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An inexpensive, fast, selective, and sensitive technique for surface area measurement of metallic nanoporous
materials (MNPM) is developed, systematically tested, and validated. The approach employed is based on
underpotential deposition (UPD) of metals on foreign substrates. In this work, Pb UPD on Au is chosen to
illustrate the applicability of and reveal the advantages and limitations of the proposed method. Experiments
are designed for surface area measurement of nanoporous gold (NPG) electrodes with pore sizes in the range
of 5-15 nm, prepared by electrochemical dealloying of single phase AupAg1-p (atomic fraction p ) 0.1, 0.2,
and 0.3). Dealloying is performed galvanostatically at a current density of 1 mA cm-2 in a AgClO4 solution,
acidified to pH 1. The experimental results suggest a linearly increasing charge in the Pb UPD layer with
NPG thickness. This finding hints at (i) uniformity of the NPG structure and (ii) the general ability of this
method to work for analysis of bulk materials. The proposed approach is tested by studying the dependence
of the NPG surface area upon the original alloy composition and correlating the results with the NPG structure
and morphology imaged by high-resolution scanning electron microscopy. An anomalously high surface area
is registered in dealloyed Au0.1Ag0.9 samples and is attributed to the lack of a pre-existing percolation backbone.
Unlike the instantaneous Pb UPD process on a flat metal surface, the slow and thickness-dependent kinetics
of Pb layer formation on NPG is associated with hindered mass transport through pores. Further validation
of the Pb UPD method is made by experimental monitoring of heat treatment-enforced coarsening and the
basic modeling of the correlation between surface area and ligament size in NPG. Finally, a critical comparison
with Brunauer-Emmett-Teller (BET) analysis reveals important advantages of the developed method for
surface area measurement in MNPM specimens.
1. Introduction for surface area measurement of MNPM would not only enable
efficient surface area measurement but would also help to better
Metallic nanoporous materials (MNPM) can be described as understand the kinetics of the structural evolution in MNPM
metals having a three-dimensional (3D) interconnected solid-void
and to assess the factors and limitations associated with mass
structure in nanoscale. To date, besides nanoporous Au (NPG)
transport through interconnected nanosized channels.
that can be easily prepared by electrochemical dealloying
(selective Ag dissolution) of single phase AupAg1-p alloys,1-4 The first choice for the surface area determination of a fine
successfully synthesized MNPM include nanoporous Pt,5-7 Cu,8,9 structure like MNPM would be today’s area characterization
Ag,9-11 Pd,12,13 and Ni.14,15 The substantial surface area develop- “work horse”, the Brunauer, Emmett and Teller (BET) method.
ment in MNPM manifested by a several orders of magnitude BET is based on a physical absorption of gas molecules onto
increase versus the geometric area of the bulk material renders the substrate under characterization. The area can be obtained
these structures attractive for a variety of upcoming technologies on the basis of a pressure measurement of the physically
associated with catalysis,16-18 fuel cells,19,20 membranes,21 adsorbed gas isotherms in the chamber.25 It has been widely
actuators,22 and electrochemical sensing.23,24 At present, the used to determine the surface area of hydrogen storage materi-
characterization of nanoporous metals relies mostly on field als,26 nanoparticle assemblies,27 nanotubes,28 nanorods,29 and
emission scanning electron microscope (FESEM) and/or trans- nanoporous materials.30 While BET is deemed accurate and
mission electron microscope (TEM), when applicable.1-23 When reliable for many of the above listed systems, there are
the determination of surface area is of interest, FESEM and TEM limitations and shortcomings associated with its efficiency for
could provide only a qualitative picture based on measurements characterization of MNPM. For instance, a large amount of
of average pore and ligament sizes and the assumption of a sample is needed (i.e., more than one gram of NPG) for the
structural isotropy of the substrate of interest. However, when BET surface area measurement because the pressure measure-
a quantitative result is needed, the microscopy techniques fail ment is not sensitive enough. In addition to that, an elevated
to accurately provide details about the actual surface area. Thus, temperature treatment ranging between 100 and 350 °C,
an inexpensive, fast, accurate, selective, and sensitive technique recommended generally as an effective way for water/solvent
and contaminant removal, could substantially enhance the
* To whom correspondence should be addressed. E-mail: dimitrov@ diffusivity of surface atoms and in turn trigger a massive
binghamton.edu. Telephone: +1 607 777 4271.
