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PNEUMATIC ACTUATORS
E N G I N E E R E D F O R Q U A L I T Y & E X C E L L E N C E
Table of Contents
Piston Pneumatic Actuator Introduction, Operation. . . . . . . 2
Piston Pneumatic Actuator Features & Benefits . . . . . . . . . . 2
Piston Pneumatic Actuator Parts & Specifications. . . . . . . . . 3
Piston Pneumatic Actuator Control Pressure Equations. . . . . 4
Piston Pneumatic Actuator
Sizes, Dimensions, Weight and Volume. . . . . . . . . . . . . . . . 5
Diaphragm Pneumatic Actuator Introduction, Operation. . . . 6
Diaphragm Pneumatic Actuator Features & Benefits. . . . . . . 6
Diaphragm Pneumatic Actuator Parts & Specifications. . . . . . 7
Diaphragm Pneumatic Actuator Control Pressure Equations. . 8
Diaphragm Pneumatic Actuator
Features And Benefits
Sizes, Dimensions, Weight and Volume. . . . . . . . . . . . . . . . 9 • Improved Sealing Technology: Longer seal
TVC Product Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 life for bonnet and top shaft using Poly Pak
seals.
Limited Product Warranty. . . . . . . . . . . . . . . . . . . . . . . 11
• P ersonnel Safety: A safety shear ring
prevents actuator removal when unknown
control pressure is trapped. This guards
Introduction
against personnel injury.
The TVC Piston Type Pneumatic Actuator is used to open and close
• C ontrol Pressure Protection: A Pressure
a gate valve. The gate valve can be reverse acting or direct acting. The
relief device on the top of piston housing
actuator is a fail safe design. A coil spring is incorporated to assist in
protects personnel from over-pressurization
elevating the gate when there is no line pressure. In a reverse acting gate
of the actuator. It is designed for easy field
valve mode, the fail safe action of the bonnet stem insures closing on loss
inspection and replacement.
of control supply pressure. In a direct acting gate valve mode, with loss of
control supply pressure, the fail safe actuator will open the gate valve. • C orrosion Resistance: Non stainless
The design of the actuator is rugged, easy to adapt to a bonnet and components are coated with phosphate for
easy to maintain. This Piston Actuator can be used on or offshore. Normal longer wear life.
operation would be as a secondary master or wing valve. • N o Special Tools required: No special tools
The maximum control pressure of the Actuator is 170 PSI (12 bar). The are required for spring installation or removal.
test pressure is 255 PSI (18 bar). This Actuator is designed to adapt to any • Back Seat Verification: A test fitting located
“like design” gate valve in the industry. above bonnet stem backseat provides
verification of the stem to bonnet, metal to
Operation
metal seal integrity.
The TVC Piston Type Pneumatic Actuator is operated by an air or gas
• Fire safe seal: A metal to metal seat design
pressure supply to the top port of the actuator head. This gas pressure will
between actuator, bonnet and stem serves
act on the area of the piston forcing the bonnet stem down to either open
as a secondary fireseal if high temperatures
or close the gate valve depending on the gate design.
destroy lower stem bonnet packing.
In a reverse acting gate valve, having a pressure differential across the
gate, the initial opening might exhibit a quick response as the pressure • Heavy Duty Compression Spring: The
differential is reduced. This does not cause damage or hinder valve spring provides extra force in the fail close
function. operation and secures positive backseat
When control supply pressure is reduced the closing motion will be engagement when flow line is at low pressure.
smooth without any hesitation. This action can best be described as a fail • Indicator Rod or Top Shaft: Shows the
close for reverse acting gates and fail open for direct acting gates. As a position of the gate. Made from stainless steel,
rule of motion, the larger the exhaust port in the actuator, the quicker the it requires no protection from the elements.
actuator will close.
