149 kgf, must exceed W = 19396 kgf or W1 = 30041 kgf
Path 2-2 = 238187 kgf, must exceed W = 19396 kgf or W2 = 12696 kgf
Path 3-3 = 139413 kgf, must exceed W = 19396 kgf or W3 = 33798 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.594 kgf/cm²
T A
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Approximate M.A.P.(NC) for given geometry 8.36 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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GLVWDQFHEHWZHHQWKHQR]]OHDQGVHDPLVPPZKLOHWKHGLVWDQFHIURPWKHFHQWHU
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
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S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
330.00
kgf/cm²
deg
Diameter
Nominal
160
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
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Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.687
0.344
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.629*1203)/(1202*1-0.6*4.629) C O
= 4.6427 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.629*24.42)/(1202*1-0.6*4.629)
= 0.0943 mm
Ó P
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*21.42)/(1202*1-0.6*7.509)
C
= 0.1343 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
97.6996
48.8498
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.3440 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 85.6996 mm
Parallel to Vessel Wall, opening length d 42.8498 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 21.8440 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
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Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.640| NA| 0.640|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.632| NA| 6.531|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (48.85*4.643*1+2*5.738*4.643*1*(1-1))
= 2.268 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 48.85( 1 * 9.5 - 1 * 4.643 ) - 2 * 5.738
= 2.373 cm²
I A
( 1 * 9.5 - 1 * 4.643 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 14.34 )( 5.738 - 0.0943 )1
= 1.619 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 8² * 1 +( 0 )² * 1
= 0.640 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0943 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.6427 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.6427 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.643, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
= max( 3.094, 6.42 )
= 6.4200 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 477.4, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2528.2 kgf/cm² Passed
Occasional : 8.8, Allowable : 1599.0 kgf/cm² Passed
Shear : 211.7, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
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the determination of the expansion stress allowable.
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Min Metal Temp. w/o impact per UCS-66, Curve A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
C O -8 °C
-104 °C
-29 °C
A
1R]]OH6KHOO+HDG:HOG8&6DEPLQ&XUYH%&XUYH&
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Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
I A
Gov. MDMT of the nozzle to shell joint welded assembly :
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
-104 °C
Ó P
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.63/19.99 = 0.232
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 4.0163 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(2.268 - 2.373 + 2 * 5.738 * 1 *
(1 * 9.5 - 4.643 ) )1202 )
= 544.10 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1.619 + 0 + 0.64 - 0 * 1 ) * 1202
= 2715.83 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1.619 + 0 + 0.64 +( 1.09 ) ) * 1202
= 4026.45 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1.619 + 0 + 0.64 + 0 +( 1.09 ) ) * 1202
T A
L
= 4026.45 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
S U
= ( 3.142/2.0 ) * 60.33 * 8 * 0.49 * 1202
= 4466. kgf
6KHDU1R]]OH:DOO>6QZ@
O N
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.29 ) *( 8.738 - 3 ) * 0.7 * 1202
= 4140. kgf C
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
R A
A
= ( 3.142/2.0 ) * 60.33 *( 12.5 - 3 ) * 0.74 * 1202
= 8009. kgf
6WUHQJWKRI)DLOXUH3DWKV
P
PATH11 = (
PATH22 = (
= (
SONW
I
Sonw
4466A +
+
+
SNW ) = ( 4466 + 4140 ) = 8606 kgf
Tpgw + Tngw + Sinw )
0 + 8009 + 0 ) = 12475 kgf
PATH33 = (
Ó
= (
P
Sonw
4466
+
+
Tngw + Sinw )
8009 + 0 ) = 12475 kgf
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C
Path 1-1 = 8606 kgf, must exceed W = 544 kgf or W1 = 2715 kgf
Path 2-2 = 12474 kgf, must exceed W = 544 kgf or W2 = 4026 kgf
Path 3-3 = 12474 kgf, must exceed W = 544 kgf or W3 = 4026 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 7.019 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
,QSXW(FKR:5&,WHP'HVFULSWLRQ
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
T A
L
Diameter Basis for Nozzle Nbasis ID
Corrosion Allowance for Nozzle Can 3.0000 mm
U
Nozzle Diameter Dn 42.850 mm
Nozzle Thickness Tn 8.738 mm
Nozzle Material
Nozzle UNS Number
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable
SNmc
SNmh
SA-106 B
K03006
1202.25
1202.25
N S
kgf/cm²
kgf/cm²
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Dp
C O 4.629
No
kgf/cm²
Radial Load
Longitudinal Shear
Circumferential Shear
Circumferential Moment (SUS)
(SUS)
(SUS)
(SUS)
R A P
Vl
Vc
Mc
80.0
80.0
80.0
40.0
kgf
kgf
kgf
kgf-m.
Longitudinal Moment
Torsional Moment
(SUS)
(SUS)
P A Ml
Mt
40.0
40.0
kgf-m.
kgf-m.
A
Use Interactive Control No
WRC107 Version
P I
Include Pressure Stress Indices per Div. 2
Compute Pressure Stress per WRC-368
Version March 1979
No
No
C
Note:Ó
Local Loads applied at end of Nozzle/Attachment
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load P 80.0 kgf
Circumferential Shear VC 80.0 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
Longitudinal Shear VL 80.0 kgf
Circumferential Moment MC 40.0 kgf-m.
Longitudinal Moment ML 40.0 kgf-m.
Torsional Moment MT 40.0 kgf-m.
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW$WWDFKPHQW-XQFWLRQ
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm )
N(PHI) / ( P/Rm )
0.022
0.022
4C
3C
24.152
26.375
(A,B)
(C,D)
T A
L
M(PHI) / ( P ) 0.022 2C1 ! 0.156 (A,B)
M(PHI) / ( P ) 0.022 1C ! 0.189 (C,D)
U
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.022 3A 1.292 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.022 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm
N(x) / ( P/Rm )
* Beta) )
0.022
0.022
0.022
3B
1B !
3C
5.349
0.060
(A,B,C,D)
(A,B,C,D)
26.375
N
(A,B)
S
O
N(x) / ( P/Rm ) 0.022 4C 24.152 (C,D)
M(x) / ( P ) 0.022 1C1 0.218 (A,B)
C
M(x) / ( P ) 0.022 2C ! 0.156 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.022 4A 1.384 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.022 2A ! 0.060 (A,B,C,D)
N(x)
M(x)
/
/
(
(
ML/(Rm**2
ML/(Rm
*
*
Beta)
Beta)
)
)
0.022
0.022
R A 4B
2B !
1.332
0.094
(A,B,C,D)
(A,B,C,D)
P A
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
I A
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
Type of
Ó
Stress
|
|
Load | P Au Al
Stress Intensity Values at
Bu Bl Cu Cl Du
|
|
Dl|
------------------------------------------------------------------------------------------------
C
Circ. Memb. P |
Circ. Bend. P |
Circ. Memb. MC |
Circ. Memb. MC |
Circ. Memb. ML |
-16.8|
-82.8|
0.0|
0.0|
-70.7|
-16.8|
82.8|
0.0|
0.0|
-70.7|
-16.8|
-82.8|
0.0|
0.0|
70.7|
-16.8|
82.8|
0.0|
70.7|
-18.4|
-100.5|
-17.1|
0.0| -1008.0|
0.0|
-18.4|
100.5|
-17.1|
1008.0|
0.0|
-18.4|
-100.5|
17.1|
-18.4|
100.5|
17.1|
1008.0| -1008.0|
0.0| 0.0|
Circ. Bend. ML | -600.6| 600.6| 600.6| -600.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -771.0| 596.0| 571.6| -464.0| -1144.0| 1073.1| 906.1| -908.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -18.4| -18.4| -18.4| -18.4| -16.8| -16.8| -16.8| -16.8|
Long. Bend. P | -116.1| 116.1| -116.1| 116.1| -82.9| 82.9| -82.9| 82.9|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -18.3| -18.3| 18.3| 18.3|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -604.0| 604.0| 604.0| -604.0|
Long. Memb. ML | -17.6| -17.6| 17.6| 17.6| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -943.4| 943.4| 943.4| -943.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -1095.4| 1023.4| 826.5| -828.1| -722.0| 651.7| 522.5| -519.6|
------------------------------------------------------------------------------------------------
Shear VC | 8.9| 8.9| -8.9| -8.9| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -8.9| -8.9| 8.9| 8.9|
Shear MT | 73.7| 73.7| 73.7| 73.7| 73.7| 73.7| 73.7| 73.7|
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 18 Nozl: 105 9:53am Aug 11,2021
| |
Tot. Shear| 82.5| 82.5| 64.8| 64.8| 64.8| 64.8| 82.5| 82.5|
------------------------------------------------------------------------------------------------
Str. Int. | 1115.2| 1038.8| 842.0| 839.3| 1153.7| 1082.8| 923.2| 925.6|
------------------------------------------------------------------------------------------------
:5&6WUHVV6XPPDWLRQV
9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
|
|
Stress Intensity Values at
T A |
|
Stress Load |
Circ. Pl (SUS) |
Au
-87.5|
Al
588.5|
-87.5|
Bu
583.9|
53.8|
Bl
588.5|
53.8|
Cu
583.9|
-35.5|
Cl
588.5|
-35.5|
L
Du
583.9|
-1.3|
Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 583.9|
U 588.5|
-1.3|
Circ. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
-683.5|
291.9|
-36.0|
683.5|
291.9|
-36.0|
517.8|
291.9|
-0.8|
-517.8| -1108.5|
291.9|
-0.8|
291.9|
-35.1|
1108.5|
291.9|
-35.1|
N S907.5|
291.9|
1.4|
-907.5|
------------------------------------------------------------------------------------------------
291.9|
1.4|
Long. Q (SUS) | -1059.4|
Shear Pl (SUS) |
Shear Q (SUS) |
8.9|
73.7|
1059.4|
8.9|
73.7|
827.3|
-8.9|
73.7|
-827.3|
-8.9|
73.7|
O
-686.8|
-8.9|
73.7|
686.8|
-8.9|
73.7|
521.1|
8.9|
73.7|
-521.1|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0|
C
0.0| 0.0| 0.0| 0.0|
8.9|
73.7|
Pm (SUS)
Pm+Pl (SUS)
|
|
583.9|
496.7|
588.5|
501.3|
583.9|
637.9|
R A 588.5|
642.6|
583.9|
548.7|
588.5|
553.3|
583.9|
582.8|
588.5|
------------------------------------------------------------------------------------------------
587.5|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 814.3| 1355.3|
P A 1204.4|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
673.2| 586.9| 1667.4| 1500.0| 368.6|
Type of
Stress Int.
|
|
I AMax. S.I. S.I. Allowable |
|
Result |
|
Pm (SUS)
Ó
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
P
-------------------------------------------------------------------------
588.51
642.56
1667.39
1202.25
1803.37
3606.75
|
|
|
Passed
Passed
Passed
|
|
|
C
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
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DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
30.00
kgf/cm²
deg
Diameter
Nominal
80
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
5.761
0.432 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.51*1203)/(1202*1-0.6*4.51)
= 4.5234 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.51*76.16)/(1202*1-0.6*4.51)
= 0.2864 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*73.16)/(1202*1-0.6*7.509)
= 0.4587 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 304.6588 mm
Parallel to Vessel Wall, opening length d 152.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 292.6588 mm
Parallel to Vessel Wall, opening length d 146.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
L
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
AREA AVAILABLE, A1 to A5
Area Required
Area in Shell
|
Ar |
A1 |
MAWP| External|
6.891|
3.011|
NA|
NA|
Mapnc|
---------------------------------------------------------------
11.009|
2.892|
S U
Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Element
A2 |
A3 |
A41+A42+A43 |
A5 |
2.498|
0.000|
0.984|
8.530|
NA|
NA|
NA|
NA|
4.994|
0.000|
0.865|
8.530|
O N
C
TOTAL AREA AVAILABLE Atot | 15.024| NA| 17.282|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
R A 90.00 Degs.
Diameter
199.9558
Thickness
9.5000 mm
I A
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
288.0000
199.9558
2.5138 mm
9.5000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (146.3*7.523*1+2*10.97*7.523*1*(1-1))
= 11.009 cm²
C
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 146.3( 1 * 9.5 - 1 * 7.523 ) - 2 * 10.97
( 1 * 9.5 - 1 * 7.523 ) *( 1 - 1 )
= 2.892 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 23.75 ) *( 10.97 - 0.459 ) * 1
= 4.994 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.64 ) * 1 +(0 ) * 1 + 22.53² * 1
= 0.865 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
= ( 288 - 168.3 )9.5 * 1 * 0.75
= 8.530 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.2864 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.5234 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.5234 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
T A
L
= min[ 9.22, max( 7.523, 4.5 ) ]
= 7.5234 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.286, 7.523 )
S U
= 7.5234 mm
O N
C
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta = 0.4587 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
Wall Thickness per table UG-45
R A trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
tb3
=
=
=
=
7.5234
7.5234
1.5000
6.2200
mm
mm
mm
mm
A
= 6.2200 mm
= max( ta, tb )
P I
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C Ó
= 6.2200 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 310.3, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2695.4 kgf/cm² Passed
Occasional : 20.5, Allowable : 1599.0 kgf/cm² Passed
Shear : 144.0, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
-46 °C
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Gov. MDMT of the Reinforcement Pad :
Gov. MDMT of the nozzle to shell joint welded assembly :
-48 °C
-46 °C
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-18 °C
-104 °C
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:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.51/19.99 = 0.226
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5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 5.5810 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 3.2500 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(11.01 - 2.892 + 2 * 10.97 * 1 *
(1 * 9.5 - 7.523 ) )1202 )
= 10279.80 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.994 + 8.53 + 0.865 - 0 * 1 ) * 1202
= 17300.19 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.994 + 0 + 0.64 +( 2.085 ) ) * 1202
= 9280.18 kgf
T A
L
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
U
= ( 4.994 + 0 + 0.865 + 8.53 +( 2.085 ) ) * 1202
= 19806.68 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
N S
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 168.3 * 8 * 0.49 * 1202
= 12457. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@ C O
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 288 * 6 * 0.49 * 1202
= 15990. kgf
R A
6KHDU1R]]OH:DOO>6QZ@
P A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 78.65 ) *( 10.97 - 0 ) * 0.7 * 1202
= 22817. kgf
I A
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= 22340. kgf
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= (3.142/2 ) * 168.3 * 9.5 * 0.74 * 1202
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 168.3 *( 9.5 - 0 ) * 0.74 * 1202
= 22340. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 38807 kgf, must exceed W = 10279 kgf or W1 = 17300 kgf
Path 2-2 = 57137 kgf, must exceed W = 10279 kgf or W2 = 9280 kgf
Path 3-3 = 38330 kgf, must exceed W = 10279 kgf or W3 = 19806 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 7.804 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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Design Temperature
Tv
T1
9.500 mm
200.0 °C
T A
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Vessel Material SA-516 60
Vessel UNS Number K02100
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Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
8VLQJ
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N S
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Thickness of Reinforcing Pad
Diameter of Reinforcing Pad
Tpad
Dpad
9.500
288.000
mm
mm
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Design Internal Pressure
Include Pressure Thrust
Dp 4.510
No
kgf/cm²
C
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load
Longitudinal Shear
Circumferential Shear
Circumferential Moment (SUS)
(SUS)
(SUS)
(SUS)
P
Vl
Vc
Mc
550.0
550.0
550.0
300.0
kgf
kgf
kgf
kgf-m.
