Professional Documents
Culture Documents
MT 25
MT 25
OWNER’S MANUAL
MTN250
BDA-F8199-30-DI
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
Important manual information
EAU10134
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUN0430
MTN250
OWNER’S MANUAL
©2020 by Yamaha Motor Co. Ltd.
1st edition, June 2020
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co. Ltd.
is expressly prohibited.
Printed in Malaysia.
Table of contents
Location of important labels........... 1-1 Luggage strap holders ......................4-17 Tires .............................................. 7-16
Cast wheels .................................. 7-18
Sidestand ......................................4-18
Safety information............................ 2-1 Adjusting the clutch lever
Starting circuit cut-off system.......4-18
Helmets .......................................... 2-5 free play..................................... 7-18
For your safety – pre-operation Checking the brake lever
Description ....................................... 3-1 checks ...............................................5-1 free play..................................... 7-19
Left view ......................................... 3-1 Brake light switches ..................... 7-20
Right view....................................... 3-2 Operation and important riding Checking the front and rear
Controls and instruments ............... 3-3 points .................................................6-1 brake pads ................................ 7-20
Engine break-in ...............................6-1 Checking the brake id level ..... 7-21
Instrument and control functions... 4-1 Starting the engine..........................6-2
Main switch/steering lock............... 4-1 Changing the brake uid .............. 7-22
Shifting ............................................6-3 Drive chain slack........................... 7-22
Indicator lights and warning Tips for reducing fuel
lights............................................ 4-2 Cleaning and lubricating the
consumption................................6-4 drive chain................................. 7-24
Multi-function meter unit ................ 4-3 Parking ............................................6-4
Handlebar switches...................... 4-10 Checking and lubricating the
Clutch lever .................................. 4-11 Periodic maintenance and cables........................................ 7-24
Shift pedal .................................... 4-11 adjustment ........................................7-1 Checking and lubricating the
Brake lever.................................... 4-11 Owner’s tool kit ...............................7-1 throttle grip and cable ............... 7-25
Brake pedal .................................. 4-12 Periodic maintenance chart for the Checking and lubricating the
ABS ................................................. 4-12 emission control system..............7-2 brake and shift pedals............... 7-25
Fuel tank cap ............................... 4-12a General maintenance and Checking and lubricating the
Fuel............................................... 4-13 lubrication chart...........................7-4 brake and clutch levers ............. 7-26
Fuel tank breather hose and Checking the spark plugs ...............7-9 Checking and lubricating the
over hose............................ 4-14 Engine oil and oil lter cartridge....7-10 sidestand................................... 7-26
Catalytic converter ....................... 4-14 Coolant..........................................7-13 Lubricating the swingarm
Seats ............................................ 4-14 Replacing the air lter element pivots......................................... 7-27
Helmet holders ............................. 4-16 and cleaning the check hose.....7-14 Checking the front fork................. 7-27
Storage compartment .................. 4-16 Checking the throttle grip free Checking the steering................... 7-28
Adjusting the shock absorber play ............................................7-16 Checking the wheel bearings ....... 7-28
assembly ................................... 4-17 Valve clearance .............................7-16 Battery .......................................... 7-29
Table of contents
Replacing the fuses ...................... 7-30
Vehicle lights .................................7-32
Replacing the license plate
light bulb ....................................7-32
Supporting the motorcycle............7-33
Front wheel....................................7-33
Rear wheel.....................................7-34
Troubleshooting ............................7-36
Troubleshooting charts .................7-37
tions....................................9-1
Index ................................................11-1
Location of important labels
EAUN2190
1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle.
2
1-1
Location of important labels
1
1 2
BDA1-F8199-E0
1-2
Safety information
EAU1028C
t Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- t Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out t Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
Safe Riding
pendent upon the use of proper riding places for motorcycle accidents
Perform the pre-operation checks
techniques as well as the expertise of to occur.
each time you use the vehicle to make
the operator. Every operator should t Ride where other motorists can
sure it is in safe operating condition.
know the following requirements be- see you. Avoid riding in another
Failure to inspect or maintain the vehi-
fore riding this motorcycle. motorist’s blind spot.
cle properly increases the possibility of
He or she should: t Never maintain a motorcycle
an accident or equipment damage.
t Obtain thorough instructions from without proper knowledge.
See page 5-1 for a list of pre-operation
a competent source on all aspects Contact an authorized motorcy-
checks.
of motorcycle operation. cle dealer to inform you on ba-
t This motorcycle is designed to
t Observe the warnings and mainte- sic motorcycle maintenance.
carry the operator and a passen-
nance requirements in this Own- Certain maintenance can only
ger.
er’s Manual. be carried out by certified staff.
t The failure of motorists to detect
t Obtain qualified training in safe and recognize motorcycles in traf-
and proper riding techniques. t Many accidents involve inexperi-
fic is the predominating cause of
t Obtain professional technical ser- enced operators. In fact, many op-
automobile/motorcycle accidents.
vice as indicated in this Owner’s Many accidents have been erators who have been involved in
Manual and/or when made neces- caused by an automobile driver accidents do not even have a cur-
sary by mechanical conditions. who did not see the motorcycle. rent motorcycle license.
Making yourself conspicuous ap-
2-1
Safety information
t Make sure that you are qualified t The posture of the operator and t Always wear an approved helmet.
and that you only lend your mo- passenger is important for proper t Wear a face shield or goggles.
torcycle to other qualified oper- control. Wind in your unprotected eyes
ators. t The operator should keep both could contribute to an impairment 2
t Know your skills and limits. hands on the handlebar and of vision that could delay seeing a
Staying within your limits may both feet on the operator foot- hazard.
help you to avoid an accident. rests during operation to main- t The use of a jacket, heavy boots,
t We recommend that you prac- tain control of the motorcycle. trousers, gloves, etc., is effective
tice riding your motorcycle t The passenger should always in preventing or reducing abra-
where there is no traffic until you hold onto the operator, the seat sions or lacerations.
have become thoroughly famil- strap or grab bar, if equipped, t Never wear loose-fitting clothes,
iar with the motorcycle and all of with both hands and keep both otherwise they could catch on the
its controls. feet on the passenger footrests. control levers, footrests, or wheels
t Many accidents have been Never carry a passenger unless and cause injury or an accident.
caused by error of the motorcycle he or she can firmly place both t Always wear protective clothing
operator. A typical error made by feet on the passenger footrests. that covers your legs, ankles, and
the operator is veering wide on a t Never ride under the influence of feet. The engine or exhaust sys-
turn due to excessive speed or un-
dercornering (insufficient lean an- alcohol or other drugs. tem become very hot during or af-
gle for the speed). t This motorcycle is designed for ter operation and can cause
t Always obey the speed limit and on-road use only. It is not suitable burns.
never travel faster than warrant- for off-road use. t A passenger should also observe
ed by road and traffic condi- Protective Apparel the above precautions.
tions. The majority of fatalities from motorcy- Avoid Carbon Monoxide Poisoning
t Always signal before turning or cle accidents are the result of head in- All engine exhaust contains carbon
changing lanes. Make sure that juries. The use of a safety helmet is the monoxide, a deadly gas. Breathing
other motorists can see you. single most critical factor in the pre- carbon monoxide can cause head-
vention or reduction of head injuries. aches, dizziness, drowsiness, nausea,
2-2 confusion, and eventually death.