†
Materials Science and Engineering Program. coarsening of the sample2,21,31,32 due to the Gibbs-Thomson
‡
Department of Chemistry. effect.33 This would ultimately result in a significant decrease
10.1021/jp901536f CCC: $40.75 2009 American Chemical Society
Published on Web 06/19/2009
Pb UPD-Assisted Method for Surface Area Measurement J. Phys. Chem. C, Vol. 113, No. 28, 2009 12363
in the surface area of MNPM consisting originally of very fine has been increasingly used for surface modification47,48 and thin
ligaments and pores. film growth49,50 on a variety of important substrates would
A way to address the above limitations is to employ undoubtedly be affected by limitations considered earlier in this
electrochemical techniques, which can analyze nanosized layers section. Thus, the work reported herein is aimed at (i) revealing
and do not require heat treatment of the specimens. The double- key details and limitations associated with the mechanism and
layer capacitance and charge of the underpotentially deposited kinetics of UPD formation in architectures featuring intercon-
(UPD) monolayer of metal on foreign substrates are two nected porosity metal structures and (ii) developing an inex-
electrochemical characteristics that are directly related to the pensive, fast, accurate, selective, and sensitive technique for
roughness of the electrode and can thereby be used for sur- surface area measurements of MNPM.
face area measurements of MNPM. The double-layer capaci- In the present paper, Pb UPD on Au as a well understood
tance could be derived by the analysis of electrochemical system39,40 is chosen to illustrate the applicability of and reveal
impedance spectroscopy (EIS). The ratio between the double- the advantages and limitations of the proposed electrochemical
layer capacitance measured on porous and flat electrodes from method. Additional justification for the choice of Pb is provided
the same metal correlates directly with the surface area by its ability to form a UPD layer on a variety of other noble
development. EIS is a powerful technique that also provides metals (Ag,49 Cu,50 Pt,51 and Rh52) that could be processed as
additional information on the shape of the pores,34-38 but as nanoporous substrates. Last but not least, Pb UPD would still
Cattarin et al.34 reported, the recording of impedance spectra is be confined within the limits of a monolayer, even if surface
complicated with NPG samples. In addition, the EI spectra alloying were to take place as no UPD system with Pb
analysis is a complex procedure and is often dependent on participation has been shown to feature mixing that goes beyond
critical assumptions (choice of right model, proper fitting a site exchange between the UPD layer and topmost layer of
procedures, and sensitive software). Unlike EIS, the UPD the substrate.39 Experiments are designed for surface area
measurement is independent of the shape and uniformity of the measurement of NPG electrodes prepared by electrochemical
pores, and the charge corresponding to the UPD monolayer dealloying (selective Ag dissolution) of single phase AupAg1-p,
formation or stripping could be easily determined by standard where the atomic fraction p ) 0.1, 0.2, and 0.3. These feature
electrochemical measurements such as chronoamperometry (CA) stable pore and ligament sizes in the range of 5-15 nm and a
and cyclic voltammetry (CV). Thus for MNPM, the UPD controlled dealloying depth to 5 µm. Instead of cyclic voltam-
measurement appears to be a more suitable and straightforward metry (CV) conventionally used in similar cases,39,40 in this work
method than EIS for surface area assessment. UPD has been UPD measurements were carried out using chronoamperometry
widely used to characterize the surface area and/or surface (CA). First, the surface area development is determined by
roughness of generally flat single and polycrystalline metal measuring the roughness factor, Rf, as a function of the alloy
surfaces.39,40 Most recently, UPD-based protocols have also been composition and dealloying depth. Second, important aspects
of the UPD mechanism and kinetics are discussed in view of
employed in the study of MNPM substrates.7,10,24 The UPD
the duration of UPD at different dealloying depths, the difference
phenomenon is strictly limited to the formation of one mono-
between CA and CV measurements, and the impact of Pb2+
layer and rarely two complete monolayers perfectly reproducing
ion concentration on the formation of a UPD layer. Finally,
the morphology of the underlying substrate.39,40 This way, the
sample coarsening caused by heat treatment, surface area
charge of a UPD monolayer is directly proportional to the
modeling, and BET measurements are conducted to ascertain
substrate surface area. Therefore, measurement of the roughness
and validate the applicability of the UPD-assisted method for
factor, Rf, obtained as a ratio of accurately measured UPD layer
surface area measurement in MNPM.
