Servicebook

Service book
Selectomat PL
Manufacturer Customer Service

MMM Münchener Medizin Mechanik GmbH +49 180 5 666112
Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
Selectomat PL | 010582347 | REV 1.0 | 2020 - 12

Target group
Target group
The service manuals are addressed to trained employees of MMM Group
and its representatives.
Selectomat PL | REV 1.0 | 2020 - 12 3 / 174

Target group
4 / 174 Selectomat PL | REV 1.0 | 2020 - 12

Contents
Contents
1 Safety.........................................................................................15
1.1 Intended use.............................................................................. 15
1.2 Users.......................................................................................... 16
1.2.1 Approved operators....................................................................16
1.2.2 System supervisor......................................................................16
1.2.3 Specialist.................................................................................... 17
1.3 Rules of Conduct during Operation and Maintenance............... 17
1.3.1 Personal protective equipment.................................................. 17
1.3.2 Working inside the chamber...................................................... 17
1.3.3 Working on the assemblies........................................................18
1.3.4 Working in the electrical control cabinet.................................... 18
2 Maintenance..............................................................................19
2.1 Preparatory measures................................................................20
2.2 Service module (option)............................................................. 21
2.3 Maintenance activities................................................................ 22
2.4 Steam generator maintenance activities....................................26
2.4.1 Daily............................................................................................26
2.4.2 Quarterly.....................................................................................26
2.4.3 After 12 months or 2000 hours of operation.............................. 27
2.5 Replacing the door seal............................................................. 29
2.6 Thermal printer paper exchange (option).................................. 29
2.7 Periodic inspections of pressure vessels................................... 30
2.8 Cleaning..................................................................................... 32
2.8.1 Chamber interior........................................................................ 33
2.8.2 Assemblies compartment........................................................... 34
2.8.3 External care.............................................................................. 34
2.8.4 Cleaning of transport trolleys..................................................... 35
3 Software Update for B&R Panel PP500................................. 39

3.1 Software description...................................................................39
3.2 Performing the software update.................................................39
3.3 Activating software options using a USB stick...........................42
4 Software update B&R PowerPanel C/T Series...................... 47

4.1 Overview.....................................................................................47
4.2 Software update at the C70 panel............................................. 47
4.2.1 Required tools............................................................................ 48
4.2.2 Procedure................................................................................... 48

Contents
4.2.2.1 Note values, that are not handled as parameters, but shall get
the same values after the software update again...................... 48
4.2.2.2 Optionally: Backup of batch and Audit Trail files........................49
4.2.2.3 Backup of parameters................................................................50
4.2.2.4 Software update......................................................................... 50
4.2.2.5 Set the date of a brand-new C panel........................................ 53
4.2.2.6 Check IP settings of the C panel...............................................53
4.2.2.7 Restore of parameters............................................................... 54
4.2.2.8 Set values, that are not handled as parameters, but shall get the
same values after the software update again............................ 54
4.3 Configuration of the T30 panel.................................................. 54
4.3.1 Required tools............................................................................ 55
4.3.2 Procedure................................................................................... 55
4.3.2.1 Call configuration pages............................................................ 55
4.3.2.2 Configuration of T30 panel........................................................ 55
4.4 FAQ............................................................................................ 58
4.4.1 Software update at C70 panel does not start............................ 58
4.4.1.1 Try again like described above for several times.......................58
4.4.1.2 Change of the software ID entries in the Remote Install Structure
files:............................................................................................ 58
4.4.1.3 USB stick....................................................................................59
4.4.1.4 Interface......................................................................................59
4.4.1.5 Call TSW.................................................................................... 59
5 Software update B&R Panel PC PPC2100............................. 63

5.1 Overview.....................................................................................63
5.2 Some hints................................................................................. 63
5.3 Software update at PPC2100.................................................... 64
5.3.1 Required tools............................................................................ 64
5.3.2 Software update at outside panel (controller)............................ 64
5.3.3 Software update at inside panel (visualization only).................. 67
5.3.3.1 Using Images with a “zip” extension..........................................67
5.3.3.2 Using Images with “zp2” extension............................................71
5.3.4 Start the new Software on PPC2100.........................................73
6 Calibration and adjustment.....................................................77

6.1 Adjusting the temperature..........................................................77
6.2 Calibrating the temperature....................................................... 78
6.3 Adjusting the pressure............................................................... 78
6.4 Calibrating the pressure.............................................................80

Contents
7 Troubleshooting....................................................................... 83
7.1 Manual advance.........................................................................83
7.2 Acknowledging messages..........................................................84
7.3 Releasing doors......................................................................... 84
7.4 Rack redelivery.......................................................................... 85
7.5 Deleting cycles from the memory card (CF card)...................... 85
7.6 Status and alarm messages...................................................... 86
7.7 Analysis options in the event of faults....................................... 98
7.7.1 Sending a debug e-mail...........................................................100
7.7.2 Function check for specific components.................................. 100
7.7.3 Analysis options for the control modules................................. 102
7.7.4 Valve opening counter............................................................. 111
7.7.5 Alarm counter...........................................................................112
7.8 Faults in the control panel / controller......................................112
7.8.1 Black screen.............................................................................112
7.8.2 Screen calibration.................................................................... 113
7.8.3 Network addresses of the control panels.................................113
7.8.4 Logging in the MMM user........................................................ 113
7.8.5 Replacing the panel................................................................. 114
7.9 Faults in door movement......................................................... 114
7.9.1 Door seal pressure...................................................................114
7.9.2 Door movement........................................................................115
7.10 Faults in the vacuum pump..................................................... 115
7.10.1 Startup of the vacuum pump................................................... 115
7.10.2 Vacuum pump performance..................................................... 116
7.11 Faults in the assemblies.......................................................... 116
7.11.1 Cooling water temperature.......................................................116
7.11.2 Valve manifold.......................................................................... 116
7.12 Faults in the transport system................................................. 117
7.12.1 Loading movement...................................................................117
7.13 Faults in the program sequence.............................................. 117
7.13.1 Vacuum test..............................................................................117
7.13.2 Drying the sterilized items........................................................117
8 Installation SteamSpy - Selectomat PL................................121

8.1 General.....................................................................................121
8.1.1 Tools and material....................................................................121
8.1.2 Documents............................................................................... 121
8.1.3 Software................................................................................... 121

Contents
8.2 Mounting MMM SteamSpy.......................................................122

8.2.1 Components............................................................................. 122
8.2.2 Installation of SteamSpy into the sterilizer...............................123
8.2.3 Electrical connection................................................................ 128
8.3 Parameter settings................................................................... 128
8.3.1 Parameter settings of SteamSpy............................................. 128
8.3.2 Parameter settings of standard programs................................130
8.3.3 Parameter settings of test programs........................................135
8.3.4 Parameter settings of SteamSpy alarms................................. 139
8.3.5 Function test of MMM SteamSpy.............................................139
8.4 Complete the installation..........................................................144
9 Installation SteamSpy - Selectomat PL CL..........................149

9.1 General.....................................................................................149
9.1.1 Material.....................................................................................149
9.1.2 Documents............................................................................... 149
9.1.3 Software................................................................................... 149
9.2 Mounting MMM SteamSpy.......................................................149
9.2.1 Components............................................................................. 149
9.2.2 Installation of SteamSpy into the sterilizer...............................151
9.2.3 Electrical connection................................................................ 155
9.3 Parameter settings................................................................... 155
9.3.1 Parameter settings of SteamSpy............................................. 155
9.3.2 Parameter settings of standard programs................................157
9.3.3 Parameter settings of test programs........................................162
9.3.4 Parameter settings of SteamSpy alarms................................. 166
9.3.5 Function test of MMM SteamSpy.............................................166
9.4 Complete the installation..........................................................171
10 Index........................................................................................ 173

Service Manual
Selectomat PL
Maintenance

Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
Service Manual - Selectomat PL | REV 1.0 | 2020 - 10

General information
General information
Legend of symbols and hazard warnings
The following hazard warnings and symbols may appear in this user
manual:
Handling instruction
■ List
Ignoring hazard warnings may cause injury!
Danger
Ignoring these warnings may cause damage to the machine or the

load!
Indicates practical tips or important information about the functioning of the

machine.

General information
List of abbreviations
BW Loading trolley For transporting goods into a sterilizer

with raised loading
EW Loading trolley For transporting goods into a machine
with floor level loading.
TW Transport trolleys For transporting loading trolleys or
racks
TW HUB Height-adjustable transport For transporting loading trolleys
trolley
ED Internal steam Version with integrated or associated
steam generator
FD External steam Connection to an on-site steam
supply, e.g. domestic steam
StU Sterilization unit 300 x 300 x 600 mm
DIW Deionized water Feed water for the steam generator
SOP Standard Operating Standard operating procedure
Procedure
Warning signs on the machine
The following warning signs may be present on the machine:

Warning dangerous electrical voltage! Open only by trained personnel.
Warning hot surface! Wear protective gloves.
Warning risk of crushing injury to hands.
Do not sit on the conveyor.
Protective ground
Wear protective glasses!
Wear protective gloves!

General information
Legend of pipe colors
Color Piping
Grey Vacuum
Green Water
Red Steam

General information

Safety
1 Safety
1.1 Intended use

The Selectomat PL is suitable for treating the following materials:
Applications in the medical sector (medical devices):
Sterilization of solid and porous items

• Instruments
• Utensils (e.g. kidney dishes, saline bowls)
• Laundry
• Other porous items (e.g. dressings, swabs)
• Heat resistant rubber items and plastic articles
• Implants (e.g. alloplastic prosthetics)
• Medical products that have been used for operations on high-risk

tissues (prion prevention, e.g. patients with suspected CJK/vCJK)
Disinfection of
• Utensils and anesthesia supplies
Applications in the non-medical sector (non-medical devices):
Sterilization of liquids
■ Liquids in open or loosely sealed containers
Equipment package Open solutionsrequired
The sterilizer is not suitable for treating:
■ Flammable and explosive items

Danger
■ Liquids in tightly sealed bottles and containers
■ Infectious hospital waste (e.g. C waste)
■ Pathogenic materials

Safety
1.2 Users
Only persons with the required training or knowledge and experi-

ence are permitted to operate this device . Untrained persons are not
permitted to operate the machine .
The machine comes with a user administration feature that can be used to
configure the authorizations of individual operators.
The system distinguishes between three groups of users:

■ Approved operator
■ System supervisor (e.g. building services)
■ Specialist (e.g., MMM service technician)
1.2.1 Approved operators
The device users must be trained how to use the device correctly by a
specialist ( Chapter 1.2.3, "Specialist" e.g. MMM customer service) on the
basis of the user manual.
Incorrectly using the device or failing to observe the warnings may

result in personal injury or damage to property.
Danger
1.2.2 System supervisor
The operator must appoint an employee to be responsible for the device.

The name of the supervisor can be documented in the medical products /
equipment log (if available).
When the machine is handed over by the manufacturer, the supervisor

receives the following documents:
■ Technical documentation
■ Medical devices / equipment log (depending on the machine type)
■ Keys (for the EMERGENCY STOP switch or program, maintenance
hatch, control cabinet depending on the machine type)
■ The supervisor password

Safety
The supervisor must confirm receipt of the above with his or her signature.
1.2.3 Specialist
The term specialist within this user manual refers to persons who have the
required expertise due to their training, experience and recent employment,
who perform the assigned work and are capable of independently identi-
fying potential hazards and avoiding dangers.
They specifically refer to persons or companies authorised by MMM

customer service.
1.3 Rules of Conduct during Operation and Maintenance

To ensure the safety of all persons working with or on the machine, the
following guidelines must be observed.
1.3.1 Personal protective equipment
The metal walls of the sterilization chamber and door become so hot during
operation that touching them with a bare hand may cause burns.
Risk of burns!
Wear gloves when loading and unloading the chamber!

Danger
Steam generator (ED version only)
Work must only be performed on the steam generator when the device is
not under pressure and has cooled down. Intervention is only permissible
on hot devices in exceptional cases, e.g. to avert hazards.
Risk of burns!
Wear protective gloves.

Danger
1.3.2 Working inside the chamber
Only trained personnel may work inside the chamber (e.g. 1.2.1
"Approved operators", Page 16).

Safety
When working in the chamber (e.g. for cleaning, maintenance, etc.),

press the program stop switch and store the key during the work to
prevent unintentional unlocking.
Danger
The master switch / load disconnect switch can also be shut off and locked
with a padlock to prevent unauthorized reactivation.
1.3.3 Working on the assemblies
Risk of crushing from the door movement!
When working on the assemblies, turn off the load disconnect switch
Danger master switch and secure it with a lock to prevent it from being
switched back on. Keep the key with you when carrying out work to
prevent unintentional unlocking.
Only suitably trained persons ( Chapter 1.2.2, "System supervisor " and
Chapter 1.2.3, "Specialist"), are permitted to access the assemblies, e.g.
for inspection or maintenance purposes.
Work on the assemblies must only be performed while the machine is

switched off.
The assemblies compartment is locked. The key is kept by the system

supervisor to ensure that only technicians have access to the assemblies.
Risk of injury!
The assemblies (e.g. valves, uninsulated pipework) are hot!

Danger Wear personal protective clothing when working on the assemblies!
1.3.4 Working in the electrical control cabinet
Only qualified personnel are permitted to open the control cabinet

( Chapter 1.2.3, "Specialist").
Danger due to electric current!
When working on the electrical equipment (e.g. replacing compo-

nents), turn off the main switch / load disconnect switch.
Danger

Maintenance
2 Maintenance
Observe the safety instructions in Chapter 1!
Observe the instructions for operation of pressure vessels and the

regulations for regular inspection of pressure vessels.
An inspection and safety maintenance (interval-based maintenance &

inspection) must be carried out at least once a year. Observe the instruc-
tions in Chapter , "Maintenance and Safety inspection".
However, this inspection and interval-based maintenance does not provide

the necessary safety for sustained reproducible operation. Preventative
maintenance is thus required.
Preventative inspection and maintenance (preventative maintenance) must

be performed on the sterilizer after 800 batches or after at least one year.
A preventative inspection and maintenance (preventative maintenance) of

the steam generator should be performed after 2000 hours of operation or
after one year at the latest.
For economic reasons, it is worthwhile carrying out the maintenance on

the steam generator together with the maintenance on the device to be
supplied.
The machine is equipped with a batch and preventative maintenance

counter as standard equipment. The current counter readings can be read
on the screen at any time.
The batch counter continuously counts the cycles performed.
The preventative maintenance counter displays how many cycles are left
until the next preventative maintenance procedure. If the preventative main-
tenance counter displays zero, the info message Perform preventative
maintenance appears on the display after each cycle and is printed on the
cycle record.