Safety information
Carbon Monoxide is a colorless, odor- Loading t Cargo and accessory weight
less, tasteless gas which may be Adding accessories or cargo to your should be kept as low and close to
present even if you do not see or smell motorcycle can adversely affect stabil- the motorcycle as possible. Se-
2 any engine exhaust. Deadly levels of ity and handling if the weight distribu- curely pack your heaviest items as
carbon monoxide can collect rapidly tion of the motorcycle is changed. To close to the center of the vehicle
and you can quickly be overcome and avoid the possibility of an accident, use as possible and make sure to dis-
unable to save yourself. Also, deadly extreme caution when adding cargo or tribute the weight as evenly as
levels of carbon monoxide can linger accessories to your motorcycle. Use possible on both sides of the mo-
for hours or days in enclosed or poorly extra care when riding a motorcycle torcycle to minimize imbalance or
ventilated areas. If you experience any that has added cargo or accessories. instability.
symptoms of carbon monoxide poi- Here, along with the information about t Shifting weights can create a sud-
soning, leave the area immediately, get accessories below, are some general den imbalance. Make sure that
fresh air, and SEEK MEDICAL TREAT- guidelines to follow if loading cargo to accessories and cargo are se-
MENT. your motorcycle: curely attached to the motorcycle
t Do not run engine indoors. Even if The total weight of the operator, pas- before riding. Check accessory
you try to ventilate engine exhaust senger, accessories and cargo must mounts and cargo restraints fre-
with fans or open windows and not exceed the maximum load limit. quently.
doors, carbon monoxide can rap- Operation of an overloaded vehicle t Properly adjust the suspension
idly reach dangerous levels. could cause an accident. for your load (suspension-ad-
t Do not run engine in poorly venti- justable models only), and
lated or partially enclosed areas Maximum load: check the condition and pres-
such as barns, garages, or car- 160 kg (353 lb) sure of your tires.
ports. t Never attach any large or heavy
t Do not run engine outdoors where When loading within this weight limit, items to the handlebar, front
engine exhaust can be drawn into keep the following in mind: fork, or front fender. These
a building through openings such items, including such cargo as
as windows and doors. sleeping bags, duffel bags, or
2-3
Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
t This vehicle is not designed to ucts similar in design and quality to t Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others t Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce. t Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory t Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
2-4
Safety information
operator and may limit control t Remove all loose items from the EAUN0213
ZAUU0005
ZAUU0003
t Full-face-type: use for riding at
Wrong usage mid-range to high speeds
ZAUU0006
ZAUU0007
2-6
Description
EAU10411
Left view
1 2 3 4 5
9 8 7 6
1. Coolant reservoir (page 7-13) 9. Engine oil filter cartridge (page 7-10)
2. Main fuse (page 7-30)
3. Owner’s tool kit (page 7-1)
4. Passenger seat lock (page 4-14)
5. Storage compartment (page 4-16)
6. Shock absorber assembly spring preload adjusting ring (page 4-17)
7. Shift pedal (page 4-11)
8. Engine oil drain bolt (page 7-10)
3-1
Description
EAU10421
Right view
1 2 3 4 5
10 9 8 7 6
1. Fuse box (page 7-30)
2. Battery (page 7-29) 9. Rear brake light switch (page 7-20)
3. Fuel tank cap (page 4-12) 10. Rear brake fluid reservoir (page 7-21)
4. Dimmer
5. Headlight (page 7-32)
6. Engine oil filler cap (page 7-10)
7. Engine oil level check window (page 7-10)
8. Brake pedal (page 4-12)
3-2
Description
EAU10431
3-3
Instrument and control functions
EAU10462 EAU54301
To lock the steering
Main switch/steering lock OFF
All electrical systems are PGG. The key 1 2
ON can be removed.
OFF EWA16371
WARNING
Never turn the key to“OFF” or “LOCK” 4
while the vehicle is moving. Other-
wise the electrical systems will be
LOCK switched off, which may result in
loss of control or an accident.
1. Push.
The main switch/steering lock controls EAU60861 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the leGt.
positions are described below. systems are PGG. The key can be re-
moved. 2. With the key in the”OFF” position,
EAU62480
push the key in and turn it to
ON “LOCK”.
All electrical circuits are supplied with 3. Remove the key.
power; the meter lighting, taillight, li- TIP
cense plate light and auxiliary light IG the steering will not lock, try turning
come on, and the engine can be start- the handlebars back to the right slight-
ed. The key cannot be removed. ly.
TIP
t5PQSFWFOUFMFDUSJDJUZGSPNESBJOJOH
key must not active position without
starting the engine.
t5IFIFBEMJHIUTXJMMUVSOPOBVUPNBUJD
when the engine is turned on.
4-1
Instrument and control functions
To unlock the steering EAU4939G EAU11061
on.
MPG mile
EAU62530
1. Push. Oil pressure warning light “ ”
2. Turn. This warning light comes on if the en-
1. Engine trouble warning light “ ”
From the “LOCK” position, push the gine oil pressure is low.
2. Oil pressure warning light “ ”
key and turn it to“OFF”. 3. Left turn signal indicator light “ ” TIP
4. Neutral indicator light “ ”
If the warning light does not come on
5. Shift timing indicator light
initially when the key is turned to ON,
6. Right turn signal indicator light “ ”
7. High beam indicator light “ ”
have a Yamaha dealer check the elec-
trical circuit.
EAU11032 ECA21210
Turn signal indicator lights “ ” NOTICE
and “ ”
Each indicator light will flash when its If the warning light comes on when
corresponding turn signal lights are the engine is running, stop the en-
flashing. gine immediately and check oil level.
If the oil level is below the minimum
4-2
Instrument and control functions
EAUN1431
level, add sufficient oil of the recom-
mended type to raise it up to the cor-
EAU80372 Multi-function meter unit
Shift light indicator”O”
rect level. If the oil pressure warning This light can be set to come on and go 5 6 7 8 9 10
light remains on even if the oil level off at select engine speeds. The engine
is correct, immediately turn the en- speed that drives the lights on or off
gine off and have a Yamaha dealer is set. 4
check the vehicle. MPH
If this occurs, have a Yamaha dealer on, have a Yamaha dealer check the 1. “RESET” button
check the self-diagnosis system. vehicle. 2. “SELECT” button
3. Clock
TIP 4. Coolant temperature meter
t When the vehicle is turned on, this 5. Transmission gear display
light should come on for a few 6. Tachometer
seconds and then go off. Other- 7. Speedometer
wise, have a Yamaha dealer check 8. Shift timing indicator light
the electrical circuit. 9. Fuel meter
t The engine trouble warning light 10.Multi-function display
will come on while the start switch The multi-function meter unit is
is pushed, but this does not indi- equipped with the following:
cate a malfunction. t a shift timing indicator light
t a self-diagnosis device
4-3
Instrument and control functions
EWA12423
MPG mile 1
Change the units displayed
The units shown can be changed bet- 1. Tachometer
1. Fuel meter
ween kilometers and miles. To change 2. Tachometer red zone
the units displayed, press "SELECT" The tachometer allows the rider to The fuel meter indicates the amount of
button until the units change. monitor the engine speed and keep it fuel in the fuel tank.
within the ideal power range. The display segments of the fuel meter
Speedometer ECA10032 decease from “F” (Full) to “E” (Empty)
The speedometer shows the vehicle’s NOTICE refuel as soon as possible.
traveling speed. Do not operate the engine in the ta- TIP
chometer red zone. If a problem is detected in the electrical
Red zone: 14000 r/min and above circuit, the fuel level segments will flash
repeatly. If this occurs, have a Yamaha
dealer check the electrical circuit.