Longitudinal Moment (SUS) Ml 300.0 kgf-m.
Torsional Moment (SUS) Mt 300.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
T A
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Radial Load
Circumferential Shear
Longitudinal Shear
P
VC
VL
550.0
550.0
550.0
kgf
kgf
kgf
U L
Circumferential Moment
Longitudinal Moment
Torsional Moment
MC
ML
MT
300.0
300.0
300.0 S
kgf-m.
kgf-m.
N
kgf-m.
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Curves read for 1979 Beta Figure Value Location
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N(PHI) / ( P/Rm ) 0.061 4C 13.292 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 12.684 (C,D)
M(PHI) / ( P )
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) ) P A0.061
0.061
0.061
0.061
0.061
2C1
1C
3A
1A
3B
0.105
0.144
1.805
0.098
6.705
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
P
N(x) / ( P/Rm ) 0.061 3C 12.684 (A,B)
N(x) / ( P/Rm ) 0.061 4C 13.292 (C,D)
Ó
M(x) / ( P ) 0.061 1C1 0.148 (A,B)
M(x) / ( P ) 0.061 2C 0.105 (C,D)
C
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 2.463 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.057 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 1.839 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.081 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
0.0|
13.0|
42.2|
L
| |
Tot. Shear| 55.2| 55.2| 29.1| 29.1| 29.1| 29.1| 55.2| 55.2|
U
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Str. Int. | 1052.7| 898.1| 593.2| 584.4| 1196.8| 1048.7| 760.1| 755.6|
C
N(PHI) / ( P/Rm ) 0.104 4C 24.986 (A,B)
N(PHI) / ( P/Rm ) 0.104 3C 14.718 (C,D)
M(PHI) / ( P ) 0.104 2C1 0.033 (A,B)
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
0.104
0.104
0.104
0.104
R A
1C !
3A
1A
3B
0.068
7.436
0.073
17.815
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
N(x)
N(x)
/
/
(
(
P/Rm )
P/Rm )
* Beta) )
P A 0.104
0.104
0.104
1B
3C
4C
0.020 (A,B,C,D)
14.718
24.986
(A,B)
(C,D)
IA
M(x) / ( P ) 0.104 1C1 0.064 (A,B)
M(x) / ( P ) 0.104 2C ! 0.038 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.104 4A 14.640 (A,B,C,D)
M(x)
N(x)
M(x)
/
/
Ó
/ P (
(
(
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
Beta)
Beta)
Beta)
)
)
)
0.104
0.104
0.104
2A
4B
2B
0.033
7.594
0.027
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
T A 18.7|
35.4|
|
L
Tot. Shear| 54.1| 54.1| 16.7| 16.7| 16.7| 16.7| 54.1| 54.1|
------------------------------------------------------------------------------------------------
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Str. Int. | 1789.2| 1100.8| 795.0| 301.4| 3322.0| 2663.9| 2050.0| 1804.1|
:5&6WUHVV6XPPDWLRQV
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9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
Stress
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl CCu Cl Du
|
|
Dl|
Circ. Pl (SUS) |
Circ. Q (SUS) |
336.9|
-178.8|
-616.7|
341.4|
-178.8|
616.7|
336.9|
103.3|
345.8|
R A
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 341.4|
103.3|
336.9|
-74.0|
-345.8| -1120.8|
341.4|
-74.0|
1120.8|
336.9|
2.0|
749.1|
341.4|
2.0|
-749.1|
Long. Pl (SUS) |
Long. Q (SUS) |
168.4|
-74.7|
-966.2|
168.4|
P
-74.7|
966.2|
A
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 168.4|
2.7|
584.6|
168.4|
2.7|
-584.6|
168.4|
-89.5|
-681.6|
168.4|
-89.5|
681.6|
168.4|
14.1|
412.2|
168.4|
14.1|
-412.2|
Shear Pm (SUS) |
Shear Pl (SUS) |
I A
------------------------------------------------------------------------------------------------
0.0|
13.0|
0.0|
13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
13.0|
0.0|
13.0|
Shear Q (SUS) |
Pm (SUS)
Ó
|
P 42.2|
336.9|
160.7|
42.2|
341.4|
165.0|
42.2|
336.9|
440.8|
42.2|
341.4|
445.3|
42.2|
336.9|
263.8|
42.2|
341.4|
268.3|
42.2|
336.9|
339.9|
42.2|
341.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 344.4|
C
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 879.6| 1070.4| 803.7|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
515.7| 861.2| 1389.6| 1094.0| 421.6|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1A Nozl: 106 9:53am Aug 11,2021
| Stress Intensity Values at |
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
Circ. Pl (SUS) | -716.3| -716.3| 365.7| 365.7| -329.0| -329.0| 122.6| 122.6|
Circ. Q (SUS) | -951.3| 951.3| 428.1| -428.1| -2992.8| 2992.8| 1924.4| -1924.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 416.3| 416.3| 416.3| 416.3| 416.3| 416.3| 416.3| 416.3|
Long. Pl (SUS) | -333.8| -333.8| 127.4| 127.4| -619.8| -619.8| 269.3| 269.3|
Long. Q (SUS) | -1431.3|
0.0|
427.5|
0.0|
-427.5| -1402.9|
0.0| 0.0|
1402.9|
0.0|
815.3|
T
0.0|A -815.3|
------------------------------------------------------------------------------------------------
0.0|
L
Shear Pl (SUS) | 18.7| 18.7| -18.7| -18.7| -18.7| -18.7| 18.7| 18.7|
Shear Q (SUS) | 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4|
U
Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 124.6| 128.4| 1198.8| 1203.3| 708.0| 712.6|
S956.4| 960.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1354.5| 1520.2| 1626.8| 775.1| 2489.6| 3500.9|
N 2881.6| 968.3|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable |
|
C O
Result |
|
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
837.04
1203.30
3500.89
1202.25
R
1803.37
3606.75
A
-------------------------------------------------------------------------
|
|
|
Passed
Passed
Passed
|
|
|
P A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
,QSXW1R]]OH'HVF&)URP
T A
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Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
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Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
30.00
kgf/cm²
deg
Diameter
Nominal
80
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
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,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
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Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
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5.761
0.432 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.51*1203)/(1202*1-0.6*4.51)
= 4.5234 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.51*76.16)/(1202*1-0.6*4.51)
= 0.2864 mm
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5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*73.16)/(1202*1-0.6*7.509)
= 0.4587 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 304.6588 mm
Parallel to Vessel Wall, opening length d 152.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 292.6588 mm
Parallel to Vessel Wall, opening length d 146.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
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AREA AVAILABLE, A1 to A5
Area Required
Area in Shell
|
Ar |
A1 |
MAWP| External|
6.891|
3.011|
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NA|
Mapnc|
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11.009|
2.892|
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Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Element
A2 |
A3 |
A41+A42+A43 |
A5 |
2.498|
0.000|
0.984|
8.530|
NA|
NA|
NA|
NA|
4.994|
0.000|
0.865|
8.530|
O N
C
TOTAL AREA AVAILABLE Atot | 15.024| NA| 17.282|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
R A 90.00 Degs.
Diameter
199.9558
Thickness
9.5000 mm
I A
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
288.0000
199.9558
2.5138 mm
9.5000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (146.3*7.523*1+2*10.97*7.523*1*(1-1))
= 11.009 cm²
C
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 146.3( 1 * 9.5 - 1 * 7.523 ) - 2 * 10.97
( 1 * 9.5 - 1 * 7.523 ) *( 1 - 1 )
= 2.892 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 23.75 ) *( 10.97 - 0.459 ) * 1
= 4.994 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.64 ) * 1 +(0 ) * 1 + 22.53² * 1
= 0.865 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
= ( 288 - 168.3 )9.5 * 1 * 0.75
= 8.530 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.2864 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.5234 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.5234 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
T A
L
= min[ 9.22, max( 7.523, 4.5 ) ]
= 7.5234 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.286, 7.523 )
S U
= 7.5234 mm
O N
C
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta = 0.4587 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
Wall Thickness per table UG-45
R A trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
tb3
=
=
=
=
7.5234
7.5234
1.5000
6.2200
mm
mm
mm
mm
A
= 6.2200 mm
= max( ta, tb )
P I
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
C Ó
= 6.2200 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 310.3, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2695.4 kgf/cm² Passed
Occasional : 20.5, Allowable : 1599.0 kgf/cm² Passed
Shear : 144.0, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH%
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Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
-46 °C
I A
Gov. MDMT of the Reinforcement Pad :
Gov. MDMT of the nozzle to shell joint welded assembly :
-48 °C
-46 °C
P
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
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Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.51/19.99 = 0.226
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ&
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 5.5810 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 3.2500 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(11.01 - 2.892 + 2 * 10.97 * 1 *
(1 * 9.5 - 7.523 ) )1202 )
= 10279.80 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.994 + 8.53 + 0.865 - 0 * 1 ) * 1202
= 17300.19 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.994 + 0 + 0.64 +( 2.085 ) ) * 1202
= 9280.18 kgf
T A
L
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
U
= ( 4.994 + 0 + 0.865 + 8.53 +( 2.085 ) ) * 1202
= 19806.68 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
N S
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 168.3 * 8 * 0.49 * 1202
= 12457. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@ C O
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 288 * 6 * 0.49 * 1202
= 15990. kgf
R A
6KHDU1R]]OH:DOO>6QZ@
P A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 78.65 ) *( 10.97 - 0 ) * 0.7 * 1202
= 22817. kgf
I A
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= 22340. kgf
Ó P
= (3.142/2 ) * 168.3 * 9.5 * 0.74 * 1202
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
C
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 168.3 *( 9.5 - 0 ) * 0.74 * 1202
= 22340. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 38807 kgf, must exceed W = 10279 kgf or W1 = 17300 kgf
Path 2-2 = 57137 kgf, must exceed W = 10279 kgf or W2 = 9280 kgf
Path 3-3 = 38330 kgf, must exceed W = 10279 kgf or W3 = 19806 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 7.804 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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Design Temperature
Tv
T1
9.500 mm
200.0 °C
T A
L
Vessel Material SA-516 60
Vessel UNS Number K02100
U
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
8VLQJ
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N S
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I A
Thickness of Reinforcing Pad
Diameter of Reinforcing Pad
Tpad
Dpad
9.500
288.000
mm
mm
Ó P
Design Internal Pressure
Include Pressure Thrust
Dp 4.510
No
kgf/cm²
C
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load
Longitudinal Shear
Circumferential Shear
Circumferential Moment (SUS)
(SUS)
(SUS)
(SUS)
P
Vl
Vc
Mc
550.0
550.0
550.0
300.0
kgf
kgf
kgf
kgf-m.
Longitudinal Moment (SUS) Ml 300.0 kgf-m.
Torsional Moment (SUS) Mt 300.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
T A
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
P
VC
VL
550.0
550.0
550.0
kgf
kgf
kgf
U L
Circumferential Moment
Longitudinal Moment
Torsional Moment
MC
ML
MT
300.0
300.0
300.0 S
kgf-m.
kgf-m.
N
kgf-m.
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Curves read for 1979 Beta Figure Value Location
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R
N(PHI) / ( P/Rm ) 0.061 4C 13.292 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 12.684 (C,D)
M(PHI) / ( P )
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) ) P A0.061
0.061
0.061
0.061
0.061
2C1
1C
3A
1A
3B
0.105
0.144
1.805
0.098
6.705
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
P
N(x) / ( P/Rm ) 0.061 3C 12.684 (A,B)
N(x) / ( P/Rm ) 0.061 4C 13.292 (C,D)
Ó
M(x) / ( P ) 0.061 1C1 0.148 (A,B)
M(x) / ( P ) 0.061 2C 0.105 (C,D)
C
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 2.463 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.057 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 1.839 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.081 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
0.0|
13.0|
42.2|
L
| |
Tot. Shear| 55.2| 55.2| 29.1| 29.1| 29.1| 29.1| 55.2| 55.2|
U
------------------------------------------------------------------------------------------------
Str. Int. | 1052.7| 898.1| 593.2| 584.4| 1196.8| 1048.7| 760.1| 755.6|
C
N(PHI) / ( P/Rm ) 0.104 4C 24.986 (A,B)
N(PHI) / ( P/Rm ) 0.104 3C 14.718 (C,D)
M(PHI) / ( P ) 0.104 2C1 0.033 (A,B)
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
0.104
0.104
0.104
0.104
R A
1C !