Maintenance
2.1 Preparatory measures

Observe the following points when performing maintenance work.
When working on the machine, turn off the master switch / load
disconnect switch and secure it with a lock to prevent it from being
Danger switched back on unintentionally.
Working in the door area and assemblies compartment
Work in the area of the door mechanism or closure mechanism must only
ever be performed by qualified persons ( Chapter 1.2.3, "Specialist") as
specified by the manufacturer.
Working in the door area on devices with a vertical door lock
When performing maintenance work underneath the door, the door must be
secured by screwing the safety screw into the blind hole in the door guide
rail to prevent it from moving. The safety screw must be secured in place
with a lock nut.
Risk of injury!
If the door is not secured, there is a risk of injury from the door drive
Danger chain or door spring.
Working on the automatic transport system
Risk of crushing!
When working on the automatic transport system, disconnect the

Danger compressed air supply.
Press the emergency stop switch.
Vacuum pump
Drain the vacuum pump during extended downtime.
When the machine is idle for long periods (longer than four weeks) or if
there is a risk of frost, the vacuum pump and circulation containers must
be drained by removing all lock screws at the bottom and preserved with
antifreeze (MMM article no. 010495501).

Maintenance
Steam generator (ED model)
Risk of injury!
The steam generator is hot and pressurised.

Danger Maintenance work must only be performed on the steam generator
when the device is not under pressure and has cooled down.
2.2 Service module (option)

If the service module is activated, the operator is advised at regular inter-
vals about upcoming servicing work so that it can be scheduled ahead of
time. The intervals recommended by MMM are entered during commis-
sioning of the machine.
The following service work messages are displayed:

■ Preventive maintenance (batch-controlled)
■ Interval-based maintenance & inspection (time-controlled)
■ Calibration/adjustment (time-controlled)
■ Revalidation (time-controlled)
Additional informational messages are shown on the display and printed on

the batch record.
Indication of when service work is due
To see when the cycle-controlled and time-controlled service work is due:

Log in as the supervisor.
Open the control menu.
Loading side:
Press the Service button.
Press the button

Service works
An overview of upcoming service work is displayed.

Maintenance
2.3 Maintenance activities
a medical products log / equipment log must be maintained; current reports such as batch documen-
tation, assignment of the temperature and pressure curves (if available) and the tests, checks, mainte-
nance and repairs performed must be entered in this each day.
The following activities must be performed by a qualified specialist

( Chapter 1.2.1, "Approved operators").
Daily:
What How Control result

Check safety strip Check the function of the safety strip on both sides . The door must reverse and open
When operational again.
Close the door
Activate the safety strip
Check door seals The seal is automatically tested for vacuum tightness by the Beware of steam emissions!
vacuum test program. In the event of a leak, i.e. when
During subsequent empty sterilization (heating program), steam escapes from the door area,
check the seal for leak tightness against excess pressure. replace the seal ( Chapter 2.5,
If the SteamSpy option is installed, the door seal only need be "Replacing the door seal").
checked for leak-tightness with the vacuum test program every
four weeks.
Check dirt filter Check the dirt filter in the chamber floor; remove and clean it if
necessary.
Weekly:

Clean chamber Clean the chamber thoroughly. The chamber must be cold.
The chamber fittings must first be covered to prevent foreign
bodies from entering the pipe system ( Chapter 2.8.1,
"Chamber interior").
Risk of burns!
Allow the chamber to cool sufficiently
beforehand.
Door seal and closure Check the chamber's door seal and closure mechanism for
wear and damage.

Maintenance
After approx. 200 batches:
To prolong the service life, we recommend cleaning the seal groove regularly.
The following activities must be performed by a person trained by a specialist.
Clean seal groove Remove the seal from the groove using a suitable tool. Observe the instructions in
Chapter 2.5, "Replacing the door
Clean seal groove. seal", to avoid damaging the seal.
Grease the sides of the seal groove (with MMM special
lubricant, article no. 0613047).
Press the seal into the groove.
After 12 months or 800 batches:
Due to reasons of operating safety, reliability and economy, the machine must be regularly checked by a
specialist (preferably MMM customer service). The result must be entered in the medical products log /
equipment log.
Maintenance is required after 12 months or 800 batches at the latest. Technical data subject to change
without notice.
The following activities must be performed by a specialist (preferably MMM

customer service, Chapter 1.2.3, "Specialist").
What How Control result / activity

Chamber Visual inspection of sterilization chamber interior
Dirt traps Open and clean the dirt traps in the supply and disposal lines.
Non-return valves Open and clean the non-return valves, renew the seals if necessary.
Pipes and fittings Check all pipes and fittings for leaks, and tighten threaded connec-
tions if necessary.
Drain water separators Drain the water separators on the maintenance unit in the
compressed air supply for pneumatic valve .
Pipe interrupter (if Check pipe interrupter function
present)
Clean assemblies Remove dust deposits from assemblies compartment.
compartment
Condensate drain Open and clean condensate drain, renew insert if necessary.
Return flow preventer Open and clean return flow preventer if fitted.
Threaded connections Check threaded connections, pipe connections and pneumatic lines
for leaks
Check the pressure Check the setting of the pressure switch for the seal pressure.
switch

Maintenance

Absolute pressure Check absolute pressure transducer
transducer
Chamber door and Check the door drive belts or chains, rollers, drive motor, guide
locking components rails, door mounting, door brackets (pressure frame), pawls (door
supports), spring, friction clutch and threaded joints for wear and
tighten as required.
Check door lock and Check the adjustment of the chamber door(s) during the closing The message Loading or
closing process process. unloading side door opendis-
Check that the door position switches S11, S111, S114 (S13, S131, appears once the closed posi-
S134 for two-door version) and strip sensor (actuator) are seated tion is reached.
firmly and functioning correctly. The locking door must reliably
remain in its end position.
Vacuum pump Check minimum vacuum of vacuum pump.
The setpoint is ≤ 50 mbar
Check electrical equip- Check electrical components for visible wear.
ment Particularly check that the protective conductor is fastened properly
(note VDE regulations)
Check function of the When operational: The switch status of K28 must
K28 locking relay change.
for vacuum/solution Switch between vacuum/solution in the program selection
changeover (if present) screen
Check pressure monitor Check safety shut-off of media valves to the chamber if the pressure Y07 must close
for pressure in door switch B20 reports Door sealing pressure too low .
seal groove During the program sequence:
Contact B20
Disconnect sensor connector B20
Switch value: 1.8 bar
±0.2
Check pressure monitor Door release function check. When overpressure (0.1 bar)
for pressure container Door should release only if B17 / B171 report Chamber depressur- is reached, the digital input
depressurized message ized . indicators B17 / B171 turn off.
When operational:
Disconnect sensor connectors B17 or B171
Door movement not possible.
Checking the setpoint:
Start any program.
Check function of the Limit value sensor B101: setting value 82 °C Door movement not possible
temperature limit value
sensor B101 (if present) Select solution program
Disconnect sensors T12, T13
Switch the machine off and on again
Check valves Y09 and Check safety shut-off of media valves to the chamber when door end Y09 and Y07 must close
Y07 switch S11 or S13 reports "Door open".
During the program sequence:
Manually actuate roller lever S11 (S13)

Maintenance

Check pilot valves Y771 Check safety shut-off of media valves to the chamber when door end Y771 (and with optional bulk-
(and Y772 in the case switch S11 or S13 signals "Door open". head Y772) must close.
of optional bulkhead) During the program sequence:
Manually actuate the S11 (S13) roller lever
Safety valve Check the function of the safety valve (compressed air).
(if present) The function of the valve can be checked by removing it, and then
testing it on a suitable test stand or using suitable equipment.
To be performed by a
specialist only!
Check thermal water Check setting of thermal water valve and adjust if necessary
valve
Check valve Y03 Check the valve function by starting a program (except vacuum test).
Steam pressure reducer Check setting of steam and air pressure reducers, adjust if neces-
(if present) and air pres- sary
sure reducer
Temperature measuring Check temperature measuring facility
facility
Test run Perform test run and check program sequence for correct time
setting. Check pressure and temperature measurement devices and
their displays.
Check jacket pressure compare the pressure transducer pressure value (screen) with the
control manometer value.
Check program stop When operational: Door movement not possible.
function (if present) Reset with key.
Press program stop
Press Open door or Close door button
Signal column and indi- Check the function of the indicator lamps
cator lamps (if present)
Buffer battery Replace the touch panel buffer battery at least every 2 years (if
present).
Batch counter Read the number of batches from the screen and enter the status in
the assembly report and equipment log.
Check service door Check S112 or S132 service door switch (if present). The message, Maintenance
switch function When operational: door loading side open or
Maintenance door unloading
Open service door side open appears.
Function of SteamSpy Check the function of SteamSpy using a Bowie-Dick test or cycle The error message "Failed
(if present) control. integrated B&D test" or "Failed
cycle control" appears.
Loading trolley Clean the steering and fixed castors of the loading trolleys of Recommended lubricant:
Clean rollers machines that can be entered at floor level, and check they are suffi- Klübersynth VH1 64-1302
ciently lubricated. (MMM article no. 0634570)
Transport trolleys Check the function of the locking bolt and parking brake.

Maintenance
2.4 Steam generator maintenance activities

(ED version only)
The maintenance work described below must be performed at the specified

intervals for devices with an integrated steam generator.
Execution by a trained person only.
Wear protective gloves! The device is hot.
Maintenance work, e.g. tightening bolts and threaded connections,

Danger must only be carried out when the machine is depressurised and has
cooled down.
Intervention while the device is hot is only permissible in special

cases, e.g. to avert hazards.
2.4.1 Daily
Perform a visual inspection for leaks.
Make sure that the boiler supply and heating and also the feed water
degassing are connected correctly (green lamp for “Operational” status
lights up).
Check whether error messages are present (red lamp).
Make sure that the quality of the feed water meets the requirements
described in the user manual, and document the measured conductivity
value and adherence to the limit value in the equipment log or in the log
book of the water treatment plant.
The conductivity of the feed water at the reference temperature of
20 °C must not exceed 5 µS/cm.
2.4.2 Quarterly
Check the descaling function
Make sure that the device is descaled regularly. When running the
descaling function, you will hear valve Y02 opening and a small amount
of the boiler water will be discharged through the descaling line into the
bottom tray. If necessary, document the descaling interval.

Maintenance
Danger of scalding!
Hot steam and hot boiler water are discharged into the bottom tray
during descaling!
Danger
Use caution and stand back when checking the descaling function!
Alternatively, the functioning of the descaling feature can be determined by

measuring the conductivity of the boiler water.
We also recommend checking the silicic acid content in the boiler water
on a regular basis to ensure the medical instruments treated with the pure
steam hold their value.
The boiler must not have been refilled before removing the water
sample.
Remove water samples at the boiler discharge valve.

Allow the water sample to cool.
The conductivity at the reference temperature of 25°C should be less

than 100 μS/cm and the silica content below 10 mg/l.
Document the measured values in the equipment log.
Danger of scalding!
Hot steam and hot boiler water can escape.

Danger Open the discharge valve carefully and only when the boiler has
cooled sufficiently.
2.4.3 After 12 months or 2000 hours of operation
The maintenance interval depends on the operating hours (after

2000 operating hours or after 12 months) or the number of sterilization
cycles of the machines being supplied.
To be done by a specialist only

Maintenance
With the machine cold and switched off
Check the non-return valves and flaps, renew if necessary

Open the feed water tank, visual inspection of the tank, clean if neces-
sary
Completely drain the boiler
Check safety valve function
The safety valve will activate if the pressure in the pressure container of
the steam generator overshoots.
To check the function of the valve, remove it and then test it

on a suitable test stand or using suitable equipment.
Water level control function check

Fill level switch B902, B911 and B912
Steps: Fill the tank.
When filling the tank, the yellow LED of the tuning fork switch
must light up when the required fill level is reached.
Check the function of the safety shut-off

Steps: Pull out the plug of the fill level switch B911 or B912.
The heater circuit breakers Q511, Q513 (if present),
Q515 (if present) must open
Check the function of pressure limiting feature

The pressure limiting feature is included with:
■ Selectomat PL CL, ED variant with the Blow off line exiting in the
bottom tray additional feature
Steps: Pull out the plug of the B31 pressure limiter.
The heater circuit breakers Q511, Q513 (if present), Q515 (if
present) must remain open.
With the device at operating temperature
Function test of the automatic boiler feed and pressure regulation.

Reset the maintenance counter (if present)
Check the settings of all setpoint sensors and correct if necessary.

Maintenance
2.5 Replacing the door seal

If the door seal is severely deformed or defective, a new seal must be
inserted.
The door seal must only be exchanged by qualified persons

( Chapter 1.2.3, "Specialist").
Switch the machine off and allow it to cool sufficiently, as there is

otherwise a risk of burn injuries on the hot seal groove.
Danger
Open the door completely.

Remove the old seal from the seal groove.
Insert the new seal into the groove according to the instructions on the
packaging.
Then a new inspection is required as per DIN EN ISO 17665 T1, P.12.5.
2.6 Thermal printer paper exchange (option)
Use 112 x 46 x 12 thermal paper that can be archived for up to 10 years.
For trouble-free printing, we recommend ordering the paper from MMM.
Open flap.
On opening the paper repository, the printer
roller is automatically guided out of the
printing mechanism with the flap.
Remove the empty paper reel.

Maintenance
Insert a new paper reel as shown in the

figure.
The paper reel is simply inserted into the
container. Threading the paper in is not
necessary.
Example images only
2.7 Periodic inspections of pressure vessels

Pressure vessels must be inspected regularly. The operator must set up an
inspection program defining the type, scope and schedule of inspections.
Steam sterilizers with an integrated steam generator are equipped with

pressure vessels of different categories.
The manufacturer recommends that the following minimum requirements

be adhered to.
Recommended inspection intervals:
External inspection
■ Sterilizer pressure unit: 2 years (incl. quick acting closure)
■ Steam generator pressure unit: 1 year (steam generator components at

risk of overheating)
■ Sterilization chamber pressure container: 2 years
■ Steam generator pressure container: 1 year
Internal inspection
■ Pressure container (sterilization chamber): 5 years
■ Steam generator: 3 years
Strength test
■ Pressure container (sterilization chamber): 10 years
■ Steam generator: 9 years
Depending on the operating conditions, the number of cycles may require

shorter inspection intervals.
A cycle corresponds to one cycle of a standard MMM program.
For further information, see the pressure vessel drawing or the acceptance
test report as per Annex I of the Pressure Equipment Directive.

Maintenance
The following tests must be conducted by a qualified specialist.
The following national regulations must be observed for technical

qualifications.
External inspection: after 2 years

Check external Visual inspection: Assess relevant The system parts must
condition be free from external
system components for external
changes. The displays
changes, e.g. corrosion, discoloration must match.
due to high temperature, mechanical
damage, leaks ,etc.
Compare local displays and remote

displays
Function test of closure (if present)
Check safety- Check that they are installed All safety-relevant compo-
relevant components must be installed
nents Visual inspection: Check status for and in functional condi-
tion.
visible faults
Function test
Visual inspections of the outside of the machine can be replaced with other
suitable equivalent procedures if visual inspection is not possible due to the
structure of the pressure vessel or the operating conditions. The pressure
vessel or system component is not usually shut down for the inspection.
Internal inspection: after 5 years or when the corresponding number

of cycles is reached
The operator must consult the manufacturer's documentation to determine

the parts under the highest stress for inspection.
The vessel must be checked for cracks (e.g. surface cracking, ultrasonic
tests) as part of the inspection program specified by the operator with refer-
ence to the number of cycles during operation.
Depending on the number of cycles, shorter inspection intervals may be
required for the pressure container.