4-4
Instrument and control functions
Clock Coolant temperature meter Transmission gear display
MPH MPH
4
1 MPH
MPG mile
MPG mile MPG mile
1
1
1. Clock 1. Coolant temperature meter 1. Neutral indicator light “ ”
2. Transmission gear display
The clock uses a 12-hour time system. The coolant temperature meter indi-
cates the temperature of the coolant. This display shows the selected gear.
Segments will start from "C" (cold) to The neutral position is indicated
To set the clock "H" (heat) as the engine temperature by “ ” and by the neutral indicator
increases. If the hot segment flickers light.
1. Push the “SELECT” button and immediately turn off the engine and
“RESET” button together until Multi-function display
allow the engine to cool (see pages
it flashes. 7-38)
2. Use the “RESET” button for adju-
sting the clock.
3. Push the “SELECT” button, and MPH
the minute digits will start flashing.
4. Push the “RESET” button to set
MPG mile
the minutes.
5. Push the “SELECT” button for 1. Multi-function display
confiming the clock. 1
4-5
Instrument and control functions
The multi-function display is equipped TIP TIP
with the following: t The odometers will lock at 999999 You can manually reset the fuel re-
t odometer ODO but can be manually reset. serve tripmeter, or after refueling
t tripmeters TRIP 1 and TRIP 2 and traveling 5 km (3 mi) it will re-
t fuel reserve tripmeter TRIP F Tripmeter set automatically and disappear
t oil change tripmeter OIL TRIP The tripmeters show the distance trav- from the display.
4 t oil change indicator eled since they were last reset. Oil change tripmeter
t instantaneous fuel consumption
To reset a tripmeter, use the left set
display (km/L, L100 km, or MPG)
t average fuel consumption display button to display the tripmeter you
(AVE_ _. _ km/L, AVE_ _. _L/100 want to reset, and then push “RESET”
km, or AVE_ _._MPG. button .
Press the "SELECT" button to change TIP MPH
the display in the following order. t The tripmeters will lock at 9999.9
ODOoTRIP1oTRIP 2oTRIP Fo but can be manually reset.
km/L, L/100 km MPGoAVE_ _._
km/L,AVE_ _._L/100 km or AVE_ Fuel reserve tripmeter 1 2
_._MPG,oOIL TRIP oODO When the fuel level becomes low, the 1. Oil change indicator “OIL”
last segment of the fuel meter will start 2. Oil change tripmeter
TIP The oil change tripmeter shows the
flashing. The fuel reserve tripmeter
Fuel reserve tripmeter appears when distance traveled since it was last reset
fuel is running low. “TRIP F” will automatically appear and
start counting the distance traveled (i.e., since the last oil change).
from that point. The oil change indicator “OIL” will flash
Odometer
To reset the fuel reserve tripmeter, push at the initial 1000 km (600 mi), then at
The odometer shows the total distance
the “RESET” button. 4000 km (2500 mi) and every 5000 km
traveled by the vehicle.
(3000 mi) thereafter to indicate that the
engine oil should be changed.
4-6
Instrument and control functions
After changing the engine oil, reset the The instantaneous fuel consumption Average fuel consumption display
oil change tripmeter and the oil change display can be set to either “MPG”,
indicator. To reset them both, select “km/L” or “L/100 km”.
the oil change tripmeter, and then push
the “RESET” button. “km/L”: The distance that can be
traveled on 1.0 L of fuel under the MPH
TIP 4
current riding conditions is shown.
If the engine oil is changed, the oil
change tripmeter must be reset. If “L/100 km”: The amount of fuel
not oil change indicator light will not necessary to travel 100 km under
come as suppose. the current riding conditions is 1
shown. 1. Average fuel consumption display
Instantaneous fuel consumption “MPG”: The distance that can be The average fuel consumption display
display traveled on 1.0 Imp. gal of fuel un- can be set to either “AVE_ _._ MPG”,
der the current riding conditions is “AVE_ _._ km/L” or “AVE_ _._ L/100
shown. km”.
TIP This display shows the average fuel
If traveling at speeds under 10 km/h consumption since it was last reset.
MPH
(6 mi/h), “_ _._” is displayed. t “AVE_ _._ km/L”: The average dis-
tance that can be traveled on 1.0 L
of fuel is shown.
t “AVE_ _._ L/100 km”: The average
1 amount of fuel necessary to travel
1. Instantaneous fuel consumption display 100 km is shown.
4-7
Instrument and control functions
“AVE_ _._ MPG”: The average dis- t5he shift timing indicator light on. the indicator light flashes
tance that can be traveled on 1.0 t5he shift timing indicator light off. once every two seconds.)
US gal of fuel is shown. t5he shift timing light brightness. 5. Push the “SELECT” button to con-
TIP firm the selected flashing pattern.
tTo reset the display, push the To adjust the shift timing indicator light The shift timing indicator light
“RESET” button. 1. Turn off the motorcycle. changes to the activation point
4
tAfter resetting the "_ _._" is displayed 2. Push and hold the “SELECT” but- setting mode.
until the motorcycle is running a ton.
3. Turn on the motorcycle, and then To set the rpm when the gear shift
certain distance.
release the “SELECT” button after indicator light is on
Shift timing indicator light five seconds. The shift timing indicator light de-
4. Push the “RESET” button to select activation point can be set be-
1 one of the following flashing pat- tween 7000 r/min and 15000
tern settings: r/min. From 7000 r/min to 12000
t On: the indicator light stays r/min, the indicator light can be set
on when activated. (This set-
MPH
in increments of 500 r/min. From
ting is selected when the indi-
12000 r/min to 15000 r/min, the in-
cator light stays on.)
dicator light can be set in incre-
t Flash: the indicator light
flashes when activated. (This ments of 200 r/min.
2 1. Push the “RESET” button to select
setting is selected when the
1. Shift timing indicator light the desired engine speed for de-
2. Brightness level display
indicator light flashes four
times per second.) activating the indicator light.
The shift timing indicator light has four t Off: the indicator light is deac- 2. Push the “SELECT” button to con-
settings which can be adjusted. tivated; in other words, it firm the selected engine speed.
does not come on or flash. The control mode changes to the
t5he shift timing indicator light
(This setting is selected when brightness setting mode.
on/flash/off.