charges on developed and flat metal surfaces, would guarantee
an accurate determination of the surface area development. 2. Experimental Section
Applications of UPD as a characterization tool emphasize the 2.1. AupAg1-p Alloy Synthesis. Single phase AupAg1-p
assessment of surface activity of electrochemical sensor alloys (p ) 0.1, 0.2, and 0.3) were synthesized by high-
substrates41,42 and the surface area measurement of catalytically temperature melting in inert atmosphere and were characterized
active substrates.43-46 In the second group of applications, by X-ray diffraction (Philips X’Pert MRD system with Cu KR
hydrogen UPD on carbon-supported Pt has been used for surface radiation) and energy dispersive X-ray spectroscopy (EDXS)
area assessment of fuel cell catalysts.43-45 Adding to that some (Zeiss Supra 55 VP system with EDAX detector) to confirm
random attempts for surface area characterization of electrodes the mixing and alloy composition. Precalculated amounts of Au
including MNPM,7,10,24 one finds no systematic and compre- and Ag (both 99.99%, Surepure Chemetals) were placed in a
hensive study on the kinetics and limitations of the UPD process graphite crucible inside a quartz reactor, deoxygenated by ultra
in MNPM published so far in the literature. Another missing high purity (UHP) N2 gas (less than 1 ppb oxygen, moisture
piece of information relates to the mechanism of UPD formation content, CO, and CO2) for at least 2 h prior to the melting.
on MNPM. Slow UPD formation onto MNPM substrates lasting After 20 min melting at 1200 °C, the samples were slowly
for a couple hundred seconds24 has been reported in contrast cooled to room temperature, rolled into 50 µm thick foil, and
with only a few seconds on a metal surface.39,40 It has been cut into small pieces. This procedure was repeated two more
speculated that the UPD might not be under pure kinetic times to ensure maximum homogeneity and best mixing. Finally,
control.5,24 If limitations are contributed to by mass transport the alloys were rolled into a 3 mm thick sheet, and cylindrical
(diffusion) control, it is not clear whether these limitations are samples with a diameter of 6 mm were punched out by a “punch
due to a narrow pore size and/or to a low UPD metal ion and die” press (Roper Whitney of Rockford, Inc.). These
concentration. samples were then annealed in inert atmosphere at 800 °C for
Understanding the UPD process on MNPM is fundamentally 20 h. Finally, linear scanning voltammetry (LSV) at a scan rate
and technologically important. For instance, the UPD process of 1 mV s-1 (NPG Preparation) was conducted on each alloy
on MNPM could serve as a model for the faradaic process sample in an acidic solution in a three-electrode configuration
operating in typical catalytic and/or sensing scenarios. Also, to confirm their composition by measuring the dealloying critical
surface limited redox replacement (SLRR) of UPD layers that potential.
12364 J. Phys. Chem. C, Vol. 113, No. 28, 2009 Liu et al.
Figure 4. (a) Pb UPD CV curves of NPG0.1 samples featuring dealloying depths from 0.5 to 5 µm at the scanning rate of 5 mV s-1. (b) Surface
area development, calculated from the corresponded charges of the formation and stripping CV peaks in Figure 4a, as a function of dealloyed depth.
Figure 6. (a) Current density transients of Pb UPD formation on NPG0.1 samples after dealloying to different depths (to 5 µm) at a potential of
0.020 V. (b) Surface area development versus dealloying depth.
Figure 7. (a) Current density transients of Pb UPD stripping on NPG0.1 with dealloying depth (to 5 µm) at the potential of 0.650 V. (b) Surface
area development versus dealloying depth.
Figure 9. Surface area development at different dealloying thicknesses obtained from (a) UPD formation and (b) UPD stripping using CA.