Maintenance
Check pres- Visual inspection: Visually assess The system parts must be
sure-bearing free from damage.
relevant system components. Pres-
walls
sure-bearing walls can be inspected Highly stressed locations
must not have any cracks.
with aids such as mirrors or camera
systems.
If damage is suspected, suitable non-

destructive test methods can be used,
such as color penetration tests to detect
surface cracks.
Inspection of cracks at locations under

high stress.
If visual inspection is not possible, a

water pressure test can be substituted in
the area around the tubes.
Check safety- Check that they are installed All safety-relevant compo-
relevant components must be installed
nents Visual inspection: Check status for and in functional condi-
tion.
visible faults
Function test
Documents Check that the system is installed as The system must conform
to the data in the inspec-
specified by the information in the
tion documentation.
inspection documentation.
See pressure vessel drawing or acceptance inspection report with refer-

ence to the relevant number of cycles.
Strength test: after 10 years

Strength test Strength tests comprise as a minimum static The system must not leak
pressure tests to confirm safety under the under the test pressure
approved operating pressure PB. and must not show any
deformation that could
compromise safety.
Note for machines operated in Germany:
The recurring inspections must be performed as per TRBS 1201 Part 2.
2.8 Cleaning
Regularly cleaning the sterilization chamber, the assemblies compartment
and the external surfaces prolongs your sterilizer'sservice life.

Maintenance
2.8.1 Chamber interior
The inner chamber walls are manufactured from stainless steel, which is
corrosion-resistant to many media and environmental conditions. Regular
cleaning is recommended to maintain the chamber's corrosion resistance
and durability ( Chapter 2.3, "Maintenance activities").
Contamination and dirt accumulations must be removed during regular

cleaning. Surface discolourations can also be prevented through regular
cleaning.
This cleaning can be carried out by washing out with deionised water and/
or using commercially available stainless steel cleaning agents (observe
the manufacturer's instructions for use!). Cleaning can be supported with
brushes, textiles, non-woven cloths or abrasive and polishing agents.
When using cleaning agents, always make sure they are suitable for
stainless steel!
This applies to both chemical cleaning agents and aids such as cloths and
brushes, etc.
Normal steel wool or steel brushes, whose abrasion can cause extra-
neous rust, and cleaning agents containing halogens (chloride and
fluoride ions), i.e. hydrochloric or hydrofluoric acid, must not be used
under any circumstances.
All traces of cleaning agents must be removed.
Clean chambers with special surfaces (e.g. ground) as gently as possible to

avoid impairing the surface quality.
Local corrosive attacks (e.g. pitting) must be removed through mechan-

ical or chemical processing. Depending on characteristics, such corrosive
attacks may affect the safety of the pressure vessel and must be analyzed
separately.
Only accordingly trained personnel may treat corrosion.
Danger

Maintenance
2.8.2 Assemblies compartment
Careful cleaning and disinfection of the assemblies compartment prevents

the increased accumulation of micro-organisms which can occur with even
moderate levels of dust.
Clean the assemblies compartment every three months with an indus-

trial vacuum cleaner, which must be equipped with a disposable dust bag
(paper).
All parts of the system must then be disinfected with a commercially avail-
able disinfectant.
2.8.3 External care
To care for the stainless steel front cover, we recommend Ultrapur D steel
cleaning agent (MMM Art. No.: 0544308-3921). It is sprayed sparingly onto
the metal surfaces or a cloth and distributed in the direction of the grinding
surface patterns.
The touch screen can be cleaned with a soft cloth and a gentle cleaning
agent or a standard disinfectant.
If this is done with the machine switched on, the touch screen's sensitivity
to touch must be temporarily deactivated to prevent unintentionally pressing
buttons.
Open the control menu.
Press the Clean touch button.
The touch screen no longer reacts to inputs for 30 seconds. The time
remaining for this function is decremented on the screen.

Maintenance
2.8.4 Cleaning of transport trolleys
The following cleaning instructions apply to all MMM transport trolleys (incl.
TW HUB and TW HV).
The transport trolleys are not suitable for automated sterilizing!
If necessary, clean the transport trolley using cleaning agents specifically

intended for stainless steel and plastics.
Clean and disinfect the rollers and platform using a cleaning cloth and suit-
able surface disinfectant.
Removable parts can be sterilized in a washer-disinfector.

Maintenance

Servicing Instructions
B&R Panel PP500
Software-Update

Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
Software-Update | 010582347 | REV 1.0 | 2020 - 11

Software Update for B&R Panel PP500
3 Software Update for B&R Panel PP500
3.1 Software description

The software installed on the machine is called STERISECURE and is the
same for all of the following machine series:
■ Selectomat PL
■ Selectomat PL CL
■ Vakulab PL
■ Vakulab PL CL
■ Ventilab PL
■ Vacudes PL
The software version appears on the display at the bottom left in the control
menu on the main screen.
3.2 Performing the software update

Resources
The following hardware and software is required for the software update:
■ Laptop
■ Card reader for CF cards
■ Ethernet cable for establishing a network connection between the laptop
and control panel
■ B&R Runtime Utility Center program, MMM ParameterTool
■ Image of the new software (see MMM box)
1. Network connection between the laptop and control panel
To back up the current parameter settings of the machine using Parameter-

Tool, it is necessary to establish a network connection between the laptop
and control panel.
Adapt the network settings of the laptop to the network settings of the
control panel (IP address, netmask).
Establish the network connection between the laptop and control panel.
Test the connection using the ping command: Start → Run → "cmd"
<Enter> ping <IP address of the control panel>.

2. Saving the parameter settings

Leave the CF card in the control panel. Switch on the sterilizer.
Open ParameterTool on the laptop.
Read the parameters from

the machine (download).
The current parameter
settings and user settings
are saved.
The network settings and serial number are not saved. Record this
information.
3. Saving the cycle files from the CF card
The cycle files must be run before the software update.

Switch off the sterilizer.
Remove the CF card from the control panel and insert it in the card
reader.
Run the Runtime Utility Center tool.
Run the “Create, Edit and Run Projects (.pil)” subprogram.
Run the “Extras → Backup Files from CF” menu item.
Select a folder on the laptop into which the cycle files should be copied.
The “Sterisecure” menu item from SimServ can also be used.
4. Preparing the CF card
Switch off the sterilizer.

Remove the CF card from the control panel and insert it in the card
reader.
Run the Runtime Utility Center tool.
Run the “Create / Restore a Drive Image” subprogram.
Copy the image file (*.zp or *.zp2) with the new software version (see
MMM box) to the CF card using the Runtime Utility Center.

Insert the CF card into the control panel.

Switch on the sterilizer.
The Screen Calibration page appears.
Perform the calibration.
The Hardware Configuration page appears.
5. Hardware configuration
Enter the following basic settings.
The basic settings entered cannot be corrected.
Configure the settings with care.
Sterilizer Machine type IO system hardware IO assignment

Selectomat PL with Selectomat PL PL 2003 IO system PL 2003
PL2003 IO system (CAN) (Selectomat: 1EX 470, ...) Standard
Selectomat PL with X20 Selectomat PL X20 IO system (Selec- X20 Old 1
IO system (X2X) tomat: 4 DI637, ...)
K822 card 14 pos 6
Y55 card 16 pos 5
Selectomat PL with X20 Selectomat PL X20 IO system (Selec- X20 Standard
IO system (X2X) tomat: 4 DI6371, ...)
Y55 card 14 pos 6
K822 card 16 pos 5
Vakulab PL Vakulab PL X20 IO system (Vakulab: Standard
6 DI6371, ...)
Vacudes PL Vacudes PL X20 IO system Standard
Selectomat PL CL with Selectomat PL X20 Sel PL CL Standard
X20 IO system (X2X)
6. Converting parameter settings
If the software version of the parameter file is not compatible with the soft-
ware version of the machine, a conversion of the parameter file must be
performed.
After the conversion, the parameter settings can be transferred to the

machine.
Sterilizer Software version Compatible if...

Selectomat PL, A.B.C ... A and B the same
Vakulab PL,
Ventilab PL,
Vacudes PL
Examples:
V9.2.0 and V9.2.4 → compatible

V7.3.2 and V7.4.2 → not compatible
V9.3.0 and V10.4.0 → not compatible
Convert the parameter file.

The parameter settings
can be transferred to the
machine.
7. Parameter settings
Open the parameter file by clicking on it in the file tree.
The file is displayed in the window on the right.
Check that it contains the correct parameter set.
Select the “Action →

Upload” menu item or
press the Upload button.
The transfer takes approx.
30 s.
3.3 Activating software options using a USB stick

Certain software options can be activated via a USB stick on the machine.
To prevent the illegal enabling of software options that need to be
purchased, an MMM USB stick technology is used.

The USB technology is active at and above Sterisecure:

■ V7.4.2 for Autostart
■ V9.0.0 for User Manager
■ V11.4.0 for APPcycles
■ V11.8.0 for RUMED360® Cycles and RUMED360® Dashboard
Procedure
Inform KHT / MMM Service of the MAC address of the PowerPanel as

well as the activated options (OPC and/or Autostart).
The MAC address can be found either on the sticker on the back of the
panel, on the boot screen when starting up the panel, or in the network
settings.
KHT / MMM Service will supply via email an activation file that needs to
be copied to the top-level folder of the USB stick. The USB stick must
be formatted as FAT or FAT32.
Switch on the machine, insert the USB stick in one of the two interfaces,
then wait approx. 30 s.
The following entries should appear in the audit trail: USB stick detected
and/or Warmup active or User management active.
Remove the USB stick and switch the machine off and on again.
The new option is now marked as active in the machine parameters.


Service manual
B&R PowerPanel C/T Series
Software update

Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
Software update | 010582347 | REV 1.0 | 2020 - 12

Software update B&R PowerPanel C/T Series
4 Software update B&R PowerPanel C/T Series
4.1 Overview
This document shall help you handling with the newer B&R PowerPanels of
the C and T series.
The C70 panel (controller panel) is currently used in the Selectomat PL

CL, Vakulab PL CL and in the Uniclean PL II 10 tray machines as the main
controller and visualization panel on the front side.
The T30 panel (terminal panel) is currently used in the Selectomat PL CL,
Vakulab PL CL and in the Uniclean PL/ML machines as the visualization
panel on the back side of the machines.
All PowerPanels of this series, so nor the C70 neither the T30 panel, do not
have compact flash cards inside any more. The flash memory is an internal
memory only. This brings along some differences in data handling, which
shall be explained in this document in detail.
Software only has to be installed on the C70 panel.
The T30 panel is always running as a VNC client and does not need any
software to be installed. A mere configuration is sufficient. The configuration
can be done directly at the display of the T panels.
4.2 Software update at the C70 panel

Please Note:
After a software update all batch files stored in the flash memory of the C70
panel (*.PMM/ *.RMM files), all parameter values and the Audit Trail files
(*.LOG) are lost.
A backup prior to the software update has to be executed, if these data

shall be saved.
Also some software options activated by USB stick are also lost and
have to be activated again after the software update (e.g. autostart, user
management, fix password).

4.2.1 Required tools
■ USB stick formatted with FAT32. Not all USB sticks are working without
difficulties. So please use the USB stick shipped with the machine.
■ Remote Install Structure of the new software version. This is the
new software version package for the machine, e.g. STERISECURE
Vx.y.z or WASHERSOFT Va.b.c. The unzipped archive must at least
contain the following two (at older versions) or three (at newer versions)
elements:
■ Optionally:
■ A laptop with the MMM ‘ParameterTool’ program (for parameter
backup and restore) and
■ MMM ‘SimServ’ program (for batch backup).
4.2.2 Procedure
4.2.2.1 Note values, that are not handled as parameters, but shall get the same values after
the software update again
4.2.2.1.1 IP address
■ After the software update the panel will (most probably - depending of
the used operating system of B&R in the current software) start with its
default IP address.
■ It should be set to the same value afterwards, so that the communica-
tion to other components is working again.
■ The IP settings can be viewed and changed in the control menu at the
machine.
4.2.2.1.2 Language
■ The selected languages at the machines will not be overwritten in the

machines by the ParameterTool.
■ So the language will be German directly after the software update at the
Selectomat/ Vakulab PL CL and English at the Uniclean machines.

■ If you want to adapt it to the wished language after the software update,
you have to do this at the machines directly in the machine parameters.
■ If you transmit parameters to the machine by the ParameterTool after
this, the currently active language will not change.
4.2.2.1.3 Serial number (Selectomat and Vakulab only)
■ The serial number is not overwritten in the machine by the Parameter-

Tool and has to get entered manually after the software update.
■ The serial number is an entry in the machine parameters of the
machine.
4.2.2.1.4 Batch and maintenance counters (Uniclean only)
■ The batch and the maintenance counters are currently not implemented
as parameters in the software WASHERSOFT.
■ So these values should be remembered before the software update and
set to the same values afterwards.
■ These settings can also be viewed and changed in the control menu at
the machine.
4.2.2.2 Optionally: Backup of batch and Audit Trail files
■ If the batch files (*.PMM/ *RMM) and/ or the Audit Trail files (*.LOG)
of the C70 panel shall be saved, a network connection between a
computer in the network (e.g. the laptop) and the C70 panel must be
established.
■ Activate the FTP connection in the service menu of the machine.
■ Start the ‘SimServ’ program at the external computer and choose menu
item ‘File --> Sterisecure’.
■ Press on the “+“ sign and enter the IP address of the machine.
■ Enter the correct user name and password and connect to the machine.
■ Change to the correct folders and read out the batch files and/ or the
Audit Trail files. Hint: Unfortunately you cannot copy complete folders,
but have to do it manually, one folder content after another.

4.2.2.3 Backup of parameters
■ If the panel is not brand-new, it is strongly recommended to read out the

parameter settings of the machine and store them to your laptop.
■ This makes it possible, that the machine can be used after the software
update again without doing a recommissioning.
■ To download the current parameter set out of the machine. a network
connection between a computer (e.g. your laptop) and the C70 panel
must be established.
■ For being able to connect to the machine with the Parameter-
Tool, the connection has to be activated in the service menu of the
machine.
■ Start the ParameterTool afterwards at the external computer. Please
refer to the help of the ParameterTool for information about parameter
backup.
4.2.2.4 Software update
Hint: Newer versions (since about spring of 2019) should be able to be

updated in a little bit simpler way than the older versions (till about spring of
2019). First try the method for the newer versions and take the method for
the older versions instead if this is not working like described. The different
methods are marked with the two different colors blue and green on the
following pages.
■ Remember the machine configuration settings, which are shown in the
menu page (lower left corner at Selectomat/ Vakulab PL CL) or in the
information screen (‘model’ entry at Uniclean). You will need them at
end of the update to configure the correct machine type.
■ Remove all files and folders from the USB stick.
■ Unzip the archive of the Remote Install Structure.
■ The following two (at older versions) or three (at newer versions)
elements must be present on your laptop:

■ Copy the folder(s) and the XML file to the root directory of the USB
stick.
■ JUST at older versions: Bring C70 panel into boot mode:
■ Uncover to the back side of the PowerPanel.
■ Press this reset button twice: The first time shorter than 2 seconds.
The second time longer than 2 seconds, but within 2 seconds after
having pressed the first time.
■ JUST at older versions: The panel now has to show the BOOT mode in
the display:
■ Insert the USB stick into IF3 or IF4 of the C70 panel (see Figure 1).
Figure 1: USB interfaces at C panel

■ JUST at older versions: Bring C70 panel into boot mode once more:
■ Press this reset button twice: The first time shorter than 2 seconds.
The second time longer than 2 seconds, but within 2 seconds after
having pressed the first time.
■ JUST at newer versions: Reboot the machine normally after having
inserted the USB stick.
■ The software update now starts automatically and will take some
minutes.
■ The panel will reboot several times automatically.
■ At the end the calibration screen appears, see Figure 2.