3A
1A
3B
0.068
7.436
0.073
17.815
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
N(x)
N(x)
/
/
(
(
P/Rm )
P/Rm )
* Beta) )
P A 0.104
0.104
0.104
1B
3C
4C
0.020 (A,B,C,D)
14.718
24.986
(A,B)
(C,D)
IA
M(x) / ( P ) 0.104 1C1 0.064 (A,B)
M(x) / ( P ) 0.104 2C ! 0.038 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.104 4A 14.640 (A,B,C,D)
M(x)
N(x)
M(x)
/
/
Ó
/ P (
(
(
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
Beta)
Beta)
Beta)
)
)
)
0.104
0.104
0.104
2A
4B
2B
0.033
7.594
0.027
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
T A 18.7|
35.4|
|
L
Tot. Shear| 54.1| 54.1| 16.7| 16.7| 16.7| 16.7| 54.1| 54.1|
------------------------------------------------------------------------------------------------
U
Str. Int. | 1789.2| 1100.8| 795.0| 301.4| 3322.0| 2663.9| 2050.0| 1804.1|
:5&6WUHVV6XPPDWLRQV
N S
------------------------------------------------------------------------------------------------
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9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
Stress
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl CCu Cl Du
|
|
Dl|
Circ. Pl (SUS) |
Circ. Q (SUS) |
336.9|
-178.8|
-616.7|
341.4|
-178.8|
616.7|
336.9|
103.3|
345.8|
R A
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 341.4|
103.3|
336.9|
-74.0|
-345.8| -1120.8|
341.4|
-74.0|
1120.8|
336.9|
2.0|
749.1|
341.4|
2.0|
-749.1|
Long. Pl (SUS) |
Long. Q (SUS) |
168.4|
-74.7|
-966.2|
168.4|
P
-74.7|
966.2|
A
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 168.4|
2.7|
584.6|
168.4|
2.7|
-584.6|
168.4|
-89.5|
-681.6|
168.4|
-89.5|
681.6|
168.4|
14.1|
412.2|
168.4|
14.1|
-412.2|
Shear Pm (SUS) |
Shear Pl (SUS) |
I A
------------------------------------------------------------------------------------------------
0.0|
13.0|
0.0|
13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
13.0|
0.0|
13.0|
Shear Q (SUS) |
Pm (SUS)
Ó
|
P 42.2|
336.9|
160.7|
42.2|
341.4|
165.0|
42.2|
336.9|
440.8|
42.2|
341.4|
445.3|
42.2|
336.9|
263.8|
42.2|
341.4|
268.3|
42.2|
336.9|
339.9|
42.2|
341.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 344.4|
C
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 879.6| 1070.4| 803.7|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
515.7| 861.2| 1389.6| 1094.0| 421.6|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
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9HVVHO6WUHVV6XPPDWLRQDW5HLQIRUFLQJ3DG(GJHNJIFP²
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1C Nozl: 107 9:53am Aug 11,2021
| Stress Intensity Values at |
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
Circ. Pl (SUS) | -716.3| -716.3| 365.7| 365.7| -329.0| -329.0| 122.6| 122.6|
Circ. Q (SUS) | -951.3| 951.3| 428.1| -428.1| -2992.8| 2992.8| 1924.4| -1924.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 416.3| 416.3| 416.3| 416.3| 416.3| 416.3| 416.3| 416.3|
Long. Pl (SUS) | -333.8| -333.8| 127.4| 127.4| -619.8| -619.8| 269.3| 269.3|
Long. Q (SUS) | -1431.3|
0.0|
427.5|
0.0|
-427.5| -1402.9|
0.0| 0.0|
1402.9|
0.0|
815.3|
T
0.0|A -815.3|
------------------------------------------------------------------------------------------------
0.0|
L
Shear Pl (SUS) | 18.7| 18.7| -18.7| -18.7| -18.7| -18.7| 18.7| 18.7|
Shear Q (SUS) | 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4|
U
Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 124.6| 128.4| 1198.8| 1203.3| 708.0| 712.6|
S956.4| 960.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1354.5| 1520.2| 1626.8| 775.1| 2489.6| 3500.9|
N 2881.6| 968.3|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable |
|
C O
Result |
|
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
837.04
1203.30
3500.89
1202.25
R
1803.37
3606.75
A
-------------------------------------------------------------------------
|
|
|
Passed
Passed
Passed
|
|
|
P A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
30.00
kgf/cm²
deg
Diameter
Nominal
80
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
5.761
0.432 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.51*1203)/(1202*1-0.6*4.51)
= 4.5234 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.51*76.16)/(1202*1-0.6*4.51)
= 0.2864 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*73.16)/(1202*1-0.6*7.509)
= 0.4587 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 304.6588 mm
Parallel to Vessel Wall, opening length d 152.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 292.6588 mm
Parallel to Vessel Wall, opening length d 146.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
L
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
AREA AVAILABLE, A1 to A5
Area Required
Area in Shell
|
Ar |
A1 |
MAWP| External|
6.891|
3.011|
NA|
NA|
Mapnc|
---------------------------------------------------------------
11.009|
2.892|
S U
Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Element
A2 |
A3 |
A41+A42+A43 |
A5 |
2.498|
0.000|
0.984|
8.530|
NA|
NA|
NA|
NA|
4.994|
0.000|
0.865|
8.530|
O N
C
TOTAL AREA AVAILABLE Atot | 15.024| NA| 17.282|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
R A 90.00 Degs.
Diameter
199.9558
Thickness
9.5000 mm
I A
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
288.0000
199.9558
2.5138 mm
9.5000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (146.3*7.523*1+2*10.97*7.523*1*(1-1))
= 11.009 cm²
C
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 146.3( 1 * 9.5 - 1 * 7.523 ) - 2 * 10.97
( 1 * 9.5 - 1 * 7.523 ) *( 1 - 1 )
= 2.892 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 23.75 ) *( 10.97 - 0.459 ) * 1
= 4.994 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.64 ) * 1 +(0 ) * 1 + 22.53² * 1
= 0.865 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
= ( 288 - 168.3 )9.5 * 1 * 0.75
= 8.530 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.2864 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.5234 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.5234 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
T A
L
= min[ 9.22, max( 7.523, 4.5 ) ]
= 7.5234 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.286, 7.523 )
S U
= 7.5234 mm
O N
C
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta = 0.4587 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
Wall Thickness per table UG-45
R A trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
tb3
=
=
=
=
7.5234
7.5234
1.5000
6.2200
mm
mm
mm
mm
A
= 6.2200 mm
= max( ta, tb )
P I
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
C Ó
= 6.2200 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 310.3, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2695.4 kgf/cm² Passed
Occasional : 20.5, Allowable : 1599.0 kgf/cm² Passed
Shear : 144.0, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH%
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P A
Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
-46 °C
I A
Gov. MDMT of the Reinforcement Pad :
Gov. MDMT of the nozzle to shell joint welded assembly :
-48 °C
-46 °C
P
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
Ó
Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
-18 °C
-104 °C
C
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.51/19.99 = 0.226
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 5.5810 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 3.2500 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(11.01 - 2.892 + 2 * 10.97 * 1 *
(1 * 9.5 - 7.523 ) )1202 )
= 10279.80 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.994 + 8.53 + 0.865 - 0 * 1 ) * 1202
= 17300.19 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.994 + 0 + 0.64 +( 2.085 ) ) * 1202
= 9280.18 kgf
T A
L
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
U
= ( 4.994 + 0 + 0.865 + 8.53 +( 2.085 ) ) * 1202
= 19806.68 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
N S
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 168.3 * 8 * 0.49 * 1202
= 12457. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@ C O
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 288 * 6 * 0.49 * 1202
= 15990. kgf
R A
6KHDU1R]]OH:DOO>6QZ@
P A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 78.65 ) *( 10.97 - 0 ) * 0.7 * 1202
= 22817. kgf
I A
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= 22340. kgf
Ó P
= (3.142/2 ) * 168.3 * 9.5 * 0.74 * 1202
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
C
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 168.3 *( 9.5 - 0 ) * 0.74 * 1202
= 22340. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 38807 kgf, must exceed W = 10279 kgf or W1 = 17300 kgf
Path 2-2 = 57137 kgf, must exceed W = 10279 kgf or W2 = 9280 kgf
Path 3-3 = 38330 kgf, must exceed W = 10279 kgf or W3 = 19806 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 7.804 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
,QSXW(FKR:5&,WHP'HVFULSWLRQ
Design Temperature
Tv
T1
9.500 mm
200.0 °C
T A
L
Vessel Material SA-516 60
Vessel UNS Number K02100
U
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
N S
WLPHGHSHQGHQWIRU0DWHULDO6$
I A
Thickness of Reinforcing Pad
Diameter of Reinforcing Pad
Tpad
Dpad
9.500
288.000
mm
mm
Ó P
Design Internal Pressure
Include Pressure Thrust
Dp 4.510
No
kgf/cm²
C
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load
Longitudinal Shear
Circumferential Shear
Circumferential Moment (SUS)
(SUS)
(SUS)
(SUS)
P
Vl
Vc
Mc
550.0
550.0
550.0
300.0
kgf
kgf
kgf
kgf-m.
Longitudinal Moment (SUS) Ml 300.0 kgf-m.
Torsional Moment (SUS) Mt 300.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
T A
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
P
VC
VL
550.0
550.0
550.0
kgf
kgf
kgf
U L
Circumferential Moment
Longitudinal Moment
Torsional Moment
MC
ML
MT
300.0
300.0
300.0 S
kgf-m.
kgf-m.
N
kgf-m.
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Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
R
N(PHI) / ( P/Rm ) 0.061 4C 13.292 (A,B)
N(PHI) / ( P/Rm ) 0.061 3C 12.684 (C,D)
M(PHI) / ( P )
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) ) P A0.061
0.061
0.061
0.061
0.061
2C1
1C
3A
1A
3B
0.105
0.144
1.805
0.098
6.705
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
P
N(x) / ( P/Rm ) 0.061 3C 12.684 (A,B)
N(x) / ( P/Rm ) 0.061 4C 13.292 (C,D)
Ó
M(x) / ( P ) 0.061 1C1 0.148 (A,B)
M(x) / ( P ) 0.061 2C 0.105 (C,D)
C
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 2.463 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.057 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 1.839 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.081 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
T A
0.0|
13.0|
42.2|
L
| |
Tot. Shear| 55.2| 55.2| 29.1| 29.1| 29.1| 29.1| 55.2| 55.2|
U
------------------------------------------------------------------------------------------------
Str. Int. | 1052.7| 898.1| 593.2| 584.4| 1196.8| 1048.7| 760.1| 755.6|
C
N(PHI) / ( P/Rm ) 0.104 4C 24.986 (A,B)
N(PHI) / ( P/Rm ) 0.104 3C 14.718 (C,D)
M(PHI) / ( P ) 0.104 2C1 0.033 (A,B)
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
N(PHI) / ( ML/(Rm**2 * Beta) )
0.104
0.104
0.104
0.104
R A
1C !
3A
1A
3B
0.068
7.436
0.073
17.815
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
N(x)
N(x)
/
/
(
(
P/Rm )
P/Rm )
* Beta) )
P A 0.104
0.104
0.104
1B
3C
4C
0.020 (A,B,C,D)
14.718
24.986
(A,B)
(C,D)
IA
M(x) / ( P ) 0.104 1C1 0.064 (A,B)
M(x) / ( P ) 0.104 2C ! 0.038 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.104 4A 14.640 (A,B,C,D)
M(x)
N(x)
M(x)
/
/
Ó
/ P (
(
(
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
Beta)
Beta)
Beta)
)
)
)
0.104
0.104
0.104
2A
4B
2B
0.033
7.594
0.027
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
C
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
T A 18.7|
35.4|
|
L
Tot. Shear| 54.1| 54.1| 16.7| 16.7| 16.7| 16.7| 54.1| 54.1|
------------------------------------------------------------------------------------------------
U
Str. Int. | 1789.2| 1100.8| 795.0| 301.4| 3322.0| 2663.9| 2050.0| 1804.1|
:5&6WUHVV6XPPDWLRQV
N S
------------------------------------------------------------------------------------------------
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9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
Stress
|
|
Load | Au Al
Stress Intensity Values at
Bu Bl CCu Cl Du
|
|
Dl|
Circ. Pl (SUS) |
Circ. Q (SUS) |
336.9|
-178.8|
-616.7|
341.4|
-178.8|
616.7|
336.9|
103.3|
345.8|
R A
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 341.4|
103.3|
336.9|
-74.0|
-345.8| -1120.8|
341.4|
-74.0|
1120.8|
336.9|
2.0|
749.1|
341.4|
2.0|
-749.1|
Long. Pl (SUS) |
Long. Q (SUS) |
168.4|
-74.7|
-966.2|
168.4|
P
-74.7|
966.2|
A
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 168.4|
2.7|
584.6|
168.4|
2.7|
-584.6|
168.4|
-89.5|
-681.6|
168.4|
-89.5|
681.6|
168.4|
14.1|
412.2|
168.4|
14.1|
-412.2|
Shear Pm (SUS) |
Shear Pl (SUS) |
I A
------------------------------------------------------------------------------------------------
0.0|
13.0|
0.0|
13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
13.0|
0.0|
13.0|
Shear Q (SUS) |
Pm (SUS)
Ó
|
P 42.2|
336.9|
160.7|
42.2|
341.4|
165.0|
42.2|
336.9|
440.8|
42.2|
341.4|
445.3|
42.2|
336.9|
263.8|
42.2|
341.4|
268.3|
42.2|
336.9|
339.9|
42.2|
341.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 344.4|
C
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 879.6| 1070.4| 803.7|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
515.7| 861.2| 1389.6| 1094.0| 421.6|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 10 Nozl: 108 9:53am Aug 11,2021
| Stress Intensity Values at |
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
Circ. Pl (SUS) | -716.3| -716.3| 365.7| 365.7| -329.0| -329.0| 122.6| 122.6|
Circ. Q (SUS) | -951.3| 951.3| 428.1| -428.1| -2992.8| 2992.8| 1924.4| -1924.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 416.3| 416.3| 416.3| 416.3| 416.3| 416.3| 416.3| 416.3|
Long. Pl (SUS) | -333.8| -333.8| 127.4| 127.4| -619.8| -619.8| 269.3| 269.3|
Long. Q (SUS) | -1431.3|
0.0|
427.5|
0.0|
-427.5| -1402.9|
0.0| 0.0|
1402.9|
0.0|
815.3|
T
0.0|A -815.3|
------------------------------------------------------------------------------------------------
0.0|
L
Shear Pl (SUS) | 18.7| 18.7| -18.7| -18.7| -18.7| -18.7| 18.7| 18.7|
Shear Q (SUS) | 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4|
U
Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 124.6| 128.4| 1198.8| 1203.3| 708.0| 712.6|
S956.4| 960.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1354.5| 1520.2| 1626.8| 775.1| 2489.6| 3500.9|
N 2881.6| 968.3|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable |
|
C O
Result |
|
Pm (SUS)
Pm+Pl (SUS)
|
|
Pm+Pl+Q (TOTAL)|
837.04
1203.30
3500.89
1202.25
R
1803.37
3606.75
A
-------------------------------------------------------------------------
|
|
|
Passed
Passed
Passed
|
|
|
P A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11A Nozl: 109 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
120.00
kgf/cm²
deg
Diameter
Actual
14.5000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11A Nozl: 109 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.500
0.571
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.51*1203)/(1202*1-0.6*4.51) C O
= 4.5234 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 22.05(exp([4.51/(1406*1]-1)
= 0.0708 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 19.05(exp([7.509/(1406*1]-1)
C
= 0.1020 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Dl
d
88.2000
44.1000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 86.1000 mm
Parallel to Vessel Wall Rn+tn+t 43.0500 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11A Nozl: 109 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.640| NA| 0.640|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 5.226| NA| 8.428|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (44.1*4.523*1+2*11.5*4.523*1*(1-1))
= 1.995 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 44.1( 1 * 6.5 - 1 * 4.523 ) - 2 * 11.5
= 0.872 cm²
I A
( 1 * 6.5 - 1 * 4.523 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 16.25 )( 11.5 - 0.0708 )1
= 3.714 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 8² * 1 +( 0 )² * 1
= 0.640 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0708 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.5234 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.5234 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.5200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 7.52, max( 7.523, 4.5 ) ]
= 7.5200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11A Nozl: 109 9:53am Aug 11,2021
= max( 3.071, 7.52 )
= 7.5200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-29 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.51/52.11 = 0.087
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
R A Tmin 6.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness
4.5500 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(1.995 - 0.872 + 2 * 11.5 * 1 *
(1 * 6.5 - 4.523 ) )1202 )
= 1896.89 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.714 + 0 + 0.64 - 0 * 1 ) * 1202
= 5235.16 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.714 + 0 + 0.64 +( 1.495 ) ) * 1202
= 7032.52 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.714 + 0 + 0.64 + 0 +( 1.495 ) ) * 1202
= 7032.52 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 11A Nozl: 109 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 67.1 * 8 * 0.49 * 1202
= 4967. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 27.8 ) *( 14.5 - 3 ) * 0.7 * 1406
= 9886. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 67.1 *( 9.5 - 3 ) * 0.74 * 1406
= 7129. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 9.758 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
13.91 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14A Nozl: 110 9:53am Aug 11,2021
,QSXW1R]]OH'HVF$)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-105
N
C
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 1406.14 kgf/cm²
Allowable Stress At Ambient
Inside
150.00
kgf/cm²
deg
Diameter
Actual
13.7000
in.