TPPA 13 140psi
.013 x wp+3psi TPPA 15 151psi
TPPA 15 102psi .009 x wp+3psi
1-13/16
.009 x wp+3psi TPPA 18 123psi
TPPA 18 83psi .008 x wp+3psi
.008 x wp+3psi
TPPA 13 145psi
TPPA 13 65psi .014 x wp+5psi TPPA 15 145psi
TPPA 13 41psi .012 x wp+5psi TPPA 15 112psi .010 x wp+4psi
2-1/16
.012 x wp+5psi TPPA 15 57psi 010 x wp+4psi TPPA 18 125psi
.010 x wp+4psi TPPA 18 85psi .012 x wp+5psi
.008 x wp+5psi
TPPA 15 149psi
TPPA 13 113psi .029 x wp+4psi
.036 x wp+5psi TPPA 18 98psi TPPA 20 155psi
4-1/16
TPPA 15 91psi .019 x wp+3psi .015 x wp+5psi
.029 x wp+4psi TPPA 20 80psi
.015 x wp+5psi
TPPA 18 155psi
TPPA 18 95psi .030 x wp+5psi
5-1/8
.030 x wp+5psi TPPA 20 130psi
.025 x wp+5psi
TPPA 18 167psi
.054 x wp+5psi
7-1/16
TPPA 20 138psi
.045 x wp+3psi
INTRODUCTION
The actuator design is simple in concept. The operating
principle and fewer components make this actuator long
lasting and trouble free. It is rugged, easily adaptable, light
weight, and easy to maintain.
Our Diaphragm Pneumatic Actuator can be used on land
or offshore installations. This actuator delivers reliable fail
safe performance. It is ideally suited for wellhead secondary
master valves, wing valves, on flow lines, header valves,
gathering lines and for casing relief valves. The maximum
control pressure is 170psi (12 bar). A heavy duty spring insures
complete valve stroke closure when gate valve pressure is at 0
psi.
Our Diaphragm Pneumatic Actuator can be prepared as a
complete assembly with gate valve or as an actuated bonnet
assembly.
The actuator is designed to operate any of the industry
manufacturer’s gate valves. It is sized to provide optimal safety. FEATURES AND BENEFITS
The utilization of materials, seals and coating application • I mproved sealing method: The diaphragm is
will provide years of service in the harshest environmental designed with a metal sealing component. This
conditions eliminates the need to forcibly seal the diaphragm
and improves design integrity.
OPERATION •P ersonnel Safety: A safety shear ring prevents
The Tiger Valve Pneumatic Diaphragm Actuator is operated actuator removal in the event that control pressure is
by applying an adequate amount of compressed air, nitrogen unknowingly trapped.
or gas to the side pressure port on the diaphragm head. •L ess Maintenance: Longer Seal Life is maintained
Pneumatic pressure acting on the internal diaphragm will through use of rolling diaphragm.
force the actuator downward, overcoming opposing bonnet •C ontrol Pressure Protection: A pressure relief
stem and gate friction forces. valve on the top diaphragm housing protects the
Our Diaphragm Pneumatic Actuator will open reverse or diaphragm and personnel from over-pressurization
direct acting gate valves. Reverse acting gates are labeled “Fail of the actuator.
Closed” and direct acting gate valves are labeled “Fail Open”. •C orrosion Resistance: Non stainless components
When actuator control pressure is removed the force/thrust are phosphate coated for longer wear life.
upon the bonnet stem will close the gate to the “Fail Closed”
•N o Special Tools: No special tools are required for
position or “Fail Open” for direct acting gates.
spring installation or removal.
When a reverse acting gate valve is closed with a pressure
differential across the gate, the initial opening of the gate or •B onnet Packing Leak Detector: A tattletale fitting
“cracking” action will be quick and sudden. This is a normal located above packing visually confirms packing
action and does no damage to the gate valve. The function leaks.
of the gate valve and actuator will not be impeded. The •B ack Seat Verification: A test fitting located above
remainder of the stroke can be expected to be smooth and the bonnet stem backseat provides verification of the
normal. stem to bonnet, metal to metal seal integrity.
Upon loss of control supply pressure in the actuator, the •E ase of Maintenance: Top shaft seals are easily
closing motion should be smooth for the entire stroke. No replaced in the field by simply removing a retainer
hesitation or bumping should occur. As a rule of motion, the ring. Disassembly of the actuator or upper housing is
larger the exhaust port, the quicker the actuator will close. not required for seal replacement.
It is equipped with a large helical spring. This spring is •F ire seal: A metal to metal seat design between the
required to overcome the basic seal friction and total weight of actuator, bonnet and stem serves as a secondary fire
all moving components when no valve body pressure exists. seal if high temperatures destroy lower stem bonnet
packing.