If the calibration screen does not appear, but the old software starts
again, see FAQ.
■ JUST at newer versions: Remove the USB stick out of the C70 panel.
The software would otherwise be uploaded to the panel after every boot
procedure for new, again and again.
■ Press the crosses on the screen as precisely as possible one after the
other.
■ When the calibration is finished the blue machine specific machine
configuration screen appears. Perform the correct selections. Select the
machine configuration settings, which you have remembered above.
■ The panel will restart with the new software and the correct IO mapping.
4.2.2.5 Set the date of a brand-new C panel
A brand-new C panel has the date 01.01.2000. The corresponding month

password is 2045. After the first start of the panel log on with user name
“MMM” and password “2045”. Set the current date and time in the control
menü. After the change the month password of the current month must be
entered for the next admin logon.
4.2.2.6 Check IP settings of the C panel
Set the IP settings noted at 3.2.1 at the C70 panel again.

4.2.2.7 Restore of parameters
■ If you want to restore the parameter set, which was downloaded before
(see 3.2.3), you can restore it into the machine with the program ‘Para-
meterTool’.
■ This makes it possible, that the machine can be used after the software
update again without doing a recommissioning.
■ To upload the parameter set to the machine. a network connection
between a computer (e.g. your laptop) and the C70 panel must be
established.
■ For being able to connect to the machine with the Parameter-
Tool, the connection has to be activated in the service menu of the
machine.
■ Restart the ParameterTool afterwards at the external computer. Please
refer to the help of the ParameterTool for information about parameter
restore.
4.2.2.8 Set values, that are not handled as parameters, but shall get the same values after
the software update again
■ Don’t forget to set these values in the machine, which you have remem-
bered in chapter 3.2.1.
■ Then you can be sure, that the machine is doing communication to
external systems (e.g. SimServ, EcoSoft, …) as before.
■ To activate some special software options again (e.g. autostart, user
management, fix password), you have to reuse the old stick, with which
these options were set in the past, or you have to order the required
data at team ‘KHT’ again.
4.3 Configuration of the T30 panel

The T30 terminal panel is just running as a VNC client at the C70 panel
and shows the unloading side visualization getting from the C70 controller
panel. No software has to be installed at the T30 panel at all.
After a software update on the C70 panel, the T30 panel should work
immediately, if the IP address of the C70 panel was set to the old value
again and the T30 panel had a working connection before.

■ None.
4.3.2 Procedure
4.3.2.1 Call configuration pages
■ A brand-new T panel always starts with the configuration pages.

■ If the panel was already configured, it will start in VNC mode and the
message „connecting ... Unable connect to socket, trying to reconnect“
appears. Press a hidden button at the lower right hand side corner of
the screen for at least 5 s, see Figure 3.
■ The password dialog appears.

■ Enter the access password.
4.3.2.2 Configuration of T30 panel
When the correct password was entered the configuration pages appear,
see Figure 4.

■ „Startup“ -> „Start mode“ -> „VNC“

■ „Audio“ ->“Buzzer“ -> Set to yes, if a beep shall confirm each touch of
the screen.
■ „Network“ -> „Host name“ -> leave empty

„Network“ -> DHCP -> no
„Network“ -> „Activate DNS“ -> no

„Network“ -> „IP address“ -> IP address of T30 panel in the network
„Network“ -> „Subnet mask“ -> Subnet mask of T30 panel
„Network“ -> „Default gateway“ -> Gateway of T30 panel
■ „VNC -> „Server“ -> <IP address of C70 panel>:5900

Example: 172.20.100.132:5900
„Password“ -> enter the VNC password
„Use RFB extension“ -> no
„Enable local window scaling“ -> no

■ „Security“ -> „Service password“ -> Enter the VNC password as access
password for the configuration pages.
■ „Save & exit“ -> Press „Save changes & exit“ .
If the T30 panel was configured correctly, it will show the visualization oft he
unloading side. If the display gets stuck in the welcome screen, the second
panel is not activated in the settings oft he C70 panel (‘network’ at the
Selectomat PL CL, ‘second panel’ in the machine parameters at Uniclean).
4.4 FAQ
4.4.1 Software update at C70 panel does not start
It might happen, that the software update at the C70 panel does not work
with the procedure described above.
In this case you can try the following things:
4.4.1.1 Try again like described above for several times.
Take the method for the older versions instead of the versions for the newer
versions.
4.4.1.2 Change of the software ID entries in the Remote Install Structure files:
The version ID of the software package is stored in the Remote Install

Structure files. If this ID is the same as the version ID of the already
installed software on the panel, it could happen, that the software does not
get installed in any case.
In folder „PPC7X_default“ the file „PPC7X_default.xml“ contains the version

ID in two lines. So these two lines maybe have to be changed, that the soft-
ware update is working:
■ Insert the USB stick into an external computer.
■ Open the file „PPC7X_default.xml“ in folder „PPC7X_default“ with a text
editor.
■ Change the version ID at the two lines „<Stection Id=...>“:
Example before the change:
...
<Section Id="System" Version="ID_001">
...

<Section Id="Application" Version="ID_001">

...
Example after the change:
...
<Section Id="System" Version="ID_001a">
...
<Section Id="Application" Version="ID_001a">
...
■ Save the modified file.
■ Insert the USB stick into the C70 panel.
■ Try again like described above.
4.4.1.3 USB stick
If still no software update is performed, maybe the USB stick is not suitable.
The stick must be formatted with FAT32 and it must be a USB 2.0 stick.
Maybe try an USB stick with a maximum of 8 GB.
4.4.1.4 Interface
If still no software update is performed, use the other USB interface IF3 at
the C70 panel, see Figure 1.
4.4.1.5 Call TSW
If still no software update is performed, please call the software team. We

will go through the procedure with you step by step. If still no effect, then we
maybe have to get in contact with B&R in this case…


Service manual
B&R Panel PC PPC2100
Software update

Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
Software update | 010582347 | REV 1.0 | 2020 - 12

Software update B&R Panel PC PPC2100
5 Software update B&R Panel PC PPC2100
5.1 Overview
This document shall help you installing MMM software to the B&R Panel
PC PPC2100.
The PPC2100 panel PC is currently used in the Selectomat PL, Vakulab

PL, Ventilab PL and Vacudes PL as the main controller and visualization
panel on the front side. If it is a machine with two panels, then there it is
also used as display for the back side.
All PPC2100 use CFast cards as internal memory. These are other cards
as CF cards, which were used in the PP520 panels for example.
5.2 Some hints

■ After a software update all parameter values of before will be lost. A
backup prior to the software update has to be executed, if these data
shall be saved. The best way to do that is by using the ParameterTool.
It is very simple to restore the parameter set after the software update to
the machine again. How to do that is NOT described in this document.
■ Also some software options activated by USB stick at the machines are
also lost and have to be activated again after the software update (e.g.
autostart, user management, fix password or OPC UA communication).
This is also NOT described in this document.
■ After the software update, you have to configure the correct machine
type first, so that the software knows, in which machine it is used. So
don’t forget to remember the configuration from the machine before
doing the software update (read out the configuration in the service
menu page).

5.3 Software update at PPC2100
■ CFast card reader/ writer, MMM mat. no. 010548862. HINT: This is
something else than the CF card reader/ writer!
■ A new CFast card (only if you do not want to use the old one) , MMM
mat. no. 010535744. HINT: This is also something else than the CF
cards!
■ B&R Runime Utility Center: Tool to put software onto the CFast card.
■ MMM software STERISECURE for outside panel: e.g. “RUC_Pack-
age_STERISECURE_V11.4.0_PPC2100_10inch_4GB_ForTwoPanel-
Machine.zip” You might have two different software versions for the OS
panel: the version for machines with only one panel (only front) and the
version for machines with two panels (front and back). Be sure, to select
the correct one. If there is only one version available, use this one in
any case.
■ MMM software STERISECURE for inside panel: e.g. “CF_I-
mage_STERISECURE_Terminal_D_4_52_PPC2100_N-
ode21_10inch.zip” You just need this software for machines with two
panels. You might have several different software files for the IS panel:
the versions for panels with different node numbers. You can read out
the node number out of the file name. Select one single file for each
machine at the same customer. So every machine on site must have
another software version file on the IS panel afterwards!
5.3.2 Software update at outside panel (controller)
■ Insert the CFast card into the CFast card reader/ writer.
■ Open B&R Runtime Utility Center program.
■ Choose the first entry in the window that appears:

■ Select the RUC package zip file which contains the MMM software. This
is the file, that is distributed from TSW for the wished software version:
■ Select third entry in the window from above:

■ Press “Install” in the window, that appears:
■ The required RUC package data will be copied to the CFast card.
■ Insert CFast card into the PPC2100.

■ Give power to PPC2100.

■ Calibrate screen and select correct machine configuration (see also
“read out the configuration in the service menu page”).
5.3.3 Software update at inside panel (visualization only)
You can choose one of the following update procedures described in the
following sections.
5.3.3.1 Using Images with a “zip” extension
■ Be sure, that you have chosen the software version file for having two
panels in the step before (see above).
■ Unzip one of the distributed zip files for the second panel to a folder on
your computer:
■ Remember the used node number, which you can read out of the file
name, here node number 25.
■ Select third entry in the window from above:

■ The following dialog should open:

If there opens another dialog, you have to go back to dialog ‘Offline

installation’ (see Graphic 7), select the first entry there, switch to ‘PVI/
PIL’ in the right lower corner and select an arbitrary ‘Transfer.pil’ file,
e.g. that one of Graphic 10: Selection of 'Transfer.pil' file 2. Go back
to ‘Offline installation’ (Graphic 7) and select the third entry. Then the
correct dialog should appear…
■ Open the dialog to select the correct “Transfer.pil” file by clicking on
“Search file”:
■ Select the “Transfer.pil” file in the unzipped folder. You find it in the
subfolder “PLC1\PPC21xx”:

■ Set the correct settings in the following screen:
■ Press on button “Create Flash”.

■ The required data will be copied to the CFast card.

5.3.3.2 Using Images with “zp2” extension
■ Select “Erstellen / Wiederherstellen eines Laufwerkabbilds”

■ Remember the used node number, which you can read out of the file
name, here node number 23.
■ Select the File name with the requested node number. Press “Öffnen”

■ Select “Abbild auf Disk wiederherstellen”

■ Press on button “Abbild wiederherstellen”.

■ Press on button “OK”.
5.3.4 Start the new Software on PPC2100
■ Insert CFast card into the PPC2100 of the second panel.

■ Give power to that PPC2100.
■ The panel should wait for getting the screen from the first panel or being
already able to connect to the first panel.
If not connected, yet, you have to configure the connection on the first
panel correctly:

■ Use the node number of the zip file from above (here the 25).
■ The both PPC2100 should connect to each other automatically after-
wards. The second panel gets the IP address, which was entered on the
first panel for the second panel.

Selectomat PL
Calibration and adjustment

Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com

6 Calibration and adjustment
6.1 Adjusting the temperature

Required tools:
■ Pt100 and reference thermometer

■ Oil bath
Procedure:
Place a reference thermometer and the Pt100 to be adjusted into an oil
bath.
Open the control menu on the loading side.

Press the Machine button.
Navigate to the relevant page for the temperature sensors.
Example: Temperature sensor T10 and

T11
Adjust the oil bath to the reference point for the adjustment.
In this example, the temperature is adjusted to 81 °C. The reference
thermometer displays 81 °C.
Read the uncorrected value of the temperature sensor.
In the example for T10: 81.3 °C.
Overwrite the reference point value (example: 81 °C) with the value
read.
The relevant default value is over-

written.
In the example, the value is now
81.3 °C.
Enter as the adjustment value the
difference between the temperature
of the reference thermometer and the
uncorrected temperature.
In the example: Adjustment value =
81 °C - 81.3 °C = -0.3 °C

Save the entry.
The adjustment becomes active after pressing the Save button.

If the corrected temperature does not change and does not corre-
spond to the reference temperature, you have forgotten to save the
adjustment value.
After saving, the corrected value should

now correspond to the reference ther-
mometer value.
In the example: 81.0 °C.
Perform the adjustment at all temperatures for each of the temperature

sensors.
Example: This is how a fully adjusted

temperature sensor might look.
6.2 Calibrating the temperature

Set the individual reference points again on the oil bath.
Read and record the calibration deviation.
6.3 Adjusting the pressure

Required tools:
■ Pressure gage
Procedure:
Attached a pressure gage for measuring the pressure.


Press the Machine button.
Navigate to the relevant page for the pressure sensors.
Example: Pressure sensor P10 and P11
Read the uncorrected value of the pressure sensor.

In the example for P10: 927 mbar.
Overwrite the reference point value (example: 931 mbar) with the value
read.
The relevant default value is over-

written.
In the example, the value is now
927 mbar.
Enter as the adjustment value the
difference between the pressure of
the reference pressure sensor and the
uncorrected pressure.
In the example: Adjustment value =
931 mbar - 927 mbar = 4 mbar
Save the entry.
The adjustment becomes active after pressing the Save button.

If the corrected pressure does not change and does not correspond
to the reference pressure, you have forgotten to save the adjustment
value.
After saving, the corrected value should

now correspond to the reference pressure
value.
In the example: 931 mbar.

Perform the adjustment at the prescribed pressure values.

The vacuum test or a test program can be set to the relevant pressure
values to establish the required pressures.
If necessary, the P49 Pressure program can be activated to automati-
cally establish each of the reference point values.
Example: This is how a fully adjusted pres-

sure sensor might look.
6.4 Calibrating the pressure

Set the individual reference points again on the pressure gage.
Read and record the calibration deviation.

Selectomat PL
Troubleshooting

Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com

Troubleshooting
7 Troubleshooting
7.1 Manual advance

The program can be manually advanced for test purposes.
Manual advance assumes detailed knowledge of the functioning

and principle of operation of the machine and must therefore only
be performed by suitably trained persons ( Chapter 1.2.2, "System
supervisor ").
If necessary, touch the screen to switch to the On-line process flow

chart view.
Press the Advance button.
Press the right-hand arrow to scroll to the

next process step.
Press the OK button to exit the dialog.
This process can be continued up to the Pressure relief process step. In

the Pressure relief process step, the system can only be advanced when
the chamber pressure has reached or fallen below the ambient pressure of
approx. 1000 mbar.
Advancing from the Aeration and Relief process steps for the door seal is
not generally possible.
The program is ended after releasing the door seal.
In the Unloading process step, the messages Cycle manually advanced

and Please acknowledge are displayed.
Acknowledge the message.
Steam may escape.
Stand to the side of the chamber when opening the door.