mm
Flange Material
Flange Type
I A SA-105
Long Weld Neck
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14A Nozl: 110 9:53am Aug 11,2021
,QVHUW6HWLQ1R]]OH1R3DGQR,QVLGHSURMHFWLRQ
T A
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ$
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
U L
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1.000
0.539
N S
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.51*1203)/(1202*1-0.6*4.51) C O
= 4.5234 mm
R
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@A
A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
P
= 7.5234 mm
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>,QW3UHVV@
I A
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 15.7(exp([4.51/(1406*1]-1)
= 0.0504 mm
Ó P
5HTGWKNSHU$SSRI1R]]OH:DOO7UQ>0DSQF@
= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 12.7(exp([7.509/(1406*1]-1)
C
= 0.0680 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall
Dl
Rn+tn+t
65.8000
32.9000
mm
mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 71.8000 mm
Parallel to Vessel Wall Rn+tn+t 35.9000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1406/1202 )
= 1.000
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14A Nozl: 110 9:53am Aug 11,2021
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
T A
L
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 0.747| NA| 0.810|
U
Area in Element A5 | 0.000| NA| 0.000|
TOTAL AREA AVAILABLE Atot | 4.889| NA| 8.202|
7KH0$:3&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV6XIILFLHQW
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c) C O
= (31.4*4.523*1+2*10.7*4.523*1*(1-1))
= 1.420 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
R A
$UHD$YDLODEOHLQ6KHOO>$@
P A
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 34.4( 1 * 6.5 - 1 * 4.523 ) - 2 * 10.7
= 0.680 cm²
I A
( 1 * 6.5 - 1 * 4.523 ) *( 1 - 1 )
Ó P
$UHD$YDLODEOHLQ1R]]OH3URMHFWLQJ2XWZDUG>$@
= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 16.25 )( 10.7 - 0.0504 )1
= 3.461 cm²
C
$UHD$YDLODEOHLQ,QZDUG:HOG2XWZDUG:HOG>$$@
= ( Wo² - Area Lost )*fr2 + ( (Wi-can/0.707)² - Area Lost)*fr2
= ( 9² - 0.0625 ) * 1 +( 0² -0 ) * 1
= 0.747 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.0504 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.5234 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.5234 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.4200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 6.42, max( 7.523, 4.5 ) ]
= 6.4200 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14A Nozl: 110 9:53am Aug 11,2021
= max( 3.05, 6.42 )
= 6.4200 mm
$YDLODEOH1R]]OH1HFN7KLFNQHVV PP!2.
T A
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)
-29 °C
U L
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.51/52.11 = 0.087
C O -104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ$
R A Tmin 6.5000 mm
5HVXOWV3HU8:
Nozzle Weld
P A
Required Thickness
4.5500 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm
:HOG/RDG>:@
I A
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
Ó P
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(1.42 - 0.68 + 2 * 10.7 * 1 *
(1 * 6.5 - 4.523 ) )1202 )
= 1398.71 kgf
C
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 3.461 + 0 + 0.747 - 0 * 1 ) * 1202
= 5059.79 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 3.461 + 0 + 0.747 +( 1.391 ) ) * 1202
= 6732.12 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 3.461 + 0 + 0.747 + 0 +( 1.391 ) ) * 1202
= 6732.12 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 14A Nozl: 110 9:53am Aug 11,2021
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 52.8 * 9 * 0.49 * 1202
= 4397. kgf
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 21.05 ) *( 13.7 - 3 ) * 0.7 * 1406
= 6965. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 52.8 *( 9.5 - 3 ) * 0.74 * 1406
= 5610. kgf
T A
6WUHQJWKRI)DLOXUH3DWKV
R 13.21 kgf/cm²
P A
Approximate M.A.P.(NC) for given geometry
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
16.2 kgf/cm²
I A
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19A Nozl: 111 9:53am Aug 11,2021
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T A
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Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
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S U
Type of Element Connected to the Parent : Nozzle
Material
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SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Outside
120.00
kgf/cm²
deg
Diameter
Actual
12.7000
in.
mm
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
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mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19A Nozl: 111 9:53am Aug 11,2021
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T A
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
U L
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Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
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C O 24.000
0.500
in.
in.
= (4.51*1203)/(1202*1-0.6*4.51)
= 4.5234 mm
R A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
P A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.51*304.8)/(1202*1+0.4*4.51)
Ó
= 1.1418 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (7.509*304.8)/(1202*1+0.4*7.509)
= 1.8990 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 1180.4000 mm
Parallel to Vessel Wall, opening length d 590.2000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 1168.4000 mm
Parallel to Vessel Wall, opening length d 584.2000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19A Nozl: 111 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
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C
Area in Element A5 | 26.961| NA| 26.961|
TOTAL AREA AVAILABLE Atot | 42.417| NA| 44.699|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
977.5218
988.0001
977.5218
9.5000 mm
9.2369 mm
9.5000 mm
$UHD5HTXLUHG>$@
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= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (584.2*7.523*1+2*12.7*7.523*1*(1-1))
C
= 43.952 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 584.2( 1 * 9.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 9.5 - 1 * 7.523 ) *( 1 - 1 )
= 11.547 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 23.75 ) *( 12.7 - 1.899 ) * 1
= 5.130 cm²
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= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 5² * 1
= 1.060 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19A Nozl: 111 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 988 - 609.6 )9.5 * 1 * 0.75
= 26.961 cm²
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Design Pressure/Ambient Rating = 4.51/19.99 = 0.226
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= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(43.95 - 11.55 + 2 * 12.7 * 1 *
(1 * 9.5 - 7.523 ) )1202 )
= 39562.29 kgf
T A
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= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
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= ( 5.13 + 26.96 + 1.06 - 0 * 1 ) * 1202
= 39856.27 kgf
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= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.13 + 0 + 0.81 +( 2.413 ) ) * 1202
C
= 10042.92 kgf
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= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.13 + 0 + 1.06 + 26.96 +( 2.413 ) ) * 1202
= 42757.30 kgf
R A
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= (pi/2) * Dlo * Wo * 0.49 * Snw
P A
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= 50769. kgf
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= ( 3.142/2.0 ) * 609.6 * 9 * 0.49 * 1202
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= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 988 * 5 * 0.49 * 1202
= 45713. kgf
C
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 298.4 ) *( 12.7 - 0 ) * 0.7 * 1202
= 100211. kgf
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 609.6 * 9.5 * 0.74 * 1202
= 80931. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 609.6 *( 9.5 - 0 ) * 0.74 * 1202
= 80931. kgf
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Path 1-1 = 145924 kgf, must exceed W = 39562 kgf or W1 = 39856 kgf
Path 2-2 = 212630 kgf, must exceed W = 39562 kgf or W2 = 10042 kgf
Path 3-3 = 126643 kgf, must exceed W = 39562 kgf or W3 = 42757 kgf
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Converged Max. Allow. Pressure in Operating case 5.825 kgf/cm²
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19B Nozl: 112 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-516 60
N
C
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Outside
90.00
kgf/cm²
deg
Diameter
Actual
12.7000
in.
mm
Flange Material
Flange Type
I A SA-105
Slip on
Ó P
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
9.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19B Nozl: 112 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
U L
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Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation
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C O 24.000
0.500
in.
in.
= (4.51*1203)/(1202*1-0.6*4.51)
= 4.5234 mm
R A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
P A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (4.51*304.8)/(1202*1+0.4*4.51)
Ó
= 1.1418 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (7.509*304.8)/(1202*1+0.4*7.509)
= 1.8990 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 1180.4000 mm
Parallel to Vessel Wall, opening length d 590.2000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 1168.4000 mm
Parallel to Vessel Wall, opening length d 584.2000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19B Nozl: 112 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
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Area in Element A5 | 26.961| NA| 26.961|
TOTAL AREA AVAILABLE Atot | 42.417| NA| 44.699|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
R A 90.00 Degs.
Diameter Thickness
I A
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
977.5218
988.0001
977.5218
9.5000 mm
9.2369 mm
9.5000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (584.2*7.523*1+2*12.7*7.523*1*(1-1))
C
= 43.952 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
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= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 584.2( 1 * 9.5 - 1 * 7.523 ) - 2 * 12.7
( 1 * 9.5 - 1 * 7.523 ) *( 1 - 1 )
= 11.547 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 23.75 ) *( 12.7 - 1.899 ) * 1
= 5.130 cm²
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= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 5² * 1
= 1.060 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 19B Nozl: 112 9:53am Aug 11,2021
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 988 - 609.6 )9.5 * 1 * 0.75
= 26.961 cm²
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Design Pressure/Ambient Rating = 4.51/19.99 = 0.226
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= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(43.95 - 11.55 + 2 * 12.7 * 1 *
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= 39562.29 kgf
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= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
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= ( 5.13 + 26.96 + 1.06 - 0 * 1 ) * 1202
= 39856.27 kgf
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= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 5.13 + 0 + 0.81 +( 2.413 ) ) * 1202
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= 10042.92 kgf
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= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 5.13 + 0 + 1.06 + 26.96 +( 2.413 ) ) * 1202
= 42757.30 kgf
R A
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= (pi/2) * Dlo * Wo * 0.49 * Snw
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= 50769. kgf
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= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 988 * 5 * 0.49 * 1202
= 45713. kgf
C
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= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 298.4 ) *( 12.7 - 0 ) * 0.7 * 1202
= 100211. kgf
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= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 609.6 * 9.5 * 0.74 * 1202
= 80931. kgf
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= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 609.6 *( 9.5 - 0 ) * 0.74 * 1202
= 80931. kgf
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6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 145924 kgf, must exceed W = 39562 kgf or W1 = 39856 kgf
Path 2-2 = 212630 kgf, must exceed W = 39562 kgf or W2 = 10042 kgf
Path 3-3 = 126643 kgf, must exceed W = 39562 kgf or W3 = 42757 kgf
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 5.825 kgf/cm²
T A
7KH'URSIRUWKLV1R]]OHLVPP
7KH&XW/HQJWKIRUWKLV1R]]OHLV'URS+R+7PP
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U L
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro))
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
2.128 %
N S
C O
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
,QSXW1R]]OH'HVF%)URP
T A
L
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
-28.89
cm
°C
S U
Type of Element Connected to the Parent : Nozzle
Material
O
SA-106 B
N
C
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 1202.25 kgf/cm²
Allowable Stress At Ambient
Inside
30.00
kgf/cm²
deg
Diameter
Nominal
80
in.
Flange Material
Flange Type
I A SA-105
Slip on
Corrosion Allowance
Ó P
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
can
E1
En
3.0000
1.00
1.00
mm
C
Outside Projection
Weld leg size between Nozzle and Pad/Shell
ho
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection h
200.0000
8.0000
9.5000
0.0000
mm
mm
mm
mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
L
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ%
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
S U
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
O
5.761
0.432 N
in.
in.
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>,QW3UHVV@ C
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (4.51*1203)/(1202*1-0.6*4.51)
= 4.5234 mm
R A
= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (7.509*1200)/(1202*1-0.6*7.509)
= 7.5234 mm
A
5HTGWKNSHU8*DRI&\OLQGULFDO6KHOO7U>0DSQF@
P
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.51*76.16)/(1202*1-0.6*4.51)
= 0.2864 mm
Ó
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
C
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*73.16)/(1202*1-0.6*7.509)
= 0.4587 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 304.6588 mm
Parallel to Vessel Wall, opening length d 152.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 16.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 292.6588 mm
Parallel to Vessel Wall, opening length d 146.3294 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 23.7500 mm
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
T A
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5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
AREA AVAILABLE, A1 to A5
Area Required
Area in Shell
|
Ar |
A1 |
MAWP| External|
6.891|
3.011|
NA|
NA|
Mapnc|
---------------------------------------------------------------
11.009|
2.892|
S U
Area in Nozzle Wall
Area in Inward Nozzle
Area in Welds
Area in Element
A2 |
A3 |
A41+A42+A43 |
A5 |
2.498|
0.000|
0.984|
8.530|
NA|
NA|
NA|
NA|
4.994|
0.000|
0.865|
8.530|
O N
C
TOTAL AREA AVAILABLE Atot | 15.024| NA| 17.282|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
R A 90.00 Degs.
Diameter
199.9558
Thickness
9.5000 mm
I A
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:
288.0000
199.9558
2.5138 mm
9.5000 mm
$UHD5HTXLUHG>$@
Ó P
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (146.3*7.523*1+2*10.97*7.523*1*(1-1))
= 11.009 cm²
C
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 146.3( 1 * 9.5 - 1 * 7.523 ) - 2 * 10.97
( 1 * 9.5 - 1 * 7.523 ) *( 1 - 1 )
= 2.892 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 23.75 ) *( 10.97 - 0.459 ) * 1
= 4.994 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Trapfr4
= (0.64 ) * 1 +(0 ) * 1 + 22.53² * 1
= 0.865 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
= ( 288 - 168.3 )9.5 * 1 * 0.75
= 8.530 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures ta = 3.2864 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 7.5234 mm
Wall Thickness tb1 = max(trb1, tr16b) = 7.5234 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 9.2200 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
T A
L
= min[ 9.22, max( 7.523, 4.5 ) ]
= 7.5234 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.286, 7.523 )
S U
= 7.5234 mm
O N
C
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness for Internal/External pressures ta = 0.4587 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
Wall Thickness
Wall Thickness
Wall Thickness per table UG-45
R A trb1
tb1 = max(trb1, tr16b)
tb2 = max(trb2, tr16b)
tb3
=
=
=
=
7.5234
7.5234
1.5000
6.2200
mm
mm
mm
mm
A
= 6.2200 mm
= max( ta, tb )
P I
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
C Ó
= 6.2200 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 310.3, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2695.4 kgf/cm² Passed
Occasional : 20.5, Allowable : 1599.0 kgf/cm² Passed
Shear : 144.0, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
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Min Metal Temp. w/o impact per UCS-66, Curve C
6KHOOWR3DG:HOG-XQFWLRQDW3DG2'&XUYH&
-48 °C
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Min Metal Temp. w/o impact per UCS-66, Curve B
Min Metal Temp. at Required thickness (UCS 66.1)
-29 °C
-46 °C
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Gov. MDMT of the Nozzle
Gov. MDMT of the Reinforcement Pad
:
:
-46 °C
-48 °C
P
Gov. MDMT of the nozzle to shell joint welded assembly : -46 °C
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
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Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(-b)
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
-18 °C
-104 °C
:HOG6L]H&DOFXODWLRQV'HVFULSWLRQ%
5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 5.5810 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 3.2500 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
:HOG6WUHQJWKDQG:HOG/RDGVSHU8*6NHWFKDRUE
:HOG/RDG>:@
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(11.01 - 2.892 + 2 * 10.97 * 1 *
(1 * 9.5 - 7.523 ) )1202 )
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
= 10279.80 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.994 + 8.53 + 0.865 - 0 * 1 ) * 1202
= 17300.19 kgf
:HOG/RDG>:@
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.994 + 0 + 0.64 +( 2.085 ) ) * 1202
= 9280.18 kgf
T A
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.994 + 0 + 0.865 + 8.53 +( 2.085 ) ) * 1202
U L
= 19806.68 kgf
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
N S
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 168.3 * 8 * 0.49 * 1202
= 12457. kgf
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6KHDU3DG(OHPHQW:HOG>6SHZ@
= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 288 * 6 * 0.49 * 1202
= 15990. kgf
R A
6KHDU1R]]OH:DOO>6QZ@
P A
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 78.65 ) *( 10.97 - 0 ) * 0.7 * 1202
= 22817. kgf
I A
7HQVLRQ3DG*URRYH:HOG>7SJZ@
P
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 168.3 * 9.5 * 0.74 * 1202
Ó
= 22340. kgf
C
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 168.3 *( 9.5 - 0 ) * 0.74 * 1202
= 22340. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 38807 kgf, must exceed W = 10279 kgf or W1 = 17300 kgf
Path 2-2 = 57137 kgf, must exceed W = 10279 kgf or W2 = 9280 kgf
Path 3-3 = 38330 kgf, must exceed W = 10279 kgf or W3 = 19806 kgf
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Converged Max. Allow. Pressure in Operating case 7.804 kgf/cm²
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
Approximate M.A.P.(NC) for given geometry 9.628 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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Design Temperature T1 200.0 °C
Vessel Material SA-516 60
U
Vessel UNS Number K02100
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
Vessel
1RWH
Hot S.I. Allowable Smh
N S
kgf/cm²
0DNHVXUHWKDWPDWHULDOSURSHUWLHVDWWKLVWHPSHUDWXUHDUHQRW
WLPHGHSHQGHQWIRU0DWHULDO6$
SNmc
10.973
SA-106 B
K03006
1202.25
mm
kgf/cm²
I A
Nozzle Hot S.I. Allowable
Tpad
1202.25
9.500
kgf/cm²
mm
Ó P
Diameter of Reinforcing Pad
Dp
288.000
4.510
No
mm
kgf/cm²
C
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load
Longitudinal Shear
Circumferential Shear
(SUS)
(SUS)
(SUS)
P
Vl
Vc
550.0
550.0
550.0
kgf
kgf
kgf
Circumferential Moment (SUS) Mc 300.0 kgf-m.