18 BOLT SS 32
40 41 1 2 3 4 5 6 7
19 1/2' LP SCREW 4140 75K/ZN 2
Actuator Specifications
20 SPRING PLATE 1018-1020/Phosphate 1 • API Material Class . . . . . . . . . . . . AA / BB / CC
21 HEX BOLT 440A-HRC28-33/MT 1 • Temperature Range . . . . . . . . . . 0 to 150° F
22 DIAPHRAGM RETAINER PLATE 60-40-18/ASTM A536 1 (API Temp. Rating P)
23 DIAPHRAGM Assy 1 (-18 to 66° C)
24 DIAPHRAGM CASE Assy/Phosphate 1
• API Performance Rating (PR) . . . . PR-1, PR-2 Annex F
• Actuator Working Pressure . . . . . . 170 psi (12 Bar)
25 O-RING FKM/Viton 75 Duro 1
• API Actuator Test Pressure . . . . . . 225 psi (18 Bar)
26 DIAPHRAGM NUT 17-4 PH SS 1
• SSV Certified (Offshore)
27 O-RING FKM/Viton 75 Duro 2
Bonnet Specifications
28 WEAR BEARING Molygard 1
• Size 1-13/16 to 7-1/16 psi wp
29 TOP SHAFT PACKING Floromyte/Polymyte 1
API 6A 2,000 to 15,000
30 SEAL RETAINER Delrin 507 Black 1 • API Material Classes . . . . . . . . . . A A, BB, CC (Non Nace),
31 TOP SHAFT 17-4PH 105K 1 DD-0.5; DD-NL;
EE-0.5; EE-NL;
32 ROD WIPER Molythane 1
FF-0.5; FF-NL; HH-NL
33 RETAINER RING (SMALLEY) 316 SS 1 • API Material Rating . . . . . . . . . . . L through X
34 LOCK OPEN CAP 1018-1020 3 • API Product Specification Level . . (PSL) 1, 2, 3
35 RELIEF VALVE 170PSI Assy Naval Brass 1 • API Performance Rating (PR) . . . . PR-1 and PR-2 Annex F
36 TAG CAUTION LOC 304 SS 1 • SSV Certified (Offshore)
37 TAG–RELIEF VALVE 304 SS 1 Actuator Accessories
38 DRIVE SCREW Cu 4 • Lock Open Cap
39 NAMEPLATE 304 SS 1
• Fusible Lock Open Cap
• Fusible Manual Hold Open Device
40 SHEAR PIN 302 SS 1
• Manual Hold Open Device
41 1/4 NPT FITTING 4140 / 75K / TC 1
• Clear Stem Protector
281.227.9911 • www.tigervalve.com page 7
TVC Diaphragm Pneumatic Actuator
VALVE BORE SIZE 3,000 PSI 5,000 PSI 10,000 PSI 15,000 PSI
TDPA 20 77psi
.007 x wp+7psi
TDPA 20 73psi
.007 x wp+3psi
TDPA 18 78psi
.015 x wp+3psi
TDPA 20 148psi
7-1/16
.048 x wp+4psi
Tiger Valve Company (TVC) manufactured products warrants for, (a) twelve (12) months from date
of installation or (b) eighteen (18) months from date of shipment, whichever period expires first, to
be free from defects in workmanship and materials, not caused or resulting from improper usage
or application, provided all equipment is maintained in accordance with TVC “Valve & Equipment
Storage Procedure”.
Any repair work performed by TVC is warranted for twelve (12) months after completion of such
repairs and applies only to work performed. Should TVC receive notice from Buyer within these
twelve (12) months of any alleged defect in or nonconformance of any repair, then Buyer shall return
the part or product to TVC specified service location at TVC request.
In the event TVC shall determine that the product is defective as a result of factory workmanship
based upon such examination of the product which TVC may deem appropriate, TVC shall thereupon,
at its sole option, (a) cause the defective product to be repaired, (b) replace with a substantially
identical product, or (c) accept the return of a defective product and refund the purchasing price to
the original purchaser. TVC shall bear all normal surface transportation costs to the original purchaser
but shall in no event bear any installation, re-installation, engineering or other costs incurred in
connection with repair or replacement.
TVC warranty liability shall be limited to repair, replacement or refund and shall not include
claims for labor costs, expenses of Buyer resulting from defects, recovery under general tort law or
strict liability or for damages resulting from delays, loss of use or other direct, indirect, incidental or
consequential damages of any kind.
TVC will not be responsible for failures of products which have been in any way tampered with or
altered by anyone other than an authorized representative of TVC utilizing the TVC Installation and
Maintenance Procedure (IOM).
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, STATUTORY
OR IMPLIED, INCLUDING THE WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR
PURPOSE WHICH EXCEED THE FOREGOING WARRANTY.
If you have questions regarding this warranty or if you need additional information concerning
Tiger Valve Company products or services, please contact us at the address and number below.
281.227.9911
15862 Diplomatic Plaza Drive
Houston, TX 77032
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