Danger Wear gloves to protect your hands when removing the material.

Troubleshooting
Unload the chamber manually by pulling the loading trolley out of the
chamber from the loading side.
The process is regarded as failed!

The material to be treated must be regarded as not sterilized.
Danger
Run an empty cycle prior to further operation.
7.2 Acknowledging messages

The information and fault messages appear at the bottom edge of the
screen. If a message has to be acknowledged, the following note appears,
alternating with the relevant messages: Please acknowledge.

Touch the information message and faults field.
The messages overview page appears.
The messages are displayed with alarm

number, the time the alarm occurred, and the
alarm description.
You can use the arrow buttons to scroll
through multiple pages.
Press the ACK button to acknowledge the alarm.
Log out again.
7.3 Releasing doors

The doors can be manually released and then opened in the event of a
fault.
Press the Service button in the control menu.
Press the Release Doors button.

Troubleshooting
7.4 Rack redelivery

The rack redelivery function allows both doors to be opened at the same in
order to transport items through the chamber or for cleaning purposes.
Close both doors.
Press the Rack Redelivery button.

A warning dialog appears that both doors will be
opened at the same time if the action is continued.
To finish, manually close both doors and switch the machine off and on
again.
If the loading door cannot be closed, the machine may be configured for
single-door use. Please deactivate the “Single-door operation” machine
parameter and switch the machine off and on again. The unloading door
can now be closed. Set the parameter for single-door operation again
afterwards.
7.5 Deleting cycles from the memory card (CF card)

The CF card has only a limited memory capacity so already logged cycles
can be deleted.
Press the Delete Cycles button in the Service menu.
Confirm the Delete cycle files dialog by pressing Yes.

Troubleshooting
7.6 Status and alarm messages

All messages are listed in the following with information on the trigger, the machine's reaction and
instructions for the user. Depending on the machine's equipment, not all messages are available.
Meaning of the abbreviations used in the following:
RL Red lamp
A Advertisement
T Printed in cycle documentation
Z Message to CCT (central control technology)
SV Start prohibition
PmT Program interruption with drying
PoT Program interruption without drying
Kdm Depressurise chamber
AT Audit trail
Q Confirmation required
No. Message Trigger RL A T Z SV P P K AT Q Note for

mT oT dm operators
1 Machine ready for oper- Ready for operation pending x
ation
2 Standby active The machine is in standby x x
mode.
3 Machine is warming up. Standby mode has been x x
Please wait. terminated, the machine is
warming up.
4 Power failure Power failure x x x x x x x x
5 Please acknowledge An alarm requiring acknowl- x x x Clear fault
edgement has occurred and acknowl-
edge alarm
6 Loading door open Limit switch of loading door x x
actuated when ready for
operation
7 Unloading door open Limit switch of unloading x x
door actuated when ready
for operation
8 Loading door open Limit switch of loading door x x x x x x x x Contact
during cycle run actuated during program customer
service
9 Unloading door open Limit switch of unloading x x x x x x x x Contact
during cycle run door actuated during customer
program service
10 Time exceeded loading Time of loading door open x x x x Clear door
door exceeded fault
11 Time exceeded Time of unloading door open x x x x Clear door
unloading door exceeded fault
12 Service door open on Service door switch open on x x x Close service
loading side loading side door on
loading side
in standard
operation

Troubleshooting

mT oT dm operators
13 Service door open on Service door switch open on x x x Close service
unloading side unloading side door on
unloading
side in stan-
dard opera-
tion
14 Safety bar on loading or Safety bar on loading or x x Remove
unloading side actuated unloading side actuated obstacle on
loading or
unloading
door
15 Door can be opened The released machine door x x x Acknowledge
only after acknowledge- can only be opened after messages on
ment (steam discharge) acknowledgment if an alarm screen
that must be acknowledged
occurs during the cycle.
16 Press acknowledge- The acknowledge key of x Press
ment key the loading door must be acknowledge
actuated to start the closing key of loading
process. door
18 Door seal press too low Door sealing pressure switch x x x x x x x x Check steam
(chamber in vacuum) (K9) reports pressure below supply
1.8 bar, chamber in under-
pressure
19 Door seal press too low Door sealing pressure switch x x x x x x x x Check steam
(chamber in overpres- (K9) reports pressure below supply
sure) 1.8 bar, chamber in over-
pressure
20 Door sealing pressure Door sealing pressure could x x x x x x x Check steam
could not be built up not be built up supply
21 Door sealing pressure Door sealing pressure could x x x x x Contact
could not be reduced not be reduced customer
service
22 Chamber pressure at Chamber pressure at prompt x x x x Contact
program start outside for program start outside customer
tolerance tolerance service
23 Check pressure Chamber depressurized x x x x Contact
switches K17 and K17.1 switches B17 and B171 customer
do not switch in tolerance service
range.
24 Compressed air pres- The machine compressed air x x x x x x Check
sure too low supply is too low compressed
air supply
25 Program STOP Program stop button pressed x x x x x x x If necessary,
clear fault
and unlock
program stop
switch
26 Program interruption by Program stop actuated by x x x x x x x If necessary
operator software clear fault
27 P10, P11, P20 or P30 At least one of the P10, P11, x x x x x x x x Check steam
pressure too high P20 or P30 pressure probes supply
returns a pressure greater
than 3999 mbar
28 Vacuum pump motor Motor protection switch x x x x x x x x Contact
protection switch vacuum pump has triggered. customer
service

Troubleshooting

mT oT dm operators
29 Temperature probe Chamber temperature probe x x x x x x x x Contact
control defective controls (T10) defective customer
service
30 Temperature probe Chamber temperature probe x x x x x x x x Contact
recording defective recording (T11) defective customer
service
31 Bottle probe defective Bottle probe defective x x x x x x x x Contact
customer
service
32 Temperature probe air Temperature probe air x x x x x x x Contact
detector defective detector (T20) defective customer
service
33 Cooling water probe Cooling water temperature x x x x x x x x Contact
defective probe (T4) defective customer
service
34 Pressure transducer Chamber pressure trans- x x x x x x x x Contact
control defective ducer controls (P10) defec- customer
tive service
35 Pressure transducer Chamber pressure trans- x x x x x x x x Contact
recording defective ducer recording (P11) defec- customer
tive service
36 Pressure transducer Pressure transducer jacket x x x x x x x x Contact
jacket defective (P20) defective customer
service
37 Cooling water tempera- Cooling water temperature x x x x x x x x Check
ture too high too high (T4) cold water
connection
38 Sterilization tempera- Sterilization temperature too x x x x x x x x Contact
ture exceeded high customer
service
39 Sterilization tempera- Sterilization temperature too x x x x x x x x Contact
ture too low low customer
service
40 Chamber pressure P10 and P11 measured x x x x x x x x Contact
transducer unaccept- values differ by more than customer
able difference (> 200 200 mbar and neither of the service
bar) two probes has completely
failed
41 Chamber pressure P10 and P11 measured x x x x x x x x Contact
transducer unaccept- values differ by more than 60 customer
able difference (> 60 mbar but less than 200 mbar service
bar) and neither of the two probes
has completely failed
42 Chamber temperature T10 and T11 (or T12 and x x x x x x x Contact
probe unacceptable T13 for solution programs) customer
difference (> 5 K) measured values at ready for service
operation differ by more than
5 K and neither of the two
probes has completely failed
43 Temperature probe T10 and T11 (or T12 and x x x x x x x x Contact
difference too high T13 for solution programs) customer
measured values have unac- service
ceptable difference in ster-
ilization and neither of the
two sensors has completely
failed

Troubleshooting

mT oT dm operators
44 Cooling time is running, Sterilization chamber is x x Wait for
please wait still too hot at the start of machine to
a program (risk of over- cool suffi-
heating). Start prevention is ciently
selected.
45 Cooling time is running Sterilization chamber is x Wait for
still too hot at the start of machine to
a program (risk of over- cool suffi-
heating). Start prevention is ciently
NOT selected.
46 Low pressure jacket Selectomat only: Low pres- x x x x x x x Check steam
sure jacket supply
47 Jacket pressure too low Jacket target pressure not x x x Check steam
met supply
51 Last vacuum test failed The last vacuum test was not x x Seal
passed. chamber,
sterilization
effect not
guaranteed
52 Pressure increase Vacuum test not passed, x x x x x x x x Seal
waiting time too high because pressure increase chamber,
waiting time too high sterilization
effect not
guaranteed
55 Cycle manually Cycle manually advanced x x x x x x Program
advanced not executed after program sequence not
start completed
56 Parameter have been Parameters in menu were x x x x x Take into
changed changed during program account when
releasing the
cycle
57 Warmup active The automatic program start x
is active
58 Warmup configured Machine is fitted with x Contact
incorrectly, program not warmup and a non-activated customer
known program is entered in the list service
of programs for execution
59 Perform preventive Preventative maintenance x x x Contact
maintenance interval reached customer
service to set
up a preven-
tative main-
tenance
appointment
62 Change buffer battery Buffer battery voltage below x x x x Do not switch
minimum value off machine,
data may be
lost! Contact
customer
service
63 Air detector: Tempera- Air detector: The temper- x x x x x x x Inert gas
ture too low ature is too low at the level too high,
measuring point. Program program is
interruption by air detector is interrupted,
selected. if configured
appropriately

Troubleshooting

mT oT dm operators
65 Air detector: measuring Air detector: The measuring x x x x x x Contact
point not reached point was not reached. customer
service
66 Air detector: Steriliza- Air detector: Air detector x x x x x x x Inert gas
tion temperature too low temperature has fallen below level too high,
sterilization temperature program is
during sterilization. Program interrupted,
interruption by air detector is if configured
selected. appropriately
70 Loading: Time Time exceeded during move- x x x Clear cause

exceeded loading ment of loading cylinder of fault and
cylinder during automatic loading acknowledge
message
71 Loading stop Automatic loading is stopped x x x
72 Loading: Waiting for Loading: waiting for second x
second trolley trolley
73 Unloading: Time Time exceeded during move- x x x Correct
exceeded unloading ment of unloading cylinder cause of fault
cylinder during automatic unloading
74 Unloading ramp occu- The unloading ramp is occu- x Remove
pied pied when unloading is loading trolley
required from the
unloading
ramp
75 Unloading stop Automatic unloading is x x x
stopped
76 Wire error steam At least one connecting line x x x Contact
manager of the steam manager is customer
interrupted service
77 Steam supply not yet No steam manager line is x x Wait for
available free steam
release
(green indi-
cator lamp
on)
78 Printing failed Direct printing at USB x x x x Check printer,
printer has failed for various if necessary
reasons add paper
and set it on
line, if neces-
sary reprint
cycle
81 Cycle data memory not Cycle data memory not avail- x x Contact
available able (USB stick not inserted). customer
service
82 Cycle data memory full Cycle data memory full. x x Contact
customer
service
83 Unloading: Time Time exceeded during door x x x x Clear cause
exceeded door movement with automatic of fault and
unloading acknowledge
message
84 Unloading: transport During automatic unloading x x x x
trolley removed of a loading trolley on a
docked transport trolley
the transport trolley was
removed.

Troubleshooting

mT oT dm operators
85 Time exceeded: air Time exceeded: air removal x x x x x x x x Contact
removal inject inject customer
service
removal evac. evac. customer
service
removal flush flush 1 customer
service
removal flush 2 flush 2 customer
service
89 Time exceeded: steam Time exceeded: steam x x x x x x x x Contact
admission admission customer
service
91 Time exceeded: pres- Time exceeded: pressure x x x x x x x x Contact
sure adjustment adjustment customer
service
92 Time exceeded: drying Time exceeded: drying x x x x x x x x Contact
customer
service
93 Time exceeded: air Time exceeded: air admis- x x x x x x x Contact
admission sion customer
service
94 Unloading: Door move- Door movement unloading x x x x
ment during transport side during unloading
process
95 Unloading active Unloading is active x
96 Loading active Loading is active x
97 Loading: Time Time exceeded: transport x x x x Clear trolley
exceeded: transport cylinder accumulation
cylinder
98 Loading: Time Time exceeded during door x x x x Clear door
exceeded door movement with automatic fault
unloading
99 Loading: Door move- Door movement during auto- x x x x
ment during transport matic loading
100 Loading: Program start Program start failed x x x x
failed
101 Loading procedure User selects program without x
stopped required loading to machine
while loading action has
already started
102 Local storage failed Saving of cycle to USB stick x x x x x Contact
failed customer
service
103 Network batch storage Network batch storage failed x x x x Check
failed network
connection
104 Network printing failed Network printing failed x x x x Check
network
connection

Troubleshooting

mT oT dm operators
106 Check IO module CAN node EX470 connec-
tion interrupted or problem at
a connected module
108 Attention: No steriliza- A non-sterilization program is x
tion program active
109 Check loading door The limit switches of the x x x x Contact
loading door switch inconsis- customer
tently service
110 Check unloading door The limit switches of the x x x x Contact
unloading door switch incon- customer
sistently service
111 Plot failed Printing by thermal printer x x x x Contact
failed customer
service
112 Plot initialization failed Plot initialization failed x x x x Contact
customer
service
114 Door seal is released Door seal release x x
115 Vac-Liq switching defect Relay self-test of switching x x x x Contact
vacuum/solution programs customer
failed service
116 Back pressure not Back pressure could not be x x x x x x x
reached built up
117 Back pressure too low Back pressure in the x x x x x x x
chamber not reached
118 Steam pressure not yet Steam pressure not yet x x
reached reached
119 Steam supply pressure Steam supply pressure too x x x Check steam
too low low supply pres-
sure
120 No door release No door release x Door move-
ment not
released by
hardware.
121 Program selection Program selection manually x x
manually changed changed
122 RUMED360® RUMED360® CyclePrint x x Wait for the
CyclePrint Direct active Direct active printing oper-
ation to finish
123 Time exceeded Time exceeded unloading x Correct fault
unloading in unloading
system
124 Unloading system not Unloading system not ready x Correct fault
ready in unloading
system
125 Steam generator not Steam generator not ready x x
ready
127 T13 defective T13 defective x x x x x x x x Contact
customer
service
128 T14 defective T14 defective x x x x x x x x Contact
customer
service