Longitudinal Moment (SUS) Ml 300.0 kgf-m.
Torsional Moment (SUS) Mt 300.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
results below, "537" can be interchanged with "107".
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A
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
R
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.061 4C 13.292 (A,B)
N(PHI) / ( P/Rm )
M(PHI) / ( P )
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) ) P A0.061
0.061
0.061
0.061
0.061
3C
2C1
1C
3A
1A
12.684
0.105
0.144
1.805
0.098
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
M(PHI) / ( ML/(Rm
I A
N(PHI) / ( ML/(Rm**2 * Beta) )
* Beta) )
0.061
0.061
3B
1B
6.705
0.050
(A,B,C,D)
(A,B,C,D)
N(x)
N(x)
M(x)
Ó
/
/
/
(
(
(
P
P/Rm )
P/Rm )
P )
0.061
0.061
0.061
3C
4C
1C1
12.684
13.292
0.148
(A,B)
(C,D)
(A,B)
C
M(x) / ( P ) 0.061 2C 0.105 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.061 4A 2.463 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.061 2A 0.057 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.061 4B 1.839 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.061 2B 0.081 (A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH$WWDFKPHQW-XQFWLRQNJIFP²
Shear VC |
Shear VL |
13.0|
0.0|
13.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
0.0|
-13.0|
0.0|
-13.0|
0.0|
13.0|
T A
------------------------------------------------------------------------------------------------
0.0|
13.0|
L
Shear MT | 42.2| 42.2| 42.2| 42.2| 42.2| 42.2| 42.2| 42.2|
| |
U
Tot. Shear| 55.2| 55.2| 29.1| 29.1| 29.1| 29.1| 55.2| 55.2|
------------------------------------------------------------------------------------------------
Str. Int. | 1052.7| 898.1|
Gamma = 185.58
'LPHQVLRQOHVV/RDGVIRU&\OLQGULFDO6KHOOVDW3DGHGJH
1196.8| 1048.7|
N S 760.1| 755.6|
O
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
C
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.104 4C 24.986 (A,B)
N(PHI) / ( P/Rm ) 0.104 3C 14.718 (C,D)
M(PHI) / ( P )
M(PHI) / ( P )
N(PHI) / ( MC/(Rm**2 * Beta) )
M(PHI) / ( MC/(Rm * Beta) )
0.104
0.104
0.104
0.104
R A
2C1
1C !
3A
1A
0.033
0.068
7.436
0.073
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
M(PHI) / ( ML/(Rm
N(x) / ( P/Rm )
* Beta) )
P A 0.104
0.104
0.104
3B
1B
3C
17.815
0.020
(A,B,C,D)
(A,B,C,D)
14.718 (A,B)
A
N(x) / ( P/Rm ) 0.104 4C 24.986 (C,D)
M(x)
M(x)
N(x)
M(x)
/
/
/
/
(
(
(
(
P )
P )
P I
MC/(Rm**2
MC/(Rm
*
*
Beta)
Beta)
)
)
0.104
0.104
0.104
0.104
1C1
2C !
4A
2A
0.064
0.038
14.640
0.033
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
N(x)
M(x)
C Ó /
/
(
(
ML/(Rm**2
ML/(Rm
*
*
Beta)
Beta)
)
)
0.104
0.104
4B
2B
7.594
0.027
1RWH7KHPDUNQH[WWRWKHILJXUHQDPHGHQRWHVFXUYHYDOXHH[FHHGHG
(A,B,C,D)
(A,B,C,D)
6WUHVVHVLQWKH9HVVHODWWKH(GJHRI5HLQIRUFLQJ3DGNJIFP²
T
35.4|A 0.0|
18.7|
35.4|
L
| |
Tot. Shear| 54.1| 54.1| 16.7| 16.7| 16.7| 16.7| 54.1| 54.1|
U
------------------------------------------------------------------------------------------------
Str. Int. | 1789.2| 1100.8| 795.0| 301.4| 3322.0| 2663.9| 2050.0| 1804.1|
:5&6WUHVV6XPPDWLRQV
N S
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9HVVHO6WUHVV6XPPDWLRQDW$WWDFKPHQW-XQFWLRQNJIFP²
Type of
|
|
Stress Intensity Values at
C O |
|
Stress Load |
Circ. Pl (SUS) |
Au
-178.8|
Al
341.4|
-178.8|
Bu
336.9|
103.3|
A Bl
341.4|
103.3|
Cu
336.9|
-74.0|
Cl
341.4|
-74.0|
Du
336.9|
2.0|
Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 336.9|
R 341.4|
2.0|
Circ. Q (SUS) |
Long. Pm (SUS) |
Long. Pl (SUS) |
-616.7|
168.4|
-74.7|
616.7|
P
168.4|
-74.7|
A 345.8|
168.4|
2.7|
-345.8| -1120.8|
168.4|
2.7|
168.4|
-89.5|
1120.8|
168.4|
-89.5|
749.1|
168.4|
14.1|
-749.1|
------------------------------------------------------------------------------------------------
168.4|
14.1|
Long. Q (SUS) |
Shear Pm (SUS) |
I A
-966.2| 966.2| 584.6| -584.6| -681.6| 681.6| 412.2| -412.2|
------------------------------------------------------------------------------------------------
0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) |
Shear Q (SUS) |
Ó
Pm (SUS) |P 13.0|
42.2|
336.9|
13.0|
42.2|
341.4|
-13.0|
42.2|
336.9|
-13.0|
42.2|
341.4|
-13.0|
42.2|
336.9|
-13.0|
42.2|
341.4|
13.0|
42.2|
336.9|
13.0|
42.2|
341.4|
------------------------------------------------------------------------------------------------
C
Pm+Pl (SUS) |
Pm+Pl+Q (Total)|
160.7|
879.6|
165.0|
1070.4|
440.8|
803.7|
445.3|
515.7|
263.8|
861.2|
268.3|
1389.6|
339.9|
1094.0|
344.4|
------------------------------------------------------------------------------------------------
421.6|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 1B Nozl: 113 9:53am Aug 11,2021
T A 269.3|
-815.3|
------------------------------------------------------------------------------------------------
L
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 18.7| 18.7| -18.7| -18.7| -18.7| -18.7| 18.7| 18.7|
U
Shear Q (SUS) | 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4| 35.4|
Pm (SUS) | 832.5| 837.0| 832.5| 837.0| 832.5| 837.0| 832.5| 837.0|
Pm+Pl (SUS) |
Pm+Pl+Q (Total)|
124.6|
1354.5|
128.4|
1520.2|
1198.8|
1626.8|
1203.3|
775.1|
708.0|
2489.6|
712.6|
3500.9|
N S
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956.4|
2881.6|
960.9|
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968.3|
9HVVHO6WUHVV6XPPDWLRQ&RPSDULVRQNJIFP²
Pm+Pl (SUS)
|
| 1203.30
1202.25
1803.37
A |
|
|
Passed
Passed
|
-------------------------------------------------------------------------
Pm (SUS) | 837.04
R |
|
Pm+Pl+Q (TOTAL)| 3500.89
P A 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
A
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
,QSXW1R]]OH'HVF)URP
T A
L
Head Finished (Minimum) Thickness t 7.5000 mm
Head Internal Corrosion Allowance c 3.0000 mm
U
Head External Corrosion Allowance co 0.0000 mm
-28.89
mm
N
°CS
O
Type of Element Connected to the Parent : Nozzle
C
Material SA-516 60
Material UNS Number K02100
Material Specification/Type Plate
Allowable Stress at Temperature
Allowable Stress At Ambient
Inside
kgf/cm²
kgf/cm²
Layout Angle
Diameter
Nominal
deg
in.
A
Nominal Thickness XS
Flange Material
Flange Type
P I SA-105
Slip on
C Ó
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck
Outside Projection ho
can
E1
En
3.0000
1.00
0.85
200.0000
mm
mm
Weld leg size between Nozzle and Pad/Shell Wo 9.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 7.5000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
7KH3UHVVXUH'HVLJQRSWLRQZDV0$:3VWDWLFKHDGERWWRPRIHOHPHQW
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
1R]]OH6NHWFKPD\QRWUHSUHVHQWDFWXDOZHOGW\SHFRQILJXUDWLRQ
T A
,QVHUW6HWLQ1R]]OH:LWK3DGQR,QVLGHSURMHFWLRQ
U L
5HLQIRUFHPHQW&$/&8/$7,21'HVFULSWLRQ
$60(&RGH6HFWLRQ9,,,'LY8*WR8*
N S
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
1R]]OHLQSXWGDWDFKHFNFRPSOHWHGZLWKRXWHUURUV
C O 11.750
0.500
in.
in.
= (4.51*0.898*2406)/
= 4.0538 mm
R
(2*1202*1-0.2*4.51) A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>,QW3UHVV@
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
P A
5HTGWKNSHU8*DRI(OOLSWLFDO+HDG7U>0DSQF@
= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (7.509*0.9*2400)/ (2*1202*1-0.2*7.509)
= 6.7499 mm
I A
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
P
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.51*152.2)/(1202*1-0.6*4.51)
Ó
= 0.5724 mm
C
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>,QW3UHVV@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (4.51*152.2)/(1202*0.85-0.6*4.51)
= 0.6737 mm
5HTGWKNSHU8*DRI1R]]OH:DOO7UQ>0DSQF@
= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (7.509*149.2)/(1202*1-0.6*7.509)
= 0.9356 mm
8*/LPLWVRI5HLQIRUFHPHQW>,QWHUQDO3UHVVXUH@
Parallel to Vessel Wall (Diameter Limit) Dl 608.9000 mm
Parallel to Vessel Wall, opening length d 304.4500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 11.2500 mm
8*/LPLWVRI5HLQIRUFHPHQW>0DSQF@
Parallel to Vessel Wall (Diameter Limit) Dl 596.9000 mm
Parallel to Vessel Wall, opening length d 298.4500 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 18.7500 mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sn/Sv )
= min( 1, 1202/1202 )
= 1.000
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( 1, Sp/Sv )
= min( 1, 1202/1202 )
= 1.000
T A
:HOG6WUHQJWK5HGXFWLRQ)DFWRU>IU@
= min( fr2, fr4 )
= min( 1, 1 )
U L
= 1.000
5HVXOWVRI1R]]OH5HLQIRUFHPHQW$UHD&DOFXODWLRQVFP²
N S
O
AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|
---------------------------------------------------------------
C
Area Required Ar | 12.342| NA| 20.145|
Area in Shell A1 | 1.358| NA| 2.239|
Area in Nozzle Wall A2 | 2.054| NA| 4.412|
Area in Inward Nozzle
Area in Welds
Area in Element
TOTAL AREA AVAILABLE
A3 |
A41+A42+A43 |
A5 |
Atot |
0.000|
0.644|
15.614|
19.671|
NA|
NA|
NA|
NA|
R A0.000|
1.170|
15.614|
23.435|
7KH0$3QF&DVH*RYHUQVWKH$QDO\VLV
I A
7KHDUHDDYDLODEOHZLWKRXWDSDGLV,QVXIILFLHQW
7KHDUHDDYDLODEOHZLWKWKHJLYHQSDGLV6XIILFLHQW
Ó P
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Diameter
496.8320
543.0000
Thickness
9.5000 mm
7.4986 mm
C
Based on Shell or Nozzle Thickness:
$UHD5HTXLUHG>$@
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (298.4*6.75*1+2*12.7*6.75*1*(1-1))
542.9606 7.5000 mm
= 20.145 cm²
5HLQIRUFHPHQW$UHDVSHU)LJXUH8*
$UHD$YDLODEOHLQ6KHOO>$@
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 298.4( 1 * 7.5 - 1 * 6.75 ) - 2 * 12.7
( 1 * 7.5 - 1 * 6.75 ) *( 1 - 1 )
= 2.239 cm²
$UHD$YDLODEOHLQ1R]]OH:DOO3URMHFWLQJ2XWZDUG>$@
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 18.75 ) *( 12.7 - 0.936 ) * 1
= 4.412 cm²
$UHD$YDLODEOHLQ:HOGV>$$$@
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 9² * 1 +(0 )² * 1 + 6² * 1
= 1.170 cm²
$UHD$YDLODEOHLQ(OHPHQWDOVRVHH8*K>$@
= (min(Dp,DL)-(Nozzle OD))(min(tp,Tlwp,te)) * fr4 * 0.75
= ( 543 - 323.9 )9.5 * 1 * 0.75
= 15.614 cm²
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>,QW3UHVV@
Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
Wall Thickness, shell/head, internal pressure
ta
tr16b
trb1
=
=
=
3.6737 mm
4.5000 mm
7.5000 mm
T A
L
Wall Thickness tb1 = max(trb1, tr16b) = 7.5000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
U
Wall Thickness per table UG-45 tb3 = 11.3312 mm
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
= min[ 11.33, max( 7.5, 4.5 ) ]
= 7.5000 mm
N S
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 3.674, 7.5 )
= 7.5000 mm
C O
R A
$YDLODEOH1R]]OH1HFN7KLFNQHVV
PP!2.