4-8
Instrument and control functions
To set the rpm when the gearshift 2. Push the “SELECT” button to con-
NOTICE ECA11591
4-9
Instrument and control functions
EAU1234M EAU68270
EAU12362
Handlebar switches Pass switch “PASS” Start/Engine stop switch “ / / ”
Press this switch to flash the headlight. To crank the engine with the starter,
Left set this switch to “ ”, and then slide
1 TIP the switch toward “ ”. See page 6-2
When the dimmer switch is set for starting instructions prior to starting
to “ ”, the passing switch has no ef- the engine.
4 2 fect. Set this switch to “ ” to stop the en-
gine in case of an emergency, such as
EAU85410
Dimmer switch “ / ” when the vehicle overturns or when the
3 Set this switch to “ ” for the high throttle cable is stuck.
EAUN2210
4 beam and to “ ” for the low beam. Hazard lights switch “ /OFF”
1. Pass switch “PASS” EAU12461 The hazard lights (simultaneous flash-
2. Dimmer switch “ / ” Turn signal switch “ / ” ing of all turn signal lights) are used in
3. Horn switch “ ” To signal a right-hand turn, push this case of an emergency, such as to warn
4. Turn signal switch “ / ” switch to “ ”. To signal a left-hand other drivers when your vehicle is
Right turn, push this switch to “ ”. When stopped where it might be a traffic haz-
released, the switch returns to the cen- ard.
ter position. To cancel the turn signal Set this switch to “ ” to turn on the
lights, push the switch in after it has re- hazard lights. To turn off the hazard
1 turned to the center position. lights, set the switch to “OFF”.
EAU12501
NOTICE ECA10062
Horn switch “ ”
Press this switch to sound the horn. Do not use the hazard lights for an
extended length of time with the en-
2 gine not running, otherwise the bat-
1. Start/Engine stop switch “ / / ” tery may discharge.
2. Hazard switch “ / ”
4-10
Instrument and control functions
EAU31642 EAU12875 EAU12892
1 1
1
1. Clutch lever 1. Shift pedal 1. Brake lever
The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right
side of the handlebar. To disengage side of the motorcycle. To shift the side of the handlebar. To apply the
the clutch, pull the lever toward the transmission to a higher gear, move front brake, pull the lever toward the
handlebar grip. To engage the clutch, the shift pedal up. To shift to the trans- throttle grip.
release the lever. mission to a lower gear, move the shift
pedal down. (See page 6-3.)
TIP
The lever should be pulled rapidly and
released slowly for smooth clutch
operation. (See page 6-3.)
4-11
Instrument and control functions
EAU12944 EAU63040
4-12
Instrument and control functions
EAU13076
sensor or wheel sensor rotor; other- Fuel tank cap TIP
wise, improper performance of the The fuel tank cap cannot be closed un-
ABS will result. less the key is in the lock. In addition,
2 1 the key cannot be removed if the cap is
not properly closed and locked.
4 2 EWA11092
WARNING
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
1. Fuel tank cap lock cover
1 2. Unlock.
4-12a
Instrument and control functions
EAU13222
ately. If gasoline spills on your skin,
Fuel 1 2 wash with soap and water. If gaso-
Make sure there is sufficient gasoline in line spills on your clothing, change
the tank. your clothes.
EWA10882
WARNING
EAU13245
while smoking, or while in the vi- dry, soft cloth, since fuel may NOTICE
cinity of sparks, open flames, or deteriorate painted surfaces or Use only unleaded gasoline. The use
other sources of ignition such as plastic parts. [ECA10072] of leaded gasoline will cause severe
the pilot lights of water heaters 4. Be sure to securely close the fuel damage to internal engine parts,
and clothes dryers. tank cap.
EWA15152
such as the valves and piston rings,
2. Do not overfill the fuel tank. When WARNING
as well as to the exhaust system.
refueling, be sure to insert the Gasoline is poisonous and can
pump nozzle into the fuel tank filler cause injury or death. Handle gaso-
hole. Stop filling when the fuel line with care. Never siphon gasoline
reaches the bottom of the filler by mouth. If you should swallow
tube. Because fuel expands when some gasoline or inhale a lot of gas-
it heats up, heat from the engine or oline vapor, or get some gasoline in
the sun can cause fuel to spill out your eyes, see your doctor immedi-
of the fuel tank.
4-13
Instrument and control functions
EAUN0790 EAU13434 EAU62622
2
1. Projection 1. Center cover
2. Seat holder 2. Screw
4-15
Instrument and control functions
EAU62930 EAU62550
Helmet holders Storage compartment
2
1 1
1 1. Helmet
2. Passenger seat
1. Helmet holder 1. Storage compartment
The helmet holders are located on the To release a helmet from a helmet The storage compartment is located
bottom of the passenger seat. holder under the passenger seat. (See page
Remove the passenger seat, remove 4-14.)
To secure a helmet to a helmet hold- the helmet from the helmet holder, and
er When storing documents or other
then install the seat. items in the storage compartment, be
1. Remove the passenger seat. (See
page 4-14.) sure to wrap them in a plastic bag so
2. Attach a helmet to a helmet hold- that they will not get wet. When wash-
er, and then securely install the ing the vehicle, be careful not to let any
passenger seat. WARNING! Nev- water enter the storage compartment.
EWA15401
er ride with a helmet attached to
WARNING
the helmet holder, since the hel-
met may hit objects, causing Do not exceed the maximum load of
loss of control and possibly an 160 kg (353 lb) for the vehicle.
accident. [EWA10162]
4-16
Instrument and control functions
EAU62562
EAU15152
Adjusting the shock absorber 2 Luggage strap holders
assembly 1
This shock absorber assembly is 3
equipped with a spring preload adjust-
ing ring.
321
ECA10102 7654
(b) (a) 4
NOTICE
4 1
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings. 1. Extension bar
2. Special wrench
Adjust the spring preload as follows. 3. Spring preload adjusting ring 1. Luggage strap holder
To increase the spring preload and 4. Position indicator
There is a luggage strap holder on
thereby harden the suspension, turn
each passenger footrest.
the adjusting ring in direction (a). To Spring preload setting:
decrease the spring preload and there- Minimum (soft):
1
by soften the suspension, turn the ad- Standard:
justing ring in direction (b). 4
t Align the appropriate notch in the Maximum (hard):
adjusting ring with the position in- 7
dicator on the shock absorber.
t Use the special wrench and the
extension bar included in the own-
er’s tool kit to make the adjust-
ment.
4-17
Instrument and control functions
EAU15306
EAU44895
Sidestand this system regularly and have a Ignition circuit cut-off system
The sidestand is located on the left Yamaha dealer repair it if it does not This system prevents in-gear engine
side of the frame. Raise the sidestand function properly. starts unless the clutch lever is pulled
or lower it with your foot while holding and the sidestand is up. Also, it will
the vehicle upright. stop the running engine should the
4 sidestand be lowered while the trans-
TIP
The built-in sidestand switch is part of mission is in gear.
the ignition circuit cut-off system, Periodically check the system via the
which cuts the ignition in certain situa- following procedure.
tions. (See the following section for an TIP
explanation of the ignition circuit cut- t This check is most reliable if per-
off system.) formed with a warmed-up engine.
EWA10242 t See pages 4-19 for switch operation
WARNING information.