9. In general, qualitatively identical trends of the surface area of that and for the sake of accurate data presentation, only ranges
development are registered regardless of whether formation or of surface area density are shown in Table 1. Presenting ranges
stripping is considered (Figure 9a,b). It can also be seen that instead of values is warranted by the fact that the roughness
the developed surface area at a given dealloying thickness factor, Rf, is measured for a calculated depth of penetration,
decreases in the order of NPG0.3 > NPG0.1 > NPG0.2. Generally, assuming dissolution of the entire Ag during dealloying (eq 1).
without considering structural aspects of the alloys prior to At the same time, work of others61 and our own EDS results
dealloying, the reason for the above trend can be attributed to suggest that up to a third of that Ag could remain trapped in
the argument that smaller pore size is associated with larger the NPG, depending upon the temperature and/or completion
surface area. This way, the order determined by these measure- of the dealloying process. Thus, an additional depth that is
ments is in agreement with the morphology length scale of the unaccounted for in our estimate develops, leading to a reduction
SEM micrographs in Figure 5. In the case of the deep dealloying of the surface area density that is not always trivial to quantify.
considered here, cross-sectioned samples are preferred as more Taking into account the semiquantitative area density ranges
relevant than top view samples (Figure 2). Indeed, SEM images provided in Table 1, we see that higher surface area does not
(not shown) suggest that the topmost surface morphology is necessarily mean a higher area density. Thus, NPG prepared
confined within a layer as thin as 50 nm. While no qualitative from a 10% Au alloy has a lower Rf per 1 µm dealloying depth
difference in the charge trends is found (Figures 9a,b), there than NPG0.3, but it has a higher surface area density. The area
certainly is a quantitative difference between the area measure- density ranges of dealloyed 20% and 30% Au alloys are in
ments using formation and stripping transients. The fitting slopes reasonably good agreement with the results of others on NPM
associated with the measurements in Figure 9 are summarized prepared by dealloying. The most recently reported data
in Table 1. Theoretically, the charges obtained using the UPD measured by BET, impedance, and/or UPD-based approaches
formation and stripping should be equal as an identical amount range from 5 to 41 m2 g-1.7,34,62 Values that are well within the
of atoms participate in both processes. Practically, however, above range could also be indirectly derived by structural
about 22% more surface area is registered on the basis of analysis of recently reported NPG structures with stable ligament
formation in comparison with stripping of the UPD layer. In and pore sizes on the order of 3-6 nm.61,63 Given the above
addition to that, the straight lines obtained from the UPD comparison, the surface area density obtained for NPG0.1 (Table
stripping data feature better fitting intercepts that are closer to 1) appears to be unexpectedly high. While no data is available
the theoretical value of 1. One way of realizing the charge in the literature for dealloyed 10% Au alloys, we believe that
discrepancy in the “formation-stripping” comparison in Table the lack of a pre-existing percolation Au structure at this low
1 is to attribute the additional charge accumulation to side pro- Au fraction is critical for explanation of this anomaly. Indeed,
cesses taking place concomitantly with the UPD. A side process the lowest Au fraction at which such structure exists in this
taking place in that potential range could be the oxygen alloy is believed to be 0.198.64,65 The absence of a percolation
reduction reaction (ORR) on a Au surface.60 Apparently, ORR Au structure leaves no pre-existing nucleation skeleton for
would affect the charge accumulated more during the slower development of the interconnected porous structure resulting
UPD formation process. Because of that argument, UPD from the dealloying process in NPG0.1. This, in turn, would lead
stripping appears to provide more accurate information about to nonuniformity of the structure and to more volume shrinkage
the real surface area development. due to the plastic deformation and/or possible collapse of the
The surface area development could also be analyzed through finest ligament ensembles.66 As a result, the accordingly
the surface area density defined as area developed per gram of processed material would have poorer mechanical properties
Au in the alloy. While this parameter is not in the focus of our compared to those of a standard bicontinuous solid-void
present work, its importance is justified by the immediate structure (like NPG0.3) and would rather represent a more open
association with general criteria for cost effectiveness. Because structure with weakly connected nanoligaments (nanoparticles)
Pb UPD-Assisted Method for Surface Area Measurement J. Phys. Chem. C, Vol. 113, No. 28, 2009 12369
Rf )
1500
×
[2p-0.5cos ( cos-1(-p0.5)
3 ) ]
-1
[ ( )]
(3)
x -1.5 cos-1(-p0.5) 3
p cos
3
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Acknowledgment. The authors acknowledge the support of 1897.
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