8*0LQLPXP1R]]OH1HFN7KLFNQHVV5HTXLUHPHQW>0$3QF@
Wall Thickness
P A
Wall Thickness for Internal/External pressures
A
Wall Thickness tb2 = max(trb2, tr16b) = 1.5000 mm
P I
Wall Thickness per table UG-45
'HWHUPLQH1R]]OH7KLFNQHVVFDQGLGDWH>WE@
= min[ tb3, max( tb1,tb2) ]
tb3 = 8.3312 mm
C Ó
= min[ 8.331, max( 6.75, 1.5 ) ]
= 6.7499 mm
0LQLPXP:DOO7KLFNQHVVRI1R]]OH1HFNV>W8*@
= max( ta, tb )
= max( 0.936, 6.75 )
= 6.7499 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 193.2, Allowable : 1202.2 kgf/cm² Passed
Expansion : 0.0, Allowable : 2812.5 kgf/cm² Passed
Occasional : 34.3, Allowable : 1599.0 kgf/cm² Passed
Shear : 92.7, Allowable : 841.6 kgf/cm² Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
1R]]OH1HFNWR)ODQJH:HOG&XUYH&
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
----------------------------------------------------------------------
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3DGJRYHUQLQJ&RQVHUYDWLYHO\DVVXPLQJ3DGVWUHVV 6KHOOVWUHVV'LY/
T A
Min Metal Temp. w/o impact per UCS-66, Curve C
1R]]OH1HFNWR3DG:HOGIRU5HLQIRUFHPHQWSDG&XUYH&
-48 °C
----------------------------------------------------------------------
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Min Metal Temp. w/o impact per UCS-66, Curve C A
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Gov. MDMT of the Nozzle IA
Min Metal Temp. w/o impact per UCS-66, Curve C
:
-48 °C
-48 °C
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Gov. MDMT of the Reinforcement Pad : -48 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -48 °C
C
$16,)ODQJH0'07LQFOXGLQJ7HPSHUDWXUHUHGXFWLRQSHU8&6
:KHUHWKH6WUHVV5HGXFWLRQ5DWLRSHU8&6EELV
Design Pressure/Ambient Rating = 4.51/19.99 = 0.226
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5HVXOWV3HU8:
Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 6.3630 = 0.7 * Wo mm
Pad Weld 3.2500 = 0.5*TminPad 4.2420 = 0.7 * Wp mm
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0,(20.15 - 2.239 + 2 * 12.7 * 1 *
(1 * 7.5 - 6.75 ) )1202 )
= 21757.26 kgf
1RWH)LVDOZD\VVHWWRWKURXJKRXWWKHFDOFXODWLRQ
:HOG/RDG>:@
= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 4.412 + 15.61 + 1.17 - 0 * 1 ) * 1202
= 25482.97 kgf
:HOG/RDG>:@
T A
L
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 4.412 + 0 + 0.81 +( 1.905 ) ) * 1202
U
= 8568.01 kgf
:HOG/RDG>:@
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 4.412 + 0 + 1.17 + 15.61 +( 1.905 ) ) * 1202
= 27773.25 kgf
N S
6WUHQJWKRI&RQQHFWLRQ(OHPHQWVIRU)DLOXUH3DWK$QDO\VLV
6KHDU2XWZDUG1R]]OH:HOG>6RQZ@
= (pi/2) * Dlo * Wo * 0.49 * Snw C O
= ( 3.142/2.0 ) * 323.9 * 9 * 0.49 * 1202
= 26971. kgf
6KHDU3DG(OHPHQW:HOG>6SHZ@
R A
= (pi/2) * DP * WP * 0.49 * SEW
P A
= ( 3.142/2.0 ) * 543 * 6 * 0.49 * 1202
= 30148. kgf
I A
6KHDU1R]]OH:DOO>6QZ@
= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 155.6 ) *( 12.7 - 0 ) * 0.7 * 1202
= 52238. kgf
Ó P
7HQVLRQ3DG*URRYH:HOG>7SJZ@
= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
C
= (3.142/2 ) * 323.9 * 9.5 * 0.74 * 1202
= 42995. kgf
7HQVLRQ6KHOO*URRYH:HOG>7QJZ@
= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.142/2.0 ) * 323.9 *( 7.5 - 0 ) * 0.74 * 1202
= 33943. kgf
6WUHQJWKRI)DLOXUH3DWKV
6XPPDU\RI)DLOXUH3DWK&DOFXODWLRQV
Path 1-1 = 82386 kgf, must exceed W = 21757 kgf or W1 = 25482 kgf
Path 2-2 = 103908 kgf, must exceed W = 21757 kgf or W2 = 8568 kgf
Path 3-3 = 64091 kgf, must exceed W = 21757 kgf or W3 = 27773 kgf
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Calcs.: 3 Nozl: 114 9:53am Aug 11,2021
0D[LPXP$OORZDEOH3UHVVXUHIRUWKLV1R]]OHDWWKLV/RFDWLRQ
Converged Max. Allow. Pressure in Operating case 6.668 kgf/cm²
7KH'URSIRUWKLV1R]]OHLVPP
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% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 4.082 %
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T A
Diameter Basis for Vessel
Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vbasis
Cylsph
Cas
Dv
ID
Spherical
3.0000 mm
4320.000 mm
U L
Vessel Thickness
Design
Vessel
Temperature
Material
Tv
T1
7.500 mm
200.0
SA-516 60
N S
°C
O
Vessel UNS Number K02100
Vessel Cold S.I. Allowable Smc 1202.25 kgf/cm²
C
Vessel Hot S.I. Allowable Smh 1202.25 kgf/cm²
1RWH
A
8VLQJ
<LHOGIRU'LVFRQWLQXLW\6WUHVV$OORZDEOH'LY6SV
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WLPHGHSHQGHQWIRU0DWHULDO6$
R
Attachment Type
WRC107 Attachment Classification
P A Type
Holsol
Round
Hollow
Nozzle Diameter
I A
Diameter Basis for Nozzle
Corrosion Allowance for Nozzle
Nbasis
Can
Dn
ID
3.0000
298.450
mm
mm
Nozzle Thickness
Nozzle Material
Ó
Nozzle UNS Number P
Nozzle Cold S.I. Allowable
Tn
SNmc
12.700
SA-516 60
K02100
1202.25
mm
kgf/cm²
C
Nozzle Hot S.I. Allowable
Tpad
Dpad
1202.25
9.500
543.000
kgf/cm²
mm
mm
([WHUQDO)RUFHVDQG0RPHQWVLQ:5&&RQYHQWLRQ
Radial Load (SUS) P 1300.0 kgf
Longitudinal Shear (SUS) (Vl) V1 1300.0 kgf
Circumferential Shear (SUS) (Vc) V2 1300.0 kgf
Circumferential Moment (SUS) (Mc) M1 750.0 kgf-m.
Longitudinal Moment (SUS) (Ml) M2 750.0 kgf-m.
Torsional Moment (SUS) Mt 750.0 kgf-m.
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
T A
6WUHVV$WWHQXDWLRQ'LDPHWHUIRU,QVHUW3ODWHVSHU:5&
U L
= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 323.85 + 2 * 1.65 * sqrt( 2165.25 ( 7.5 - 3.0 ) )
= 649.592 mm
N S
:5&6WUHVV&DOFXODWLRQIRU686WDLQHGORDGV
Radial Load
Circumferential Shear
Longitudinal Shear
(VC)
(VL)
P
V2
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C O 1300.0
1300.0
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kgf
kgf
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Longitudinal Moment (ML) M2 750.0 kgf-m.
R
Torsional Moment MT 750.0 kgf-m.
Dimensionless Param: U =
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------------------------------------------------------------
Figure Value Location
4.00 ( 1.44)
N(x) * T / P
I A
------------------------------------------------------------
SP 7 0.02687 (A,B,C,D)
M(x)
M(x)
Ó
/ P
P
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* SQRT(Rm * T ) / MC
N(x) * T * SQRT(Rm * T ) / ML
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0.00943
0.04742
0.01770
0.04742
(A,B,C,D)
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(A,B,C,D)
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T A |
-339.3|
------------------------------------------------------------------------------------------------
L
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Shear VL | 0.0| 0.0| 0.0| 0.0| -18.3| -18.3| 18.3| 18.3|
U
Shear MT | 32.5| 32.5| 32.5| 32.5| 32.5| 32.5| 32.5| 32.5|
| |
Tot. Shear| 50.8| 50.8| 14.3| 14.3| 14.3| 14.3|
S 50.8| 50.8|
------------------------------------------------------------------------------------------------
Str. Int. | 1817.6| 310.2| 1299.9| 340.1| 1815.9| 295.6|
N 1302.2| 350.0|
O
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Curves read for 1979 Figure Value Location
N(x) * T / P
M(x) / P
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SR 2
SR 2
SR 3
A
------------------------------------------------------------
0.02175
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P A
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Str. Int. | 1498.2|
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Type of
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|
|
Load | Au Al
Stress Intensity Values at
Bu Bl
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|
|
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------------------------------------------------------------------------------------------------
Rad. Pm (SUS) |
Rad. Pl (SUS) |
Rad. Q (SUS) |
348.4|
-121.9|
-270.7|
348.4|
-121.9|
270.7|
348.4|
86.3|
195.6|
348.4|
86.3|
-195.6| C
348.4|
-121.9|
-270.7|
348.4|
-121.9|
270.7|
348.4|
86.3|
195.6|
348.4|
86.3|
-195.6|
Long. Pl (SUS) |
348.4|
-760.8|
Long. Q (SUS) | -1055.0|
348.4|
-760.8|
1055.0|
348.4|
480.2|
819.5|
R A
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 348.4|
480.2|
348.4|
-760.8|
-819.5| -1055.0|
348.4|
-760.8|
1055.0|
348.4|
480.2|
819.5|
348.4|
480.2|
-819.5|
Shear Pl (SUS) |
Shear Q (SUS) |
0.0|
18.3|
32.5|
0.0|
P
18.3|
32.5|
A
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0|
-18.3|
32.5|
0.0|
-18.3|
32.5|
0.0|
-18.3|
32.5|
0.0|
-18.3|
32.5|
0.0|
18.3|
32.5|
0.0|
18.3|
32.5|
Pm (SUS) |
|
I A
348.4| 348.4| 348.4| 348.4| 348.4| 348.4| 348.4| 348.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) 639.9| 639.9| 829.5| 829.5| 639.9| 639.9| 829.5| 829.5|
Ó P
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1469.2| 658.6| 1648.3| 240.0| 1467.5| 644.1| 1650.6| 251.3|
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Type of
Stress Int.