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
4-18
Instrument and control functions
With the engine turned off: WARNING
1. Move the sidestand down. If a malfunction is found, have the vehicle
2. Set engine stop switch to run position. inspected before riding.
3. Turn main switch to on position.
4. Shift transmission into neutral.
5. Push the start switch. 4
Does the engine start?
YES NO
YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?
4-19
For your safety – pre-operation checks
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
5
Before using this vehicle, check the following points:
IT EM C HE C K S PAGE
5-1
For your safety – pre-operation checks
ITEM CH E CK S PAGE
t Check operation.
t If soft or spongy, have Yamaha dealer bleed hydraulic system.
t Check brake pads for wear.
Rear brake t Replace if necessary. 7-20, 7-21
t Check fluid level in reservoir.
t If necessary, add specified brake fluid to specified level.
t Check hydraulic system for leakage.
t Check operation. 5
t Lubricate cable if necessary.
Clutch 7-18
t Check lever free play.
t Adjust if necessary.
t Make sure that operation is smooth.
t Check throttle grip free play.
Throttle grip 7-16, 7-25
t If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
t Make sure that operation is smooth.
Control cables 7-24
t Lubricate if necessary.
t Check chain slack.
t Adjust if necessary.
Drive chain 7-22, 7-24
t Check chain condition.
t Lubricate if necessary.
t Check for damage.
t Check tire condition and tread depth.
Wheels and tires 7-16, 7-18
t Check air pressure.
t Correct if necessary.
t Make sure that operation is smooth.
Brake and shift pedals 7-25
t Lubricate pedal pivoting points if necessary.
t Make sure that operation is smooth.
Brake and clutch levers 7-26
t Lubricate lever pivoting points if necessary.
5-2
For your safety – pre-operation checks
IT EM C HE C K S PAGE
t Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
t Tighten if necessary.
Instruments, lights, signals t Check operation.
—
and switches t Correct if necessary.
5 t Check operation of ignition circuit cut-off system.
Sidestand switch 4-18
t If system is not working correctly, have Yamaha dealer check vehicle.
5-3
Operation and important riding points
EAU15952
EAU16842
1600 km (1000 mi) and beyond
Engine break-in The vehicle can now be operated nor-
Read the Owner’s Manual carefully to
There is never a more important period mally.
become familiar with all controls. If
in the life of your engine than the period ECA10311
there is a control or function you do not
understand, ask your Yamaha dealer.
between 0 and 1600 km (1000 mi). For NOTICE
EWA10272
this reason, you should read the fol- t Keep the engine speed out of
WARNING lowing material carefully. the tachometer red zone.
Since the engine is brand new, do not t If any engine trouble should oc-
Failure to familiarize yourself with
put an excessive load on it for the first cur during the engine break-in
the controls can lead to loss of con-
1600 km (1000 mi). The various parts in period, immediately have a 6
trol, which could cause an accident
the engine wear and polish themselves Yamaha dealer check the vehi-
or injury.
to the correct operating clearances. cle.
During this period, prolonged full-throt-
tle operation or any condition that
might result in engine overheating
must be avoided.
EAU17094
In order for the starting circuit cut-off the engine start or of 5 seconds.
system to enable starting, one of the Wait for 10 second before trying again.
TIP
following conditions must be met: NOTICE This model is equipped with:
t The transmission is in the neutral
For maximum engine life, never ac- t a lean angle sensor to stop the en-
position.
gine in case of a turnover. In this
t The transmission is in gear with celerate hard when the engine is
cold! case, the engine trouble warning
the clutch lever pulled.
light will come on, but this is not a
To start the engine
6 malfunction. Turn the key to
1. Turn the main switch to “ON”, and
“OFF” and then to “ON” to turn off
set the engine stop switch to“run”.
the warning light. Failing to do so
2. The engine trouble warning light will prevent the engine from start-
should come on for a few seconds, ing even though the engine will
then go off. (See page 4-2) crank when pushing the start
TIP switch.
Do not start, if the engine trouble warning t an engine auto-stop system. The
light and the oil pressure light is on. engine stops automatically if left
idling for 20 minutes. If the engine
NOTICE stops, simply push the start
If the warning light does not go off, switch to restart the engine.
have a Yamaha dealer check its
electrical circuit.
3. Shift the transmission into the
neutral position.
4. Start the engine by sliding to the
stop/start switch
6-2
Operation and important riding points
ECAN0072 EAU16674 ECA10261
6-3
Operation and important riding points
EAU16811 EAU17214
Tips for reducing fuel con- Parking
sumption When parking, stop the engine, and
Fuel consumption depends largely on then remove the key from the main
your riding style. Consider the follow- switch.
ing tips to reduce fuel consumption: EWA10312
6-4
Periodic maintenance and adjustment
EAU17246 EWA15123 EAUB1402
TIP
t The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
t From 25000 km or 25 months, repeat the maintenance intervals starting from 5000 km or 5 months.
t Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUN0411
7-2
Periodic maintenance and adjustment
ODOMETER READING (whichever comes first)
1000 km 5000 km 10000 km 15000 km 20000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
1 month 5 months 10 months 15 months 20 months
t Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
7 *
tem t Replace any damaged parts if
necessary.
7-3
Periodic maintenance and adjustment
7-4
Periodic maintenance and adjustment
ODOMETER READING (whichever comes first)
1000 km 5000 km 10000 km 15000 km 20000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
1 month 5 months 10 months 15 months 20 months
7-5
Periodic maintenance and adjustment
ODOMETER READING (whichever comes first)
1000 km 5000 km 10000 km 15000 km 20000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
1 month 5 months 10 months 15 months 20 months
7-6
Periodic maintenance and adjustment
ODOMETER READING (whichever comes first)
1000 km 5000 km 10000 km 15000 km 20000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
1 month 5 months 10 months 15 months 20 months
t Change.
25 Engine oil t Check oil level and vehicle for oil
leakage.
Engine oil filter car-
26 t Replace.
tridge
t Check coolant level and vehicle
for coolant leakage.
27 * Cooling system
t Change with Yamaha genuine
Every 3 years 7
coolant.
Front and rear
28 * t Check operation.
brake switches
Moving parts and
29 t Lubricate.
cables
t Check operation.
t Check throttle grip free play, and
30 * Throttle grip
adjust if necessary.
t Lubricate cable and grip housing.
Lights, signals and t Check operation.
31 *
switches t Adjust headlight beam.
7-7
Periodic maintenance and adjustment
EAU18671
TIP
t The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
t Hydraulic brake service
t Regularly check and, if necessary, correct the brake fluid level.
t Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
t Replace the brake hoses every four years and if cracked or damaged.
7-8
Periodic maintenance and adjustment
EAU19643
Tightening torque: 7
TIP
Make sure that the O-ring is properly Oil lter cartridge:
1 2 17 N·m (1.7 kgf·m, 13 lb·ft)
seated.
1. Oil lter wrench 8. Install the new oil lter cartridge 9. Install the engine oil drain bolt and
2. Oil lter cartridge its new gasket, and then tighten
with an oil lter wrench, and then
tighten it to the speci ed torque the bolt to the speci ed torque.
TIP with a torque wrench.
An oil lter wrench is available at a TIP
Yamaha dealer. Install the new gasket as shown.