Troubleshooting

mT oT dm operators
129 P30 defective P30 defective x x x x x x x Contact
customer
service
130 Condenser circulation Motor protection switch of x x x x x x x x Contact
pump motor protection the circulation pump of the customer
switch condenser has triggered service
131 Jacket circulation pump Motor protection switch of x x x x x x x x Contact
motor protection switch the circulation pump of the customer
jacket has triggered service
132 Chamber fan motor Motor protection switch of x x x x x x x x Contact
protection switch chamber fan has triggered customer
service
142 Time exceeded safety Time exceeded safety x x x x x x x x Contact
extraction extraction customer
service
143 Vacuum pump stopped Vacuum pump stopped x x x Correct
because time exceeded because time exceeded vacuum
pump fault
and restart
pump from
the service
menu (pump
button)
144 Check liquifant Liquifant reports jacket full of x x x x x Contact
water at start of cooling customer
service
145 Air flow Released door is to be x
opened and air flows through
the chamber to eliminate
odors
146 Jacket cooling active Jacket cooling active before x x
H2O2 program
147 Unloading: Check latch Latch sensor at waste x Contact
unloading does not report customer
the setpoint position of the service
latch
148 Unloading: Overload Force monitored at waste x x x x x Remove
unloading has triggered blockage at
unloading
149 Unloading: Clear trans- Transport area for waste x Clear the
port area unloading has not been unloading
reported clear yet transport
area and
press the
"ramp clear"
button
150 Unloading: Emergency Program stop on machine x x x x x
stop actuated or waste unloading was
pressed
151 Unloading: Please Reset button of waste x x
acknowledge unloading must be pressed
152 Both doors open The user has activated func- x x x
tion opening both doors
simultaneously

Troubleshooting

mT oT dm operators
153 Parameter incorrect: Air Wrong program setting: The x x x x Check
detector function test air detector function test parameter
is activated in at least one settings:
program, but the program is If the "Air
not a test program detector func-
tion test"
program
parameter is
set to 'Yes',
the "Program
type" para-
meter must
be set to
'Test'.
154 Air detector function A program for the air x x
test detector function test is
running
155 Back pressure too low Heating during heating or x x x x x x x x
cooling is too low
156 Back pressure too low Back pressure much too long x x x x x x x
during cooling
157 Machine is warming up. Jacket pressure significantly x
Please wait. below setpoint pressure at
program start. Wait until the
jacket pressure has reached
the setpoint and another two
minutes for the steam supply
pressure to regenerate.
158 RFID reader does not RFID reader does not x x x x
respond respond
159 Condensate tempera- Chamber condensate x x x x x x x
ture too low temperature monitor with
T41 is active and the
condensate temperature is
too low
160 Condensate tempera- Chamber condensate x
ture too high temperature monitor with
T41 is active and the
condensate temperature is
too high
161 Temperature probe Temperature probe conden- x x x x x x x
condensate defective sate (T41) defective
162 Waiting for start of H2O2 Waiting for start of gassing x
generator
163 Departure from H2O2 Chamber pressure outside x x x x x x x
pressure range the approved tolerance
164 Valve feedback Y11/ Valve feedback of H2O2 x x x x x x x Contact
Y12 defective valves does not match actu- customer
ation service
165 Temperature sensor One of the temperature x x x x x x Contact
replaced, check cycle probes (control or recording) customer
curve has failed. The cycle is service
completed with the other
sensor

Troubleshooting

mT oT dm operators
166 Error thermal cooling Thermal cooling interlock x x x x x x x Contact
interlock (MMM-UK) present. The customer
feedback of the load size service
does not match the actua-
tion.
167 Waiting for release from Thermal cooling interlock x
cooling interlock (MMM-UK) present. The
interlock release is not
yet enabled in cooling or
removal
168 Motor protection switch Motor protection switch x x x x x x x Contact
exhaust air heating exhaust air heating heater customer
group 1 or heater group 2 service
169 Electric current supervi- Electric current supervision x x x x x x x Contact
sion exhaust air heating exhaust air heating heater customer
170 Temperature too low Temperature too low exhaust x x x x x x x Contact
exhaust air heating air heating heater group 1 or customer
heater group 2 service
171 Temperature too high Temperature too high x x x x x x x Contact
exhaust air heating exhaust air heating heater customer
172 Exhaust air heating is Exhaust air heating is x x
warming up warming up
173 Check exhaust air Check exhaust air heating x x Contact
heating customer
service
174 External monitor failure For MMM-UK: External
monitor failure
175 Unloading system Unloading ramp has slipped. x x x x Adjust ramp
disarranged to correct
position
176 Delayed program start Delayed program start x
177 Last B&D test failed Last B&D test failed x x Test can be
repeated.
If this
persists,
contact
customer
service
180 Integrated B&D test MMM SteamSpy reports x x x x x x x x Test can be
failed that the integrated B&D test repeated.
failed If this
persists,
contact
customer
service
181 Temperature probe Temperature probe x x x x x x x x Contact
SteamSpy defective SteamSpy (T21) defective customer
service
182 UPS active The uninterruptible power x x x x x x x
supply (UPS) is active
183 Cold water supply pres- The pressure of the cold x x x x x x
sure too low water supply to the machine
is too low

Troubleshooting

mT oT dm operators
187 Cycle control failed MMM SteamSpy reports that x x x x x x x x If this
the cycle control failed persists,
contact
customer
service
188 Error reading barcodes Faulty barcode read x x x If this alarm
is wanted,
the actions
"Display",
"Red lamp"
and "Confir-
mation" can
be set.
189 Preventive maintenance Carry out preventive mainte- x x Arrange
due shortly nance appointment
for preventa-
tive mainte-
nance with
customer
service
190 Interval maintenance & Interval maintenance & x x Arrange
inspection due shortly inspection due shortly appointment
for periodic
maintenance
and inspec-
tion with
customer
service
191 Calibration due shortly Carry out calibration/adjust- x x Arrange
ment appointment
for calibra-
tion/align-
ment with
customer
service
192 Revalidation due shortly Carry out revalidation x x Arrange
appointment
for renewed
validation
with customer
service
193 Preventive maintenance Preventive maintenance is x x x Arrange
overdue overdue appointment
for preventa-
tive mainte-
nance with
customer
service
194 Interval maintenance & The interval maintenance & x x x Arrange
inspection overdue inspection is overdue appointment
for interval-
based main-
tenance and
inspection
with customer
service

Troubleshooting

mT oT dm operators
195 Calibration/adjustment Calibration/adjustment is x x x Arrange
overdue overdue appointment
for calibra-
tion/align-
ment with
customer
service
196 Revalidation overdue The new validation is x x x Arrange
overdue appointment
for renewed
validation
with customer
service
197 Please insert serial Serial number not input into x x x Enter and
number of the machine machine parameters save the
machine
serial number
in the
machine
parameters
198 Flow rate of external Flow rate of external cooling x x x x x x Check
cooling circuit too low circuit too low external
cooling
circuit.
199 Pressure external Pressure external cooling x x x x x x Check
cooling circuit too low circuit too low external
cooling
circuit.
200 Steam generator: Steam generator: Heating x x x x x x Check the
Heating circuit failure failure steam gener-
ator
201 Steam generator Steam generator tempera- x x x x x x Check the
temperature too high ture too high steam gener-
ator
202 Steam generator: Not Steam generator: Not x x x x x Check the
enough water enough water steam gener-
ator
203 Pressure transducer Pressure transducer B13 x x x x x x Check the
B13 defective defective steam gener-
ator
204 Temperature probe T01 Temperature probe T01 x x x x x x Check the
defective defective steam gener-
ator
205 Steam generator feed Steam generator feed water x x x x x Check the
water temperature too temperature too high steam gener-
high ator
206 Steam generator: Boiler Steam generator: Poor boiler x x x x Check the
water quality water quality steam gener-
ator
207 Steam generator: Feed Steam generator: Feed x x x x x Check the
water temperature too water temperature too low steam gener-
low ator
208 Steam generator: Pres- Steam generator: Pressure x x x x x x Activate main
sure too high too high fuse

Troubleshooting

mT oT dm operators
209 Manual setting of digital Manual setting of digital x x Contact
outputs active outputs active customer
service; press
load discon-
nect switch
210 Cycle processing failed Problem serializing the cycle x x x x x x Contact
customer
service
211 Cycle creation failed Main memory problem in x x x x x x x Contact
power panel customer
service
212 Energy supply not yet Energy supply is being used Wait until
available by other machines another
machine
x x reaches a
stage with a
lower energy
consumption.
213 Perform air heating Perform air heating mainte- x Call customer
maintenance nance service
x x
for the air
heating.
214 General fault with the General fault with the air x Call customer
air heating heating service
x x x
for the air
heating.
215 Faults are deactivated Faults are deactivated on the x Call customer
on the air heating air heating service
x
for the air
heating.
216 Check SteamSpy Check SteamSpy T21 x x x Contact
temperature probe temperature probe x x x x customer
service
217 Jacket cooling water Pressure switch B35 signals Check water
x x x x x x
pressure too low that the pressure is too low supply
218 Deionized water pres- Pressure switch B36 signals Check water
x x x x
sure too low that the pressure is too low supply
219 Deionized water pres- Pressure switch B36 signals Check water
x x x x
sure too low that the pressure is too low supply
220 Loading: Barcode error No / incorrect barcode read
x x x x
during loading
221 Rupture disc defective Rupture disc actuated Check
x x x x
rupture disc
7.7 Analysis options in the event of faults

The status of all analogue and digital inputs and outputs can be analysed in
the control menu.

Press the Hardware button.

Troubleshooting
If the green lamp next to the hardware name is lit, the input is active or the
output actuated.
You can scroll between the individual pages using the arrow buttons.
The names of the inputs and outputs can be assigned to the corresponding
hardware elements based on the electrical plan.
View of piping and instrumentation diagram
To check the function, it is also possible to display the piping and instru-
mentation diagram on the screen in order to observe the status of the indi-
vidual machine components.
Press the
Service button.
Press the P&I diagram button.
The system instrumentation diagram appears on which it is possible to

observe the status of the individual machine components.
Sterilizer piping and instrumentation
diagram
Instrumentation diagram
Integrated steam generator
(if fitted)

Troubleshooting
7.7.1 Sending a debug e-mail
If the ISA - Intelligent Service Advisor option is activated, the user can
send a message with diagnostic information to MMM customer service after
a fault.
Press the Service button.
Press the ISA button.
Press the button

Send debug email.
The machine automatically sends an e-mail message to the configured

recipient.
For configuration of the ISA option observe the ISA Installation and
Configuration Manual.
7.7.2 Function check for specific components
The following function checks can be performed without having to start a

program. The machine must be Ready for operation.
■ Lamps
■ Vacuum pump (on the loading side only)
■ Cold water valve of the vacuum pump (on the loading side only)
■ Loading (Cart Logistik System) (on the loading side only)
■ Unloading (Cart Logistik System)
On the loading side:

Use the blue arrow button to move to screen 2.
Lamps function check

Press the Lamps button.
The status display on the screen and the info bar (if installed) switch on and
off alternately.

Troubleshooting
Vacuum pump function check
This function can only be tested on the loading side.
Press the Pump button.
The vacuum pump is now switched on for 10 seconds.
Vacuum pump cold water valve function check
Press the Cooling button.
The cold water valves are opened and closed several times.
Loading function check
Open the door on the loading side.
Press the Loading button.
Loading is started.
Unloading function check
This function can be tested with the rack hatch program.

First start the rack hatch program on the loading side.
Open the chamber door on the unloading side.
Open the control menu on the unloading side loading

side.
Press the Unloading button.
Unloading is started.
Risk of injury!
Observe the process and ensure that the movement zone of the
Danger transport cylinders remains clear.

Troubleshooting
Risk of injury!
Since the unloading function check can only be started from the
Danger loading side, a second person must observe the procedure on the
unloading side to ensure the movement zone of the transport cylinder
remains clear.
When using a floor level loading machine, simultaneously press the All
clear button and the Reset button for 10 seconds.
To do this, the machine must be operational or at the unloading step of a

rack hatch program.
7.7.3 Analysis options for the control modules
X20 system
After switching on the X20 system, the small green 'r’ symbols flash on all modules. Once contact with
the PowerPanel has been established, the 'r symbols light up permanently green. At the same time, the
orange-colored X-LED on the BR9300 bus coupler goes on.
Anomaly Possible cause Troubleshooting

Green 'r’ symbols flashing constantly Incorrect IO system selected in the
machine settings after the software was
uploaded for the first time
Incorrect card inserted
No X2X connection to the PowerPanel
Module defective
X-LED not lit up X2X connection to the PowerPanel
disrupted. Cable clamped on the insula-
tion or incorrectly cabled or cable break
No voltage on the BR9300 bus coupler
Flashing red LED on the AT2222 module This is normal if one of the two analog
input channels is not being used
Short circuit or cable break on the
connected element

Troubleshooting
X20 BR9300 module
The bus coupler establishes the connection between the PowerPanel and X20 system.

Troubleshooting
Illustration LED Color Status Description

r Green Off Module not supplied
Single flash Reset mode
Flashing Preoperational mode
On RUN mode
e Red Off Module not supplied or everything OK
Double flash LED indicates one of the following states:
■ The X2X Link supply of the power
supply is overloaded
■ I/O supply too low
■ Input voltage for X2X Link supply too
low
e+r Red on / green single flash Firmware is invalid
X Orange Off No communication on the X2X Link
On Communication on the X2X Link in
progress
l Red Off The X2X Link supply is within the valid
range
On The X2X Link supply of the power supply is
overloaded
Corrective action: Use an additional
PS3300 supply module
Connections of the X2X cables of the X20 BR9300 bus coupler to the interface card of the PowerPanel:
Interface Description Terminal assignment

X2X Link user interface The galvanically isolated X2X Terminal X2X Link
Link interface consists of a 4-pin
connector strip 1 X2X
2 X2X┴
3 X2X\
4 SHLD Shield
4-pin connector strip

Troubleshooting
X20 module AI4622

On RUN mode
On Error or reset status
Single flash Warning/error for an I/O channel
Overrun or underrun of the analog inputs
1-4 Green Off Wire break or sensor is unplugged
Flashing Overrun or underrun of the input signal
On The analog-to-digital converter is running,
value is OK

Troubleshooting
X20 module AT2222

On RUN mode
On Error or reset status
Overrun or underrun of the analog inputs
1-2 Green Off The input is switched off
Flashing Overrun, underrun or wire break
On The analog-to-digital converter is running

Troubleshooting
X20 module DI4371

On RUN mode
1-4 Green Input status of the corresponding digital
input

Troubleshooting
X20 module DI6371

On RUN mode
1-6 Green Input status of the corresponding digital
input

Troubleshooting
X20 module DI9371

On RUN mode
1 - 12 Green Input status of the corresponding digital
input

Troubleshooting
X20 module DO4322

On RUN mode
Level monitoring of the digital outputs has
triggered
1-4 Orange Output status of the corresponding digital
output

Troubleshooting
X20 module DO6322

On RUN mode
Level monitoring of the digital outputs has
triggered
1-6 Orange Output status of the corresponding digital
output
7.7.4 Valve opening counter

Press the Statistics button.
The statistics show how often a valve was opened.