|
|
Max. S.I. S.I. Allowable |
|
Result |
|
-------------------------------------------------------------------------
Pm (SUS) | 348.44 1202.25 | Passed |
Pm+Pl (SUS) | 829.50 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 1650.64 3606.75 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
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Pm+Pl (SUS) | 854.2| 854.2| 1582.3| 1582.3| 854.2| 854.2| 1582.3| 1582.3|
------------------------------------------------------------------------------------------------
U
Pm+Pl+Q (Total)| 2467.3| 3064.6| 3567.7| 1042.8| 2463.4| 3061.1| 3570.5| 1052.1|
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Pm (SUS) | 1084.04 1202.25 | Passed |
Pm+Pl (SUS) | 1582.34 1803.37 | Passed |
Pm+Pl+Q (TOTAL)| 3570.47 3606.75 | Passed |
R A
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
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MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Bill of Material: Step: 57 9:53am Aug 11,2021
%LOORI0DWHULDOV
T A
-------------------------------------------------------------------------------------------
2 | |
-------------------------------------------------------------------------------------------
L
1 | INSULATION: 24961mm X 10mm THK | |
-------------------------------------------------------------------------------------------
U
0 | TRAYS # 0 SPACING 0. mm | |
-------------------------------------------------------------------------------------------
35 |
1 |
N S
TRAYS # 35 SPACING 21.653543 mm |
O
25 | TRAYS # 25 SPACING 21.653543 mm | |
-------------------------------------------------------------------------------------------
C
2 | LIFTING LUGS: | SA-36 |
-------------------------------------------------------------------------------------------
2 | LIFTING LUG PADS: 800mm X 680mm X 16mm THK | SA-36 |
1 |
1 |
R A
-------------------------------------------------------------------------------------------
CLASS 150 GR 1.1, 8.0" BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
CLASS 150 GR 1.1, 16.0" BLIND FLANGE(S) | SA-105 |
5 |
1 |
P A
-------------------------------------------------------------------------------------------
CLASS 150 GR 1.1, 24.0" BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
CYLINDRICAL SKIRT SEGMENT 12.5mm THK X 3057.8mm X 500.0mm | SA-516 60 |
A
-------------------------------------------------------------------------------------------
1 |
1 |
P I
CYLINDRICAL SKIRT SEGMENT 12.5mm THK X 3036.8mm X 500.0mm |
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1 |
1 |
CYLINDRICAL SEGMENT 12.5mm THK X 3057.8mm X 2496.2mm |
C SA-516 60 |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 12.5mm THK X 1445.1mm X 2496.2mm | SA-516 60 |
-------------------------------------------------------------------------------------------
2 | CYLINDRICAL SEGMENT 9.5mm THK X 3048.0mm X 1536.2mm | SA-516 60 |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 9.5mm THK X 1443.8mm X 1536.2mm | SA-516 60 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Schedule: Step: 58 9:53am Aug 11,2021
1R]]OH6FKHGXOH
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | in| mm| mm | mm| |
---------------------------------------------------------------------------------------------
17A | 1.000 in|Actual | LW| 2.079| 13.700| ... | ... | 212.7| 300|
17B | 1.000 in|Actual | LW| 2.079| 13.700| ... | ... | 212.7| 300|
14B | 1.000 in|Actual | LW| 2.079| 13.700| ... | ... | 212.7| 300|
14A
11B
11C
| 1.000 in|Actual |
| 1.500 in|Actual |
| 1.500 in|Actual |
LW|
LW|
LW|
2.079| 13.700|
2.642| 14.500|
2.642| 14.500|
... |
... |
... |
... | 209.7|
... | 212.9|
... | 212.9|
300|
300|
300|
T A
L
11D | 1.500 in|Actual | LW| 2.642| 14.500| ... | ... | 212.9| 300|
11E | 1.500 in|Actual | LW| 2.642| 14.500| ... | ... | 212.9| 300|
U
12 | 1.500 in|Actual | LW| 2.642| 14.500| ... | ... | 212.9| 300|
11A | 1.500 in|Actual | LW| 2.642| 14.500| ... | ... | 209.9| 300|
15A
15B
16A
16B
| 2.000 in|
| 2.000 in|
| 2.000 in|
| 2.000 in|
160 |SlipO|
160 |SlipO|
160 |SlipO|
160 |SlipO|
2.375|
2.375|
2.375|
2.375|
8.738|
8.738|
8.738|
8.738|
... |
... |
... |
... |
N S
... | 212.8|
... | 212.8|
... | 212.8|
... | 212.8|
300|
300|
300|
300|
O
20A | 2.000 in| 160 |SlipO| 2.375| 8.738| ... | ... | 212.8| 300|
20B | 2.000 in| 160 |SlipO| 2.375| 8.738| ... | ... | 212.8| 300|
C
21A | 2.000 in| 160 |SlipO| 2.375| 8.738| ... | ... | 212.8| 300|
21B | 2.000 in| 160 |SlipO| 2.375| 8.738| ... | ... | 212.8| 300|
18 | 2.000 in| 160 |SlipO| 2.375| 8.738| ... | ... | 212.8| 150|
8
1A
1C
10
| 6.000 in|
| 6.000 in|
| 6.000 in|
| 6.000 in|
80 |SlipO|
80 |SlipO|
80 |SlipO|
80 |SlipO|
R A
6.625| 10.973| 268.00 | 12.50 | 215.4|
6.625| 10.973| 288.00 | 9.50 | 212.4|
6.625| 10.973| 288.00 | 9.50 | 212.4|
6.625| 10.973| 288.00 | 9.50 | 212.4|
150|
150|
150|
150|
1B
4A
4B
6
| 6.000 in|
| 8.000 in|
| 8.000 in|
| 8.000 in|
P A
80 |SlipO|
80 |SlipO|
80 |SlipO|
80 |SlipO|
6.625| 10.973| 288.00 | 9.50 | 212.4|
8.625| 12.700| 319.00 | 12.50 | 212.7|
8.625| 12.700| 319.00 | 12.50 | 212.7|
8.625| 12.700| 319.00 | 12.50 | 217.5|
150|
150|
150|
150|
A
2 | 10.000 in| XS |SlipO| 10.750| 12.700| 373.00 | 12.50 | 214.3| 150|
9
3
7
5A
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| 12.000 in|
| 12.000 in|
| 16.000 in|
| 20.000 in|
XS |SlipO| 12.750| 12.700| 443.00 | 12.50 | 223.4|
XS |SlipO| 12.750| 12.700| 543.00 | 9.50 | 213.5|
40 |SlipO| 16.000| 12.700| 506.00 | 12.50 | 229.8|
XS |SlipO| 20.000| 12.700| 648.00 | 12.50 | 239.6|
150|
150|
150|
150|
5B
19C
19D
19E
19AC Ó | 20.000 in| XS |SlipO| 20.000| 12.700| 648.00 | 12.50 | 239.6|
| 24.000 in|Actual |SlipO| 24.000| 12.500| 790.00 | 12.50 | 251.8|
| 24.000 in|Actual |SlipO| 24.000| 12.500| 790.00 | 12.50 | 251.8|
| 24.000 in|Actual |SlipO| 24.000| 12.500| 790.00 | 12.50 | 251.8|
| 24.000 in|Actual |SlipO| 24.000| 12.700| 988.00 | 9.50 | 248.8|
150|
150|
150|
150|
150|
19B | 24.000 in|Actual |SlipO| 24.000| 12.700| 988.00 | 9.50 | 248.8| 150|
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15B | SA-106 B | 10.000 | 6.000 | ... | ... | ... |
16A | SA-106 B | 10.000 | 6.000 | ... | ... | ... |
U
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20A | SA-106 B | 10.000 | 6.000 | ... | ... | ... |
20B
21A
21B
18
|
|
|
|
SA-106 B |
SA-106 B |
SA-106 B |
SA-106 B |
10.000 |
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9.500 |
6.000 |
6.000 |
6.000 |
8.000 |
... |
... |
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... |
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8 | SA-106 B | 9.500 | 8.000 | 8.000 | 12.500 | ... |
1A | SA-106 B | 9.500 | 8.000 | 6.000 | 9.500 | ... |
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1C | SA-106 B | 9.500 | 8.000 | 6.000 | 9.500 | ... |
10 | SA-106 B | 9.500 | 8.000 | 6.000 | 9.500 | ... |
1B | SA-106 B | 9.500 | 8.000 | 6.000 | 9.500 | ... |
4A
4B
6
2
|
|
|
|
SA-106 B |
SA-106 B |
SA-106 B |
SA-106 B |
10.000 |
10.000 |
10.000 |
10.000 |
R A9.000 |
9.000 |
9.000 |
9.000 |
8.000 |
8.000 |
8.000 |
8.000 |
12.500 |
12.500 |
12.500 |
12.500 |
... |
... |
... |
... |
9
3
7
5A
|
|
|
|
SA-516 60 |
SA-516 60 |
SA-516 60 |
SA-516 60 |
P A
10.000 |
7.500 |
10.000 |
10.000 |
9.000 |
9.000 |
9.000 |
9.000 |
8.000 |
6.000 |
8.000 |
8.000 |
12.500 |
9.500 |
12.500 |
12.500 |
... |
... |
... |
... |
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5B | SA-516 60 | 10.000 | 9.000 | 8.000 | 12.500 | ... |
19C
19D
19E
19A
|
|
|
|
P I SA-516 60 |
SA-516 60 |
SA-516 60 |
SA-516 60 |
9.500 |
9.500 |
9.500 |
9.500 |
9.000 |
9.000 |
9.000 |
9.000 |
8.000 |
8.000 |
8.000 |
5.000 |
12.500 |
12.500 |
12.500 |
9.500 |
... |
... |
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... |
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9.500 | ... |
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CORPO SUP 9.5
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|
|
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6 | 526.200 | 315.0 | 200.00 | 0.00 | CORPO 12,5 |
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3 | ... | 0.0 | 200.00 | 0.00 | TAMPO |
7
5A
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|
|
|
|
466.200
272.400
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|
|
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|
|
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|
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19D | 1316.200 | 90.0 | 200.00 | 0.00 | CORPO 12,5 |
19E | 76.200 | 0.0 | 200.00 | 0.00 | CORPO 12,5 |
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19B | 3126.200 | 90.0 | 200.00 | 0.00 | CORPO SUP 9.5 |
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Description
I A
Nominal or Actual |
|
Schd | Flg |
Size | or FVC | Type |
Type | |
Noz. |
O/Dia |
in |
Wall |
Thk |
mm |
Hub | Throat |
Thk |
mm |
Thk |
mm |
xmin |
Thk |
mm |
15A
15B
16A
Ó P
---------------------------------------------------------------------------------------------
2.000 in | 160
2.000 in | 160
2.000 in | 160
|SlipOn|
|SlipOn|
|SlipOn|
2.375 |
2.375 |
2.375 |
5.738 | 11.049 | 5.623 |
5.738 | 11.049 | 5.623 |
5.738 | 11.049 | 5.623 |
8.033 |
8.033 |
8.033 |
C
16B
20A
20B
21A
21B
2.000 in | 160
2.000 in | 160
2.000 in | 160
2.000 in | 160
2.000 in | 160
|SlipOn|
|SlipOn|
|SlipOn|
|SlipOn|
|SlipOn|
2.375 |
2.375 |
2.375 |
2.375 |
2.375 |
5.738 | 11.049 | 5.623 |
5.738 | 11.049 | 5.623 |
5.738 | 11.049 | 5.623 |
5.738 | 11.049 | 5.623 |
5.738 | 11.049 | 5.623 |
8.033 |
8.033 |
8.033 |
8.033 |
8.033 |
18 2.000 in | 160 |SlipOn| 2.375 | 5.738 | 7.874 | 5.512 | 7.874 |
8 6.000 in | 80 |SlipOn| 6.625 | 7.973 | 10.287 | 7.201 | 10.287 |
1A 6.000 in | 80 |SlipOn| 6.625 | 7.973 | 10.287 | 7.201 | 10.287 |
1C 6.000 in | 80 |SlipOn| 6.625 | 7.973 | 10.287 | 7.201 | 10.287 |
10 6.000 in | 80 |SlipOn| 6.625 | 7.973 | 10.287 | 7.201 | 10.287 |
1B 6.000 in | 80 |SlipOn| 6.625 | 7.973 | 10.287 | 7.201 | 10.287 |
4A 8.000 in | 80 |SlipOn| 8.625 | 9.700 | 11.938 | 8.357 | 11.938 |
4B 8.000 in | 80 |SlipOn| 8.625 | 9.700 | 11.938 | 8.357 | 11.938 |
6 8.000 in | 80 |SlipOn| 8.625 | 9.700 | 11.938 | 8.357 | 11.938 |
2 10.000 in | XS |SlipOn| 10.750 | 9.700 | 14.224 | 9.506 | 13.580 |
9 12.000 in | XS |SlipOn| 12.750 | 9.700 | 19.050 | 9.506 | 13.580 |
3 12.000 in | XS |SlipOn| 12.750 | 9.700 | 19.050 | 9.506 | 13.580 |
7 16.000 in | 40 |SlipOn| 16.000 | 9.700 | 23.368 | 9.506 | 13.580 |
5A 20.000 in | XS |SlipOn| 20.000 | 9.700 | 22.860 | 9.506 | 13.580 |
5B 20.000 in | XS |SlipOn| 20.000 | 9.700 | 22.860 | 9.506 | 13.580 |
19C 24.000 in | Actua |SlipOn| 24.000 | 9.500 | 23.749 | 9.310 | 13.300 |
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Schedule: Step: 58 9:53am Aug 11,2021
19D 24.000 in | Actua |SlipOn| 24.000 | 9.500 | 23.749 | 9.310 | 13.300 |
19E 24.000 in | Actua |SlipOn| 24.000 | 9.500 | 23.749 | 9.310 | 13.300 |
19A 24.000 in | Actua |SlipOn| 24.000 | 9.700 | 23.749 | 9.506 | 13.580 |
19B 24.000 in | Actua |SlipOn| 24.000 | 9.700 | 23.749 | 9.506 | 13.580 |
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
T A
U L
N S
C O
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Nozzle Summary: Step: 59 9:53am Aug 11,2021
1R]]OH&DOFXODWLRQ6XPPDU\
T A Passed |
Passed |
Passed |
L
5B | 6.621 | ... | 8.456 | OK | 7.64 | OK | Passed |
9 | 7.473 | ... | 9.552 | OK | 7.64 | OK | Passed |
U
15A | 6.736 | ... | 11 | OK | 6.42 | OK | Passed |
15B | 6.736 | ... | 11 | OK | 6.42 | OK | Passed |
16A
16B
20A
20B
|
|
|
|
6.736 |
6.736 |
6.736 |
6.736 |
... |
... |
... |
... |
11 |
11 |
11 |
11 |
N S
OK | 6.42 |
OK | 6.42 |
OK | 6.42 |
OK | 6.42 |
OK |
OK |
OK |
OK |
Passed |
Passed |
Passed |
Passed |
O
21A | 6.736 | ... | 11 | OK | 6.42 | OK | Passed |
21B | 6.736 | ... | 11 | OK | 6.42 | OK | Passed |
C
17A | 18.27 | ... | 20.28 | OK | 6.42 | OK | Passed |
17B | 18.27 | ... | 20.28 | OK | 6.42 | OK | Passed |
11B | 13.88 | ... | 17.85 | OK | 7.52 | OK | Passed |
11C
11D
11E
12
|
|
|
|
13.88 |
13.88 |
13.88 |
13.88 |
... |
... |
... |
... |
R A 17.85 |
17.85 |
17.85 |
17.85 |
OK | 7.52 |
OK | 7.52 |
OK | 7.52 |
OK | 7.52 |
OK |
OK |
OK |
OK |
Passed |
Passed |
Passed |
Passed |
14B
19C
19D
19E
|
|
|
|
18.27 |
6.594 |
P
6.594 |
6.594 |
A ... |
... |
... |
... |
20.28 |
8.36 |
8.36 |
8.36 |
OK | 6.42 |
... |
... |
... |
|
|
|
OK |
OK |
OK |
OK |
Passed |
Passed |
Passed |
Passed |
A
18 | 7.019 | ... | 11.33 | OK | 6.42 | OK | Passed |
1A
1C
10