7-11
Periodic maintenance and adjustment
TIP TIP
Be sure to wipe off spilled oil on any After the engine is started, the engine
1
parts after the engine and exhaust sys- oil pressure warning light should go off.
tem have cooled down.
2 ECA11621 ECA20860
NOTICE NOTICE
t In order to prevent clutch slip- If the oil pressure warning light flick-
page (since the engine oil also ers or remains on even if the oil level
lubricates the clutch), do not is correct, immediately turn the en-
1. Engine oil drain bolt mix any chemical additives. Do gine off and have a Yamaha dealer
2. Gasket not use oils with a diesel speci- check the vehicle.
7 fication of “CD” or oils of a high-
Tightening torque: er quality than specified. In 13. Turn the engine off, wait a few
Engine oil drain bolt: minutes until the oil settles, and
20 N·m (2.0 kgf·m, 15 lb·ft)
addition, do not use oils labeled
“ENERGY CONSERVING II” or then check the oil level and cor-
higher. rect it if necessary.
10. Refill with the specified amount of
the recommended engine oil, and t Make sure that no foreign mate-
then install and tighten the oil filler rial enters the crankcase.
cap. 11. Install the cowling by installing the
bolt.
Recommended engine oil:
See page 9-1. 12. Start the engine, and then let it idle
Oil quantity: for several minutes while checking
Oil change: it for oil leakage. If oil is leaking,
1.80 L (1.90 US qt, 1.58 Imp.qt) immediately turn the engine off
With oil filter removal: and check for the cause.
2.10 L (2.22 US qt, 1.85 Imp.qt)
7-12
Periodic maintenance and adjustment
EAU20071
TIP available, use distilled water or
Coolant soft tap water instead. Do not
The coolant should be between the
The coolant level should be checked use hard water or salt water
minimum and maximum level marks.
before each ride. In addition, the cool- since it is harmful to the engine.
ant must be changed at the intervals If water has been used instead
specified in the periodic maintenance
of coolant, replace it with cool-
and lubrication chart.
ant as soon as possible, other-
wise the cooling system will not
EAUN2231 1
To check the coolant level be protected against frost and
1. Place the vehicle on a level sur- 2 corrosion. If water has been
face and hold it in an upright posi- added to the coolant, have a
tion. 3 Yamaha dealer check the anti- 7
freeze content of the coolant as
TIP 1. Maximum level mark
2. Minimum level mark
soon as possible, otherwise the
t The coolant level must be
3. Coolant reservoir effectiveness of the coolant will
checked on a cold engine since
be reduced. [ECA10473]
the level varies with engine tem- 3. If the coolant is at or below the
perature. minimum level mark, remove the
t Make sure that the vehicle is posi- coolant reservoir cover by remov- 2
tioned straight up when checking ing the bolts, remove the coolant
the coolant level. A slight tilt to the reservoir cap, and then add cool-
side can result in a false reading. ant to the maximum level mark.
2. Remove the left side panel by re- WARNING! Remove only the
moving the bolts. coolant reservoir cap. Never at-
tempt to remove the radiator 1
cap when the engine is hot.
1. Bolt
[EWA15162] NOTICE: If coolant is not
2. Coolant reservoir cover
7-13
Periodic maintenance and adjustment
EAUN1172 3. Remove the left side panel by re-
Replacing the air filter ele- moving the lower projection on the
ment and cleaning the check panel from the slot, and then re-
1 hose moving the upper projection as
The air filter element should be re- shown.
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
1. Coolant reservoir cap usually wet or dusty areas. In addition,
the air filter check hose must be fre-
Coolant reservoir capacity (up to quently checked and cleaned if neces-
7 the maximum level mark): sary.
0.25 L (0.26 US qt, 0.22 Imp.qt) To replace the air filter element 1
1. Remove the rider seat. (See page 1. Projection
4. Install the reservoir cap, and then 4-14.)
install the coolant reservoir cover 2. Remove the left side panel bolts. 4. Lift up the rubber covers, and then
by installing the bolts. remove the air filter case cover by
EAU33032
removing the screws.
Changing the coolant 1 2
The coolant must be changed at the in-
tervals specified in the periodic main-
tenance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot. [EWA10382] 1. Left side panel
2. Bolt 7-14
Periodic maintenance and adjustment
case. The engine should never 2. If dirt or water is visible, remove
3
be operated without the air filter the hose, clean it, and then install
element installed, otherwise the it.
piston(s) and/or cylinder(s) may
2 become excessively worn.
[ECA10482]
2
7. Install the air filter case cover by
installing the screws, and then
1 place the rubber covers in their
1. Air filter case cover original positions.
2. Screw 8. Place the left side panel in the
3. Rubber cover original position, and then install 7
5. Pull the air filter element out. the bolts.
9. Install the rider seat.
To clean the air filter check hose
1. Check the hose on the front of the
air filter case for accumulated dirt
or water.
checked by tire specialists to ascertain Cast wheels Adjusting the clutch lever free
their suitability for further use. To maximize the performance, durabil- play
EWA10462 ity, and safe operation of your vehicle, Measure the clutch lever free play as
WARNING note the following points regarding the shown.
The front and rear tires should be of specified wheels.
the same make and design, other- t The wheel rims should be
checked for cracks, bends, warp- 3
wise the handling characteristics of 2 1
the vehicle may be different, which age or other damage before each
ride. If any damage is found, have (a)
could lead to an accident.
a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
ed below have been approved for this smallest repair to the wheel. A de-
7 (b)
model by Yamaha. formed or cracked wheel must be
replaced.
Front tire: 1. Clutch lever free play adjusting bolt
t The wheel should be balanced 2. Locknut
Size:
110/70-17M/C (54S) whenever either the tire or wheel 3. Clutch lever free play
Manufacturer/model: has been changed or replaced. An
Clutch lever free play:
IRC/RX-01F unbalanced wheel can result in 10.0–15.0 mm (0.39–0.59 in)
Rear tire: poor performance, adverse han-
Size: dling characteristics, and a short- Check periodically and if necessary
140/70-17M/C (66S)
Manufacturer/model: ened tire life. adjust with the following instructions.
IRC/RX-01R To increase the clutch lever free motion,
turn the adjusting screw towards (a).
To reduce the free motion of the clutch
lever, turn the adjusting nut toward (b)
7-18
Periodic maintenance and adjustment
EAU37914
braking performance, which may re-
TIP Checking the brake lever free sult in loss of control and an acci-
If the specified clutch lever free play play dent.
cannot be obtained as described
above, proceed as follows. 1
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable.
2. Loosen the locknut at the crank-
case.
1 2 7
(b) 1. No brake lever free play
WARNING
1. Locknut
2. Clutch lever free play adjusting nut A soft or spongy feeling in the brake
lever can indicate the presence of
3. To increase the clutch lever free
air in the hydraulic system. If there is
play, turn the clutch lever free play
air in the hydraulic system, have a
adjusting nut in direction (a). To
Yamaha dealer bleed the system be-
decrease the clutch lever free
fore operating the vehicle. Air in the
play, turn the adjusting nut in di-
hydraulic system will diminish the
rection (b).