Troubleshooting
7.7.5 Alarm counter
Every status and fault message has its own counter that is incremented by
1 as soon as the message becomes active.
The alarm counters provide a good overview of the faults that have
occurred since the counters were last reset.
Press the Alarm counter button.
Resetting the alarm counters

Press the Reset Alarm Counters button.
The alarm counter for all alarms is reset to “0”.
7.8 Faults in the control panel / controller
7.8.1 Black screen
Black (PP520: blue) boot screen does not disappear
Message 1: No bootable device - Please restart system

Trigger: CF card not inserted or incorrect project on the CF card
Troubleshooting: Insert the CF card correctly or copy a valid project to it
Message 2: Service
Trigger: A programming error has occurred, usually on the B&R side or due
to a network issue (too many broadcasts)
Troubleshooting: Contact MMM customer service
If applicable, read the log book using the B&R System Diagnos-
tics Manager
Screen remains black - no display on the screen
Message: No message
Trigger: Display or control panel defective
Troubleshooting: Replace the control panel with a new control panel ( see
Chapter , "Bedienpanel")

Troubleshooting
7.8.2 Screen calibration
Touchscreen difficult to operate - touch not registered at the correct

location
Message: No message
Trigger: Touchscreen decalibrated
Troubleshooting: Manually initiate and perform the touchscreen calibration
( see Chapter , "Calibration screen")
Calibration screen crosses are outside the screen area
Message: No message
Trigger: Node number on the control panel = 0
Troubleshooting: Set the node number to greater than 2
7.8.3 Network addresses of the control panels
IP address gets set incorrectly
Message: No message
Trigger: Error in the software versions Sterisecure V9.0.0 - V9.2.1
Troubleshooting: Use Sterisecure V9.3.0 or higher (see Software Update
servicing instructions)
7.8.4 Logging in the MMM user
The current monthly password is not accepted
Message:
Trigger: An old date is set on the machine so only the monthly password of
the relevant date is accepted
Troubleshooting: Request the relevant monthly password from MMM customer
service and log in using that password
Update the date ( see Chapter , "Einstellung Uhrzeit")
Log in again with the current monthly password

Troubleshooting
7.8.5 Replacing the panel
Alarm occurs after replacing the panel
Message: Various
Trigger: Error in the bus system connection or configuration
Troubleshooting: Check the settings of the initial boot process.
7.9 Faults in door movement
7.9.1 Door seal pressure
Door sealing pressure too low
Message: Alarm 18: Door seal press too low (chamber in vacuum)
Trigger: A large load can result in an excessive demand on the steam
generator
Troubleshooting 1: A screen can be installed behind Y07 to limit the maximum steam
flow. The diameter of the screen depends on the chamber size:
636+666: 4mm
669: 6mm
6612: 8mm
6618: 9mm
Troubleshooting 2: The rate of increase in pressures can be reduced. It is best to install
software version 10.4.0 (or above). For this version and above it is
possible to set the rate of the first steam inflow. The following rates
can then be adjusted (the standard rates for the Selectomat PL CL
when patch 14970 applies are set as follows):
A software update to V10.7.0 should be performed, if possible.

The steam generator control was optimized in this version (e.g.,
feeding water into the boiler during phases of high steam demand is
avoided)

Troubleshooting
Door seal not sucked back sufficiently
Message:
Trigger:
Troubleshooting: The resuction of the door seal can be repeated manually. To do
this, the machine must be set to Operational or Unloading. ( see
Chapter 7.3, "Releasing doors")
7.9.2 Door movement
Loading door opens / closes too slowly
Message: Alarm 10: Time exceeded loading door

Trigger: Error on switches S11.4 and S11 or on the door motor drive
Troubleshooting: Check switches S11.4 and S11: When the door is closed, S11.4
should be active and S11 inactive.
7.10 Faults in the vacuum pump
7.10.1 Startup of the vacuum pump
Loud startup noises on the vacuum pump (screeching) - When oper-

ating the pump or shortly after startup, water is forced out of the
exhaust air duct of the circulation tank
Message: No message
Trigger: The vacuum pump is overfilled at startup (target level is at the
height of the shaft) - The impeller or the control disc might be
damaged
Troubleshooting: The right fill level in the vacuum pump is achieved with the help
of the drain valve because excess water can flow out in standby
mode. This prevents the pump from overfilling during standby. A
non-return valve is used which does not affect the vacuum perfor-
mance of the pump.
VZ-30/VZ-50: Screw the drain valve in kit 010531830 (for retrofitting
the VP VZ30/50 drain valve) directly into the Uv connection. The
outflowing water can be directed into the bottom tray using the pipe
components (or hose) included.
VZ-110/VZ-140/VZ-180: Screw the drain valve in kit 010531833
(for retrofitting the VP VZ110-180 drain valve) directly into the Uv
connection. The outflowing water can be directed into the bottom
tray using the pipe components (or hose) included.

Troubleshooting
7.10.2 Vacuum pump performance
Vacuum pump performance too weak during drying
Message: Time exceeded: Pressure relief

Trigger 1: Error due to condensate in the system
Troubleshooting 1: Check the system for condensate.
Trigger 2: Error due to leakage or problem with pump aeration

Troubleshooting 2: Check the pump aeration valve Y81 and the manual bleed-off valve.
The pump aeration valve Y81 should close in the non-activated
state. Check Y81 for leaks while the vacuum pump is running.
The bleed-off valve should be slightly open to ensure the

vacuum pump is not damaged. Opening the valve too much,
however, will have a negative impact on the vacuum pump
performance.
7.11 Faults in the assemblies
7.11.1 Cooling water temperature
Cooling water temperature too high
Message: Alarm 37: Cooling water temperature too high

Trigger 1: The cooling water temperature is above the specified parameter
value
Troubleshooting 1: Use cooling water with a suitable temperature.
Trigger 2: AVTA is defective and allows the water to flow continuously so there
is not enough cooling water in the cooling water tank
Troubleshooting 2: Check the AVTA.
7.11.2 Valve manifold
Air escaping from the valve manifold
Message: No message
Trigger: Air is flowing out of the valve manifold: Y20 is not opening
Troubleshooting: Check Y20.

Troubleshooting
7.12 Faults in the transport system
7.12.1 Loading movement
Loading too slow
Message: Alarm 70: Loading: Time exceeded loading cylinder

Trigger 1: Error with the compressed air assistance (the pressure is too low)
Troubleshooting 1: Check the compressed air on the loading conveyor.
Trigger 2: Error due to blocked loading arm: The front part of the arm has
come loose, rotated, and is now blocking the movement
Troubleshooting 2: Check the loading arm.
7.13 Faults in the program sequence
7.13.1 Vacuum test
Vacuum test failed
Message: Alarm 51: Last vacuum test failed

Trigger: Fault with the door seal
Troubleshooting: Replace the door seal.
7.13.2 Drying the sterilized items
Sterilized items are not dry after sterilization
Message: No message
Trigger: Error during the drying phase
Troubleshooting 1: Set the program parameter to SD drying.
Troubleshooting 2: Place absorbent towels under the sterilized items.

Troubleshooting

Installation Manual
Selectomat PL
SteamSpy
010098065 SteamSpy integrated Bowie-Dick-Test
Manufacturer Service Hotline

MMM Münchener Medizin + 49-1805 - 666 112
Mechanik GmbH
Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
010524157 | REV 5.2 | 2020 - 06
Installation SteamSpy - Selectomat PL
8 Installation SteamSpy - Selectomat PL
8.1 General
In accordance with the provisions for operators of medical devices,

installation, operation, application and maintenance is only permitted
to persons with appropriate training or appropriate expertise and
experience.
8.1.1 Tools and material
■ Drilling machine
■ 2 x open-end wrench AF 24 / 1 x open-end wrench AF 38
■ Screwdriver
■ Laptop
■ Network cable
■ Addional tools may be required as well
8.1.2 Documents
Further applicable documents in their current version are as follows:

■ Installation instruction 010098065 SteamSpy integrated
Bowie-Dick-Test
■ Wiring plan SteamSpy
■ Manual Selectomat PL
8.1.3 Software
■ Sterisecure as from version 09.00.00

■ ParameterTool as from version 1.11.04
■ SimServ (if available) as from version 1.25.00

8.2 Mounting MMM SteamSpy
8.2.1 Components
Resistance thermo- Plug

couple PT100
EPDM gasket Insert with O-ring
Connecting nut Test body
Test hose Silicone hose 3x2

mm and 5x1.5 mm

Coiler Coiler cover
Housing
8.2.2 Installation of SteamSpy into the sterilizer
Assembly of the insert, plug and PT100

Place the EPDM gasket into the insert.
Put the connecting nut over the insert.
Carefully push the PT100 through the housing and through the
bore hole in the plug. Then push it through the EPDM gasket and
the insert.
Tighten the plug inside the insert until the PT100 sensor does not
move any longer.
Insert the O-ring in the groove of the front part of the insert.

The tip of the PT100 probe must poke out of the

insert centrally and by exactly 36 mm. Check this
during each installation!
The plug must not be tightened too tight as this

could damage the PT100 sensor. A torque of 20
Nm is recommended.
It is advisable to measure the part of the PT100 probe protruding from the plug
after installing the SteamSpy and to note the length. This allows to reconstruct a
displacement of the probe caused by subsequent mounting steps.
Prepation of the TT connecting piece

Remove the nut and rosette.
Preparation of the test body and test hose
The test hose must be treated with extreme caution! Even small kinks can affect the
functionality of the SteamSpy!
The test hose must be exactly 150 cm long. If it be too long, cut it to the precise length
with a tube cutter. If it be too short, it must be replaced.

Insert the two silicone hoses into each other.

Insert the test hose into the silicone hoses and attach it onto the
test body.
Fixing the test body, test hose and the coiler to the chamber
Check the groove of the TT connecting piece, whether the O-ring
is in place. If not, insert an O-ring.
Insert the test hose through the TT connecting piece into the
chamber.
Push it through until the test body lies loosely inside the TT
connecting piece.

Feed the end of the test hose in the chamber very carefully
through the coiler.
Then continue to feed the test hose through the coiler until it can
be inserted into the TT connecting piece.
Insert the coiler into the TT connecting piece.
Do not pull firmly on the hose, as this could

detach the hose from the test body and form
kinks in the hose.
Continue to pull the test hose

carefully through the coiler
until the test body is flush
against the TT connecting
piece (but without great
tension on the connecting
elements).
This step is best done with the help of a second person. While the test hose is fed
inside the chamber, the test body should be observed in the component room.
Fixing the component Insert with PT100

Insert the PT100 from the outside into the test body and secure it
with the connecting nut to the TT connection piece.
Mount the housing and
secure it to the chamber
jacket using metal screws.

Fixing the hose in the chamber

Carefully coil the hose onto the coiler.
If a stud bolt is available, fix the coiler with the tab on the stud bolt
to the chamber wall.
Screw the coiler cover onto the coiler.
If the TT connecting piece for the coiler is too large or too small, it may be impossible
to fix it firmly without stud bolts. In that case, weld a bolt to the chamber wall in order to
prevent the coiler from dropping down.
8.2.3 Electrical connection
Conntect the PT100 (T21) according to the wiring plan supplied.

Install the measuring transducer PT100 (0-150°C) and connect it to
the analogue input module.
As of REV 5 of the installation instructions,

the fan visible in the picture is no longer
present in new SteamSpy-installations. Existing
SteamSpys can continue to be operated with the
existing fan.
8.3 Parameter settings
8.3.1 Parameter settings of SteamSpy
In case of retrofitting, the parameters of STERISECURE must be saved and

converted prior to its reinstallation.

Machine parameters
Activate the MMM SteamSpy in the machine parameters.

Once SteamSpy has been activated in the machine parame-
ters, it is automatically activated in B&D test type programs.
If the autostart function is not used, the standby mode can be

deactivated.
If the autostart function is used, time delay for the standby
mode should be long enough (>4 h).
In the standby mode, the jacket control is deactivated, which
causes the chamber to cool down. This must be prevented, if
SteamSpy is to be used as batch control system.
Autostart
In Autostart, replace the Heating program P11 by P14.

In addition, you may add program 7 „B&D Test“, which will then
run automatically.

Global parameters
Set the SteamSpy Global parameters as shown in the screen-

shot on the left:
Max.temp. diff. steam injection (B&D) 5.0 K
Max.temp. diff. sterilization (B&D) 5.0 K
Max.temp. diff. steam injection (BMS) 15.0 K
Delay steam injection monitoring (BMS) 2000 ms
Start temperature (BMS) 85.0 °C
The global parameters only apply to the SteamSpy of the Selectomat PL.
Do not use these parameters for the SteamSpy of the Selectomat PL CL .
8.3.2 Parameter settings of standard programs
The MMM SteamSpy is adapted to the Selectomat PL as well as the MMM stan-
dard programs and is accordingly type-tested. If the batch control function is to
be used, the parameters of the pulsed venting must be set exactly as described
below.
Sterilization program and reference program
For each sterilization program activated as well as for the

reference program (if the link to the reference program
is used), the pulsed evacuations must be set exactly as
shown on the left.

The number of pulsed overpressure evacuations

(number of pulses 5) must be set in accordance with the
chamber size:
666, 669: 0
6612, 969, 9612: 1
9618, 1899, 12615: 5
The gradient of the activated sterilization programs as well

as of the reference program (if the link to the reference
program is used) must be set exactly as shown on the left.
The batch control must be activated separately in each

sterilization program.
In standard operation, the printout and display of the

temperature T21 should be deactivated for all sterilization
programs activated.
However, the value is to be stored for documentation
purposes and eventual error corrections.
The same applies to program P07 B & DTest.

Heating
Deactivate program P11 Heating to prevent any faulty

operation.
Use program P14 Heating SteamSpy instead of

program P11.
It is configured as shown in the screenshots.



8.3.3 Parameter settings of test programs
P15 Test SteamSpy B&D
P15 must be activated with the following parameters.
Set the same number of overpressure pulsings

as is set for standard sterilization programs. This
number is to be entered under: Pulsing 4.

Adapt the gradients "Process rising“.
Deactivate P15 after termination of the functional test of MMM SteamSpy.

P16 Test Batch control
Activate P16 using the following parameters.
The program type must be "Sterilization".



8.3.4 Parameter settings of SteamSpy alarms
The SteamSpy alarms 177, 180, 181 and 187 are to be set as follows:
A failed B&D test or batch control leads to a program interruption with drying.
8.3.5 Function test of MMM SteamSpy
Check measured value T21
Check the correct temperature value of T21 in the hardware configuration. The displayed temperature
should be within a realistic range.
Program tests

For the function test, the display and the printout of

the temperature T21 must be activated in the acti-
vated sterilization program, with which the batch
control is tested, as well as in the program P07 B &
D test.
For the functional test, the following programs must be terminated with the results stated below:
Program Result of the batch Result SteamSpy
P14 Heating SteamSpy Cycle run passed
P15 Test SteamSpy B&D Cycle run failed Integrated B&D test failed
P07 B&DTest Cycle run passed Integrated B&D test passed
P02 Universal (or other steriliza- Cycle run passed Batch control passed
tion program activated)
P16 Test batch control Cycle run failed Batch control failed
Wait for the end of drying in case of FAIL cycles. Manual advance is not allowed, as
insufficient drying may impair the functionality of the SteamSpy.
Example cycle protocols
See the following list of sample protocols of test cycles (except for program 14 Heating SteamSpy).