11A
P I |
|
|
|
7.804 |
7.804 |
7.804 |
9.758 |
... |
... |
... |
... |
9.628 |
9.628 |
9.628 |
13.91 |
OK | 7.52 |
OK | 7.52 |
OK | 7.52 |
OK | 7.52 |
OK |
OK |
OK |
OK |
Passed |
Passed |
Passed |
Passed |
14A
19A
C
19B
1B
3
Ó |
|
|
|
|
13.21 |
5.825 |
5.825 |
7.804 |
6.668 |
... |
... |
... |
... |
... |
16.2 |
7.572 |
7.572 |
9.628 |
8.117 |
OK | 6.42 |
... |
... |
OK | 7.52 |
OK | 7.50 |
|
|
OK |
OK |
OK |
OK |
OK |
Passed |
Passed |
Passed |
Passed |
Passed |
----------------------------------------------------------------------------------------------
1R]]OH0$:36XPPDU\
Minimum MAWP Nozzles : 5.825 Nozzle : 19B
Minimum MAPnc Nozzles : 7.572 Nozzle : 19B
Minimum MAWP Shells/Flanges : 4.51 Element : TAMPO
Minimum MAPnc Shells/Flanges : 7.509 Element : TAMPO
--------------------------------------------------------------
Computed Vessel M.A.W.P. : 4.51 kgf/cm²
&KHFNWKH6SDWLDO5HODWLRQVKLSEHWZHHQWKH1R]]OHV
T A
L
30 | 21B | 4150.000 | 90.000 | 97.700 |
30 | 17A | 22689.998 | 150.000 | 71.800 |
U
30 | 17B | 11899.999 | 150.000 | 71.800 |
30 | 11B | 22700.000 | 115.000 | 88.200 |
30
30
30
30
|
|
|
|
11C
11D
11E
12
|
|
|
|
11200.000
5149.999
4150.000
532.000
|
|
|
|
115.000
30.000
30.000
65.000
|
|
N
|
|
S 88.200
88.200
88.200
88.200
|
|
|
|
O
30 | 14B | 2499.999 | 280.000 | 71.800 |
30 | 19C | 22250.000 | 90.000 | 1181.200 |
C
30 | 19D | 13199.999 | 90.000 | 1181.200 |
30 | 19E | 799.999 | 0.000 | 1181.200 |
30 | 18 | 999.999 | 330.000 | 97.700 |
40
40
40
40
|
|
|
|
1A
1C
10
11A
|
|
|
|
R A
39961.996
33099.996
28449.996
32299.996
|
|
|
|
30.000
30.000
30.000
120.000
|
|
|
|
304.659
304.659
304.659
88.200
|
|
|
|
40
40
40
40
|
|
|
|
P A
14A
19A
19B
1B
|
|
|
|
39999.996
39899.992
31300.000
36399.996
|
|
|
|
150.000
120.000
90.000
30.000
|
|
|
|
65.800
1180.400
1180.400
304.659
|
|
|
|
A
50 | 3 | 0.000 | 0.000 | 608.900 |
P I
7KHQR]]OHVSDFLQJLVFRPSXWHGE\WKHIROORZLQJ
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OF$UFOHQJWKDORQJWKHLQVLGHYHVVHOVXUIDFHLQWKHFLUFGLUHFWLRQ
C
,IDQ\LQWHUIHUHQFHVYLRODWLRQVDUHIRXQGWKH\ZLOOEHQRWHGEHORZ
1RLQWHUIHUHQFHYLRODWLRQVKDYHEHHQGHWHFWHG
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
MDMT Summary: Step: 60 9:53am Aug 11,2021
0LQLPXP'HVLJQ0HWDO7HPSHUDWXUH5HVXOWV6XPPDU\
T A
No
No
No
L
2 [1] B -44 -48 -29 0.601 10.000 1.00 No
Nozzle Flg [5] B -18 -104
U
4A [1] B -29 -47 -29 0.667 10.000 1.00 No
Nozzle Flg [5] B -18 -104
4B
Nozzle Flg
8
Nozzle Flg
[1]
[5]
[1]
[5]
B
B
B
B
-29
-18
-38
-18
-47
-104
-48
-104
-29
-29
N S
0.667 10.000
0.489 12.500
1.00
1.00
No
No
O
6 [1] B -38 -48 -29 0.489 12.500 1.00 No
Nozzle Flg [5] B -18 -104
C
7 [1] C -38 -48 -29 0.489 12.500 1.00 No
Nozzle Flg [5] C -18 -104
5A [1] C -38 -48 -29 0.489 12.500 1.00 No
Nozzle Flg
5B
Nozzle Flg
9
[5]
[1]
[5]
[1]
C
C
C
C
-18
-38
-18
-38
-104
-48
-104
-48
R A -29
-29
0.489 12.500
0.489 12.500
1.00
1.00
No
No
Nozzle Flg
15A
Nozzle Flg
15B
[5]
[1]
[5]
[1]
C
B
B
B
-18
-29
P
-18
-29
A -104
-104
-104
-104
0.020
0.020
7.645
7.645
1.00
1.00
No
No
A
Nozzle Flg [5] B -18 -104
16A
Nozzle Flg
16B
Nozzle Flg
P I
[1]
[5]
[1]
[5]
B
B
B
B
-29
-18
-29
-18
-104
-104
-104
-104
0.020
0.020
7.645
7.645
1.00
1.00
No
No
20A
Ó
Nozzle Flg
C
20B
Nozzle Flg
21A
[1]
[5]
[1]
[5]
[1]
B
B
B
B
B
-29
-18
-29
-18
-29
-104
-104
-104
-104
-104
0.020
0.020
0.020
7.645
7.645
7.645
1.00
1.00
1.00
No
No
No
Nozzle Flg [5] B -18 -104
21B [1] B -29 -104 0.020 7.645 1.00 No
Nozzle Flg [5] B -18 -104
17A [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
17B [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
11B [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
11C [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
11D [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
11E [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
12 [1] A -1 -35 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
14B [1] A -1 -35 -29 0.489 12.500 1.00 No
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
MDMT Summary: Step: 60 9:53am Aug 11,2021
Nozzle Flg [5] A -18 -104
19C [1] C -38 -48 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
19D [1] C -38 -48 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
19E [1] C -38 -48 -29 0.489 12.500 1.00 No
Nozzle Flg [5] A -18 -104
18 [1] B -8 -104 -29 0.020 7.645 1.00 No
Nozzle Flg [5] A -18 -104
1A [1] B -29 -46 -29 0.696 9.500 1.00 No
Nozzle Flg
1C
Nozzle Flg
[5]
[1]
[5]
B
B
B
-18
-29
-18
-104
-46
-104
-29 0.696 9.500 1.00 No
T A
L
10 [1] B -29 -46 -29 0.696 9.500 1.00 No
Nozzle Flg [5] B -18 -104
U
11A [1] A -8 -29 -29 0.696 9.500 1.00 No
Nozzle Flg [5] A -18 -104
14A
Nozzle Flg
19A
Nozzle Flg
[1]
[5]
[1]
[5]
A
A
C
A
-8
-18
-48
-18
-29
-104
-48
-104
-29
-29
0.696
0.696
9.500
9.500
1.00
1.00
N S
No
No
O
19B [1] C -48 -48 -29 0.696 9.500 1.00 No
Nozzle Flg [5] A -18 -104
C
1B [1] B -29 -46 -29 0.696 9.500 1.00 No
Nozzle Flg [5] A -18 -104
3 [1] C -48 -48 -29 0.901 9.500 1.00 No
Nozzle Flg [5]
Nozl. Bolting[22]
C -18
-48
-104
P A
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature
-28.9
-29.0
°C
°C
A
1RWHV
P I
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>@$16,)ODQJH0'07&DOFV7KLFNQHVVUDWLRSHU8&6EE
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>@0'07&DOFXODWLRQVDWWKH6KHOO+HDG-RLQW
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>@&DOFXODWLRQVLQWKH6SKHULFDO3RUWLRQRIWKH+HDG
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>@&DOFXODWHG%RG\)ODQJH)ODQJH0'07
>@&DOFXODWHG)ODW+HDG0'07SHU8&6
>@7XEHVKHHW0'07VKHOOVLGHLIDSSOLFDEOH
>@7XEHVKHHW0'07WXEHVLGHLIDSSOLFDEOH
>@1R]]OH0DWHULDO
>@6KHOORU+HDG0DWHULDO
>@,PSDFW7HVWLQJUHTXLUHG
>@,PSDFW7HVWLQJQRWUHTXLUHGVHH8&6E
>@&\OLQGHU&RQH-XQFWLRQ0'07EDVHGRQ/RQJLWXGLQDO6WUHVVFRQVLGHUDWLRQV
>@%RG\)ODQJH%ROWLQJ0DWHULDO
>@1R]]OH)ODQJH%ROWLQJ0DWHULDO
8*EZDVQRWFRQVLGHUHG
8&6JZDVQRWFRQVLGHUHG
8&6LZDVQRWFRQVLGHUHG
1RWHV
,PSDFWWHVWWHPSVZHUHQRWHQWHUHGLQDQGQRWFRQVLGHUHGLQWKHDQDO\VLV
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
MDMT Summary: Step: 60 9:53am Aug 11,2021
8&6LDSSOLHVWRLPSDFWWHVWHGPDWHULDOVQRWE\VSHFLILFDWLRQDQG
8&6JDSSOLHVWRPDWHULDOVLPSDFWWHVWHGSHU8**HQHUDO1RWHF
7KH%DVLF0'07LQFOXGHVWKH)3:+7FUHGLWLIDSSOLFDEOH
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
T A
U L
N S
C O
R A
P A
I A
Ó P
C
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Vessel Design Summary: Step: 61 9:53am Aug 11,2021
9HVVHO'HVLJQ6XPPDU\
$60(&RGH6HFWLRQ9,,,'LYLVLRQ
200
cm
°C
T A
Internal Design Pressure
0
kgf/cm²
°C
U L
Maximum Allowable Working Pressure
Shop Test Pressure
Field Test Pressure
4.51
5.864
5.864 S
kgf/cm²
kgf/cm²
N
kgf/cm²
O
Required Minimum Design Metal Temperature -28.9 °C
Warmest Computed Minimum Design Metal Temperature -29.0 °C
0DWHULDOVRI&RQVWUXFWLRQ
Component | | |
R A | |Normal | Impact |
Type |
Head |
P A
Material | Class |
SA-516 60 |
... |
... |
Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 60 | ... | K02100 |
... | K02100 |
No |
No |
No |
No |
Skirt |
Nozzle |
Nozzle |
I A SA-516 60 |
SA-106 B |
SA-516 60 |
... |
... |
... |
... | K02100 |
... | K03006 |
... | K02100 |
No |
No |
No |
No |
No |
No |
Ó
Nozzle Flg |
Basering |
P
Nozzle |
Re-Pad |
SA-105 |
SA-516 60 |
SA-105 |
SA-36 |
... |
... |
... |
... |
... | K03504 |
... | K02100 |
... | K03504 |
... | K02600 |
No |
No |
Yes |
No |
No |
No |
No |
No |
C
Base Bolting | SA-193 B7 | ... | <= 2 1/2 | G41400 | No |
1RUPDOL]HGLVGHWHUPLQHGEDVHGRQWKH8&6PDWHULDOFXUYHVHOHFWLRQDQG)LJXUH8&6
,PSDFW7HVWHGLVEDVHGRQPDWHULDOVHOHFWLRQDQGPDWHULDOGDWDSURSHUWLHV
No |
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
FUNDO | 4.167 | 0.00 | 6.848 | 3.0000 | No | No |
CORPO 12,5 | 4.119 | 0.00 | 7.913 | 3.0000 | N/A | No |
CORPO SUP 9.5 | 4.000 | 0.00 | 5.504 | 3.0000 | N/A | No |
TAMPO | 4.000 | 0.00 | 4.510 | 3.0000 | No | No |
(OHPHQW7\SHVDQG3URSHUWLHV
MC-5171 - REV. 2
BRASKEM
DA-5202B
PV Elite 23 Licensee: INCASE INDUSTRIA MECÃNICA DE EQUIPAMENTOS LTDA.
FileName : MC-5171 - BRASKEM -----------------------------
Vessel Design Summary: Step: 61 9:53am Aug 11,2021
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | cm | cm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Skirt | -3.8 | 500.0 | 12.5 | 12.5 | ... | ... | 0.85 | 0.85 |
Ellipse | 0.0 | 3.8 | 12.5 | 10.0 | 7.2 | 4.5 | 1.00 | 0.85 |
Cylinder | 2496.2 | 2496.2 | 12.5 | 12.5 | 7.9 | ... | 0.85 | 0.85 |
Cylinder | 4032.4 | 1536.2 | 9.5 | 9.5 | 7.7 | ... | 0.85 | 0.85 |
Ellipse | 4036.2 | 3.8 | 9.5 | 7.5 | 7.0 | 4.5 | 1.00 | 0.85 |
:LQG(DUWKTXDNH6KHDU%HQGLQJ
T A
L
| | Distance to| Cumulative |Earthquake | Wind | Earthquake |
From| To | Support| Wind Shear | Shear | Bending | Bending |
U
| | cm | kgf | kgf | kgf-m. | kgf-m. |
---------------------------------------------------------------------------
10| 20|
20| 30|
30| 40|
40| 50|
250 |
501.9 |
1751.9 |
3768.1 |
5493.6 |
5371 |
5369.64 |
3153.93 |
... |
... |
... |
... |
159008 |
131847 |
131643 |
25259.8 |
N S ... |
... |
... |
... |
O
50| 60| 4538.1 | 129.945 | ... | 36.339 | ... |
---------------------------------------------------------------------------
P A 50.8000
2570.0000
28
mm
mm
I A
Thickness of Gusset Plates
Average Width of Gusset Plates
Height of Gussets
19.0000
87.5000
248.0000
mm
mm
mm
Ó P
Distance between Gussets
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate
110.0000
44.5000
177.5000
142.5000
mm
mm
mm
mm
C
%DVHULQJ6NHWFKIRU&\OLQGULFDO6NLUWV
/RDGVIRU)RXQGDWLRQ6XSSRUW'HVLJQ
1RWH7KH:LQGDQG6HLVPLFORDGVZHUHQRWORDGIDFWRUHGLQWKLVDQDO\VLV
Note:
:LQGDQG(DUWKTXDNHPRPHQWVLQFOXGHWKHHIIHFWVRIXVHUGHILQHG
T A
IRUFHVDQGPRPHQWVLIDQ\H[LVWLQWKHMREDQGZHUHVSHFLILHG
WRDFWFRPSXWHORDGVDQGVWUHVVHVGXULQJWKHVHFDVHV$OVR
LQFOXGHGDUHPRPHQWHIIHFWVGXHWRHFFHQWULFZHLJKWVLIDQ\DUH
SUHVHQWLQWKHLQSXW
U L
/RFDO6WUHVV$QDO\VLV5HVXOWV
Lift Lug |
2 |
4A |
Type |
WRC-107/537 |
WRC-107/537 |
WRC-107/537 |
Ratio |
0.996 |
0.681 |
0.789 |
Location |
n/a |
n/a |
n/a |
O Fail |
------------------------------------------------------------------------------------
C Passed |
Passed |
Passed |
4B |
8 |
6 |
7 |
WRC-107/537 |
WRC-107/537 |
WRC-107/537 |
WRC-107/537 |
R A
0.789 |
0.577 |
0.698 |
0.804 |
n/a |
n/a |
n/a |
n/a |
Passed |
Passed |
Passed |
Passed |
5A |
5B |
9 |
18 |
WRC-107/537 |
WRC-107/537 |
WRC-107/537 |
WRC-107/537 |
P A 0.853 |
0.853 |
0.709 |
0.490 |
n/a |
n/a |
n/a |
n/a |
Passed |
Passed |
Passed |
Passed |
1A |
1C |
10 |
I A
WRC-107/537 |
WRC-107/537 |
WRC-107/537 |
0.971 |
0.971 |
0.971 |
n/a |
n/a |
n/a |
Passed |
Passed |
Passed |
Ó
:HLJKWV
1B |
3 |
P WRC-107/537 |
WRC-107/537 |
0.971 |
0.990 |
n/a |
n/a |
Passed |
Passed |
C
Fabricated
Shop Test
Shipping
Erected
Empty
-
-
-
-
-
Bare W/O Removable Internals
Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
40016.8
226317.6
40016.8
40016.8
59596.9
kg
kg
kg
kg
kg
Operating - Empty + Operating Liquid (No CA) 67933.6 kg
Field Test - Empty Weight + Water (Full) 220177.3 kg
39(OLWHLVDWUDGHPDUNRI+H[DJRQ$%$OOULJKWVUHVHUYHG
T A
U L
N S
C O
R A
P A
I A
ÓP
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Sumário
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1. OBJETIVO
2. NORMAS APLICADAS
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3. DADOS DE PROJETO
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4. CÁLCULO DAS BANDEJAS PARES OPERAÇÃO
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5. CÁLCULO DAS BANDEJAS IMPARES MANUTENÇÃO
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6. CÁLCULO DAS BANDEJAS IMPARES OPERAÇÃO
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7. CÁLCULO DAS BANDEJAS IMPARES MANUTENÇÃO
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8. CÁLCULO PAINEL INCLINADO OPERAÇÃO
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9. CÁCULO PAINEL INCLINADO MANUTENÇÃO
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10. BANDEJA COM CHAMINÉ OPERAÇÃO
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11. CÁCULO BANDEJA COM CHAMINÉ MANUTENÇÃO
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12. ANEXOS
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RELATÓRIO HIDRÁULICO RA-DA-05202 AB
BRASKEM 1 3
REPOTENCIALIZAÇÃO DA COLUNA EXTRATORA DE ISOPROPENO
BA01-01/05200
RELATÓRIO HIDRÁULICO
TAG: DA-5202 B
DOCUMENTOS DE REFERÊNCIA:
PJ: PJ-0601943
RM: BK-BA01-05200-RM-54-00016 N° KEMPETRO: 10002-4108F-M30-4-00017
ITEM: 3201016
PEDIDO: 4502942083
DESENHO: 3-161-013-01
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RASKEM
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