4. Tighten the locknut. 7-19
Periodic maintenance and adjustment
EAU22275 EAU22393
7 (a) (b)
1
1
fluid from a sealed container. hoses replaced at the intervals listed To check the drive chain slack
below or sooner if they are damaged or 1. Place the motorcycle on the side-
t Use only the specified brake flu-
leaking. stand.
id; otherwise, the rubber seals
may deteriorate, causing leak- t Brake seals: every 2 years TIP
age. t Brake hoses: every 4 years When checking and adjusting the drive
7 t Refill with the same type of chain slack, there should be no weight
brake fluid. Adding a brake fluid on the motorcycle.
other than DOT 4 may result in a
2. Shift the transmission into the
harmful chemical reaction.
neutral position.
t Be careful that water does not
3. Measure the drive chain slack as
enter the brake fluid reservoir
shown.
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
1. Alignment marks
2. Drive chain puller
7-23
Periodic maintenance and adjustment
3. Tighten the axle nut, then the lock- Cleaning and lubricating the may contain substances that
nuts to their specified torques. drive chain could damage the O-rings.
The drive chain must be cleaned and [ECA11112]
Tightening torques: lubricated at the intervals specified in EAU23098
Axle nut:
the periodic maintenance and lubrica- Checking and lubricating the
57 N·m (5.7 kgf·m, 42 lb·ft)
Locknut: tion chart, otherwise it will quickly wear cables
16 N·m (1.6 kgf·m, 12 lb·ft) out, especially when riding in dusty or
The operation of all control cables and
wet areas. Service the drive chain as
the condition of the cables should be
4. Make sure that the drive chain follows. ECA10584
checked before each ride, and the ca-
pullers are in the same position, NOTICE bles and cable ends should be lubri-
the drive chain slack is correct,
The drive chain must be lubricated cated if necessary. If a cable is
7 and the drive chain moves
after washing the motorcycle, riding damaged or does not move smoothly,
smoothly.
in the rain or riding in wet areas. have a Yamaha dealer check or re-
5. Install the drive chain puller caps.
place it. WARNING! Damage to the
1. Clean the drive chain with kero-
outer housing of cables may result
sene and a small soft brush.
in internal rusting and cause inter-
NOTICE: To prevent damaging
ference with cable movement. Re-
the O-rings, do not clean the
place damaged cables as soon as
drive chain with steam cleaners,
possible to prevent unsafe condi-
high-pressure washers or inap-
tions. [EWA10712]
propriate solvents. [ECA11122]
2. Wipe the drive chain dry. Recommended lubricant:
3. Thoroughly lubricate the drive Yamaha cable lubricant or other
chain with a special O-ring chain suitable cable lubricant
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
7-24
Periodic maintenance and adjustment
EAU49921 EAU44276
Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
throttle grip and cable brake and shift pedals
The operation of the throttle grip The operation of the brake and shift
should be checked before each ride. In pedals should be checked before each
addition, the cable should be lubricat- ride, and the pedal pivots should be lu-
ed by a Yamaha dealer at the intervals bricated if necessary.
specified in the periodic maintenance Brake pedal
chart.
Shift pedal
7-25
Periodic maintenance and adjustment
EAU23144 EAU23203
Checking and lubricating the Recommended lubricants: Checking and lubricating the
brake and clutch levers Brake lever: sidestand
Silicone grease
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
7
The operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated
if necessary. EWA10732
7-26
Periodic maintenance and adjustment
EAU23273
EAUM1653
Recommended lubricant: Lubricating the swingarm piv- Checking the front fork
Lithium-soap-based grease The condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
7-27
Periodic maintenance and adjustment
EAU23285
EAU23292
Checking the steering Checking the wheel bearings
Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
1. Raise the front wheel off the
ground. (See page 7-33.)
ECA10591 WARNING! To avoid injury, se-
NOTICE curely support the vehicle so
7 If any damage is found or the front there is no danger of it falling The front and rear wheel bearings must
fork does not operate smoothly, over. [EWA10752] be checked at the intervals specified in
have a Yamaha dealer check or re- 2. Hold the lower ends of the front the periodic maintenance and lubrica-
pair it. fork legs and try to move them for- tion chart. If there is play in the wheel
ward and backward. If any free hub or if the wheel does not turn
play can be felt, have a Yamaha smoothly, have a Yamaha dealer
dealer check or repair the steer- check the wheel bearings.
ing.
7-28
Periodic maintenance and adjustment
EAU62521
burns. Avoid any contact with NOTICE
Battery skin, eyes or clothing and al-
ways shield your eyes when Never attempt to remove the battery
2 working near batteries. In case cell seals, as this would permanently
of contact, administer the fol- damage the battery.
lowing FIRST AID. To charge the battery
1 t EXTERNAL: Flush with plenty Have a Yamaha dealer charge the bat-
of water. tery as soon as possible if it seems to
t INTERNAL: Drink large quan- have discharged. Keep in mind that the
tities of water or milk and im- battery tends to discharge more quick-
3 mediately call a physician. ly if the vehicle is equipped with op-
1. Battery t EYES: Flush with water for 15 tional electrical accessories. ECA16522 7
2. Negative battery lead (black) minutes and seek prompt
3. Positive battery lead (red) medical attention. NOTICE
The battery is located under the rider t Batteries produce explosive hy- To charge a VRLA (Valve Regulated
seat. drogen gas. Therefore, keep Lead Acid) battery, a special (con-
This model is equipped with a VRLA sparks, flames, cigarettes, etc., stant-voltage) battery charger is re-
(Valve Regulated Lead Acid) battery. away from the battery and pro- quired. Using a conventional battery
There is no need to check the electro- vide sufficient ventilation when charger will damage the battery.
lyte or to add distilled water. However, charging it in an enclosed
the battery lead connections need to To store the battery
space.
be checked and, if necessary, tight- 1. If the vehicle will not be used for
t KEEP THIS AND ALL BATTER-
ened. EWA10761 more than one month, remove the
IES OUT OF THE REACH OF
battery, fully charge it, and then
WARNING CHILDREN.
place it in a cool, dry place.
t Electrolyte is poisonous and NOTICE: When removing the
dangerous since it contains sul- battery, be sure the key is
furic acid, which causes severe
7-29
Periodic maintenance and adjustment
turned to “OFF”, then disconnect EAU62773
7-30
Periodic maintenance and adjustment
1. Turn the key to“OFF” and turn 4. If the fuse immediately blows
off the electrical circuit in question. again, have a Yamaha dealer
2. Remove the blown fuse, and then check the electrical system.
1 install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
1. Fuse box possibly a fire. [EWA15132]
Specified fuses: 7
Main fuse:
1 30.0 A
6 Headlight fuse:
2 7.5 A
Signaling system fuse:
3 15.0 A
Ignition fuse:
4 15.0 A
5 Radiator fan motor fuse:
7.5 A
1. Ignition fuse Backup fuse:
2. Signaling system fuse 7.5 A
3. Headlight fuse
4. Backup fuse (for clock) 3. Turn the key to “ON” and turn on
5. Radiator fan motor fuse the electrical circuit in question to
6. Spare fuse check if the device operates.
If a fuse is blown, replace it as follows.