P15 Test SteamSpy B&D (FAIL cycle)

P07 B&D Test (PASS cycle)

P02 UNIVERSAL (PASS cycle of a sterilization program with activated batch control)

P16 Test batch control (FAIL cycle)
8.4 Complete the installation

After successful MMM SteamSpy function test, certain parameters have to be changed again before the
device can be handed over to the customer.

Deactivate the display and the printout of the measured

values of T21 in the batch protocol for each sterilizing
program activated as well as for program 07 B & D test.
Only the storage in the batch file remains active.
Even if SteamSpy is temporarily deactivated, it is useful to continue storing the

temperature T21 to allow later error analysis.
The test programs 15 and 16 must be deactivated in order

to prevent operating errors.
It is recommended to note the installation of SteamSpy in the medical device

book of the sterilizer.


Installation Manual
Selectomat PL CL
SteamSpy
010554568 SteamSpy integrated Bowie-Dick-Test CL
Manufacturer Service Hotline

MMM Münchener Medizin + 49-1805 - 666 112
Mechanik GmbH
Semmelweisstraße 6
D-82152 Planegg
www.mmmgroup.com
010524157 | REV 1.0 | 2020 - 10
Installation SteamSpy - Selectomat PL CL
9 Installation SteamSpy - Selectomat PL CL
9.1 General
In accordance with the provisions for operators of medical devices,

installation, operation, application and maintenance is only permitted
to persons with appropriate training or appropriate expertise and
experience.
9.1.1 Material
■ SteamSpy CL Material number 010554568
9.1.2 Documents
Further applicable documents in their current version are as follows:

■ Installation instruction 010554568 SteamSpy integrated
Bowie-Dick-Test CL
■ Wiring plan Selectomat PL CL
■ Manual Selectomat PL CL
9.1.3 Software
■ Sterisecure as from version 09.00.00
9.2 Mounting MMM SteamSpy
9.2.1 Components
Resistance thermo- Plug

couple PT100

EPDM gasket Insert with O-ring
Connecting nut Test body
Test hose Silicone hose 3x2

mm and 5x1.5 mm
Measuring Adapter SteamSpy

transducer

Coiler Colander + nut
9.2.2 Installation of SteamSpy into the sterilizer
Assembly of the insert, plug and PT100

Place the EPDM gasket into the insert.
Put the connecting nut over the insert.
Carefully push the PT100 through the bore hole in the plug. Then
push it through the EPDM gasket and the insert.
Tighten the plug inside the insert until the PT100 sensor does not
move any longer.
Insert the O-ring in the groove of the front part of the insert.
The tip of the PT100 probe must poke out of the

insert centrally and by exactly 36 mm. Check this
during each installation!
The plug must not be tightened too tight as this

could damage the PT100 sensor. A torque of 20
Nm is recommended.
It is advisable to measure the part of the PT100 probe protruding from the plug
after installing the SteamSpy and to note the length. This allows to reconstruct a
displacement of the probe caused by subsequent mounting steps.

Preparation of the connection pipe

Fasten adapter tube with union nut.
Preparation of the test body and test hose
The test hose must be treated with extreme caution! Even small kinks can affect the
functionality of the SteamSpy!
The test hose must be exactly 150 cm long. If it be too long, cut it to the precise length
with a tube cutter. If it be too short, it must be replaced.
Insert the two silicone hoses into each other.

Insert the test hose into the silicone hoses and attach it onto the
test body.
Fixing the test body and test hose on the adapter tube

Check the groove of the adapter tube, whether the O-ring is in

place. If not, insert an O-ring.
Insert the test hose through the adapter tube into the chamber.
Push it through until the test body lies loosely inside the adapter
tube.
Feed the end of the test hose in the chamber very carefully
through the coiler.
Then continue to feed the test hose through the coiler until it can
be attached on the bottom of the chamber.
Insert the coiler into the TT connecting piece.
Do not pull firmly on the hose, as this could

detach the hose from the test body and form
kinks in the hose.
Continue to pull the test hose

carefully through the coiler
until the test body is flush
against the adapter tube (but
without great tension on the
connecting elements).
This step is best done with the help of a second person. While the test hose is fed
inside the chamber, the test body should be observed in the component room.

Fixing the component Insert with PT100
Insert the PT100 from the outside into the test body and secure it
with the connecting nut to the adapter tube.
Cover pipe insulation.

Fixing the hose in the chamber

Carefully coil the hose onto the coiler.
Fix the coiler with the tab on the stud bolt to the chamber bottom.
Fix the end of the hose to the coiler.
The end of the hose must
not be in the condensate and
may protrude a maximum of
1 cm above the drain.
Attach chamber colander.
9.2.3 Electrical connection
Install the measuring transducer PT100 (B121) and connect it to the analogue input module.
Conntect the PT100 (T21) on themeasuring transducer according to the wiring plan supplied.
9.3 Parameter settings
9.3.1 Parameter settings of SteamSpy
In case of retrofitting, the parameters of STERISECURE must be saved and

converted prior to its reinstallation.

Machine parameters
Activate the MMM SteamSpy in the machine parameters.

Once SteamSpy has been activated in the machine parame-
ters, it is automatically activated in B&D test type programs.
If the autostart function is not used, the standby mode can be

deactivated.
If the autostart function is used, time delay for the standby
mode should be long enough (>4 h).
In the standby mode, the jacket control is deactivated, which
causes the chamber to cool down. This must be prevented, if
SteamSpy is to be used as batch control system.
Autostart
In Autostart, replace the Heating program P11 by P14.

In addition, you may add program 7 „B&D Test“, which will then
run automatically.

Global parameters
Set the SteamSpy Global parameters as shown in the screen-

shot on the left:
Max.temp. diff. steam injection (B&D) 10.0 K
Max.temp. diff. sterilization (B&D) 3.0 K
Max.temp. diff. steam injection (BMS) 18.0 K
Max.temp. diff. sterilization (BMS) 5.0 K
Delay steam injection monitoring (BMS) 0 ms
Start temperature (BMS) 90.0 °C
The global parameters only apply to the SteamSpy of the Selectomat PL CL.
Do not use these parameters for the SteamSpy of the Selectomat PL (H/V/G) .
9.3.2 Parameter settings of standard programs
The MMM SteamSpy is adapted to the Selectomat PL CL as well as the MMM

standard programs and is accordingly type-tested. If the batch control func-
tion is to be used, the parameters of the pulsed venting must be set exactly as
described below.
Sterilization program and reference program
For each sterilization program activated as well as for the

reference program (if the link to the reference program
is used), the pulsed evacuations must be set exactly as
shown on the left.

The number of pulsed overpressure evacuations

(number of pulses 5) can be varied from 0 to 5.
The gradient of the activated sterilization programs as well

as of the reference program (if the link to the reference
program is used) must be set exactly as shown on the left.
The batch control must be activated separately in each

sterilization program.
In standard operation, the printout and display of the

temperature T21 should be deactivated for all sterilization
programs activated.
However, the value is to be stored for documentation
purposes and eventual error corrections.
The same applies to program P07 B & DTest.

Heating
Deactivate program P11 Heating to prevent any faulty

operation.
Use program P14 Heating SteamSpy instead of

program P11.
It is configured as shown in the screenshots.



9.3.3 Parameter settings of test programs
P15 Test SteamSpy B&D
P15 must be activated with the following parameters.



P16 Test Batch control
Activate P16 using the following parameters.
The program type must be "Sterilization".



9.3.4 Parameter settings of SteamSpy alarms
The SteamSpy alarms 177, 180, 181 and 187 are to be set as follows:
A failed B&D test or batch control leads to a program interruption with drying.
9.3.5 Function test of MMM SteamSpy
Check measured value T21
Check the correct temperature value of T21 in the hardware configuration. The displayed temperature
should be within a realistic range.
Program tests

For the function test, the display and the printout of

the temperature T21 must be activated in the acti-
vated sterilization program, with which the batch
control is tested, as well as in the program P07 B &
D test.
For the functional test, the following programs must be terminated with the results stated below:
Program Result of the batch Result SteamSpy
P14 Heating SteamSpy Cycle run passed
P15 Test SteamSpy B&D Cycle run failed Integrated B&D test failed
P07 B&DTest Cycle run passed Integrated B&D test passed
P02 Universal (or other steriliza- Cycle run passed Batch control passed
tion program activated)
P16 Test batch control Cycle run failed Batch control failed
Wait for the end of drying in case of FAIL cycles. Manual advance is not allowed, as
insufficient drying may impair the functionality of the SteamSpy.
Example cycle protocols
See the following list of sample protocols of test cycles (except for program 14 Heating SteamSpy).

P15 Test SteamSpy B&D (FAIL cycle)

P07 B&D Test (PASS cycle)

P02 UNIVERSAL (PASS cycle of a sterilization program with activated batch control)

P16 Test batch control (FAIL cycle)
9.4 Complete the installation

After successful MMM SteamSpy function test, certain parameters have to be changed again before the
device can be handed over to the customer.

Deactivate the display and the printout of the measured

values of T21 in the batch protocol for each sterilizing
program activated as well as for program 07 B & D test.
Only the storage in the batch file remains active.
Even if SteamSpy is temporarily deactivated, it is useful to continue storing the

temperature T21 to allow later error analysis.
The test programs 15 and 16 must be deactivated in order

to prevent operating errors.
It is recommended to note the installation of SteamSpy in the medical device

book of the sterilizer.

Index
10 Index
A F Pressure gage........................................... 78
program sequence.................................. 117

Acknowledging messages......................... 84 Function check........................................ 100
Pt100......................................................... 77
Adjusting the pressure.............................. 78
H
Adjusting the temperature......................... 77 R
Hardware configuration............................. 41
adjustment value................................. 77, 79
Rack redelivery......................................... 85
hints........................................................... 63
Alarm counter.......................................... 112
reference thermometer.............................. 77
Analysis options in the event of faults....... 98 I Releasing doors........................................ 84
Approved operators................................... 16
inside panel............................................... 67 Remote Install Structure files.................... 58
assemblies........................................ 18, 116
inspection intervals.................................... 30 Replacing the panel................................ 114
B inspections................................................ 30 Required tools............................... 48, 55, 64
Interface.................................................... 59 Resources................................................. 39
Backup of batch and Audit Trail files......... 49
IP address......................................... 48, 113 Restore of parameters.............................. 54
Backup of parameters............................... 50
ISA - Intelligent Service Advisor.............. 100
Batch and maintenance counters.............. 49 S
Black screen........................................... 112 L Screen calibration................................... 113
C Lamps function check............................. 100 Serial number............................................ 49
Language.................................................. 48 Service module......................................... 21

Calibrating the pressure............................ 80
Loading function check........................... 101 servicing work........................................... 21
Calibrating the temperature....................... 78
Loading movement.................................. 117 Set the date.............................................. 53
calibration deviation............................ 78, 80
Logging in............................................... 113 Software description.................................. 39
care........................................................... 34
software options using a USB stick........... 42
CF card..................................................... 85 M
Software update...................... 47, 50, 58, 64
Check IP settings...................................... 53
machine series.......................................... 39
Specialist................................................... 17
Cleaning.................................................... 32
Maintenance.............................................. 19
Start the new Software.............................. 73
Clean touch............................................... 34
Maintenance activities............................... 22
Status and alarm messages...................... 86
Configuration....................................... 54, 55
Manual advance........................................ 83
System supervisor..................................... 16
configuration pages................................... 55
memory card............................................. 85
controller.................................................. 112 T
control panel........................................... 112 N
Thermal printer paper exchange (option).. 29
Cooling water temperature...................... 116 Network addresses................................. 113
tools.................................................... 77, 78
cycle files.................................................. 40 Network connection................................... 39
touch screen............................................. 34
D O transport system...................................... 117
debug e-mail........................................... 100 Oil bath...................................................... 77 U

door movement............................... 114, 115 outside panel............................................. 64
Unloading function check........................ 101
door seal................................................... 29
P USB stick.................................................. 59
Door seal pressure.................................. 114
parameter settings........................ 40, 41, 42 V
Drying...................................................... 117
Personal protective equipment.................. 17
vacuum pump................................. 115, 115
Preparing the CF card.............................. 40
Vacuum pump cold water valve function

Index
check....................................................... 101
Vacuum pump function check................. 101
Vacuum pump performance.................... 116
Vacuum test............................................ 117
Valve manifold......................................... 116
Valve opening counter............................. 111
X
X20 BR9300 module............................... 103
X20 module AI4622................................ 105
X20 module AT2222............................... 106
X20 module DI4371................................ 107
X20 module DI6371................................ 108
X20 module DI9371................................ 109
X20 module DO4322.............................. 110
X20 module DO6322.............................. 111
X20 system............................................. 102
Z
zip.............................................................. 67
zp2............................................................ 71

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Selectomat PL | 010582347 | REV 1.0 | 2020 - 12

Selectomat PL | REV 1.0 | 2020 - 12 3 / 174

4 / 174 Selectomat PL | REV 1.0 | 2020 - 12

3 Software Update for B&R Panel PP500................................. 39

4 Software update B&R PowerPanel C/T Series...................... 47

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5 Software update B&R Panel PC PPC2100............................. 63

6 Calibration and adjustment.....................................................77

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8 Installation SteamSpy - Selectomat PL................................121

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8.2 Mounting MMM SteamSpy.......................................................122

9 Installation SteamSpy - Selectomat PL CL..........................149

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Manufacturer Customer Service

Service Manual - Selectomat PL | REV 1.0 | 2020 - 10

Ignoring hazard warnings may cause injury!

Ignoring these warnings may cause damage to the machine or the

Indicates practical tips or important information about the functioning of the

Selectomat PL | REV 1.0 | 2020 - 12 11 / 174

BW Loading trolley For transporting goods into a sterilizer

Warning signs on the machine

The following warning signs may be present on the machine:

Warning hot surface! Wear protective gloves.

Warning risk of crushing injury to hands.

Do not sit on the conveyor.

Wear protective glasses!

Wear protective gloves!

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Legend of pipe colors

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1.1 Intended use

Applications in the medical sector (medical devices):

Sterilization of solid and porous items

• Utensils (e.g. kidney dishes, saline bowls)

• Other porous items (e.g. dressings, swabs)

• Heat resistant rubber items and plastic articles

• Implants (e.g. alloplastic prosthetics)

• Medical products that have been used for operations on high-risk

Applications in the non-medical sector (non-medical devices):

Equipment package Open solutionsrequired

The sterilizer is not suitable for treating:

■ Flammable and explosive items

Selectomat PL | REV 1.0 | 2020 - 12 15 / 174

Only persons with the required training or knowledge and experi-

The system distinguishes between three groups of users:

1.2.1 Approved operators

Incorrectly using the device or failing to observe the warnings may

1.2.2 System supervisor

The operator must appoint an employee to be responsible for the device.

When the machine is handed over by the manufacturer, the supervisor

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They specifically refer to persons or companies authorised by MMM

1.3 Rules of Conduct during Operation and Maintenance

1.3.1 Personal protective equipment

Wear gloves when loading and unloading the chamber!

Steam generator (ED version only)

Wear protective gloves.

1.3.2 Working inside the chamber

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