7-31
Periodic maintenance and adjustment
EAU62670
Vehicle lights Replacing the license plate
light bulb 1
1. Remove the mudguard by remov-
ing the quick fasteners. 1 2
2
1 3
2 2
1. Bolt
2. Screw
3. Rear fender lower panel
7 3. Remove the license plate light
bulb socket (together with the
1. Auxiliary light 1. Mudguard bulb) by pulling it out.
2. Headlight (low beam) 2. Quick fastener 4. Remove the burnt-out bulb by
3. Headlight (high beam) pulling it out.
2. Remove the rear fender lower
This model is equipped with LED lights panel by removing the bolts and
for headlights, auxiliary lights and screws.
brake/tail light. If a light does not come
on, check the fuse and then have a
Yamaha dealer check the vehicle.
ECA16581
2
NOTICE 1
Do not affix any type of tinted film or
stickers to the headlight lens. 1. License plate light bulb
2. License plate light bulb socket
7-32
Periodic maintenance and adjustment
EAU24361
5. Insert a new bulb into the socket. Supporting the motorcycle Front wheel
6. Install the socket (together with Since this model is not equipped with a
the bulb) by pushing it in. centerstand, follow these precautions EAU62605
7. Install the rear fender lower panel when removing the front and rear
by installing the bolts and screws. wheel or performing other mainte-
8. Install the mudguard by installing nance requiring the motorcycle to To remove the front wheel
EWA10822
the quick fasteners. stand upright. Check that the motorcy-
WARNING
cle is in a stable and level position be-
fore starting any maintenance. A To avoid injury, securely support the
strong wooden box can be placed un- vehicle so there is no danger of it
der the engine for added stability. falling over.
To service the front wheel 1. Loosen the axle nut and the brake 7
1. Stabilize the rear of the motorcy- caliper bolts.
cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand. 1
To service the rear wheel
Raise the rear wheel off the ground by
1. Axle nut
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
7-33
Periodic maintenance and adjustment
2. Insert the wheel axle from the right EAU25081
7-36
Periodic maintenance and adjustment
EAU42505
Troubleshooting charts
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-37
Periodic maintenance and adjustment
Engine overheating
EWAT1041
WARNING
t Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
t Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
7-38
Motorcycle care and storage
EAU62960
EAU37834
Care ucts onto seals, gaskets, sprock-
Matte color caution ets, the drive chain and wheel
ECA15193
While the open design of a motorcycle
axles. Always rinse the dirt and
NOTICE reveals the attractiveness of the tech-
degreaser off with water.
nology, it also makes it more vulnera-
Some models are equipped with Cleaning
ble. Rust and corrosion can develop
matte colored finished parts. Be ECA10773
even if high-quality components are
sure to consult a Yamaha dealer for
used. A rusty exhaust pipe may go un- NOTICE
advice on what products to use be- t Avoid using strong acidic wheel
noticed on a car, however, it detracts
fore cleaning the vehicle. Using a cleaners, especially on spoked
from the overall appearance of a mo-
brush, harsh chemical products or wheels. If such products are
torcycle. Frequent and proper care
cleaning compounds when cleaning used on hard-to-remove dirt, do
does not only comply with the terms of
these parts will scratch or damage not leave the cleaner on the af-
the warranty, but it will also keep your
their surface. Wax also should not fected area any longer than in-
motorcycle looking good, extend its
be applied to any matte colored fin- structed. Also, thoroughly rinse
life and optimize its performance. 8
ished parts. the area off with water, immedi-
Before cleaning
1. Cover the muffler outlet with a ately dry it, and then apply a cor-
plastic bag after the engine has rosion protection spray.
cooled down. t Improper cleaning can damage
2. Make sure that all caps and cov- plastic parts (such as cowlings,
ers as well as all electrical cou- panels, windshields, headlight
plers and connectors, including lenses, meter lenses, etc.) and
the spark plug cap, are tightly in- the mufflers. Use only a soft,
stalled. clean cloth or sponge with wa-
3. Remove extremely stubborn dirt, ter to clean plastic. However, if
like oil burnt onto the crankcase, the plastic parts cannot be thor-
with a degreasing agent and a oughly cleaned with water, di-
brush, but never apply such prod- luted mild detergent with water
8-1 may be used. Be sure to rinse
Motorcycle care and storage
off any detergent residue using shield. Test the product on a 2. Apply a corrosion protection spray
plenty of water, as it is harmful small hidden part of the wind- on all metal, including chrome-
to plastic parts. shield to make sure that it does and nickel-plated, surfaces to pre-
t Do not use any harsh chemical not leave any marks. If the wind- vent corrosion.
products on plastic parts. Be shield is scratched, use a quality
sure to avoid using cloths or plastic polishing compound af- After cleaning
sponges which have been in ter washing. 1. Dry the motorcycle with a chamois
contact with strong or abrasive or an absorbing cloth.
After normal use
cleaning products, solvent or 2. Immediately dry the drive chain
Remove dirt with warm water, a mild
thinner, fuel (gasoline), rust re- and lubricate it to prevent it from
detergent, and a soft, clean sponge,
movers or inhibitors, brake fluid, rusting.
and then rinse thoroughly with clean
antifreeze or electrolyte. 3. Use a chrome polish to shine
water. Use a toothbrush or bottlebrush
t Do not use high-pressure wash- chrome, aluminum and stainless-
for hard-to-reach areas. Stubborn dirt
ers or steam-jet cleaners since steel parts, including the exhaust
and insects will come off more easily if
8 they cause water seepage and system. (Even the thermally in-
the area is covered with a wet cloth for
deterioration in the following ar- duced discoloring of stainless-
a few minutes before cleaning.
eas: seals (of wheel and swing- steel exhaust systems can be re-
arm bearings, fork and brakes), After riding in the rain or near the sea moved through polishing.)
electric components (couplers, Since sea salt is extremely corrosive 4. To prevent corrosion, it is recom-
connectors, instruments, carry out the following steps after each mended to apply a corrosion pro-
switches and lights), breather ride in the rain or near the sea. tection spray on all metal,
hoses and vents. 1. Clean the motorcycle with cold including chrome- and nickel-plat-
t For motorcycles equipped with water and a mild detergent, after ed, surfaces.
a windshield: Do not use strong the engine has cooled down. 5. Use spray oil as a universal clean-
cleaners or hard sponges as NOTICE: Do not use warm wa- er to remove any remaining dirt.
they will cause dulling or ter since it increases the corro- 6. Touch up minor paint damage
scratching. Some cleaning sive action of the salt. [ECA10792] caused by stones, etc.
compounds for plastic may 7. Wax all painted surfaces.
leave scratches on the wind- 8-2
Motorcycle care and storage
8. Let the motorcycle dry completely t Avoid using abrasive polishing EAU26183
9-2
Consumer information
EAU26365
10-1
Consumer information
EAU74702
11-1
Index
V
Valve clearance.....................................7-16
Vehicle identification number ...............10-1
Vehicle lights.........................................7-32
W
Wheel bearings, checking.....................7-28
Wheel (front)..........................................7-33
Wheel (rear)...........................................7-34
Wheels ..................................................7-18
11
11-2